MARINEMATERIALS - righton.co.uk book 2014A web.pdf · FITTINGS Also available: The latest high...

32
Excellence in Marine Materials MARINE MATERIALS

Transcript of MARINEMATERIALS - righton.co.uk book 2014A web.pdf · FITTINGS Also available: The latest high...

Page 1: MARINEMATERIALS - righton.co.uk book 2014A web.pdf · FITTINGS Also available: The latest high .performance pipe couplings, unions and valves for copper nickel pipe systems For further

Excellence in Marine Materials

M A R I N E M AT E R I A L S

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NAVAL ENGINEERING STANDARD TUBENAVAL ENGINEERING STANDARD TUBE

NES/DEFSTAN R RiCupro ight 70 & Cupro ght 90

CuproRight 70 and CuproRight 90 exclusively available from Righton conform to Naval Engineering Standard (NES). NES require specificare and s may

testing procedures includ hydrostatic and ultrasonic testing together with more general criteria such as dimensional tolerances.to e

Copper ickel 90/10N NES 779/DEFSTAN 02-878

90/10 has excellent corrosion resistance in reasonably clean, flowing sea water (from 1 to approx 3.5 m/s), with good resistance to stress corrosion

cracking. It has good cold and hot working properties and is readily weldable.

Copper ickel 70/30N NES 780/DEFSTAN 02-878

70/30 is stronger than 90/10 but slightly less resistant to biofouling has excellent corrosion resistance in flowing polluted sea water (from 1. It to

4.5 m/s) has excellent resistance to impingement attack and stress corrosion cracking. 70/30 retains its strength at moderately elevatedand

temperature has good cold and hot working properties and is readily weldable.s,

90/10 and 70/30 can be used in a variety of applications including: Seawater cooling systems, centralised cooling systems, scoop intake systems, bilge

and ballast systems, sanitary systems, fire fighting systems, inert gas systems, deck steam pipes, feed lines to desalination plant, cargo heating coils,

hydraulic and pneumatic systems, heat exchanger condensers, preheaters and evaporators, sheathing of offshore platform legs and cross-members.

Copper C106 NES 837/DEFSTAN 02-878

This is produced from deoxidised non-arsenical copper and therefore does not encounter any embrit lement. It can be used in general ngineeringt e

applications where the highest conductivity is not required.

NES/DEFSTAN Ri RCopper Nickel Tube: Cupro ght 70 and Cupro ight 90

in

Nom.

OD

mm

Wall Thickness (mm)

0.8 1.5 2.0 2.5 3.0 3.5 4.0 5.0 6.0 6.5 7.5 8.5 9.51.0

6

8

10

12

16

20

25

30

38

44.5

50

57

76

89

108

133

159

219

-

-

¼

¾

½

¾

1

-

2

3

4

5

6

8

18

8

CuproRight 70 (Copper Nickel 70/30) CuproRight 90 (Copper Nickel 90/10)

3

Copper nickel has enhanced strength and corrosion resistance while maintaining a high inherent resistance to biofouling. The 90/10 copper nickel alloy

is the most commonly used wrought copper alloy for marine engineering and can be found in seawater systems for naval, commercial, shipping,

offshore oil & gas, multi-stage flash desalination and aquaculture. Alloys with higher nickel content, and those which are more highly alloyed with

chromium, aluminium and tin are used where greater resistance to flow conditions, sand abrasion, wear and galling are required, as well as higher

mechanical properties or castability.

While the more economical 90/10 copper nickel alloy is the most widely used, the 70/30 copper nickel alloy is stronger. Iron and manganese levels are

important in optimising the corrosion resistance of both alloys.

COPPER ALLOYS

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BS/DIN COMMERCIAL STANDARD TUBEBS/DIN COMMERCIAL STANDARD TUBE

BS/NES/DEFSTAN Copper Tube

Wall hickness (mm)T

Wall hickness (mm)T

O.D.

mm

O.D.

mm

Wall hickness (mm)T

0.8 1.0 1.2 1.5 2.0

6

8

10

12

14

15

16

18

20

22

24

25

28

30

35

38

42

44.5

54

57

64

76

89

108

133

159

Wall hickness (mm)T

0.046 0.064 0.072 0.080 0.116 1.0751.5 2.0 2.5 3.0

O.D.

mm

0.344

0.468

0.503

0.595

0.843

1.111

1.361

1.611

BS 2871/EN 1057/12449/12451 C106HH NES /DEFSTAN 02-8837 78

BS/DIN Copper Nickel Tube: 90/10

in

Nom. 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 8.01.0

6

8

10

12

16

20

25

30

38

44.5

57

76

89

108

133

159

194

219

267

324

368

419

457

508

BS2871/DIN 86019 90/10 (C 102)N

-

-

¼

¾

½

¾

1

2

3

4

5

6

7

8

10

12

14

16

18

20

18

8

OD

mm

1.6

Copper Nickel Welding Consumables (Grade 70/30)

4

Wire Coil

Wire Coil

Wire Rod

Delivery Form

Wire Rod

Wire Rod

Wire Rod

Delivery Form

0.8mm

1.2mm

1.6mm

Dimensions (mm)

2.0

2.4

3.2

Dimensions (mm)Packing Unit (Kgs)

15

15

10

Packing Unit (Kgs)

10

10

10

COPPER ALLOYS

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FITTINGSFITTINGS

Also available:

performance pipe couplings, unions and valves for copper nickel pipe systemsThe latest high .

For further information please request a copy Co per Nickel and Copper Tube ipe and ittings for arineabout Rightons’ fittings range of: “ p , P F M

A ”.pplications

Flanges (90/10 CUNI & Gunmetal)

Composite weld neck flanges

Inner flanges

Composite weld neck flanges

Outer flanges

Composite slip on flanges

Inner flanges

Composite slip on flanges

Outer flanges

Solid welding neck flanges Solid slip on flanges Solid socket welding flanges Solid blind flanges

Bulkhead pieces Bulkhead fittings

Butt Weld Fittings (90/10 CUNI & Copper)

Elbows R~1 5D-45.0

Seamless, seam welded

Elbows R~1 5D-90.0

Seamless, seam welded

Concentric reducers

Seamless, seam welded

Equal tees

Seamless, seam welded

Reducing tees

Seamless, seam welded

Caps

Seamless

Sad lesd

Seamless, seam welded

Machine Fittings (90/10 CUNI LG MHD Type )d & 4 /GHD Type

Straight couplings

Socket welding or capillary ends

Couplings

ThreadedElbows 45

0

Socket welding or capillary ends

Elbows 900

Socket welding or capillary ends

Equal eest

Socket welding or capillary ends

Reducing tees

Socket welding or capillary ends

Reducing couplings

Socket welding or capillary ends

Female union connectors

SW or capillary end x emale threadf

Straight connectorsfemale

SW or capillary end x female thread

Straight connectorsmale

SW or capillary end x ale threadm

Male union connectors

SW or capillary end x ale threadm

Reducing inserts

SW or capillary ends x ale endsm

Reducing nsertsi

Male x SW or capillary ends

Union onnectorsc

Socket welding or capillary ends

Male adaptors

Butt welding end x male thread

Female adaptors

Butt welding end x emale threadf

Sprinkler bushes

Hexagonal nipples

Threaded

End caps

Socket welding or capillary ends

End caps

Threaded

Male plug

Bosses

Threaded

Couplets

Threaded

Weldolets SockoletsThreaded cketsso

Form B

Threa oletsd

Pipe nipples

Threaded

5

Strainers

COPPER ALLOYS

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COPPER NICKEL PRESS FITTING SYSTEMSCOPPER NICKEL PRESS FITTING SYSTEMS

The pressfitting system was developed for pipes carrying sea water in shipbuilding and other marine applications. It combines the advantages of stainless

steel, carbon steel and copper systems together with high sea water corrosion resistance, resistance to stress corrosion cracking and high strength.

The pressfitting system offers a range of sizes from DN12 to DN102.

Copper nickel press fitting systems are quick to use and have lower labour costs in comparison to conventional connection technology. It is a simple, clean

and economical system as the seal rings are protected from dirt and no consumables such as oxygen or gas are required. This system has been in use for over

30 years, is extremely safe and there is no confusion with third-party products. There is no danger of fire as welding and soldering are not necessary and

products can be easily identified. Application ranges are easily identified by the plug colours, product materials can be distinguished by the indicator

colours and unpressed connections are also easily identifiable.

Copper & Copper Nickel Press Fit System Tube

12 x 1mm

15 x 1mm

18 x 1mm

22 x 1.5mm

28 x 1.5mm

38 x 1.5mm

42 x 1.5mm

54 x 1.5mm

76 x 2mm

89 x 2mm

102 x 2mm

OD Wallx OD x WallOD x Wall

6

Standard Size Standard Size Standard Size

Bulkhead and deckpassing with plain ends

Bulkhead and deckpassing with plain

and bend 900

Flange stub withplain end for loose

flange PN 6

Flange stub withplain end for loose

flange PN 10/16

Flange withpressing socket

PN 10/16

Flange withpressing socket

PN 6

Bulkhead and deckpassing with plain end

and T-piece

T-piece 90 with0

female threadT-piece 90 reduced0T-piece 90 equal0Reducer with plain end Adaptor union with

male threadAdaptor withmale thread

Adaptor withfemale thread

Bend adaptor 900

with male threadBend adaptor 900

with female threadBend 450

with plain endBend 900

with plain end

Bend withplain ends 900

Bend 450Slip couplingSystem pipes Bend 900Coupling Bend 300Bend 600

COPPER ALLOYS

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Aluminium Bronzes CA104/NES 833/DEFSTAN 02-833 & NES 834/DEFSTAN 02-879

Aluminium bronzes have high strength combined with good resistance to oxidisation and corrosion particularly in marine environments. They are hard,

strong constructional materials that are very resistant to wear. Additional nickel improves corrosion resistance and strength dditional siliconwhilst a

improves wear resistance and strength. Aluminium bronzes can be used in many marine applications including: Propellers, heavy duty pumps, petro-

chemical engineering, seawater handling components, bearings, bushings and housings.

