March 2020, Vol.13 View Noen.famsungroup.com/Upload/202003/20200320081211_1434.pdf · 2020. 3....
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March 2020, Vol.13
No.1
View
FAMSUN Introduces New International Business
Leadership Structure
Farm to Table: Ten Concepts Top of Minds
Phoenix Feed Mills LLP:Ensuring Growth in Kazakhstan
FAMSUN Chief Technology Officer Talks About Future Feed Tech
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2 MY View Vol.13, No.1 Integrated Solution Provider 3
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CONTENTS
FAMSUN President's New Year Message for 2020
Industry News
FAMSUN News
FAMSUN2019 in Review
Market Focus
Business
Product Update
Interview
Event
Project
Outlook: Feed and Animal Protein Market
Companies: Innovations Accelerate Changes
FAMSUN Introduces New International Business Leadership Structure
Fostering Talents: FAMSUN Supports Curriculum Design for Undergraduate of Feed Manufacturing in China
Farm to Table: Ten Concepts Top of Minds
FAMSUN Grain Storage & Handling
FAMSUN K70 Pellet Mill: Scale-Up to Boost Operational Efficiency
FAMSUN Launches A New Generation of Molasses Mixers
FAMSUN Chief Technology Officer Talks About Future Feed Tech
FAMSUN Will Highlight Intelligent Solutions at Victam Asia 2020
Phoenix Feed Mills LLP: Ensuring Growth in Kazakhstan
Nutrifish Aqua Feed Mill in Tunisia: Delivering Long-term Value for African Marine Fish Farming
copyright 2020 FAMSUN . All rights reserved.
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Integrated Solution Provider 54 MY View Vol.13, No.1
Dear friends, colleagues, ladies and
gentlemen,
Time flies, and we usher in the New Year
of 2020. On behalf of FAMSUN, I would like
to take this occasion to extend my new
year greetings and wishes to all the leaders
at all levels, our customers, partners and
friends from all walks of life who have been
trusting and supporting the development of
FAMSUN. Wish all of you a happy, healthy and
prosperous New Year!
In 2019, facing the rising trade and
geopolitical tension and a depressed
industrial environment due to Africa Swine
Fever, FAMSUN strives to forge ahead and
achieves an excellent year. Operationally,
all our financial indexes report a significant
growth. We won several large project
construction contracts from key industrial
players. Innovative products such as PTZL
vacuum coater, H156 twin-screw extruder,
etc. had been launched to meet new market
demands. We added many new capacity
to global food production system by
collaborating with our customers. The highly
praised, state-of-the-art projects such as the
Nutrifish project in Tunisia and TIANCHENG
feed mill in Nantong, Jiangsu, China were
completed under the guidance of FAMSUN
Flawless Project Delivery System (FPDS). In
2019, we kept improving our FPDS to achieve
sustainable competiveness through a further
developed SAP system, standardization
works and a synergized SRM supply chain.
FAMSUN President's New Year Message for 2020
FAMSUN will always commit to becoming
the best solution provider for better life,
providing integrated solution for farm-to-
table industry chain, and creating long-
term sustainable value for customers. In
2020, FAMSUN will target a big progress
in “Intelligent” for feed milling business, a
great “Breakthrough” for oilseed processing
business and a significant growth through
“Internationalization” for grain storage
business, with the support of all available
resources from our powerful HR, finance, IT to
excellent strategy planning, manufacturing,
administration, and communication.
Therefore, we make the following plans:
First, take the opportunities of “Belt-and-
Road” to go global as unswervingly as ever.
Under the power of synergy, we expect
an accelerative growth in all FAMSUN
businesses abroad and target an overseas
sales revenue of 10 billion RMB in 2025.
Second, as a technical partner, FAMSUN
targets toward a leading global position
in technology in five years. Therefore, we
will increase R&D budget to accelerate
innovations in all our businesses through
fully understanding current demands of our
customers and their needs in the future.
Third, continue to forge FPDS as one of our
most important competitiveness. We will
focus on process reengineering and FPDS
optimization to achieve improvements in
process efficiency, system efficiency and
per capita efficiency in our corporation, and
to improve project quality, reduce cost and
shorten delivery cycle for our customers.
Fourth, to strengthen human resource
management. We will continue to improve
FAMSUN's mechanism in talent introduction,
training and promotion. We have to create
a culture in which employees cooperate,
share and make joint effects together, so that
FAMSUN can realize its value of "creating
value, achieving dreams and contributing to
society" for a long time.
Dear friends and colleagues, we are doing a
business that is trying to create a sustainable
food production system for lives on our
planet. Taking pride in what we do, let's forge
ahead from the new beginning to achieve
high-quality development, build up a sound
agri-food tech brand that will benefit global
agri-food industry continuously, and create
long-term sustainable value together.
Thank you!
December 31, 2019
Richard Fan /
News
Industry News
Aquafeed: The aquafeed market is estimated to account for USD 47.3 billion
in 2019 and is projected to reach USD 71.7 billion by 2025, recording a CAGR
of 7.2% during the forecast period. The market is primarily driven by the
increasing seafood trade, growth in aquaculture production, and rising seafood
consumption among consumers due to the increasing need for protein-rich
diets. Asia Pacific dominates the aquafeed market due to the presence of the
vast aquaculture industry, particularly in China and other Asian countries.
Soybean segment is estimated to account for a major share in terms of
ingredient value. Amino acids is projected to dominate the aquafeed market in
terms of additives. Among fish, carp and tilapia are high consumers of aquafeed.
Also, carps are being extensively reared, owing to their adaptability to changing
climates, while Tilapia culturing has increased in recent years due to the
growing supply of high-quality protein tilapia species at lower prices. (Source:
MarketsandMarkets)
Poultry feed: The global poultry feed market size is likely to be valued at USD
238.9 billion by 2025, growing at a CAGR of 4.5% over the forecast period.
The demand can primarily be attributed to the increasing poultry farming
to cater to the rising demand for chicken meat and eggs globally. In terms of
volume, the poultry feed market is likely to be valued at 604.5 million tons by
2025. Broiler feed accounts for over 60% of the share. Among all the regions,
Asia Pacific is the largest market in volume and growth rate led by emerging
economies such as China, India, and Malaysia. (Source: Grand View Research)
Ruminant feed: The global ruminant feed market is expected to reach USD
114.63 billion by 2024, with a CAGR of 3.2% from 2019. The major driving factors
are the increasing demand for high-value animal protein, increased awareness
regarding the safety of meat and milk products, and increased industrial
livestock production. The major restraints are rising cost of raw material and
government regulations. Europe dominates the Global Ruminant Feed Market
with a modern and highly regulated industry, especially in Western Europe.
Global ruminant feed market is fragmented with some big feed manufacturers,
while the rest of the market, about 94%, is divided among small companies,
mostly feed mills. (Source: Mordor Intelligence)
Premix: The global feed premix market is projected to grow at a CAGR of 6.2%
from 2019, to reach a value of USD 30.9 billion by 2025. The rise in feed demand
due to the increased in the consumption of livestock-based products is steering
the growth of the market. Among ingredients, amino acids is projected to be
USD 71.7 billionis projected to reach
by 2025
Outlook: Feed and Animal Protein Market
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6 MY View Vol.13, No.1 Integrated Solution Provider 7
the fastest-growing segment, with high-
growth rate in Asia-Pacific and Latin America
markets. China and India also benefit from
the increasing domestic production of
amino acids, especially particularly lysine, as
they are available at lower costs. Increasing
meat consumption especially poultry meat
consumption in the large population Asian
countries of China, Indonesia, Vietnam and
Thailand as well as the large cattle population
housing countries in Latin America such
as Brazil offer market opportunities for key
players to invest in new production plants.
(Source: MarketsandMarkets)
Animal protein: African swine fever (ASF)
overwhelms the outlook for 2020 – as it
has done during 2019 – and will pull down
overall growth, as well as bring uncertainty to
all markets. Across species, aquaculture and
poultry will lead production growth in 2020,
with beef stable, and wild-catch seafood
in decline. All of these changes are minor
compared with the production decline in
pork. Opportunities in global animal protein
market come from the most obvious area of
the recovery from ASF.
Production in North America is expected
to rise for all species, led by pork, followed
by poultry, and finally beef. While domestic
consumption will grow, exports will need
to pick up to manage this production
growth. In China, ASF dominates the
outlook, with a further decline in pork
production in 2020. Production will
grow for all other species, given the pork
shortage and prices at high levels. In Brazil,
production growth is expected for all
species in 2020. Export opportunities are
the main driver here, although domestic
demand is also improving. In South-East
Asia, ASF is expected to spread further in
2020, impacting pork production. Partly in
response to this, poultry production will
again rise strongly in 2020. Beef production,
on the other hand, remains flat, but imports
are on the rise. (Source: RaboResearch)
Starting at 2018, the most innovative side
of international agribusiness meets at
the Animal AgTech Summit. 2018 in San
Francisco, September 2019 in Amsterdam, the
Netherlands. Here are 11 initiatives in the farm-
to table industry that nominated at Animal
AgTech Summit 2019.
