Marine Technology - Ortlinghaus in accordance with DIN 867 and DIN 5480 as well as other standards....
Transcript of Marine Technology - Ortlinghaus in accordance with DIN 867 and DIN 5480 as well as other standards....
Marine Technology
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Founded in: 1898
Employees: > 550
Subsidiaries: Ortlinghaus (U.K.) Ltd. / England Ortlinghaus France / France Ortlinghaus AG / Switzerland Ortlinghaus Drive Technology (Shanghai) Co., Ltd / China Ortlinghaus Drive Technology India Pvt.Ltd. / India OOO „Ortlinghaus RUS“ / Russia Manufacturing: Wermelskirchen / Germany Gams / Switzerland Shanghai / China
Sales: Worldwide via agencies
Marine Technology from Ortlinghaus.
Otto Ortlinghaus established the Ortlinghaus Group in 1898. It
originally manufactured machine knives and tools. Since 1923
Ortlinghaus has been producing plates, which form the techno-
logical core of most of our products.
Today, we are a fourth-generation family-run company with more
than 550 employees and manufacturing sites in Germany, Swit-
zerland, and China. We are proud of our long history and have
structures and processes in place to ensure the long-term stability
of the Group. Our values and long-term targets, which comprise
stability, innovation, and growth, are aligned in this respect, too.
One of the most distinctive features of the Group is its collabo-
rative culture. Shareholders, management and employees alike
all have a firm commitment to this. In addition, we promise our
customers to always and unwaveringly protect the Ortlinghaus
brand, which is embodied in the quality of our products. Since
the foundation of our company, we have repeatedly left our mark
on technology history: As early as 1932, Ortlinghaus produced
multi-plate clutches as a complete machine element.
However, we achieved worldwide renown with the Sinus®
plate, which had a substantial impact on press technology. The
last decade has seen many breakthrough developments in the
field of mechatronic systems, especially in the press technology
and marine technology sectors. Recent examples of these are the
COMPact and Prop.act shifting clutch systems, which include so-
phisticated mechatronic controls.
Next to the marine technology sector, Ortlinghaus is active in the
following industries:
• Press technology
• Agriculture & Forestry technology
• Construction technology
• Oil & Gas technology
• Materials handling equipment
• Mining technology
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We have been operating in the field of marine technology for
more than 75 years. This means that we can now offer a full
range of products from plates, clutches, and clutch systems for
ship drive systems, to brakes for deck machinery.
We are the only company with extensive experience of manu-
facturing clutches which has also proved highly successful at
producing its own plate linings. Ortlinghaus has an outstanding
reputation for quality all around the world – and we are dedicated
to upholding this. We work with our clients to develop individual
solutions which are characterized by innovation and superior
engineering.
Our global network, consisting of more than 25 branch offices,
sales partners, and service points, ensures that we can respond
quickly and stay in touch with our clients’ needs.
Marine Technology from Ortlinghaus.
Propulsion technology
Marine clutches serve to transfer power, synchronize, and
separate the main and auxiliary drives.
The main clutch is responsible for synchronizing the drive unit and
the propeller when turning. With the right setup, our multi-plate
clutches can be used in trolling mode to enable a continuous
speed adjustment between drive and output.
Other applications include Power Take-off (PTO) and Power Take-
in (PTI) clutches which can be switched on or off to operate
additional pumps and generators.
>> Page 6
Deck machinery
Our hydraulically released brakes and hydraulically actuated
clutches are installed in anchor and mooring winches as well
as in towing winches for huge AHTS vessels.
On the same hand winches in davits are equipped with
hydraulically released brakes or plates used in customized
designs.
In all these applications we either offer a safe holding function
or overload protection of gear components for example.
>> Page 8
Port technology
Safety brakes and operating brakes are used for hoist winches or
cable reeling drums in port cranes. Additionally, Ortlinghaus offers
products for overload protection of the winch gearboxes. Plates
are used in customized solutions. Parking brakes are installed in
the drive of straddle carriers to keep the whole unit in a fixed
position.
