MANU/CRT/MK3 v1 20/4/11 16:18 Page 31 CRT MK3 · CRT MK3 Please read these instructions before use....

31
CRT MK3 Please read these instructions before use.

Transcript of MANU/CRT/MK3 v1 20/4/11 16:18 Page 31 CRT MK3 · CRT MK3 Please read these instructions before use....

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CRTMK3

Please read these instructions before use.

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CONTENTSTECHNICAL DATA _____________________1

SAFETY____________________________2-3

ELECTRICAL SAFETY _________________4

EC DECLARATION OF CONFORMITY _____5

ITEMS ENCLOSED ____________________5

DESCRIPTION OF PARTS_______________6

ASSEMBLY ________________________7-17- Router Compatibility ___________________9- Mounting Router to Insert Plate _________10- Mounting Table to Workbench __________11- Mounting No Volt Release Switch _______11- Fitting Insert Rings ___________________12- Fitting Back Fence ___________________13- Fitting Guards ____________________14-15- Fitting Mitre Fence and Pushstick _______16

- Fitting Cable Management Clips_________16

OPERATION

- No-Volt Release Switch ________________18- Back Fence Adjustment _______________19- Edge Moulding and Grooving ___________20- Stopped Moulding____________________21- Mitre Fence_________________________22- Lead-On Pin ________________________23- Edge Planing________________________24

OPTIONAL ACCESSORIES_____________25

MAINTENANCE ______________________26

ENVIRONMENTAL PROTECTION _______26

GUARANTEE ________________________26

SPARE PARTS - Spare Parts List ___________________27-28- Spare Parts Diagram__________________IB

Dear Customer

Thank you for purchasing this Trend product, wehope you enjoy many years of creative andproductive use.

Please remember to return your guarantee cardwithin 28 days of purchase.

☎If you require further safety advice,technical information or spare parts,please call Trend Technical Support orvisit www.trend-uk.com

TECHNICAL DATAVoltage: UK & Eire 240V

Europe 230VOn/off switch No-volt releaseDimensions (width x depth) 610 x 405mmTable height 410mmCutter diameter max. 86mmLoss of cutting depth dueto table thickness 6.35mmMaximum workpiece height 60mmWeight 12.8kgFuse: UK & Eire 240V 13A in plug

Europe 230V 10A in mains

The following symbols are used throughout thismanual:

Denotes risk of personal injury, loss oflife or damage to the tool in case of non-observance of the instructions in thismanual.

Denotes risk of electric shock.

Refer to the instruction manual ofyour power tool.

This unit must not be put into service until it hasbeen established that the power tool to beconnected to this unit is in compliance with2006/42/EC (identified by the CE marking on thepower tool).

INTENDED USEThe unit is intended for stationary operation ofportable routers for the cutting of wood or woodbased material when suitable cutter is fitted. It isnot intended for continuous production orproduction line use.

Please read these instructions before use.

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SAFETYWARNING:

Observe the safety regulations in theinstruction manual of the power tool to beused. Please read the followinginstructions carefully. Failure to do socould lead to serious injury. When usingelectric tools, basic safety precautions,including the following should always befollowed to reduce the risk of fire, electricshock and personal injury. Also observeany applicable additional safety rules.Read the following safety instructionsbefore attempting to operate this product.

PLEASE KEEP THESEINSTRUCTIONS IN A SAFE PLACE.

The attention of UK users is drawn to TheProvision and Use of Work EquipmentRegulations 1998, and any subsequentamendments.

Users should also read the HSE/HSCSafe Use of Woodworking MachineryApproved Code of Practice and GuidanceDocument and any amendments.

Users must be competent withwoodworking equipment before using ourproducts.

IMPORTANT NOTE:

Residual Risk. Although the safetyinstructions and operating manuals forour tools contain extensive instructions onsafe working with power tools, everypower tool involves a certain residual riskwhich cannot be completely excluded bysafety mechanisms. Power tools musttherefore always be operated withcaution!

General1. Disconnect power tool and attachment

from power supply when not in use,before servicing, when makingadjustments and when changingaccessories such as cutters. Ensureswitch is in “off” position. Alwaysensure cutter has stopped rotating.

2. Always mount the power tool,accessory or attachment in conformitywith the instructions. Only useattachment and accessories specifiedin the power tool manual. The tool orattachment should not be modified orused for any application other thanthat for which it was designed. Do notforce tool.

3. Keep children and visitors away. Donot let children or visitors touch thetool, accessory or attachment. Keepchildren and visitors away from workarea. Make the workshop child proofwith padlock and master switch.

4. Dress properly. Do not wear looseclothing or jewellry, they can becaught in moving parts. Rubber glovesand non-skid footwear is

recommended when workingoutdoors. Wear protective haircovering to contain long hair.

