Manufactured per API-9A specifications Houston, Texas Catalog WWR.pdfwhy periodic inspections are...

Product Catalog2018

Manufactured per API-9A specificationsHouston, Texas

DEACERO USA LICENSE NUMBER: 9A-0085SPECIFICATION: API-9A

ABOUT WWRWashington Wire Rope is an API/ISO accredited wire rope mill located in Houston,

Texas. We are a vertically-integrated, privately owned company. Our steel wires are

produced, drawn, and tested in our ISO (International Organization for Standardization)

accredited steel mills in Mexico.

Because we manufacture our own raw materials, we have the capability to offer full

traceability (with certificates of conformance) of our products from the pouring of the

steel to the stranding and closing of the wire rope.

WWR is a member of Domestic Wire Rope and AWRF and shares its commitment to

ensuring that our products are of the most superior quality available in the world.

Our Domestic products, are manufactured per API - 9A specifications in Houston, TX ,

and our imported products are manufactured per API-9A specifications in

Queretaro, Mexico.


WWR CORPORATE ALLIANCE

PRODUCT SPECIFICATIONS

6x19 Class

6x37 Class

Drill Line

6x7 FCSand Line

Tubing Lines

This construction is the most widely used. With its good combination of flexibilityand wear resistance, rope in this class can be suited to the specific needs ofdiverse kinds of machinery and equipment.

This construction is characterized by the relatively large number of wires used ineach strand. Ropes of this class are among the most flexible available due to thegreater number of wires per strand.

The Drill Line construction provides flexabilty and wear resistance, and becomesan oilfield application wire rope once Wire Rope Lube - C is applied.

This construction is used where ropes are dragged on the ground or over rollers,and resistance to wear and abrasion are important factors.

This construction has excellent balance between fatigue and wear resistance.

GENERAL PURPOSE

OILFIELD APPLICATIONS

General Purpose Rope:

6x19 Class---------------------------------------------------------------------------------

6x37 Class---------------------------------------------------------------------------------

Oilfield Applications:

Drill Lines ----------------------------------------------------------------------------------

Sand Lines 6x7 FC-----------------------------------------------------------------------

Tubing Lines-------------------------------------------------------------------------------

Wire Rope Inspection-------------------------------------------------------------------

The “X” Chart------------------------------------------------------------------------------

Conversion Factors & Tables---------------------------------------------------------

Capacity of Drum or Reel--------------------------------------------------------------

Warning & Warranty--------------------------------------------------------------------

5

6

7

8

9

10

11

12

13

14

6 x 19 CLASS

PROVIDES A STABLE ROPE STRUCTURE AND ACHIEVES EXCELLENTBENDING FATIGUE RESULTS.

19 to 26 wires per strand

Lang or Regular Lay

Flexibility and wear resistance

Provides great ruggedness and resistance to abrasionand crushing

BRT or GALV

6 x 19S (9/9/1) Seale l 6 x 21F (10/5+5/5/1) Filler l 6 x 26WS (10/5+5/5/1) Warrington Seale

8.311.214.618.522.732.443.856.971.587.9106125146169192217243272301332

05

6 x 37 CLASS

ROPES OF THIS CLASS ARE AMONG THE MOSTFLEXIBLE AVAILABLE.


Lang or Regular Lay

Fatigue resistance

Among the most flexible ropes

BRT or GALV

8.311.214.618.522.732.443.856.971.587.9106125146169192217243272301332

6 x 31WS (12/6+6/6&1) Warrington Seale l 6 x 36WS (14/7+7/7/1) Warrington Seale

8.311.214.618.522.732.443.856.971.587.9106125146169192217243272301332

06

DRILL LINES

PROVIDES A STABLE ROPE STRUCTURE AND ACHIEVES EXCELLENTBENDING FATIGUE RESULTS.


Lang or Regular Lay

Flexibility and wear resistance

Provides great ruggedness and resistance to abrasionand crushing

BRT or GALV

07

LUBE - C | Resistant to contaminants, and hard - but flexible - film.

56.971.587.9106125146169192

DRILL LINES

11 1/81 1/41 3/81 1/21 5/81 3/41 7/8

1.852.342.893.5

4.164.885.676.5

51.765

79.996

114132153174

SAND LINES 6 X 7 FC

THE LARGE SIZE OF THE OUTER WIRES GIVES THIS CLASSEXCELLENT ABRASION RESISTANCE.

Designed for harsh conditions

Larger outer wires

Excellent abrasion resistance

BRT or GALV

l 6 x 7 (6/1)

SAND LINES 6 X 7 FC

08

TUBING LINES

ONE OF THE PRIMARY ROPES ON WELL SERVICING RIGS IS THETUBING LINE.

