Manual for CNC router.doc

8/13/2019 Manual for CNC router.doc

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RJ Series CNC Users Manual

Contents

Preface2

Machine Installation3-4

System Parameter5-!

Machine "#eration-3

RJ-$oo%&or'in( CNC)4-*

RJ-+,C CNC Router)2!-4!

lectrical Parts)4-42Caution43-45

Maintenance))))4.-4/

,rou0le Shootin( ) ) )4*-5

Preface

1irst of all than' you for choosin( the #ro%ucts of Jinan Ruiie Mechanical ui#ment Co) t%)6

"ur Com#any is a #rofessional manufacturer that com0ines the research %e7elo#ment #ro%uction

sales an% maintenance ser7ices to(ether) "ur #ro%ucts ha7e 0een &i%ely use% in &oo%&or'in(

in%ustry a%7ertisin( in%ustry art an% craft 0uil%in( mo%el electronics CNC 8 C+M tools for mol%

in%ustry %ecoration clothin( #ac'a(in( #rintin( sealin( an% many other in%ustries) ,he

Com#any9s #ro%ucts are sol% not only throu(hout the country 0ut also e:#orte% to Southeast +sia

the Mi%%le ast +frica uro#eUnite% States an% other countries)

,he users; manual intro%uce in %etail installation attention items an% maintenance common

malfunction analysis sim#le en(ra7in( s'ills)

CNC machine 0elon(s to hi(h-#recision numerical control eui#ment) If im#ro#erly installe% &illaffect the machine #recision sta0ility an% life)


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%etail)

Machine InstallationScre& =ui%e Illustration

> cou#lin( ? cou#lin(

:y@ motor Scre& =ui%e

1i:e% 0ar

S#in%le

n7ironmentASurroun%in( humi%ityA !-4!%e(rees in the #rocess of sto##in( runnin(Ama'e sure the tem#erature is a0o7e @ero Bthe liui% &ithin the &ater-coole% s#in%le shoul% 0e release% if the tem#erature is 0elo& ! %e(reeDumi%ityA Ma:imum E5F non-con%ensin( Brelati7e humi%ity Short-termA *5F Bone month

2 +fter recei7e% the machine o#en #ac'a(in( mo7e machine from &oo%

0o: an% #lace% it in the le7el #osition) In the #rocess of #lacin( %onot to 0um# the machine)

3 $hen #lacin( finishe% o#en tool 0o: an% ta'e &ires to connect #o&er) Ifit is air #lu(s you (et #lease connect it 0y the num0er mar'e% onthem to chec' if the circuit is normal)

4 "#en com#uters to install the corres#on%in( %ri7er an% a##licationsoft&are) BSee user manual or CG &ith intro%uction

5 +fter finishe% installation set the internal #arameter) "#en machine tochec' if the machine runnin( %irection is correct then reset accurate)

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System ParameterBNCS,UGI" IN,R1+C

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NCS,UGI"SystemHCom#any#arameter HPass&or%ANCS,UGI"

HMotor Parameter

!)!!325 !)!!325 ?!)!!325

>!)!!.25 !)!!325 ?!)!!325>!)!!.25 !)!!.25 ?!)!!325

BRemar'A the motor #arameter of the 5mm threa% #itch is !)!!325 themotor #arameter of the !mm threa% #itch is !)!!.25=ear rac' machineA) >!)!4E !)!4E ?!)!!325? a:is ma:imum s#ee% of !!!! chan(e% to 3!!!

4

Menu


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,he en% of mechanical coor%inatesA > %irection %irection chan(e% to theactual si@e of the machine? a:is ma:imum turnin( s#ee% of !!! coul% 0e con7erte% to .!!B2GSP Control Panel

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Button 1unction

Positi7e mo7ement of ? a:is Menu u#&ar% fi(ure

in#uttin(

Positi7e mo7ement of a:is accelerate #rocess s#ee%

fi(ure 2 in#uttin( %ifferent #ro#erty selectin( in Menu

Positi7e mo7ement of ? a:is fi(ure 3 in#uttin( rise s#in%les#ee% in #rocess

$or'in( ori(in of > a:is an% a:is settin( fi(ure 4

in#uttin(

Ne(ati7e mo7ement of > a:is Menu %o&n&ar% fi(ure 5

in#uttin(

Ne(ati7e mo7ement of a:is slo&%o&n #rocess s#ee%

fi(ure . in#uttin( %ifferent #ro#erty selectin( in Menu

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Ne(ati7e mo7ement of ? a:is fi(ure E in#uttin( s#in%le

s#ee% a%ustin( in #rocess

? a:is ori(in settin( fi(ure / in#uttin(

+:es home to machine tool ori(in fi(ure * in#uttin(

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Manual mo7in( mo%e hi(h s#ee% or lo& s#ee% selection

fi(ure ! in#uttin(

S#in%le startu#8sto# %ecimal #oint in#uttin(

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Menu settin( enterin( ne(ati7e sym0ol in#uttin( multi

#rocess state chec'in(

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+ll a:es (o &or'in( ori(inA confirm of motions

8in#uttin(8o#eratin(

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Manual mo7e continue ste# an% %istance mo%es selection


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Cut #rocess runnin(8#ause8in#utte% &or%s %elete

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Di(h8lo& s#ee% #arameter a%ust Cut #rocess

sto#8selections in#uttin( an% o#eratin( cancel

GSP Control PanelHSystem Setu#HIm#ulse ui7alentA

=ui%e Scre& Machine > 32! 32! ? 32!

