MarcoKnow-Howresources

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MarcoABhasgainedthroughits70yearsoftradingavastexperienceinthesaleandmanufactureoflifttables.Developmentandmodelling,designandpro-ductionareactivitiestotallyundertakenin-houseattheÄngelholmPlant.

AnefficientandflexibleproductionsystemenablesMarcotosatisfycustomers’particularrequirementsfortailormadelifttables.CustomisationandspecialsolutionsareafrequentoccurrencewithinMarco’sdesignandproduction.

MarcoLiftistheshort-nametoidentifythelifttableproductsmarketedandmanufacturedbyMarcoAB.Theproductionrangeincludesaverycomprehensiveselectionofstandardmodelsupto20tonsliftingcapacityindifferentsizes.

MarcoLiftlifttableproductsareproperlyconfiguredtosatisfydemandingmarketrequirementsasregardsefficiency,quality,environmentalworkcomfortandoperationalsafety.

MarcoLiftlifttablesaremanufacturedaccordingtotheCEMachinesDirectives,98/37/EC,AFS1994:48andsatisfytherecommendationsoftheEuropeanStandardsEN1570forlifttables.

Design–allmodellinganddesignactivitiesaresup-portedbya3DPC-software,providingexceptionalpossibilitiesforadvancedcustomisation.Production/machining–alargeportionofcompo-nentsassembledonthelifttablesconsistsofsteelsheetitemsachievedthroughmachiningoperations.

Production/welding–heavydemandsaremadeonweldingtechniquesandknow-howtoattainthequalityreliabilityrequiredonourlifttables.Production/assembly–dedicatedteamsateveryassemblyworkstationareresponsiblefortheassemblyofthefinishedproduct.Production/inspectionandtesting–thisisthelastworkstationwherefinaltestingandinspectionsarecarriedoutbeforeshipment.

MarcoLiftsinglescissors

MarcoLifthigh-lift

MarcoLiftlong-load

MarcoLiftloadingdock

MarcoLiftlow-profile/MarcoLiftU-shapedlow-profile

MarcoLiftUwithrollerconveyor/MarcoLiftpallethandler

MarcoLiftvehiclecarrier

MarcoLifttilttable

MarcoLiftlow-cost

MarcoLiftcomponents

MarcoLiftequipment

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MarcoLiftlifttablesoccupyaverydistinctplaceinproductionandgoodshandlingareaswhereitisnecessarytobridgefixedandmovableleveldifferences.

Lifttablestakecareofcumbersomeloads,stationaryloads,differenttypesofgoodsandloadcarriers.

Lifttablesincreaseproductivity,rationalisemanu-facturingactivitiesandprovidetheworkingplacewithnecessaryenvironmentalcomfortandergo-nomicsolutionstoreducetheriskofinjuries.

MarcoLiftlifttablescanbeincludedbothinrobotcontrolledorinotherfullyautomatedlogis-ticsystemsaswellasindependentlystandingandfunctioningunitsinproductionsystems.MarcoLiftlifttablecanbesuitedtofulfilyourspecialneedsandrequirements.Wheninvestmentsinlifttablesaremade,itisrecommendedtocarryoutadetailedtaskana-lysistoavoidlimitationsinfutureapplicationsandassurethattheexpectedutilisationscopeisfulfilled.

MarcoLiftlifttableproductsareconstantlydevelopedwithaviewtoincreasedapplicationuseandsafety.Itisimportanttoconsiderthelifttableasessentialequipmentincontinuouslyimprovedproductivitysavingsandprovidingergonomicalproductionenvironments.

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atyourservice

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singlescissorsMarcoLiftsinglescissors–isalifttablewithasetofsinglescissors.Itisthebasicmodelofthelifttablerange.

MarcoLiftsinglescissorshavemulti-purposeapplicationsandarenormallyusedtosolveissueswithhandling,differenceinlevels,productionandlogisticareasneedtobeputonapar.

TheStandardMarcoLiftsinglescissorshavethefollowingfeatures:–liftingcapacityupto10000kg–stroke500mm–2000mm–platformsizeupto3000mmx2000mm.