Copper Nickel 90/10 NES 779/DEFSTAN 02-879 & 70/30 NES 780/DEFSTAN 02-879

The 90/10 and 70/30 copper nickel alloys are essentially ductile and available in all product forms. Their strength is increased by cold working but not

age hardening. They can be joined by brazing and welding. If weld consumables are used, the 70/30 copper nickel electrodes and filler metals are

normally preferred for both alloys. No post weld heat treatment is required to maintain corrosion resistance. Copper nickel can be welded to steel

using appropriate 65Ni-30Cu consumables. Typical applications for copper nickel alloys include shafts & bearing bushes, bolting, pump & valve trim

and components, gears and fasteners.

High Strength Copper Nickel 835NES 835/DEFSTAN 02-

NES/DEFSTAN 02-835 is an alloy designed to meet the cruel and demanding requirements of extreme marine applications as its strength and

toughness is far superior to that of conventional copper nickels and aluminium bronzes. It has excellent corrosion strength, resistance to hydrogen

embrittlement and resistance to stress corrosion cracking. In addition it has good machinability and low magnetic permeability. 835NES/DEFSTAN 02-

is the ideal material for the manufacture of fasteners, shafts, valve & pump components and flanges.

Naval Brass C 112Z /CW712R

The addition of tin in CZ112 improves corrosion resistance especially in sea water and the addition of lead improves machinability thereby making

CZ112 the ideal material for heat exchangers structural applications and forgings.,

Phosphor Bronze P 102B /CW451K/NES 838/DEFSTAN 02-838

Phosphor bronzes have good corrosion resistance and good elastic properties. Additions of lead and/or tellurium improve machinability. They are

particularly good for bearing manufacture and condenser tube plates or for components subject to friction.

Leaded Bronze SAE 660

Leaded bronze is easily malleable and provides long life service due to its strong resistance to corrosion and abrasion. SAE 660 is one of the

continuously cast semi finished products providing benefits which include: Completely sound castings that are free from pores, shrinkage, cavities,

blowholes and segregation, smooth clean surfaces with close dimensional tolerances, good machinability and no hard casting skin. Its resistance to

brine and seawater make it a suitable material for pump and valve components.

Manganese Bronze CZ114/CW721R

Cast manganese bronze, has outstanding mechanical properties to withstand the most rigorous industrial requirements. Its high strength and

corrosion resistance make it ideal for heavy-duty construction. Applications for manganese bronze includes marine hardware, boat parts, rudders,

clamps and prop shaft nuts.

Castings & Forgings

Available in the following alloys: Leaded bronze, leaded gunmetal, aluminium bronze, high strength copper nickel, nickel aluminium bronze, silicon

aluminium bronze, phosphor bronze, copper nickel 70/30, copper nickel 90/10 plus aluminium, stainless and carbon steels.

ROD & BARROD & BAR

7

COPPER ALLOYS

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ROD & BARROD & BAR

Nickel Aluminium Bronze

DEFSTAN 02-833NES 833/

Diameter

(in)

Wt/m

Kg

Diameter

(in)

Wt/m

Kg

0.56

0.97

1.52

2.19

2.40

2.97

3.72

3.88

4.89

5.37

6.10

7.32

8.73

9.53

10.24

11.88

13.65

14.92

½

¾

20mm

25mm

1

30mm

40mm

50mm

15.52

17.52

18.05

19.66

21.45

21.95

24.28

26.48

29.36

34.95

38.22

41.01

47.50

54.62

59.59

62.15

70.20

78.68

2

55mm

60mm

3

80mm

100mm

4

3

7

5

8

8

8

1

1

8

8

38

58

78

3

5

8

8

Copper Nickel 70/30

DEFSTAN 02-8NES 780/ 79

High Strength

Copper Nickel

DEFSTAN 02-835NES 835/

Diameter

(mm)

Wt/m

Kg

Diameter

(in)

Wt/m

Kg

4.35

6.28

8.60

11.14

14.10

17.50

21.12

25.20

29.52

34.41

39.50

48.20

50.74

56.80

62.85

76.75

84.23

100.25

25

30

35

40

45

50

55

60

65

70

75

80

85

90

95

105

110

120

7.18

10.20

17.00

18.20

22.10

28.80

29.52

34.50

41.00

44.82

56.80

62.85

69.72

79.00

88.23

127.00

157.00

2

65mm

3

80mm

90mm

95mm

4

135mm

6

78

Diameter

(mm)

Wt/m

Kg

117.65

136.26

178.21

201.20

225.55

278.46

368.26

130

140

160

170

180

200

230

Diameter

(in)

Wt/m

Kg

85.80

97.12

100.70

116.80

127.500

139.90

157.00

164.15

177 00.

193.10

215.10

248.64

288.40

341.48

360.00

424.41

440.00

120mm

5

130mm

140mm

6

160mm

180mm

190mm

8

220mm

235mm

262mm

10½

DiametersAlloy Hex A/F Grades

Copper Nickel 90/10 CuNi10Fe1Mn 20mm to 230mm 17mm to 85mm CN102/CW352H/C70600/NES 779/DEFSTAN 02-879

0.525” - 1.86”to 4½”3/16”Naval Brass CuZn36Sn1Pb CZ112/CW712R/C46400

10mm - 125mm CA107/CW301G/NES 834/DEFSTAN 02-879Silicon Aluminium Bronze CuAl6Si2Fe

20mm - 90mm

½” - 12”Phosphor Bronze CuSn5 PB102/CW451K/NES 838/DEFSTAN 02-838

Leaded Bronze CuSn7Zn3Pb7 ½” - 12” SAE660/C93200/LG2/LG4

Nickel Aluminium Bronze CuAl10Ni5Fe4 10mm - 300mm 17mm - 60mm CA104/CW307G/BSB23/C63000/NES 833/DEFSTAN 02-833

¾” x ”

¾” x ¼”

¾” x ”

CZ121/CW614NBrass Convex CuZn39Pb3

3/16

3/16

Manganese Bronze CuZn40Mn1Pb1AlFeSn 0.445” - 1.67”to 4”3/16” CZ114/CW721R

COPPER NICKEL SHEET & PLATECOPPER NICKEL SHEET & PLATE

Copper Nickel 7090/10 & 70/30 (CN102/CN107) (C 600/71500) (NES 779/DEFSTAN 02-879, NES 780/DEFSTAN 02-879)

A range of copper nickel sheet is available in the above grades in 2mm - 50mm thicknesses.

Circles and rings available on request.

8

COPPER ALLOYS

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TECHNICAL DATATECHNICAL DATA

Specifications

Copper & Copper Nickel Tube

Corrosion Resistance in Seawater

Alloy

Velocity Limits in Pipes of Copper Base Alloys

Max Velocity m/secResistance to

General Corrosion

Resistance to

Cavitation Erosion

Resistance to

Localised Attack

Resistance to Stress

Corrosion Cracking

Copper Nickel 70/30

Copper Nickel 90/10

Aluminium Brass

Copper

4.5 - 4.6

3.0 - 3.6

2.4

0.6 - 0.9

Good

Good

Good

Good

Excellent

Excellent

Excellent

Excellent

Good

Good

Limited

Limited

Excellent

Excellent

Limited

Limited

CuNi Tube up to 419mm OD DIN 86019/BS 2871

BS 4504

BS 4504

DIN 86033

DIN 86036

DIN 86103

Flanges: Composite (2 piece)

Flanges: Solid (1 piece)

Brazing Flanges

Brazing Collars

Branch Sockets

Chemical Properties

Typical Chemical, Physical & Mechanical Properties

Copper Tube up to 508mm OD EN 1057/BS 2871

Saddles

T Pieces

Concentric Reducers

Elbows

Welding Necks

Flanges: Loose Outer

Copper Nickel Fittings

DIN 86087

DIN 86088

DIN 86089

DIN 86090

DIN 86037

DIN 86037/2642

Physical Properties

Density (20 C) g/cm0 3

Specific Heat (20 C) J/kg K0

Melting Range C0

Thermal Conductivity (20 C) W/m K0

Coefficient of Linear Expansion (20 - 100 C) 10 /k0 -6

Electrical Resistivity (20 C, annealed) micro-ohm cm0

Modulus of Elasticity (20 C, annealed) kN/mm0 2

Mechanical Properties

0.2% Proof Stress N/mm2

Tensile Strength N/mm2

Elongation %

Hardness HV

8.95

377

1170 - 1240

29

16

34

152

Copper Nickel Tube 70/30 Copper Nickel Tube 90/10

8.94

377

1100 - 1145

50

17

19

138

170

420

42

105

140

320

40

85

Cu

rem 10.0-11.0

29.0-32.0

1.5-1.8 0.6-1.0 � 0.05 � 0.01

� 0.01

� 0.005

� 0.002 � 0.003 � 0.001 � 0.006 -

-

� 0.007

� 0.02 � 0.05 � 0.2

Ni Fe Mn MgZn Pb S P CAl OthersAs

CuNi 90/10

CuZn20Al2 76.0-78.0 <0.1 <0.06 <0.1 rem <0.005 <0.02 1.8-2.3 <0.01 0.02-0.035 -

CuNi 70/30 rem 0.5-1.0 0.5-1.5 - -

9

-

-

-

-

COPPER ALLOYS

Page 9: MARINEMATERIALS - righton.co.uk book 2014A web.pdf · FITTINGS Also available: The latest high .performance pipe couplings, unions and valves for copper nickel pipe systems For further