>32! .! ?32! >.! .! ?32!

Remar'im#ulse eui7alent of the 5mm threa% #itch is .! the motor

#arameter of the !mm threa% #itch is 32!

=ear rac' machine >./ ./ ?32!

Machine GimensionsA >-a:is -a:is machines re#lace% 0y the actual si@e

S#in%le Settin(A

S#in%le StateA / In#ut KoltA ! 2 L L L ! 2 3

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! L 2 L 3 L L

4 L 5 L L . L L E L L L

(3) The Setting and The Use Of The MenuPress menuO 0utton to enter into the menu item un%er the main #a(e)Press X+Oan%XO mo7e the cursor to choose %ifferent menu item an%then enter 0y #ressin( confirmO 0utton)) ,he M+CDIN S,UP is a confi(uration &hich is use% to a%ust thecontroller to the mechanism of the machine 0o%y) It inclu%esA im#ulseeui7alent &ei(ht the setu# of the machine 0o%y si@e (o home setu#the setu# of the main a:is the %efinition of the le7el the %efinition of theim#ulse the thic'ness of the auto-fee%in( machine the clearance of the

0all scre& an% so on) $e su((est that the #arameter shoul% 0e set u# 0ythe #ro%ucer there is no nee% to chan(e the #arameter once it has 0eenset u# 0y the #ro%ucer) Press the corres#on%in( %ata 0utton to chan(e the

#arameter #ress cancelO 0utton to mo7e the cursor) Press!+Oan%!Oto chan(e the attri0ute) Press cancelO 0utton to 0ac' to the hi(her u#menu until e:it)

2) +U," PR" S,UP sets the linear accl the cur7e accl an% the = co%eto rea% the attri0ute) ou can #ress the corres#on%in( %ata 0utton to in#utthe %ata an% #ress confirmO 0utton to sa7e the chan(es) Press!+Oan%!O to chan(e the attri0ute #ress confirmO 0utton to sa7e the chan(es)Press cancelO 0utton cancel the chan(es an% return to the hi(her u#menu)

3) SS,M S,UP sets the lan(ua(e of the system the %ata area in theformat auto-chec' function an% the system u#(ra%e) Press X+Oan% XOtomo7e the cursor to choose an% then #ress confirmO 0utton to confirm thechan(es)4) +GK+NCG PR" S,UP sets some files &hich nee% s#ecial #rocess)Such as QRo& ColumnQ can set the num0er of the ro& the list an% the%istance 0et&een the ro& an% the list) ,he confi(uration of mill le7el

#rotectin( the file an% other confi(uration of the s#ecial reuirements)Press X+Oan% XOto mo7e the cursor to choose) Press confirmO 0uttonto enter into the su0menu item) Press confirmO 0utton to sa7e afterin#uttin( the ri(ht %ata Press cancelO 0utton to cancel the chan(es an%return to the hi(her u# menu)

5) Press confirmO 0utton to see the emer(ency 8common #ro(ram of the

system).A +%7ance% #rocess

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Press OO 0utton to enter into the a%7ance% #rocess menu after settin(the a%7ance% confi(uration) ,hen #ress X+Oan% XOto mo7e the cursor tochoose #ress confirmO 0utton to enter o#erate accor%in( to theinstruction ste# 0y ste#)EA UPG+,If the system nee% to 0e u#(ra%e% the users can (et the corres#on%in(u#(ra%e e%ition to the US< %is' from us an% then connect the control car%&ith US< %is' then enter into the SS,M S,UP mo7e the cursor tothe SS,M UP=R+G automatically #ress confirmO 0utton to chooseUS< file list fin% the u#(ra%e file after enterin( an% then #ress confirmO

0utton the system &ill u#(ra%e automatically) ,he system &ill instructafter u#(ra%in( #ress confirm; 0utton to e:it then the u#(ra%in( has 0eenfinishe%)

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Machine O"eration) Connect the Control Panel to the machine 0y the 5! #in ca0les an% (etthe #o&er su##ly throu(h)