Unibio
The company Unibio, headquartered in London,
UK, but with a strong base in Denmark, uses
waste to begin something new. It converts
methane into protein that can be used for
animal nutrition, using a U-Loop Fermentor.
Most attention so far has gone on aquaculture,
but the company also presented figures from
a small-size trial in post-weaning piglets.
According to slides presented, the animals
did not experience any increase in diarrhoea
when compared to using zinc oxide in the feed.
Unibio on August 2019 announced to prepare
for the establishment of protein production
plants with its local partners in Saudi Arabia
and US. The company also attracted Japanese
multi-conglomerate giant Mitsubishi to invest
in its shares at the end of the year.
Proteon
The Lodz, Poland-based animal health company
Proteon focuses on the use of phages (or
viruses) that attack specific types of bacteria.
This approach could be a promising alternative
to antibiotics. The company already has a phage
product ready against salmonella in poultry
while it is waiting for the EU to give approval
for the marketing for this type of animal health
strategy, COO Matthew Tebeau said. In the
meantime, the company is working on more
products for pigs, aqua, dairy and poultry.
Ÿnsect
Ÿnsect was one of the major sponsors of the
event. The company promotes the use of for
instance ŸnMeal, a defatted free flowable
protein that comes from insects. At Animal
AgTech, the company’s CCO Benjamin
Armenjon shared trial results, conducted
in Thailand. There it was tried and tested
in shrimp, where the effects of the use of
this type of protein was observed to have
an effect on growth and immune status.
Some trials on poultry were also shared. The
company also markets the product ŸnOil.
String Bio
String Bio, headquartered in Bangalore, India
presented itself as ‘changing how waste
flows through the ecosystem’, according to
the company’s CEO Ezhil Subbian. String Bio’s
solution leverages methane produced from
waste or available from natural sources, to create chemical
monomers and single cell proteins. Single cell proteins
extracted from microbes can be used as sustainable
animal feed. The protein content of the biomass is
between 60-70% and can be used directly in the feed.
Veramaris
Veramaris is a joint-venture between Evonik and DSM,
based in Delft, the Netherlands, and was launched in 2018.
The company’s global marketing and communications
director Øyvind Ihle told those at the Animal AgTech
Summit that the company focuses on the production of
omega-3 fatty acids for animal nutrition, without using
wild fish for that purpose. The company produces the fatty
acids straight from natural marine algae. The company has
a production facility in Blair, NE, United States.
SwineTech
SwineTech, headquartered in Cedar Rapids, IA, USA, has
been experiencing rapid growth, predominantly in the
North American market with its ‘SmartGuard’ concept in
the farrowing pen, to send out an alarm to the sow when
she is about to crush her piglets. The system gets activated
on the basis of squeals. The company’s CEO Matthew
Rooda explained that by now the company has moved
on to offer a whole range of solutions in and around
the farrowing pen, improving welfare, productivity and
sustainability.
Leeo
Now imagine one could capture any type of data inside
the pig house, how to figure out what data to use and
which not to use? That is an ongoing quest, also for
the Netherlands-based company Leeo, selling a complete system
to follow individual pigs using ear tags. A range of farms in the
Netherlands, the USA and Germany have already started working
with the system – one of the key figures is to be able to know what
the animals weighed at every moment in their lives and where they
were held exactly.
ViroVet
Traditionally, viruses can be prevented by using vaccines – but there
are more ways to deal with viruses. ‘Anti-virals’ are known in human
medicine; they are elements blocking the virus from replicating. An
approach like this can be used with any virus – it’s regulatory matters
and food safety concerns that makes it a lengthy process before it can
hit the market. An antiviral against ASF, if allowed/necessary under
emergency legislation, could be ready for use late 2018, said ViroVet
CEO Erwin Blomsma.
Moonsyst
Moonsyst was introduced as ‘a smart monitoring system for
progressive dairy and beef farmers’. The system collects different
parameters of livestock, helping farmers with real-time data to
increase productivity and detect disease, stress and heat. Supported
by cloud-based software with built-in machine-learning and
notifications, the system enables better and earlier detection
of various illnesses, enabling more efficient use of medications,
improving animal welfare and prolonging animal life expectancy.
Hectare Agritech
Hectare Agritech, based in the UK, has already been in many media
(nationally and internationally, like the BBC, CNN and Time). The
company developed agri-tech platforms that are underpinned by its
multi-commodity, currency and country blockchain trading API which
links into farming software and databases to provide real-time insight
into the supply chain. Through its brands ‘SellMyLivestock’, ‘Graindex’,
‘FarmPay’ and ‘HectData’, it provides independent insights to drive
better decisions.
Seleggt
German company Seleggt, founded in March 2017, aims to further the
research on endocriniological gender identification in hatching eggs.
As managing director Martijn Haarman explained, the company’s goal
is to create practice-ready solutions that can rapidly analyze a large
number of hatching eggs which will mean that male chicks will soon
no longer have to be killed. Retailers are already selling the first eggs
with the added value (and label) of “No Chick Culling” throughout
Berlin, in Germany.
(Source: Misset International)
Companies: Innovations Accelerate Changes
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8 MY View Vol.13, No.1
FAMSUN Introduces New International Business Leadership Structure
FAMSUN News
FAMSUN announced a new international business operating structure executed January 1, 2020 to remain aligned with the company’s
new international business strategy and commercial activities in over 140 countries.
“The new leadership structure and operating model will simplify the organization and speed up decision making, improving internal
efficiencies,” said Greg Liu, Director and President of FAMSUN International Business Division (I.B.D.). “These changes will enable us to
increase our strategic flexibility and accountability to better serve our customers globally.”
As a result of the realignment, FAMSUN is making the following changes to its senior leadership team of I.B.D.
Louis Li, President of FAMSUN Middle
East & Africa and Europe, will become
President of FAMSUN International
Business DivisionⅠ, covering the regions
of South Asia, Central Asia, Middle East,
Africa and Europe. Over the past 13 years,
Louis has held different managerial roles
in FAMSUN. In his new role, Louis will be
responsible for all affairs in these regions,
including sales, project delivery, customer
service, market communication,
administration, HR and finance. Louis will
also lead FAMSUN’s manufacturing base
in Egypt.
Arron Liu, General Manager of FAMSUN
Key Accounts Department, will become
President of FAMSUN International
Business Division Ⅱ – the Americas.
Arron has worked for FAMSUN I.B.D.
for over 16 years. He has considerable
experience from many aspects of
FAMSUN’s international business. Most
recently as the General Manager of
Key Accounts, he played great roles in
business development and high-quality
large project delivery. Arron will be
responsible for all affairs in the Americas.
Elvis Yin, General Manager of FAMSUN
Southeast Asia, will become the Assistant
President of FAMSUN International
Business Division Ⅲ – the Asia-Pacific.
Elvis joined FAMSUN International
in 2006. He has good expertise, well
understanding local culture and
customers’ needs in Southeast Asia. He
will be responsible for all affairs in this
region covering the Southeast Asia and
Asia-Pacific regions in FAMSUN’s former
business structure.
Addition to the regional structure, FAMSUN International Key Accounts Department focuses on the needs of key accounts throughout the
businesses and finding solutions through co-creation with customers. FAMSUN is pleased to name Bob Chen and Jari Zhao as Director of
FAMSUN International Key Accounts. They will lead two independent solution teams and work closely together to serve the needs of different
key accounts. Each of the solution teams will be made up of experienced experts from sales, design, project delivery and after-sale service.
Bob Chen has 16 year’s experience with FAMSUN, working
across the functions of the organization from project
engineering to sales and management. He has good
expertise in feed milling and animal farming. In his career
with FAMSUN International, Bob was appointed regional
general manager of South Asia, and the Americas most
recently. Based on his prior experience, he served to the
need of local producers and global key players who doing
business in these regions pretty well.
Jari Zhao has worked for FAMSUN International for 13
years. As the sales leader of FAMSUN Middle East and
Africa during 2012 and 2017, he was also responsible for
the construction and operation of FAMSUN manufacturing
base in Egypt. Over the past two years, he played an
important role in FAMSUN International Key Accounts
Department as a sales leader.
Integrated Solution Provider 9
Louis Li Arron Liu Elvis Yin
Bob Chen Jari Zhao
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10 MY View Vol.13, No.1 Integrated Solution Provider 11
Fostering Talents:
FAMSUN Supports Curriculum Design for Undergraduate of Feed Manufacturing in China
A conference to discuss and design curriculum for fostering undergraduate of Feed Manufacturing
in colleges and universities in China was held from Nov. 28 to 29 at FAMSUN headquaters in
Yangzhou, China.