5. Consider working environment. Do notuse the product in the rain or in adamp environment. Keep work areawell lit. Do not use power tools neargasoline or flammable liquids. Keepworkshop at a comfortabletemperature so your hands are notcold. Connect machines that are usedin the open via a residual currentdevice (RCD) with an actuationcurrent of 30 mA maximum. Use onlyextension cables that are approved foroutdoor use.

6. The accessory or attachment must bekept level and stable at all times.

7. Keep work area clean. Clutteredworkshops and benches can causeinjuries. Ensure there is sufficientroom to work safely.

8. Secure idle tools. When not in use,tools should be stored in a dry andhigh or locked up place, out of reachof children.

9. For best control and safety use bothhands on the power tool andattachment. Keep both hands awayfrom cutting area. Always wait for thespindle and cutter to stop rotatingbefore making any adjustments.

10.Always keep guards in place and ingood working order.

11.Remove any nails, staples and othermetal parts from the workpiece.

12.Maintain tools and cutters with care.Keep cutters sharp and clean forbetter and safer performance. Do notuse damaged cutters. Followinstructions for lubricating andchanging accessories. Keep handlesdry, clean and free from oil andgrease.

13.Maintain accessories. Do not usedamaged accessories. Only useaccessories recommended by themanufacturer.

14.Check damaged parts. Beforeoperation inspect the attachment, thepower tool, the cable, extension cableand the plug carefully for signs ofdamage. Check for alignment ofmoving parts, binding, breakage,mounting and any other conditionsthat may effect its operation. Have anydamage repaired by an AuthorisedService Agent before using the tool oraccessory. Protect tools from impactand shock.

15.Do not use tool if switch does not turnit on or off. Have defective switchesreplaced by an Authorised ServiceAgent

16.Don't over reach. Keep proper footing

and balance at all times. Do not useawkward or uncomfortable handpositions.

17.Don’t abuse the cable. Never carrypower tool or accessory by cord orpull it to disconnect from the socket.Keep cord from heat, oil and sharpedges. Always trail the power cordaway from the work area.

18.Connect dust extraction equipment.If devices are provided for theconnection of dust extraction andcollection facilities, ensure these areconnected and properly used.

19.Check all fixing and fastening nuts,bolts and screws on power tool,attachment and cutting tools beforeuse to ensure they are tight andsecure. Periodically check whenmachining over long periods.

20.Stay alert. Watch what you are doing.Use common sense. Do not operatetools when you are tired, under theinfluence of drugs or alcohol.

21.Personal Protective Equipment (PPE)for eye, ear and respiratory protectionmust be worn. All PPE must meetcurrent UK and EU legislation.

22.Do not leave tools runningunattended. Do not leave tool until itcomes to a complete stop.

23.Always clamp workpiece beingmachined securely.

24.Only use cutting tools forwoodworking that meet EN847-1/2safety standards, and anysubsequent amendments.

25.Vibration levels. Hand held powertools produce different vibrationlevels. You should always refer to thespecifications and relevant Health &Safety Guide.

Routing Safety1. Read and understand instructions

supplied with power tool, attachmentand cutter.

2. Keep hands, hair and clothing clear ofthe cutter.

3. Remove adjusting keys andspanners. Check to see that keys andadjusting spanners are removed fromthe router tool, cutter and attachmentbefore turning router on. Make surecutter can rotate freely.

4. Noise. Take appropriate measures forthe protection of hearing if the soundpressure of 85dB(A) is exceeded.Routing sound pressure may exceed85dB(A), so ear protection must beworn.

5. Eye protection. Always wear eyeprotection in the form of safetygoggles, spectacles or visors toprotect the eyes.

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6. Respiratory protection. Wear a face ordust mask, or powered respirator.Dust masks/filters should be changedregularly.

7. Do not switch router on with the cuttertouching the workpiece. At the end ofthe cut, release the router plunge andallow spindle to stop rotating. Neveruse the spindle lock as a brake

8. The direction of routing must alwaysbe opposite to the cutter's direction ofrotation. Do not back-cut or climb-cut.

9. Check before cutting that there are noobstructions in the path of the router.Ensure there are no obstaclesbeneath workpiece when cutting fullthickness, and that a sacrificial worksurface is used.

Router Cutter Safety1. Cutting tools are sharp. Care should

be taken when handling them. Do notdrop cutters or knock them againsthard objects. Handle very smalldiameter cutters with extra care.Always return cutter to its packagingafter use.

2. Always use cutters with a shankdiameter corresponding to the size ofthe collet installed in your tool.

3. The maximum speed (n.max) markedon the tool, or in instructions or onpackaging shall not be exceeded.Where stated the speed range shallbe adhered to. Recommended speedsare shown in the Trend RoutingCatalogue and/or website.

4. Always use router cutters in a router.Drill and boring bits must not be usedin a router. Router cutters must onlybe used for the material cuttingapplication for which they aredesigned. Do not use on metal ormasonry.

5. Never use cutters with a diameterexceeding the maximum diameterindicated in the technical data of thepowertool or attachment used.

