Marine Advanced Materials - ABIC Kemi AB Industri · Advanced Materials dedicated to the Marine...

For plug, mould, finished parts

and repairs, Huntsman Advanced

Materials enhances value to

customers by providing new

patented technologies, together

with high quality and reliable

products. Since the 1950’s we

have been the preferred partner of

both designers and ship builders

involved in the manufacture of

small leisure craft, power boats

and large luxury vessels. Our

advanced composite and tooling

materials, stereolithography

products and adhesives have

proven their reliability in the most

arduous of marine conditions.

EUROPE / MIDDLE EAST

Huntsman Advanced Materials

(Switzerland) GmbH

Klybeckstrasse 200

CH-4057 Basel • Switzerland

Tel + 41 61 966 33 33

Fax + 41 61 966 33 34

AMERICAS

Americas Inc

Americas Customer Service Center

10003 Woodloch Forest Drive

The Woodlands • Texas 77380 • USA

Tel +1 281 719 6000

Fax +1 281 719 6416

Fax +1 713 235 6416

ASIA / PACIFIC

Shibakoen Ridge Bldg. 3F • 1-8-21

Shibakoen Minato-ku

Tokyo 105-0011 • Japan

Tel + 813 5403 8195

Fax + 813 5403 8186

E-mail:

[email protected]

While all the information and recommendations in this publication are to the best of our knowledge, information and belief accurate at the date of publication, nothing herein is to be construed as a warranty, express or otherwise.

In all cases, it is the responsibility of the user to determine the applicability of such information and recommendations and the suitability of any product for its own particular purpose. The sale of products referred to in this publication is subject to the general terms and conditions of sale of Huntsman Advanced Materials (Europe) BVBA or of its affi liated companies.

Aradur®, Araldite®, Ren®, RenCast®, RenGel®, RenLam®, RenP aste®, RenPIM®, RenShape® and Arathane® are registered trademarks of Huntsman Corporation or an affi liate thereof in one or more, but not all, countries.

Marine

Advanced MaterialsSelector guide

DesignStereolithography • Very high accuracy rapid prototyping directly from CAD to part using laser cured technology

Product designation

Colour

Viscosity Flexural Modulus Tensile

Strength Elongation at Break

Notched Izod Impact

CommentsConditions 28°C RT RT 0.46 (1.8) MPa

Norm ATSM D-790 ASTM D-638 ASTM D-638 ASTM D-256 ASTM D-648

Unit (mPa.s) (MPa) (MPa) (%) (J/m) (°C)

For use on SLA® 3500, SLA® 5000, SLA® 7000, Viper si2TM (solid state laser)

General purpose

RenShape® SL 7510Clear amber

400 2 400 44-57 10-14 32-3751-58(47-49)

Accurate general purpose SL material with high throughput

430 1 400-1 600 27-37 12-21 28-3948-50(43-58)

PP like parts with high durability

RenShape® SL 7580 White 580 2 400 53 11 3463(52)

ABS like with good temperature performance

270 2 600-3 400 59 4 21 78High temperature resistance, HDT reaches 250°C after suitable post cure

Investment casting

RenShape® SL 7800Clearamber

240 2 300-2 700 41-47 10-18 37-5862(-)

Highly accurate, dimensionally stable for Quickcast™ patterns

HDT : Heat Defl ection Temperature • RT : Room Temperature = 23±2°C

Modeling boards

Product designation

Colour

Density Hardness Compres. Strength

Compres.Modulus

Coeffi cient of Thermal Expansion

CommentsConditions 1.8 MPa

Norm ISO 868 ISO 604 ISO 604 ISO 11359 ISO 75

Unit (g/cm3) (Shore D) (MPa) (MPa) (10-6 K-1) (°C)

Polyurethane boards • A range of different density boards for styling, pattern and mould fabrication and support structures

RenShape® BM 5108 White 0.08 _ _ _ _ _ Very low density PU foam

RenShape® BM 5025 Apricot 0.24 _ 3.7 140 60-70 60Styling master models, prototypes, supporting structures, negative moulds for netsize casting

RenShape® BM 5185 Apricot 0.5 _ 10-15 500-600 60-65 60-70Styling master models, prototypes, supporting structures, negative moulds for netsize casting

RenShape® BM 5460 Brown 0.70 60-65 20-25 910-960 50-55 75-80Styling master models, prototypes, supporting structures, negative moulds for netsize casting

Epoxy board • Optimum chemical, mechanical and temperature resistance for direct tooling applications

RenShape® BM 5055 Green 0.75 75 50-55 2 300-2 400 35-45 135-140Lay up tools for prepregs, vacuum forming moulds