TECHNICAL DATATECHNICAL DATA

Copper Nickel Pipes Pressure System Options For Shipbuilding

Permissable Working Pressures for 90/10 Tube

8

10

12

16

20

25

30

38

38

44.5

44.5

57

57

76

89

108

133

159

219

267

324

368

1.0

1.0

1.0

1.0

1.0

1.5

1.5

1.5

2.0

1.5

2.0

1.5

2.0

2.0

2.0

2.5

2.5

2.5

3.0

3.0

4.0

4.0

158

123

101

74.5

58.9

71.4

58.9

46.0

62.2

39.1

52.7

30.3

40.8

30.3

25.8

26.6

21.5

17.9

15.2

12.4

13.7

12.0

152

118

97.3

71.5

56.5

68.5

56.5

44.2

59.7

37.5

50.6

29.1

39.1

29.1

24.8

25.5

20.7

17.2

14.6

11.9

13.1

11.5

149

116

95.7

70.3

55.6

67.3

55.6

43.5

58.7

36.9

49.7

28.6

38.5

28.6

24.4

26.1

20.3

16.9

14.3

11.7

12.9

11.3

144

112

92.4

67.9

53.7

65.1

53.7

42.0

56.7

35.7

48.1

27.7

37.2

27.7

23.5

24.2

19.6

16.4

13.8

11.3

12.4

10.9

139

108

89.2

65.6

51.8

62.8

51.8

40.5

54.7

34.4

46.4

26.7

35.9

26.7

22.7

23.4

18.9

15.8

13.3

10.9

12.0

10.6

136

106

87.6

64.4

50.9

61.6

50.9

39.8

53.7

33.8

45.5

26.2

35.2

26.2

22.3

23.0

18.6

15.5

13.1

10.7

11.8

10.4

134

104

85.9

63.2

49.9

60.5

49.9

39.0

52.7

33.2

44.7

25.7

34.6

25.7

21.9

22.5

18.2

15.2

12.8

10.5

11.6

10.2

Outside

Diameter

of Pipe

Nominal

Wall

Thickness

t = 20 C0

t = 50 C0

t = 100 C0

t = 150 C0

t = 200 C0

t = 250 C0

t = 300 C0

10

12

16

20

25

30

38

44.5

57

76

89

108

133

¼

½

¾

1

2

3

4

5

-

-

10

15

20

25

32

40

50

65

80

100

125

1.0

1.0

1.0

1.0

1.5

1.5

1.5

1.5

1.5

2.0

2.0

2.5

2.5

0.26

0.31

0.42

0.53

0.99

1.20

1.54

1.81

2.34

4.16

4.88

7.41

9.16

1.0

1.0

1.0

1.0

1.5

1.5

1.5

1.5

1.5

2.0

2.5

2.5

3.0

0.26

0.31

0.42

0.53

0.99

1.20

1.54

1.81

2.34

4.16

6.07

7.41

10.95

ND

(in)

ND

(mm)

Actual

mmWt (mm)

10 Bar System 14 Bar System

Wt (Kg/m) Wt (mm) Wt (Kg/m)

ND

(in)

ND

(mm)

Actual

mmWt (mm)

10 Bar System 14 Bar System

Wt (Kg/m) Wt (mm) Wt (Kg/m)

159

194

219

267

324

368

419

457

508

610

711

813

914

6

7

8

10

12

14

16

18

20

24

28

32

36

150

175

200

250

300

350

400

450

500

600

700

800

900

2.5

2.5

3.0

3.0

4.0

4.0

4.0

4.0

4.5

5.0

6.0

6.0

8.0

10.99

13.43

18.21

22.24

35.94

40.89

46.62

50.91

63.63

84.96

118.80

135.99

203.57

3.0

3.5

3.5

4.0

5.0

5.5

6.0

6.0

6.5

8.0

9.0

10.0

11.0

13.14

18.70

21.19

29.55

44.78

56.00

69.60

76.03

91.55

135.26

177.45

225.53

278.98

1/8

3/8

10

COPPER ALLOYS

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Comparison of Costs of Various Pipeline Materials

Carbon Steel

Galvanised Steel

Epoxy Coated Steel

Neoprene Coated Steel

Stainless Steel 316L

High Alloy Stainless Steel (254 SMO)

Duplex Stainless Steel

90/10 Copper Nickel

Epoxy GRP

0.14

0.20

0.31

0.45

0.48

1.62

0.95

0.77

0.52

Material AloneMaterial Installed Cost

1.00

1.05

1.07

1.33

1.55

3.67

2.17

1.86

1.17

Corrosion Rates

Products

90/10 Copper Nickel90/10 Copper Nickel

Aluminium Bronze (C61400)

25

43

3

787

208

2

18

64

3

711

107

2

90/10 Copper Nickel

Carbon Steel

90/10 Copper Nickel

Titanium

70/30 Copper Nickel

Aluminium Bronze (C61400)

70/30 Copper Nickel

Carbon Steel

70/30 Copper Nickel

Titanium

70/30 Copper Nickel

Aluminium Bronze (C61400)

Carbon Steel

31

20

43

330

2Titanium

Products Used TogetherCorrosion Rate (µm/y) Corrosion Rate (µm/y)

Comparison of roperties of arious ipeline aterialsP V P M

90/10 Copper Nickel

Carbon Steel

Austenitic Stainless Steel

Austenitic Stainless Steel *

Duplex Stainless Steel*

Ferritic Stainless Steel*

Plastics

Titanium

Material

2

1

2

2

2

2

2

2

General

Corrosion

2

1

0

1

1

1

2

2

Deposit

Attack

1

1

2

2

2

2

2

2

Crevice

Corrosion

1

1

1

1

1

1

2

2

Impingement

Attack

2

1

1

1

1

1

2

2

Behaviour in

the Presence

of Sulphide

Pollution

2

0

0

0

0

0

0

0

Effect of

Chlorination

1

2

2

2

2

2

1

2

Marine

Fouling

2

2

2

2

2

2

0

2

Fire

Resistance

2

2

2

1

1

1

1

1

Fabrication

& Component

Availability

* High Molybdenum Key: 0 - Not resistant 1 - Potential problems, limited life or some design reservations etc 2 - Satisfactory

11

(0.6m/s flowing seawater with one year exposure)

TECHNICAL DATATECHNICAL DATA

COPPER ALLOYS

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13

Vessels constructed from aluminium can stay in service for several decades without sustaining any measurable corrosion. has a low weightAluminium

factor and requires little maintenance. luminium can be easily fabricated good fatigue resistance.Products in a and have a post weld yield strength and

Aluminium can be used in a variety of applications including hull and deck structures for fast ferries and workboat rim for pleasureboats, ladders,s, t

hatches, portholes & bulkheads.

7

7

7

7

7

7

7

7

7

7

7

Additional thicknesses up to 120mm and cut to size service available. Plates can be supplied up to 12m long by 2.5m wide.

All 5083 plate 2m wide is supplied with 3.2 certification.

Righton 5083 H321 has additional exfoliation corrosion tests to ASTM B928 covering H116 specification.

5083 Plate

SHEETSHEET

PLATEPLATE

2m 1mx 2 5 x 2. m 1. 5m 3m x 1.5m

2

3

4.5

6

8

5 Bar Treadplate

5754 H114

Note: Tread is approximately 1.5mm

Base hicknessT

(mm)

7

5083 & 5251 Sheet

2000 x 1000 x 0.9

2000 x 1000 x 1.0

2000 x 1000 x 1.2

2000 x 1000 x 1.5

2000 x 1000 x 2.0

2000 x 1000 x 2.5

2000 x 1000 x 3.0

2000 x 1000 x 4.0

2000 x 1000 x 5.0

2500 x 1250 x 1.0

2500 x 1250 x 1.2

2500 x 1250 x 1.5

2500 x 1250 x 2.0

2500 x 1250 x 3.0

2500 x 1250 x .04

52500 x 1250 x .0

3000 x 1500 x 2.0

3000 x 1500 x 3.0

3000 x 1500 x 4.0

3000 x 1500 x 5.0

Sheet ize (mm)S

7

7

5083H22

7

7

7

5083H111/O

7

7

7

7

7

7

5251H22

Sheet ize (mm)S5083H22

7

7

5083H111/O

7

7

7

7

5251H22

Sheet ize (mm)S

7

7

7

5083H22

7

7

7

7

7

7

7

7

7

5083H111/O

5251H22

7

77

77 7

7

7

7

7

7

7

7

7

7

7

7

7

2m x 1m

7

7

7

7

7

7

7

7

7

7

7

3m x 1.5m

7

7

7

7

7

7

7

7

7

7

7

4m x 2m

7

2m x 1m

3

4

5

6

7

8

10

12

15

16

20

25

30

40

Thickness (mm)

7

7

7

2 m x 1 m.5 .25

7

5083 H111/O

7

7

7

7

7

7

7

7

7

7

7

7

6m x 2m

5083 H321 5083 H22

7

7

7

7

7

7

7

7

7

7

7

7

2.5m x 1.25m

7

7

7

7

7

7

7

7

7

7

7

7

6m x 2m

7

ALUMINIUM

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KITSKITS

TRIPLATETRIPLATE®

Righton can offer profiled aluminium boat kits, nested according to CAD drawings; Kits can be processed using plasma, waterjet or laser facilities,

with each piece line marked as requested.

AlMg4.5Mn/ 5083AA

Al99.5/ 1050AA

Lloyd’s Ship plate Gr A

Standard Strip Width

Standard Strip Length

Standard Strip Thickness

Variable

max 3800mm

15 or 18mm

12 or 16mm

27 or 34mm

Steel

Aluminium

Total6 or 8mm

6 or 8mm

15 or 18mm

Range of widths

SteelSteel

AluminiumAluminium

Triplate® is a transition joint that is homogeneously bonded together by vacuum-explosion welding and is often used in shipbuilding for welding an

aluminium superstructure to a steel hull. Triplate® consists of three metals with a steel base material, a corrosion resistant aluminium alloy as the

upper layer and, to promote bonding, pure aluminium as the intermediate layer. The explosive cladding/welding process produces a perfect

metallurgical bond which is stronger, more secure and more durable than traditional rivets & welding. Due to its superior bend radii and flexibility

more complex profiles can be produced with Triplate®.

Corrosionresistant

aluminium

Corrosionresistant

aluminium

Each Triplate strip can be supplied with a Lloyds register stamp and®

certificate if requested upon order.