6. Before each use check that the cuttingtool is sharp and free from damage.Do not use the cutting tool if it is dull,broken or cracked or if in any otherdamage is noticeable or suspected.

7. Cutters should be kept clean. Resinbuild up should be removed at regularintervals with Resin Cleaner®. Theuse of a PTFE dry lubricant willreduce resin build up. Do not usePTFE spray on plastic parts.

8. When using stacked tooling (multi-blade, block and groover etc.) on aspindle arbor, ensure that the cuttingedges are staggered to each other toreduce the cutting impact.

9. Cutter shanks should be inserted intothe collet all the way to the line

indicated on the shank. This ensuresthat at least 3⁄4 of the shank length isheld in the collet. Ensure clampingsurfaces are cleaned to remove dirt,grease, oil and water.

10.Observe the correct assembly andfitting instructions in the routerinstruction manual for fitting the collet,nut and cutter.

11.Tool and tool bodies shall be clampedin such a way that they will notbecome loose during operation. Careshall be taken when mounting cuttingtools to ensure that the clamping is bythe shank of the cutting tool and thatthe cutting edges are not in contactwith each other or with the clampingelements.

12. It is advisable to periodically checkthe collet and collet nut. A damaged,worn or distorted collet and nut cancause vibration and shank damage.Do not over-tighten the collet nut

13.Do not take deep cuts in one pass;take several shallow or light passes toreduce the side load applied to thecutter and router. Too deep a cut inone pass can stall the router.

15. In case of excessive vibrations whilstusing the router stop immediately andhave the eccentricity of the router,router cutter and clamping systemchecked by competent personnel

15.All fastening screws and nuts shouldbe tightened using the appropriatespanner or key and to the torquevalue provided by the manufacturer.

16. Extension of the spanner ortightening using hammer blows shallnot be permitted.

17.Clamping screws shall be tightenedaccording to instructions provided bythe manufacture. Where instructionsare not provided, clamping screwsshall be tightened in sequence fromthe centre outwards.

Using Routers in a Fixed Position1. Attention should be made to the

HSE’s Safe Use of Vertical SpindleMoulding Machines Information SheetNo.18 and any revisions.

2. After work, release the router plungeto protect the cutter.

3. Always use a push-stick or push-blockwhen making any cut less than300mm in length or when feeding thelast 300mm of the cut.

4. The opening around the cutter shouldbe reduced to a minimum usingsuitably sized insert rings in the tableand closing the back fence cheeks orfitting a false fence on the back fence.

5. Whenever possible use a workholding device or jig to secure

component being machined. Ensureany attachment is securely fitted to theworkbench, with table surface atapproximately hip height.

6. Use a No-Volt Release Switch. Ensureit is fixed securely, easily accessibleand used correctly.

7. In router table (inverted) mode, standto the front right of the table. Thecutter will rotate anti-clockwise whenviewed from top so the feed directionis from the right (against the rotation ofthe cutter). In overhead mode, standto the front left of the machine tableand the feed direction is from the left.

8. Do not reach underneath table or putyour hands or fingers at any time inthe cutting path while tool is connectedto a power supply.

9. Never thickness timber between theback of the cutter and the back fence.

Useful Advice when Routing1. Judge your feed rate by the sound of

the motor. Feed the router at aconstant feed rate. Too slow a feedrate will result in burning.

2. Trial cuts should be made on wastematerial before starting any project.

3. When using some attachments e.g. arouter table or dovetail jig, a fineheight adjuster is recommended.

4. When using a template guide bush,ensure there is sufficient clearancebetween cutter tip and inside edge ofbush and that it cannot come intocontact with collet and nut. Ensurecutter and guide bush are concentric.

Router Cutter Repair/Maintenance1. Repair of tools is only allowed in

accordance with the manufacturersinstructions.

3. The design of composite (tipped) toolsshall not be changed in process ofrepair. Composite tools shall berepaired by a competent person i.e. aperson of training and experience, whohas knowledge of the designrequirements and understands thelevels of safety to be achieved.

4. Repair shall therefore include, e.g. theuse of spare parts which are inaccordance with the specification ofthe original parts provided by themanufacturer.

5. Tolerances which ensure correctclamping shall be maintained.

6. Care shall be taken that regrinding ofthe cutting edge will not causeweakening of the body and theconnection of the cutting edge to thebody.

Version 7.1 06/2006

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Mains Plug Replacement(UK & Ireland only)Always check the condition of the cable and plugbefore starting with your work.

Should your mains plug need replacing and youare competent to do this, proceed as instructedbelow. If you are in doubt, contact an authorisedTrend repair agent or a qualified electrician.

■ Disconnect the plug from the supply.

■ Cut off the plug and dispose of it safely; aplug with bared copper conductors isdangerous if engaged in a live socket outlet.

■ Only fit 13 Amperes BS 1363A approvedplugs fitted with a 13 Amp A.S.T.A approved BS 1362 fuse (1).

