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MARGEAR I GEAR METROLOGY FOR GEARS
AND GEAR TOOLS
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INNOVATIVE METROLOGY IMPROVES YOUR GEAR QUALITY
THAT IS WHY WE HAVE MARGEAR
Maximum precision in the production environment is an important factor for a company’s success. MarGear gear metrology
solutions enable you to perform measurement tasks on gears and gearing tools quickly, simply and precisely in a single setup.
The flexible systems – requiring no mechanical alignment or reclamping and combining gear metrology with form and positional
analysis – create the ideal conditions to ensure your business remains competitive. Fully integrating metrology into the manufac-
turing process creates a closed-loop quality control system for gear manufacture.
MarGear. Gear Metro logy
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MarGear. Gear Metrology
MarGear. GMX 275 wi th Workstat ion 4
MarGear. GMX 400 with E - tower 4
MarGear. GMX 600 6
PTB Cert if icate
• Machine accuracy accord ing to VD I /VDE• Analys is accord ing to nat iona l and internat iona l s tandards• Cert i f ied ana lys is sof tware
MarGear. Gear Metro logy
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4 MarGear. Gear Metro logy
MarGear. GMX 275/400 Gear Metrology from Experienced Specialists The highly precise and flexible GMX systems represent the ideal combination of gear and form measurement in a single
system. From highly specialized gear analysis to fully integrated series measurement, MarGear is your perfect partner for all levels
of modern gear manufacturing.
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MarGear. Gear Metro logy 5
Description
For fast and precise measurement and analysis of gears and gearing tools with outer diameterst of up to 275 respectively 400 mm (10.83 or 15.75 in).
The adequate solution for both universal as well as specialized gear manufacturing processes.
Whether in shop-floor stand-alone or completely networked versions, the GMX offers an efficient and fast analysis of gearing errors and parameters. This enables direct error judgement and automatic machine error compensation.
System solutions ensure maximum flexibility and availability within modern gear manufacturing environments.
Features
Gear and form measurements in a single system
High-precision 3D scanning sensor in combination with a directly driven C-axis guarantes precision and efficiency.
Control4 axis power PC controller
Extended Z-axis measuring range for measuring gear shafts of up to 650 mm
Fully automatic inspection of: - Straight and helical cylindrical gears - Spiral & hypoid bevel gears - Crown gears - Cylindrical worm shafts - Conical cylindrical gears - Segment gears - Hobs - Shaving cutters - Pinion-shaped cutters - Beveloid gears - Synchronous gears - 3D geometry and form and postional measurements, diameters and distances - Special gearing tools upon request
Accuracy
D* = Diameter
GMX 275 GMX 275 ZLMeasuring range X 180 mm 180 mm Y 150 mm 150 mm Z 320 mm 650 mm D* 275 mm 275 mm Distance between centers 450 mm 700 mmOverall dimensions W x D x H 1560 x 600 x 1787 mmWeight 700 kg
GMX 400 GMX 400 ZLMeasuring range X 200 mm 200 mm Y 200 mm 200 mm Z 320 mm 650 mm D* 400 mm 400 mm Distance between centers 700 mm 700 mmOverall dimensionsW x D x H 1560 x 600 x 1787/2147 mmWeight 700 kg
Connection dataOperating voltage 110 / 230 V; 50 to 60 HzPower consumption 2300 VA
Environmental requirementsHumidity 40 % to 60 %Ambient temperature for operation +15 °C to +35 °CAmbient temperature for ensuring the stated accurancy class 20 °C ± 2K
GMX 275 / GMX 400 / GMX 400 ZL
Class I accuracy gear measuring machine for gear measurements in accordance with VDI/VDE 2612/2613 Group 1 at 20 °C ± 2 °C, rotational axis: formtester accuracy.
Specifications
MarGear. GMX 275 / 400 Universal Gear Measurement Center
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MarGear. Gear Metro logy6
MarGear. GMX 600 The Universal Solution for Form and Gear Metrology
The GMX 600 is the perfect combination for gear and form measurement in a single system. It is the first choice for efficient and highly
precise form and gear testing applications on outside diameters of up to 600 mm.
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MarGear. Gear Metro logy 7
MarGear. GMX 600 Universal Form and Gear Measurement Center
Description
Specifications
The perfect combination for gear and form testing applications in a single setup. This combination saves time as well as investment and maintenance costs. Full form testing functionality for outside diameters up to 600 mm (23.62 in).
The GMX 600 is a complete solution that can also be used to measure crankshafts, camshafts and pistons.
High-precision and fully automatic inspection of gears and gearing tools; system solution with built-in form testing capabilities.
High-precision 3D scanning sensor in combination with our patented machine concept, in which the drive system is completely separated from all measurement and reference elements.
Utmost flexibility due to the fully automatic swivellingprobe head.
Control5 axis power PC controller
Fully automatic inspection of: - Straight and helical cylindrical gears - Spiral and hypoid bevel gears - Cylindrical worm shafts - Conical cylindrical gears - Segment gears - Shaving cutters - Hobs - Pinion-shaped cuttuers - Synchronous gears - 3D geometry - Form measurements with centering and tilting table - Camshafts, crankshafts & pistons * - Special gearing tools upon request
(* optional)
Accuracy
GMX 600
Class I accuracy gear measuring machine for gear measurements in accordance with VDI/VDE 2612/2613 Group 1 at 20 °C ± 2 °C,rotational axis: formtester accuracy.
GMX 600
Measuring range X 300 mm Y 600 mm Z 700 mm D* 600 mm
Distance between centers 1000 mm
Overall dimensions [mm]W x D x H 2314 x 1671 x 1865
Maximum work piece weight - with fixed table and center support 300 kg- with automatic centering and tilting table 200 kg
Connection dataOperating voltage 110 / 230 V 50 to 60 HzPower consumption 2300 VA
Environmental requirementsHumidity 40 % to 60 % Temperature range for ensuring the stated accurancy class 20 °C ± 2 K
D* = Diameter
Features
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Mahr GMX 275
03.10_1.76 PPC
18.01.0611:27:15Operator:
Signature:
Workpiece: Drawing No.: Operation:
Comments:
P_gear_TB qpm
Wagner
Gear MetrologyMahr GmbH
Profile variationTip
Root
Rol
l pat
h le
ngth
−−
>
Rol
l pat
h le
ngth
−−
>
+ <−− Left flank Right flank −−> +
Va
Vb
µm
1000:1*
10
mm
4:1*
2.50
Lead−tooth alignment variationTop
Bottom
Axi
s di
rect
ion
−−
>
Axi
s di
rect
ion
−−
>
+ <−− Left flank Right flank −−> +
Va
Vb
DIN/VDI
µm
1000:1*
10
mm
No. of teethNormal moduleFace widthProbe stylus diameter
11 2.5730 mm
38.0000 mm 2.0009 mm
Base diameterNormal Press. angleHelix angleAddend. modif.
27.6845 mm 12.0000 ° 0.0000 ° 0.0000
UPL=25
1
1.245
4.543
5.601
11.575
Tol.
20.0
−12/12
16.0
L [µm] R
Fa
fHa
ffa
12.1
−12.1
3.7
UPL=25
10.00
1:1
1
28.811
3.800
34.200
Tol.
20.0
−18/18
12.0
−
L [µm] R
Fb
fHb
ffb
cb
14.7
−14.0
4.1
5.4
3
14.9
−15.3
3.1
3
27.707
13.7
−14.3
4.0
6.2
5
17.9
−17.3
3.1
5
24.925
8.8
−7.7
2.7
4.9
7
15.9
−16.3
2.8
7
23.934
6.9
−5.9
2.9
4.6
fHam= −14.6 | Wobble= 5.3 | Qnom= 8 | Qact= 9
fHbm= −9.7 | Wobble= 8.3 | Qnom= 8 | Qact= 8
UPL=25
1
1.245
4.543
5.601
11.575
Tol.