HDT : Heat Defl ection Temperature

Board bonding adhesives

Product designation

Colour Type

Mix Ratio Density Pot Life Clamping Time

Recommended UseConditions RT / 250 ml

Unit (pbw) (g/cm3) (min) (hr)

A range of adhesives enabling boards to be bonded into large shapes or structures

RenCast® FC 52 Polyol / FC 52 Isocyanate

Cream PU 100:100 1.0 5 4 Polyurethane boards

RenPaste® SV 427-2 / Ren® HY 5162

Brown Epoxy 100:35 0.7 20 12 Polyurethane boards

RenPaste® SV 36 /Ren® HY 5162

White Epoxy 100:35 0.7 45 12 Polyurethane boards

RenGel® SW 18 /Ren® HY 2404

Green Epoxy 100:20 1.3 10 1 Epoxy boards

RT : Room Temperature = 23±2°C

Advanced Materials dedicated to the Marine Industry • Additional products and systems are available on request.

To obtain more detailed data about these products, please use our product fi nder tool by visiting the website www.huntsman.com/advanced_materials

and download the Technical Data Sheets which are of interest or contact us at [email protected]

Adhesive systemsStructural adhesives for parts assembly with composite, plastics and metals

Product designation

Colour

Mix Ratio Gap Filling Pot LifeRecommendedCure Schedule

Lap Shear Strength

Typical Cured Tg

CommentsConditions RT / 100 g DSC, 10K/min

Norm IEC 1006

Unit (pbw) (mm) (min) (N/mm2) (°C)

Epoxy adhesives

Araldite® 2011 Pale yellow 100:100 0-2 10048 hr @ RT or3 hr @ 40°C

26 (alu) 45Tough general purpose epoxy adhesive. Cartridge and bulk packs

18 (alu) -Rapid cure genereal purpose epoxy adhesive. Cartridge and bulk packs

Araldite® 2013Metallic

grey100:60 0-5 50-80

24 hr @ RT or1 hr @ 60°C

22 (alu) -Toughened epoxy suitable for dissimilar substrates. Cartridge and bulk packs

Araldite® 2015 Neutral 100:100 0-10 30-4024 hr @ RT or1 hr @ 60°C

18 (alu) 65Toughened gap fi lling epoxy for GRP and SMC bonding. Cartridge and bulk packs

Araldite® 420 A / B Dark green 100:40 0-2 607 days @ RT or

4 hr @ 70°C35 (alu) 40

Tough epoxy adhesive with high shear and peel strength. Cartridge and bulk packs

Araldite® AV 4076-1 / Hardener HV 5309-1

Neutral 100:116 0-10 607 days @ RT or

4 hr @ 60°C13

(laminate failure)78

Toughened epoxy. Bulk packs

Resin XD 4734 / Hardener XD 4735

Green 100:33 0-20 1207 days @ RT or

4 hr @ 70°C13

(laminate failure)70 Bulk packs

Methacrylate adhesive

Araldite® 2022 Beige 100:94 0-4 1030 min @ RT or 12 min @ 60°C

13(laminate failure)

Rapid curing tough adhesive, very little surface preparation. Cartridge and bulk packs

Polyurethane adhesive

Arathane® 4497 PO / 3304 IS

Beige 100:40 0-5 93 hr @ RT or 45

min @ 40°C13

Rapid curing PU system. Bulk packs

RT : Room Temperature = 23±2°C • Bond strength depends on surface treatment prior to bonding

Germanischer Lloyd approvedGL

DesignStereolithography • Very high accuracy rapid prototyping directly from CAD to part using laser cured technology

Product designation

Colour

Viscosity Flexural Modulus Tensile

Strength Elongation at Break

Notched Izod Impact

CommentsConditions 28°C RT RT 0.46 (1.8) MPa

Norm ATSM D-790 ASTM D-638 ASTM D-638 ASTM D-256 ASTM D-648

Unit (mPa.s) (MPa) (MPa) (%) (J/m) (°C)

For use on SLA® 3500, SLA® 5000, SLA® 7000, Viper si2TM (solid state laser)

General purpose

400 2 400 44-57 10-14 32-3751-58(47-49)

Accurate general purpose SL material with high throughput

430 1 400-1 600 27-37 12-21 28-3948-50(43-58)

PP like parts with high durability

RenShape® SL 7580 White 580 2 400 53 11 3463(52)

ABS like with good temperature performance

270 2 600-3 400 59 4 21 78High temperature resistance, HDT reaches 250°C after suitable post cure