■ The cable wire colours, or a letter, will bemarked at the connection points of most goodquality plugs. Attach the wires to theirrespective points in the plug (see below).Brown is for Live (L) (2) and Blue is forNeutral (N) (3).

■ Before replacing the top cover of the mainsplug ensure that the cable restraint (4) isholding the outer sheath of the cable firmlyand that the two leads are correctly fixed atthe terminal screws.

For 115V units with a power rating exceeding1500W, we recommend to use a plug to BS4343standard.

Never use a light socket.Never connect the live (L) or neutral(N) wires to the earthpin marked E or .

Using an Extension Cable

■ If an extension cable is required, use anapproved triple core extension cable suitablefor the power input of this tool (see technicaldata). The minimum conductor size is 1.5mm 2.

■ When using a cable reel, always unwind thecable completely.

■ Also refer to the table below.

Conductor size (mm2) Cable rating (Amperes)

0.75 61.00 101.50 152.50 204.00 25

Cable length (m)7.5 15 25 30 45 60

Voltage Amperes Cable rating (Amperes115 0 - 2.0 6 6 6 6 6 10

2.1 - 3.4 6 6 6 6 15 153.5 - 5.0 6 6 10 15 20 205.1 - 7.0 10 10 15 20 20 257.1 - 12.0 15 15 20 25 25 -12.1 - 20.0 20 20 25 - - -

230 0 - 2.0 6 6 6 6 6 62.1 - 3.4 6 6 6 6 6 63.5 - 5.0 6 6 6 6 10 155.1 - 7.0 10 10 10 10 15 157.1 - 12.0 15 15 15 15 20 2012.1 - 20.0 20 20 20 20 25 -

ELECTRICAL SAFETY

3

4

21

13 AMP

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EC DECLARATION OF CONFORMITY

CRT/MK3Trend declare that the attachment mentionedabove is in compliance with 2006/42/EC, and has been designed in accordance withEN60745-1 Annex M, EN12100-1, EN12100-2,EN14121-1.

The tool also complies with directive2006/95/EC.

Pushstick is made in compliance withHarmonized Standard EN1870-1.

Managing DirectorJeff Willcocks

Trend Machinery & Cutting Tools LtdUnit 6 Odhams Trading EstateSt Albans Road, WatfordHerts, WD24 7TRUnited Kingdom

MARKINGS ON TABLEThe following pictures are shown on the tool.

Read instruction manual before use.

Date Code PositionThe year of manufacture is on a label next to therating plate.

1 x Table top

4 x Legs and fixing screws

4 x Leg rails

1 x Back fence

2 x Fence cheeks

4 x Fence cheek knobs

1 x Top guard, top pressure and fixing knob assembly

1 x Dust spout and fixing screws

2 x Back fence fixing knobs and bolts

1 x Side pressure and fixing knob assembly

2 x Edge planing rods

2 x Edge planing rod locking knob assemblies

16 x Leg rail fixing screws and nuts

1 x Insert plate and fixing screws

1 x No-volt release switch and fixing screws

1 x Mitre fence assembly

2 x Insert rings

1 x Lead-on pin

1 x Pushstick and pushstick park assembly bolts

2 x Table top scales (fitted)

1 x Back fence scale

4 x Bench mounting brackets and self tappingscrews

2 x Cable management clips and screws

1 x Spanner 10mm A/F

1 x Hex key 3mm A/F

1 x Router screw fixing pack

1 x Instructions

1 x Guarantee card

ITEMS REQUIRED■ Phillips® No.2. screwdriver.

■ Router.

■ Hand tools.

■ User made bench.

■ Spanner 8mm A/F for mitre fence.

■ Slotted screwdriver for lead on pin.

ITEMS ENCLOSED

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Q

Remove product feature labelsfrom backfence before use

BCDNE F IH O

L

G M

V

T

W

A

Z

J

K

P

R

Y

X

S

U

CRT CRAFTSMAN ROUTER TABLE

MK

3

CRT MK3

CRT MK3

GU

AR

AN

TEE

ABAA

A Legs

B Insert plate

C Table top

D Back fence

E Fence cheek

F Top pressure

G Top guard

H Lead-on pin

I Mitre fence

J Switch

K Pushstick

L Insert rings

M Table top scales

N Side pressure

O Dust spout

P Bench mountingbracket

Q Lead-on pin park

R Spanner

S Hex key 3mm AF

T Edge planing rod

U Edge planing rodlocking assembly

V Backfence scale

W Cablemanagement clips

X Leg rails long

Y Leg rails short

Z Router fixingscrew pack

AA Manual

AB Guarantee card

DESCRIPTION OF PARTS

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Prior to assembly and adjustmentsalways unplug the router table.

CRT CRAFTSMAN ROUTER TABLE

MK

3

ASSEMBLY

Assembly of Table andLeg Frame (overview)

Insert plate suppliedfitted into table top.

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Leg Assembly(underside view)

Use Phillips®

No.2screwdriver.