High-density construction

Abrasion resistance

Greater strength

SWAGED ROPES IWRC

6 x 26WS (10/5+5/5/1) Warrington Seale l 6 x 31WS (12/6+6/6/1) Warrington Seale

6 x 26WS (10/5+5/5/1) Warrington Seale l 6 x 31WS (12/6+6/6/1) Warrington Seale

COMPACTED / SWAGED ROPES

16.021.026.036.048.062.079.392.5111

18.623.528.840.052.068.085.0102120

09

INSPECTION

All wire ropes will wear out eventually and gradually lose work capability throughout their service life. That’swhy periodic inspections are critical. Applicable industry standards such as ASME b30.2 for overhead and gantrycranes or federal regulations such as OSHA refer to specific inspection guidelines for varied applications.

WHY INSPECT?

Regular inspection of wire rope and equipment should be performed because:• It reveals the rope’s condition and indicated the need for replacement should there be one.• It can indicate if you’re using the most suitable type of rope for the application• It makes possible the discovery and correction of faults in equipment or operation that can cause costly accelerated rope wear.

HOW OFTEN?

All wire ropes should be thoroughly inspected at regular intervals. The longer it has been in service or the moresevere the service, the more thoroughly and frequently it should be inspected. Be sure to maintain records ofeach inspection.

WHO CAN INSPECT?

Inspections should be carried out by a person who has learned through special training or practical experiencewhat to look for and who knows how to judge the importance of any abnormal conditions they may discover.It is the inspector’s responsibility to obtain and follow the proper inspection criteria for each applicationinspected.

10

Abrasion resistance refers to a rope’s ability

to withstand metal being worn away on the

it’s surface. Abrasion is one of the most

destructive conditions that can occur to a

wire rope - it usually takes place on drums

or sheaves due to the rubbing against itself

or other material. Abrasion causes the metal

of the wire to bend into new shape, which

impairs wire movement when the rope bends.

To have high fatigue resistance, wires must

be capable of bending repeatedly under

stress – for example, a rope passing over a

sheave. This is achieved by increasing the

number of wires in the rope. Every rope is

subject to fatigue from bending stress while

in operation, hence the rope’s strength

gradually decreases as it’s used.

THE “X” CHART

ABRASION RESISTANCE VS BENDING FATIGUE RESISTANCE

ABRASION RESISTANCE FATIGUE RESISTANCE

6x7

6x19 S

6X21 FW

6X26 FW

6X25 FW

6X31 WS

6X36 WS

6X41 SFW

6X46 SFW

NU

MB

ER O

F O

UTS

IDE

WIR

ES P

ER S

TRA

ND

6

9

10

10

12

12

14

16

18

L E A S T < R E S I S TA N C E T O B E N D I N G FAT I G U E > G R E AT E S TL E A S T < R E S I S T A N C E T O A B R A S I O N > G R E A T E S T