Themainsupportsteelstructureconsistsofrectangularsteelprofilestoassurethehigheststabilityandresistance.

Customisedsolutionstoparticularrequirementscanbeprovided.

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high-liftMarcoLiftsinglescissorshasalimitedstroke.Inmostcases,themaximumstrokeisequaltotheplatformlengthdividedby1.5.

Higherstrokesareachievedbydesigningthelifttablewithamultiplesetofverticallymountedscissors.

MarcoLifthigh-liftcanbeusedforexampleasworkplatforms,palletloaders,elevators,disabledpersonsliftsandpalletstackers.

IfcomparedwithatraditionalelevatorMarcoLifthigh-liftisarationalandcostsavingsolution.

TheStandardMarcoLifthigh-lifthasthefollowingfeatures:–liftingcapacityupto4000kg–stroke800mm–4300mm–platformsizeupto3000mmx1200mm.

Customisedsolutionstoparticularrequirementscanbeprovided.

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long-load

WhenhandlinglongandcumbersomeitemsthelifttabletypeMarcoLiftlong-loadcanofferthebestsolution.

MarcoLiftlong-loadisdesignedwithtwooramultiplesetsofscissorsplacedendtoendtoachievetherequestedplatformlengthandliftingcapacity.Inprinciple,thisrangeconsistsofacombinationofseveralMarcoLiftsinglescissors.

Theliftingstrokeofthescissorssetiscreatedbyacontrolledsynchronismtoperformaparallelliftingmotion.

TheStandardMarcoLiftlong-loadhasthefollowingfeatures:–liftingcapacityupto8000kg–stroke900mm–2000mm–platformsizeupto6000mmx2000mm.

Customisedsolutionstoparticularrequire-mentscanbeprovided.

MarcoLiftloadingdockisusedonloadingdocksfortheunloadingandloadingofvehicles.

MarcoLiftloadingdockoperatesbetweenthedifferentlevelsofthevehicleandtheloadingdock.

Itisdesignedforuseinextremelydifficultenvironmentalandoperationalconditionsandcanalsobeprovidedforexternaluse.

MarcoLiftloadingdockaredesignedandequippedtowithstandenvironmentalandloadstresseswhichfrequentlyoccuraspointloadswhenvehiclescrossthelifttable.

TheStandardMarcoLiftloadingdockhasthefollowingfeatures:–liftingcapacityupto10000kg–stroke1600mm–2000mm–platformsizeupto3000mmx2400mm.

Asstandardtheloadingdocktablesareequippedwithfollowing:–platforminchequerplate–oilfilledminussideofthecylinders–reinforcedplatformwithmoreprofiles–serviceaccesshatchinplatform–adjustablebottomstopsforgreaterstability inloweredposition–liftinglugs–twocomponentpaintfinishto120mythickness

loadingdock

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Customisedsolutionstoparticularrequire-mentscanbeprovided,andifrequired,speciallydesignedlifttablessupplied.

MarcoLiftlow-profilecanalsobesuppliedinstainlesssteel.

TheStandardMarcoLiftlow-profilehasthefollowingfeatures:–liftingcapacityupto2000kg–stroke800mm–platformsizeupto1400mmx1250mm.

Customisedsolutionstoparticularrequire-mentscanbeprovided.

AvarianttypeisMarcoLiftU-shapedlow-profileadaptedforpallethandling.

Thepallet,crateorcontainercanbeposi-tionedonthelifttabledirectlyfromthefloorlevelbymeansofapallettruckavoidingtheneedofanaccessramp.StandardMarcoLiftU-shapedlow-profilehasthefollowingfeatures:–liftingcapacityupto2000kg–stroke800mm–platformsizeupto1400mmx1250mm.

Customisedsolutionstoparticularrequire-mentscanbeprovided.

