March 21, 2012 An Advanced Manufacturer in Steel California Steel Industries, Inc. Fontana, CA.

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March 21, 2012 An Advanced Manufacturer in Steel California Steel Industries, Inc. Fontana, CA

Transcript of March 21, 2012 An Advanced Manufacturer in Steel California Steel Industries, Inc. Fontana, CA.

Page 1: March 21, 2012 An Advanced Manufacturer in Steel California Steel Industries, Inc. Fontana, CA.

March 21, 2012

An Advanced Manufacturer in Steel

California Steel Industries, Inc.Fontana, CA

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Supposition: California’s Basic Industry Companies Are “Best in Class” and Support “Advanced” Technologies

• California’s basic industrial companies are among the world’s most efficient

• We are large consumers of advanced technology • Other states treat all manufacturing investments equally • “Advanced Technology” providers depend upon a broad-

based manufacturing sector as customers

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California Steel Industries (CSI) Snapshot

• Single site, in Fontana, CA• Produce carbon steel sheet and tubular products• Largest steel company in Western U.S.• 200-plus active steel customers, majority in California• More than $900 million in capital investment since 1984• About 1,000 employees and onsite contractors• Average pay $60,000 with strong benefits and profit sharing• 27 years with no layoffs – AND WE ARE HIRING• During recession, loaned employees to community projects• An industry leader in employee safety, operational

efficiency, and environmental excellence

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Business Model: CSI Does Not Make Steel; Purchased Slabs Are Converted to Coil Sheet & Pipe

Slabs

Electric Resistance Welded Pipe

Converted to:

Hot Rolled Coil Sheet

Cold Rolled Coil Sheet

Galvanized Coil Sheet

Hot Rolled coil formed into

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Limestone

Coal

Iron Ore

Sinter

Coke

Pellets

Molten Iron

Blast Furnace

Caster

Slab CasterSteelmaking

Facility

Molten Steel

SlabsHot Strip Rolling Reheat Furnace

Integrated Steel Mill vs CSI 90% of the Greenhouse Gases from producing a hot rolled steel coil are

generated in the steelmaking process, NOT by CSI

CSI slab rolling process produces just 10% of the GHG for coiled steel

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More than one million tons of imported steel

slab are received at the Port of Los Angeles

annually

All steel slab, whether coming

through the Port or from

domestic steel locations,

arrives by at CSI by rail

CSI Is a Major Customer of the Port of Los Angeles

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End Uses of CSI Products

Hot Rolled Sheet: Spiral weld pipe, shipping containers, construction

Pickled & Oiled Sheet: Auto wheels and rims, strapping, grape stakes, tubing

Cold Rolled Sheet: Electronic cabinetry, lighting fixtures, metal office furniture, water heaters, containers, tubing, construction

Galvanized Sheet: Solar panels, framing, tubing, drums, tanks, culvert, decking, fireplaces, stoves, HVAC, general construction, grape stakes

ERW Pipe: Oil and gas transmission pipelines; construction

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CSI’s Success is Based Primarily on Sales Within 11 Western States

CSI

Eastern U.S. Integrated Steel Mills

CSI Target Market

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#4 Hot Strip Mill Reheat Furnace1997$25.5 million

62” Continuous Pickle Line1994$68 million

Cooling Pond1999

$13.2 million

Five Stand Cold Reduction Mill1997$64.3 million

#2 Continuous Galvanizing Line1998$73 million

Major Modernization Projects at CSI#5 Hot Strip Mill Reheat Furnace2010$71 million

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CSI is Heavily Dependent upon Process Control Technology

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Future Growth and Innovation: CSI’s Leap of Faith

• State-of-the-art slab Reheat Furnace installed 2010• $71 million investment at height of recession• Increases CSI capacity 50% with lower emissions

• Latest burner technology• Waste heat produces steam, replaces boilers• GHG emissions reduced by approx. 20%• NOx emissions reduced by 50% – 67%

– (Selective Catalytic Reduction technology)

• PM-10 emissions reduced by approx. 20%

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Production slab from new CSI Reheat Furnace

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Since 1990, CSI Steel Production Has RisenWhile CO2 Emissions Remained Relatively Flat

50%

75%

100%

125%

150%

175%

200%

1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011

CO2 Emissions Steel Production

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Why Investment in Steel is Important

• For every job formed in the steel industry, seven additional HIGH VALUE jobs are created in other economic sectors, such as:– Raw materials and Transportation– Electronics– Computers and related technical services

• Today’s steel industry is characterized by– Massive capital investments– World-class efficiencies– Heavy reliance on computer controls and robotics

• Steel is the most recycled material on the planet