20.0
−12/12
16.0
L [µm] R
Fa
fHa
ffa
7.6
−5.0
3.9
UPL=25
1
10.353
3.800
34.200
Tol.
20.0
−18/18
12.0
−
L [µm] R
Fb
fHb
ffb
cb
12.1
−12.2
2.2
5.4
3
9.6
−3.3
8.6
3
6.039
11.5
−12.4
1.7
3.6
5
15.2
−11.9
5.2
5
14.220
9.0
−7.1
2.3
5.7
7
13.5
−10.0
4.8
7
15.060
9.5
−6.4
2.6
6.2
fHam= −7.1 | Wobble= 8.5 | Qnom= 8 | Qact= 8
fHbm= −8.9 | Wobble= 6.0 | Qnom= 8 | Qact= 7
df(act)= 24.3832 Tol.= −0.030/ 0.030 ( 24.300) mm da(act)= 37.2353 Tol.= −0.020/ 0.020 ( 37.230) mm
Total quality (DIN3962):Qnom= 8 Qact= 9
MarGear. Industry Solutions – Measurement of Spur Gears
Equipment
Features
• Measurement and analysis of internal and external gears up to a 90° helix angle• Analysis according to DIN 3962 or free tolerances• Measurement and analysis of profile, flank lines (lead), pitch, run- out errors, tooth thickness and diameter over balls/pins• Crowned and conical gears• Analysis of root and tip reliefs• Tolerance bands, K-charts• Measurement of twist• Measurement of tip and root diameter• Measurement of segment gears• Measurement and analysis up to a modulus of 0.3
Hardware• GMX 275 / GMX 400 / GMX 600• „Spur gear“ system including: - Probe arm set „Gear“ - Rotary table with an outside diameter of 250 mm - Drive fork arm set from 3 mm up to 100 mm• System work table / E-tower• Complete PC system including printer & TFT monitor
Software • Software package for the measurement and analysis of external and internal cylindrical gears• Software for compensation of residual alignment and clamping errors• K-chart analysis• Twist measurement and analysis• Software package for the measurement and analysis of conical cylindrical gears• Software package for the measurement and analysis of segment gears
Hardware• Precision rim chuck with a clamping range between 110 mm and 220 mm• Probe arm set for internal gears• Extended tailstock for clamping items of up to 650 mm length• Exchangeable cone adaptors for tailstock
Software• 3D tooth contact analysis• Measurement and analysis of topography• Statistics interface: Mahr Data Transfer Tool
Options
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MarGear. Gear Metro logy 9
MarGear. Industry Solutions – Measurement of Bevel Gears
Equipment
Features
• Measurement and analysis of flank topography based on nominal data or a master gear plus gear pitch and run-out errors• Topography point matrix definition with up to 15 x 15 points• Calculation of the average flank form• Calculation of tooth thickness in normal and transverse section• Measurement and analysis of tooth depth, face angle and root angle• Calculation of pressure and spiral angles• Deviation from flank form measurement• Calculation of pitch errors according to DIN 3965
Hardware• GMX 275 / GMX 400 / GMX 600• Bevel gear system including: - Probe arm set „Bevel Gear“ - Rotary table with an outside diameter of 250 mm - Drive fork arm set from 3 mm up to 100 mm• System work table / E-tower• Complete PC system including printer & TFT monitor
Software• Software package for the measurement and analysis of spiral, hypoid and straight bevel gears • Software package for the measurement and analysis of unknown bevel gears
Hardware• Precision rim chuck with a clamping range between 110 mm and 220 mm• Additional probe arm set „Bevel Gear“• Additional network card for data transfer of machine correction parameters to bevel gear cutting and grinding machines
Software• Interface Gleason GAGE4WIN• Interface Oerlikon ASCII• Interface ZAFE (Daimler Chrysler bevel gear nominal data)
Options
5Mahr GMX 400
03.10_1.76 PPC
18.01.0613:11:05Operator:
Signature:
Workpiece: Drawing No.: Operation:
Comments:
Wagner1 FP982005 qpm
Series measurement for the bevel gear PO_98_TR/STD −> 103
05/01/27 − 16:03:52 Ball diam.: 1.0011 mm Mounting distance: 56.464 mm
Gear MetrologyMahr GmbH
Toe Inside Tip Outside Heel
Tooth No. 1 / 25 / 49 / 74
M.val. cx. fls:M.val. cv. fls:M.val. all fls:Extr.val.cx.fl.:Extr.val.cv.fl.:Extr.val.a.fls.:Helix ang. cx:Helix ang. cv:Press.ang. cx:Press.ang. cv:M.t.tickness st:M. tth dev. sn+:Presentation: with ref. point | Datum rotated | Normal plane+’sn’ not conforming with DIN 3971 |
0.4 µm
−6.9/7.8 µm
3.66’
−0.52’
Tol.: −4.0/4.0 µm
Nom.: 0.001°
Extremes: 0.3/0.5 µm
Extremes:2.9’/4.6’
Extremes:−1.2’/−0.1’
1
2
3
4
5
1 2 3 4 5 6 7 8 9
6.1
5.8
6.6
5.5
6.6
4.6
4.3
4.5
4.0
4.6
3.2
2.7
3.9
2.7
2.9
1.7
0.9
1.9
1.8
1.8
0.7
0.3
0.0
0.6
1.0
−1.0
−1.2
−1.2
−1.2
0.0
−1.6
−2.5
−3.0
−2.4
−2.2
−3.6
−3.8
−4.4
−3.4
−3.4
−5.7
−5.4
−5.4
−5.3
−4.7
10 µm
Convex flankMax. deviation: 6.6 µmM.dev.: 0.4 µmMin. deviation: −5.7 µm
M.val. cx. fls:M.val. cv. fls:M.val. all fls:Extr.val.cx.fl.:
Extr.val.a.fls.:Helix ang. cx:Helix ang. cv:Press.ang. cx:Press.ang. cv:M.t.tickness st:M. tth dev. sn+:Presentation: with ref. point | Datum rotated | Normal plane+’sn’ not conforming with DIN 3971 | PCD used: 176.1354 mm
0.5 µm0.4 µm
−8.5/10.0 µm−8.5/10.0 µm
−4.48’
−0.74’0°0’23’’ (10.0 µm)0°0’23’’ (9.4 µm)
Tol.: −4.0/4.0 µm
Nom.: 0.001°
Nom.: 1.529°Nom.: 1.529°
Extremes: 0.2/1.0 µm
Extremes:−5.6’/−3.5’
Extremes:−1.4’/−0.2’
1
2
3
4
5
1 2 3 4 5 6 7 8 9
7.4
7.5
7.6
7.4
8.3
5.2
5.4
5.6
5.3
5.4
3.8
4.2
3.8
4.0
3.6
1.7
2.2
1.3
2.5
2.3
0.0
0.4
0.0
0.7
0.3
−1.2
−1.5
−1.3
−1.0
−1.2
−3.1
−3.0
−3.0
−3.0
−3.5
−5.1
−4.7
−4.2
−4.0
−4.4
−6.6
−6.3
−5.8
−6.3
−5.8
10 µm
Concave flankMin. deviation: −6.6 µmM.dev.: 0.5 µmMax. deviation: 8.3 µm
Evaluation: DIN 3971 (transverse plane) used pd: 176.1356 mmIndividual pitch variation fp
−−> Pitch No.Convex flank
µm
10
800:1
2 4 6 81012141618202224262830323436384042444648505254565860626466687072747678808284868890929496980
Total accumulated pitch variation Fpk
−−> Pitch No.Convex flank
µm
50
160:1
2 4 6 8101214161820222426283032343638404244464850525456586062646668707274767880828486889092949698
−50
0
Difference between adjacent pitches fu
−−> Pitch No.Convex flank
µm
10
800:1
2 4 6 8101214161820222426283032343638404244464850525456586062646668707274767880828486889092949698
10
0
Classif. as per DIN 3965−1:
convex
fpmax
fumax
Rp
Fp
Total quality
(µm)
4.1 (78)
5.3 (54)
7.9
27.3
Tol.
