Markus Stöger - ICC Mediafiles.iccmedia.com/pdf/2018_powercon/bangkok_1600_recom.pdf · 2018. 12....
Transcript of Markus Stöger - ICC Mediafiles.iccmedia.com/pdf/2018_powercon/bangkok_1600_recom.pdf · 2018. 12....
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Markus Stöger
R&D RECOM
Effects of high switching speed on driving semiconductors and on
Insulation Lifetime
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•Smaller formfactor
•Less ressources
•Higher efficency
Advantages of fast switching
2”x 4“
≈1KW/dm3
6,3” x 4”
≈250W/dm3
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•GaN HEMT > 100Mhz (Datasheet)
•SIC Mosfet several kA/µs
•Superjunction Mosfet >100V/ns
•Trench IGBTs >20V/ns
Actual switching speed
(600 V Class)
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With a low Voltage VGS
in the range of 5- 20V
you switch high Voltage
VDS
Transistor basics
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-V= L*di/dt
10A/ns is possible with GaN (Datasheet)
Lemitter =15 nH (approx. 2.5 cm route on
PCB)
-V= 15nH*10A/ns = 150V
Via Inductivity ≈1.2 nH
-V=1,2nH*10A/ns = 12V
Transistor basics
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Additional influences of other bridge legs
Transistor basics
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Eliminating the influence of layout inductivity with isolated
gate drivers and isolated power supplies.
Transistor basics
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Eliminating the influence of layout inductivity with isolated
gate drivers and isolated power supplies and Kelvin
contacts
Transistor basics
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Negative gate source voltage helps to avoid unwanted
turn on due to Miller capacitance. Further benefits only
possible with driver integration.
Transistor basics
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GaN on CMOS
www.ganoncmos.eu
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Abbreviation Meaning Typical values
DTI Distance through Isolation sometimes < 10µm
Cr Creepage several mm
Cl Clearance several mm
VIORM Maximum working insulation Voltage 600-2500 Vpeak
VPR Production Test Voltage (1 sec) VIORM x 1,875
VIOTM Sinusoidal overvoltage for 60 seconds several kV
VSurge 1,2µs/50µs Surge Voltage several kV
CMTI Common Mode Transient Immunity Up to 400kV/µs
Isolated Gate Driver
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Isolated Gate Driver
Common mode transient immunity
describes the maximum dv/dt
between isolated circuits, where
no bit failure occurs.
Mostly only single pulse
measurement.
This has nothing to do with
reliability!
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Isolated Gate Driver VIORM/VIOWM/VIOTM/VPR
Test methods are defined in
IEC60747-5-5
VDE 0884-10
UL1755
All test methods refer to 50/60 Hz ,DC or peak values
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Gate transformer Not well defined maximum allowed voltage
Not standardized
Example:
Isolation Voltage :1000VRMS
The isolation test voltage represents a measure of immunity
to transient voltages and the part should never be used as an
element of a safety isolation system. The part could be
expected to function correctly with several hundred volts
offset applied continuously across the isolation barrier
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Gate Transformer
construction
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Gate Drive Power supplies
Similar situation as with gate transformers
Not standardized
CMTI mostly missing
Continuous working voltage value is missing
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Aging due to partial discharge
Partial Discharge is a formation of plasma within a
void
Partial discharge occurs on organic and inorganic
insulation materials
With organic material, partial discharge leads to a
carbonizing of the surface within the void
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Aging due to partial discharge
Paschen curve Breakdown Voltage vs frequency in air
at atmospheric pressure IEC 60664-4
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Additional effects
Breakdown voltage of solid isolation IEC 60664-4
Some ICs have a DTI < 10µm!!!
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Other effects
Influence of higher resonance frequencies
von Prof. Dr. –Ing. Alexander Stadler
ECPE Tutorial: Wide Bandgap User Training
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Other effects
Influence of higher resonance frequencies
von Prof. Dr. –Ing. Alexander Stadler
ECPE Tutorial: Wide Bandgap User Training
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Other effects
Influence of higher resonance frequencies
von Prof. Dr. –Ing. Alexander Stadler
ECPE Tutorial: Wide Bandgap User Training
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Insulation equivalent circuit
Losses increase with frequency
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R-Ref01-HB
Half bridge reference design for
fast switching
Suitable for different Gate Source
Voltages
+6V, +15V/-3V, +15V/-9V,
+20V/-5V …..
Suitable for TO-247 3 and 4 Pin
Available through distribution
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Barrier Insulation Evaluation Research
Priv.-Doz. Dipl.-Ing. Dr.techn. Christof Sumereder/TU Graz, FH Johanneum
Recom Team
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BIER
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BIER
Test Parameter
Test duration: 1464h
Test voltage: 1000V
Ambient temperature: 70°C
R12P22005D 93°C
C2M1000170D-NC 116°C
Switching frequency 50kHz
dv/dt 65kV/µs
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BIER
Partial discharge measurements
0.00
1.00
2.00
3.00
4.00
5.00
VPD Peak [KV] before Test
0.00
1.00
2.00
3.00
4.00
5.00
VPD Peak [kV] after Test
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R-REF01-HB
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summary • Isolated gate drives have advantages at high switching speed
• High switching speed has an influence on insulation characteristics
• Isolation voltages are often based on low frequencies .
• Partial discharge measurement gives more information about the insulation than high pot
testing
• The voltage on the insulation can be higher than the bus voltage
• Dielectric losses have a bigger impact at higher frequencies
• BIER Test proves : RECOM DC-DC power supplies are suitable for high switching speed
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www.recom-power.com