Max3800mm

Composition of Triplate Transition Joint®

14

ALUMINIUM

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EXTRUSIONSEXTRUSIONS

Combining Extrusions With Aluminium Plate

Stiffeners in 6082T6

Plates in 5083

After welding strength

6082T6: 115 Mpa

: 125 Mpa5083

Practical Example:

Alloy 6082T6, 5083-F

Round ubes & ipest p

6mm OD x 1mm wall

up to 406.4mm OD x 12.7mm wall

Oval ubet Round edge square

17 x 17mm up to

88 x 88mm

Square ubest

15 x 15 x 15mm up to

150 x 150 x 5mm

Rectangular ubest

20 x 10 x 2mm up to

200 x 100 x 5mm

Flat arsb

10 x 2mm up to

200 x 25mm

T rofilesp

15 x 15 x 2mm up to

228 x 228 x 15.87mm

Channel rofilesp

10 x 10 x 10 x 1.5mm

up to

mm110 x 250 x 110 x 12

Bulb ectionss

45 x 4mm up to

215 x 6.5mm

Fittings langes,, f

e ,lbows

t rees and educers

E une aqual/ qual ngles

20 x 20 x 1.5mm up to

100 x 100 x 10mm &

15 x 10 x 2mm up to 150 x 75 x 8mm

I- eamsb

100 x 100 x 10 x 10mm

up to

400 x 200 x 15 x 18mm

Round arsb

3mm dia up to

400mm dia

Square arsb

8mm sq up to

200 mm sq

Although atmospheric cladding is an effective process, far superior results are achieved if the explosive bonding process is carried out under vacuum.

Apart from being a much quieter process, its greatest advantage is that it is not necessary to remove any air from the advancing, explosive bonding jet.

This allows less violent explosives to be used for bonding which in turn produces a smoother wave bond between the aluminium and steel. The ductile

aluminium steel joint also aids easy sawing and forming.

Coarse oxide agglomerations with porosity at the steel aluminium interface.

Oxide agglomerations & porosity initiate fracture.

Oxide agglomerations & porosity can cause corrosion, in spite of protective coatings.

Bending of aluminium-steel strips can be difficult due to the coarser bond structure.

Production control is limited by variable weather conditions.

Aluminium-steel joint is hard, making sawing & forming difficult.

Atmospheric Vacuum

100% dense, homogenous joint.

Does not apply.

Does not apply.

Very good formability due to ductile aluminium-steel joint.

Optimal process control due to constantly reproducible vacuum conditions.

Easy sawing & forming due to ductile aluminium-steel joint.

At vs Vmospheric acuum Cladding

TRIPLATETRIPLATE®

Tee

Bulb

Plate

15

ALUMINIUM

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Bespoke sections can be supplied to specific customer requirements.

A Bx

Square Bulbs 6082T6

45

50

50

60

65

75

85

100

110

120

120

140

160

180

4

3

5

5

3.5

4

5

5

5

5

6

6

6.5

7

0.65

0.81

0.83

1.24

1.25

1.60

1.76

2.67

3.05

3.22

4.05

4.72

5.94

7.08

x

x

x

x

x

x

x

x

x

x

x

x

x

x

Weight/m

Flag Bulbs 6082T6

45

50

60

60

60

76.2

80

98.7

100

100

120

140

155

185

215

4

5

3.3

4

6

5.4

6

5.35

4.2

6

6

5.1

5.5

6.2

6.5

0.61

0.81

0.74

1.11

1.25

1.40

1.76

1.72

1.64

3.38

4.05

2.95

3.58

5.03

6.19

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

Weight/mA B

B

x

A

B

A

40

40

50

50

50

50

50

50.8

60

70

75

76.2

80

40

40

50

50

50

100

130

76.2

60

70

75

101.6

80

4

5

4

5

6

6

4/10

6.35

6

7

6

6.35

7

0.83

1.01

1.05

1.23

1.65

2.36

2.70

2.10

1.85

2.51

2.43

4.60

2.95

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

Square Marine Tees 6082T6

Weight/m

80

80

80

80

80

100

100

100

100

101.6

101.6

120

228

80

120

165

180

180

100

100

125

210

76.2

101.6

120

228

8

8

5/8

8

10

6

12

10/15

6/10

9.52

7.93

8

15.87

3.32

4.22

3.89

5.50

6.83

3.20

6.16

7.10

6.16

4.60

6.00

7.25

18.96

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

Weight/mB C/Dx x A B C/Dx x

A

B

C

D

Radius Marine Tees 6082T6

30

30

32

32

32

32

32

32

35

35

38

40

40

40

40

40

45

50

32

54

55

65

75

90

60

60

38

40

40

60

70

70

4.5

5

3 /4

4

6

5

6

6/5

4/3

5.5

4

3

4

3.5/3

4/3

6

0.86

1.01

0.59

0.91

1.31

1.38

1.66

1.66

0.85

1.10

0.80

0.65

0.84

1.25

1.43

1.45

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

40

40

45

45

45

48

50

50

50

50

50

50

50

50

50

80

100

80

100

100

50

50

50

50

60

70

76

100

100

120

4.5/3

8/6

6.5

4/8

5/8

4

4

5

6

4/6

4/8

5

5.5/3

7

6.5/3

1.63

2.35

1.73

1.99

2.24

1.07

1.06

1.31

1.57

1.42

1.76

1.66

2.43

2.21

3.02

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

3.10

3.83

3.27

5.72

2.91

2.70

3.20

3.53

4.73

5.25

2.06

4.27

4.74

2.51

2.89

6

7.5/4

6/6

15/8

7.5

5/9

6

8

8.5

8/4

6

8

10/8

7

4/10

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

140

140

156

185

120

100

140

140

170

180

65

100

125

70

100

50

50

50

50

55

60

60

60

65

60

65

65

65

70

70

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

5.87

6.03

6.33

3.15

3.63

5.03

4.64

8.54

10.82

7.60

7.42

1.29

8.46

11.10

7.55

10/6

6/10

7.2/10.2

6

8/5

6/8

8/6

7/15

15/10

12/11

8/10

3.2

8/15

8/10

6/10

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

180

140

181.1

120

139

208

90

250

250

267

300

50.6

180

370

200

70

70

70.6

80

80

80

90

100

100

100

100

100.9

120

120

150

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

Weight/m Weight/m Weight/m Weight/mA B C/Dx x

C

BD

A

A B C/Dx x A B C/Dx x A B C/Dx x

A

EXTRUSIONSEXTRUSIONS

16

ALUMINIUM

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Friction Stir Welded Panels

The riction tir elded method of joining is based on the fact that the metal is subjected to heavy plastic deformation at high temperatures but lowerf s w

than the melting point. When the rotating tool is plunged into the metal, friction heat is generated. The tool produces severe plastic deformation

under high pressure, during which the weld interfaces are stirred together and a homogenous structure is formed.

Compared with fusion welding, riction tir elding provides increased strength, sealing and completely void free, leakproof joints. The weldf s w improved

l. There is andis in principle flush with the parent materia reduced heat distortion improved repeatability. The FSW operation comprises a small

Tnumber of variables which it is easy to monitor: ools, feeding rate, rpm and position of tool. This also permits close tolerances.

Deck panels: Profiles joined together to form panels

up to 3m in width and 14.5m in length.

FSW: he joining method which exploits the laws of nature.T

Only mechanical effort is added.

A rotating tool is plunged into the joint line and moved along the joint. Neither flux nor

filler material are used.

FLOORING & DECKINGFLOORING & DECKING

Pressure Locked pen FlooringO

This product is designed to give the maximum structural performance in corrosive conditions and is manufactured in either standard panel form 4.0m

long x nominally 1.0m wide, or alternatively fabricated to suit a customers drawings. By virtue of its design it is easily cut to shape without weakening’

its load carrying capacity.

The main feature is its pressure locked construction. The specially formed transverse bars are pressed under 90 tonnes pressure into Y-shaped notches

in the load bearing bars, giving a fully effective joint with no depend nce on welding.e

It is available with a range of different load bearing bar sizes mainly at 4 mm or 30mm pitch with transverse bars at 100mm pitch. However, other bar1

arrangements are available. For maximum slip resistance, a serrated top surface is also available. Stairtreads are available with a selection of slip-

resistant nosings: Stairtread with extruded section sighting bar, stairtread with Ferodo slip-resistant insert & stairtread with carborundum slip-

resistant insert.

Extruded Deck Sections 6082T6

Standard Sizes

Righton supply specially extruded deck sections for standard

welding procedures.

Further details of dies are available on request.

StairtreadSerrated loading bearing barsPlain loading bearing bars

17

Width x height

Weight/m

Spec

201.8 x 66

2.676

Righton 077

Width x height

Weight/m

Spec

317 x 32.5

2.474

Righton 030

Width x height

Weight/m

Spec

600 x 64

11.03

Righton 600

Width x height

Weight/m

Spec

250 x 30

3.594

Righton 250

Width x height

Weight/m

Spec

320 x 37

3.75

Righton 036

ALUMINIUM

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Mesh

Mesh can be supplied in:

FLOORING & DECKINGFLOORING & DECKING

Perforated Sheet

Perforated sheets can be supplied in various hole types and sizes complete with edging profiles. Non standard and specially formed plates for

particular applications can be supplied to order. Hole types include round, square, staggered & in-line decorative finishes including colour, with

treatment and mesh grilles.

Fibreglass Floor Plate & Fibreglass Mesh Grating

Fibreglass gritted plate is a tough corrosion and slip resistant floor plate which is electrically non-conductive. A unique combination of pultruded

fibreglass plate and epoxied anti-skid grit surface provides a textured solid sheet flooring that is ideal for both wet and dry applications. It provides a

long lasting maintenance free alternative to steel plate for severe, corrosive environments. It is widely used for walkways, pool decks, bridge decks and

splash walks.

Round hole Square hole In-line slots

Staggered slots Decorative finish

Width Thickness

Nominal shortway of mesh

SW

Long wayof mesh pitch

LW

Fibreglass grating is lightweight, corrosion and impact resistant. It is also non-conductive and thermally stable.