Bench TopAssembly(underside view)

x16

x16

x8

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ScrewMake Router Model x QtyTREND T3, T4, T5, T5 Mk2 B X 2TREND T9, T10, T11 B X 3BOSCH GOF1600A, 1700ACE B X 3CMT CMT1E, CMT2E B X 3DEWALT DW613, 614, 615 B X 2DEWALT DW624, 625E B X 3DRAPER PT1200V B X 2ELU MOF96(E) MK2. B X 2ELU MOF131, 177(E) Mk2 B X 3FELISATTI R346EC B X 3MAKITA RP0910, 1110C B X 2PERLES OF808(E) >1999, OF2-808(E), OF9(E) B X 2TTECH TT/R127 B X 3

Router CompatibilityThe insert plate is drilled to suit routers with TBChole configuration. The following routers use thescrews (B) supplied.

Do not mount any power toolsnot specified on this list.

BM6x15mm

For users wishing to fit other makes and modelsof router, the router base plate and/or insertplate will need to be re-drilled by the user.Please see our website for further details.

Where possible it is advisable to use the existingcountersunk holes for M6 machine screws in theinsert plate and drill corresponding holes in therouter base plate. The router is then fitted usingthe M6 machine screws, washers and nuts (C or D).

For some machines M5 screws machine screws(A) can be used to fit into the M5 holes in therouter base.

Screw Countersink Hole size diameter diameter

M6 13mm 6mm

M5 10mm 5mm

CM6x25mm

DM6x35mm

AM5x16mm

Countersink Hole Size

The fixing pack supplied with the table includesthe following machine screws.

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Re-drilling Router Base Only■ Invert and stand your router onto a suitable

surface.

■ Remove insert plate from table and place itfacing upwards onto the base of your router.

■ Adjust position of the insert plate to centralise.

■ Ensure that the holes you are about to drill inthe base (using the TBC holes in the insertplate) do not interfere with any of the featureson the router or any webbings in the casting ofthe router base. A slight turning of the routermay be required to miss such obstructions.

■ Mark the centre of the holes onto the base.

■ Remove insert plate and mark the centre of theholes with a centre punch.

■ Drill a hole at these points with a 6mmdiameter drill bit.

■ Clean up edges of holes if required.

Re-drilling Insert Plate Only■ Remove insert plate from table.

■ Remove the plastic base of the router.Alternatively a photocopy or an outline of thebase can be made of the plastic base instead.

■ Align the centre of the insert plate to the routerbase and secure them together.

■ Using a centre punch, mark the centres ofholes.

■ Drill the required hole size with a suitablemetal cutting drill bit. Best results will beobtained if your power drill is mounted in a drillstand.

■ Countersink the hole with a countersink bit to adepth so the heads of the screws are slightlybelow the top surface. Clean off any burrscreated.

Re-drilling both Insert Plate and Router Base■ Invert the router and lay the insert plate onto

the upturned base.

■ Clamp the insert plate and router basetogether with two cramps.

■ Ensuring that the drill bit will not foul anywebbing or fixtures on the router base, drillwith a 6mm diameter metal cutting drill bit intothe insert plate and through the router basetwo holes.

■ Unclamp the router base and insert plate.

■ Countersink the insert plate holes with acountersink bit to a depth so the screw headsare slightly below the top surface. Clean offany burrs created on both the insert plate androuter base.

Mounting Router to Insert PlateInvert and stand your router onto a suitablesurface. Remove insert plate from table and placeit facing upwards onto the base of your router.Screws are supplied for TBC routers, see chart onprevious page. Use Phillips® No.2 screwdriver.

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Mounting Table to Workbench or Workboard

The router table can be mounted onto asuitable workbench or workboard. Ensurethe legs of the table are supported and donot overhang.

A recommended working height is 900mmfrom table top to floor.

Each table leg has an adjustable foot.Firmly secure the table assembly to aworkbench or workboard using thebrackets and the self-tapping screws. Use a Phillips® No.2 screwdriver.

Place the ‘U’ of the bracket between thebase of the leg and the adjustable foot.

If a workboard is used, this will allow quickmounting and removal from a workbenchby using cramps.

If a Workmate® is to be used then a battencan be fitted to allow securing in theWorkmate’s® jaws.

CRT CRAFTSMAN ROUTER TABLE

MK

3

Mounting No Volt Release SwitchThe switch can be positioned at the front of the table or on the right hand side.

Fit brackets to underside of table top first using theself tapping screws and a Phillips® No.2 screwdriver.Then mount switch to brackets, fit the left hand boltassembly first.

Use Phillips®

No.2screwdriver.

Use Phillips®

No.2screwdriver.

x4

x4

x2

Ensure working position iscomfortable and that the table issecured to a work bench. Ensure workbench is stable andsecure.

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Levelling the Insert PlateThe insert plate can be levelled to the table top byadjusting the seven set screws with the hex key.

■ To adjust, first loosen the four insert plate fixingscrews.

■ Rotate the seven set screws until insert plate islevel to table top.