−6.5/6.5
0.0/8.0
0.0/30.0
0.0/30.0
Qnoml
5
5
**
5
Qact
4
4
**
5
5
used pd: 176.1352 mm
Concave flankµm
10
800:1
2 4 6 81012141618202224262830323436384042444648505254565860626466687072747678808284868890929496980
Concave flankµm
50
160:1
2 4 6 81012141618202224262830323436384042444648505254565860626466687072747678808284868890929496980
Concave flankµm
5
1600:1
2 4 6 8101214161820222426283032343638404244464850525456586062646668707274767880828486889092949698
5
0
used pd: 176.1354 mmtooth−thickness deviation st
M.t.tickness st: 10.4 µm Rs: 24.0 µmµm
50
160:1
2 4 6 810121416182022242628303234363840424446485052545658606264666870727476788082848688909294960
runout variation Fr
Fr: 28.2 µm Convex flank: 11.6 µm Concave flank: 14.8 µmµm
50
160:1
2 4 6 810121416182022242628303234363840424446485052545658606264666870727476788082848688909294960
−−> Tooth No.
concave
fpmax
fumax
Rp
Fp
Total quality
(µm)
3.8 (66)
3.2 (13)
6.1
29.8
Tol.
−6.5/6.5
0.0/8.0
0.0/30.0
0.0/30.0
Qnoml
5
5
**
5
Qact
4
3
**
5
5
1Mahr GMX 400
03.10_1.76 PPC
18.01.0613:10:58Operator:
Signature:
Workpiece: Drawing No.: Operation:
Comments:
Wagner1 FP982005 qpm
Series measurement for the bevel gear PO_98_TR/STD −> 103
05/01/27 − 16:03:52 Ball diam.: 1.0011 mm Mounting distance: 56.464 mm
Gear MetrologyMahr GmbH
Toe Inside Tip Outside Heel
Measurement 1
Tooth No. 1
Quantities:Helix ang. cx:Helix ang. cv:Press.ang. cx:Press.ang. cv:T.thickness ’st’:
T.thickness sn+:Presentation: with ref. pointDatum rotatedNormal plane+’sn’ not conforming with DIN 3971
Dev.:2.90’
−1.25’
Tol.: Nom.:0.001°
1
2
3
4
5
1 2 3 4 5 6 7 8 9
5.1
4.8
5.4
4.6
5.7
3.8
3.7
3.7
3.2
3.9
2.1
1.5
2.5
2.3
2.1
0.6
0.1
0.8
1.1
0.9
0.6
0.2
0.0
0.1
1.0
−0.7
−1.2
−0.9
−0.7
0.4
−1.3
−1.5
−2.0
−1.6
−0.9
−3.2
−2.8
−3.5
−2.5
−2.1
−5.2
−4.6
−4.4
−4.5
−3.6
5 µm
Convex flankMax. deviation: 5.7 µmM.dev.: 0.3 µmMin. deviation: −5.2 µm
Quantities:Helix ang. cx:Helix ang. cv:Press.ang. cx:Press.ang. cv:T.thickness ’st’:
T.thickness sn+:Presentation: with ref. pointDatum rotatedNormal plane+’sn’ not conforming with DIN 3971PCD used: 176.1354 mm
Dev.:
−5.59’
−0.79’0°0’5’’ (2.3 µm)2.1 µm
Tol.: Nom.:
0.001°
1.529°
1
2
3
4
5
1 2 3 4 5 6 7 8 9
9.2
9.2
9.4
9.1
10.0
6.3
7.0
6.8
6.7
7.0
4.1
4.3
4.0
4.2
3.7
1.9
2.9
1.6
3.0
3.2
0.3
0.7
0.0
1.0
0.5
−1.7
−2.1
−2.0
−1.4
−2.1
−3.9
−3.8
−4.5
−4.1
−4.9
−6.4
−5.8
−5.6
−5.0
−5.8
−8.5
−8.1
−7.6
−7.7
−7.4
10 µm
Concave flankMin. deviation: −8.5 µmM.dev.: 0.4 µmMax. deviation: 10.0 µm
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10 MarGear. Gear Metro logy
MarGear. Industry Solutions – Measurement of Worm Shafts
Equipment
Features
• Measurement and analysis of profile, flank lines (lead), pitch and tooth thickness on worm shafts as per DIN 3975• Analysis of worm shafts with A, N, I or K profile• Measurement and analysis of duplex worm shafts• Measurement of pitch in axial or transverse plane• Measurement of twist• Analysis of crowning• Analysis based on K-charts• Analysis based on freely definable tolerances
Hardware• GMX 275 / GMX 400 / GMX 600• „Spur gear“ system including: - Probe arm set „Gear“ - Rotary table with an outside diameter of 250 mm - Drive fork arm set from 3 mm up to 100 mm• System work table / E-tower• Complete PC system including printer & TFT monitor
Software• Software package for the measurement and analysis of cylindrical worm shafts with A, N, I or K profile.
Hardware• Precision rim chuck with a clamping range between 110 mm and 220 mm• Additional probe arm set „Gear“
Software• Statistics interface: Mahr Data Transfer Tool
Options
MahrGMX 275
03.10_1.76 PPC
18.01.0612:22:22Operator:
Signature:
Workpiece: Drawing No.: Operation:
Comments:
worm Worm_2_WD_01 qpm
complete
Wagner
Gear MetrologyMahr GmbH
Profile variationTip
Root
Dia
met
er −
−>
Dia
met
er −
−>
+ <−− Left flank Right flank −−> +
Va
Vb
µm
500:1*
20
mm
Lead−tooth alignment variationTop
Bottom
Axi
s di
rect
ion
−−
>
Axi
s di
rect
ion
−−
>
+ <−− Left flank Right flank −−> +
Va
Vb
µm
500:1*
20
mm
No. of teethAxial modulFace widthProbe stylus diameter
2 2.1070 mm 38.0000 mm 2.0021 mm
Pitch diameterNormal Press. angle
\
16.3157 mm 11.0000 °
Direction of leadType of worm ZI
1.00
10:1
1
14.628
19.078
Tol.
21.0
−
−
L [µm] R
Fa
fHa
ffa
11.4
−9.2
6.7
UPL=25
5.00
2:1
1
5.700
32.300
Tol.
16.0
−
−
L [µm] R
Fb
fHb
ffb
25.0
−12.9
25.2
2
13.8
−14.0
4.8
2
22.9
9.5
25.2
fHam= −11.6 | Wobble= 4.8 | Qnom= 8 | Qact= 7
fHbm= −1.7 | Wobble= 22.5 | Qnom= 8 | Qact= 10
1
14.628
19.078
Tol.
21.0
−
−
L [µm] R
Fa
fHa
ffa
10.1
8.4
5.9
UPL=25
1
5.700
32.300
Tol.