2) ,he CG &ill sho& &hether (o home or notO #ress confirmO 0uttonan% (o home of the machine 0o%y an% then #ress GeleteO 0utton not to (ohome #ress cancelO 0utton only ?-a:is (oes home)3) Mo7e >? these three a:is to the #ointe% #lace that the 0it &ill startan% #ress >H!Oan% ?H!O to affirm the &or'in( ori(in)4) Press RUNO 0utton it a##ears file chosenO item mo7e the cursor tochoose the ty#e of the file) Press confirmO 0utton to enter the US< %is'file list or inner file list) +s to the US< %is' file list #ress >O an%>-Omo7e the cursor to the #ointe% file an% then #ress confirmO 0utton a(ainto start &or'in() +s to the file in the inner file list #ress the corres#on%e%num0er 0utton to choose the file you nee% to #rocess an% #ress MNU;

0utton to fin% the file 0y #a(in( u# an% #a(in( %o&n)5)It &ill a##ear #rocessin( #arameter confi(ure% item after choosin( the

#rocess file choose %ifferent #arameters 0y #ressin( >O an% >-O tomo7e the cursor) an% then %o&nloa% %ata settin( 0y #ressin( confirmO

0utton) Press G,O 0utton to G, the &ron( in#ut PressconfirmO 0utton to confirm the %ata after finishin( in#uttin( #resscancelO 0utton to 0ac' to the ori(inal %ata &hen amen%in( the %ata) ,heusers shoul% inte(rate the actual information a0out the machine 0o%y an%

the #rocessin( reuirements to amen% the a0o7e #arameter or it &ill resultin #rocess mista'es).)Press cancelO 0utton to e:it the amen% of #rocess #arameter after

finishin( settin( the #rocess #arameter)),he system 0e(ins to chec' the

#rocess co%e #ressA confirmO 0utton to start #rocess after chec'in()

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E)Press O-O to chan(e the s#ee% rate %urin( #rocessin( #ress?Oan% ?-O to chan(e the rotary s#ee% of the s#in%le)/) Press #auseO 0utton to a%ust the #osition of the three a:es %urin(

#rocessin( #ress #auseO 0utton a(ain it &ill instruct the ori(inal#ositionO) Press #auseO 0utton to confirm the ne& #osition an% it 0e(ins to#rocess an% then it &ill continue the #rocessin( accor%in( to the #osition&here it ha% not 0een chan(e%)*)Press sto#O 0utton to sto# #rocess %urin( #rocess It &ill instruct sa7e

0rea' #ointO if you nee% to #rocess a(ain at the #resent #osition #ress

Oor2O3O4O 5O or.O0utton an% #ress confirmO 0utton then the

#resent #rocess &ill 0e sa7e% if you %o not nee% to continue #rocessin(then #ress sto#O 0utton a(ain) It &ill &hether (o home; #ress confirmO

0utton to (o home #ress sto#O 0utton not to (o home)

!)Process on 0rea' #ointA if you nee% to continue to #rocess the file youha7e sa7e% &hich ha% not 0een #rocesse% #ress RUNO 0utton the

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corres#on%e% %ata 0utton it &ill a##ear the #rocess #arameter settin( an%

the ste#s are the same as the a0o7e 5.) Press cancelO 0ottonthe ro&

num0er of the file on 0rea' #oint &ill a##ear #ress confirmO 0utton it

&ill 0e(in to chec' the co%e it &ill start #rocess at the #osition &here itsto##e% after chec'in()) Process &hen #o&er offA ,he control system &ill sa7e the un-#rocesse%%ata automatically if it (oin( to #o&er off %urin( #rocessin() $hen it

#o&er on a(ain #ress confirmO 0utton first to (o home ,he screen &illinstruct &hether to reco7er from #o&er offO #ress confirmO 0utton it&ill e:ecute the #rocess &hich has not 0een finishe% 0efore #o&er off

#ress cancelO not to e:ecute the #rocess)2) +fter 0e(innin( #rocess the system &ill sho& the state of #rocessin()such as the s#ee% ratio the lea7in( time of the #rocessin( the s#ee% of

#rocessin( an% the ro& num0er of #rocessin( file)

#$ %OO& %O#'I **

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,he &oo%&or'in( CNC router #ro%uce% 0y our Com#any a%o#t > a:is(ear rac' %ri7e set the efficiency s#ee% an% accuracy in one hi(h-s#ee%&oo% &or'in( cnc router)Rac' 0elon( to cnc machinin( #arts (ears meshin( &ith the reuire% s#acemust meet the runnin(-in sta(e after runnin(-in sta(e the %ri7e system ofthe machine ha7e to tie in &ith the a%ustment metho% is as follo&sA+) Installation Metho%) 1irst of all o#en the shiel% of 0oth si%es of (antry an% the shiel% of

s#in%le the (ear 0loc' an% motor &ill 0e foun%)2) Release the motor 0loc' &ith De:a(on &rench an% unloa% the