>> Page 10
Combined engagement clutch with flexible clutch
Torque: 5,000 - 17,000 Nm
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Series 002/021 / 202
Torque: 22,000 - 1,600,000 Nm
Features: · Hydraulically actuated
multi-plate clutch
>> Page 16
Applications.
Series 022
Torque: 100 - 30,000 Nm
Features: · Plates with sintered,
or organic lining
· Hydraulically actuated
multi-plate brakes
>> Page 17
Series 002/021 / 202
Torque: 22,000 - 450,000 Nm
Features: · Hydraulically actuated
multi-plate clutch
>> Page 16
Prop.act
Torque: 13,500 - 24,670 Nm
Features: · Self-sufficient hydraulically
actuated clutch system
· Stand-alone solution
>> Page 20
COMPact
Torque: 13,500 - 24,670 Nm
Features: · Self-sufficient hydraulically
actuated clutch system
· Flange mounted
>> Page 18
Propulsion technology
Main drive
Plates
Torque: 150 - 1,600,000 Nm
Features: · Sinter or organic linings
· Steel plates
>> Page 14
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Applications.
Hydraulic multi-plate brakeSeries 022
Torque: 500 - 150,000 Nm
Features: · Plates with sintered
or organic lining
· Hydraulically released
multi-plate brakes
>> Page 17
Hydraulic multi-plate brakeSeries 022
Torque: 80 - 20,000 Nm
Features: · Plates with sintered
or organic lining
· Hydraulically released
multi-plate brakes
>> Page 17
Series 021
Series 002 / 021 /202
Torque: 10,000 - 90,000 Nm
Features: · Hydraulically actuated
multi-plate clutch
>> Page 16
Torque: 10,000 - 90,000 Nm
Features: · Hydraulically actuated
multi-plate clutch
>> Page 16
Series 022
Torque: 100 - 1,200 Nm
Features: · Plates with sintered
or organic lining
· Hydraulically released
multi-plate brakes
>> Page 17
Series 600
Torque: 30 - 10,000 Nm
Features: · Spring-applied multi-
plate slipping clutch
>> Page 15
Series 100
Torque: 20 - 1,400 Nm
Features: · Mechanically actuated
multi-plate clutch
Deck machinery
Slewing gear
Crane winch
Davit
Anchor winch
Mooring winch
Series 600
Torque: 30 - 30,000 Nm
Features: · Spring-applied multi-plate
slipping clutch
>> Page 15
Series 600
Torque: 30 - 30,000 Nm
Features: · Spring-applied multi-
plate slipping clutch
>> Page 15
Plates
Torque: 150 - 1,600,000 Nm
Features: · Sintered or organic linings
· Steel plates
>> Page 14
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Applications.
Port technology
Series 002/021/ 202
Torque: 22,000 - 450,000 Nm
Features: · Hydraulically actuated
multi-plate clutch
>> Page 16
Plates
Torque: 20,000 - 150,000 Nm
Features: · Sintered or organic linings
· Steel plates
>> Page 14
Plates
Torque: 300 - 5,000 Nm
Features: · Sintered or organic linings
· Steel plates
· Brake application
>> Page 14
Hydraulic multi-plate brakeSeries 022
Torque: 80 - 1,500 Nm
Features: · Plates with sintered
or organic lining
· Hydraulically released
multi-plate brakes
>> Page 17
Hydraulic multi-plate brakeSeries 022
Torque: 500 - 150,000 Nm
Features: · Plates with sintered
or organic lining
· Hydraulically released
multi-plate brakes
>> Page 17
Dredger pumps
Main drive
Cable reeling drums
Winches
Port technologyPropulsion technology
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Series 002 / 021 / 202
Prop.act
Series 992
Drive train concepts.