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MarcoLiftlow-profileisthesolutionforsafeandeconomicalmaterialhandlinginproductionlines,co-ordinatedlogisticsystemsandasanindepen-dentlystandingworkstationforhandlingequip-mentinout-of-linetasks.MarcoLiftlow-profilehasatotalverticalliftstroke,animportantrequirementwhenthelifttableisin-stalledinaproductionlineco-ordinatedlogisticsystem.

MarcoLiftlow-profile,thankstoitslowheight,requiresnopitinthefloor.Thismakesitmoreadaptableandsuitablefordifferentapplicationuses.Itprovidestheoperatorwithgoodsorworkpiecesattherightworkingheight.

MarcoLiftlow-profilemakestheworkingplaceergonomicallycomfortable.

ThepowerpackforMarcoLiftlow-profileandMarcoLiftU-shapedlow-profileareseparatelysitedfromthelifttablesoasnottolimitthelifttableoperation.

low-profile/U-shapedlow-profile

MarcoLiftU-shapedwithrollerconveyorisprincipallyintendedtobesuppliedforuseinaworkinglineco-ordinatedproductionsystem.

Inaproductionsystem,positioningandcollectionofpalletsorotherloadcarrierscanbeperformedbythelifttable.Thegoodsareloaded/unloadedbyaforkliftorpalletlifterontothelifttable,thenafterreachingthecorrectlevel,transfersthegoodstotheworkinglineco-ordinationproductionconveyorsystemviatheuseofagravityormotordrivenrollerconveyormountedonthelifttable.

Duetothelifttablelowheightnopitisrequiredinthefloorthusreducinginstallationcosts.

Thepowerpackisusuallysitedseparatelyfromthelifttablesoasnottolimitthetilttableoperation.

TheStandardMarcoLiftU-shapedwithrollerconveyorhasthefollowingfeatures:–liftingcapacity2000kg–stroke800mm–platform,spaceforloadcarrier1380mmx850mmor1380mmx1050mm.

Customisedsolutionstoparticularrequirementscanbeprovided.

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pallethandler

rollerconveyorU-shapedwith

MarcoLiftpallethandlerappliedinworkplaceswhereitisnecessarytogainbetteraccesstothegoodsthuscreatinganergonomicallyproperworkingplace.ThepallethandleriscombinedwithasuitabletypeofMarcoLiftlifttable.Thislatterisforexampleprovidedwithatiltfunctiontoimproveaccessibilitytothematerial.

Theoperatorhasalwaysastoragefornotmachinedandmachineditems.Down-timeisminimised.

Lifttableoperationandpalletstopiscarriedoutbymeansofanelectricalcontrolunit.

MarcoLiftpallethandlercaneasilybemovedbyaforktrucktoanotherworkingplace.Thepallethandlerisservedbyaforktruck.

ThestandardMarcoLiftpallethandlerincludinglifttablehasthefollowingfeatures:–liftingcapacity1000kg–stroke1030mm–platformsize1500mmx800mm.

Canbedesignedtootherpalletsizesandtoparticularcustomerrequirements.

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vehiclecarrierMarcoLiftvehiclecarrierisdesignedtotransportvehiclesbetweendifferentbuildingfloorslevels,e.g.retailpremises,showing-roomsandcarparks.

Thisliftingtableisintendedforthetransportofvehiclesandnotofpersons.

MarcoLiftvehiclecarriercanonlybeutilisedwithequallydistributedloadsandnotasaconventionalliftingtable.

Aparticulartrainingforliftoperationanduseisrequired.

Installationisperformedaccordingtothecurrentrulingsafetydirections.

MarcoLiftvehiclecarrierhasthefollowingfeatures:–liftingcapacityupto2500kg–strokeupto7000mm–platformsizeupto7500mmx2500mm.

Customisedconfigurationandsizescanbeprovided.

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MarcoLifttiltMLUisaMarcoLiftU-shapedlow-builtmodelprovidedwithabuilt-intiltfunctionwitha40°tiltangle.

Thelifttableisservedbyaforklifttruckorpallettruckatfloorlevel.Nopitinthefloorisrequiredthusreducinginstallationcosts.TheStandardMarcoLifttiltMLUhasthefollowingfeatures:–liftingcapacity800kg–stroke800mm–platform,spaceforloadcarrier1200mmx850mm,or1200mmx1050mm.