16.0
−
−
L [µm] R
Fb
fHb
ffb
23.2
−14.2
20.3
2
5.9
0.3
5.7
2
20.4
−1.5
20.0
fHam= 4.4 | Wobble= 8.2 | Qnom= 8 | Qact= 6
fHbm= −7.9 | Wobble= 12.7 | Qnom= 8 | Qact= 10
Total quality (DIN3974):Qnom= 8 Qact= **
+
MarGear. Gear Metro logy 11
Equipment
Features
• Measurement and analysis of axial and radial runout on the collar• Measurement of flute spacing and flute direction• Profile measurement across or behind the cutting edge• Measurement and analysis of thread and contact pitch variation• Analysis of form and position errors of the cutting edge• Analysis of tooth thickness• Analysis conforming to DIN 3968 and other standards
Hardware• GMX 275 / GMX 400 / GMX 600• „Spur gear“ system including: - Probe arm set „Gear“ - Rotary table with an outside diameter of 250 mm - Drive fork arm set from 3 mm up to 100 mm• System work table / E-tower• Complete PC system including printer & TFT monitor
Software• Software package „Gear CuT“ – Basic Module for measurement, evaluation and management of application data• Software package for the measurement and analysis of single and multistart gear hobs according to DIN 3968• Software package for the measurement and analysis of hobs with profiles other than involute profiles
Hardware• Precision rim chuck with a clamping range between 110 mm and 220 mm• Additional probe arm set „Gear“
Options
MarGear. Industry Solutions – Measurement of Hobs
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MarGear. Gear Metro logy12
MarGear. Industry Solutions – Inspection of Shaping Cutters
Equipment
Features
• Measurement and analysis of shaping cutters for involute profiles according to DIN 1829• Measurement and analysis of shaping cutters for special or non- involute profiles (optional)• Measurement of shaping cutters for segment gears (optional)• Measurement and analysis of the cutting edge and general gear geometries• Profile measurement alternatively at defined height or across the cutting edge• Shaping cutter types : Shaft- and bell shaped cutters, with both straight or helical flanks• Cutting face characteristic: cone tape ground, stair tape ground• Evaluation of parameters according to DIN 1829
Hardware• GMX 275 / GMX 400 / GMX 600• „Spur gear“ system including: - Probe arm set „Gear“ - Rotary table with an outside diameter of 250 mm - Drive fork arm set from 3 mm up to 100 mm• System work table / E-tower• Complete PC system including printer & TFT monitor
Software• Software package „GearCuT“ – Basic module for measurement and analysis of gearing tools• Software package „Shaping cutter“ for evaluations according to DIN 1829• Software package for the analysis of shaping cutters for pass or special profiles (optional)
Hardware• Precision rim chuck with a clamping range between 110 mm and 220 mm• Additional probe arm set „Gear“
Options
GMX275
04.03_0.1 PPC Schneidrad
19.04.0709:30:25 100
Teil: Zeichnungsnummer: Operation: Prüfer:
Hartmann Unterschrift:
Kommentar:
9281 NID ’’00’01°2 / ’’00’01°2 lekniwierfneknalF 61 lhazenhäZ.lketüG °0000.12 lekniw.rgniE mm 0040.3 ludoM SOLL A Gütekl.IST B*
°0000.52 .kniw.gärhcS mm 0005.63 etierbnhaZTastkugeldurchm. 1.0006 mm Kopffreiwi ’’00’03°6 lekniwnapS ’’00’02°6 lekn
+ eknalF ethcer gnuhciewbamrofliforP eknalF eknil +
[µm] Tol. 13 9 5 5 9 13 Tol.
Fa 5 13.4 13.7 16.2 6.9 6.0 4.0 5 fHa 3 -10.0 -11.4 -14.6 -4.7 -2.1 0.1 3 ffa 4 2.1 1.1 1.0 1.3 2.2 1.2 4
fHam= -12.0 | Taumel=4.6 | Gütekl.SOLL A | Gütekl.IST B* fHam= -2.2 | Taumel=4.8 | Gütekl.SOLL A | Gütekl.IST B
+ eknalF ethcer gnuhciewbaneknalF eknalF eknil +
[µm] Tol. 13 9 5 5 9 13 Tol.
fzeta 2’ - 0’17’’ - 0’01’’ 0’20’’ 0’42’’ 0’33’’ 0’09’’ 2’ fzeta -2.4 -0.2 2.8 5.9 4.7 1.3
fHbm= 0.1 | Taumel=5.2 | Gütekl.SOLL A | Gütekl.IST A fHbm= 4.0 | Taumel=4.6 | Gütekl.SOLL A | Gütekl.IST A
+
MarGear. Gear Metro logy 13
MarGear. Industry Solutions – Measurement of Shaving Cutters
Equipment
Features
• Measurement and analysis of shaving cutters• Analysis according to DIN 3962 or free tolerances• Measurement and analysis of profile, flank lines (lead), pitch, run- out errors, tooth thickness and diameter over balls/pins• Analysis of crowning• Automatic adjustment of measurement paths• Automatic recognition of serration positions of plunge-type shaving cutters• Measurement and analysis of burnishing cutters
Hardware• GMX 275 / GMX 400 / GMX 600• „Spur gear“ system including: - Probe arm set „Gear“ - Rotary table with an outside diameter of 250 mm - Drive fork arm set from 3 mm up to 100 mm• System work table / E-tower• Complete PC system including printer & TFT monitor
Software• Software package for the measurement and analysis of shaving cutters (inclusive plunge type and burnishing cutters)
Hardware• Precision rim chuck with a clamping range between 110 mm and 220 mm• Additional probe arm set „Gear“
Software• Statistics interface: Mahr Data Transfer Tool
Options
Mahr GMX 275
03.10_1.76 PPC
17.01.0616:14:43Operator:
Signature:
Workpiece: Drawing No.: Operation:
Comments:
shaving−cutter USPIT_113_Konisch
qpm
Gear MetrologyMahr GmbH
Profile variationTip
Root
Rol
l pat
h le
ngth
−−
>
Rol
l pat
h le
ngth
−−
>+ <−− Left flank Right flank −−> +
Va
Vb
µm
mm
Lead−tooth alignment variationTop
Bottom
Axi
s di
rect
ion
−−
>
Axi
s di
rect
ion
−−
>
+ <−− Left flank Right flank −−> +
Va
Vb
DIN/VDI
µm
mm
No. of teethNormal moduleFace widthProbe stylus diameter
113 2.0000 2.0000 mm
25.0000 mm 1.0017 mm
Base diameterNormal Press. angleHelix angleAddend. modif.
214.9620 20.0000 9.4830 \ 0.2500
215.5650 mm 20.0000 ° 10.5170 ° \ 0.2500
UPL=25
10
1000:1
2.00
5:1
1
36.600
43.000
Tol.
3.0
−2/2
2.0
−
L [µm] R
Fa
fHa
ffa
ch
9.8
10.1
0.6
−2.1
UPL=100
20
500:1
5.00
2:1
1
13.510
2.500
22.500
Tol.
5.0
−4/4
4.0
−
L [µm] R
Fb
fHb
ffb
cb
11.7
−3.8
2.9
−9.5
29
9.8
9.6
0.9
−1.9
29
13.268
9.3
−2.8
2.4
−9.1
57
37.029
9.9
10.2
1.2
−2.9
57
13.787
11.0
−4.8
1.4
−9.3
85
10.3
10.3
1.0
−2.3
85
13.692
11.4
−4.5
2.5
−9.4
fHam= 10.1 | Wobble= 0.6 | Qnom= 3 | Qact= 9
fHbm= −4.0 | Wobble= 2.0 | Qnom= 3 | Qact= 7
UPL=25
1
37.500
44.000
Tol.
3.0
−2/2
2.0
−
L [µm] R
Fa
fHa
ffa
ch
7.9
8.7
1.3
−1.6
UPL=100
1
13.312
2.500
22.500
Tol.