The conference was hold by President of Feed Branch of Chinese Cereals and Oils Association,
Professor Wang Weiguo. More than 60 professors, specialists and experts from agri-related
universities, colleges and research institutes in China including China Agricultural University, Henan
University Of Technology, Wuhan University Of Light Technology, Wuhan Institute Of Scientific
Research And Design, and China top feed companies such as New Hope Liuhe Group, CP Group,
Wellhope, etc. came together in FAMSUN to pool their wisdom in the cultivation of future talents for
China feed industry.
After intensive communication and discussion, the conference reached a consensus on the syllabus,
knowledge system, teaching requirements and methods, as well as teaching materials of Feed
Manufacturing Science. Feed companies’ expectations were also considered in the curriculum
design. Dr. Li Qingkai, Vice Director of FAMSUN R&D Institute, as a special guest, made a speech on
The Reformation and Innovation of Feed Manufacturing Technology and Equipment to introduce
the intelligence of feed plant, the reliability improvement of processing equipment as well as the
safety and sanitation of feed products. His speech received much attentions from attendees.
“Industry-University-Research cooperation is
a good pattern for fostering next generations
of professionals,” Richard Fan, President
of FAMSUN Group said. "We hope the new
designed curriculum can help students
keep up with the most up-to-date feed
manufacturing technology with knowledge
from courses and experience from practices,
and position them for industrial leadership
in the coming future.” He also emphasized
that, as an important builder of China feed
industry, FAMSUN is very willing to share its
knowledge, experience and resources with
colleges, universities and research institutes
in the cultivation of future talents.
FAMSUN also provided attendees a tour
to a 600,000 tons per year intelligent
feed complex in the last day of this event.
Production in this complex has already
been streamlined with the latest equipment
and the most advanced technologies from
FAMSUN.
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12 MY View Vol.13, No.1 Integrated Solution Provider 13
FAMSUN takes 2019 Animal Feed & Nutrition
Innovation Award home for its SWFL170 Vertical
Pulverizer during Victam International.
FAMSUN Chairman
Richard Fan is awarded the
Medal in commemoration
of The 70th Anniversary
of the Founding of the
People's Republic of China.
FAMSUN introduces H156 Twin-
Screw Extruder and K70 Gear-Drive
Pellet Mill at VIV Asia 2019.
FAMSUN H176 Twin-
Screw Extruder debuts
at China Feed Expo
2019.
FAMSUN launches MES
Intelligent Feed Mill System
at VIV Qingdao 2019.
FAMSUN organizes Beijing
African Swine Fever
Symposium to help improve
bio-security.
FAMSUN shows its
latest innovations and
equipment at Victam
International 2019.
FAMSUN President Richard Fan attends
China Development Forum 2019.
FAMSUN
participates in the
2019 China National
Grain Technology
"The 14th Five-Year
Plan" Seminar.
June
September
April
March
December
September
HonorInnovations
create values and accelerate changes
Symposium: Technology frontier
Exhibitions: Interaction and
networking
Pool wisdom for a sustainable food future
March
May
March
June
:
2019 in Review
Mr. Kim Jensen
Møller from FAMSUN
Denmark R&D
Institute talks about
digital solutions on
The 4th International
Symposium on
Feed Manufacturing
Technology held in
Zhuhai, China.
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14 MY View Vol.13, No.1 Integrated Solution Provider 15
FAMSUN introduces its grain loss reduction solution at the
2nd All Africa Post-harvest Congress and Exhibition.
FAMSUN Summer Training
Camp provides opportunities for
undergraduate.
FAMSUN commits to
collaborating for a better feed
future at the 2019 Annual
Meeting of FAO and IFIF.
Greg Liu, Director and
President of FAMSUN
International talks
about “go global” at
China Summit on
Agriculture and Animal
Husbandry.
FAMSUN participates in
curriculum design for
undergraduate of feed
manufacturing in China.
FAMSUN is regarded as top tax
contributor in Yangzhou.
CNCEC16-FAMSUN
partnership brings EPC
service to Africa and
Middle East.
FAMSUN donates a feed mill to empower Taklamakan
farmers in Xinjiang, China.
FAMSUN and Jiangsu
Industrial Technology
Research Institute
partner to establish “JITRI
– FAMSUN Innovation
Center”.
September August
October
November
November
February
August
August
March
Foster future talentsCollaborate to
explore cross-value chain synergies
SDGs AcceleratorPool wisdom for a
sustainable food future
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16 MY View Vol.13, No.1 Integrated Solution Provider 17
Product Update
FAMSUN K70 Pellet Mill:
Scale-Up to Boost Operational Efficiency ?
FAMSUN recently rolled out a 70t/hr Pellet Mill to help feed
producers tackle sustainability challenges.
To feed the anticipated human population of 9.8 billion by 2050,
we need to promote sustainable consumption and responsible
production patterns in the global food production system. As a
solution-focused processing partner from farm to table, FAMSUN
strives to be forward-thinking and is always considering how to
improve production systems through better utilization of natural
resources, for example, by reducing raw material waste and
energy losses.
Due to proven animal growth and feed efficiency results, the
pelleting process has been a very popular in the feed industry
for many decades. However, improving the pelleting line's yield
efficiency is an essential design objective to help feed factories
operate more sustainably. The new FAMSUN K70 Pellet Millis is
such a machine using this design principle. The gear-driven K70
design boosts capacity while also improving energy efficiency
and operational reliability, which seeks to minimize line
interruptions that can create substantial raw material waste.
This giant machine is a new member of the FAMSUN K-Series
pellet mill family, which includes the K15, K15X, K20, K25, K35,
and K50. Since the initial introduction of the first K-Series model
in 2014,over 350 units of this gear-driven pellet mill are now in
operation around the world. The popularity of this line of pellet
mills is a result of its excellent reputation to perform reliably, its
ability to control product quality, and for its ease of maintenance.
The K70 Pellet Mill (see Fig.1 and Table 1) was developed not
only by scaling-up the machine's size from its existing models
but also by incorporating the latest innovations and design
considerations. By introducing this new unit, the FAMSUN
company can help feed producers become more sustainable and
allow them to continue leading the market well into the future.
Fig.1 FAMSUN K70 Pellet Mill
Fig. 2 Safety protection observing outlet Fig.3 Safety shield of shear pin disc
Note: Based on pelleting swine feed formula with ring die of ?3.8mm die holes and 1:6.5 compression ratio.
Table 1 Performance indexes
Model
Power, kW
Inner dia. of die, mm
Effective width of die, mm
Drive type
Die holding type
Roller quantity
Capacity, t/h
Gearbox cooling system
SZLH1070×370 (K70)
500
1070
370
Gear-drive
Clamp
2
65~75
Yes
Geardrive to maximize power utilization
The gearbox is more compact, efficient, and has a long service life. FAMSUN gear drive pellet mills are equipped with either a German SEW
or an American Rexnord gearbox, ensuring efficient power transmission. The design of the large gearbox ensures the stable and trouble-free
running with minimal vibration and noise (< 95 decibels). Also, the gears and bearings are designed for a service life of 1 million hours or
more to ensure a long and stable running performance, considerably reducing downtime, maintenance, and operational costs.
Optimized design to boost capacity up to 70 t/h
The K70 drive motor can be as large as 500kW and it uses a ring die of 1,070mm in diameter. The feeding and compression structure were
also optimized in this new pellet mill.
The new design optimizes the working area and linear velocity of the ring die. The optimized power per unit area is 15% to 25% higher than
that of regular ring die. Therefore, it has dramatically increased production output. The improved feeding scraper size and angle evenly
spread the mash into the compression area between the ring die and press rollers. Thanks to uniform feeding,the pelleting process is more
stable, minimizing trouble-related downtime, while the pelleted product is of more consistent quality.
Automated tools for smooth operation
FAMSUN provides powerful automation with the K70 to help operators manage this massive machine with ease.The automatic control
system, based on fuzzy logic, can match the processingart and reduce the human influence on the production parameters. The clamp
installed ring die and the unique die and roller replacement assist tool make convenient replacement possible. The automatic roller
adjustment system can achieve the target gap quickly. While the distinct drive shaft end coupling has ample space to ensure the motor
doesn't need to be disassembled for maintenance. The roll-speed slip detection device alerts the operator of any potential die blockage
risks in advance.
CE standard details to ensure the safety of man and machine
Over many years of closely collaborating with customers all over the world, FAMSUN researchers have formed the habit and principle of
rendering the CE safety standard and ergonomic design concepts into the new product. Such factors as the safety of the equipment and
operators, the safety, and health requirements of the working environment are taken into consideration in developing the K70 pellet mill. All
these designing details have ensured man and machine safety, thus improving productivity.
For equipment protection, the K70 includes a shear pin, a gearbox oil level monitoring system, and a gearbox cleaning and de-ironing
design that ensures a very long, reliable, continuous, and stable operation.