Investment casting

RenShape® SL 7800Clearamber

240 2 300-2 700 41-47 10-18 37-5862(-)

Highly accurate, dimensionally stable for Quickcast™ patterns

Modeling boards

Product designation

Colour

Density Hardness Compres. Strength

Compres.Modulus

CommentsConditions 1.8 MPa

Unit (g/cm3) (Shore D) (MPa) (MPa) (10-6 K-1) (°C)

Polyurethane boards • A range of different density boards for styling, pattern and mould fabrication and support structures

RenShape® BM 5108 White 0.08 _ _ _ _ _ Very low density PU foam

RenShape® BM 5025 Apricot 0.24 _ 3.7 140 60-70 60Styling master models, prototypes, supporting structures, negative moulds for netsize casting

RenShape® BM 5185 Apricot 0.5 _ 10-15 500-600 60-65 60-70Styling master models, prototypes, supporting structures, negative moulds for netsize casting

RenShape® BM 5460 Brown 0.70 60-65 20-25 910-960 50-55 75-80Styling master models, prototypes, supporting structures, negative moulds for netsize casting

Epoxy board • Optimum chemical, mechanical and temperature resistance for direct tooling applications

RenShape® BM 5055 Green 0.75 75 50-55 2 300-2 400 35-45 135-140Lay up tools for prepregs, vacuum forming moulds

HDT : Heat Defl ection Temperature

Board bonding adhesives

Product designation

Colour Type

Mix Ratio Density Pot Life Clamping Time

Recommended UseConditions RT / 250 ml

Unit (pbw) (g/cm3) (min) (hr)

A range of adhesives enabling boards to be bonded into large shapes or structures

RenCast® FC 52 Polyol / FC 52 Isocyanate

Cream PU 100:100 1.0 5 4 Polyurethane boards

RenPaste® SV 427-2 / Ren® HY 5162

Brown Epoxy 100:35 0.7 20 12 Polyurethane boards

RenPaste® SV 36 /Ren® HY 5162

White Epoxy 100:35 0.7 45 12 Polyurethane boards

Adhesive systemsStructural adhesives for parts assembly with composite, plastics and metals

Product designation

Colour

Mix Ratio Gap Filling Pot LifeRecommendedCure Schedule

Lap Shear Strength

Typical Cured Tg

CommentsConditions RT / 100 g DSC, 10K/min

Norm IEC 1006

Unit (pbw) (mm) (min) (N/mm2) (°C)

Epoxy adhesives

26 (alu) 45Tough general purpose epoxy adhesive. Cartridge and bulk packs

18 (alu) -Rapid cure genereal purpose epoxy adhesive. Cartridge and bulk packs

Araldite® 2013Metallic

grey100:60 0-5 50-80

24 hr @ RT or1 hr @ 60°C

22 (alu) -Toughened epoxy suitable for dissimilar substrates. Cartridge and bulk packs

Araldite® 2015 Neutral 100:100 0-10 30-4024 hr @ RT or1 hr @ 60°C

18 (alu) 65Toughened gap fi lling epoxy for GRP and SMC bonding. Cartridge and bulk packs

Araldite® 420 A / B Dark green 100:40 0-2 607 days @ RT or

4 hr @ 70°C35 (alu) 40

Tough epoxy adhesive with high shear and peel strength. Cartridge and bulk packs

Araldite® AV 4076-1 / Hardener HV 5309-1

Neutral 100:116 0-10 607 days @ RT or

4 hr @ 60°C13

Toughened epoxy. Bulk packs

Resin XD 4734 / Hardener XD 4735

Green 100:33 0-20 1207 days @ RT or

4 hr @ 70°C13

(laminate failure)70 Bulk packs

Methacrylate adhesive

Araldite® 2022 Beige 100:94 0-4 1030 min @ RT or 12 min @ 60°C

13(laminate failure)

Rapid curing tough adhesive, very little surface preparation. Cartridge and bulk packs

Polyurethane adhesive

Arathane® 4497 PO / 3304 IS

Beige 100:40 0-5 93 hr @ RT or 45

min @ 40°C13

Rapid curing PU system. Bulk packs

RT : Room Temperature = 23±2°C • Bond strength depends on surface treatment prior to bonding

Germanischer Lloyd approvedGL

Tooling materialsMaster model / Plug

Product designation

Colour

Mix Ratio

Recommended Cure

ScheduleDensity Hardness

HDTCompres.Strength

Flexural Strength

CommentsConditions RT RT 1.8 MPa

Unit (pbw) (g/cm3) Shore D (10-6 K-1) (°C) (MPa) (MPa)

Seamless modeling paste • A range of machine applied epoxy pastes for rapid CAD/ CNC tooling