5.0
−4/4
4.0
−
L [µm] R
Fb
fHb
ffb
cb
10.6
3.4
2.3
−10.4
29
8.0
8.3
0.9
−1.4
29
13.403
10.4
3.8
1.7
−10.4
57
8.1
8.4
1.5
−1.7
57
13.132
10.1
2.6
0.9
−10.2
85
8.5
9.2
1.0
−1.9
85
12.872
10.8
1.6
1.7
−10.6
li. Fla.
fHam= 8.7 | Wobble= 0.9 | Qnom= 3 | Qact= 8
li. Fla.
fHbm= 2.8 | Wobble= 2.2 | Qnom= 3 | Qact= 7
Total quality (DIN3962):Qnom= 3 Qact= 9
-
14 MarGear. Gear Metro logy
MarGear. Industry Solutions – Measurement of Camshafts
Equipment
Features
• Measurement and analysis of camshafts based on design data• Analysis of cam form and cam angle position relative to the reference groove• Analysis of cam curves, angles and diameters and acceleration curves• Measurement and analysis of unknown cam profiles, which can be stored as nominal or reference data• Flexible record design• Mask-based input without the need for time-consuming teach-in processes
Hardware• GMX 275 / GMX 400 / GMX 600• „Camshaft and Form“ system including: - Probe arm set „Camshaft“ - Rotary table with an outside diameter of 250 mm• System work table / E-tower• Complete PC system including printer & TFT monitor
Software• Software package for the measurement and analysis of camshafts
Options
1MahrPRIMARGMX 600
03.10_1.76 PPC
25.01.0610:45:35Operator:
Signature:
Workpiece: Drawing No.: Operation:
Comments:
R. Wagner
alle Lager
Primar MX4
Nockenwelle
97JM6250_short_3x3_new
INTERVAL_POL: 0.500 °PROBE: 3.0006 mmAMPLIFICATION: 1
MIN_MAX: 0.00511 mmFILTERED: ... 15 UPR (50%)
F: 0.20 N
WKS_NWLSC
2.0µm
2.0µm
X
Y
INTERVAL_POL: 0.500 °PROBE: 3.0006 mmAMPLIFICATION: 1
MIN_MAX: 0.01538 mmFILTERED: ... 15 UPR (50%)
F: 0.20 N
WKS_NWLSCyl
Zylinder über alle Lager
−Y
X
Z
3.84 µm
3.84 µm
36.89 mm
alle LagerFeature name Type Nom.Val. + Tol − Tol 1 2 3 4
Rundheit1.Rundlauf2.RundlaufGeradheitPara. ll
0.00500.05000.05000.01000.0100
0.00370.00490.00510.02600.0459
0.00510.00640.00760.02470.0460
0.00270.00620.00590.02930.0424
0.00160.00490.01080.32980.3507
Ref.: Base Circle_
50.0 µm
X[0°]
Y[90°]
Ref.: Base Circle
WKS_NW50.0 µm
X[0°]
Y[90°]
Ref.: Base Circle
WKS_NW50.0 µm
X[0°]
Y[90°]
Ref.: Base Circle
WKS_NW
INTERVAL_POL: 0.500 °PROBE: 3.0025 mmAMPLIFICATION: 1
MIN_MAX: 0.00350 mmFILTERED: ... 50 UPR (50%)
F: 0.20 N
WKS_NWLSC
5.0µm
5.0µm
X
Y
AuslaßnockeFeature name Type Nom.Val. + Tol − Tol A3
Winkel (Nocke) Act. Value DeviationWinkel (Ref) Act. Value DeviationNockenhubFormfehlerFormzuwachsRundheit1.Rundlauf2.Rundlauf
0.100 −0.100
0.150 −0.1506.5800 0.1000 −0.1000
0.1000 −0.10000.1000 −0.10000.00500.01000.0100
236.000235.967−0.033
268.900269.0720.172
6.59400.01100.00430.00350.01010.0103
Hardware• Precision rim chuck with a clamping range between 110 mm and 220 mm• Additional probe arm set for camshafts (spherical, disc or knife-edge styli)
Software• Statistics interface: Mahr Data Transfer Tool
+
MarGear. Gear Metro logy 15
MarGear. Industry Solutions – Measurement of Crankshafts (GMX 600 only)
Equipment
Features
• The software package for crankshaft testing offers a wide variety of functions to measure and analyze parameters on the crankshaft’s main and stroke bearings, flange and journals.• All form parameters are always measured in form testing mode• Fully automatic measurement of roundness, cylindricity, parallelism and diameter on main and stroke bearings• Fully automatic measurement of roundness, cylindricity, parallelism, diameters and distances on the crankshaft flange• Data input direct from the drawing• Flexible record design
Hardware • GMX 600• „Crankshaft and Form“ system including: - Probe arm set „Crankshaft“ - Automatic XXL centering & tilting table - x/y ± 72 mm• System work table • Complete PC system including printer and TFT monitor
Software• Software package for the measurement and analysis of crankshafts
Options
7MahrPRIMAR
MX403.10_1.76 PPC
25.01.0610:49:47Operator:
Signature:
Workpiece: Drawing No.: Operation:
Comments:
RWAT1_045_105_101_A
Hublager 3
PRIMAR MX4 XXL qpm
AT1_DEMOCrank
AT1_short_new
Feature name
HL X
Type Datum element
Outer main bearings
Nom.size [mm,°]
−23.8750
UT [mm,°]
0.0500
LT [mm,°]
−0.0500
Act.size [mm,°]
−23.8778
Dev. [mm,°]
−0.0028
HL Y Outer main bearings −41.3527 0.0500 −0.0500 −41.3534 −0.0007
HL Hub Outer main bearings 47.7500 0.0500 −0.0500 47.7520 0.0020
HL Winkel Outer main bearings −120.0000 0.5000 −0.5000 −120.0025 −0.0025
Rundheit 1 Circle LSC 0.0000 0.0040 0.0000 0.0041 0.0041
Rundheit Circle LSC 0.0000 0.0040 0.0000 0.0041 0.0041
Durchmesser Circle LSC 47.8000 −0.0220 −0.0420 47.7767 −0.0233
Geradheit Straight line LSS 0.0000 0.0050 0.0000 0.0051 0.0051
Parall. ll Straight line LSS 0.0000 0.0100 0.0000 0.0053 0.0053
Parallel. la Outer main bearings 0.0000 0.0100 0.0000 0.0052 0.0052
Balligkeit 1 Parabola LSP 0.0000 0.0050 −0.0050 −0.0014 −0.0014
Balligkeit 3 Parabola LSP 0.0000 0.0050 −0.0050 −0.0010 −0.0010
Balligkeit Parabola LSP 0.0000 0.0050 −0.0050 −0.0014 −0.0014
Linienform 1 Parabola LSP 0.0000 0.0050 −0.0050 0.0005 0.0005
Linienform 3 Parabola LSP 0.0000 0.0050 −0.0050 0.0051 0.0051
Linienform Parabola LSP 0.0000 0.0050 −0.0050 0.0051 0.0051
INTERVAL_POL: −0.500 °PROBE: 2.9985 mmAMPLIFICATION: 1
MIN_MAX: 0.00412 mmFILTERED: ... 50 UPR (50%)
F: 0.29 N
WKS_KWLSC
3.0µm
3.0µm
X
−Y
hc_3_1
INTERVAL_LIN: 0.500 mmPROBE: 2.9985 mmAMPLIFICATION: 1
MIN_MAX: 0.00510 mmFILTERED: ... 0.80 mm (50%)
F: 0.29 N
WKS_KWLSS
5.0µm
Measuring length
1.62 mm
hl_3_1 hl_3_3
9MahrPRIMAR
MX403.10_1.76 PPC
25.01.0610:49:52Operator:
Signature:
Workpiece: Drawing No.: Operation:
Comments:
RWAT1_045_105_101_A
Passlager
PRIMAR MX4 XXL qpm
AT1_DEMOCrank
AT1_short_new
Feature name
Ebenheit u.