11

CONVERSION FACTORS & TABLES

METRIC CHART

Inch Decimals ofan inch

Millimeters

-1 1/6

-3/32

-1/8

5/32-

3/16-

7/32-

1/4-

9/325/16

--

3/8--

7/16-

1/2--

9/16-

5/8--

.03937.0625

.07874

.09375

.11811.125

.15625

.15748.187

.19685

.21875

.23622.25

.275591.28125.3125

.314961

.354331.375

.393701

.433071.4375

.472441.50

.51181.551181

.5625.590551

.625.629921.669291

1.01.587

2.02.381

3.03.1753.968

4.04.762

5.05.556

6.06.357.0

7.1437.937

8.09.0

9.52510.011.0

11.11212.0

12.7013.014.0

14.28715.0

15.87516.017.0


Millimeters

--

3/4---

7/8-

15/16--1---

1 1/8---

1 1/4---

1 3/8----

1 1/2--

.708661

.748031.75

.787402

.826772

.866142.875

.905512.9375

.944882.9842521

.001.0236221.0629921.1023621

.1251.1417321.811021

.2204721.251

.2598431

.2992131.33885831

.3751.3779531.4173231.4566931.4960631

.501.53544331

.574803

18.019.0

19.0519.0520.021.0

22.22523.0

23.81224.025.025.426.027.028.0

28.57529.030.031.0

31.7532.033.034.0

34.92535.036.037.038

38.1039.040.0


Millimeters

-1 5/8

---

1 3/4---

1 7/8---2---

2 1/8----

2 1/4---

2 3/8---

2 1/2

1.6141731.625

1.6535431.6929131.732283

1.751.7716541.8110241.850394

1.8751.8897641.9291341.968594

2.002.0078742.0472442/086614

2.1252.1259842.1653542.2047242.244094

2.252.2834652.3228352.362205

2.3752.4015752.4409452.480315

2.50

41.041.275

42.043.044.0

44.4545.046.047.0

47.62548.049.050.0

50.8051.052.053.0

53.97551.052.053.0

53.97554.055.056.057.0

60.32561.062.063.063.5

TEMPERATURES

806608212100867568595041

4303201003830242015105

Fahrenheit Celsius Fahrenheit Celsius

-250

-50

-40

-22

-4

+14

32

-418

-58

-40

-30

-20

-10

0

12

the following formula may be used for computing the rope capacity (L) in feet for any size drum or reel. This formula

is based on uniform rope winding and will not give correct results if rope is wound non-uniformly on the reel.

The dimensions shown in figure below are to be taken in inches.

CAPACITY OF DRUM OR REEL

Nominal RopeDiameter K

.1/32”3/64/1/16.5/643/327/641/8

5/323/167/321/4

9/325/163/8

7/161/2

9/165/8

11/16

270.119.67.243.029.821.816.810.77.445.484.193.312.681.861.371.05.828.671.554


3/4”13/16

7/81

1 1/81 1/41 3/81 1/21 5/81 3/41 7/8

22 1/82 1/41 3/82 1/22 5/82 3/42 7/8

.446

.397

.342

.262

.207

.168

.139

.116

.099

.086

.075

.066

.058

.0520.46.042.038.035.032


3”3 1/83 1/43 3/83 1/23 5/83 3/43 7/8

44 1/84 1/44 3/84 1/24 5/84 3/44 7/8

555

.029

.027

.025

.023

.021

.020

.019

.017

.016.0154.015.014.013.012

.0116.011.010.010.010

L=(A+B) x A x C x K; where: L=Rope, Length in Feet

A=Depth of Rope Layer i inches=J-B/s-M

C=Width between Reel Flangs in inches

M=Desired Clearence

K=Contact as shown in table below

H

C

B

MA

13

WARRANTY

Any warranty, expressed or implied as to quality, performance or fitness for use of Washington Wire Rope productsis always premised on the condition that the published strengths apply only to new, unused products, that themechanical equipment on which such products are used is properly designed and maintained, that such productsare properly stored, handled, used and maintained, and properly inspected on a regular basis during the periodof use.

Seller shall not be liable under any circumstances for consequential or incidental damages or secondary chargesincluding but not limited to personal injury, labor costs, a loss of profits resulting from the use of said productsor from said products being incorporated in or becoming a component of any other product.

While our goal is a 100% error-free catalog, we do not guarantee that any content is accurate or complete, including information and

product specifications. If we discover errors, they will be corrected on our systems, and the corrected information and specifications,

will apply to you order.

Washington Wire Rope may modify the pages in its catalog at any time without notification and it does not assume any responsibility

derived from updating the same.

You must keep Washington Wire Rope free from any responsibility, complaint, claim, action or lawsuit, including the honoraria and

lawyers' fees, related to the undue or illegal use made by you of the information contained in the site or in the sites of third parties

that have been accessed through the links made available in our site.

Washington Wire Rope does not make any statement or award any guarantee concerning the use you make of the information

contained in the catalog or in third party sites accessed through the link available in our catalog. For that reason, you accept to use

the same under your own risk and responsibility.

In the real world, accidents can happen, and that'swhy you need to take special precautions.

Before installing wire rope in your applications,always read and follow the warning label attachedto each product.

WARNING!

Wire rope WILL FALL If wprn-out, overloaded, misused, damaged, improperly maintained orabused.

Protect yourself and others:

• ALWAYS INSPECT wire rope for WEAR, DAMAGE or ABUSE BEFORE USE.

• NEVER USE wire rope that is WORN-OUT, DAMAGED or abused.

• NEVER OVERLOAD a wire rope.

• INFORM YOURSELF: Read and understand manufacturer,s.*

• REFER TO APPLICABLE CODES, STANDARDS and REGULATIONS for INSPECTIONS REQUIREMENTS AND REMOVAL CRITERIA.*

* For additional information or the BULLETIN, ask your employer or wire rope supplier.

©1993, Wire Rope Technical Board Form no. 193

14

0318

USAFrank Arellano / 832-846-2959Joe Gonzalez / 713-591- 8861

CANADAKevin Pope / 416-523-6838Tony Zentena / 647-297-3357Frank Arellano / 832-846-2959

Travis Stansell: 832-420-4974713-697-1500 Ent. [email protected] Irvington Blvd Ste B.,Houston, TX 77022

CUSTOMER SERVICE


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