Manufacturing Intelligence (MI) - English
-
Upload
dafna-levy -
Category
Technology
-
view
432 -
download
3
description
Transcript of Manufacturing Intelligence (MI) - English
![Page 1: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/1.jpg)
Manufacturing Intelligence
![Page 2: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/2.jpg)
The Production Floor
Departments Workers Work Cells
Operations Machines Manual Work
![Page 3: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/3.jpg)
The Planned Production Process
![Page 4: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/4.jpg)
The Planned Routing in Priority
![Page 5: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/5.jpg)
Production Reporting Screen
![Page 6: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/6.jpg)
Discovering the Actual Production Process
With
Disco
Example Deliverables
![Page 7: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/7.jpg)
Some Possible Deliverables
A process map of the executed production processes Conformance Checking
► Deviations
Performance Analysis ► Machines
► Operators
► Idle times
► Bottlenecks
Focused analysis of: ► Breakdowns
► Rework
► Rejected
► Parts
Comparison of workers performance Analyzing transfer of parts from the production floor to a subcontractor*.
* Published in a separate presentation
![Page 8: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/8.jpg)
The data Source
The production reports data are exported from the ERP (or MES)
The mandatory data
![Page 9: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/9.jpg)
The Data in Disco
The Production data are configured and imported to Disco for process discovery
![Page 10: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/10.jpg)
The Process in Reality
The actual process is animated based on the production data To view the animation press here.
Work orders starting the process
A Bottle Neck
Operation Date
Indication of work loads
![Page 11: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/11.jpg)
The Actual Process Model
A visual map displays the flow of the process based on the sequence of operations Boxes represent the operations Arcs display the sequence of the operations performed on work orders Numbers at the arcs and in the boxes represent frequencies of operations and paths The thickness of the arcs and the coloring of the boxes visually support these numbers.
![Page 12: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/12.jpg)
Analysis of Operations
![Page 13: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/13.jpg)
Revealing Deviations from Routing
For some work orders, the process starts with different operations then defined in the routing (circled in red)
![Page 14: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/14.jpg)
Locating the Slow Work Orders
The Performance filter is used to retrieve the desired work orders by duration
![Page 15: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/15.jpg)
The Model of the Slow Work Orders
Numbers in the boxes represent the mean duration of the operations Numbers at the arcs represent the mean idle time between operations. The thickness of the arcs and the coloring of the operations visually support these numbers.
![Page 16: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/16.jpg)
Statistics About Products in the Slow Work Orders
![Page 17: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/17.jpg)
Demonstrating the Bottlenecks with Animation
![Page 18: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/18.jpg)
Analysis of Work Cells
![Page 19: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/19.jpg)
The Process Model by Work Cells
Boxes represent the work cells and the operations done in them Arcs display the paths of the work orders among the work cells Numbers in the boxes represent work orders in work cells Numbers at the arcs represent work orders transferred between work cells The thickness of the arcs and the coloring of the boxes visually support these numbers.
![Page 20: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/20.jpg)
Locating the Longest Idle Times
The Performance filter is used to retrieve the work cells with the longest idle times between operations
![Page 21: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/21.jpg)
Longest Idle Times in Work Cells
The numbers at the arcs represent the longest durations of idle time between operations in the work cells
The yellow arrow represents a repeating operation in the same work cell.
![Page 22: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/22.jpg)
Statistics About Work cells
A statistics display about the work cells with the long idle time
![Page 23: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/23.jpg)
Statistics About Operations
A statistics display about the operations in the work cells with the long idle time
![Page 24: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/24.jpg)
Analysis of Breakdowns
![Page 25: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/25.jpg)
Statistics About Work cells with Reported Breakdowns
![Page 26: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/26.jpg)
Statistics About Breakdown Reasons
![Page 27: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/27.jpg)
Analysis by a Selected Breakdown Reason
![Page 28: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/28.jpg)
The Impact of a Breakdown on a Selected Part
The operation with the ellipse was reported as a breakdown The red arrow points at a delay in the process (compared to one indicated by the green
arrow)
With Breakdown Without Breakdown
![Page 29: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/29.jpg)
Analysis of Rejected & Rework
![Page 30: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/30.jpg)
Statistics About Rejected Parts
![Page 31: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/31.jpg)
Statistics About Rejected Quantities
![Page 32: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/32.jpg)
Statistics About the Operations Involved
![Page 33: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/33.jpg)
Statistics About the Workers Involved
![Page 34: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/34.jpg)
Comparing Operations & Workers
With rejected parts
Without Rejected parts
![Page 35: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/35.jpg)
A Comparison of Processes
With Rejected parts Without Rejected parts
![Page 36: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/36.jpg)
Retrieving Work Orders with Rework
![Page 37: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/37.jpg)
A Comparison of Processes
With Rework Without Rework
![Page 38: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/38.jpg)
Additional Analysis
![Page 39: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/39.jpg)
Comparing Production Processes of 3 Parts
![Page 40: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/40.jpg)
Comparing Different Machines for a Selected Part
Machine 4 Machine 5
![Page 41: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/41.jpg)
Comparing Fast and Slow Work orders of a Selected Part
Fast Work Orders Slow Work Orders
![Page 42: Manufacturing Intelligence (MI) - English](https://reader034.fdocuments.in/reader034/viewer/2022042512/54821186b07959600c8b46cc/html5/thumbnails/42.jpg)
For further info & demo please contact:
Dafna Levy
Email: [email protected]
Phone: +972 (0)54-6881739
Intelligent Process Management