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transmission 0elt then release the fastenin( scre&s in the (ear 0loc')3) Push the (ear 0loc' &ith a##ro#riate force until there is no (a# 0et&een

the (ear an% the rac') Go not hit the (ear 0loc' an% motor usin( hea7yo0ect

4) +fter a%ust &ell ti(hten (ear 0loc' motor 0loc' an% install the 0elt an%a%ust ti(htness) ,hen s&itch the #o&er su##ly on to ensure the correcto#eration of the machine an% then install the s#in%le shiel% an% si%eshiel%s)

< MaintenanceA

Clean the %irt of rail rac' Bscre& re(ularly)2+fter %irt clearance a%ust Kaseline B(rease an% oil Bor%inary oil

also o' 0y the ratio of 3A2 to %au0 it to the oint of rac' an% (earshaft)

3Rac' surface %econtamination also nee% to 0e cleane% u# an%

oile% to #re7ent rust)

4Chec' the ti(htness of the synchronous 0elt re(ularly an% a%ust

it #rom#tly)

Gri7en #ulley

Synchronous 0elt

Ste##er motor

C Gust collector lectric Connectin(

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r

2

O,

O-O3


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PIC 2

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PIC3

,here are three electric lines from factory 3 #hase in the electricmotor as PIC) Connect it &ith 3 #hase #lu( as PIC 2)+fterconnectin( #o&er on an% test rotary %irection of the motor fans asPIC3it shoul% 0e same as the re% arro& as PIC3if it rotate to theo##osite %irection #lease chan(e t&o of them) Such as No) an%

No)2 transchan(e or N")2 an% N")3 transchan(e)

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& %ater .acuum Pum" /lectric *onnecting

Parts Introduction0

Put %ater into %ater In"ut

24

%ater In"ut


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,here are three electric lines from factory 3 #hase) Connect &ith #ointsinsi%e 7acuum #um#) +fter connectin( #o&er on an% test 7acuum #um#

&or' or not) If it %oes not &or' #lease chan(e t&o of them) Such as No)an% No)2 e:chan(e or N")2 an% N")3 e:chan(e)

25

O, O- O3

%ater Po1er

%ater 2eel .alue


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motor $or'in( ta0le ,a0le structure

Introduction of installation of o"eration, Installation enironmentB No &ater %ro#s smo'e oil nature %ust &or'in( room)

B2 ,he (roun% is flat clean an% soli%ity &ithout any sha'es)B3 $ithout electroma(netism interfere)

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B4 n7ironment tem#eratureA-!4! )If the en7ironment tem#erature

is a0o7e4! #lease #ut the machine in the aeration en7ironment)B5 In#ut 7olta(e +C3/!K85!D? ca#acity 2K+)

- Process of installation

B) Mainframe installation

,a'e off the #ac'a(e of the machine an% #ut it in the le7el #osition)

,he common reuirement of the CNC machine is 0et&een !)!48!!!mm) 1or lathe &e ha7e to a%ust the an(le of linear e:ce#t the le7elan% %istort to insure the #rotru%in( of 0eeline is eli(i0ility) +0out themillin( machine an% &or'in( center &e ha7e to insure mo7ementle7el B&or'in( ta0le has to contort also eli(i0ility) Chec'in( thea##earance of the machine has %ama(e or not)

) Use cotton yarn to clean the rusty #rotection oil from the CNC an%lu0ricate the machine if the machine %oesn;t ha7e the automatic lu0ricationsystem)B2Installation of #o&er 0o:

) Put the #o&er 0o: at the ri(ht of the machine an% chec' the insi%eelectronics an% the circuit) ) Connect the #o&er an% 0e caution thatthe #o&er circuit is three #hase line la0elA ll2l3 NA neutral PA

#rotectin( (roun% &ire) ,o 0e sure the line la0el connectin( &ell

other&ise it has short circuit an% 0urn the machine)) Close 0rea'er to o0ser7e the a0normity) If it has any failure #lease

eliminate first an% then mo7e to ne:t ste#)3 O"erating "anel introduction

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(,) Introduction of o"erating function of "anel

) Po&er onA ,urn on the #o&er of controller an% #re#are to o#erate themachine)) Po&er offA +fter usin( the machine turn off the #o&er of controller)) mer(ency sto#)Press emer(ency sto# &hen meet any safety #ro0lems an% all electronicscontroller &ill shut off an% ser7o system s#in%le machinin( liui%----allhea7y #o&er e:ce#t the controller &ill shut off to insure the safety of theo#erator an% machine)) Dome mo%e loo'in( for home function:#lainA $hen turn on the CNC #lease (o home to loo' for home #ointfunction)(-) O"erating mode0

) Chan(e mo%e selection 0utton to enter into Dome mo%eO

) Press machine mo7e %irection 0utton>>--??-

) CNC (oes 0ac' to home #oint)) Manual lin'a(e mo%e intro%uctionA "#erator can use this mo%e to #ressJ"=O to mo7e the machine)(3) O"erating mode0

) Use mo%e select 0utton enter into Manual lin'a(e mo%eO

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) Press>>--??-to mo7e the machine ta0le