Conventional drive technology Hybrid drive technology
Prop.act
COMPact
Series 002 / 021 / 202
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Spring-applied slipping clutchesSeries 600 / 700
Ortlinghaus slipping clutches are always used when external
peak loads need to be absorbed and smoothed safely. They
provide protection from breakage, especially for anchor winches
in the marine sector. As the release torque can be set, torque is
also transferred during slipping so that no uncontrolled torque
transmission takes place. A reset is not required either. Our safety
clutches have proven their worth in decades of the most demanding
marine use and undergo constant further development.
Length: 90 - 560 mm
Bore diameter: 12 - 220 mm
Outside diameter: 70 - 700 mm
Torque: 20 - 200,000 NmT
For dry- and wet-running clutches and brakes, Ortlinghaus is able
to provide a very comprehensive range of plates. The plates and
the friction surface are important functional elements in every
clutch and brake, and have been developed in many different
ways since the early days of clutches and brakes. The choice
of friction system depends on the application: in general, one
plate with friction material works together with a counterplate of
steel or cast iron. The inner and outer plates are mounted with
Torque: 150 - 1,600,000 NmT
Plates
the other drive components by lugs and slots, and the spline
is in accordance with DIN 867 and DIN 5480 as well as other
standards. In addition, holes in the plate for studs and special
shapes in accordance with customer requirements are available.
Combined with a multi-plate clutch or brake, these plates come
in a multitude of different dimensions, friction combinations, and
surface patterns.
Fric
tion
dia
met
er [
mm
]
Torque [Nm]
100
10
10,000
1,000
Port technology
Propulsion technology
Deck machinery
1,000,000 10,000,000100,00010,0001,0001005,000500 500,000 5,000,000
50
500
5,000
Plates in marine technology
Torque [Nm]
Dim
ensi
ons
of t
he s
lippi
ng c
lutc
hes
in r
elat
ion
to c
lutc
h to
rque
100,00010,0001,00010010
10
3,000
1,000
100
300,00050,0005,00050050
50
500
Outside diameter, bore diameter, and length [mm]
Outside diameter [mm]
Bore diameter [mm]
Length [mm]
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Length: 64 - 755 mm
Bore diameter: 35 - 500 mm
Outside diameter: 90 - 1,200 mm
Based on our friction linings, which have been tried and trusted
for many years in the marine sector, clutches in this series reconcile
high torque and thermal absorption rates as well as a favorable
outer diameter. A high shaft diameter can also be used.
Due to their broad power spectrum, smaller sizes can be achieved
with corresponding weight and cost benefits, especially in higher
torque ranges. The optimized outer diameter makes shorter
distances between axles possible, and in this way offers clear
savings potential in the gearbox.
Torque: 150 - 1,600,000 NmTRotations per minute: 9,800 - 350 min-1n
Hydraulic multi-plate clutchesSeries 002 / 021 / 202
The hydraulic multi-plate clutch impresses with its comprehensive
service friendliness. The plate pack, which is wear-free under
the specified conditions, can be accessed from either side
depending on the model, and ensures an easy, safe, and swift
replacement of the plate pack. The special design also ensures
that other components cannot fall out during replacement.
The Ortlinghaus muti-plate clutches safely accelerate even large
propellers and generators. This optimal further development of
our tried-and-tested technology sets today’s industry standards.
Hydraulic multi-plate brakesSeries 022Length: 59 - 360 mm
Bore diameter: 18 - 350 mm
Outside diameter: 83 - 910 mm
Torque: 50 - 150,000 NmTRotations per minute: 6,570 - 450 min-1n
The 022 series is one of the most successful Ortlinghaus
products. Well over one million units are in service around the
world wherever safety brakes with an extremely long service
life and quality without compromise are required. In marine
engineering, these multi-plate brakes are used in the deck
machinery sector and as shaft brakes.