Strictly following CE safety standard, safety shields are equipped at the observing outlet, air cylinder, gearbox coupling, shear pin disc of
FAMSUN gear drive pellet mill, and a power-off limit switch on the pellet mill access door. The shields not only prevent dust but also protect
the personal safety of operators. The safety shield at the discharge chute prevents the return of feed mash and steam and stops the operator
from reaching the internal part of the hopper. A safety shield also prevents pieces of broken shear pins from being hurled into the factory.
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Integrated Solution Provider 19
FAMSUN Launches A New Generation of Molasses Mixers
Mixing is an essential unit operation within the process of feed
manufacturing. It turns individual ingredients into nutritionally
balanced and homogeneous blends of feed for all varieties of
animals and livestock. The mixer enables further agglomeration
steps, such as pelleting or extrusion, if desired, and ultimately, it
ensures healthy and efficient animal growth.
Mixing molasses with other vital ingredients for ruminant feed is
often essential, but always challenging. Molasses is an excellent low-
cost energy source for ruminants, especially during times of drought
conditions and roughage shortages.
According to FAO, beef production in Australia may have fallen
by almost 5 percent in 2019 due to a large-scale drought-induced
slaughter. Millions of wild and domesticated animals have been lost
in the Australian bushfires since it began in October 2019. During
one single event, drylightning reportedly caused numerous fires
between the Victoria and New South Wales border on December 30, Fig.1 FAMSUN new generation STHJ molasses mixer
Table 1 Technical parameters of molasses mixer
Rotor speed, r/min
Mixing homogeneity, cv%
Maximum molasses level
Capacity, t/h
Motor, kW
Matched mixer
STHJ35×200
788
?10
10%
10-20
30
SLHS2
STHJ40×250
660
?10
10%
20-25
37
SLHS4
STHJ50×275
528
?10
10%
25-30
45
SLHS7
Table 2 Technical parameters of molasses screw feeder
Speed reduction ratio
Handling capacity, m³/h
Motor, kW
Frequency-variable?
Center-to-center distance
between inlet and outlet, mm
Length of feeding inlet, mm
Molasses Screw Feeder 25
17
40
3
Yes
2000
1200
STHJ35×200
Molasses Screw Feeder 32
17
80
4
Yes
2000
1200
STHJ40×250/STHJ50×275
Molasses Screw Feeder 40
17
120
5.5
Yes
2000
1200
(under development)
18 MY View Vol.13, No.1
2019. This devastating incident forced ranchers to euthanize an estimated 12,000 head of cattle and 6,000 head of sheep. Elsewhere in 2019,
hot and dry weather conditions had also caused forage shortages in both Europe and Africa.
Climate change-related uncertainties have pushed many ranchers in various parts of the world to shift from grass-fed to grain-fed production.
Additionally, the growing demand for high-value nutritious protein is also driving the global beef production system to make other feeding
regimen adjustments.
No matter the driving force, we have witnessed greater demand for specialized molasses mixers. The FAMSUN molasses mixer is explicitly
developed for ruminant feed production and the challenging properties of molasses. The latest generation of FAMSUN STHJ Molasses Mixers
(see Fig.1 and Table 1) are now available for higher mixing efficiency, fewer residues, easier maintenance, and better product quality.
Highlights of the new machine include:
Improved mixing efficiency. Compared to the previous versions of the same model, the production capacity of the new generation is
improved by 15-20%. The adoption of a belt drive ensures stable and reliable transmission, and the service life of a belt for the new STHJ mixer is
expected to be more than one year of working time.
Better mixing homogeneity. Molasses is injected into the mixer by a compressed air-atomizing device, which creates a uniform distribution of
molasses particles and allows them to make uniform contact with other feed ingredients. The paddle arrangement on the mixing rotor includes
optimized angles to achieve reinforced mixing effects and excellent quality products. The product, when discharged from the molasses mixer, is
of uniform color and has no agglomerations in the mixture.
Fewer residues. Thanks to structural optimization, the rotating paddles can create a continuous spiraling trajectory along the shaft during
production. Together with the small gap between the paddle tip and the inner wall of the mixer, the paddles can more effectively push the feed
mash out of the discharge. Because of the minimal remaining residue, the troublesome agglomerations that usually coat the paddle and the
inner wall of the mixer are now eliminated.
Wear resistant paddles. Tungsten carbide coated mixing paddles improve wear resistance and extend the replacement cycle to over
8,000 tons of feed production. Re-use of the worn paddles is made possible by adding new layers of tungsten carbide, significantly lowering
maintenance costs.
Easy cleaning. The new generation molasses mixer is also equipped with a heat preservation device to prevent hardening and accumulation
of feed particles on the inner wall of the mixer, which facilitates periodic cleaning work.
More precise feeding.The mixer includes a standardized molasses screw feeder that matching the size of the unit. Sensors at the molasses
feeder provide critical feedback and feed delivery information to the control system. This approach prevents molasses from injecting without
feedflow, thus avoiding further agglomeration problems. For the technical parameters of the molasses screw feeder, please refer to Table 2.
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20 MY View Vol.13, No.1
Nutrifish is a leading aquaculture integrator based in
Monastir, Tunisia. The company focuses commercial feed
processing and marine farming on natural approach and
sustainable development. It provides feed and marine fish
known for their freshness, traceability and quality.
In 2018, Nutrifish planed for a state-of-the-art aquafeed
mill in Monastir, Tunisia, 20 km from the commercial port
of Sousse. With a capacity up to 30,000 tons of premium
feed per year, Nutrifish can give a new dimension to
the manufacture and formulation of food in Africa by
offering farmers feed adapted to local and African market
conditions, while maximizing the profitability of their
breeding.
Leading technologies and global expertise for state-
of-the-art
Equipped with the most up-to-date technologies and
equipment, and delivered by FAMSUN based on its best
practices in aquafeed mill design and project delivery
from other projects globally, the Nutrifish feed mill can
produce sinking extruded feed for seabass and seabream
with premium quality, high feed meat ratio and good
pellet appearance.
Nutrifish’s high quality product is produced on a FAMSUN
5-6TPH extrusion line. Machines on this line, including
SWFP66*125D hammer mill, SWFL150G ultra-fine
pulverizer, MY150*2 extruder, MGZDH2200*4-16 dryer,
PTZL3000 vacuum coater, etc., are all proven models in
aquafeed production. The combination of these advanced
machines with optimal configurations that provided
by FAMSUN’s thoughtful consideration according to
the production requirements of Nutrifish, has achieved
Nutrifish excellent operational efficiency since production
become streamlined as soon as commissioning success.
Nutrifish Aqua Feed Mill in Tunisia:
Delivering Long-term Value for African Marine Fish Farming
Project
This feed mill is also highlighted by the post-grinding
processing technologies. This advanced process flow
arrangement helps Nutrifish reduce its investment
in steel structure and the ingredient bins. It is also
distinguished in raw ingredient adaptability and can
avoid bridge troubles in bins. FAMSUN also provides
guidance to help Nutrifish design and fabricate the
steam recovery system on job site all by its own, which
proven to be a greater energy saver in the facility due to
the reduced steam consumption in production.
Supports from local and for local
This project was delivered by the local-based FAMSUN
African solution team with assistance and support
from FAMSUN manufacturing base in Egypt. By closely
collaborating with Nutrifish, FAMSUN had shorten
the delivery time from the scheduled 120 days to 99
days. Thanks to the know-how and the controls put in
place, Nutrifish can guarantee the standardization of its
products as well as their regularity.
Besides supplied to its own farms, Nutrifish’s high
quality product will also be delivered to local market
and the neighborhood countries to help boost marine
fish farming in Africa.
With this state-of-the-art facility, Nutrifish will be able to combine its market leading
technical and nutritional expertise with world class manufacturing capability.
““
Integrated Solution Provider 21
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22 MY View Vol.13, No.1
Shifting from top exporter of wheat, the key target of the agricultural policy of the Kazakh government is to generate more products
with high added value and become the biggest meat exporter in Central Asia. Feed, which playing the important role as a bridge
between low-price exports and products with high added value, therefore is in lots of needs to help Kazakhstan to achieve that goal.
Over the past three years, Kazakhstan has nearly doubled feed production, but the real growth is yet to come. The government, taking
the opportunities of Belt and Road, has implemented a set of measures to attract investors, foreign, transnational, or local, who will
bring high-tech, innovative feed projects to the agriculture sector. Phoenix Feed Mills is one of the several high-tech feed mills that
adds about 60,000 tons of feed production capacity to Kazakhstan market in 2019.
Phoenix Feed Mills LLP:Ensuring Growth in Kazakhstan
About Phoenix Global DMCC
Phoenix Feed Mills LLP is created with the participation
of the Phoenix Global DMCC, a company based in United
Arab Emirates. Phoenix Global is a world leading agri-
foods, resources and consumer brands group. It engages
through the value chain in production, procurement,
processing, merchanting and distribution across five
continents. Phoenix sets itself apart from other companies
by being at the forefront of social responsibility and
ethics. Transparency and credibility is at the core of how it
operates business on a day-to-day basis. As the first feed
business of Phoenix Global in Central Asia, the design and
operation of Phoenix Feed Mills continues its competitive
values.