) "#erator can use J"=F or =!F to a%ust the si@e of cuttin(

) "#erator #ress ta0le mo7ement 'ey an% uic' #osition 'ey Oan%

the CNC &ill use the s#ee% of uic' #osition to mo7e)) "#erator can use =!!F for uic' inch cuttin()=!! F a%ust =!! F B1! )25F )5!F )!!F =! FA a%ust =!8=!28=!3 cuttin( rate FA(5) Manual inch moement mode

Intro%uctionA "#erator can use this mo%e to o#erate the machine) PressJ"=O for ta0le mo7ement)"#eratin( mo%eA) Mo%e 0utton select Manual inch mo7ement mo%eO)

) Press ta0le>>--??- ta0le mo7es accor%in( to the settin(

%istance)) Use=!! ,urnin( s&itchO to a%ust the settin( mo7in( %istance themo7in( %istance ran(e-- T A um T! A !um T!! A !!um(6) MP inch moement mode

Intro%uctionA "#erator uses this mo%e turnin( MP=O Bmo7in( han%le tomo7e the machine ta0le)"#eratin( mo%eA

) Mo%e 0utton select MP= inch mo7ement mo%eO) Choose the mo7in( a:is from mo%e 0utton) Choose increasin( %istance

) Press>>--??-ta0le mo7es accor%in( to the settin(

%istance mo7in( %istance ran(e---T A um T!A !um T!!A!!umT!!!A !!!um(7) 4uto 1or8ing mode

Intro%uctionA $e can use this function to run the NC #ro(ram automatic)"#eratin( mo%eA) Mo%e 0utton turns to +uto &or'in( mo%eO)) ,he auto &or'in( mo%e can affect after return 0ac' to home #oint) Settin( &or'in( coor%inate B=54)=5* if &ithout settin(=54)=5* ofCNC it shoul% 0e =54 in the NC #ro(ram)) Settin( 0la%es semi-ra%ius com#ensation an% 0la%es len(th in toolsettin(O) Press RunO to o#erate NC #ro(ram)) If necessary #ress mer(ency Sto#O to #o&er off the NC #ro(ram)(9) M&I 1or8ing mode

Introduction0 Use this function to run single "rogram: ;ut run *"rogram

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"#eratin( mo%eA) Mo%e 0utton turns to MGI &or'in( mo%eO) MGI &or'in( mo%e can affect after return 0ac' to home #oint)) Press 14O on the main screen for $or'in( for manufacturin(

%ra&in(O) Press 13 the screen &ill sho& MGI in#utO) In#ut the %ata in the %ialo( 0o: an% #ress enter for in#ut)) Press RunO to o#erate MGI sin(le unit #ro(ram)) If the (rammar is correct in the sin(le #ro(ram the #ro(ram &ill 7anishafter runnin()(


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) CNC &ill chan(e machine con%ition from $or'in(O to PauseO)) Press RunO a(ain the CNC &ill mo7e to ne:t unit)) ,his function is use% for the o#erator &ho chec'in( the #ro(ram one 0yone)

(,,) Select Sto"Introduction0 %e can use this

function to set M>, in *"rogram can run or not$or'in( mo%eA) Mo%e 0utton turns to +uto Mo%eO) Press Select Sto#O the si(n li(ht is on)) Press RunO to o#erate NC #ro(ram)) $hen the o#eratin( #ro(ram has M!O the CNC &ill sto#)) CNC &ill chan(e the machine con%ition from $or'in(O to PauseO) ,his function is use% for chan(in( tools an% chec'in( &or'#iece)

(,-) Select lea"

Intro%uctionA ,his function can set the machine to run to 8Oor omito7erlea#) $or'in( Mo%eA) Mo%e 0utton turns to +uto Mo%eO) Press Select lea#O the si(nal li(ht &ill 0e on)) Press RunO to o#erate NC #ro(ram)

) $hen the CNC runs to sin(le unit &ith 8O NC &ill automatically lea#this sin(le unit)) If you %o not #ress this 0utton the CNC &ill ust run this sin(le unit)

(,3)S"indle control

S#in%le #ositi7e rotation BC$

S#in%le sto#

S#in%le re7erse rotation BCC$

S#in%le inch mo7ementA $hen the s#in%le rotatin( #ress the s#ee%chan(e% to 0e inch mo7ement)

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(,5)'ey introduction0

A Position 'eys totalA 2. use% for #osition co%e

+?

!*

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A Num0er 'eysA use% for in#ut %ata

A Use% of #ro(ram e%it

GeleteO

A Use% of #ro(ram e%it InsertO

&/2

I(S

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A Use% for choosin( another comman%)

S?I@T

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A S#ace in%icate this #osition is S#aceO)

SP4*/

3.