The advantage of these wet-running, hydraulically released
and spring-applied multi-plate brakes is the high torques they
achieve in compact dimensions.
Hydraulically actuated brakes are also available as a special version.
The spring-loaded brakes are safety brakes, which automatically
work in cases of pressure failure. The brakes can achieve full
torque even when there is no pressure.
Tdyn [Nm]
Dim
ensi
ons
of h
ydra
ulic
clu
tche
s in
rel
atio
n to
dyn
amic
tor
que
P/n [kW/min]0.01 0.1 1.05 10.5 105 314
1,000,000100,00010,0001,000100
100
10
1,000
3,000,000500,00050,0005,000500
50
500
3,000
Outside diameter, bore diameter, and length [mm]
Outside diameter [mm]
Bore diameter [mm]
Length [mm]
Dim
ensi
ons
of s
erie
s 02
2 in
rel
atio
n to
sta
tic
torq
ue
100,00010,0001,00010010
100
10
1,000
300,00050,0005,00050050
50
500
Outside diameter, bore diameter, and length [mm]
Outside diameter [mm]
Bore diameter [mm]
Length [mm]
Torque [Nm]
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Trolling operationCOMPactPTO-Power: 40 - 70 kW
Ratio: 1,4 - 2,6
Power: 2,500 - 3,100 kW
Torque: 13,500 - 24,670 NmT
PP/n
PTO
Speed: 1,200 - 1,800 rpmnDifferential speed: 650 - 0 rpmΔn
Output speed: 750 - 100 rpmnEngine / idle speed: 500 - 750 rpmn
Cooling Power: 24 - 100 kWPMax. water temperature: 38 °CtMin. water flow: 3,5 m3/hV
With COMPact – our shifting clutch system – we have taken
another step toward the future. The hydraulically actuated, wet-
running clutch unit with flange connection, integrated oil supply,
and hydraulic control can be installed on a ship as a ready-to-use
compact unit.
The COMPact functions as a connecting unit between the engine
and the rudder propeller in working ships, tugboats, supply ships,
yachts, passenger ships, and ferries.
The COMPact can be used for situations when permanent slipping
at idle speed is neccessary. Further the clutch system has a power
take off which can be used for a hydraulic pump for example.
COMPact impresses with a series of technical innovations and
advantages, which make it efficient and economical to use.
The trolling mode allows very fine adjustment of the propeller speed due to the slipping capabilities of the COMPact. The wet running
system ensures wear-free operation and trolling within defined technical limits. The minimum output speed while slipping is 100 rpm.
During trolling operation the output speed covers a range of 750 to100 rpm while the engine runs constantly at idle speed. From engine
idle speed to maximum speed the clutch is fully engaged.
Technical data COMPact
Series 66 72
Powermax. kw 2,500 3,100
Speedmax. 1/min 1,800 1,200
Torque enginemax. Nm 13,500 24,670
Operating pressure bar 25 27
P/n kW/min 1,4 2,6
PTO-Power kW 40 70
Out
put
torq
ue [N
m]
Trolling range
Idle
0
5000
10000
15000
Trolling range
1500
1500
1600
1600
1700
1700
1800
1800
600400 1000 >>
>>1000
500300 900
900
100Output speed [rpm]
Engine speed [rpm]
700
750
750
Engine constant idle speed 750 rpm
200 800
800750
Series 66
Clutch fully engaged
Propeller characteristic
Out
put
torq
ue [N
m]
Trolling range
Idle
0
5000
10000
15000
20000
25000
Trolling range
1500
1500
1600
1600
1700
1700
1800
1800
600
600
400 1000 >>
>>1000
500
500
300 900
900
100Output speed [rpm]
Engine speed [rpm]
700
700Engine constant idle speed 500 rpm
200 800
800500
Propeller characteristic
Series 72
Clutch fully engaged
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Prop.act – our shifting clutch system is a hydraulically actuated,
wet-running clutch unit. It is a stand-alone system, wich is bottom
mounting. Within the drive train it can be connected between
two shaft ends of the cardan shafts for example.
