March 8, 20051 Propulsion 3 QDR Michael Caldwell Jeff Haddin Asif Hossain James Kobyra John McKinnis...

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March 8, 2005 1 Propulsion 3 QDR Michael Michael Caldwell Caldwell Jeff Haddin Jeff Haddin Asif Hossain Asif Hossain James Kobyra James Kobyra John McKinnis John McKinnis Kathleen Mondino Kathleen Mondino Andrew Rodenbeck Andrew Rodenbeck Jason Tang Jason Tang Joe Taylor Joe Taylor Tyler Wilhelm Tyler Wilhelm AAE 451: Team AAE 451: Team 2 2
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Transcript of March 8, 20051 Propulsion 3 QDR Michael Caldwell Jeff Haddin Asif Hossain James Kobyra John McKinnis...

March 8, 2005 1

Propulsion 3 QDR

Michael CaldwellMichael CaldwellJeff HaddinJeff Haddin

Asif HossainAsif HossainJames KobyraJames KobyraJohn McKinnisJohn McKinnis

Kathleen MondinoKathleen MondinoAndrew RodenbeckAndrew RodenbeckJason TangJason TangJoe TaylorJoe TaylorTyler WilhelmTyler Wilhelm

AAE 451: Team 2AAE 451: Team 2

March 8, 2005 2[ Overview | 3-View | Thrust | Endurance | Trade Study | Motor & Battery | Propeller 1 2 3 4 5 | Summary ]

Overview

Aircraft 3-View Thrust, Power, and Endurance Endurance Revisited Component Trade Study Motor & Battery Selection Propeller Selection

March 8, 2005 3[ Overview | 3-View | Thrust | Endurance | Trade Study | Motor & Battery | Propeller 1 2 3 4 5 | Summary ]

Aircraft 3-View

Mission Requirements

15 min. endurance

Take-off distance ≤ 60 ft.

Vstall ≤ 15 ft/s

Vloiter ≤ 25 ft/s

35 ft. turn radius

March 8, 2005 4[ Overview | 3-View | Thrust | Endurance | Trade Study | Motor & Battery | Propeller 1 2 3 4 5 | Summary ]

Thrust, Power, and Endurance

Δt

EP

E

)req(input)req(input

tNN

Preqinput

propmotor

reqoutput

..

..)(

mAhΔtVolts

WattsmAh

mAhΔtVolts

WattsmAh

hoursbrushless

hoursbrushed

300

400

Phase Time (s) Energy (ft-lb) Power (hp) Power (W) mAhTake-off 5 27 0.01 7.29 1.37Climb 5 36 0.01 9.72 1.82

Level Flight 445 2791 0.01 8.50 142.05Turn 445 3119 0.01 9.50 158.73Total 900 5973 N/A N/A 303.97

Brushless Nmotor=85%, Nprop=74%

Phase Time (s) Energy (ft-lb) Power (hp) Power (W) mAhTake-off 5 37 0.01 10.05 1.89Climb 5 49 0.02 13.41 2.52

Level Flight 445 3850 0.02 11.73 195.94Turn 445 4302 0.02 13.11 218.95Total 900 8239 N/A N/A 419.30

Brushed Nmotor=60%, Nprop=76%

Phase Speed Friction Coefficient Thrust Required (oz)Take Off N/A 0.3 2.4Take Off N/A 0.5 3

Climb 18 N/A 4Loiter 20 N/A 3Turn 20 N/A 3.2

March 8, 2005 5[ Overview | 3-View | Thrust | Endurance | Trade Study | Motor & Battery | Propeller 1 2 3 4 5 | Summary ]

Endurance Revisited

Airspeed

Amps

“Sedate” Mission 15min

Airspeed

Amps

“Trainer” Mission 23min

• Historical Data says 300mAh IMPOSSIBLE for 15min Mission

• Modeling experts estimate between 1020 & 1320 mAh required

MotoCalc ~ 1200 mAh Battery

March 8, 2005 6[ Overview | 3-View | Thrust | Endurance | Trade Study | Motor & Battery | Propeller 1 2 3 4 5 | Summary ]

Component Trade Study

• Graupner Speed 500 too powerful, unreliable data

•Each “Tier” represents a battery / motor combination

• more selection with Li & Brushless

• Connectors for brushed motors and Li batteries are not compatible. It would not be wise to have a Li & brushed combination.