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A


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A Use% of

reset the

#ro(ram)

A Use% for

#/S /T

/(T/#

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a%%ress 'ey or

num0ers in#ut)

A Press this 'ey for

online hel#)

A Use% for

#ro(ram e%it to

chan(e the lines)

A Use% for

#ro(ram e%it to

#ress this 0utton

to sho& the en% of

this #ro(ram)

A Use% for usin(

%ecimal to s#ace

out the numerical

7alue)

,he a0o7e si(ns

are use% for

#ro(ram e%it)

?/2P

8

+BCVWX6YZ[\]^F_TR-

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A Pa(e u#8%o&n A Cursor mo7ement

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5 4T* system Stan%ar% tool ma(a@ine is

carousel ty#e the tool si@e insi%e

the tool ma(a@ine must 0e the same

as the one on tool ma(a@ine)Chan(in( tool #osition shoul% 0e

same as the settin( other&ise some

a0normalities may0e ha##en %urin(

the tool chan(in()

) ,o ma'e sure the s#in%lea0solutely sto##e% &henchan(es the tools manually)

6 Installation of assist

eAui"mentsB) Installation of 7acuum #um#) ,a'e the 7acuum #um# out of the #ac'a(e an% then ta'e out the filteran% then install the filter on the 7acuum #um#)B+ttention to the #ositi7ean% ne(ati7e %irection to ensure the scre& is (oo%) BPic)) Connect the 7acuum tu0e &ith the 7acuum #um# an% fi: it 0y the tools)) "#en the #o&er su##ly co7er an% connect &ith 3/!K #o&er accor%in(to the #icture) BPic)2) Po&er on an% chec' the machine runs #ositi7e or not an% the machineis &or'in( &ell)BIf the machine runs at #ositi7e %irection #lease sto# it an%chan(e the sin(le #hase #o&er su##ly &ire)

) Please to 0e sure the cleanness of the filter an% clean it 0efore usin()

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B2) Installation intro%uction of %ust collector) ,a'e out the %ust collector from the #ac'a(e an% install the %ustcollector accor%in( to the user;s manual an% #ut it #laci%ity)) Connect the #o&er &ire &ith the %ust collector)

) Connect the #o&er &ire &ith the #o&er)) Connect the %ust collector tu0e &ith the %ust collector BPic) an%another an% connect &ith the machine)

) +fter connect &ith the #o&er to chec' motor&or'in( %irection is #ositi7e or not) If it is re7erse

#lease tra%e any t&o li7e &ire)

B3) Installation intro%uction of air com#ressor

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*onnect 1ith the "o1er and test the machine) Pre#arationB,a'e off the #ac'a(e an% #ut the machine on the #lane #osition) Chec'

&hether has some %ama(e of the a##earance of the machine an% themo7ement #arts are in the ri(ht #osition)B2Chec' the safety an% #rotection eui#ments are all rea%y an% the

#osition of the 0uttons an% han%les)B3Chec' the fastness fle:i0le an% %ama(e of installation of the 0la%es)B4Put the #o&er 0o: at the ri(ht si%e of the machine an% chec' the

electronics insi%e of the #o&er 0o: &hether ha7e somea0normity an% chec' the circuit &hether is a0normity) $e ha7e tochec' &hether the electronics ha7e some %ama(es a0normitythe line en% 0ecomes fle:i0le or fall off)

B5Connect the #o&er) $e ha7e to 0e a%7ert the #o&er &ire ;2;3are three #hase) Neutral is the #rotectin( (roun%in( &ire) $e mustconnect it accor%in( to the la0els other&ise occurs short circuit to

0urn the machine)B.Close 0rea'er an% o0ser7e &hether ha7e some a0normity occurs) If

it has some trou0les &e ha7e to sol7e it) +fter sol7in( the trou0le youcan mo7e to ne:t ste#)2) Process of machine center electrify an% test +fter install the machine an% a%ust the le7el an% connect the #o&er

&ire an% #eri#hery eui#ment Bsuch asA 7acuum #um# air com#ressor%ust collector an% then electrify an% testthe machine BPic)

2 ,urn on the #o&er on the #o&er 0o:A,urn on the #o&er on &hich on the %oor of theelectricity control 0o:) MeasureA rollin( *!%e(rees cloc'&ise rotationBPic)2

3 +t the a0o7e of secon% 'ey0oar% ofo#eratin( #anel Press the (reen #o&er ons&itch the machine &ill run an% sho& the start chec'in( menu) BPic)3Chec'in( the a0normity &hen turn on the #o&er) If there are someacci%ents #lease #ress Po&er off s&itch un%er Po&er on an% as' theen(ineer to sol7e it an% then can use it)

4 +fter self-chec'in( it &ill sho& the hint

that it %oesn;t (o 0ac' to home #oint) If it hasother &arnin( lease sol7e the &arnin( an%

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then mo7e to ne:t ste#)5 Insure the machine has any other &arnin(s) ,he o#eratin( metho% is tochan(e the mo%e 0utton to home #oint mo%e an% #ress?> an% the machine ta'es the action of (o home)

