Manual Instruction TES Mini - Equipment Group · TES Mini controller is a device to control...

KRAIS Tube Expanders

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Q U A L I T Y T U B E T O O L S

TES mini Instruction Manual

TES MiniDigital TubeExpansion System

Manual Instruction

R E A D S A F E T Y R E G U L AT I O N S B E F O R E O P E R AT I N G T H I S T O O L

| R E A D T H I S M A N U A L C A R E F U L L Y . K E E P F O R F U T U R E U S E . |


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1. Safety Regulations............................................................................................................... 3

2. Introduction......................................................................................................................... 4

3. Front Panel........................................................................................................................... 6

4. Operation manual................................................................................................................ 7

4.1 Switching the appliance on.

4.2.1 Expanding set up.

4.2.2 Additional settings.

4.3 Expanding.

4.4 Reverse rolling

5. The voltage value.................................................................................................................8

6. Switching the appliance off...................................................................................................8

7. Troubleshooting....................................................................................................................8

8. Specifications.......................................................................................................................8


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TES Mini has to be used strictly according to

this manual.

It is not allowed to make any changes inside

the device.

TES Mini controller is a device to control spe-

cific servo motors.

Controller is designed to operate with appli-

ances provided and recommended by Krais

Tube Expanders only.

Controller is designed to manage Krais Tube

Expanders’ devices only with appropriate

connectors and cables delivered together with

appliances.

TES Mini can be used indoors only. It cannot be used outdoors.

It cannot be used in explosive atmospheres.

It cannot be used in environment with strong

electromagnetic interferences.

SAFETY REGULATIONS

TES Mini must be grounded.

CAUTION

WARNING!


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TES Mini – digital electronic tube expansion

controller. TES Mini in conjunction with one of

our tube rolling motors will improve produc-

tivity and safety, while delivering unmatched

performance and durability.

Motors for TES Mini

FS1 Motors

EB1 - EB2 Motors

ES1 - ES3 Motors

K90-E-xx Motors

INTRODUCTION


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TES Mini main goal is semiautomatic control

of tube expanding process. The torque values

generated within TES Mini are measured at

the tube expander, and are continuously sam-

pled via a 12-bit micro processor sampling.

We designed the krais Tes-Mini system from

the ground with unmatched quality & accura-

cy. The TES Mini is furnished in a lightweight,

durable, aluminium housing. All controls are

designed for ease of use, the system is con-

trolled by an 8-bit micro processor with 2kB of

Dynamic RAM memory and 32 kB of Program

Memory. High quality plugs made by Harting

assure trouble free connections. To give our

customers the greatest flexibility when choos-

ing a TES-Mini System, we offer the following

voltages: 110V, 230V. The single phase mo-

tors can run up to 2070 Watts.

Motors TES Mini

Big, clear display.

WeightGewicht

MasaMotor power Motorleistung

Moc silnika

Max RPMMax RPMMax RPM

Torque / Drehmoment / Moment obrotowy Tube Capacity Leistung des Rohres

[Nm] [Ft-lbs]

[kg] [Lbs] minm ax minm ax minm ax

FS1 2,0 4,4 500 W 700 3,0 10,0 2,21 7,38 3/8 5/8

ES1 6,0 13,2 1150 W 457 12,0 25,0 8,85 18,44 5/8 1

ES2 6,0 13,2 1150 W 818 12,0 40,0 8,85 29,50 3/4 1 1/8

ES3 6,0 13,2 1150 W 1090 20,0 55,0 14,75 40,57 3/4 1 1/4

EB1 8,0 17,6 1800 W 575 20,0 90,0 14,75 66,38 1 1 1/2

EB2 8,0 17,6 1800 W 430 20,0 120,0 14,75 88,51 1 2

K90-E-90 10,0 22,0 1150 W 90 70,0 510,0 51,63 376,16 2 5

K90-E-190 10,0 22,0 1150 W 190 50,0 260,0 36,88 191,77 1 1/2 3

K90-E-280 10,0 22,0 1150 W 280 40,0 190,0 29,50 140,14 1 1/4 2 1/2


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1. Power switch

2. Expanding setting button.

3. Button showing expanding settings/ the

voltage measurement .

4. Reverse rolling time delay set up button.

5. Press to decrease the power.

6. Press to increase the power.

7. Lamp showing actual set up on LCD

screen.

8. Lamp showing actual expanding usage on

LCD screen.

9. Lamp showing actual time break on LCD

screen

10. Reverse rolling time delay switching button.

FRONT PANEL

Lamp showing actual set up on LCD screen

7

8

9

6

3

4

1

5

2

10

Lamp showing actu-al expanding usage on LCD screen Lamp showing actual time

break on LCD screen

Press to increase the power.

Button showing ex-panding settings/ the voltage measurement

Reverse rolling time delay set up button.

Power switch

LCD display

Press to decrease the power.

Expanding setting but-ton.

Reverse rolling time delay switching button.


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OPERATION MANUAL

4.1 Switching the appliance on.

After switching the appliance on the serial

number is show for approximately 2 sec-

onds, after that actual machine load is shown

(CURRENT lamp is on), “000” on LCD screen

is shown.

4.2 Expanding set up.

- set up expanding power by pressing button

2 and increasing or decreasing the value of

power using buttons 5 or 6

Set up value is stored automatically after

5 seconds or immediately after pressing

buttons 3 or 4.