Phoenix Feed Mills highlights
The new facility is located at in the Khorgos-East Gate
Special Economic Zone in the Panfilov district of the
Almaty region on an area of 5.5 Hectares. It processes
local grain into premium nutritious feed products with
two high automated processing lines: one producing
comprehensive feed for poultry, swine and ruminant with
a capacity of 10-12TPH and equipped with FAMSUN SZLH
550×170 Pellet Mill and YPLV100 Continuous Coating
System; the other is for corn extrusion with a capacity of
2-3TPH. The facility also has the ability to hold more than
15,000 tons of grain with FAMSUN steel silos in its
first phase and another 15,000 tones of storage
capacity reserved for a second phase expansion,
served directly by rail.
Installation work started on Dec. 30, 2018 and
completed on Oct. 31 2019, the new facility
was delivered by FAMSUN in lined with strict
acceptance conditions that listed on FAMSUN’s
FPDS regulations, including the delivery quality,
operating procedure supervision, the implement of
6S protection measures for equipment, etc.
All efforts that FAMSUN and Phoenix had made
finally brought a state-of-the-art feed mill that
benefits Kazakhstan agri-food industry. The new
factory will play a key role for Phoenix in ensuring
growth, competitiveness in Kazakhstan and
profitability.
Integrated Solution Provider 23
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24 MY View Vol.13, No.1 Integrated Solution Provider 25
Market Focus
Farm to Table: Ten Concepts Top of Minds
1. ASF, meat trade, and China's recovery
African Swine Fever (ASF) swept through swine industry in 2019 and will remain the dominant issue in global animal protein as we head into
2020, with China as the focal point of the global ASF challenge.
A global update
According to the latest global ASF report (period from Feb. 28 to Mar. 12, 2020 of World Organization of Animal Health, 22 countries or
territories notified new or ongoing outbreaks, 12 countries in Europe (Belgium, Bulgaria, Greece, Hungary, Latvia, Moldova, Poland, Romania,
Russia, Serbia, Slovakia and Ukraine); 9 in Asia (China, Indonesia, Korea (Democratic), Korea (Republic), Laos, Myanmar, Philippines, Timor-Leste
and Vietnam) and 2 in Africa (Cote D'lvoire, and South Africa).
For agri-food industry, ten concepts are frequently mentioned in news, reports and conferences in 2019 and will continue to highlight the industry in 2020.
““by Ada
from 2018, principally driven by increased imports by China due
to domestic tightness caused by ASF-related production losses.
China’s overall meat imports are expected to rise by 35 percent
(around 2 million tonnes), with increased purchases across all
meat categories (bovine: +29.3%, Ovine: +4.9%, pig: +46.5%, and
poultry: +33.9%).
Several major meat producing countries benefited from China's
global sourcing of meat supply amid ASF and the US-China trade
war. Spain ranked 1st for pork exports outside the EU with an
increase of 21% between January and April 2019, when compared
to 1 year earlier, and exports towards China accounting for almost
half of total exports from Spain. While Brazil boosted exports of
pork to China by 51% to 218,000 tons from January to November
2019, with chicken exports rising 28% to 513,000 tons and beef
exports rising 39.5% to 410,444 tons between the same period.
Elsewhere in Argentina, beef sales to China was more than double
to $870 million in the first seven months of 2019. Other countries
such as Russia, Belarus, Uruguay, Denmark, Columbia also seek
opportunities to be the new suppliers of meat exports to China
or to increase their exports proportion during China International
Import Expo 2019.
China's swine industry begins to recovery
The pig herd in 400 counties monitored by the China Ministry
of Agriculture and Rural Affairs rose 2 percent month on month
in November, the first rebound since November 2018. And the
number of breeding sows continued to rebound for the second
consecutive month, registering a month-on-month increase of 4
percent, according to the ministry.
The recovery signal also came from key producers. In October,
Wens, Muyuan, New Hope Liuhe and some other China's major
pig producers reported an increased Q3 profit and their recovery
plans. Muyuan Foodstuff was expected to raise 1.3 million sows by
end 2019. New Hope Liuhe aimed to breed 25 million pigs in 2022.
While COFCO Meat and Wens Foodstuff, said they maintained their
sow herd as breeding stock instead of slaughter. Wens will expand
operations to accommodate slaughtering 70 million swine a year,
about 10% of China's total slaughtered swine.
For the coming years, China's Ministry of Agriculture and
Rural Affairs issued a three-year recovery plan on Dec. 4,
2019. The plan, reiterated a target for pig stocks to stop
falling and start picking up by the end of 2019, and for the
recovery of pork production to 80% of its pre-ASF capability
by the end of 2020. It also clarified a regional layout, with
the northeast, northern and central south regions, including
Hunan, Hubei and Guangxi provinces, to remain major pig
production areas that will supply other parts of the country.
The populous southeast coastal provinces of Jiangsu,
Zhejiang, Guangdong and Fujian as well as the cities of
Tianjin, Beijing and Shanghai must also achieve a self-
sufficiency rate of around 70% for pork. While the southwest
and northwest regions including Sichuan should achieve
basic self-sufficiency.
Government measures at national and local levels to restore
hog production include subsidies for large-scale farms,
simplified land permits for new construction, stronger
financial support and insurance for pig breeders. The
supports included in the 3-year plan also cover small and
medium-sized farmers.
China government reported a decline of 41% in hog inventory in
October from a year earlier, after ASF swept through the country
since it was first detected in August 2018. Analysts and industry
insiders believe the damage may be worse, with some estimating
the herd has dropped by 60% or more. In Vietnam ASF has led to
the death and culling of about 5.9 million pigs or about 22 percent
of the total swine population, pushing prices to record highs. 45,670
swine in the Philippines and 20,069 swine in Romania have been
killed due to ASF or culled in ASF-infected zones till November
2019. In Indonesia, up to 42,000 swine were killed, with the majority
of 27,000 dying from September till December 2019.
Demand from China activates global meat trade
Pork supply shortage due to ASF-related decimation of pig
population in China and other pork-loving Asia countries stimulated
global meat trade. According to FAO, world trade in meat and meat
products is forecast at 36.0 million tonnes in 2019, up 6.7 percent
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26 MY View Vol.13, No.1 Integrated Solution Provider 27
2. Cage-free eggs (((((?????
Retailers and producer groups are leading the way in driving forward positive animal welfare changes across all animal production sectors.
Since McDonald’s announced to source eggs from cage-free farms in 2015, more than 200 American food companies and retailers have
changed their purchasing strategies. McDonald’s said it expects to get 1/3 of its eggs from cage-free farms in 2019, including Cargill’s layer
farms in US. Nestlé commits to using only cage-free eggs by 2025, and to using poultry meat from slow-growing farms in the US and Europe
by 2024 and 2026 respectively.
In UK, almost all retailers and supermarkets have turned to cage-free eggs. In the European Union, most of the supermarkets and food
companies have make commitments to cage-free purchasing by 2025, including Walmart, Compass Group, Co-op UK, Danone, JD
Wetherspoon, Lidl and Unilever.
In Thailand, retailer Tesco Lotus announced in September 2019 it will sold eggs only from layers that are kept in cage-free constructions by
2028. Local agribusiness giant CPF also announced to implement cage-free layer farms in Thailand and its overseas operations. The company
started selling cage-free eggs in March 2019. It also targets to complete the transition of sow farms from individual stalls to group gestation
pens by 2028 globally to improve animal welfare.
3. Recirculation Aquaculture Systems (RAS) ??
Land-based RAS is considered to be Aquaculture 2.0. This farming pattern is distinguished in fully controlled environment for the fish, low
water use, efficiency energy use, efficiency land use, optimal feeding strategy, easy grading and harvesting of fish and full disease control.
RAS is possible to change the aquaculture game over the next decade. Rabobank Research reported to have identified more than 50 RAS
proposed projects (and counting) to farm salmon on land in 2019. The total estimated production of these announced projects up to 2030 is
equal to 25% of total current salmon production.
As the RAS Tech getting mature, available water resource and environmental restrictions might be no longer a challenge for some countries
to develop aquaculture for high quality protein. The year 2019 had seen a growing number of RAS construction projects in the US and
Middle East. The farming of cold-water fish such as salmon might be no longer limited by geographical conditions. ASEAN countries such as
Singapore, Brunei and Vietnam all announced new construction plans to boost salmon farming with RAS in 2019.
4. Insect-based feed ((((((((((
How can we grow more food faced with less
land and less water? Perhaps the solution
is maximizing the efficacy of what we feed
animals, by turning food waste into farm chow.