Type Datum element
Plane LSPla
Nom.size [mm,°]
0.0000
UT [mm,°]
0.0250
LT [mm,°]
0.0000
Act.size [mm,°]
0.0084
Dev. [mm,°]
0.0084
Planlauf(c) u. Outer main bearings 0.0000 0.0250 0.0000 0.0087 0.0087
Planlauf(p) u. Outer main bearings 0.0000 0.0250 0.0000 0.0087 0.0087
Rechtw. u. Outer main bearings 0.0000 0.0250 0.0000 0.0115 0.0115
Ebenheit o. Plane LSPla 0.0000 0.0250 0.0000 0.0080 0.0080
Planlauf(c) o. Outer main bearings 0.0000 0.0250 0.0000 0.0091 0.0091
Planlauf(p) o. Outer main bearings 0.0000 0.0250 0.0000 0.0091 0.0091
Rechtw. o. Outer main bearings 0.0000 0.0250 0.0000 0.0168 0.0168
Axial Run−outs
INTERVAL_POL: −0.500 °PROBE: 2.9985 mmAMPLIFICATION: 1
MIN_MAX: 0.00839 mmFILTERED: ... 50 UPR (50%)
F: 0.29 N
WKS_KWLSPla
45.0 °
5.0µm
°
−Z pc_o_1 pc_u_1
INTERVAL_LIN: 0.100 mmPROBE: 2.9985 mmAMPLIFICATION: 1
MIN_MAX: 0.00797 mmFILTERED: ... 0.80 mm (50%)
F: 0.29 N
WKS_KWLSS5.0µm
Measuring length
0.74 mm
pl_o_1
pl_u_5
Hardware• Precision rim chuck with a clamping range between 110 mm and 220 mm• Additional probe arm set for crankshafts
Software• Statistics interface: Mahr Data Transfer Tool
16 MarGear. Gear Metro logy
-
MarGear. Software Solutions – Spur Gear Module
Features
• Measurement and analysis of internal and external gears up to a 90° helix angle• Analysis according to DIN 3962 or free tolerances• Measurement and analysis of profile, flank lines (lead), pitch, run out errors, tooth thickness and diameter over balls/pins
MarGear. Software Solutions – Bevel Gear Module
Features
• Measurement and analysis of flank topography based on nominal data or a master gear plus gear pitch and run-out errors• Calculation of the average flank form• Calculation of tooth thickness in normal and transverse section• Measurement and analysis of tooth depth, face angle and root angle
MarGear. Software Solutions – Worm Shaft Module
Features
• Measurement and analysis of profile, flank lines (lead) and pitch on worm shafts with A, N, I or K profile• Evaluation as per DIN 3965
16 MarGear. Gear Metro logy
+
MarGear. Gear Metro logy 17
1MahrPRIMAR
MX403.10_1.0 PPC
30.09.0409:08:08Prüfer:
Unterschrift:
Teil: Zeichnungsnummer: Operation:
Kommentar:
L. WeberMessung 1 1053 Loswelle
Mahr GmbHDEMO−MessungControl 2003
INTERVAL_POL: 0.500 °TASTER: 1.0014 mmVERSTÄRKUNG: 1
MAX−PT: 0.00512 mmGEFILTERT: ... 50 W/U (50%)
F: 0.37 N
EINHEITS_KSMZCyl
Zylinder d=15
2 µm
2 µm
0.75 mm
Merkmalsname
Zyl_D15.cyl
Typ Bezugselement Nennm. [mm,°]
0.0000
OT [mm,°]
0.0100
UT [mm,°]
0.0000
Istmaß [mm,°]
0.0051
Abw. [mm,°]
0.0051
Zyl_D15.nron_1 0.0000 0.0100 0.0000 0.0016 0.0016
Zyl_D15.nron_2 0.0000 0.0100 0.0000 0.0018 0.0018
Zyl_D15.nron_3 0.0000 0.0100 0.0000 0.0014 0.0014
Zyl_D15.dcy 15.0000 0.0100 −0.0100 15.0097 0.0097
INTERVAL_POL: 0.500 °TASTER: 1.0014 mmVERSTÄRKUNG: 1
MAX−PT: 0.00300 mmGEFILTERT: ... 50 W/U (50%)
F: 0.37 N
EINHEITS_KSMZCyl
Zylinder d=35mm
1 µm
1 µm
1.01 mm
Zyl_D35.cyl 0.0000 0.0100 0.0000 0.0037 0.0037
Zyl_D35.nron_1 0.0000 0.0100 0.0000 0.0026 0.0026
Zyl_D35.nron_2 0.0000 0.0100 0.0000 0.0020 0.0020
Zyl_D35.nron_3 0.0000 0.0100 0.0000 0.0015 0.0015
Zyl_D35.dcy 35.0400 0.0100 −0.0100 35.0132 −0.0268
Strecken d=35mmINTERVAL_LIN: 0.500 mmTASTER: 1.0014 mmVERSTÄRKUNG: 1
MAX−PT: 0.00304 mmGEFILTERT: ... 2.00 mm (50%)
F: 0.37 N
EINHEITS_KSMZS
2 µm
1.50 mm
KegelINTERVAL_LIN: 0.099 mmTASTER: 1.0014 mmVERSTÄRKUNG: 1
MAX−PT: 0.00176 mmGEFILTERT: ... 2.00 mm (50%)
F: 0.37 N
EINHEITS_KSLSS
1 µm
0.32 mm
3Mahr
PRIMARMX4
03.10_1.0 PPC
30.09.0409:12:12Prüfer:
Unterschrift:
Teil: Zeichnungsnummer: Operation:
Kommentar:
L. WeberMessung 1 1053 Loswelle
Mahr GmbHDEMO−MessungControl 2003
Sollwinkel :Dach : 47.5 °Hinterlegung : 4.0 °
Ansicht von innen !
Toleranzwerte:Dachwinkel : −1.00 ° / 0.50 °Hinterlegung : −0.75 ° / 0.75 °
INTERVAL_LIN: 0.020 mmTASTER: 1.0014 mmVERSTÄRKUNG: 1
MAX−PT: 0.00945 mmUNGEFILTERT
F: 0.20 N
EINHEITS_KSLSS
10.0µm
Z
−Y 0.27 mm
INTERVAL_LIN: 0.014 mmTASTER: 1.0014 mmVERSTÄRKUNG: 1
MAX−PT: 0.00908 mmUNGEFILTERT
F: 0.20 N
EINHEITS_KSLSS
10.0µm
0.33 mm
V1: −0.067 mmV2: −0.062 mm
Symmetriever.: 0.150 mm
Versatz
+ −
46.765 ° 47.146 °
4.039 ° 4.139 °
Zahn: 1
Dach
Hinterlegung
INTERVAL_LIN: 0.020 mmTASTER: 1.0014 mmVERSTÄRKUNG: 1
MAX−PT: 0.01309 mmUNGEFILTERT
F: 0.20 N
EINHEITS_KSLSS
10.0µm
Z
−Y 0.27 mm
INTERVAL_LIN: 0.014 mmTASTER: 1.0014 mmVERSTÄRKUNG: 1
MAX−PT: 0.01343 mmUNGEFILTERT
F: 0.20 N
EINHEITS_KSLSS
10.0µm
0.33 mm
V1: 0.018 mmV2: 0.019 mm
Symmetriever.: 0.150 mm
Versatz
+ −
46.944 ° 47.921 °
4.203 ° 4.230 °
Zahn: 2
Dach
Hinterlegung
INTERVAL_LIN: 0.020 mmTASTER: 1.0014 mmVERSTÄRKUNG: 1
MAX−PT: 0.01236 mmUNGEFILTERT
F: 0.20 N
EINHEITS_KSLSS
10.0µm
Z
−Y 0.27 mm
INTERVAL_LIN: 0.014 mmTASTER: 1.0014 mmVERSTÄRKUNG: 1
MAX−PT: 0.00927 mmUNGEFILTERT
F: 0.20 N
EINHEITS_KSLSS
10.0µm
0.33 mm
V1: 0.006 mmV2: 0.007 mm
Symmetriever.: 0.150 mm
Versatz
+ −
47.035 ° 47.623 °
3.991 ° 4.257 °
Zahn: 3
Dach
Hinterlegung
INTERVAL_LIN: 0.020 mmTASTER: 1.0014 mmVERSTÄRKUNG: 1
MAX−PT: 0.01259 mmUNGEFILTERT
F: 0.20 N
EINHEITS_KSLSS
10.0µm
Z
−Y 0.27 mm
INTERVAL_LIN: 0.014 mmTASTER: 1.0014 mmVERSTÄRKUNG: 1
MAX−PT: 0.00932 mmUNGEFILTERT
F: 0.20 N
EINHEITS_KSLSS
10.0µm
0.33 mm
V1: −0.076 mmV2: −0.077 mm
Symmetriever.: 0.150 mm
Versatz
+ −
46.839 ° 47.929 °
3.987 ° 4.120 °
Zahn: 4
Dach
Hinterlegung
Measurement philosophy• Includes approx. 30 complex functions defined using parameter masks• Geometry-oriented programming• Each module is split into measurement, analysis and recording
Advantages• Short, clear and structured programs• Quick and easy programming• MarLib modules can be saved as a program• Analysis of specific parameters such as roundness, cylindricity, diameter, etc.• Analysis of various parameters from a single geometric element
Below: Sample record for from and position measurement, taking the example of a synchronous gear and camshaft
MarGear. Software Solutions – MarLib. 3D Dimension, Form & Position Measurement Module
18 MarGear. Gear Metro logy
-
Relief angle
Tooth height
Total roof height
Roof angle
3Mahr
PRIMARMX4
03.10_1.0 PPC
30.09.0409:12:12Prüfer:
Unterschrift:
Teil: Zeichnungsnummer: Operation:
Kommentar:
L. WeberMessung 1 1053 Loswelle
Mahr GmbHDEMO−MessungControl 2003
Sollwinkel :Dach : 47.5 °Hinterlegung : 4.0 °
Ansicht von innen !