Prop.act impresses with a series of technical innovations and
advantages, which makes it efficient and economical to use.
The Prop.act clutch system can be applied in hybrid propulsions
between the E-engine and the diesel engine for example. In this
case the power take off can`t be used because a stand by pump
has to be installed
Trolling operationProp.act
The trolling mode allows very fine adjustment of the propeller speed due to the slipping capabilities of the Prop.act. The wet running
system ensures wear-free operation and trolling within defined technical limits. The minimum output speed while slipping is 100 rpm.
During trolling operation the output speed covers a range of 750 to100 rpm while the engine runs constantly at idle speed. From engine
idle speed to maximum speed the clutch is fully engaged.
Technical data Prop.act
Series 66 72
Powermax. kw 2,500 3,100
Speedmax. 1/min 1,800 1,200
Torque enginemax. Nm 13,500 24,670
Operating pressure bar 25 27
P/n kW/min 1,4 2,6
PTO-Power kW 40 70
PTO-Power: 40 - 70 kW
Ratio: 1,4 - 2,6
Power: 2,500 - 3,100 kW
Torque: 13,500 - 24,670 NmT
PP/n
PTO
Speed: 1,200 - 1,800 rpmnDifferential speed: 650 - 0 rpmΔn
Output speed: 750 - 100 rpmnEngine / idle speed: 500 - 750 rpmn
Cooling Power: 24 - 100 kWPMax. water temperature: 38 °CtMin. water flow: 3,5 m3/hV
Out
put
torq
ue [N
m]
Trolling range
Idle
0
5000
10000
15000
Trolling range
1500
1500
1600
1600
1700
1700
1800
1800
600400 1000 >>
>>1000
500300 900
900
100Output speed [rpm]
Engine speed [rpm]
700
750
750
Engine constant idle speed 750 rpm
200 800
800750
Series 66
Clutch fully engaged
Propeller characteristic
Out
put
torq
ue [N
m]
Trolling range
Idle
0
5000
10000
15000
20000
25000
Trolling range
1500
1500
1600
1600
1700
1700
1800
1800
600
600
400 1000 >>
>>1000
500
500
300 900
900
100Output speed [rpm]
Engine speed [rpm]
700
700Engine constant idle speed 500 rpm
200 800
800500
Propeller characteristic
Series 72
Clutch fully engaged
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We have been operating successfully for more than 100 years –
and we are proud of this achievement. Experience, structure, pro-
cesses, and systems are key words in explaining what makes us and
our products stand out. We like to call it the Ortlinghaus factor.
Experience
Practical experience and acquired knowledge form the basis of
our success – but we never rest on our laurels. We are extremely
well versed in marine technology applications and their
requirements. That is why we are able to develop completely
new, innovative solutions for our customers or make intelligent
modifications to existing products and systems with the same
degree of success.
Industry management
Sales and order processing at Ortlinghaus are structured in a
unique way, with a focus on industry management. Our staff are
highly specialized in particular sectors and concentrate exclusively
on trends and requirements within their designated industry.
The industry management system is supported by technology
experts who are each dedicated to a relevant field of technology
and its technical challenges.
Marine technology is one of our largest segments. We have out-
standing expertise in this field, comply with recognized industry
standards, and can boast worldwide references.
Processes
Systematic development processes are crucial for Ortlinghaus. We
constantly analyze our markets, the trends in key areas of tech-
nology, and our customers’ needs and requirements. The results
shape and optimize our new product developments and versions
of existing models.
Systems
Our systems for designing clutch and brake systems are one of a
kind within the industry. They enable us to calculate products pre-
cisely and align them with all the relevant application parameters.
Our new product developments are recorded, structured, and
documented in our own software systems. This speeds up the
design process for any additional versions which are developed
in the future.