BPic)4(. Chec'in( the rotatin( %irection of the tool ma(a@ine&hen the machine (oes home) SolutionA ,urn to manualmo%e BPic)5 an% #ress #ositi7e %irection if it is ne(ati7e%irection turn to the former con%ition) Po&er off themachine an% chan(e the si(nal &ire connection of thetool ma(a@ine)E Chec' 7acuum motor #ositi7e or re7erse rotation) If itruns re7erse #lease chan(e the chan(e the connection of the three #hase

#o&er &ires) BPic).B/Chec' the s#in%le #ositi7e an% ne(ati7e %irection if ne(ati7e %irection #lease chan(e anyt&o &ire of #hase &ire connection)

B* Chec' the all function 'eys on secon% 'ey0oar% are &or'in( &ell) If ithas some #ro0lem #lease use it after sol7in( the #ro0lem)B!Run sin(le tool chan(e action un%er MGI mo%e to chec' chan(in(tools correct or not)

B In#ut one #ro(ram an% set the reference frame an%tools an% then (ra#h simulatin( an% then run the

#ro(ram)

B2 Ma'in( a sam#le to chec' the si@e an% accuracy isthe same or not as settin() If not #lease a%ust themachine until it is same as liste%)

B31or %etaile% information #lease chec' the user;smanual of Syntec controllin( system)

3 ,ool Chan(e Setu# $hen it is a controller &ith auto tool chan(efunction you nee% to setu# the tool chan(e

#arameters) $hen it (ets #o&er su##ly an% clues asfollo&in(A

Press any 0utton an% the info on the screen %isa##ears an% it as'sA

44

In7ali% tool chan(in(#osition setu# #ls set itin Menu)

=oto Dome


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Press G,O 0ut ton to %elete home #roce ss or #ress"O t o (o t o home ) +n% t hen # ress M NUO an% i t en t e r s

t o t h e m e n u ) P r e s s > - O t o m o 7 e t h e c u rs o r t o t h e , " "CD+N= S,UPO i t em) ,hen #ress "O 0ut ton to se t thetool chan(e # arameter) +n% i t sho&s as fo l lo&in(A

,ool Position,ool #osition is to set the tools; #ositions) Press "O 0utton &hen thecursor is on it) ,hen it a##ears as follo&in(A

It as's the num0er of the tools in#ut the %i(it %irectly such asA / then the

num0er turns to /) If the num0er is not correct #ress G, to

%elete the in#ut num0er an% in#ut the ri(ht one) then #ress"to sa7e)

It has t&o means to set tools#ositions) "ne is to mo7e the hea% to the

tools #osition one 0y one an% the system remem0er the #osition 0y itself

BManual in#ut) ,he other is to in#ut the tools #osition BGi(it in#ut an%

sa7e it) ,hen it as's as follo&in(A

Press "O 0utton to set the #osition 0y manual in#ut other 0utton to setthe #osition 0y %i(it in#ut) If you choose Manual in#ut 0y #ressin( "O 0utton it sho&s asfollo&in(A

45

,ool PositionManual Uninstall ,oolManual Chan(e ,oolRestart

Cutter Num0er

!

Manual in#ut or%i(it in#ut " forManual in#ut

Pls set tool #osition


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Press any 0utton an% it sho&s as follo&in(A

Mo7e the 3 a:es to the st tool #osition #ress "O an% it sa7es the#osition)+n% it a##ears as follo&in(A

It is the same for the left tools) If you choose Gi(it in#ut 0y #ressin( other 0utton it also as's to set thesttool #osition an% it sho&s as follo&in( &hen you #ush "O 0uttonA

In#ut the ri(ht 7alue of the 3 a:es an% the #osition set) Press "O sa7esthe in#ut) +n% it is the same for other tools) ,hen it as's to in#ut C)+)G #osition)B C)+)G is the %e7ice to set the 7alueof ? a:is if the tools len(th are %ifferent the C)+)G hel#s to a%ust the @7alue) Mo7e the #osition of C)+)G) ,hen you ha7e finishe% the toolchan(e #ositions) ,hen the system &ill chan(e tools automatically &hen it

#rocesses = co%e file)2 Manual Uninstall ,ool

Sometimes it nee%s to uninstall tools 0y manual an% you can choosethis item) ,hen it hel#s to %o this)

3 Manual Chan(e ,oolSometimes it nee%s to (et a tool for the em#ty s#in%le) +n% this itemhel#s to (et a ne& tool) In#ut the tool num0er an% it &ill (et the toolautomatically)

4 RestartIt is to restart the system &hen you nee%)

4.