Resin XD 4601-1/Hardener XD 4601-1

Light brown

100:100Machinable in

1-2 days 40 40

106(7 days)

45 8 6.5

Low density paste for styling models, easy to work with hand tools

RenPaste® SV 4503-1 /Ren® HV 4503-1

Brown 100:100Machinable after

1 day 0.75 55

101(3 days)

42 12 11

Low exotherm for application to 40 mm, optimum dimensional stability

Resin XD 4618-1 /Hardener XD 4618-1

Light grey

100:50Machinable after

2 days 0.95 70

50(7 days)

47 51 29

Excellent cost / performance balance for production of large parts

Mould production for wet lay-up or RTM processes (heat resistant to 120°C)

Product designation

Colour

Mix Ratio Pot LifeDemould

Time Density Hardness HDT

CommentsConditions RT / 250 ml 1.8 MPa

Norm ISO 868 ISO 75

Unit (pbw) (min) (hr) (g/cm3) (Shore D) (°C)

Surface coats • High performance epoxy tooling brush gelcoats

RenGel® SW 18 / Ren® HY 2404

Green 100:20 10-15 12 1.3 85-90 85High gloss, excellent styrene resistance

Green 100:16 25 12 1.3 85-90 100High gloss, excellent styrene resistance

Resin XD 4615 /Ren® HY 5159

Black 100:15 25 12 1.3 85-90 120 High temperature resistance

Coupling Coat P99 / Ren® HY 5159

Grey 100:11 30 12 1.5 90 120Recommended for optimum bonding between gelcoats and a range of backing resins

Parts production (following)

Casting systems

Product designation

Colour

Mix Ratio Pot Life RecommendedCure Schedule

Density HDT Viscosity Layer

Thickness Compres. Strength

Flexural Strength

Norm ISO 75 ISO 604 ISO 178

Unit (pbw) (min) (g/cm3) (°C) (mPa.s) (mm) (MPa) (MPa)

Epoxy casting systems • Performance casting systems offering optimal mechanical and chemical performance for highly durable tooling

RenCast® CW 2215 / Ren® HY 5160

Yellow 100:20 1207 days @ RT or 14 hr @ 40°C

1.6 50-55 4000 <80 80-90 65-75

Adjustable reactivity, low temperature cure, lower temperature resistance

1.6 55-60 5000 <20 80-90 60-70

1.6 60-65 5000 <10 80-90 60-70

RenCast® CW 5156-1 / Ren® HY 5158

Grey 100:8 6014 hr gradually

to 120°C1.6

110 -130

30 000 <80 140-145 72-77

High temperature performance, high compressive strength

Polyurethane casting systems • An economic range of casting products where strength and durability are less critical

RenCast® FC 50 Isocyanate /FC 50 Polyol

White 100:20 4-5 7 days @ RT 1.6 95 1800 <10 75 45-50

Pre-fi lled polyurethane system with fast demould time

RenCast® FC 52 Isocyanate /FC 52 Polyol /DT 082

Beige 100:100:300 10 7 days @ RT 1.6 85-90 Paste <100 38 26Variable fi ller content for large castings

Parts In Minutes

Product

Colour

Mix Ratio Pot Life Demould

Max. Layer

Thickness HDT

Flex. Modulus

Tensile strength

CommentsConditions RT / 100 g RT 1.8 MPa

Unit (pbw) (s) (min) (mm) (°C) (MPa) (MPa)

Injection systems for very rapid production of prototypes and parts with thermoplastic like properties

RenPIM® 5212 A /5212 B

Neutral 100:60 100-120 15-20 4 55-65 650 15-25Flexible, pigmentable, properties simulate HDPE

RenPIM® 5214 A /5214 B

Beige 100:80 60-80 10-15 4 120 1775 30-50High temperature resistance, pigmentable, simulates PP / ABS

RenPIM® 5216 A/5216

Neutral 100:80 40-60 15-20 5 75-80 1200 30-35Toughened, high impact resistance, pigmentable, simulates PP / ABS

Tooling materialsMaster model / Plug

Product designation

Colour

Mix Ratio

Recommended Cure

ScheduleDensity Hardness

HDTCompres.Strength

Flexural Strength

CommentsConditions RT RT 1.8 MPa

Unit (pbw) (g/cm3) Shore D (10-6 K-1) (°C) (MPa) (MPa)

Seamless modeling paste • A range of machine applied epoxy pastes for rapid CAD/ CNC tooling

Resin XD 4601-1/Hardener XD 4601-1

Light brown

100:100Machinable in

1-2 days 40 40

106(7 days)