Available as moulded or pultruded with an epoxy grit surface to improve traction, it provides a long lasting

maintenance free surface for walkways ramps, pit covers, stairs and platforms.,

18

Diamond Flattened Small Small Flattened

Parallel Strand Ridged Patterned

ALUMINIUM

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9

TECHNICAL DATATECHNICAL DATA

6

Designation of Tempers Engineering Stability

A=Very Good B=Good C=Fair

A

A

A

A

A

B

B

C

A

A

Suitability

for

ormingF

Suitability for

&TIG MIG

eldingW

Suitability for

nodisingAResistance

to arineM

orrosionC

TemperAlloy

1050

5083

5083

5251

5754

H 41

H111/O

H321

H22

H114

B

A

A

A

A

A

A

A

A

A

A

A

A

A

A

HardnodisingA

ProtectionAs olledR

Annealed

¼ Hard

½ Hard

F

H12

H14

F

H22, H321, H116

H24

H111/O

Condition Annealed Work ardenedH Restored

Mechanical Properties Alloy 5083

Inside Radii For Cold Bending Aluminium Plates At 90 Typical Values0

Alloy

Thickness (mm)

Temper 1.5 - 3.0 3.0 - 6.0 6.0 - 12.5

5754

5083

6082

H114

H111/O

H321

T6

1.0t

1.0t2.0t

3.5t

t1.0

1.5t

2.5t

4.5t

2.0t

2.5t3 5. t

6.0t

Extrusions

Mechanical Properties Alloy 6082

Semi

roductsPSemi

roductsPTemper Temper

Dimension

(mm)Dimension

(mm)Rm (Mpa) Rm (Mpa)Rp (Mpa)0.2 Rp (Mpa)0.2A% min A% min

min min

5.0t�

5.0< 25.0t�

Diameter D

Thickness tDiameter D

Thickness tmin minmax maxmax maxA50 A50

A A

Extruded

rofilePT6

290

310

250

260

8

10

6

8

Extruded

ubeT

D 20�

20<D 150�

150<D 200�

200<D 250�

Extruded

arBT6

295

310

280

270

250

260

240

2 00

8

8

6

6

6

t�25.0

5.0t�

5.0< 25.0t�

T4

T6

205

290

310

110

250

260

14

8

10

12

6

8

Mechanical Properties Alloy 5083

All

Extruded

rofileP

& ubeTF

F

270 110 12 10

D 250�

200<D 250�Bar

270

260

110

100

12

12

10

Sheet & Plate

Mechanical Properties

Shear strength base material - intermediate layer

Bend test base material in compression

Bend test base material in tension

Side bend test

Tensile strength (through thickness)

Processing temperature

Property Value

> 55 N/mm2

acceptable

acceptable

acceptable

> 75 N/mm2

max. 315 C0

Triplate®

19

Products TemperDimension

(mm)Rm (Mpa) Rp (Mpa)0.2 A% min

minThickness t

(size)minmax max A50 A

Sheet

&

Plate

H111/O

H321

275

275

275

270

260

305

305

305

350

350

350

345

380

380

380

125

125

125

115

110

215

215

215

15

16

8

10

15

14

12

9

3.0<t 6.0�

6.0<t<12.5

12.5<t 50.0�

50.0<t 80.0�

80.0<t 120.0�

3.0< 6.0t�

6.0< 12.5t�

12.5< 40.0t�

ALUMINIUM

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TUBETUBE

Round - 1.4404 (316L) Mirror Polished

Righton offer the U.K.’s largest range of Super Mirror Marine Polished ube & heet. This is mirror polished material refinished tot s

provide an unsurpassable finish and depth of colour giving excellent image clarity and surface texture.

Stainless steel is a hugely versatile material with many unique properties, making it an exceptional material for many marine applications. It has

superior corrosion resistance as well as high impact and temperature strength. Stainless steel has good weldability and formability and is scaling

resistant. Easy to clean and with good visual appeal, it is the ideal material for h eat exchangers, deck fittings, propellers, offshore rigs,andrails, h

tank heating tubes, hydraulic systems and tanks.

Round - 1.4404 (316L) Linear BuffPremium Quality Super Mirror Marine

0.90

1.14

1.81

OD (in) GaugeWt/m

KgOD (in) Gauge

Wt/m

Kg

16G

16G

14G

1

16G

14G

16G

2

2

1.38

2.44

1.85

Special Handrail Tube - 1.4301 (304) & 1.4404 (316L) Mirror Polished

1.54

2.02

2.50

1.76

OD (mm) Wall (mm)Wt/m

KgOD (mm) Wall (mm)

Wt/m

Kg

1.5

2.0

2.5/2.6

1.5

42.4

42.4

42.4

48.3

2.0

2.5/2.6

3.0

48.3

48.3

50.8

2.32

2.87

3.59

Special Handrail Tube - 1.4301(304) & 1.4404 (3 6L) Dull Polish1

1.54

2.02

2.50

1.76

OD (mm) Wall (mm)Wt/m

KgOD (mm) Wall (mm)

Wt/m

Kg

1.5

2.0

2.5/2.6

1.5

42.4

42.4

42.4

48.3

2.0

2.5/2.6

3.0

48.3

48.3

50.8

2.32

2.87

3.59

0.35

0.42

0.44

0.54

0.54

0.66

0.63

0.77

0.73

0.90

1.17

1.68

1.11

1.40

OD (in) GaugeWt/m

KgOD (in) Gauge

Wt/m

KgOD (in) Gauge

Wt/m

KgOD (in) Gauge

Wt/m

Kg

1.2

1.5

1.2

1.5

1.2

1.5

1.2

1.5

1.2

1.5

2.0

3.0

1.5

2.0

1

1

1

1

1..

30mm

1.502.032mm

1.141.51¼

1.5

2.0

3.0

1.5

1.5

2.0

3.0

1.5

2

2

2

1.5

2.0

3.0

1.5

1.38

1.81

2.64

1.62

1.85

2.44

3.59

2.33

2.81

3.72

5.49

3.75

½

½

5

5

7

7

8

8

8

8

/

/

18/

/

/

¾

¾

3

3

3

4

Round - 1.4404 (316L) Super Mirror Marine

0.42

0.66

0.77

1.17

1.11

1.40

1.14

OD (in) GaugeWt/m

KgOD (in) Gauge

Wt/m

KgOD (in) Gauge

Wt/m

KgOD (in) Gauge

Wt/m

Kg

1.5

1.5

1.5

1.5

½

¾

2.0

1.5

2.0

1.5

1

1

30mm

1.5

2.0

3.0

1.5

2

2.0

3.0

1.5

2

2

1.38

1.81

2.64

1.85

2.44

3.59

2.3378/

0.901

21

18/

STAINLESS STEEL

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SHEET & PLATESHEET & PLATE

Specification: EN10088-2/3

Finish: Super Mirror Marine

Grades: 1.4404 (316L)

Size: 2.5m x 1.25m

Thickness: 0.9mm - 6mm

Specification: ASTM A554

PolishedFinish: Mirror

4 LGrades: 1.440 (316 )

Sizes 17 x 17 up to 88 x 88: From mm

Lengths: 6 metres

Box Round Edge & Twisted Square-

Oval

Specification: ASTM A554

Finish: Super Mirror Marine

Grades: 1.440 (316 )4 L

Sizes: 38 x 20 x 1.5, 50 x 25 x 1.5mm

& 61 x 37 x 1.5mm

Lengths: 6 metres

Round

D Section

Specification: EN10088-2/3

Finish: Bright Ground H9

Grades: 1.4404 (316 ) & 1.4307 (304 )L L

Sizes: 1” up to 3” dia & 25mmup to 100mm diameter meter

Lengths: 6 metres

Specification: EN10088-2/3

Finish: Mirror Polished

LGrade: 1.4404 (316 )

Lengths: 3 metres

A full range of commercial quality rod in 3m len ths in grades 1.4404 & 1.4307 is also available. Size range is / ” to 16” 3mm 100mm& bar g and -1 8

diameter.

Full chemical and mechanical certification can be supplied with each delivery.

NACE MR0175 certification available on request.

20 x 6

20 x 10

0.67

1.23

30 x 15

40 x 20

50 x 25 7.75

Size (mm) Size (mm) Size (mm)Wt/m (kg) Wt/m (kg) Wt/m (kg)

2.77

4.95

ROD & BARROD & BAR

Box - Standard

Specification: ASTM A554

PolishedFinish: Mirror

Grades: 1.440 (316 )4 L

Sizes: 80 x 40 x 3mm, 100 x 50 x 3m

mm& 50 x 25 x 1.5

Lengths: 6 metres

TUBETUBE

22

STAINLESS STEEL

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Special Alloys

A range of nickel alloys for offshore applications are also available on request. Grades include:

Alloy 200 Alloy K-500 Alloy 718 Alloy 825

Alloy 400 Alloy 625 Alloy 800 Hastelloy C-276

0.99

1.55

2.24

3.04

3.98

6.21

7.55

Size (in) Size (in)Wt/m

Kg

Wt/m

KgSize (in)

Wt/m

KgSize (in)

Wt/m

Kg

½

¾

1

35mm

8.94

12.18

12.50

15.90

20.13

24.85

30.20

45mm

2

70mm

143.00

168.00

195.00

255.00

322.00

397.00

6

7

8

9

10

35.76

42.00

48.69

63.62

80.50

99.40

120.00

3

4

5

XM-19 Hot Rolled & Annealed(UNS S20910)

XM-19 has an excellent combination of strength, ductility and toughness for a wide vari ty of applications. It is corrosion, abrasion and erosione

resistant and has low magnetic permeability. XM-19 can be easily machined and formed.

5

7

8

8

/

/

HIGH PERFORMANCE & BARRODHIGH PERFORMANCE & BARROD

Duplex & Superduplex

Duplex and Superduplex UNS (F5 ) & UNS 3276 (F5 ) ive significant life cycle cost advantages when used in severe andS31803 1 , UNS S32750 (F53) S 0 5 g

.corrosive conditions Duplex and Superduplex are available in bar, sheet, plate, tube, pipe & fittings.

Both materials have exceptional resistance to pitting, crevice corrosion and to stress corrosion cracking and have high strength combined with

weldability. Duplex and Superduplex can be used for many applications including propeller shafts, seawater oil and gas piping systems on offshore

platforms, seawater piping systems in desalination plants, subsea manifolds and flowlines, subsea pipeline systems, topside process systems,

subsea umbilicals and submerged components.

F51 Duplex UNS S31803 Bright Ground H9( /1.4462) & F55 (UNS 32760/1.4501) Peeled K12

3.98

5.55

6.21

7.55

Diameter DiameterWt/m

Kg

Wt/m

KgDiameter

Wt/m

KgDiameter

Wt/m

Kg

1”

30mm

1¼”

35mm

8.94

9.86

12.18

15.41

1½”

40mm

1¾”

50mm

30.08

30.20

35.76

61.65

2¾”

70mm

3”

100mm

15.90

20.13

22.20

24.85

2"

2¼”

60mm

2½”

23

17/4 PH is a martensitic precipitation hardening stainless steel which has an outstanding combination of high strength, hardness, corrosion resistance,

favourable mechanical properties and fabrication characteristics.

