Manual service Renault Scenic 2
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Transcript of Manual service Renault Scenic 2
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© Renault s.a.s. 2006
"The repair methods given by the manufacturer in this document are based on the technical
specifications current when it was prepared.
The methods may be modified as a result of changes introduced by the manufacturer in theproduction of the various component units and accessories from which his vehicles areconstructed."
All copyrights reserved by Renault.
The reproduction or translation in part of whole of the present document, as well as the useof the spare parts reference numbering system, are prohibited without the prior writtenconsent of Renault.
NOVEMBER 2005 Edition Anglaise
X84, and J84
5 Mechanisms and accessories
51A SIDE OPENING ELEMENT MECHANISMS
52A NON-SIDE OPENING ELEMENT MECHANISMS
54A WINDOWS
55A EXTERIOR PROTECTION
56A EXTERIOR ACCESSORIES
57A INTERIOR ACCESSORIES
59A SAFETY ACCESSORIES
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Scénic II - Section 5
Contents
Page
Scénic II - Section 5ContentsPage
51A SIDE OPENING ELEMENT MECHANISMS
Door exterior handle:Removal - Refitting 51A-1
Front side door lock barrel:Removal - Refitting 51A-7
Front side door lock:Removal - Refitting 51A-8
Rear side door lock:Removal - Refitting 51A-9
Front side door electricwindow mechanism:Removal - Refitting 51A-10
Rear side door electricwindow mechanism:Removal - Refitting 51A-11
52ANON-SIDE OPENING ELEMENTMECHANISMS
Sunroof operatingmechanism: Removal -Refitting 52A-1
Sunroof moving panel:Removal - Refitting 52A-4
Sunroof deflector: Removal -Refitting 52A-6
Fixed sunroof window:Removal - Refitting 52A-7
Sunroof sun visors: Removal- Refitting 52A-8
Fixed glass roof: Removal -Refitting 52A-10
Fixed glass sunroof visor:Removal - Refitting 52A-13
54A WINDOWS
Windscreen 54A-1
Sliding window in front sidedoor: Removal - Refitting 54A-4
Sliding window in rear sidedoor: Removal - Refitting 54A-6
Quarter panel light 54A-8
Rear screen glass: Removal- Refitting 54A-10
Opening rear screen glass:Removal - Refitting 54A-14
Fixed window in front door:Removal - Refitting 54A-19
Fixed glass roof frontwindow: Removal - Refitting 54A-22
Fixed glass roof rear window:Removal - Refitting 54A-24
55A EXTERIOR PROTECTION
Front bumper: Removal -Refitting 55A-1
Rear bumper: Removal -Refitting 55A-5
Front wheel arch liner:Removal - Refitting 55A-10
Rear wheel arch liner:Removal - Refitting 55A-11
Front door protective strip:Removal - Refitting 55A-12
B-pillar trims: Removal -Refitting 55A-13
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Contents
Rear door protective strip:Removal - Refitting 55A-14
Scuttle panel grille: Removal- Refitting 55A-15
Tailgate moulding 55A-18
Roof protective strip:Removal - Refitting 55A-19
56A EXTERIOR ACCESSORIES
Door mirror: Removal -Refitting 56A-1
Door mirror glass: Removal -Refitting 56A-2
Door mirror casing: Removal- Refitting 56A-3
Rear number plate 56A-4
57A INTERIOR ACCESSORIES
Centre console: Removal -Refitting 57A-1
Interior rear-view mirrorRemoval - Refitting 57A-7
Grab handle: Removal -Refitting 57A-8
Sun visor: Removal -Refitting 57A-9
59A SAFETY ACCESSORIES
Front seat belt: Removal -Refitting 59A-1
Rear seat belt 59A-4
Centre rear seat belt:Removal - Refitting 59A-8
55A EXTERIOR PROTECTION
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SIDE OPENING ELEMENT MECHANISMS
Door exterior handle: Removal - Refitting 51AREMOVAL I - HANDLE EQUIPPED WITH HANDS-FREE
FUNCTION
Protect the trim (using a mastic knife for example).
Unclip the window winder plate (at the front) usingthe unclipping pliers, for the left-hand door.
Disconnect the connectors.
Note:
There are two possible procedures, dependingon the vehicle equipment.
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SIDE OPENING ELEMENT MECHANISMS
Door exterior handle: Removal - Refitting 51A
Unclip the window winder plate (at the rear) using
the unclipping pliers, for the right-hand door.
Disconnect the connector.
Unclip the pull handle cover.
Remove the clips from inside the glove compart-
ment.
Reach into the glovebox.
Push your hand into the inner door box section up tothe glovebox clip area.
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SIDE OPENING ELEMENT MECHANISMS
Door exterior handle: Removal - Refitting 51A
Remove the glovebox from its housing.
Remove the bolts (1) .
Unclip the trim flap using the unclipping pliers (pro-tecting the trim).
Remove the blanking cover.
Unlock the lock barrel retaining catch (2) , using ahook (locally produced: use a welding rod).
Disconnect the opening button male connector.
Unclip the handle module female connector.
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WARNING
Do not pull on the glovebox cover.
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SIDE OPENING ELEMENT MECHANISMS
Door exterior handle: Removal - Refitting 51A
Remove the « cover-lock barrel » assembly.
Move the handle, (3) and (4) .
Remove the handle with care, to avoid damaging the
connector.
II - HANDLE WITHOUT HANDS-FREE FUNCTION
Remove the blanking cover.
Unlock the lock barrel retaining catch (5) , using ahook (locally produced: use a welding rod).
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SIDE OPENING ELEMENT MECHANISMS
Door exterior handle: Removal - Refitting 51A
Remove the « cover-lock barrel » assembly.
Remove the handle, (6) and (7) .
REFITTING
Check that the seal (8) is in place before refitting thehandle.
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6
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SIDE OPENING ELEMENT MECHANISMS
Door exterior handle: Removal - Refitting 51A
Refit:
- the handle,
- . the lock barrel (9) .
Lock the catch (10) .
Carry out a manual function test on the lock barrel.
Proceed in the reverse order to removal.
101840
WARNINGIf necessary, replace the adhesive sealing foamaround the window winder plate connector toensure it is leaktight.
9
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SIDE OPENING ELEMENT MECHANISMS
Front side door lock barrel: Removal - Refitting 51AREMOVAL
Remove the blanking cover to access the retainingcatch.
Unlock the lock barrel retaining catch (1) , using ahook (locally made: use a welding rod).
Remove the « lock barrel cover » .
REFITTING
Put the lock barrel in place (2) .
Lock the lock barrel retaining catch (3) with ascrewdriver.
Refit the blanking cover.
Carry out a manual function test on the lock barrel.
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SIDE OPENING ELEMENT MECHANISMS
Front side door lock: Removal - Refitting 51AREMOVAL
Remove:
- the door trim flap ( (see 72A, Side opening ele-ment lining) ),
- the exterior handle ( (see 51A, Side opening ele-ment mechanisms) ).
Remove the seal (1) .
Remove:
- the clip (2) ,
- the door panel module (3) ,
Disconnect the various connectors (depending on
equipment level).
Remove the bolts (4) .