The Ortlinghaus Factor.
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Technology ExpertsPlates & Hydraulics
Operation & series production
Industry Manager & Sales Partner Industry Manager & Sales Partner
Manufacturing
Specif cation
Technical & Commercial
Industrial Engineering
& Sourcing
Eng
inee
rin
g&
Sim
ula
tio
n
Prototyping & Testi
ng
Thermal limits
| Test
bench
| O
il te
stin
g |
Mec
hatr
onic
s |
M
echa
nica
l eng
inee
ring
Ortlinghaus M
anufacturing and Supply-Chain Management
Ortli
ngha
us R
esea
rch
and
Dev
elo
pmen
t
Client task &Market requirement
Sales Groups
Market launch with customer
Ortlinghaus Innovations Process.
Constant Customer Feedback
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An integrated management system (IMS) that takes into account
all processes is the basis for Ortlinghaus’ corporate policy. Quality,
occupational health and safety, and environmental protection
play crucial roles for our company.
We have analyzed and documented all relevant processes in the
value chain. Our IMS is based on the resulting summary of pro-
cess descriptions, plans, procedures and guidelines as well as the
Ortlinghaus Management Manual.
The management system is the basis for all business activities
in our company and for our relationship with our customers. It
ensures that all customer-oriented product and manufacturing
specifications are reflected in elaborate instructions regarding
quality assurance and quality control and that they comply with
the relevant operating instructions and quality standards of the
Ortlinghaus Management System.
Our quality management system is based on the ISO 9001 stand-
ard. In the area of environmental protection, we are certified at
the Wermelskirchen site according to ISO 14001. In energy man-
agement, we are certified according to ISO 50001.
Ortlinghaus assigns the highest priority to occupational health
and safety. We live up to our principles in this area in our daily
conduct. At Wermelskirchen, we are currently working toward
ISO 18001 certification.
Our goal is to minimize the impact of our activities on the envi-
ronment. For this reason, all employees of the Ortlinghaus Group
have committed themselves to complying with essential environ-
mental guidelines. In addition, all our processes in Wermelskirchen
are certified accordingly.
We are convinced that long-term success can be achieved only
through the right balance of economic, ecological and social
conduct.
We certify our products according to your specifications (e.g.
DNV·GL, Lloyds Register and CCS).
Quality, Health, Safety and Environment.
Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid. DNV ZERTIFIZIERUNG UND UMWELTGUTACHTER GMBH, Schnieringshof 14, 45329 Essen, Tel: +49 201 7296 222 Fax: +49 201 7296 333 - www.dnvba.de
DNV BUSINESS ASSURANCEMANAGEMENT SYSTEM CERTIFICATE
Certificate No.: 120629-2012-AQ-GER-DAkkS
This is to certify that
Ortlinghaus-Werke GmbHKenkhauserstr. 125
42929 Wermelskirchen - Germany
has been found to conform to the Management System Standard
ISO 9001:2008 ISO 14001:2004 ISO 50001:2011
BS OHSAS 18001:2007
This certificate is valid for the following product or service ranges:
Development, manufacture, sales and service of plates, clutches, brakes and systems
This certificate is valid until:ISO 9001: 31.03.2017
ISO 14001: 25.04.2015 ISO 50001: 14.05.2015
BS OHSAS 18001: 31.03.2016
Place and date:
Essen, 01.04.2014
for the Accredited Unit:DNV ZERTIFIZIERUNG UND UMWELTGUTACHTER GMBH
The audit has been performed under the supervision of
Frank Nicolaus Nikolaus Kim Lead Auditor Management Representative
hese
lsvo
mbe
rg.d
eOrtlinghaus-Werke GmbH
Kenkhauser Str. 125
42929 Wermelskirchen
Germany
Phone: +49 (0)2196 85 - 0
Fax: +49 (0)2196 855 - 444
www.ortlinghaus.com goM
arin
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