17/4 PH is supplied peeled K12 in lengths of 3-6 metres. Bars can be cut to customer specific requirements.

Specifications covered include: A564/API6A/NACE MR0175ASTM

17/4 PH H1150 Double Overaged(UNS S17400/1.4542)

3.98

6.21

8.94

12.18

15.90

20.13

24.85

30.08

Size (in) Size (in)Wt/m

Kg

Wt/m

KgSize (in)

Wt/m

KgSize (in)

Wt/m

Kg

1

2

35.76

42.00

48.69

55.91

63.62

71.80

80.50

89.70

3

4

287.00

322.00

359.00

397.00

438.00

481.00

572.00

9

10

10½

11

12

99.40

120.00

132.24

143.00

168.00

195.00

224.00

255.00

5

6

7

8

A full range of 17/4 PH Condition A rod is also available.

STAINLESS STEEL

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24

3

10

40

5

10

40

5

10

40

10

40

10

40S

11.74

22.10

11.48

14.04

28.70

15.00

20.74

43.20

28.21

61.23

36.54

74.92

PIPEPIPE

Specification: ASTM/ASME A/SA312 ANSI B36.19 & B36.10 ASTM A358

Grades: 304/L, 316/L, 316Ti, 304H, 310, 316H, 321H & 347H

Welded Pipe

NB (in) NB (in) NB (in)SCH

5

10

40

5

10

40

5

10

40

5

10

40

5

10

40

½

¾

1

SCH SCHWeight/m

(Kg)

Weight/m

(Kg)

Weight/m

(Kg)

0.81

1.01

1.29

1.04

1.30

1.71

1.31

2.13

2.54

1.68

2.74

3.44

1.93

3.16

4.11

5

10

40

5

10

40

5

10

40

5

10

40

5

10

40

2.42

4.00

5.52

3.75

5.34

8.77

4.59

6.56

11.47

5.26

7.53

13.78

5.93

8.50

16.32

25

6

8

10

12

3

4

Seamless Pipe

NB (in) NB (in) NB (in)SCH

40

40

10

40

80

160

XXS

10

40

80

160

XXS

10

40

80

160

XXS

10

40

80

160

XXS

10

40

80

160

XXS

10

40

80

160

XXS

¼

½

1

2

SCH SCHWeight/m

(Kg)

Weight/m

(Kg)

Weight/m

(Kg)

0.64

0.86

1.01

1.29

1.64

1.98

2.59

1.30

1.71

2.23

2.94

3.69

2.13

2.54

3.29

4.30

5.53

2.74

3.44

4.54

5.70

7.88

3.16

4.11

5.50

7.36

9.70

3.99

5.52

7.60

11.28

13.65

10

40

80

160

XXS

10

40

80

160

XXS

10

40

80

10

40

80

120

160

XXS

10

40

80

120

160

XXS

10

40

80

120

160

XXS

5.34

8.77

11.58

15.15

20.71

6.56

11.47

15.51

21.67

28.11

7.53

13.78

18.92

8.50

16.32

22.67

28.75

34.05

41.66

11.74

22.10

31.44

40.90

49.87

58.32

14.03

28.70

43.22

55.04

68.60

80.44

10

20

40

60

80

100

120

160

10

20

40S

80S

FULL 80

120

160

10

20

40

FULL 40

80S

FULL 80

100

120

160

40S

80S

100

120

160

40S

80S

FULL 80

120

160

20.27

33.83

43.20

53.90

65.64

77.09

91.83

112.98

28.20

42.40

61.23

82.79

97.45

135.05

174.92

36.54

50.49

74.92

80.94

98.88

134.12

162.38

189.85

242.44

82.50

109.05

197.97

228.11

286.04

94.61

125.20

206.67

291.06

370.99

8

10

12

14

16

4

5

38/

¾

STAINLESS STEEL

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Flanges Specifications:

ASTM/ASME A/SA182 ANSI B16.5

BSEN1092 (BS5405) PN6, 10, 25, 40, 64 & 100

BS1O Table D, E, F & H

Grades: 304/L, 316/L

Product range: Slip on, blind, bossed, plate, weldneck, screwed, socket weld & LAP joints

Size range: ½” - 12” nominal bore

Couplings

Pipe couplings for connecting strain-relieved and strain-loaded metal pipes.

Socket Weld Fittings (Welded & Seamless)

Specification: ASTM A182, ANSI B.16.11.ANSI B.2.1

Grades: 304/L, 316/L, 321, 316Ti & 310/S

Ratings: 150lbs, 3000lbs & 6000lbs

Product range: Screwed, socket weld & outlet fittings

Size : ½” ”range - 4 OD

Butt Weld Fittings (Welded & Seamless)

Specification: ASTM/ASME A403 to ANSI B16.9, B16.28 & MSS SP43

Grades: 304/L, 316/L

Product range: 90 /45 elbows, equal/reducing tees, concentric & eccentric reducers, caps, stub ends & collars0 0

Sizes - 90 /45 elbows: ½” - 12” nominal bore0 0

Sizes -Tees: ½” - 12” nominal bore

Sizes - Reducers: ¾” x ½” up to 12” x 10” nominal bore

Push Fit System

Specification: AISI 304/EN 1.4301 & AISI 316L/EN 1.4404

Grades: 304 & 316L

Product range: ipe, elbows, equal/reducing tees, concentric & eccentric reducers & adaptorsP

ize : 50mm OD up to 250mm ODS range

FITTINGS, FLANGES & COUPLINGSFITTINGS, FLANGES & COUPLINGS

25

STAINLESS STEEL

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Acrylic

Cast acrylic sheet is a highly versatile material for interior and exterior applications. It has exceptional transparency qualities and is suitable for screens,

windows, nameplates and catering equipment. Acrylic has excellent weathering resistance, low water absorption and good chemical resistance. It also

has good hygienic properties and is easily formed.

Cast Clear

2440 x 1220

3000 x 2000

3030 x 2010

3030 x 2030

3050 x 2030

Extruded Clear

2500 x 1250

3050 x 2050

Extruded High Impact

50% 3050 x 2050

100% 3050 x 2050

Cast Colours

White 3050 x 2030

Black 3050 x 2030

Opal 3040 x 2040

Opal 3050 x 2030

Extruded Colours

Black 3050 x 2050

Mirror 2440 x 1220

1.5mm 2mm 2.5mm 3mm 4mm 5mm 6mm 8mm 10mm 12mm 15mmSheet Size (mm)

Polycarbonate sheet offers a superior glazing solution to that of other materials, particularly when safety or impact resistance is of vital importance.

It can be used in a variety of applications which require its high performance features, including safety glazing, protective screening and fabrication for

interior and exterior uses. At only half the weight of glass, polycarbonate has an impact strength 200 times greater. It has light transmissions of up to

90% and has excellent resistance to weather and atmospheric conditions. It also offers good fire performance, up to lass 1 surface spread of flameC

and it can be easily cold curved on site.

Polycarbonate

Standard Clear

2000 x 1200

2050 x 1250

2440 x 1220

2500 x 2050

3050 x 2050

Longlife Clear

2050 x 1250

2440 x 1220

3050 x 2050

Abrasion Resistant Clear

3000 x 2000

Opals & Tints

Opal 3050 x 2050

Bronze 3050 x 2050

Patterned 3050 x 2050

Mirror 3050 x 2050

Sheet Size (mm) 2mm 5mm 8mm 10mm 12mm4mm 6mm3mm

SHEETSHEET

27

PLASTICS

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PVC Foam

A lightweight sheet suitable for interior exterior use that has an ideal combination of strength and durability ard gloss finish ensures goodand . It’s h

resistance to knocks and scratches Class 1 surface spread of flame (in accordance with BS476 Part 7).. PVC foam offers good fire performance up to

The material can be thermoformed and excellent results are achieved when it is bent, cut, welded, glued or drilled.

isIntegral skin foam sheet made of rigid PVC with a sandwich like structure. Manufactured in one single operation, it consists of two solid layers and a

cellular one both of the same material. It has a firm smooth skin with a silk gloss finish. It can be used for all applications where resistance to humidity,

weathering and aggressive substances is required. The sheets conduct very little heat and thus provide excellent thermal insulation. The material

offers good flexural strength combined with low relative density.

Bright White

2440 x 1220

3050 x 1220

3050 x 1560

3050 x 2050

Foamalux White Ultra

2440 x 1220

Colours

Blue 2440 x 1220

Blue 3050 x 2050

Black 2440 x 1220

Black 3050 x 2050

Yellow 2440 x 1220

Red 2440 x 1220

Green 2440 x 1220

Grey 2440 x 1220

White

800 x 3000

1000 x 3000

1250 x 2440

1250 x 3000

Sheet Size (mm) 1mm 2mm 3mm 4mm 5mm 6mm 8mm 10mm 13mm 19mm 24mm 30mm

SHEETSHEET

Rigid PVC

Rigid PVC sheets made according to DIN 7748 are suitable for a wide variety of indoor and outdoor applications including cladding, even at lowtemperatures in cold storage. The sheet has a smooth, glossy surface and offers optimum foiling and is ideal for bonding. It has low flammability and

cegood chemical resistan and is suitable for thermoforming.

Colours Available: Black, Yellow, Red, Green & Blue.