Remove the lock and module assembly.
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SIDE OPENING ELEMENT MECHANISMS
Rear side door lock: Removal - Refitting 51AREMOVAL
Remove:
- the door trim flap ( (see 72A, Side opening ele-ment lining) ),
- the exterior handle ( (see 51A, Side opening ele-ment mechanisms) ).
Remove the lock with the module.
Removing the presence sensor
Unclip the prism at (1) then (2) with a screwdriver.
REFITTING
Position the lock on the door box section retaininghook (3) .
Carry out a function test.
Proceed in the reverse order to removal.
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SIDE OPENING ELEMENT MECHANISMS
Front side door electric window mechanism: Removal - Refitting 51AREMOVAL
Remove the door trim ( (see 72A, Side opening ele-ment lining) ).
Position the window to gain access to the mountingclip (1) .
Remove the tab (1) by pushing it with a screwdriverand pulling the window upwards.
Lock the window in the fully closed position.
Disconnect the window winder motor.
Remove the motor mounting bolts (2) .
Remove the window winder motor.
REFITTING
For special notes on refitting the trim ( (see 72A,Side opening element lining) ).
Proceed in the reverse order to removal.
Initialising the window winder motor:
- with ignition on,
- raise the window fully (the window rises jerkily),
- hold the switch (2 seconds),
- lower the window fully,
- hold the switch (2 seconds),
- the motor is initialised.
Note:
If replacing a door or carrying out any work onthe bodywork ( (see 47A, Side opening ele-ments) ).
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SIDE OPENING ELEMENT MECHANISMS
Rear side door electric window mechanism: Removal - Refitting 51AREMOVAL
Remove the door trim ( (see 72A, Side opening ele-ment lining) ).
Position the window to gain access to the mountingclip (1) .
Remove the tab (1) by pushing it with a screwdriverand pulling the window upwards.
Lock the window in the fully closed position.
Disconnect the window winder motor.
Remove the motor mounting bolts (2) .
Remove the window winder motor.
REFITTING
For special no tes on refitting the trim ( (see 72A ,Side opening element lining) ).
Proceed in the reverse order to removal.
Initialising the window winder motor:
- with ignition on,
- raise the window fully (the window rises jerkily),
- hold the switch (2 seconds),
- lower the window fully,
- hold the switch (2 seconds),
- the motor is initialised.
If replacing a door or carrying out any work onthe bodywork, (see 47A, Side opening ele-ments) .
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NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof operating mechanism: Removal - Refitting 52A
REMOVAL
Lock the airbag computer using the diagnostic tool(see MR 366 Fault finding, 88C, Airbags and pre-tensioners ).
Remove the mobile panel from the sunroof (see52A, Non-side opening element mechanisms,Sunroof mobile panel: Removal - Refitting ).
Disconnect the battery (MR 371 Mechanical, 80ABattery, Battery: Removal - Refitting).
Remove the headlining (see 71A, Body interiortrim, Headlining ).
Carefully separate the indexing guide panels so thatthe cutting wire can pass through.
Unclip the side trims.
Detach the seal (1) .
Equipment required
diagnostic tool
Tightening torquesm
the centre cross mem-ber nuts
21 Nm
IMPORTANT
Before carrying out any work on or near a safetysystem component, lock the airbag computerusing the diagnostic tool. When this function isactivated, all the trigger lines are inhibited andthe airbag warning light on the instrument panelis lit continuously (ignition on).
IMPORTANT
Handling the pyrotechnic systems (airbags orpretensioners) near to a heat source or flame isprohibited: there is a risk of triggering the airbagsor pretensioners.
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Note:
Fit a new seal, available in the reinstallation kitfrom the Parts Department, each time an old sealis removed.
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NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof operating mechanism: Removal - Refitting 52A
Disconnect and unclip sunroof connector (2) .
Remove the centre cross member nuts (21 Nm)(3) .
Cut the cement bead around the periphery of the su-nroof operating mechanism.
This operation requires two people.
Pass the wire from (4) to (5) .
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Note:
When cutting the centre cross member cementbead, pass the cutting wire between the sunroofoperating mechanism and the centre cross mem-ber.
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NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof operating mechanism: Removal - Refitting 52A
Pass the wire from (4) to (6) .
Put the cutting tool back in position.
Carry out the same operation on the other side of thecentre cross member.
Remove the sunroof operating mechanism.
REFITTING
For preparation and bonding (see Technical Note560A, General window bonding procedure ).
Position:
- the indexing guides on the sunroof operating me-chanism,
- . the positioning shims on the periphery of the sun-roof operating mechanism.
Using a special support (X2):
- Windscreen support: PARV 202,
- . Set of bars: APARV 200 ESP,
Attach the sunroof operating mechanism.
Balance up the clearances and shut lines.
A technician must be inside the vehicle to centre thesunroof with the indexing guides.
Remove the two indexing guides 30 minutes afterbonding the sunroof operating mechanism.
Proceed in the reverse order to removal.
Unlock the airbag computer using the diagnostic
tool (see MR 372 Fault finding, 88C, Airbags andpretensioners ).
Connect the battery see (MR 370 Mechanical, 80A,Battery: Removal - Refitting).
Initialise the sunroof motor (see MR 370 Mechani-cal, 87D, Electric windows - Sunroof, Initialisa-tion ).
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WARNING
Always use « High Modulus » adhesive.
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NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof moving panel: Removal - Refitting 52A
REMOVAL
Position the sunroof opening command in interme-diate opening position (1) .
Remove the bolts from the front of the mobile pa-
nel (5.6 Nm) (2) .
Remove the bolts from the rear of the mobile pa-nel (5.6 Nm) (3) .
Remove the mobile panel (this operation requires
two people).
Tightening torquesm
bolts from the front of
the mobile panel
5.6 Nm
bolts from the rear ofthe mobile panel
5.6 Nm
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NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof moving panel: Removal - Refitting 52AREFITTING
When removing and refitting the mobile panel, putsome « Frenbloc » on the mounting bolts.
When replacing a mobile panel, replace the bolts
with the bolts supplied with the mobile panel.
Proceed in the reverse order to removal.
Initialise the sunroof motor (see MR 370 Mechani-cal, 87D, Electric windows - Sunroof, Electric su-nroof: Initialisation) ,
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NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof deflector: Removal - Refitting 52A
REMOVAL
Open the moving panel.
Remove the deflector bolts (2 Nm) (1) whilst sup-porting the deflector.
Remove the air deflector.
REFITTING
When removing and refitting the deflector, put some« Frenbloc » on the mounting bolts.
When replacing a deflector, replace the bolts withthe bolts supplied with the deflector.
Proceed in the reverse order to removal.
Initialise the sunroof motor (see MR 370 Mechani-cal, 87D, Electric windows - Sunroof, Electric su-nroof: Initialisation) ,
Tightening torquesm
deflector bolts 2 Nm
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NON-SIDE OPENING ELEMENT MECHANISMS
Fixed sunroof window: Removal - Refitting 52A
REMOVAL
Lock the airbag computer using the diagnostic tool(see MR 372 Fault finding, 88C, Airbags and pre-tensioners ).