Customisedsolutionstoparticularrequirementscanbeprovided.

MarcoLifttiltMTisalifttablefittedwithatiltunitwith45°or90°tiltangle.

MarcoLifttiltMLUisaMarcoLiftU-shapedlow-profilemodelprovidedwithabuilt-intiltfunctionwitha40°tiltangle.

Thetiltfunctionismainlyappliedinworkplaceswhereitisnecessarytogainbetteraccesstothegoodsthuscreatinganergonomicallyproperworkingfacility.Typicalapplicationexamplesarethecontrolfunctionatincomingandoutgoinggoodsdeliveryandasproductionworkingstations.Theloadcanbecarriedbypallets,cratesorboxes.

Thepowerpackisusuallysitedseparatelyfromthelifttablesoasnottolimitthetilttableoperation.

MarcoLifttiltMTisacombinationoflifttableandseparatetiltunit.

MarcoLifttiltMThasthesamefeaturesofthoseofthechosenliftingtable.Thetiltunithasaheightof180mm.Tiltangle45°or90°.

Thetiltunitcanalsobedelivered,withoutthelifttable,asseparateunits.

Customisedsolutionstoparticularrequirementscanbeprovided.

tilttable

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MarcoLiftlow-costarelifttablesavailableintwodifferentmodelsthatcanbecomparedwithMarcoLiftsinglescissorsM1andMarcoLiftlow-profileML.

MarcoLiftlow-costisavailableonlyasstandardmodelswithregardstosize,configurationandcolour.Itcannotbesuppliedwithextraequipmentorbecustomised.

MarcoLiftlow-costisnotintendedforcontinuousworkinproductionlinesorsimilarsystems.

MarcoLiftlow-costM1hasthefollowingfeatures:–liftingcapacity500kg,1000kgor2000kg–stroke800mm–platformsize1200mmx800mmor1350mmx800mm.

MarcoLiftlow-costMLandMLUhasthefollowingfeatures:–liftingcapacity1000kg–stroke750mm–platformsize1500mmx900mmor1500mmx1100mm.

low-cost

AllMarcoLiftstandardlifttablesaremanufacturedwithhighqualitycomponentstoenhancereliability,durabilityandsafetyinoperation.

1. Acompacthydraulicpowerunitwithtransparenttank foreasyoillevelchecking.Thehydraulicunitisasstandard providedwithanoverflowvalve.Suctionandreturnfilters arebuiltinthetanktominimisenoise.TheunitisIP65 withthemotorIP55,splashanddrip-proof.

2. Thesquaresteelstructureprofileofthescissorarms givessuperiorlateralstability.Longbearingsatallmoving partsreducesbearingload;this,togetherwithgrease nipplesforallpivotpointsandanodisedpins,gives extendedequipmentlife.

3. Precisionmachinedscissorsarmpivotcentresand machinedprofiledarmsensuresmoothperformanceand geometricalmotionaccuracy.

4. Aluminiumprofiledsafetyframetoreducetheriskof entrapment.

5. Cylindersareprovidedwithcushioningtogivebump- freeclosing.Eachcylinderisfittedwithahoseburstvalve toensureimmediatestopintheeventofpipeorhose rupture.

6. Fork-journalledrollersensuresperfectloadbalancing andeliminatestransverseloadsthusextendingthe operationallife.Allrollersareanodised.

7. Uppertravellimitswitchwitheasyadjustmentofstroke.

8. Safetypropsforserviceandmaintenancework.

9. Adjustablecompensatedflowcontrolvalveensures constantloweringspeedregardlessofload.

10.Quick-changeanodisedpivotpinsandbushesprovide easyservicingofthelifttableequipment.

11.CE-marked.