Also available: Marvec Bio - A rigid white uPVC antibacterial cladding material.Sizes: 2440 x 1220 x 2.5mm and 3050 x 1220 x 2.5mm

White

2000 x 1000

2440 x 1220

Sheet Size (mm) 1mm 2mm 2.5mm 3mm 6mm

PVC Foam

Celuka Integral Skin PVC Foam

28

PLASTICS

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RODROD

UV Stabilised Polyethylene

Engineering Plastics

This material is excellently suited for the fabrication of all sorts of components on board boats. It has excellent corrosion resistance and is completely

resistant sunlight and water. Fabrication is with common woodworking machinery and tools and the flat surfaces and edges need no furtherto achieved

finishing, just sawing, planing and milling. The sheets cannot warp and they are ideal for parts which are exposed to harsh marine conditions and/or to

heat (up to 95 C). It can be easily cleaned and with a durable finish, it is a solid, non-laminated material which will never be subject to delamination.o

In view of the fact that the sheets need not be sanded, veneered or painted, the saving in labour cost will prove to unique formulabe considerable. The

of this material resists almost every form of staining, especially those resulting from severe marine conditions. Almost no conventional glue sticks to

the sheets. When connecting and fastening the material it is recommended to drill oversized holes for the fastening of bolts or screws. This is especially

important in the vicinity of cookers and in engine rooms. The material has been approved for contact with food. It is available in polar white, black and

a range of colours.

Righton supply a complete range of engineering plastics including nylon 6, nylon 66, acetal (homo and copolymer), PET, PTFE, PEEK, PES and PPS.

For further information please ask for a copy of our Plastics catalogue.

Plastic piping systems are ideal for application where a corrosion free material is required. Not only is the long service life of the system guaranteedsbut savings are made due to the reduced service and maintenance costs. Plastic piping systems weigh times less than metal providing a saving offiveseveral tonnes per ship, allowing for more freight or passengers and thereby increasing profit. These systems are easily installed, requiring only a smallamount of tools and, as prefabrication can occur off-site, installation time on board is also significantly reduced.

Plastic piping systems can be used in numerous applications including water treatment, ballast water treatment, cooling systems, air venting, hot &cold drinking water, technical water, grey & black water, ballast systems and transport & bunker lines.

Plastic piping systems are available in the following materials: ABS, PVC-C, PVC-U, PE 100, PP-H, PB, PP-R and PPFR.

Our range of pipe and fittings include continuous elbows at various degrees, concentric and eccentric reducers, equal and reduced tees, fixed flanges,stub flanges provided with steel backing rings, flange adaptors and blind flanges, sleeve joints, caps and bellmouths. They are available in nominaldiameters from 25mm to 1000mm.

Plastic Piping Systems

Weight Comparison Plastic to Metal (per 100m of piping)

PIPE & FITTINGSPIPE & FITTINGS

TECHNICAL DATATECHNICAL DATA

Plastic

Carbon Steel

Stainless Steel

Copper

Savings: Plastic vs Steel

16

119

79

59

103

53

233

197

292

239

248

737

505

737

489

550

1093

1542

-

992

Material d 25 (Kg)

Pipe Diameter

d 50 (Kg) d 110 (Kg) d 160 (Kg)

SHEETSHEET

29

PLASTICS

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Marinecore Aluminium Honeycomb Panels

COMPOSITE PANELS FOR MARINE INTERIORSCOMPOSITE PANELS FOR MARINE INTERIORS

Composites have grown in popularity for marine use because they offer a more practical alternative to fashioning interiors than numerous pieces of

wood or steel. For some time boatbuilders have sought more economical processing methods and materials for outfitting. Composites are favoured,

for their low magnetism and resilience to shocks. They are also light, strong in tension, stiffer for their weight than steel or aluminium and fatigue

resistant. They do not corrode in the marine environment tend to damp vibrations, have low maintenance and can be fabricated into complexor they

shapes. Composites simplify outfitting and provide strength and resilience to withstand wave induced shock loads. Composites also have suitable

marine fire approvals.

Marinecore honeycomb panels are available in a wide range of decorative laminate finishes,

real wood veneers and marble/granite options. The panels are lightweight with a high bond

strength, high structural stiffness, mechanical strength and low brittleness of thehave

laminate which enables cutting without chipping. In contrast to conventional honeycomb

composite panels, the “aluminium core” and the coilcoated “aluminium cover sheets” are

are improvedbonded in a continuous process. The advantages product quality and surface

. Tevenness he material does not become brittle-hard but shows tough and resilient

properties and excellent peel strength.

Marinecore honeycomb panels are ideal for many applications including C-Class bulkheads, internal modules

(e.g. galleys, toilets, showers, etc), ceilings, cabin linings, doors, tables, furniture, partitions and overhead bins.

Standard type panels are supplied with high grade polyester lacquering on both sides, which renders them highly

suitable for additional coating, laminating or printing. On request, panels can be supplied with a high grade PVDF-fluoride

polymer lacquer finish.

Panel SizeSection Section Panel Size

6mm, 10mm, 15mm, 20mm 20mm

6mm, 10mm, 15mm, 20mm 6mm, 10mm, 20mm

6mm, 10mm, 15mm, 20mm 15mm, 20mm

Marinecore Laminated Aluminium Sheet Panels

Decorative laminate backed by an aluminium sheet. Approved by the MOD for use on Royal Navy vessels. Tested to Qineti specifications andQ

NES/DEFSTAN 02-711/713/130. Full range available on request.

c : , .Fire onformance BS 476 Part 7 Class 1 BS 476 Part 6 Class 0 IMO: C-Class division and non combustible bulkhead Meets requirements of the

& .FTPC MSC.61 (67) concerning non-combustibility, flame spread, smoke development & toxicity of HSC Code MSC.40 (64) (fire restricting material)

31

6mm 10mm 15mm 20mm 25mmSheet Size

Marinecore Anodised Aluminium Sections For Honeycomb Panels in 6m Lengths

2500 x 1250

2500 x 1500

COMPOSITES

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18

Marinecore Aluminium Composite Panels

Marinecore aluminium panels offer the very latest in composite technolog and is available in a standard range ofy for interior and exterior cladding

colours, metallic, brush and mirror finishes. A standard PVDF coating is applied to the aluminium coi prior to lamination into a composite panel. Thel

aluminium coil is processed via a continuous coil coating process and stoved at temperatures between 200 - 260 C. Lighter than solid aluminium,0

marinecore composite panels are rigid and offer high strength with excellent torsion and bending strength. Coated with a PVDF resin, the panels

withstand extreme weather conditions and the possibility of acid, alkali and salt spray corrosion is minimised. They are also unaffected by temperature

change and the long term bask of ultra violet rays. The core of the panel Viscoelastic high molecular resin preventing cracking orcomprises of

breaking, yet providing high strength, stiffness and impact resistance. Compared to other materials of the same weight (steel, solid aluminium, tile,

plywood etc) these panels have a greater sound transmission loss. Panels are fire resistant to BS476 PT 7 Class 1 BS476 PT 6 Class 0.&

Edge Protector

Panel Joint

Corner Joint Section

White: 2mm, 3mm 4mm

Red: 3mm

Yellow: 3mm

Green: 3mm

Dark/Light Blue: 3mm

Black: 3mm

Cream: 3mm

Brushed luminium: 3mmA

Silver rror: 3mmMi

G Mold irror: 3mm

Gold/ ronze etallic: 3mmB M

Bright ilver/ hampagne ilver etallic: 3mmS C S M

Champagne/ ilver etallic: 3mmS M

Sheet Finish & Thicknesses (0.3mm al. layer) 2440 x 1220 2500 x 1250 3050 x 1500 3050 x 2000 4050 x 1500 4050 x 2000

U Section - Suitable for 3mm thick sheet. Will also act as a stiffener for PVC foam.

Supplied in 6m lengths, 10 lengths per sealed bundle.

White or silver anodised.

H Section - Suitable for joining two 3mm thick sheets or panels. Supplied in 6m lengths, 10 lengths per

sealed bundle. White or silver anodised.

This allows for sheets to be joined together through 90 without sheet fabrication.0

A similar to standard panel above but can be supplied with full IMO fire approvals.panel the Marinecore aluminium composite

Marinecore Anodised Aluminium Sections for Composite Panels in 6m Lengths

COMPOSITE PANELS FOR MARINE INTERIORSCOMPOSITE PANELS FOR MARINE INTERIORS

Marinecore FR Composite panels

32

COMPOSITES

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Marinecore Veneered Plywood Panels

Lambri BV are based in and have been involved in the wood and veneer business for more than 50 years. Using theInternational Lelystad, Holland

latest production machinery, they develop and manufacture high quality products for the yacht building industry. The high-grade finish required for

yacht interiors creates a demand for unique products and Lambri, through Righton can offer a comprehensive product range to suit your,

requirements. Customers are welcome to visit the Lambri Factory to personally select the veneer.

The main veneer options are: eak, cherry, maple, birch, mahogany, ash, pear, oak, beech and pine.T

Veneered Panels Decor - Bendiply

Ceiba core ply & veneer (350kg/m )3

Poplar/ecoplex core ply & veneer (410kg/m )3

Gaboon/okoume core ply & veneer (450kg/m )3

Meranti core ply & veneer (750kg/m )3

Gaboon/okoume core ply with

veneer

1.5mm thickness

Flexiply

Gaboon/okoume core ply

5.5mm thickness

Install & then apply veneer

Lightweight Foam Core Panels

Foam core with veneered okoume

skins

Floorboards

Sheet Size (mm)

Sheet Size (mm)

Anti Tremor Boards

6mm

1.2mm

Thickness

Thickness

HPL cherry with black stripes

HPL teak with cream stripes

Real teak veneer and white koto stripes

Real teak veneer and black rubber stripes

2490 x 760

2490 x 910

3640 x 760

3640 x 910

2440 x 1220

3050 x 1220

Okoume ply with rubber centre

Ceiling Panels

13mm

“Letripan” V groove type

Veneered & lacquered

Corner Pieces

19mm

2.0mm

Okoume core ply with veneer

Marinecore Solid Surface Panels

A compact, high-performance product, produced from polymers and minerals. Highly versatile, it has the appearance, touch and hardness of

granite and is resistant to water, accidental stains & burns. Due to its non porous joints, the panel is totally aseptic making it the ideal material for

counters, sinks, kitchen furniture, bathrooms & showers. Solid surface panels are as easy to handle as wood requiring only the same tools. Its high,

versatility to obtain any shape and perfect finish makes it suitable for interior architecture lending itself to a personalised finish, giving an aspect of

integration and contrast difficult to obtain with any other material of similar application.