45 8 6.5

Low density paste for styling models, easy to work with hand tools

RenPaste® SV 4503-1 /Ren® HV 4503-1

Brown 100:100Machinable after

1 day 0.75 55

101(3 days)

42 12 11

Low exotherm for application to 40 mm, optimum dimensional stability

Resin XD 4618-1 /Hardener XD 4618-1

Light grey

100:50Machinable after

2 days 0.95 70

50(7 days)

47 51 29

Excellent cost / performance balance for production of large parts

Mould production for wet lay-up or RTM processes (heat resistant to 120°C)

Product designation

Colour

Mix Ratio Pot LifeDemould

Time Density Hardness HDT

Norm ISO 868 ISO 75

Unit (pbw) (min) (hr) (g/cm3) (Shore D) (°C)

Surface coats • High performance epoxy tooling brush gelcoats

Green 100:20 10-15 12 1.3 85-90 85High gloss, excellent styrene resistance

Green 100:16 25 12 1.3 85-90 100High gloss, excellent styrene resistance

Resin XD 4615 /Ren® HY 5159

Black 100:15 25 12 1.3 85-90 120 High temperature resistance

Coupling Coat P99 / Ren® HY 5159

Grey 100:11 30 12 1.5 90 120Recommended for optimum bonding between gelcoats and a range of backing resins

Parts production (following)

Casting systems

Product designation

Colour

Mix Ratio Pot Life RecommendedCure Schedule

Density HDT Viscosity Layer

Thickness Compres. Strength

Flexural Strength

Unit (pbw) (min) (g/cm3) (°C) (mPa.s) (mm) (MPa) (MPa)

Epoxy casting systems • Performance casting systems offering optimal mechanical and chemical performance for highly durable tooling

1.6 50-55 4000 <80 80-90 65-75

1.6 55-60 5000 <20 80-90 60-70

1.6 60-65 5000 <10 80-90 60-70

RenCast® CW 5156-1 / Ren® HY 5158

Grey 100:8 6014 hr gradually

to 120°C1.6

110 -130

30 000 <80 140-145 72-77

High temperature performance, high compressive strength

Polyurethane casting systems • An economic range of casting products where strength and durability are less critical

RenCast® FC 50 Isocyanate /FC 50 Polyol

White 100:20 4-5 7 days @ RT 1.6 95 1800 <10 75 45-50

Pre-fi lled polyurethane system with fast demould time

RenCast® FC 52 Isocyanate /FC 52 Polyol /DT 082

Beige 100:100:300 10 7 days @ RT 1.6 85-90 Paste <100 38 26Variable fi ller content for large castings

Parts In Minutes

Product

Colour

Mix Ratio Pot Life Demould

Max. Layer

Thickness HDT

Flex. Modulus

Tensile strength

CommentsConditions RT / 100 g RT 1.8 MPa

Unit (pbw) (s) (min) (mm) (°C) (MPa) (MPa)

Injection systems for very rapid production of prototypes and parts with thermoplastic like properties

RenPIM® 5212 A /5212 B

Neutral 100:60 100-120 15-20 4 55-65 650 15-25Flexible, pigmentable, properties simulate HDPE

RenPIM® 5214 A /5214 B

Beige 100:80 60-80 10-15 4 120 1775 30-50High temperature resistance, pigmentable, simulates PP / ABS

RenPIM® 5216 A/5216

Neutral 100:80 40-60 15-20 5 75-80 1200 30-35Toughened, high impact resistance, pigmentable, simulates PP / ABS

High temperature tool production (heat resistant to 180°C)

Product designation

Colour

Mix Ratio Viscosity Pot Life Demould Time Post Cure Density Tg

CommentsConditions RT RT / 250 ml DSC, 10 K/min

Norm IEC 1006

Unit (pbw) (mPa.s) (hr) (hr) (g/cm3) (°C)

Surface coats • High temperature epoxy tooling brush gelcoats

Black 100:12.5 Thixotropic 27 days @ RT or 14 hr @ 40°C

14 hr stepwise to

160°C1.6 160-170

For prepreg tooling. Very high temperature performance achieved following suitable post cure. Shore D hardness 90

Black 100:16 Thixotropic 4.57 days @ RT or 14 hr @ 40°C

14 hr stepwise to

180°C1.6 185

Backing structure • High temperature epoxy resin systems

RenLam® LY 5210 / Ren® HY 5212

Amber 100:40 2 000 1224 hr @ RT

+ 12 hr @ 40°C

14 hr stepwise to

180°C1.1 190

For prepreg tooling. Very high temperature performance achieved following suitable post cure