-set up time break between finished expand-

ing and started reverse rolling to stop the ma-

chine.

Set up value is stored automatically after

5 seconds or immediately after pressing

buttons 2 or 3.

After making sure the 2 above have been set up you can start work.

Appliance TES Mini could be used for all purposes and lets you work on very volt-age settings.

Recommended voltage settings for appliance:

Work on highest or close to highest param-eters given machine or appliance shortens the life of it.

Producer does not take any responsibility for using the appliance regardless recom-mendations and manual.

4.2.2 Additional settings.

Setting the appliance must be completed by trained to do so staff member/s.

Setting the machine start time.

By pressing and holding for about 2 seconds

button 2 the ‘SET POWER” will flash and it is

able to set the machine start time.

The default voltage : 0,7 seconds

4.3 Expanding.

Switching on the expanding machine switch-

es on the engine, when the engine gets the

power you can start expanding.

During expanding the expanding machine will

go off when set up power is reached.

- keeping the expanding machine switched

on after set up time break (Pause ) will switch

on the machine’s left speed and will roll un-

til releasing the expanding machine’s power

button

Expanding can be finished anytime by switch-

ing the tube expanding machine off.

WARNING

WARNING

CAUTION

Eibenstock 110V 30-350

DUSS 110V 30-550

Eibenstock 230V 50-600

DUSS 230V 50-900


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7.0 Troubleshooting.

1.’LOU’ – too low voltage supply .

2. ‘HIG’ – to high voltage supply.

3. ‘OUC’ –current device is overloaded.

4. ‘OUA’ – thermal overload of the engine.

5. ‘Er.1’ – the resting power is not equal zero.

8.0 Specifications.

Voltage:

-110 V+/-10% 50 /60 Hz max. 16 A.

-230 V +/-10% 50 /60 Hz max. 10 A.

4.4 Reverse rolling.

When expanding has been finished and tools

are blocked in the pipe press button 10 – the

lamp on the button will switch on, then reverse

rolling can be started by switching the tube

expanding machine on, the reverse rolling

starts and on LCD screen sign ‘REV’ shows.

The machine will roll as long as pressing the

button.

-If ‘REVERSE’ has been switched on without

switching the tube expanding machine on by

approximately 10 seconds , the machine will

get back to original settings, meaning it shows

the actual measurement value. The original

settings are immediately restored by pressing

button 3.

5.0 The voltage value.

After pressing and holding by approximetly 2

seconds buton 3 the value of supply voltage

is shown.

The tube expanding machine is disabled dur-

ing setting up the value of power.

6.0 Switching the appliance off.

After finished work and stopping the machine

the appliance is switched off by switching the

power button 1.

Warranty

WARRANTY CERTIFICATE

For foreign distributors only

KRAIS guarantees the efficient operation of its products subject to the following terms and conditions.The warranty covers any machine production faults for a period of one year from the date of delivery to the user (see delivery note). Parts that are subject to wear and tear are excluded from the warranty at the sole discretion of KRAIS. If operating faults are discovered during the warranty period, KRAIS or the approved Distributor, shall remedy the fault without charging the user for labour costs or spare parts provided that the defect is not directly or indirectly due to incorrect use or tampering.The machine must in all cases not have been even partially disassembled or tampered with when it is delivered. The warranty is valid only if the certificate has been countersigned by KRAIS. and has been countersigned by an official KRAIS. The delivery of material on which the fault has been found must be made within 8 (eight) days from the date of notification of the fault and/or complaint and/or request for technical assistance. Otherwise, all warranty rights are voided.KRAIS obligations concern only the repair of the fault and the general maintenance and testing of the material in object. The component replacement is at the sole discretion of KRAIS.The costs of the forwarding to and from Distributor as well as the costs directly or indirectly due to the product repair are at the user’s charge. Any interventions under warranty or any extraordinary maintenance must be executed by KRAIS or by any authorized Distributor; otherwise the warranty rights are voided. Any non-routine maintenance carried out by the customer/user or by technical assistance centres that have not been approved by KRAIS will not be refunded and will immediately void warranty rights.The warranty is not valid for cases that are not specified by this certificate or for damage caused by incorrect use of materi-als, incorrect feeding, operators’ negligence, unauthorised odifications, atmospheric agents, act of vandalism, damage due to improper handling and/ or transportation, use of spare parts that are not original KRAIS spare parts.KRAIS reserves the right to modify and improve its products without being under any obligation to modify the equipment and components already supplied. Nobody is authorised to modify the conditions contained in this certificate or to issue any others in the name of KRAIS. The customer has 8 (eight) days from the date of delivery within which to lodge complaints about faults and/or defects in the ordered material and quantities delivered and if he accepts delivery he automatically accepts the above warranty conditions.

Model

Code

Testing date

Testing ref

Sales data

Distributor

Pneumatic feeding Power feeding

Serial No.

Tech. Dept. Signature

KRAIS Signature

Sales Dept. Signature

Poland, 55-106 Zawonia, Czachowo 15

tel. +48 71 312 05 96fax +48 71 387 03 32

[email protected]

Manual Instruction TES Mini - Equipment Group · TES Mini controller is a device to control...

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