Marinecore GRP Panels

A flat, dense, white, opaque glass reinforced polyester panel vailable in flat sheet or roll form, this low maintenance product can be supplied with. Aeither an embossed or smooth surface finish. Marinecore GRP panels are food safe and comp with the rigorous requirements of the code of practicelyfor structures used in connection with the preparation and storage of food. It is ideal for use in areas where cleanliness and hygiene are of criticalconsideration. GRP panels are flexible with high tensile strength and resilience and the hard surface finish combined with internal glass reinforcementoffers excellent impact resistance. The panels fully satisfy the Building Regulations for wall & ceiling claddings irrespective of location, room size andoccupancy.

COMPOSITE PANELS FOR MARINE INTERIORSCOMPOSITE PANELS FOR MARINE INTERIORS

33

COMPOSITES

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TECHNICAL DATATECHNICAL DATA

Marinecore Aluminium Honeycomb Panels Load Table

Thickness

Aluminium skin sheet, front side

Aluminium skin sheet, reverse side

Weight

Technical Properties

Section modulus W

Rigidity E.I (with Poisson’s Ratio)

Alloy of skin sheet (acc. EN 485-2)

Young’s modulus E

Tensile strength of skin sheet R (acc. EN 485-2)m

0.2% proof stress R (acc. EN 485-2)p0.2

Elongation A (acc. EN 485-2)50

Linear thermal expansion (at 100 C temperature difference)�0

Core

Cell size

Bare compressive strength

Surface

Temperature Resistance

Thermal Properties

Conductivity (rel. total thickness)�

Resistance R

Acoustical Properties

Sound absorption factor �s

wAirborne sound insulation index R (acc. ISO 717-1, ISO 140-3)

6

1.0

4.7

0.95

0.0063

21

0.05

5.0

1.35

0.0074

21

6.7

1.78

0.0084

22

7.0

2.25

0.0089

23

7.3

2.70

0.0093

25

10 20 25 mm

mm

mm

kg/m2

15

0.5

2.48 4.46 13.09 18.07 23.05

1.0

1.0

cm /m3

7.10

EN AW-5005A (AlMg1)

�125 �220

�80 �130

�5

3/8 (9.5)

approx. 2.6

Both sides coated with Modified Polyester Lacquer

-40 to +80

2.4

�8

70.00

EN AW-5754 (AlMg3)

21.90 75.50 138.90 221.60 kNcm /m2

N/mm2

N/mm2

N/mm2

N/mm2

W/mK

m K/W2

dB

0C

mm/m

inch (mm)

%

Marinecore Aluminium Honeycomb Panels Product Data

Size of Panel : 1000 x 1000mm

Deflection Limited to : 3mm

Uniformly

distributed

load

at all 4 sides

continuous

supported (e.g.

on a sectional

frame)

Type of panel

max. load (kg/m )2

06 10 15 20 25

50 160 550 1000 1600

Uniformly

distributed

load

at all 2 sides

continuous

supported

(e.g. shelf-panel)

Type of panel

max. load (kg/m )2

06 10 15 20 25

50 60 175 300 500

34

COMPOSITES

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Protective film

PVDF clear coating

PVDF top coating

PVDF primer

Service coating (optional)

Chromate treatment

Chromate treatment

Chromate treatment

Chromate treatment

Bonding lamination layer

Standard product PE Core (Non Toxic)

Optional product Fire-Retardant (FR)

Aluminium skin

Aluminium skin

Marinecore Aluminium PanelsComposite

Product Formation

Structure

H: total thickness

d1: thickness of Al

front sheet

d2: thickness of Al

back sheet

d1

H

d2

Standard Types

06

10

15

20

25

6.0

10.0

15.0

20.0

25.0

0.5

0.5

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

4.8kg/m2

5.2kg/m2

6.9kg/m2

7.3kg/m2

7.7kg/m2

0.71kNm /m2

2.19kNm /m2

7.55kNm /m2

13.90kNm /m2

22.17kNm /m2

2.6cm /m3

4.6cm /m3

14.0cm /m3

19.0cm /m3

24.0cm /m3

Type H

(mm)

d1

(mm)

d2

(mm) WeightRigidity

E-1

Section

Modulus W

TECHNICAL DATATECHNICAL DATA

Marinecore Aluminium Honeycomb Panels

Peel Strength Rigidity & Weight

500

%According to DIN 53295

400

300

200

100

0

MARINECORE withtough and resilientadhesive system

Conventionalhoneycomb panelwith brittle-hardadhesive system

25

20

15

10

5

10152025303540

Rigidity in kNm /m2

05

MARINECORE25mm

MARINECORE10mm

Chipboard22 mm

Aluminiumsheet7.0 mm

Steel sheet4.9mm

Weight in kg/m2

35

COMPOSITES

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TITANIUMTITANIUM

Titanium forms a very tenacious surface oxide layer, which is an outstanding corrosion inhibitor. In many harsh environments it can outlast competing

materials as much as 5:1. It is corrosion resistant and has a high strength/weight ratio. Titanium is also erosion-corrosion resistant (critical speed in sea

water is high. At speeds below 35m/s the passivated film is not removed). Titanium can be used in sea water desalination plants and for flow lines and

riser pipes in the offshore industry.

CORTEN®CORTEN®Corten® is recommended for use where high structural strength is needed and where maintenance is difficult. It is a high strength low alloy weldable, ,

structural steel possessing excellent weathering resistance and it ideal for galvanising marine and other aggressive environments. Corten® isis in

available in sheet & plate in 1mm - 50mm thicknesses.

TUNGUM® ALLOY TUBE & FITTINGSTUNGUM® ALLOY TUBE & FITTINGSHighly resistant to sea water and its atmosphere, Tungum® resists both stress and crevice corrosion to offer outstanding serviceability. It has a high

strength/weight ratio, excellent ductility and first class fatigue properties. Tungum® can be used in a wide range of applications in both hydraulic and

pneumatic circuits. Tungum® is available in 8mm - 50mm OD.

Tubes in various metals in a weatherproof plastic jacket for pneumatic and hydraulic control systems including thermal insulated tubing for steam

traced metering, sampling and analyser lines, steam and condenser lines electrically traced tube bundles for metering, sampling and analyserand

lines. Tube bundles provide highly economical solutions, they can be easily and quickly laid like an energy cable, require no maintenance and are

extremely well protected against mechanical damage, abrasion and corrosion. Tube bundles can be delivered in very long units, thus reducing waste

material and the need for tube connections.

TUBE BUNDLESTUBE BUNDLES

NQ 1 Naval Quality steel plate

NES 736/DEFSTAN 02-736

6.4mm thick - 133mm thick.

Carbon & carbon manganese steels

Low alloy and ferritic steels

Alloy steels

NQ1 Naval Quality steel NES 736/DEFSTAN 02-736

Austenitic and martensitic stainless steels

Precipitation hardening stainless steels

FORGINGS & CASTINGSFORGINGS & CASTINGS

GENERAL & HIGH YIELD STEELSGENERAL & HIGH YIELD STEELS

Forgings & castings are available in:

7

7

7

7

7

7

7

37

Also Available:

Hot rolled plate, floor plate, cold reduced sheet, galvanised sheet, zintec sheet, specialist offshore and abrasive resistant quality steels, universal

s , hollow squares, , ERW ,beam , columns, channels sections, equal & unequal angles, rounds, flats & tee sections seamless & tubulars welded

,structural hollows and bulb flats grating, perforated sheet and plate, expanded metal, welded and woven mesh.

SPECIAL PRODUCTS

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Pipe

CARBON STEELCARBON STEEL

Carbon

API 5L

Grade B

ASTM A106

Grade B

Size range: 15mm - 900mm OD

Main material grades: DIN standard carbon & alloy steel pipes

St37.0/st52.0/DIN2391/st35.8/TT St 35N/15Mo3/13cRmO44, 10 cRmO910/X20 CrMo VNb 9 1/15 Ni CuMoNb 5

EN Standard (EN10216-2)

P235GH TC1 & TC2/16Mo3/13CrMo4-5/10CrMo9-10/X20 CrMoV11-1, X10 CrMoVNB9-1

ASTM A335/ASME SA335

Grades: P5, P9, P11, P12, P22 & P91

ASTM A333

Grades: 3 & 6

BS.EN10255 (B 1387)S

Chrome/Moly Low Temp Gas List

Fittings

Flanges

PIPE CONNECTORSPIPE CONNECTORS

E S P FITTINGSLASTIC TRAIN RELOAD (ESP) TYPEE S P FITTINGSLASTIC TRAIN RELOAD (ESP) TYPE

37 & 90 FLARED FLANGES0 0

37 & 90 FLARED FLANGES0 0

Size range: 21mm - 4200mm

Grades: Stainless AISI 304/DIN 1.4301 & AISI 316L/DIN 1.4404

High strength steel uplex available on request.d

Size range: ¼” - 3” NPS

Material: Carbon steel, stainless steel, copper nickel & brass.

Size range: For pipe diameters up to 608mm

Ideal for low & high pressure applications.

Wide range of materials including carbon steel, superduplex, mild steel & tungum.

Butt Weld

Size range: 15mm - 900mm OD

Size range: 15mm - 900mm OD

ASTM/ASME A234 WPB ANSI

ASME B16.9

EN10253-2/BS1965

ANSI B16.5 Forged

Class 150, 300, 600, 900, 1500, 2500

ASTM A105N, ASTM A350 LF2 ASTM A694

ANSI B16.47 Series A & B Forged

Class 150, 300, 600

ASTM A105N, ASTM A350 LF2 ASTM A694

ASTM A234

Grades: WP5, WP9, WP11, WP12,

WP22 & WP91

BS EN1092 (BS4505) Forged

PN6, 10, 16, 25, 40

BS.EN 10025 S235JR & ASTM A105N

Plate & Blind

PN6, 10, 16, 25, 40

BS.EN 10025 S235JR & ASTM A105N

ASTM A420 WPL6/WPHY52

BS10 Forged Flanges

Table D, E, F & H

BS.EN 10025 Material S235JR

BS10 Plate & Blind

Table D, E, F & H

BS.EN 10025 Material S235JR

ASTM A105N & ASTM A350 LF2

ANSI B16.11 MSS-SP-83, MSS SP-

95, MSS SP-97 BS3700

Chrome/Moly Low Temp Forged & Outlet Fittings

6mm - 100mm OD

39

ADDITIONAL PIPE & FITTINGS