Amber 100:32 1 800 33-4 days @ RT

or 14 hr @ 40°C

14 hrstepwise to

180°C1.1 180

Parts production

Epoxy systems for composites

Product designation Pot LifeGelation

start in thin layer

Recommended Cure Schedule

MixViscosity

Tg Max Flexural Strength

Ultimate Flexural

Elongation K

CommentsConditions RT / 100 g RT DSC, 10K/min

Norm IEC 1006

Unit (min) (hr) (mPa.s) (°C) (Mpa) (%) (MPa√m) (J/m2)

Wet lay-up systems

Araldite® LY 3505 / Hardener XB 3403

600-720 14-16 hr7 days @ RT or

8 hr @ 60°C300-400 78-83 110-130 10.5-13.0

0.95-1.05 250-280

Laminating system without reactive diluent, adjustable reactivity

26-36 2-3 hr7 days @ RT or

8 hr @ 60°C1 000-1

20087-92 135-155 7.0-9.0

0.80-0.90 150-190

Araldite® LY 3297 / Aradur® 3298

120-135 5-6 hr7 days @ RT or

8 hr @ 60°C320-380 90-96 125-130 7.0-8.2

0.85-0.95 215-245

Good cure at RT, good toughness

40-50 2.5-3 hr7 days @ RT or

6 hr @ 80°C350-400 94-100 123-128 9.0-12.0

0.80-0.90 195-225

Resin XU 3508 /Hardener XB 3403

600-720 -4 hr @ 60

+ 8 hr @ 60°C650-800 70-75 100-125 9.0-11.0

2.10 - 2.301250 - 1400

Toughened resin with very high impact strength

Resin XU 3508 / Aradur® 3486

380-480 -4 hr @ 60

+ 8 hr @ 60°C720-860 95-102 110-125 10.0-12.5

2.20 - 2.40 1500 - 1700

Injection / infusion systems

50-55 -7 days @ RT or 14 hr @ 40°C

450-480 66-70 130-135 9.0-10.0 - Low temperature cure

560-620 16-19 hr7 days @ RT or

8 hr @ 60°C200-300 82-86 118-130 10.5-12.5

0.95-1.05 260-310

Adjustable reactivity

130-160 6.5-8 hr7 days @ RT or

8 hr @ 60°C220-320 80-84 118-130 10.0-12.0

0.95-1.05 255-305

290-340 -7 days @ RT or

8 hr @ 60°C200-320 81-87 118-130 10.0-12.0

0.95-1.05 260-310

Araldite® LY 1564 / Aradur® 5003-1

42-52 -7 days @ RT or

8 hr @ 60°C- 108-115 108-118 7.0-9.0

0.90-1.00 230-290

High temperature performance

Repair systems

Resin XB 3517 /Hardener XB 3419

100-130 3-3.5 hr7 days @ RT or

8 hr @ 60°C~10 000 81-88 110-120 6.0-7.0

1.85-2.05 850-1050

Thixotropic toughened system with RT cure

14-18 1-2 hr7 days @ RT or

1 hr @ 60°C>500 110-120 120-140 5.0-7.0 -

High reactivity repair system

RT : Room Temperature = 23±2°C •Fracture Properties (K

1C) CG Method PM 258-0/90 (Bend Notch Test) : K

1C(mPa√m): Fracture toughness - G

1C(J/m2): Fracture energy

Germanischer Lloyd approved

Epoxy prepreg systems

Product designation Mix Ratio B-Staging Shelf LifeRecommendedCure Schedule

Tg K1C

CommentsConditions RT DSC, 10K/min

Norm IEC 1006

Unit (pbw) (°C) (MPa√m) (J/m2)

Araldite® LY 556 /Aradur® 5021 / Hardener XB 3403

100:25:12Chemical B-Stage

24 hr @ RT> 6 weeks

4 hr @ 100°C or90 min @ 120°C

115-1250.75-0.85170-200

Easy B-staging

100:25:14Chemical B-Stage 3 min @ 80-90°C

> 3 weeks4 hr @ 100°C or90 min @ 120°C

115-1250.75-0.85170-205

Sharp B-staging

Resin XU 3508 /Aradur® 5021 / Hardener XB 3403

24 hr @ RT> 6 weeks

4 hr @ 100°C or90 min @ 120°C

110-1201.80-1.95950-1150

Toughened prepreg with easy B-staging

100:22:14Chemical B-Stage3 min @ 80-90°C

> 3 weeks4 hr @ 100°C or90 min @ 120°C

110-1201.60-1.70800-950

Toughened prepreg with sharp B-staging

RT : Room Temperature = 23±2°C • Parts should be post cured in order to obtain optimum mechanical properties • Fracture Properties (K