Disconnect the battery (see MR 370 Mechanical,
80A Battery, Battery: Removal - Refitting ).Remove the headlining (see 71A, Body interiortrim, Headlining ).
Unclip the side trims.
Protect:
- the glazing frame and the rear section of the roofwith masking tape,
- . the inside of the vehicle.
Then cut the cement bead.
This operation requires two people.
REFITTING
For preparation and bonding, (see Technical Note
560A, General window bonding procedure ).
Position the new shims supplied with the fixed glasson the periphery of the sunroof operating mecha-nism.
Refit the side trim pieces.
Cement the fixed window.This operation requires two people.
Respect the following clearances and shut lines:
- « fixed window mobile panel » : 7 mm ,
- « fixed window - trims » : balance the side clearan-ces.
Proceed in the reverse order to removal.
Unlock the airbag computer using the diagnostictool (see MR 372 Fault finding, 88C, Airbags andpretensioners ).
Connect the battery (see MR 370 Mechanical, 80ABattery: Removal - Refitting ).
Equipment required
diagnostic tool
IMPORTANT
Before carrying out any work on a safety or proxi-mity system component, lock the airbag compu-ter using the diagnostic tool. When this functionis activated, all the trigger lines are inhibited andthe airbag warning light on the instrument panelis lit continuously (ignition on).
IMPORTANT
Handling the pyrotechnic systems (airbags orpretensioners) near to a heat source or flame isprohibited: there is a risk of triggering the airbagsor pretensioners.
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WARNING
Always use « High Modulus » adhesive.
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NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof sun visors: Removal - Refitting 52A
REMOVAL
Lock the airbag computer using the diagnostic tool(see MR 372 Electrical fault finding, 88C, Airbagsand pretensioners ).
Disconnect the battery see (MR 370 Mechanical,80A Battery, Battery: Removal - Refitting).
Remove the headlining (see 71A, Body interiortrim, Headlining) .
Remove the sun visor bolts (2 Nm) (1) .
Unclip the visor (2) .
Partially remove the visor.
Equipment required
diagnostic tool
Tightening torquesm
sun visor bolts 2 Nm
IMPORTANT
Before carrying out any work on a safety or proxi-mity system component, lock the airbag compu-ter using the diagnostic tool. When this functionis activated, all the trigger lines are inhibited and
the airbag warning light on the instrument panelis lit continuously (ignition on).
IMPORTANT
Handling pyrotechnic systems (airbags or preten-sioners) near to a source of heat or flame is for-bidden: there is a risk of triggering the airbags orpretensioners.
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NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof sun visors: Removal - Refitting 52A
Remove guide pad (3) .
Remove pressure pads (4) .
Remove the blind.
REFITTING
Proceed in the reverse order to removal.
Unlock the airbag computer using the diagnostictool (see MR 372 Fault finding, 88C, Airbags andpretensioners ).
Connect the battery (see MR 370 Mechanical, 80ABattery: Removal - Refitting ).
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WARNING
When refitting blinds, take care to insert the blindfabric with the guide pads in the side runners.
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NON-SIDE OPENING ELEMENT MECHANISMS
Fixed glass roof: Removal - Refitting 52A
REMOVAL
I - REMOVAL PREPARATION OPERATION
Lock the airbag computer using the diagnostic tool(see MR 372 Fault finding, 88C, Airbags and pre-tensioners, Airbag computer locking procedure).
Disconnect the battery (see MR 370 Mechanical,80A, Battery, Battery: Removal - Refitting ).
Remove:
- the headlining (see 71A, Body internal trim, Hea-dlining: Removal - Refitting ).
- the roof protection strips (see 55A, Exterior pro-tection, Roof protection strip: Removal - Refit-ting ).
Protect:
- the area around the fixed glass roof with maskingtape,
- the seal (1) .
Remove the nuts (2) from the centre cross member.
II - OPERATION FOR REMOVAL OF PARTCONCERNED
Cut the cement bead.
This operation requires two people.
Equipment required
diagnostic tool
Tightening torquesm
centre cross membernuts
21 Nm
IMPORTANT
Before carrying out any work on or near a safetysystem component, lock the airbag computer usingthe diagnostic tool. When this function is activa-ted, all the trigger lines are inhibited and the airbagwarning light on the instrument panel is conti-nuously lit (with the ignition on).
IMPORTANT
Handling pyrotechnic systems (airbags or preten-sioners) near to a source of heat or flame is forbid-den: there is a risk of triggering the airbags orpretensioners.
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NON-SIDE OPENING ELEMENT MECHANISMS
Fixed glass roof: Removal - Refitting 52A
Pass the cutting wire from (3) to (4) .
Pass the cutting wire from (5) to (6) .
Put the cutting tool back in position.
Carry out the same operation on the other side of thecentre cross member.
Remove the fixed glass roof using the following spe-cial supports (X2):
- Support: PARV 202 ,
- Set of arch supports: APARV 200 ESP .
This operation requires four people.
REFITTING
I - REFITTING PREPARATION OPERATION
For preparation and bonding of the fixed glass roof(see Technical Note 560A, General bonding pro-cedure for windows and sunroof ).
Position:
- the indexing guides on the fixed glass roof,
- the positioning shims on the edge of the fixed glass
roof.
II - REFITTING OPERATION FOR PARTCONCERNED
Apply the cement bead to the inside edge of the roof
or to the fixed glass roof moulding.
Bond the fixed glass roof using special supports.
This operation requires four people.
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Note:
When cutting the centre cross member cementbead, pass the cutting wire between the fixedglass roof and the centre cross member.
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Note:
Replace the seal (7) if it was damaged duringremoval.
Note:
It is essential to use high modulus adhesive forbonding the fixed glass roof.
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NON-SIDE OPENING ELEMENT MECHANISMS
Fixed glass roof: Removal - Refitting 52ACheck that the positioning shims on the fixed glassroof moulding make contact with the roof.
Remove the two indexing guides 30 minutes afterbonding the fixed glass roof.
III - FINAL OPERATION
Refit the nuts to the centre cross member.
Torque tighten the centre cross member nuts (21Nm) .
Refit:
- the roof protection strips (see 55A, Exterior pro-tection, Roof protection strip: Removal - Refit-ting ).
- the headlining (see 71A, Body internal trim, Hea-
dlining: Removal - Refitting ).
Connect the battery (see MR 370 Mechanical, 80A,Battery, Battery: Removal - Refitting ).
Unlock the airbag computer using the diagnostictool (see MR 372 Fault finding, 88C, Airbags andpretensioners, Airbag computer locking proce-dure ).
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NON-SIDE OPENING ELEMENT MECHANISMS
Fixed glass sunroof visor: Removal - Refitting 52A
REMOVAL
I - REMOVAL PREPARATION OPERATION
Lock the airbag computer using the diagnostic tool(see MR 372 Fault finding, 88C, Airbags and pre-tensioners, Airbag computer locking procedure).
Disconnect the battery (see MR 370 Mechanical,80A, Battery, Battery: Removal - Refitting ).
Remove the headlining (see 71A, Body internaltrim, Headlining: Removal - Refitting ).