■ Once set, tighten the insert plate fixing screws.

■ Check plate for level and adjust as necessary.

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Line up with notch

Fitting Insert Rings

31.8mm 28mmø max.

67.5mm64mmø max.

86mmø max.98mm

CRT CRAFTSMAN ROUTER TABLE

MK

3

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Fitting Back Fence

1

1

2

2

Assembling Mitre Fence

1

2

3

4

x2

x2

x1

x2

Scale is self adhesive backed and canbe placed onto the top of the fence.

Ensure ‘0’ is centered.

Scale can be trimmed to the length of the back fence.

Preset mitre fence angles can be zeroed byloosening the lock nuts on the underside of theprotractor using an 8mm A/F spanner, andadjusting the screws using a Phillips® No.2.screwdriver.Once set tighten the nuts with an 8mm A/F spanner.

Back FenceAssembly

Pin Park

Use Phillips®

No.2 screwdriver.

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-14-

CRT/MK3

PlasticFitting Top Guard & Top Pressure

A A

B

B

B

A

5mm max 10mmmax

x2

x2

For some applications the thick and thinwasher can be swapped over. For example,when profile scribing using a pushblock.

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CRT/MK3

Fitting Side Pressure

Metal

CRT CRAFTSMAN ROUTER TABLE

MK

3

5mm

120mm

x2

x2

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CRT/MK3

Fitting Mitre Fence

CRT CRAFTSMAN ROUTER TABLE

MK

3

Fitting Pushstick Park

x2

x2

Use Phillips®

No.2screwdriver.

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CRT/MK3

Fitting Dust Extraction Hose Accessory Ref. CRT/4 or T30/22 (not included)

Fitting Cable Management Clips

57mmØ

CRT/4 or T30/22

Rear of table.

x4

Use Phillips®

No.2screwdriver.

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CRT/MK3

OPERATION

■ Plug machine into socket.

■ Put plug of switch into mains supply.

■ Switch on router.

■ Press green button to switch on. Toswitch off press red button.

On Off

No-Volt ReleaseSwitch

Isolate from power supplywhen making any adjustments.

CRT CRAFTSMAN ROUTER TABLE

MK

3

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■ Adjust back fence position by loosening thetwo knobs (A) and pushing the fence forwardsor backwards.

■ Lock fence position by tightening the twoknobs (A).

■ To adjust fence cheeks loosen four back knobs(B). Slide cheeks in and out to suit cutter.Leave gap of 3mm between cheek and cutter.

■ Lock cheeks by tightening four knobs (B).

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CRT/MK3

Back Fence Adjustment

A B

3mmmax.

3mmmax.

Pushstick Operation

The pushstick has been designed for use with arouter table, and should always be used whenmaking any cut less than 300mm in length or,when feeding the last 300mm of a longer cut.The birds mouth is 90° and should be angled atbetween 20° to 30° to the workpiece to suit theheight of the machinist.

Compliance with the safetyrequirements of the regulations inforce is nullified by any modificationor tampering with the pushstick.

90°20°-30°

max. 70mm

Do not use the pushstick as a lever orfor uses other than those envisaged.

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CRT/MK3

Edge Mouldingand Grooving

Cutter Rotation

Feed Direction

Feed Direction

■ Always work with constant,medium rate. Feeding too slowwill results in burn marks andexcessive heat build up of thecutter.

■ Good results will be obtained byremoving small amounts ofmaterial in several passes.

■ Always feed work in the oppositedirection to the direction of

■ Isolate from power source.

■ Fit cutter.

■ Set back fence position.

■ Set top and side pressures.

■ Fit guard.

■ Check all knobs are tight.

■ Plug into power supply.

■ Switch on.

■ Feed right to left.

■ Switch off.

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CRT/MK3

■ Isolate from power supply.

■ Fit cutter.

■ Set back fence position. Fitsome stops to back fenceusing cramps.

■ Fit guard.

■ Check all knobs are tight

■ Plug into power supply.

■ Switch on.

■ Drop material against infeedstop A and pivot into cutter.

■ Feed right to left, untilreaching outfeed limit stopB.

■ Pivot at outfeed stop.

■ Switch off.

Stopped Moulding

B A

B A

AB

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CRT/MK3

■ Isolate from power supply.

■ Fit cutter.

■ Adjust angle of mitre fence by loosening knoband turning protractor head to line up anglerequired with arrow.

■ Place component onto mitre fence.

■ Plug into power supply.

■ Feed right to left holding component securely.

■ Switch off.

Mitre Fence

CRT CRAFTSMAN ROUTER TABLE

MK

3

The mitre fence has fixing holes toallow a spelch block to be securedusing screws (not supplied).

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CRT/MK3

■ Isolate from power supply.

■ Fit lead-on pin into threadedhole using a slottedscrewdriver.

■ Move back fence back.

■ Fit self guided cutter.

■ Fit top guard.

■ Plug into power supply.