Tooling materials (following)Mould production for wet lay-up or RTM processes (heat resistant to 120°C)

Product designation

Colour

Mix Ratio Pot LifeRecommended Cure Schedule

Density HDT

Norm ISO 75

Unit (pbw) (min) (g/cm3) (°C)

Backing structure • Performance epoxy resin systems

RenLam® CY 219 / Ren® HY 5160

Pale yellow 100:50 807 days @ RT

or 14 hr @ 40°C1.1 45-50

Adjustable reactivity, good properties with RT cure

or 14 hr @ 40°C1.1 50-55

or 14 hr @ 40°C1.1 55-60

RenLam® LY 113 / Ren® HY 97-1

Clear to pale yellow

100:30 80 14 hr up to 120°C 1.1 120 Low viscosity, high temperature resistance

RenLam® LV 573-2 / Ren® HY 2959

Blue grey 100:15 45-60 7 days @ RT 1.2 40-45Glass fi bre reinforced epoxy paste for hand application. Excellent for tight angles/ complicated shapes

RenLam® LV 10 / Ren® HY 97 blue

Blue grey 100:20 6014 hr graduallyup to 120°C

0.75 125High stiffness / low density carbon fi bre reinforced epoxy paste for hand application

High temperature tool production (heat resistant to 180°C)

Product designation

Colour

Mix Ratio Viscosity Pot Life Demould Time Post Cure Density Tg

CommentsConditions RT RT / 250 ml DSC, 10 K/min

Norm IEC 1006

Unit (pbw) (mPa.s) (hr) (hr) (g/cm3) (°C)

Surface coats • High temperature epoxy tooling brush gelcoats

Black 100:12.5 Thixotropic 27 days @ RT or 14 hr @ 40°C

14 hr stepwise to

160°C1.6 160-170

Black 100:16 Thixotropic 4.57 days @ RT or 14 hr @ 40°C

14 hr stepwise to

180°C1.6 185

Backing structure • High temperature epoxy resin systems

Amber 100:40 2 000 1224 hr @ RT

+ 12 hr @ 40°C

14 hr stepwise to

180°C1.1 190

Amber 100:32 1 800 33-4 days @ RT

or 14 hr @ 40°C

14 hrstepwise to

180°C1.1 180

Parts production

Epoxy systems for composites

Product designation Pot LifeGelation

start in thin layer

Recommended Cure Schedule

MixViscosity

Tg Max Flexural Strength

Ultimate Flexural

Elongation K

CommentsConditions RT / 100 g RT DSC, 10K/min

Norm IEC 1006

Unit (min) (hr) (mPa.s) (°C) (Mpa) (%) (MPa√m) (J/m2)