II - OPERATION FOR REMOVAL OF PARTCONCERNED
Remove the bolts from the sun visor (1) .
Unclip the sun visor.
Partially remove the sun visor.
Remove the guide mechanism (2) from the siderails.
Equipment required
diagnostic tool
Tightening torquesm
sun visor bolts 2 Nm
IMPORTANT
Before carrying out any work on or near a safetysystem component, lock the airbag computer usingthe diagnostic tool. When this function is activa-ted, all the trigger lines are inhibited and the airbagwarning light on the instrument panel is conti-nuously lit (with the ignition on).
IMPORTANT
Handling pyrotechnic systems (airbags or preten-sioners) near to a source of heat or flame is forbid-den: there is a risk of triggering the airbags orpretensioners.
102374
102375
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NON-SIDE OPENING ELEMENT MECHANISMS
Fixed glass sunroof visor: Removal - Refitting 52A
Remove the sliding mechanism (3) from the siderails.
Remove the sun blind.
REFITTING
I - REFITTING OPERATION FOR PARTCONCERNED
Insert the side rails:
- the sliding mechanism,
- the guide mechanism.
Clip the sun visor into place.
Refit the bolts (1) to the sun visor.
Torque tighten the sun visor bolts (2 Nm) .
Carry out a function test.
II - FINAL OPERATION
Refit the headlining (see 71A, Body internal trim,Headlining: Removal - Refitting ).
Connect the battery (see MR 370 Mechanical, 80A,Battery, Battery: Removal - Refitting ).
Unlock the airbag computer using the diagnostictool (see MR 372 Fault finding, 88C, Airbags andpretensioners, Airbag computer locking proce-dure ).
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WINDOWS
Windscreen 54A
REMOVAL
Remove:
- the windscreen pillars ( (see 71A , Body interior
trim) ),
- the interior rear-view mirror ( (see 57A, Interior ac-cessories) ),
- the cowl grille ( (see 55A, Exterior protection) ).
Unclip the windscreen frame seal.
Protect the windscreen surround and the headlining
with masking tape.
Position the dashboard protector (Car. 1704).
Cut the cement bead.
REFITTING
Position the three lower shims (1) .
Fit the new frame seal on the windscreen.
For preparation and bonding, see Technical Note560A .
Use the proper cement bead size.
Special tooling required
Car. 1704 J84 Dashboard pro-tector
WARNING
- If the vehicle is fitted with a rain detector, thereplacement windscreen must be the samecolour. This could otherwise affect the operationof the rain detector. For further information,refer to (see 88B, Multiplexing) .
- Leave the rain detector in place on the old
windscreen throughout the replacement opera-tion.
Note:
When « removing - refitting » or replacing, theseal and positioning shims must be systemati-cally replaced. These parts are available at retail.
104442
103754
WARNING
Be sure to use high modulus adhesive to bondthe windows: monopac + 2 (part no.: 77 11 218570 ) and additional cartridge (part no.: 77 11218 571 ).
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WINDOWS
Windscreen 54A
Observe the following clearance and flushness va-
lues:
- « windscreen - roof » ,
- « windscreen - A-pillar » .
REMOVAL
SPECIAL NOTES ON REMOVING AND REFITTINGTHE RAIN DETECTOR
Remove both detector mountings.
Remove the detector from the windscreen.
104443
WARNINGThe rain detector should be handled in totally
clean conditions, any dust or cloth residue couldcause the detector to malfunction.
101630
Note:
When replacing the windscreen, be sure toreplace section (2) of the rain detector. This part
is available at retail from the Parts Department.
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WINDOWS
Windscreen 54A
Remove the three clips (4) .
Separate the two sections.
REFITTING
Assemble the (new) adhesive base and the unit.
Clip the assembly to the windscreen ring.
Proceed in the reverse order to removal.
102446
Note:
The rain detector comprises two sections:
- the adhesive base (2) ,
- the printed circuit unit (3) .
2
3
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WINDOWS
Sliding window in front side door: Removal - Refitting 54A
The glass may be replaced by two procedures:
- if the glass has been scratched or dented, see the firstprocedure,
- if the glass is broken, see the second procedure.
REMOVAL: PROCEDURE ONE
Remove the door flap ( (see 72A, Side opening ele-ment lining) ).
Remove the exterior weatherstrip ( (see 66A, Win-dow sealing) ).
Position the window to gain access to the mounting
clip (1) .
Press on the tab (1) with a screwdriver and pull thewindow upwards.
Remove the frame seal behind the panel (2) .
Remove the window via the outside of the door.
REFITTING
Proceed in the reverse order to removal.
Note:
If replacing a door or carrying out any work on thebodywork, ( (see 47A, Side opening elements) ).
104448
1
104435
Note:
It is not necessary to remove the frame sealcompletely.
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WINDOWS
Sliding window in front side door: Removal - Refitting 54AREMOVAL: PROCEDURE TWO
Remove the door trim ( (see 72A, Side opening ele-ment lining) ).
Vacuum up the splinters of glass in the door boxsection.
Clean:
- inside the frame seal,
- the window winder moving slides.
REFITTING
Partially remove the frame seal to slide the glass outvia the exterior of the vehicle.
Fit the glass at the mounting clip (3) .
Clip the glass onto the clip.
Proceed in the reverse order to removal.
Note:
For the second procedure, the door trim must beremoved to vacuum up the splinters of glass andto clean the window winder moving slides.
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WINDOWS
Sliding window in rear side door: Removal - Refitting 54A
The glass may be replaced by two procedures:
- if the glass has been scratched or dented, see the firstprocedure.
- if the glass is broken, see the second procedure.
REMOVAL: PROCEDURE ONE
Remove the trim flap ( (see 72A, Side opening ele-ment lining) ).
Remove the exterior weatherstrip ( (see 66A, Win-dow sealing) ).
Position the window to gain access to the mounting
clip (1) .
Press on the tab (1) with a screwdriver and pull theglass upwards.
Remove:
- the slide bolts (2) ,
- the slide by pressing on the tab (2) .
Remove the window via the outside of the door.
REFITTING
Proceed in the reverse order to removal.
Note:
If replacing a door or carrying out any work on thebodywork, ( (see 47A, Side opening elements) ).
103953
1
103872
Note:
It is not necessary to remove the frame seal.
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WINDOWS
Sliding window in rear side door: Removal - Refitting 54AREMOVAL: PROCEDURE TWO
Remove the trim ( (see 72A, Side opening elementlining) ).
Remove the exterior weatherstrip ( (see 66A, Win-dow sealing) ).
Vacuum up the splinters of glass in the door boxsection.
Clean:
- inside the slide frame seal,
- the window winder moving slide.
REFITTING
Remove:
- the slide bolts (3) ,
- the slide by pressing on the tab (4) .
Slide the window to the outside of the door.
Fit the glass at the mounting clip (5) .
Clip the glass onto the clip.
Refit the slide.
Proceed in the reverse order to removal.
Note:
For the second procedure, the door trim must beremoved to vacuum up the splinters of glass.
103877
Note:
It is not necessary to remove the frame seal.