Some baby insects (meal worms, fly larvae, and
others) can break down food waste and make
the compositing process much quicker than
other organisms.
From food waste to insect rearing, and from
insect protein powder processing to insect oil
extraction and organic fertilizers production,
technologies and innovations have accelerated
the insect businesses growing into a large
commercial-scale industry. Edible insects
for animal feed market is estimated to reach
US$ 267.9 million by the end of 2018, and is
forecasted to reach US$ 2,385.6 million by the
end of 2029.
The market is more active in Europe in 2019.
Many new investments and large projects have
been seen in this region. For example, Protix in
Dutch open the world's largest insect farm in
June; French Ynsect was awarded a ?20 million
grant from the European Commission and a ?3.7
billion European public-private partnership to
build an industrial-size facility; A new European
project named FARMŸNG was launched to
promote insect protein production in Europe,
which will transfer the insect tech from a demo
plant to the industrial flagship plant; etc.
The year 2019 also saw insect-based protein sprouting wings in
Asia—the major aquaculture and the most populous region in the
world. Vietnam-based alternative aquafeed firm Entobel announced
it has raised ?1 million in funding to build its first commercial-scale
insect protein factory in Vietnam. While Malaysia-based agri-food tech
firm Nutrition Technologies announced to build the biggest insect
protein plant in Southeast Asia with over 18,000 tones of insect-based
feed ingredients and organic fertilizers every year.
Insect feed protein currently have more acceptance in aquafeed
industry. Key feed players such as Cargill, BioMar, Nutreco’s Aquafeed
business Skretting, etc. have already announced to include insect
meal in their feed products. The utilization of fish as protein source
in feed production dropped by 14% in 2019, predicted by FAO, also
mirrors the popularity of insect meal as the substitute of fish meal in
feed production.
5. Methane-based feed ((((((((???
Finding alternative uses for methane could be an important tool in
the fight against climate change as the gas is responsible for at least
a quarter of global warming and is over 80 times more powerful than
carbon dioxide as a warming gas over a twenty-year timeframe. Some
startups hold the methane-to-protein technologies.
The most heard in 2019 is Unibio. The Danish company's fermentation
technology allows the large-scale production of affordable, high-
quality protein, sold under the brand name Uniprotein, via a methane-
to-protein process that used little water and no agriculture land. Its
product has been approved by the EU for all animal and fish species.
Unibio helped Russia completed the construction of a 6,000 ton per
year methane to feed protein plant in 2018. The company at August
announced to prepare for the establishment of protein production
plants with its local partners in Saudi Arabia and US. It also attracted
Japanese multi-conglomerate giant Mitsubishi to invest in its shares
at the end of the year.
The US-based Calysta company is another methane gas to feed
protein developer. Its investors include Cargill and the British
multinational oil and gas company BP. Meanwhile in India, String Bio
also uses methane as a feedstock to manufacture alternative proteins
starting with the animal feed industry with its first product String Pro.
The company raised an undisclosed funding round with India’s largest
crude oil and natural gas company Oil & Natural Gas Corporation
(ONGC), French venture firm Seventure Partners, Indian VC Ankur
Capital, Karnataka’s Information and Biotechnology Venture Fund
(KITVEN) and Srinivasa Hatcheries, a pioneer in the Indian Poultry
Industry.
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28 MY View Vol.13, No.1 Integrated Solution Provider 29
6. Algae-based feed (((((((?????
Commercial algae production is being launched as a new agricultural
phenomenon that can provide sustainable feedstock of proteins and oils
for hundreds of new products, absorb millions of tons of carbon dioxide,
treat wastewater, and become a driver of economic growth around the
world.
The year 2019 saw some exiting partnerships that aiming to make
progress on the research, development, production and farming trials
of new algae-based feeds in aquaculture supply chain. Veramaris, a joint
venture of DSM and Evonic opened a new plant in the US to produce
algal omega-3 fatty acids EPA and DHA for aquaculture. According to
the company, the new production capacity is equivalent to 1.2 million
tons of wild-catch fish and can meet around 15% of the entire salmon
farming industry’s annual demand. Early at the beginning of 2019,
Veramaris announced to team up with Skretting, the aquafeed business
of Nutreco, to provide Norwegian salmon producers Lingalaks marine
algae oil for salmon industry.
In September, Corbion, a global market leader in algae-based ingredients,
and BioMar unveiled a new feed partnership with the Norwegian-based
Salmon Group, the world’s largest network of local, family-owned fish
farming and aquaculture companies. BioMar responded for developing
a bespoke feed that maintains high omega-3 levels (EPA + DHA) made
from algae and provided by Corbion in the feed. That will help Salmon
Group to reduce its overall environmental footprint of feed while
maintaining feed quality, feed performance and fish welfare.
Beyond algae oil, aquafeed leader Aller Aqua and marine ingredients
producer TripleNine entered into a research collaboration in August
targeting to identify functional components of marine raw materials that
benefit fish health and growth.
7. Cell-based meat (((???????
Cell-based meat is one of the most promising technologies to help
create a sustainable food future for a population of 9.8 billion in 2050.
By growing meat from cells instead of from a whole animal, it becomes
possible to create high-quality cuts of meat using fewer resources and
with less environmental impact.
Dr. Mark Post from Dutch produced the first cell-based beef hamburger in 2013, and since then various
companies have also debuted prototypes including chicken, duck, steak, pork sausage, and fish cakes.
Capital invested in cell-based meat have been steadily on the rise, reaching nearly $50 million in 2018.
American companies dominate the cell-based market. The top three funded cell-based meat companies,
Memphis Meats, CUBIQ Foods, and Mosa Meat, have all announced that they expect to start selling
products in 2021. Other countries that research on cell-based meat include Israel, the Netherlands, Spain,
Japan, Canada, China, France, India, Singapore, Turkey, and the U.K. Conventional meat producers who
have make investment in this new field include Cargill, Tyson Foods, the European poultry producer PHW
Group and the Uni-President from Taiwan, China.
Consumer acceptance on cell-based meat tend to be modest at market entrance. Companies like Bond
Pet Foods from the U.S. find a different approach. It invests in pet food made from cell-based meat
to find new market opportunities. As we all known, cats and dogs consume a large portion of meat
products in the world, and that is a big contribution to the carbon footprint of the world' meat industry.
8. Plant-based meat ((?????
Plant-based meat are animal-free alternative to common processed foods that are typically made of
animal parts. It is especially designed and created to look like, taste like, and cook like conventional
meat. Plant-based meat can be in the form of a burger patty, nuggets, or even crumbles and sausages.
Compared to cell-based meat, shifting consumer values have created a favorable market for plant-based
meat. Consumers are increasingly considering such factors as health, sustainability, and social impact in
making their food decisions.
The plant-based meat market is estimated to account for a value of $ 12.1 billion in 2019 and is projected
to grow at a CAGR of 15.0% from 2019, to reach a value of $ 27.9 billion by 2025. The US dominates the
plant-based meat market. Between 2017-2018, retail sales of plant-based meat in US grew by 23%. As it
grows more popular, these veggie-based alternatives are shaking up the meat industry.
Leading companies in plant-based market include Impossible Foods (US), Garden Protein International
(US), Beyond Meat (US), ect. Investors also include established food companies such as Cargill, Tyson
Foods, Maple Leaf Foods, Bunge, Smithfield, Marfrig, etc. Thai CPF also announced to launch plant-based
meat substitutes in 2020.
Consumers are increasingly
considering such factors as health,
sustainability, and social impact in
making their food decisions. “
“
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9. Digital solution ((???????
Digital technologies enable food supply chain more connective and inclusive.
The application of Big Data, IOT, AI and Cloud Computing technologies to
develop digital solutions such as data capturing devices, decision support
software, big data analytics, food safety and traceability platforms, etc. moves
the agri-food industry forward.
The agri-food industry saw many new digital solutions in 2019. In Thailand,
Microsoft and Digital Economy and Society Ministry announced in November
to partner on developing AI lab for farming sector. While Thai agribusiness
giant CPF has already used AI technology for its swine farms' security.
Elsewhere in aquaculture industry, top salmon aquaculture company Cermaq
announced its cooperation with Labeyire and IBM to develop a traceability
system that allow consumers get salmon product information regarding the
farming location, the food it was fed, as well as health and welfare information
such as the vaccinations it has received, etc. For grain market in North
America, ADM and Cargill had completed a joint venture Grainbridge LLC at
March. Grainbridge will develop digital tools to help North American farmers
consolidate information on production economics and grain marketing
activities into a single digital platform, at no cost to them.
Digital tools that available in 2019 also include: Cargill's Feeding Intelligence to
help farmers tackle animal nutrition and health challenges; Skretting's cloud-
live AquaSim for optimizing aquaculture; BioMar's seafood consumer facing
transparency tool Discover; ect.