Toleranzwerte:Dachwinkel : −1.00 ° / 0.50 °Hinterlegung : −0.75 ° / 0.75 °
INTERVAL_LIN: 0.020 mmTASTER: 1.0014 mmVERSTÄRKUNG: 1
MAX−PT: 0.00945 mmUNGEFILTERT
F: 0.20 N
EINHEITS_KSLSS
10.0µm
Z
−Y 0.27 mm
INTERVAL_LIN: 0.014 mmTASTER: 1.0014 mmVERSTÄRKUNG: 1
MAX−PT: 0.00908 mmUNGEFILTERT
F: 0.20 N
EINHEITS_KSLSS
10.0µm
0.33 mm
V1: −0.067 mmV2: −0.062 mm
Symmetriever.: 0.150 mm
Versatz
+ −
46.765 ° 47.146 °
4.039 ° 4.139 °
Zahn: 1
Dach
Hinterlegung
INTERVAL_LIN: 0.020 mmTASTER: 1.0014 mmVERSTÄRKUNG: 1
MAX−PT: 0.01309 mmUNGEFILTERT
F: 0.20 N
EINHEITS_KSLSS
10.0µm
Z
−Y 0.27 mm
INTERVAL_LIN: 0.014 mmTASTER: 1.0014 mmVERSTÄRKUNG: 1
MAX−PT: 0.01343 mmUNGEFILTERT
F: 0.20 N
EINHEITS_KSLSS
10.0µm
0.33 mm
V1: 0.018 mmV2: 0.019 mm
Symmetriever.: 0.150 mm
Versatz
+ −
46.944 ° 47.921 °
4.203 ° 4.230 °
Zahn: 2
Dach
Hinterlegung
INTERVAL_LIN: 0.020 mmTASTER: 1.0014 mmVERSTÄRKUNG: 1
MAX−PT: 0.01236 mmUNGEFILTERT
F: 0.20 N
EINHEITS_KSLSS
10.0µm
Z
−Y 0.27 mm
INTERVAL_LIN: 0.014 mmTASTER: 1.0014 mmVERSTÄRKUNG: 1
MAX−PT: 0.00927 mmUNGEFILTERT
F: 0.20 N
EINHEITS_KSLSS
10.0µm
0.33 mm
V1: 0.006 mmV2: 0.007 mm
Symmetriever.: 0.150 mm
Versatz
+ −
47.035 ° 47.623 °
3.991 ° 4.257 °
Zahn: 3
Dach
Hinterlegung
INTERVAL_LIN: 0.020 mmTASTER: 1.0014 mmVERSTÄRKUNG: 1
MAX−PT: 0.01259 mmUNGEFILTERT
F: 0.20 N
EINHEITS_KSLSS
10.0µm
Z
−Y 0.27 mm
INTERVAL_LIN: 0.014 mmTASTER: 1.0014 mmVERSTÄRKUNG: 1
MAX−PT: 0.00932 mmUNGEFILTERT
F: 0.20 N
EINHEITS_KSLSS
10.0µm
0.33 mm
V1: −0.076 mmV2: −0.077 mm
Symmetriever.: 0.150 mm
Versatz
+ −
46.839 ° 47.929 °
3.987 ° 4.120 °
Zahn: 4
Dach
Hinterlegung
Measurement philosophy• Measurement based on nominal data generation, with easy and fast parameter input direct from the drawing.• Automatic assignment of measured teeth • Data acquisition via GMX scanning probe system with high measuring point density and resolution
Advantages • Measurement and analysis of form and gear parameters in one setup reduces change-over time• Evaluation based on already existing datum element• Reduced overall measurement time
Below: Sample record of form and position measurement, taking the example of a synchronizing gear
MarGear. Software Solutions – Inspection of Synchronizing Gears
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MarGear. Software Solutions – Hob Module
Features
• Evaluation according to DIN 3968 for both single and multistart spur gear hobs• Profile evaluation across and behind the cutting edge• Thread lead, form and position of tooth face, individual and cumulative spacing & tooth thickness
MarGear. Software Solutions – Shaping Cutter Module
Features
• Measurement and evaluation of shaping cutters according to DIN 1829• Measurement and analysis of the cutting edge and general gear geometries• Profile measurement alternatively at defined height or across the cutting edge
MarGear. Software Solutions – Shaving Cutter Module
Features
• For measurement and evaluation of profile, lead and run-out of standard shaving cutter types• All parameters for lead & profile measurement, like crowning and different types of evaluation ranges are available• During lead measurement, all interruptions of the flutes are eliminated via software
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esco® HAWK esco® PTMMarGear
Design, Engineering
Manufacture
Image by SMS
In-processcorrection
Qualityassurance
Image by Mahr
MarGear. Software Solutions – Gear CuT Module*
Gear CuT – software for manufacturers of gearing tools for standard and special profiles
Measurement philosophy• Tactile scanning of the geometry• Comparison of nominal and actual contours and analysis for in- process inspection• Control of the grinding process in gear manufacture
Advantages• Measuring machine programmed simply by setting dimensions in the inspection drawing (additional, non-standard measures, special profiles)• Parameter programs for standard gear cutting tools, • Parameterized description of the reference profile• Choice between analysis in the axial section or reference profile• Profile measurement across or behind the cutting edge• CAD link
*Gear CuT: Partner product of Esco GmbH Aachen, Germany
Philosophy• Integration of the measuring system into the production → Influencing the manufacturing process by back-feeding the assessed geometrical errors.
Principle• Production data available for input via CAx interfaces• Measuring programs created automatically control the measuring machine. The scanned geometries are directly available in Gear CuT for profile comparison• The high accuracy of the measuring machines and the sheer density of information that can be obtained from the measure- ments permit precise corrections which result in reproducibly tolerance-compliant work pieces after a single correction run
Advantages• Time savings of up to 80%• High and reproducible manufacturing accuracies• Operator influence is minimized
*Closed Loop: Partner product Esco GmbH Aachen, Germany
MarGear. Software Solution – Closed Loop*
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IC Gear Artefacts*
• IC Gear Artefacts meet the IC Identity condition according to ISO 15530 for verifying the measuring uncertainty of coordinate measuring machines as well as gear testers • IC artefacts are available in various designs, according to the customers measurement tasks.• IC artefacts are designed and manufactured for external and internal cylindrical gears with different moduluses and pitch circle diameters. IC artefacts are also available for spline gears. • IC gear artefact combinations make it possible to establish the most important gear parameters (profile shape, lead, pitch and run-out) in one go.
Why Gear Artefacts?