3
4
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WINDOWS
Quarter panel light 54AREMOVAL
Remove:
- the wheel arch interior trim ( (see 70A, General Ve-hicle Information) ),
- the rear quarter panel trim ( (see 71A, Body inte-rior trim) ).
Protect the rear quarter window surround (with mas-king tape).
Then cut the cement bead.
Protect the rear quarter window surround (with mas-king tape).
Then cut the cement bead.
REFITTINGFor preparation and bonding, see Technical Note560A .
STANDARD CHASSIS
104444
Note:
- When carrying out any work on the bodywork,protect the seal with a spatula when cutting.
- The glass is supplied for replacements as aspare part with its moulded seal.
LONG CHASSIS
107123
Note:
- When carrying out work on the bodywork, pro-tect the seal with a spatula when cutting.
- The rear quarter window is supplied for replace-ments as a spare part with its moulded seal,from the Parts Department.
WARNING
Be sure to use high modulus adhesive to bondthe windows: monopac + 2 (part no.: 77 11 218570 ).
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WINDOWS
Quarter panel light 54A
Position the shims (1) .
Bond the window.
Observe the clearance and flushness values.
Position the shims (2) .
Bond the window.
Extract the shims (2) , after the recommended bon-ding drying time.
Observe the clearance and flushness values.
STANDARD CHASSIS
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11
LONG CHASSIS
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WINDOWS
Rear screen glass: Removal - Refitting 54A
REMOVAL
PROCEDURE FOR REMOVING NON-OPENING
REAR SCREENRemove the tailgate trim ( (see 73A, Non-side ope-ning element lining) ).
Remove the tailgate trim.
Remove:
- the wiper arm nut cover,
- the nut,
- the wiper arm using tool (Ele. 1294-01).
Disconnect:
- the connector,
- the two rear screen heating supply terminals.
Remove:
- the motor bolts (1) ,
- the motor.
Special tooling required
Ele. 1294-01 Windscreen wiper armremoving tool.
Tightening torquesm
wiper arm nut 12 Nm
motor mounting nuts 8 Nm
103741
103540
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WINDOWS
Rear screen glass: Removal - Refitting 54A
Remove the seal (2) .
Removing the brake light
Unclip the light from inside using a flathead
screwdriver on the two metal clips (3) (illustration be-low).
Remove the light via the outside.
103538
103535
2
3
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WINDOWS
Rear screen glass: Removal - Refitting 54A
Unclip the jet (two clips) with a flathead screwdriver.
Disconnect the connector.
Then cut the cement bead.
REFITTING
Always replace the shims.
For preparation and bonding, see Technical Note560A .
Use the proper cement bead size.
Bond the screen; this operation requires two people.
104506
104507
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WINDOWS
Rear screen glass: Removal - Refitting 54A
Respect the following clearance and flushness va-
lues:
- « rear screen - roof » ,
- « rear screen - quarter panel » .
Special notes on refitting the wiper motor
Clean the motor shaft splines.
Position the wiper arm in the rest position, with a
new nut at (4) a distance of 42 mm from the edge ofthe rear screen.
Torque tighten:
- the wiper arm nut (12 Nm) ,
- the motor mounting nuts (8 Nm) .
104445
103538
WARNING
- Replace the seal whenever the motor is remo-ved.
- Check that the motor is in the park positionbefore refitting the wiper arm.
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WINDOWS
Opening rear screen glass: Removal - Refitting 54A
REMOVAL
PROCEDURE FOR REMOVING OPENING REARSCREEN
Remove the tailgate trim ( (see 73A, Non-side ope-ning element lining) ).
Remove:
- the wiper arm nut cover,
- the nut,
- the wiper arm using tool (Ele. 1294-01).
Remove:
- the nut cover,
- the nut,
- the trim.
Remove the nut.
Special tooling required
Ele. 1294-01 Windscreen wiper armremoving tool.
Tightening torquesm
motor shaft nut 6.5 Nm
adjustment plate nut 4.5 Nm
wiper arm nut 12 Nm
103540
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WINDOWS
Opening rear screen glass: Removal - Refitting 54A
Remove:
- the two bolts,
- the tailgate trim.
Remove the two trim upper bolts.
Remove:
- the two trim lower nuts,
- the trim.
Disconnect the rear screen heating terminals.
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WINDOWS
Opening rear screen glass: Removal - Refitting 54A
Remove:
- the hinge bolt,
- the rear screen heating wire from above.
REFITTING
Adjusting the wiper mechanism
104519
104522
WARNING
When removing the rear screen, do not damagethe hinges seal (the hinges are supplied as spareparts with seals).
WARNING
When replacing an opening rear screen, be sureto visually check the clearances before followingthe procedure ( (see 40A, General VehicleInformation) ).
104632
WARNING
Be sure to replace the seal.
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WINDOWS
Opening rear screen glass: Removal - Refitting 54A
Position the mechanism, keeping a distance (2) of
40 mm between the trim and the edge of the rearscreen.
Partially tighten the nut (1) .
Centre the mechanism in relation to mounting bolt(3) .
Torque tighten:
-the motor shaft nut (6.5 Nm) (1) ,
-the adjustment plate nut (4.5 Nm) (3) .
Position the wiper arm at (4) a distance of 42 mmfrom the edge of the rear screen.
104630
104627
2
1
3
104521
WARNING
- Close the opening rear screen (mechanismpositioned on the motor plate).
- Operate the rear screen wiper to engage themechanism on the motor plate. Make sure that
the motor is in the « park » position.
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WINDOWS
Opening rear screen glass: Removal - Refitting 54A
Torque tighten the wiper arm nut (12 Nm) .
104628
Note:
You can fine-tune the wiper arm setting by tur-ning the mechanism as show in the illustrationabove.
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WINDOWS
Fixed window in front door: Removal - Refitting 54AREMOVAL
Remove:
- the front door trim ( (see 72A, Side opening ele-ment lining) ),
- the exterior weatherstrip ( (see 66A, Window sea-ling) ).
Position the window to gain access to the mountingclip (1) .
Press on the tab (1) with a screwdriver and pull thesliding window upwards.
Remove the frame seal behind the panel (2) .
Remove the sliding window via the outside of the
door.
Unclip the interior frame trim.
103934
104435
1
2
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WINDOWS
Fixed window in front door: Removal - Refitting 54A
Unclip the interior frame trim.
Unclip the interior weatherstrip.
Remove the fixed upright lower bolt (3) .
Remove:
- the fixed upright upper bolt (4) ,
- the frame seal as far as the fixed window.
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103939
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103940
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WINDOWS
Fixed window in front door: Removal - Refitting 54A
Unclip the full length of the seal.
Remove the « frame seal - fixed window - fixedupright » assembly.
Remove the window seal.
REFITTING
Make sure the foam pads are in place on the fixedwindow behind the panel (5) .
Proceed in the reverse order to removal.
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WINDOWS
Fixed glass roof front window: Removal - Refitting 54A
REMOVAL
I - REMOVAL PREPARATION OPERATION
Lock the airbag computer using the diagnostic tool(see MR 372 Fault finding, 88C, Airbags and pre-
tensioners, Airbag computer locking procedure).
Disconnect the battery (see MR 370 Mechanical,80A, Battery, Battery: Removal - Refitting ).