10. Sustainable Development Goals (SDGs) (((((((???
The 2030 Agenda for Sustainable Development, adopted by all United Nations
Member States in 2015, with 17 Sustainable Development Goals (SDGs),
provides a shared blueprint for peace and prosperity for people and the planet,
now and into the future.
Sustainability was emerging in agribusiness in 2019. More and more industrial
players like ADM, Biomar, Cargill, CPF, Nutreco, etc. make commitments and take
actions to battle climate changes, protect ecosystem, enable more sustainable
consumption and responsible production in their operations, and promote
human rights and communities prosperity as well.
In Europe, over 250 feed companies have signed the FEFAC Responsible Soy
Declaration. In Brazil, the “Aquaculture Dialogue on Sustainable Soy Sourcing
from Brazil” group is taking action on traceability, transparency, supplier code
of conduct and deforestation. In Southeast Asia, more and more producers
apply for IFFO RS Improver Program (IFFO RS IP) and commit to sourcing and
manufacturing fishmeal in line with an international sustainable standard. In
the beef sector, the Global Roundtable for Sustainable Beef (GRSB) welcome
more new members to make their commitment to ensuring the beef sector is
economically viable, socially responsible and environmentally sound.
The agribusiness sector also got more financial support in 2019 for sustainable
development. Olam had secured a US$525 million revolving credit facility (RCF)
linked to meeting sustainability key performance indicators (KPI). While Louis
Dreyfus Company had secured two sustainability-linked loans: the renewal of a
US$750 million North America RCF and a US$650 million revolving credit facility
(RCF) in Asia.
30 MY View Vol.13, No.1 Integrated Solution Provider 31
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32 MY View Vol.13, No.1 Integrated Solution Provider 33
Business
To feed a population of 9.8 billion in 2050, we have to make changes in the food production system.
As an integrated solution provider from farm to table, FAMSUN is always forward thinking and
considering proactively how to achieve food security through better use of current available
resources, increasing productivity and reducing waste and losses. ????????
FAMSUN Grain Storage & Handling integrates advanced digital and automation technologies as well
as its best project delivery practices and the best production practices of farmers and producers
into its grain losses reduction solutions: conveying, cleaning, drying to storing, dedusting, loading
and unlaoding.
Our hot-dip galvanized steel silos are designed with high tensile and yield strength structure to last;
the high speed handling machines care much about safely running; while advanced automation
systems ensure good drying and storing conditions to achieve rising operational efficiency and
good grain quality.
Every year, from post harvest to grain towers, from port terminas to processing mills, FAMSUN Grain
losses reduction solutions can help farmers and producers reduce grain losses from 8% to 1.5%,
or about 900,000 tons a year, equally to adding 1.8 million Mu of new arable area and can feed an
extra 3 million people in the world.
Together, we can create a sustainable food future.
FAMSUN Grain Storage & Handling
Feeding future better with our grain losses reduction solutions from farm to table.
Together, we can
create a sustainable food
future.
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Interview
FAMSUN Chief Technology Officer Talks About Future Feed Tech
Milling & Grain magazine paid a regular visit to China 2019 year end, and we had the opportunity to sit down with Mr. Jack Chen, the Chief
Technology Officer of FAMSUN Group - a China-based, global integrated solution provider who has a strong market position in China and
global feed manufacturing industry - to talk about something new from FAMSUN R&D and his perspectives on Future Feed Tech.
- Roger Gilbert, Publisher of Perendale Publishers Ltd.
34 MY View Vol.13, No.1
Jack ChenFAMSUN Chief Technology Officer
Integrated Solution Provider 35
M&G: First of all, can you tell us more about
your career at FAMSUN R&D?
Chen: I joined the company in 1992 as an
Automation Engineer after graduating in Industrial
Electrical and Automation. In 1998, I became the
Deputy General Manager of Automation business.
At that time, we started taking the leadership
in machine and plant automation in China
feed industry. From 2003 to 2007, I held various
management positions across the corporation
from procurement to sales. In 2008, I became the
Vice President of the Group, and since 2012 as the
Chief Technology Officer to lead FAMSUN R&D
globally.
M&G: How important is R&D in developing
leading-edge equipment that meets the needs
of the feed milling industry globally?
Chen: Global food production system would not
be able to feed a growing world’s population
if without modern feed industry. Processing
machines convert ingredients into long-shelf life,
quality, nutritious and more digestive feed for
livestock, and allow commercial animal farming
businesses to be scaled worldwide. Innovations
create values and accelerate changes. Leading-
edge processing equipment and technologies can
help feed producers to transfer their innovations
into marketable products, and enable them to
address the development challenges they have
to face in a changing market environment.
In other words, feed machinery industry is
an indispensable link in the farm-to-table
supply chain. Its effects on the research
and development of new processing
machines and technologies support feed
manufacturing progress to a more modern
and sustainable industry. I'm very glad that
FAMSUN is always playing this role and
advancing sustainability across the whole
value chain.
M&G: As the Chief Technology Officer,
what’s your expectation on FAMSUN's
R&D?
Chen: Again, I'd like to emphasis that
innovations create value and accelerate
changes. In this sense, R&D in a company
should contribute to the long-term
competitiveness and profitability of its
organization and all stakeholders in its value
chain as well.
In FAMSUN, I hope our R&D experts can
create new and improved products,
technologies and solutions that could be
converted into profitable, growing business
for the company while keeping it in a
technical leading position in the industry.
As an important technical supplier in global feed-to-food
supply chain, we hope our customers can benefit from our
integrated, advanced solutions from production to operation
and management in feed milling, animal farming and food
production. And as a technical partner, we hope to collaborate
more closely with industrial partners to develop necessary
solutions and scale them timely to lead the industry toward
a promising future. For end consumers, we hope our R&D
efforts can help them enjoy more safe, healthy, nutritional and
affordable food that produced in efficient and sustainable
manner.
M&G: How your team work out new solutions or make
improvements for the feed manufacturing industry?
Chen: In FAMSUN, almost 1/3 of our employees work for R&D.
They are the best talents from different professional fields with
great knowledge, experience and wisdom, and innovative skills
and motivation for success. With a stand of R&D Institutes in
Asia, Europe and America, our R&D team works around the
clock in the development of existing products and solutions
plus exploiting new terrain and unlock new business fields on
the basis of markets analysis, customer needs evaluation and
feasibility assessment.
No individual or business can develop on its own. FAMSUN
develops products and solutions through collaboration. Most
of our solutions are developed by collaborating with feed
producers and applied in their operations. We develop new
processing technologies and innovations to help our customers
overcome obstacles in their productions, create new solutions
to support their new business strategies, and help them bring
their innovative products onto the market.
FAMSUN also have formed dozens of partnerships with
industrial partners, universities, research institutes and
academics in the past decades. It has included China National
R&D Center for Feed Equipment and Technology, International
Technology Committee (TC) of Feed Machinery and the ISO/
TC293 Secretariat (Feed machinery) in its Sci-Tech Park since the
modern manufacturing and innovation facility was opened in
2013. We will continue to bring all stakeholders in global farm-to-
food supply chain together to promote collaborative innovations
and create a win-win future for the agri-food industry.
M&G: How much (percentage wise of turnover) is FAMSUN
Group investing each year in R&D?
Chen: About 5%.
M&G: Is that enough?
Chen: Actually, an investment of five percentage (of turnover) is
indeed a lot for mechanical and plant engineering companies.
The positive business development and strong global market
position FAMSUN achieves today proves that our Board of
Directors and Senior Executive Board have make correct
decisions on FAMSUN R&D all these years. The increasing budget
as a good result of the growing business performance for sure
will accelerate our Research, Development and Innovation plans
in the coming years.
M&G: What areas of milling are most FAMSUN R&D fund
spent on recent years?
Chen: FAMSUN always eyes on providing advanced solutions
that necessary to help our customers overcome current obstacles
and address future threats. For this reason, we have invested a lot
of our R&D budget recent years in the research aspects of large-
scale industrial production, Intelligence, digital, new alternative
protein and future food. We hope the breakthroughs we have
make and yet to create in these fields can help our customers
run their production facilities more efficiently and develop their
businesses more sustainably with lower energy, lower emissions,
less waste, less water, but higher productivity and profitability.
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36 MY View Vol.13, No.1 Integrated Solution Provider 37
M&G: What are the key issues FAMSUN R&D is dealing
with most successfully? For the domestic markets, for
the international market?
Chen: There are numerous examples that have come to
both China and international markets. The most notable is
FAMSUN Future-Fit Aquafeed Extrusion solutions. The low-
starch formula extrusion technology can help aquafeed
producers adapt to the changing market demand. While
with a quick-start conditioner, our extruder can save
hundreds kilos of raw material wastes at each startup of
production. Among others, FAMSUN SME online controller
provides great flexibility to extrusion production, along
with improved production capacity, desired bulk density,
high starch gelatinization levels, satisfying water stability as
well as better appearance and lower energy consumption.
