MAPEX RMM (Mapex Rolling Mill Management)emapex.com/download/Mapex_RMM_eng.pdf · PRESENTATION What...

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MAPEX RMM

(Mapex Rolling Mill Management)


PRESENTATION

What is Mapex RMM (Rolling Mill Management)?

Mapex RMM is a technological solution specialized in the management of rings,

rolls and critical tools (guides, chocks, etc.) used in rolling processes, which

automates and manages the assembly plans and assembly orders required to

achieve the rolling scheduled.

Mapex RMM is a specific solution, designed and developed together with rolling

engineers, which covers the main needs of the sector.


Mapex RMM advantages

▪ Computerize and centralize the know-how

▪ Real-time control costs and status of managed items

▪ Planning and rolling assembly simulation at short, medium and long term

▪ Assembly management automation

▪ Automatic tons assignment to all managed items

▪ Preventive maintenance based on accumulated tons

▪ Minimize rolling mill incidents

▪ Makes the decision-making process faster

▪ Increase the time available for added value tasks

▪ Integration with 3rd party systems (ERP, MRP, SCADA, MES,…)

PRESENTATION


Mapex RMM

RMM - INTRODUCTION


Mapex RMM structure

RMM - INTRODUCTION

Configure the rolling mill and product range rolling

requirementsConfiguration

Manage the operations for rings, rolls, shafts, guides,

chocks, bearings and critical tools Management

Plan and simulate future assemblies required for

scheduled rolling plans

Planning &

Simulation

Document management, reports, traceability, charts,

dashboards and integration with third-party systemsAnalysis


Integrated application manual

Contextual help accessible from all application screens

RMM - INTRODUCTION


Configure the rolling mill

and product range rolling

requirements

RMM - CONFIGURATION


Rolling mill and roll stands configuration

Adaptable to round and section roll mills, continuous or reversible

RMM - CONFIGURATION


Rings, rolls, grooves types and grooves dimensions definition

Adjustable to all type of rings and rolls

RMM - CONFIGURATION


Product settings, roll stands schedule and groove layouts

Computerized and centralized know-how

RMM - CONFIGURATION


Manage operations for

rings, rolls, shafts, chocks,

bearings and other rolling

critical tools

RMM - MANAGEMENT


Management of rings, rolls and rolling critical tools

Real-time control of costs, status, diameters and dimensions

RMM - MANAGEMENT


Assisted workflows that facilitate management and usability

Remove administrative tasks and increase autonomy between departments

RMM - MANAGEMENT


Dressing queues management in internal and external workshops

Automatic prioritization of machining queues

RMM - MANAGEMENT


Plan and simulate future

assemblies required for

scheduled rolling plans

RMM - PLANNING & SIMULATION


Rolling plan progress management

Plan and simulate assemblies at short, medium and long term



Rolling assembly plan management

Automation of assembling , disassembling and tons assignment



Rings and rolls diameters relationships between rolling mill positions

Analysis and tolerance alarms between rings and rolls diameters of the assembly plan



Comparison between rolling assembly plans

Minimize assemblies operations between rollings



Document management,

reports, traceability, charts,

dashboards and integration

with third-party systems

RMM - ANALYSIS


RMM - ANALYSIS

Document management for all managed items


RMM - ANALYSIS

Channel control reports required in rolling processes


RMM - ANALYSIS

Assembly sequence reports with rings and rolls durations


Traceability and costs per rings, rolls and tools

Historical data and progress for all managed items

RMM - ANALYSIS


Reports, charts and dashboards

Dynamic data analysis exportable to 3rd party systems

RMM - ANALYSIS


Conclusions

RMM - CONCLUSIONS

• Configuration

• Rolling mill

• Products and grooves specifications

• Management

• Rings

• Rolls

• Shafts

• Chocks

• Bearings

• Guides and other critical rolling tools

• Planning and Simulation

• Dressing queues

• Assemblies

• Analysis

• Traceability

• Reports

• Charts

• Dashboards

• Integration

• ERP, SCADA, MES, MRP,…


Main Benefits

RMM - BENEFITS

Computerized and

centralized know-how

Costs control, diameters and items statusin real-time

Plan and simulate

assemblies

Improve efficiency

and decision-making process


THANKS FOR YOUR ATTENTION

[email protected]


MAPEX RMM (Mapex Rolling Mill Management)emapex.com/download/Mapex_RMM_eng.pdf · PRESENTATION What...

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