Remove:
- the headlining (see 71A, Body internal trim, Hea-dlining: Removal - Refitting ).
- the roof protection strips (see 55A, Exterior pro-tection, Roof protection strip: Removal - Refit-ting ).
Protect:
- the fixed glass roof front window surround usingmasking tape,
- the front roof section using masking tape,
- the inside of the vehicle.
II - OPERATION FOR REMOVAL OF PARTCONCERNED
Begin cutting the cement bead.
This operation requires two people.
Remove the fixed glass roof front window.
REFITTING
I - REMOVAL PREPARATION OPERATION
For preparation and bonding of the fixed glass rooffront window (see Technical Note 560A, General
window and sunroof bonding procedure ).
Place the new positioning shims on the fixed glassroof moulding.
Equipment required
diagnostic tool
IMPORTANT
Before carrying out any work on or near a safetysystem component, lock the airbag computer usingthe diagnostic tool. When this function is activa-ted, all the trigger lines are inhibited and the airbagwarning light on the instrument panel is conti-nuously lit (with the ignition on).
IMPORTANT
Handling pyrotechnic systems (airbags or preten-sioners) near to a source of heat or flame is forbid-den: there is a risk of triggering the airbags orpretensioners.
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WINDOWS
Fixed glass roof front window: Removal - Refitting 54A
Detach the seal (1) .
Affix the new seal (1) .
Refit the roof protection strips (see 55A, Exteriorprotection, Roof protection strip: Removal - Re-fitting ).
II - REFITTING OPERATION FOR PART
CONCERNED
Bond the fixed glass roof front window using the fol-
lowing special supports:
- Support: PARV 202 ,
- Set of arch supports: APARV 200 ESP .
This operation requires two people.
Maintain the clearance between the fixed glass roof
front window (2) and the fixed glass roof rear window(3) , (7 mm).
The fixed glass roof front window (2) should be sli-ghtly higher than the fixed glass roof rear window (3).
Arrange the lateral clearances so that they areequal.
III - FINAL OPERATION
Refit the headlining (see 71A, Body internal trim,Headlining: Removal - Refitting )
Connect the battery (see MR 370 Mechanical, 80A,Battery, Battery: Removal - Refitting ).
Unlock the airbag computer using the diagnostictool (see MR 372 Fault finding, 88C, Airbags andpretensioners, Airbag computer locking proce-
dure ).
116576
Note:
Fit a new seal, available in the reinstallation kitfrom the Parts Department, each time an old sealis removed.
Note:
It is essential to use high modulus adhesive forbonding the fixed glass roof front window.
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WINDOWS
Fixed glass roof rear window: Removal - Refitting 54A
REMOVAL
I - REMOVAL PREPARATION OPERATION
Lock the airbag computer using the diagnostic tool(see MR 372 Fault finding, 88C, Airbags and pre-
tensioners, Airbag computer locking procedure).
Disconnect the battery (see MR 370 Mechanical,80A, Battery, Battery: Removal - Refitting ).
Remove:
- the headlining (see 71A, Body internal trim, Hea-dlining: Removal - Refitting ).
- the roof protection strips (see 55A, Exterior pro-tection, Roof protection strip: Removal - Refit-ting ).
Protect:
- the fixed glass roof rear window surround usingmasking tape,
- the rear roof section using masking tape,
- the inside of the vehicle.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Begin cutting the cement bead.
This operation requires two people.
Remove the fixed glass roof rear window.
REFITTING
I - REMOVAL PREPARATION OPERATION
For preparation and bonding of the fixed glass roof
rear window (see Technical Note 560A, General
window and sunroof bonding procedure ).
Place the new positioning shims on the fixed glass
roof moulding.
Refit the roof protection strips (see 55A, Exterior
protection, Roof protection strip: Removal - Re-
fitting ).
Equipment required
diagnostic tool
IMPORTANT
Before carrying out any work on or near a safetysystem component, lock the airbag computer usingthe diagnostic tool. When this function is activa-ted, all the trigger lines are inhibited and the airbagwarning light on the instrument panel is conti-nuously lit (with the ignition on).
IMPORTANT
Handling pyrotechnic systems (airbags or preten-sioners) near to a source of heat or flame is forbid-den: there is a risk of triggering the airbags orpretensioners.
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EXTERIOR PROTECTION
Front bumper: Removal - Refitting 55AREMOVAL
Remove the bolts (1) .
Remove the bolts (2) .
Unclip the plastic rivets (3) .
Unclip the side section of the bumper.
Partially detach the bumper.
Disconnect:
- the fog lights connector,
- the headlight washer jet pipe.
103589
103590
11
2
2
104355
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EXTERIOR PROTECTION
Front bumper: Removal - Refitting 55ASTRIPPING
Remove:
- the upper bolts,
- the grille side bolts (4) .
Press on the clips.
Detach the « reinforcement - radiator grille » assem-bly forwards.
Unclip the radiator grilles from the reinforcement.
Remove the fog lights wiring harness.
Remove the clips (5) with a screwdriver.
Remove the absorbers.
Remove the two fog light bolts.
Remove the fog lights.
103757
103763
4
4
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103759
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EXTERIOR PROTECTION
Front bumper: Removal - Refitting 55A
Remove the bolts.
Unclip the monogram.
Unclip the clips.
Remove the centre grille.
Unclip the clips.
Remove the outer strip.
Drill the rivets out.
Remove:
- the deflector,
- the aerodynamic fins.
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EXTERIOR PROTECTION
Front bumper: Removal - Refitting 55AREFITTING
ADAPTING THE SPARE PART FOR FITTING THEHEADLIGHT WASHER JETS
Use:
- a 3 mm diameter drill bit to drill the index hole (6) ,
- a 3 mm diameter drill bit to drill the pilot hole, andfinish the operation with a dovetail cutter for the jethole (7) .
Before refitting the washer jets, check that the seal is
in place.
Tighten the nut slightly.
Connect the headlight washer pipe and the fog lightsconnector.
Proceed in the reverse order to removal.
Note:
Before painting, drill the bumper following themarkings if it has headlight washer jets.
101949
6
7
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EXTERIOR PROTECTION
Rear bumper: Removal - Refitting 55A
REMOVAL
Mount the vehicle on a lift.
Remove the lower bolts.
Remove the bolts (1) .
Unclip the boot stop trim.
Remove:
- the adjustable stops,
- the bumper upper bolts.
Tightening torquesm
cross member side
bolts
35 Nm
103740
103742
1
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EXTERIOR PROTECTION
Rear bumper: Removal - Refitting 55A
Remove the rear lights.
Disconnect the connectors.
Remove the plastic rivets (2) .
Disconnect the parking aid sensor wiring harness
connector (depending on equipment level).
Unclip the bumper.
Remove the bumper towards the rear.
I - REPLACING THE OUTER STRIP
103167
103736
2
104457
103737
Note:
The outer strip is available as a spare part.
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EXTERIOR PROTECTION
Rear bumper: Removal - Refitting 55A
Unclip the parking aid sensors (depending on equip-
ment level).
Release the wiring harness.
Unclip:
- the clips,
- the reflector.
Remove the side strip.