■ Support component onto thelead-on pin and swing intocutter and contact bearingguide.

■ Mould component.

■ Switch off.

Lead-on Pin

Guard removed for clarity.Ensure guard is fitted whenusing self guided cutters.

The lead-in pin can be stored in thepin park hole in the back fencewhen not in use.

x1

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CRT/MK3

The router table fence features fully independentfence cheeks which allow the fence to double asa vertical planer for a 1.4mm or 2.4mm offset. Toset up for edge planing, remove the two jointingrods which are stored in the top slot of the fence,loosen the outfeed fence cheek and place therods into the shallow recesses behind theoutfeed fence.

Edge Planing

To position the fence at the 1.4mm setting, slidethe rods into the deeper recesses, as shownbelow and tighten the fence cheeks lockingknobs.

1.4mm offset

2.4mm offsetThe rods can be parked in the T-slots in the topof the back fence. The rods are held bytightening the knobs.

To position the fence at the 2.4mm setting, slidethe rods into the shallower recesses, as shownbelow and tighten the fence cheeks lockingknobs.

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CRT/MK3

Hose and Connector Ref. CRT/4

The back fence is provided with anextraction point for connection tosuitable vacuum extractors. Theinternal hole diameter is 57mm (2-1/4"). Suitable fittings with 57mmoutside diameter are available formost extractor units.

■ Only a vacuum extractor unitrecommended for use in theworkshop should be used.

■ A suitable adaptor and extractionhose can be purchased asoptional accessories.

The accessory hose Ref. CRT/4 hasan outside diameter of 39mm andinside diameter of 32mm. It is fittedwith the hose adaptor which is athree piece design that allows thehose to swivel freely.

■ Assemble the hose adaptor ontothe end of the hose as shown andinsert into back fence.

■ Fit the other end of the extractionhose to your dust extractor.

Large Capacity Hose Ref. T30/22

A larger 57mm diameter accessoryhose 1.5 metres long with integralconnector is available Ref. T30/22 forfitting to the CRT/MK3 and the TrendRef. T30A vacuum extractor. Thishose will provide an increased rate of air flow to improve extractioneffectiveness.

■ The hose is simply inserted intothe back fence extraction point.

T30/22

CRT/4

Please use only Trend original accessories

OPTIONAL ACCESSORIES

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CRT/MK3

MAINTENANCEThe router table has been designed to operateover a long period of time with a minimum ofmaintenance. Continual satisfactory operationdepends upon proper tool care and regularcleaning.

■ Replace the cutter insert when worn out.

Cleaning■ Keep the grooves clear of sawdust.

Regularly clean the table with a soft cloth.

■ The pushstick is made of thermoplasticmaterial which is resistant to solvents, oils,greases and water. Do not use concentratedacids or alkalies for cleaning.

Lubrication■ Your router table requires no additional

lubrication. Do not use PTFE spray on theplastic components of the table.

Storage■ When not in use the table should be stored

safely. It is advisable to cover the table.

■ The pushstick is provided with holes to storeeasily on the table.

ENVIRONMENTAL PROTECTIONRecycle raw materials instead of disposingas waste.

Accessories and packaging should be sorted forenvironmental-friendly recycling.

Separate collection. This product mustnot be disposed of with normalhousehold waste.

Household UserLocal regulations may provide for separatecollection of electrical products from thehousehold, at municipal waste sites or by retailerwhen you purchase a new product.

Please call Trend Customer Services for adviceas to how to dispose of unwanted Trendelectrical products in an environmentally safeway or visit www.trend-uk.com

Business UserPlease call Trend Customer Services fordisposal of unwanted Trend electrical products.

GUARANTEEThe unit carries a manufacturers guarantee inaccordance with the conditions on the enclosedguarantee card.

For the location of your nearest Trend ServiceAgent, please call Trend Customer Services orsee Stockist Locator at www.trend-uk.com