Another example is FAMSUN Digital & Intelligent solutions.
FAMSUN Animal Farming IOT and Traceability Platform is
one of them. The platform connects data from feed mill
to livestock farms and provides the data transparency
necessary for industry integrators to optimize their
operations. Our experts are trying to extend our digital
solutions to bring interconnection and efficiency across
the complete value chain from farm to consumer.
M&G: What technology do you think will change the
future of feed industry?
Chen: As always, FAMSUN is continuously taking our
technical advantages to make improvements in our
solutions in order to help feed producers address future
challenges and develop sustainably. We have noticed that,
the feed sector of today is less efficient and remains less
digitized compared to other industries. We have invested
a lots to incorporate the latest modern techniques such
as automation, sensing and digital tech of big data,
blockchain, IoT, AI, etc, into our machines and processing
solutions recent years, with the aim of boosting feed mill
operational efficiency by increasing capacity, reducing
energy consumption and waste, and improving safety in
production as well.
From animal nutrition and health to feed ingredient
origination, feed formulating, and from feed production,
feed testing and traceability to logistics, feed industry has
a wide supply chain span. Any technical improvement or
innovation at these links is possible to change the feed
future. We find some emerging techniques on the chain
and start to invest in some of them, for example: insect
meal, algae and other alternative ingredients. Insect tech
can produce feed-use insect meal and insect oil from food
waste in a much quicker compositing process with less
land and water. Same as insect farming, commercial algae
production can provide sustainable feedstock of proteins
and oils for feed manufacturing while absorb million tons
of carbon dioxide and treating wastewater as well.
solution also ensures consistent quality and output, and can
make feed milling more secure for producers and end users.
So, in a sense, it is more than a skillful operator. Data from
our customers who had already installed such an intelligent
drying system in their plants told us that it can save more
than 1 million RMB cost a year.
Besides the drying system, intelligent and digital solutions are
also built in other FAMSUN core machines such as pellet mill,
extruder, etc. In fact, FAMSUN has delivered several intelligent
feed mills to China feed industry since 2017. In other words,
we can provide a really smart feed mill today.
M&G: As we all known, developed countries are more
likely to adopt a new technology or an innovation when
it first becomes available due to the high use-cost at its
market entrance. So is there any latest solution from
FAMSUN that feed producers in developing countries can
afford now?
Chen: In fact, there is no obvious difference on the
acceptance of FAMSUN’s new solutions between developed
and developing countries. Market feedback shows that
they are as welcomed as our other well-known solutions,
especially in developing countries. This is attributed to
our R&D commitment of “Creating cost-effective technical
solutions to help our customers remain competitive currently
and in the future”. We know how to help customers invest less
to get more. Most of the time, developing small add-ons for
machines or making upgrades to the old production systems
are more important than creating disruptive inventions.
Our intelligent and digital solutions, for example, are all web-
based, so they can be upgraded continuously and never goes
out of date. Next step, we will make futuristic development
to incorporate Artificial Intelligence (AI) into our intelligent
New and innovative technologies that changing the way we
produce meat have also come out of the horizon, and will
bring disruptions to the feed industry. Plant-based meat that
making meat entirely out of plant ingredients without farming
animals can shorten the production chain from plant to meat.
Elsewhere, by growing meat from cells in labs instead of from a
whole animal, cell-based meat tech becomes possible to create
high-quality cuts of meat using fewer resources and with less
environmental impact.
As an agri-tech company, FAMSUN is exiting about the springing
up new technologies and is starting to involve in some of these
research fields. Our R&D efforts in these new fields will provide
more options to complement the existing agri-food production
system and help players in this chain grow business in a more
sustainable way.
M&G: Is there any Future Feed Tech we can get from FAMSUN
now?
Chen: FAMSUN has invested a lot in the research and
development of intelligent and digital solutions recent years. We
hope to help feed mills upgrade their automation into a higher
level, from the automatic control of machines and production
processes to the intelligent operation and management of the
whole feed mill, and help them overcome obstacles, improve
operational efficiency and reduce labor and waste. That’s what
we are striving to do now, and we do have make some progress.
Our intelligent drying system, for instance, can optimize the
processing parameters itself to achieve best drying efficiency
in terms of drying quality, moisture uniformity and energy
consumption. The strong formula adaptability weights a lot in
aquafeed production. When production changed, the system,
backed by a proven intelligent algorthm, will optimize the
processing parameter automatically without human intervention.
Aside from the reduced number of operators, the intelligent
systems. Through machine learning, the production systems in
our customers' plants will be able to identify the best production
parameters quickly and automatically to adapt to the changing
requirements on formulations and ingredients in the future.
M&G: How to feed a population of 9.8 billion in 2050? What do
you think?
Chen: It is very clear that the growing population is not the only
challenge we have to face in the future. Climate change, failing
of soil, freshwater shortage... our agri-food industry is facing
moonshot-sized challenges to enable the food production system
to meet the growing food demand while in balance with nature.
We must improve productivity to produce more healthy food,
while protecting our living environment by slowing the rate of
growth in demand of water, energy and other resources, and
reducing GHG emissions. We also must enable agri-food industry
to prosper and to lift more people who depend on it for livelihood
out of poverty. Therefore, we must change the way we produce
and consume in food production.
Like FAMSUN, most Agri-Food Tech companies are stepping up
to the most promising solutions that are currently available or
show promise in the near term. From alternatives such as insect-,
algae- and methane-based feed ingredients that help to relief the
pressure on terrestrial and marine production system to plant-
based meat and cell-based meat that use less land and water
while reducing environmental footprint by shortening plant-to-
meat conversion chain, and from gene-editing, drones and indoor
farming to satellite imaging, precision farming and intelligent
industry 4.0, the most advanced technologies are driving radical
transformation in our food and agriculture system. As these future
technologies getting more popular, and with a more and more
connective, collaborated and inclusive supply chain, we believe
the agri-food industry will and must be able to tackle future
challenges and create a sustainable food future on our planet.
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Integrated Solution Provider 39
UPCOMING EVENTS
VICTAM ASIA 2020 Jul. 9-11 Bangkok, Thailand
VIV MEA 2020 Aug. 31-Sep. 2 Abu Dhabi, UAE
Eurotier 2020 Nov.17-20 Hannover, Germany
Jul.
Nov.
Aug.
Asia-Pacific
Elvis YinAssistant [email protected]
Europe & Africa & Middle East & South Asia & Central Asia
Louis [email protected]
FAMSUN International
Greg LiuDirector and [email protected]
Americas
Arron [email protected]
FAMSUN Will Highlight Intelligent Solutions at Victam Asia 2020
As safety, quality and efficiency continuing to be the major concerns for the feed industry, FAMSUN said it will showcase its solutions with
the latest machines, innovations and technologies at the coming Victam Asia 2020 on July 9-11. Differing from previous events, FAMSUN will
highlight intelligent solutions at its booth this year.
“Foreign animal diseases such as African swine fever and poultry avian influenza, public disruptions such as trade tension and novel
coronavirus, new approaches that changing the way we produce meat such as plant-based meat and cell-based meat... the feed industry is
facing more uncertainties and challenges today,” the company said. “We need new solutions to bring interconnection, efficiency, flexibility
and sustainability into feed operations.”
According to FAMSUN, it has invested lots of resources to incorporate the latest modern techniques of automation, sensing and digital
technique of big data, blockchain, IoT, AI, etc., into its solutions recent years.
The to be introduced FAMSUN MES SYSTEM, integrating the latest digital services of FAMSUN from intelligent management of logistics,
warehouse, production to the automation of production and quality control, will enable producers to run their feed mills with better
operational and management efficiency by increasing machine capacity, reducing the consumption and waste of resources in production,
improving feed quality and safety, but with fewer people. FAMSUN will also display its core machines with the most advanced automation
systems at this event.
For more information, welcome to visit FAMSUN booth at B131 on July 9-11,
VICTAM ASIA 2020, BITEC, Bangkok, Thailand.
38 MY View Vol.13, No.1
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40 MY View Vol.13, No.1 Integrated Solution Provider 41
Global Presence
Think globally, act locally.
Since the execution of Go-Global in 1997, FAMSUN has
delivered its products and solutions to 140+ countries
around the world. A solid network of 50+ local sales and service
offices, agencies and 20+ local partnership companies ensures
that our global reach extends around the world and provides a
neighborhood link to our customers.
In 2020 we will continue to develop local and global markets in
ways that:
To learn and well know local culture and demand;
To bring leading technologies and solutions;
To improve food and nutrition security;
To share resources what we have;
To be a reliable partner of local industry;
To provide training and promote Youth Employment;
To take up social responsibility;
To create a sustainable agri-food future.
R&D Institute
Office and service sites
Production Bases
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42 MY View Vol.13, No.1
FAMSUN Group Co., Ltd.No.1 Huasheng Road, Yangzhou, Jiangsu, China 225127
T:+86-514-85828888