Unclip the clips.
Remove the centre strip.
II - REPLACING THE IMPACT ABSORBERS
Remove the absorber bolt from the cross member.
104456
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EXTERIOR PROTECTION
Rear bumper: Removal - Refitting 55A
Remove:
- the cross member side bolt (3) ,
- the cross member.
Drill out the four rivets.
Remove the bumper support.
Rivets part no.: 77 03 072 051 .
Drill the rivets out (4) .
Remove:
- the bolts (5) ,
- the adjustable stop support.
Adapting the bumper for fitting the parking aidsensors
103908
103910
3
103909
The special outer strip is available as a sparepart.
4
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EXTERIOR PROTECTION
Rear bumper: Removal - Refitting 55A
Refit the special strip on the bumper.
Clip the parking aid sensors into their housing.
Clip the harness on the bumper.
REFITTING
Torque tighten the cross member side bolts (35Nm) .
Proceed in the reverse order to removal.
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EXTERIOR PROTECTION
Rear wheel arch liner: Removal - Refitting 55AREMOVING - REFITTING
REAR WHEEL ARCH
Remove:
- the bolts (1) ,
- the nuts (2) .
Remove the nuts (3) .
Unclip the clip (4) using the unclipping pliers.
Remove the wing interior protector.
REFITTING
Proceed in the reverse order to removal.
103743
103744
1
2
3
3
4
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EXTERIOR PROTECTION
Front door protective strip: Removal - Refitting 55AREMOVAL
Remove the blanking cover (1) .
Press on the locking catch with a screwdriver.
Slide the moulding to the rear of the vehicle (2) .
REFITTING
Proceed in the reverse order to removal.
104441
104314
1
2
104313
IMPORTANT
Before refitting the mouldings, pull out the lockingcatches slightly (3) .
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EXTERIOR PROTECTION
B-pillar trims: Removal - Refitting 55AREMOVAL
Remove the bolt (1) .
Unclip the trim (2) .
REFITTING
Check that the clips are secure.
Proceed in the reverse order to removal.
104316
1
2
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EXTERIOR PROTECTION
Rear door protective strip: Removal - Refitting 55A
REMOVAL
Insert tool (Car. 1363) , and apply gentle pressure.Slide the moulding towards the front of the vehicle.
REFITTING
Proceed in the reverse order to removal.
Special tooling required
Car. 1363 Door mirror glassremoval tool.
104315
20866
IMPORTANT
Before refitting the mouldings, pull out the lockingcatches slightly.
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EXTERIOR PROTECTION
Scuttle panel grille: Removal - Refitting 55A
REMOVAL
Unclip the side trims.
Remove:
- the side seals (1) ,
- the bonnet seal.
Remove the bolts.
Remove the cowl half-grille.
Special tooling required
Ele. 1552 Tool for removing therear screen wiper arm.
Tightening torquesm
wiper arm nuts 21 Nm
103635
103629
103630
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EXTERIOR PROTECTION
Scuttle panel grille: Removal - Refitting 55A
Remove the wiper arms using tool (Ele. 1552).
Remove the bolts.
Remove the bolt.
Remove the cowl grille.
REFITTING
103631
103636
103632
Note:
- Replace the plastic inserts for the cowl grillemounting bolts each time they are removed.
- Before refitting the cowl grille, clean the lowersection of the windscreen.
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EXTERIOR PROTECTION
Scuttle panel grille: Removal - Refitting 55A
Clip on the cowl grille.
Tighten the bolts.
Position the wiper arms according to the markings
on the windscreen.
Torque tighten the wiper arm nuts (21 Nm) .
103633
103623
WARNING
Be sure to check that the motor is in the parkposition before refitting the wiper arms.
Note:
The cowl grille trim support can be removed if itneeds to be replaced.
103628
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EXTERIOR PROTECTION
Tailgate moulding 55AREMOVAL
Remove the four trim bolts.
Unclip:
- the lock cover,
- the centre trim.
Remove the two bolts (1) .
Disconnect the connector (2) .
Gently remove the strip.
Unclip the opening control and the two lights.
Disconnect the various connectors.
REFITTING
Proceed in the reverse order to removal.
103543
104465
1
2
103915
Note:
There is a sealant mastic bead (3) between thestrip and the tailgate.
104450
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EXTERIOR PROTECTION
Roof protective strip: Removal - Refitting 55AREMOVAL
Carefully unclip the trim.
REFITTING
Clip the moulding in place along its entire length.
Proceed in the reverse order to removal.
Note:
- The headlining vary according to the equipmentlevel (sunroof).
- Removal is the same for both versions.
104317
104318
Note:
The access flaps to the roof bar mountings canbe replaced, and are available at retail as spareparts.
104320
Note:
The trim mounting clips can be replaced, and areavailable at retail as spare parts.
104319
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EXTERIOR ACCESSORIES
Door mirror: Removal - Refitting 56AREMOVAL
Remove:
- the rear view mirror glass ( (see 56A, Exterior ac-cessories) ),
- the rear-view mirror casing ( (see 56A, Exterioraccessories) ).
Remove the bolt (1) .
Remove:
- the bolt (2) ,
- the rear-view mirror.
Disconnect the connector.
REFITTING
Check that the soundproofing foam is in place and ingood condition before refitting the rear-view mirror.
Proceed in the reverse order to removal.
104684
104683
1
2
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EXTERIOR ACCESSORIES
Door mirror glass: Removal - Refitting 56A
REMOVAL
Protect the edge of the rear-view mirror (masking ta-pe).
Use tool (Car. 1363) as a lever to unclip the glass.
Disconnect the supply terminals.
REFITTING
Connect the terminals.
Offer up the glass in position.
Clip the glass in place.
Special tooling required
Car. 1363 Door mirror glassremoval tool.
101622
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EXTERIOR ACCESSORIES
Door mirror casing: Removal - Refitting 56AREMOVAL
Remove the rear view mirror glass ( (see 56A, Exte-rior accessories) ).
Unclip the retaining clips with a flathead screwdriver.
Fold in the rear-view mirror.
Remove the casing (1) .
REFITTING
Check the condition of the retaining clips before refit-ting the casing.
Offer up the casing in position.
Clip the casing in place.
Refit the rear view mirror glass.
101623
104439
1
104438
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INTERIOR ACCESSORIES
Centre console: Removal - Refitting 57A
REMOVAL
I - ENTRY LEVEL CONSOLE WITH AUTOMATICPARKING BRAKE
Remove the carpet with a flathead screwdriver.
Remove:
- the mounting bolts (1) ,
- the nuts (2) ,
- the console.
II - ENTRY LEVEL CONSOLE WITH MANUALPARKING BRAKE
Remove the carpet with a flathead screwdriver.
Tightening torquesm
nuts 8 Nm
mounting bolts 8 Nm
plate nuts 21 Nm
103593
103594
104533
1
2
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INTERIOR ACCESSORIES
Centre console: Removal - Refitting 57A
Remove:
- the mounting bolts (3) ,
- the nuts (4) ,
- the console.
III - TOP END CONSOLE
Move the arm rest to the angular position (5) asshown in the above diagram.
Remove the armrest (6) .