• Gear artefacts are being used to calibrate gear testers and verify the traceability to international standards• Gear artefacts represent the ideal gear geometry This geometry is calibrated and therefore traceable to national standards • According to each measurement task, different gear artefacts are used for calibration • Conventional gear artefacts are either pure profile, lead, helix or pitch and run-out artefacts• The tighter the gear artefacts fit the measuring task , the easier the traceability of the measuring results
IC-Normale
MarGear. Determining the Measuring Uncertainty with IC Gear Artefacts
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Mahr. Wor ldwide
A M E R I C A
USA
Mahr Federal Inc.
Headquarters:1144 Eddy Street,Providence, RI 02905Phone: +1-401-784-3100 +1-800-343-2050 (toll-free)Fax: +1-401-784-3246e-mail: [email protected]
Cincinnati Resource Center:11435 Williamson Road, Cincinnati, OH 45241Phone: +1-513-489-6116Fax: +1-513-489-6302e-mail: [email protected]
Los Angeles Resource Center:11145 Knott Avenue, Suite GCypress, CA 90630Phone: +1-714-379-7051Fax: +1-714-379-0468e-mail: [email protected]
Mahr Metering Systems Corporation
1415 A Cross Beam Dr.Charlotte, NC 28217P.O. Box 7547Charlotte, NC 28241Phone: +1-704-525-7128 +1-800-459-7867 (toll-free)Fax: +1-704-525-8290e-mail: [email protected] [email protected]
Mexico
Mahr Corp. de Mexico S.A. de C.V.
Francisco Garza Sada #690,Col. ChepeveraC.P. 64030 Monterrey,Nuevo León, MéxicoPhone: +52-81-8333-20-10Fax: +52-81-8347-27-93e-mail: [email protected]
Brazil
Mahr do Brasil Ltda.
Av. Washington Luis, 70304662-001 São Paulo, SP BrazilPhone: + 55-11-6687 5566Fax: + 55-11-6687 5550e-mail: [email protected]
E U R O P E
Germany
Mahr GmbH Göttingen
Postfach 185337008 GöttingenCarl-Mahr-Str. 137073 GöttingenPhone: +49-551-7073-800Fax: +49-551-7073-888e-mail: [email protected]
Mahr GmbH Esslingen
Postfach 10025473702 EsslingenReutlinger Straße 4873728 EsslingenPhone: +49-711-9312-600Fax: +49-711-9312-725e-mail: [email protected]
Mahr Multisensor GmbH
Wendelstraße 9066787 WadgassenPhone: +49-6834-9411 0Fax: +49-6834-48785e-mail: [email protected]
Mahr OKM GmbH
Carl-Zeiss-Promenade 1007745 JenaPhone +49-3641 642696Fax: +49-3641 643368e-mail: [email protected]
Poland
Mahr GmbHPrzedstawicielstwo w Polsce
ul. Plocka 15 c / 5301-231 WarsawPhone: +48-792-665446e-mail: [email protected]
Russian Federation
Mahr Representative Office
ul. Godovikova, dom 9, stroenie 3129085 MoskowPhone: +7-926-841 0011e-mail: [email protected]
Czech Republic
Mahr spol. s.r.o.
Ulice Kpt. Jaro ¥se 55241712 Probo ¥stovCzech RepublicPhone: +420-417-816 711Fax: +420-417-560 237e-mail: [email protected]
Austria
Mahr Austria GmbH
Hirschstettnerstraße 19-211220 Wien, AustriaPhone: +43 (1) 204 36 73-0Fax: +43 (1) 204 36 73-15e-mail: [email protected]
France
Mahr France
B.P. 276, rue Lavoisier-Z.I.91430 Igny, FrancePhone: +33-1-69351919Fax: +33-1-69351900e-mail: [email protected]
Switzerland
Mahr AG Schweiz
Zürcherstrasse 688800 Thalwil, SwitzerlandPhone: +41-44 723 39 99Fax: +41-44 423 39 98e-mail: [email protected]
United Kingdom / Ireland
Mahr U.K. Plc.
19 Drakes MewsCrownhill, Milton KeynesMK 8 0ER, Great BritainPhone: +44-1908-563700Fax: +44-1908-563704e-mail: [email protected]
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Mahr. Wor ldwide
AS I A
China
Mahr China Ltd.
Hong Kong Office:Unit G, 14F., CDW Building,388 Castle Peak Road, Tsuen Wan, N.T.Hong KongPhone: +852-2357 9683Fax: +852-2763 9613e-mail: [email protected] or [email protected]
Beijing Office:Room 1502, Rong Xin Tower,West Station, Fengtai District,Beijing 100055, ChinaPhone: +86-10-6332 4481/2/3Fax: +86-10-6332 4492e-mail: [email protected] or [email protected]
Shanghai Office:1/F., No. 1146 Jia,West Yan An Road, Changning District,Shanghai 200052, ChinaPhone: +86-21-5238 5353Fax: +86-21-5238 6012e-mail: [email protected] or [email protected]
Guangzhou Office:Unit 1203, East Tower, Guangzhou International Commercial Center,No. 122 Tiyudong Road,Guangzhou 510620, ChinaPhone: +86-20-3887 1132/1173Fax: +86-20-3887 1172e-mail: [email protected] or [email protected] hk
Mahr Precision Metrology (Suzhou) Ltd.
#399 Su Hong RoadSuzhou, Industrial ParkSuzhou 215021, P.R. ChinaPhone: +86-512-62585862Fax: +86-512-62585870e-mail: [email protected]
Taiwan
Mahr China Ltd.
Taiwan Branch Office:No. 109, Sec. 1, Wunhua 1st Road,Linkou Township, Taipei County 24447,Taiwan R.O.C.Phone: +886-2-2600 6360Fax: +886-2-2600 6362e-mail: [email protected] or [email protected]
Korea
Mahr Korea Ltd.
Panwon B/D 6 F38-30 Jangchung-dong 1-ga, Chung-ku, Seoul 100-391South KoreaPhone: +82-2-579-4981Fax: +82-2-579-498- 6/7e-mail: [email protected]
Japan
Mahr Japan Co., Ltd.
712-4-1, Mamedo-cho, Kohoku-ku,Yokohama, 222-0032, JapanPhone: +81-45-540-3591Fax: +81-45-540-6252e-mail: [email protected]
Osaka Branch2-3-5, Andoji-cho, Chuo-ku,Osaka-shi, 542-0061, JapanPhone: +81-6-6763-5191Fax: +81-6-6763-5192e-mail: [email protected]
Malaysia
Mahr Malaysia Sdn. Bhd.
No. 130, Block B 1, Leisure Commerce SquareNo. 9, Jalan PJS 8/9, 46150 Petaling Jaya, Selangor Darul EhsanMalaysiaPhone: +60-3-78772060Fax: +60-3-78772040e-mail: [email protected]
Thailand
Mahr S.E.A. Co. Ltd.
719 KPN Tower, 10th FloorRama 9 Rd., Bangkapi, HuaykwangBangkok 10310, ThailandPhone: +66-2-717 1050-4Fax: +66-2-717 1055e-mail: [email protected]
India
Mahr Metrology India Private Ltd.
II Floors, Sona Towers71/B Millers Road,Bangalore - 560 052, IndiaPhone: +91-80-41076787Fax: +91-80-41176787e-mail: [email protected]
Please refer to our website www.mahr.com for addresses of our worldwide Sales Partners (not included in the Mahr Group)
© by Mahr OKM GmbH, Jena
We reserve the right to make changes to our products, especially due to technical improvements and further developments.All illustrations and technical data are there-fore without guarantee.
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WWW.MAHR.COM
Mahr OKM GmbH, Jena
Carl-Zeiss-Promenade 10, D-07745 Jena; Phone: +49 (0)3641-64 26 96, Fax +49 (0)3641-64 33 68, eMail: [email protected]
© by Mahr OKM GmbH, JenaWe reserve the right to make changes to our products, especially dueto technical improvements and further developments.All illustrations and technical data are therefore without guarantee. 37
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