Wet lay-up systems

600-720 14-16 hr7 days @ RT or

8 hr @ 60°C300-400 78-83 110-130 10.5-13.0

0.95-1.05 250-280

26-36 2-3 hr7 days @ RT or

8 hr @ 60°C1 000-1

20087-92 135-155 7.0-9.0

0.80-0.90 150-190

120-135 5-6 hr7 days @ RT or

8 hr @ 60°C320-380 90-96 125-130 7.0-8.2

0.85-0.95 215-245

40-50 2.5-3 hr7 days @ RT or

6 hr @ 80°C350-400 94-100 123-128 9.0-12.0

0.80-0.90 195-225

Resin XU 3508 /Hardener XB 3403

600-720 -4 hr @ 60

+ 8 hr @ 60°C650-800 70-75 100-125 9.0-11.0

2.10 - 2.301250 - 1400

Resin XU 3508 / Aradur® 3486

380-480 -4 hr @ 60

+ 8 hr @ 60°C720-860 95-102 110-125 10.0-12.5

2.20 - 2.40 1500 - 1700

Injection / infusion systems

50-55 -7 days @ RT or 14 hr @ 40°C

450-480 66-70 130-135 9.0-10.0 - Low temperature cure

560-620 16-19 hr7 days @ RT or

8 hr @ 60°C200-300 82-86 118-130 10.5-12.5

0.95-1.05 260-310

130-160 6.5-8 hr7 days @ RT or

8 hr @ 60°C220-320 80-84 118-130 10.0-12.0

0.95-1.05 255-305

290-340 -7 days @ RT or

8 hr @ 60°C200-320 81-87 118-130 10.0-12.0

0.95-1.05 260-310

Araldite® LY 1564 / Aradur® 5003-1

42-52 -7 days @ RT or

8 hr @ 60°C- 108-115 108-118 7.0-9.0

0.90-1.00 230-290

High temperature performance

Repair systems

100-130 3-3.5 hr7 days @ RT or

8 hr @ 60°C~10 000 81-88 110-120 6.0-7.0

1.85-2.05 850-1050

Thixotropic toughened system with RT cure

14-18 1-2 hr7 days @ RT or

1 hr @ 60°C>500 110-120 120-140 5.0-7.0 -

High reactivity repair system

RT : Room Temperature = 23±2°C •Fracture Properties (K

Germanischer Lloyd approved

Epoxy prepreg systems

Product designation Mix Ratio B-Staging Shelf LifeRecommendedCure Schedule

Tg K1C

CommentsConditions RT DSC, 10K/min

Norm IEC 1006

Unit (pbw) (°C) (MPa√m) (J/m2)

24 hr @ RT> 6 weeks

4 hr @ 100°C or90 min @ 120°C

115-1250.75-0.85170-200

Easy B-staging

100:25:14Chemical B-Stage 3 min @ 80-90°C

> 3 weeks4 hr @ 100°C or90 min @ 120°C

115-1250.75-0.85170-205

Sharp B-staging

24 hr @ RT> 6 weeks

4 hr @ 100°C or90 min @ 120°C

110-1201.80-1.95950-1150

Toughened prepreg with easy B-staging

100:22:14Chemical B-Stage3 min @ 80-90°C

> 3 weeks4 hr @ 100°C or90 min @ 120°C

110-1201.60-1.70800-950

Toughened prepreg with sharp B-staging

RT : Room Temperature = 23±2°C • Parts should be post cured in order to obtain optimum mechanical properties • Fracture Properties (K

Tooling materials (following)Mould production for wet lay-up or RTM processes (heat resistant to 120°C)

Product designation

Colour

Mix Ratio Pot LifeRecommended Cure Schedule

Density HDT

Norm ISO 75

Unit (pbw) (min) (g/cm3) (°C)

Backing structure • Performance epoxy resin systems

or 14 hr @ 40°C1.1 45-50

or 14 hr @ 40°C1.1 50-55

or 14 hr @ 40°C1.1 55-60

RenLam® LY 113 / Ren® HY 97-1

Clear to pale yellow

100:30 80 14 hr up to 120°C 1.1 120 Low viscosity, high temperature resistance

RenLam® LV 573-2 / Ren® HY 2959

Blue grey 100:15 45-60 7 days @ RT 1.2 40-45Glass fi bre reinforced epoxy paste for hand application. Excellent for tight angles/ complicated shapes

RenLam® LV 10 / Ren® HY 97 blue

Blue grey 100:20 6014 hr graduallyup to 120°C

0.75 125High stiffness / low density carbon fi bre reinforced epoxy paste for hand application

For plug, mould, finished parts

and repairs, Huntsman Advanced

Materials enhances value to

customers by providing new

patented technologies, together

with high quality and reliable

products. Since the 1950’s we

have been the preferred partner of

both designers and ship builders

involved in the manufacture of

small leisure craft, power boats

and large luxury vessels. Our

advanced composite and tooling

materials, stereolithography

products and adhesives have

proven their reliability in the most

arduous of marine conditions.

EUROPE / MIDDLE EAST

(Switzerland) GmbH

Klybeckstrasse 200

CH-4057 Basel • Switzerland

Tel + 41 61 966 33 33

Fax + 41 61 966 33 34

AMERICAS

Americas Inc

Americas Customer Service Center

10003 Woodloch Forest Drive

The Woodlands • Texas 77380 • USA

Tel +1 281 719 6000

Fax +1 281 719 6416

Fax +1 713 235 6416

ASIA / PACIFIC

Shibakoen Ridge Bldg. 3F • 1-8-21

Shibakoen Minato-ku

Tokyo 105-0011 • Japan

Tel + 813 5403 8195

Fax + 813 5403 8186

E-mail:

[email protected]

While all the information and recommendations in this publication are to the best of our knowledge, information and belief accurate at the date of publication, nothing herein is to be construed as a warranty, express or otherwise.

In all cases, it is the responsibility of the user to determine the applicability of such information and recommendations and the suitability of any product for its own particular purpose. The sale of products referred to in this publication is subject to the general terms and conditions of sale of Huntsman Advanced Materials (Europe) BVBA or of its affi liated companies.

Aradur®, Araldite®, Ren®, RenCast®, RenGel®, RenLam®, RenP aste®, RenPIM®, RenShape® and Arathane® are registered trademarks of Huntsman Corporation or an affi liate thereof in one or more, but not all, countries.

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