104534
3
4
103480
104135
6
5
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INTERIOR ACCESSORIES
Centre console: Removal - Refitting 57A
Remove the blanking cover (7) using a flathead
screwdriver.
Move the console to the rear position.
Remove:
- the upper mounting bolts (8) ,
- the rear side bolts.
Move the console to the forward position.
Remove the front side bolts.
Unclip:
- the trim (9) ,
- the side moulding (10) ,
- the ashtray holder.
104134
104136
7
8
104137
104141
10 10
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INTERIOR ACCESSORIES
Centre console: Removal - Refitting 57A
Remove the support bolts (11) .
Disconnect the connector.
Remove the console.
Remove the plate nuts.
STRIPPING
Open the storage compartment flap.
Remove the console lining, pulling it up and off.
104140
104139
11
104138
104127
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INTERIOR ACCESSORIES
Centre console: Removal - Refitting 57A
Remove the arm rest support.
Unclip the two lights using a flathead screwdriver.
Press on the clip (12) with a flathead screwdriver.
Disconnect the connector.
Remove the console control unit.
Move the side walls apart slightly (13) to remove thecurtain from the runners (14) .
104129
104128
12
104130
104131
1413
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INTERIOR ACCESSORIES
Centre console: Removal - Refitting 57A
Unclip the runners.
Remove:
- the springs from their housing (mark where theyare fitted before removal),
- the plastic pins.
REFITTING
Torque tighten:
-the nuts (8 Nm) ,
-the mounting bolts (8 Nm) ,
- the plate nuts (21 Nm) .
Proceed in the reverse order to removal.
104132
104133
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INTERIOR ACCESSORIES
Interior rear-view mirror Removal - Refitting 57AREMOVAL
Unclip the upper casing (1) .
Unclip the lower casing (2) .
Disconnect the connectors.
Remove the rear-view mirror (3) .
REFITTING
Proceed in the reverse order to removal.
101715
101716
1
2
101717
Note:
When removing the rear-view mirror, watch outfor the nearby rain sensor to avoid damaging it.
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INTERIOR ACCESSORIES
Grab handle: Removal - Refitting 57A
REMOVAL
Unclip the two mounting pins (1) using tool (Car.1597).
Remove the part by pulling it off by hand from above.
REFITTING
Proceed in the reverse order to removal.
Special tooling required
Car. 1597 Lever for removingrear grab handle clips.
100183
1
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INTERIOR ACCESSORIES
Sun visor: Removal - Refitting 57AREMOVAL
Unclip the mounting clip (1) .
Remove:
- the clip (2) ,
- the sun visor (3) .
Unclip the mounting clip (4) .
Use the screwdriver (5) to unclip the clip.
Remove the assembly.
Disconnect the various connectors (according to theequipment level).
REFITTING
Proceed in the reverse order to removal.
104357
104356
1
3
2
101718
5
4
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SAFETY ACCESSORIES
Front seat belt: Removal - Refitting 59A
REMOVAL
Move the front seat forward.
Undo the seat belt by pressing the catch (1) .
Move the front seat forward.
Unclip the upper section of the trim (2) .
Remove the trim (3) .
Partially remove the door seals.
Unclip the lower retaining clips (4) .
Tightening torquesm
seat belt mounting bolts 21 Nm
IMPORTANT
In case of doubt on how a safety system compo-nent is activated ( (see 03B, Impact) ).
18828
1
104145
104143
3
2
4
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SAFETY ACCESSORIES
Front seat belt: Removal - Refitting 59A
Remove:
- the trim (5) and (6) ,
- the seat belt web via the aperture (7) .
Remove the seat belt anchorage bolt (8) .
Remove:
- the inertia reel bolt (9) ,
- the inertia reel.
Remove:
- the seat belt height adjustment mechanism moun-ting bolt (10) ,
- the assembly up and off.
REFITTING
Torque tighten the seat belt mounting bolts (21Nm) .
104146
104144
6
5
7
8
104207
104142
9
10
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SAFETY ACCESSORIES
Front seat belt: Removal - Refitting 59AProceed in the reverse order to removal.
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SAFETY ACCESSORIES
Rear seat belt 59A
REMOVAL
Remove the rear seats.
Move the front seat forward.
Unclip the upper section of the trim (1) .
Remove the trim (2) .
Unclip the trim (3) and (4) .
Equipment required
diagnostic tool
Tightening torquesm
seat belt mounting bolts 21 Nm
side stalk bolts 21 Nm
centre stalk bolts 44 Nm
STANDARD CHASSIS
IMPORTANT
- In case of doubt on how a safety system com-ponent is activated ( (see 03B, Impact) ).
- Before carrying out any work on a safety sys-tem component, lock the air bag computerusing the diagnostic tool ( (see 8, Electricalequipment) ). When this function is activated,all the trigger lines are inhibited and the air bag
warning light on the instrument panel lights upcontinuously (ignition on).
104359
104360
1
2
3
4
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SAFETY ACCESSORIES
Rear seat belt 59A
Unclip the upper door sill lining (5) .
Disconnect the connectors.
Remove the plate mounting bolt.
Unclip the light.
Disconnect the connector.
Remove the three trim mounting bolts (6) .
Partially remove:
- the tailgate seal,
- the rear door seal.
Pull off the lower section of the wheel arch trim.
Unclip the trim (7) .
Pull out the seat belt web via the aperture (8) .
104363
104363
5
5
6 6
104362
Note:
There is no need to remove the boot carpet, orfully remove the wheel arch interior trim.
104361
7 7
8
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SAFETY ACCESSORIES
Rear seat belt 59A
Remove:
- the seat belt anchorage bolt,
- the inertia reel bolt.
Disconnect the connector.
Remove the inertia reel.
Remove:
- the rear quarter panel trim,
- the wheel arch trim ( (see 71A, Body interior trim)).
Remove:
- the seat belt anchorage bolt (9) ,
- the inertia reel bolt (10) ,
- the « seat belt » assembly.
Remove:
- the bolt (11) ,
- the side stalk.
104346
104358
LONG CHASSIS
107103
107101
9
10
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SAFETY ACCESSORIES
Rear seat belt 59A
Remove:
- the bolt (12) ,
- the centre stalks.
REFITTING
Torque tighten:
-the seat belt mounting bolts (21 Nm) ,
-the side stalk bolts (21 Nm) ,
-the centre stalk bolts (44 Nm) .
Proceed in the reverse order to removal.
107114
Note:
For the long version rear centre seat belt method( (see 59A, Safety accessories) ).
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SAFETY ACCESSORIES
Centre rear seat belt: Removal - Refitting 59A
REMOVAL
Unclip the trim (1) .
Remove:
- the seat belt buckle trim,
- the headlining ( (see 71A, Body interior trim) ).
Remove:
- the seat belt anchorage bolt,
- the inertia reel mounting bolt.
REFITTING
Torque tighten the seat belt mounting bolts (21Nm) .
Proceed in the reverse order to removal.
Tightening torquesm
seat belt mounting bolts 21 Nm
IMPORTANT
In case of doubt on how a safety system compo-nent is activated ( (see 03B, Impact) ).
104348
1
104344