Inaddition,thestandardequipmentincludes:

•ElectriccomponentswithprotectionclassIP55

•24Vcontrolvoltage

•Push-buttonboxwith2mcable

•Constantpressurepushbuttoncontrols

•Motorprotectiontopreventoverheating

• Liftingeyebolts/lugsforeasyinstallation/transport

•Servicehatchontheplatformforlifttablesexceeding

3toncapacity

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equipment

Inadditiontothestandardequipment,itispossibletoprovideMarcoLiftlifttableswitharangeofaccessoriestoenhancesafety,versatility,applicationandtosimplifyhandling.1.MobileBaseFrame–Providedwithwheeltheliftplatformbecomesamobileliftingandhandlingequipment.Thetrolleyframeconsistsoftwoswivelbrakedcasterwheelsandtwofixedwheels.

9.Sidebarrierrails–A1100mmhighrailwithamid-railanda150mmhightoekick-plateisarecommendedoptionwhenthelifttableisusedbypersonsorasagoodsliftbetweenlevels.

10.Goalpostbarrier–Itusedasanupperlevelbarrierrailwhenthelifttableisintheloweredposition.Infullyraisedposition,thegoalpostissizedtoallow2000mmfreeclearentrance.

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2.FlangeWheelBaseframe–Leveldifferencesinatrackboundtransportationsystemcanbesimplyeliminatedbyutilisingaflangewheelbaseframe.Thisequipmentcanbesuppliedwithorwithoutdrivingunit.

3.Roll-offguard–Preventsgoodsfromrollingoffthetablewhenunloadingandloadingwheelborneloads.Thisoptionisadvantageousonloadingdocklifttables.

11.Gate–Itisusuallycombinedwiththebarrierrailsandcanbesuppliedwitheitherelectricalormechanicallockingorboth.

12.Tilt–Thelifttablecanbefittedwithahydraulictiltplatformwithmax.tiltangleof90°.

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4.Loadflap–Forbridgingthegapbetweenthelifttableandloadingdockorvehicle.Thisoptionismainlyusedonloadingdocklifttables.

5.Recessedcircularturntable–Recessedandintegratedinthelifttabletop.

6.Rectangularturntable–Fittedonthelifttabletopandincludesaninductivesensortoavoidtrap-pingrisks.

7.Mechanicalshotbolts–Lifttableswhichoperateaboveandbelowfloorlevel,canbeprovidedwithshotboltstowithstandsevereloadingconditionsandisessentialwhenthelifttableisdrivenoverbyvehicles.

8.Pallettruckframe–Enablesthelifttablebeeasilytransportedwithaforkliftorhandpallettruck.

13.Photocellcontrol–Forautomaticliftingandloweringoftheliftingtable–byloadrecognition.

14.Rollerconveyor–Rollerconveyororanotherconveyortypeisoftenutilisedinproductionsystemswheredifferentlevelsaretobecompensated.

15-16.Bellows/Chainmesh/Rollercurtain–Protectsthetablefromdust,dirtanddebrisin

exposedenvironments.Thebellowsaresuitableforweatherproofingtheequipmentinanoutdoorenvironment.

Thelifttablecanbeenclosedinachainmeshcur-taintoreducetheriskofinjuryorentrapment.Thechainmeshcurtainisalsoausefulprotectionagainstmechanicaldamage.

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MarcoLiftistheshort-nametoidentifythelifttableproductsmarketedandmanufacturedbyMarcoAB.

MarcoABbelongstotheholdingcompanyMarcoGroupAB,aleadingEuropeanmanu-factureroflifttables.

MainofficesandproductionfacilitiesarelocatedatÄngelholm,Sweden.

SeveralsubsidiariesarepresentwithintheEUarea.Thesubsidiariesareresponsibleforproductmarketingandsaleswithintheirownareasanddevelopofminorordetailednon-standarddesignsaswell.

Agentsanddistributorsundertakethecareoftheremainingworld-widesaleofMarcoLiftproducts.

MostoftheSwedishmanufactureisexported.

MarcoAB–MarcoGroupAB

www.marco.se

PT JOTAM Telp : 021 451 3089 Fax : 021 451 5743 Email : jotam@cbn.net.id