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CRT/MK3

CRT/MK3 - SPARE PARTS LIST v1.0 03/2011

No. Qty. Desc. Ref.1 1 Table Top WP-CRTMK3/012 1 Insert Plate WP-CRTMK3/023 1 Back Fence WP-CRTMK3/034 2 Fence Cheek WP-CRTMK3/045 4 Leg WP-CRTMK3/056 2 Leg Rail Short WP-CRTMK3/067 2 Leg Rail Long WP-CRTMK3/078 2 Edge Planing Rod WP-CRTMK3/089 2 T-Nut for Edge Planing Knob WP-CRTMK3/0910 1 No Volt Release Switch 240V NVRS/2/240V11 2 Spring for Edge Planing Knob WP-CRTMK3/1112 2 Knob for Edge Planing Assembly WP-CRTMK3/1213 4 Knob UNC 1/4 - 20 x 3/4” Male for Fence Cheek WP-CRTMK3/1314 2 Washer 8mm x 23mm x 2mm for Back Fence Knob WP-CRTMK3/1415 2 Back Fence Knob UNC 5/16 Female WP-CRTMK3/1516 1 Dust Spout WP-CRTMK3/1617 2 Machine Screw M4 x 8mm Pozi for Dust Spout WP-CRTMK3/1718 2 T Bolt UNC 1/4 - 20 x 1- 3/4” for Top Guard WP-CRTMK3/1819 2 Washer for T Bolt WP-CRTMK3/1920 1 Top Pressure WP-CRTMK3/2021 1 Top Guard WP-CRTMK3/2122 2 Washer Plastic for Top Guard WP-CRTMK3/2223 2 Knob UNC 1/4 - 20 Female for Plastic Guard WP-CRTMK3/2324 2 Knob for Side Pressure WP-CRTMK3/2425 2 Washer 8mm x 23mm x 2mm for Side Pressure Bolt WP-CRTMK3/2526 1 Side Pressure WP-CRTMK3/2627 2 Machine Screw for Pushstick Park WP-CRTMK3/2728 2 Plate for Side Pressure Bolt WP-CRTMK3/2829 2 Machine Screw Csk 1/4” x 1 9/16” Phillips WP-CRTMK3/2930 7 Set Screw M6 x 6mm for Fixing Plate WP-CRTMK3/3031 3 Machine Screw Csk M6 x 15mm Phillips WP-CRTMK3/3132 1 Insert Ring 31.8mm ID WP-CRTMK3/3233 1 Insert Ring 67.5mm ID WP-CRTMK3/3334 4 Machine Screw Csk M5 x 16mm Skt WP-CRTMK3/3435 1 Lead-on Pin WP-CRTMK3/3536 7 Magnet 8mm x 5mm WP-CRTMK3/3637 5 Self Tapping Screw for Mitre Fence Extrusion WP-CRTMK3/3738 1 Mitre Fence Extrusion WP-CRTMK3/3839 2 Coach Bolt UNC 5/16 x 2” Male for Back Fence WP-CRTMK3/3940 2 Switch Bracket WP-CRTMK3/40

Please use only Trend original spare parts.

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CRT/MK3

CRT/MK3 - SPARE PARTS LIST v1.0 03/2011

No. Qty. Desc. Ref.41 2 Washer for Edge Planing Assembly WP-CRTMK3/4142 4 Self Tapping Screw Pan 4mm x 16mm Phillips WP-CRTMK3/4243 16 Machine Screw Carriage M6 x 10mm for Leg Frame WP-CRTMK3/4344 16 Nut Hex Flanged M6 for Leg Frame WP-CRTMK3/4445 8 Self Tapping Screw Pan 4mm x 19mm Phillips WP-CRTMK3/4546 4 Bench Mounting Bracket WP-CRTMK3/4647 4 Foot WP-CRTMK3/4748 4 Self Tapping Screw Pan 4.8mm x 16mm Phillips WP-CRTMK3/4849 2 Nut for Pushstick Park WP-CRTMK3/4950 2 Scale Label WP-CRTMK3/5051 1 Spanner Pressed Steel 10mm A/F WP-CRTMK3/5152 1 Mitre Fence Knob WP-CRTMK3/5253 1 Washer for Mitre Fence WP-CRTMK3/5354 1 Mitre Fence Body WP-CRTMK3/5455 1 Mitre Fence Rail and Index Head WP-CRTMK3/5556 2 Cable Management Clip WP-CRTMK3/5657 4 Self Tapping Screw Pan 4mm x 12mm Phillips WP-CRTMK3/5758 1 Back Fence Scale WP-CRTMK3/5859 2 Machine Screw Pan M6 x 16mm Phillips WP-CRTMK3/5960 1 Mitre Fence Location Pin WP-CRTMK3/6061 1 Mitre Fence Location Pin Spring WP-CRTMK3/6162 1 Pushstick PUSHSTICK/163 1 Hex Key 3mm A/F WP-AP/0364 1 Router Screw Fixing Pack Csk FIX/KIT/265 1 Manual MANU/CRTMK3

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-IB-

CRT/MK3

CRT/MK3 - SPARE PARTS DIAGRAM v1.0 03/2011

CRT MK3

49

6

5

56

57

26

25

24

65

18

1716

35

15

14 13

12

8

39

61

42

10

59

40

38

1

50

58

3736

2

27

44

43

45

23

21

20

19

22

7

5163

29

28

48

46

47

11

41

9

3

432

33

31

34

30

54

52

53

62

55

60

64

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MA

NU

/CR

T/M

K3

v1.0

© Copyright Trend 2011. No part of this publication may be reproduced, stored or transmitted in any form without prior permission. Ourpolicy of continuous improvement means that specifications may change without notice. Trend Machinery and Cutting Tools cannot be

held liable for any material rendered unusable or any form of consequential loss. E&OE® All trademarks acknowledged.

RECYCLABLE

Trend Machinery & Cutting Tools Ltd.Odhams Trading Estate St Albans RoadWatford WD24 7TR EnglandTel: 0044(0)1923 [email protected]

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