• Our Aircraft needs to weigh less than 32 oz

Battery & Motor Weight vs Total Aircraft Weight

0

0.2

0.4

0.6

0.8

1

1.2

1.4

1.6

1.8

2

0 20 40 60 80 100 120

Total Aircraft Weight (oz)

Est

imat

ed C

om

po

nen

t W

eig

ht

(lb

)

Brushless & Li Brushed & Ni Brushed & Li

www.hobby-lobby.comwww.balsapr.com

Our Aircraft

March 8, 2005 7[ Overview | 3-View | Thrust | Endurance | Trade Study | Motor & Battery | Propeller 1 2 3 4 5 | Summary ]

Motor & Battery Selection

BrushlessBrushed

Component Product Name Weight (oz) PriceMotor AXI 2212/20 2 58.20$

Speeed Controller Jeti 18amp 0.32 75.80$ Prop Graupner 2 Blade 0.l 4.50$

Battery Kokam 1200mAh 1.8 29.90$ Total 4.12 168.40$

Brushless Motor SelectionComponent Product Name Weight (oz) Price

Motor Graupner Speed 500 5.71 16.90$ Speeed Controller Jeti 30amp 0.32 44.90$

Prop Graupner 2 Blade 0.l 4.50$ Heat Sink GWS 0.21 1.50$ Battery Thunder Power 2100mAh 3 54.90$ Total 9.24 122.70$

Brushed Motor Selection

X

March 8, 2005 8[ Overview | 3-View | Thrust | Endurance | Trade Study | Motor & Battery | Propeller 1 2 3 4 5 | Summary ]

Prandtl & Goldstein

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 10

0.05

0.1

0.15Radial Thrust Distribution

dC

Td

x

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 10

0.02

0.04

0.06

0.08Radial Power Distribution

nondimensional radial location

dC

Pd

x

PrandtlGoldstein

March 8, 2005 9[ Overview | 3-View | Thrust | Endurance | Trade Study | Motor & Battery | Propeller 1 2 3 4 5 | Summary ]

Power and Advance Ratio

0.25 0.3 0.35 0.4 0.45 0.5 0.55 0.60

10

20

30

40

50

60

70

80

90Effect of Advance Ratio on Power

Advance Ratio

Po

we

r [W

]

2 Blade3 Blade

March 8, 2005 10[ Overview | 3-View | Thrust | Endurance | Trade Study | Motor & Battery | Propeller 1 2 3 4 5 | Summary ]

Thrust Coefficient and Advance Ratio

0.25 0.3 0.35 0.4 0.45 0.5 0.55 0.60

5

10

15

20

25Effect of Advance Ratio on Thrust Coefficient

Advance Ratio

Th

rust

[oz]

2 blades3 blades

March 8, 2005 11[ Overview | 3-View | Thrust | Endurance | Trade Study | Motor & Battery | Propeller 1 2 3 4 5 | Summary ]

Propeller Efficiency and Advance Ratio

0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 10

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9Effect of Advance Ratio on Propeller Efficiency

Advance Ratio

Pro

pe

ller

Effi

cie

ncy

2 Blade3 Blade

March 8, 2005 12[ Overview | 3-View | Thrust | Endurance | Trade Study | Motor & Battery | Propeller 1 2 3 4 5 | Summary ]

Propeller Selection

2 Blades 8 in Diameter 5 in Pitch

Phase Flight Speed

[ft/s] Thrust [oz]

% Throttle *

Propeller Efficiency

Power [W] **

Take-off 18 3.15 50% 63% 10 Climb 18 4.00 55% 59% 14 Level Flight 22 2.93 51% 70% 10 Turn 23 3.24 54% 70% 12

Aerobatic 25 8.00 77% 59% 38 3 Blades 8 in Diameter 6 in Pitch Take-off 18 3.15 40% 65% 10

Climb 18 4.00 44% 61% 13 Level Flight 22 2.93 41% 72% 10 Turn 23 3.24 43% 69% 12

Aerobatic 25 16.00 83% 49% 92 * max motor RPM is 9350, direct drive ** power required from the battery (assumes75% motor efficiency)

March 8, 2005 13[ Overview | 3-View | Thrust | Endurance | Trade Study | Motor & Battery | Propeller 1 2 3 4 5 | Summary ]

Summary

Selection Completed Questions?

March 8, 2005 14[ Overview | 3-View | Thrust | Endurance | Trade Study | Motor & Battery | Propeller 1 2 3 4 5 | Summary ]

Endurance Revisited (Brushed)

“Sedate” Mission 14min “Trainer” Mission 20min

MotoCalc ~ 2100 mAh Battery

Amps

AirspeedAirspeed

Amps