> !)!!! S#ot !)!!! S"11? !)!!! o&Continuous

Cutter Position> +:isA +:isA? +:isA

,ools chan(in( s#othas 0een set)


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/lectrical "artslectrical maintenanceA

Clean the oil stain of the motor surface an% the %ust of the electriccontrol ca0inet in time in or%er to 0etter heat %issi#ation)

2 Chec' the &ires in chase re(ularly to see if there is &irin( truc'in('not entan(lement &ear an% tear etc) ,o see if terminal 0loc' loose incontrol ca0inetPCI Car% Control Ca0inet

In7erter

1ans

Gri7ers

GC3.K Po&er su##ly

S&itchin(


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Plate

Gri7ers 5!K +C ,ransform

Control Dan%le


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2 Machine can not 0e infiltrate% &ith liui% such as metal o0ects) Pleaseclean the machine in time &hen finish your o0 a%% lu0ricants to thescre& (ui%e rail or0it (ear rac' re(ularly)

3 ,he 0uc'et that is &ith &ater #um# shoul% 0e co7ere% &ith a 0uc'et

co7er to #re7ent %e0ris an% %ust fallin( into the &ater to 0loc' &ater#i#e an% the s#in%le)

4 Ma'e sure the &ater #i#e that connect the s#in%le fi:e% firmly &atersources clean &ater flo& normally &hen the &ater-coole% s#in%le&or'in() If not the motor &ill 0e %ama(e% 0y electrical lea'a(e or&ater 0rea') $ater #i#es shoul% 0e re#lace% if it a(ein() Coolant flui%can a%o#t the emulsifie% oil an% ! [ machine oil)

5 ,he s#in%le motor shoul% 0e rotate% firstly 0efore the machine runnin()Chec' if the rotation %irection is re7erse%) If rotatin( in the &ron(%irection shut off the #o&er to chan(e the %irection of any t&o &iresof three &ires &hich mar'e% UK$ in in7erter the motor must notroll0ac')

. Re#lace the coolin( liui% timely if the tem#erature in &ater 0uc'ete:cee%s 4! %e(rees) Pay attention to the &ater 0uc'et free@in( in&inter)

E Go not to #ut any o0ect on ta0le surface e:ce#t the o0 you &ant to#rocess)

/ Ma'e sure the rotatin( s#ee% of the s#in%le reach to rate% s#ee% in#rocess of &or'in()

* =roun%in(A ma'e sure connect the (roun% to the &ires that connecte%the 0ac' of the machine)

2! Go not connect or %isconnect the connector oints an% #lu(s &ith #o&eron

2 ,he lon(est continuous &or'in( time of the cnc router are 24 hours if itruns a lon( time it &ill affect the electrical system an% the life ofsome s#are #arts thus &ill affect the accuracy of machine)

22 Ma'e sure turn off the #o&er 0efore o#en the %oor of the controlca0inet only the #rofessional maintenance is #ermitte% to re#air)

23 $hen the su##ly 7olta(e e:cee%in( the rate% 7olta(e -!F onetransformer is #ro#ose% to use)

24 ,he machine shoul% 0e far a&ay the outsi%e 7i0ration source to a7oi%the stron( electroma(netic fiel%s near0y

25 Go not touch the ste##er motor in case of scal%in()2. Please clean the %ust in collets re(ularly to a7oi% loosenin( tools)2E GSP control han%les can not 0e #resse% 0y hea7y o0ects or hit )Clean

the 7irus re(ularly in case the files are infecte% if not the machine &illnot &or' #ro#erly)

2/ Go not hit the sensors) It is #rohi0ite% to touch the sensors &ith metal or

else the machine &ill not &or' normally

4*


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,he maintenance of machines usin(

) Strictly o0ey the o#eratin( rules an% routine maintenance system)2) Go not o#en the %oors of electrical control ca0inet freuently) Go not

&or' &ith the %oor o#enin( &hen machine &or'in() It &ill causemuch %ust &oo% or metal #o&%er lest them fallin( onto the circuit&afer or electronic %e7ice in the control ca0inet &hich &ill lea% tointer-com#onent insulation resistance %ro# or e7en result in %ama(eto com#onents an% circuit 0oar%s)

3) Re(ularly clean the heat out#ut an% 7entilation system in electricalcontrol ca0inet) Chec' the fans in the control ca0inet to see if they&or' normally) 7ery uarter clean the %ust in the control ca0inetre(ularly &ith one %ust collector

4) =ui%es 0all scre&s (ear rac's sli%ers 0earin(s an% other transmissioncom#onents shoul% 0e &ashe% once a &ee' &ith 'erosene an% lu0ricantsa%%e%)

5) Kacuum #um# maintenance)

$ater cycle 7acuum #um#,he metal mesh of the suction mouth is use% to #re7ent the %ust an%

#articles enterin( the #um# 0o%y) It shoul% 0e 'e#t clean at any time toa7oi% 0loc'in( 0y #um# #um#in( s#ee% %ecrease% &hen the #um#s%o not to use #lease #o&er it on e7ery fe& %ays for a fe& minutes lest

the #um# can not &or' normally 0ecause of rustin(

2+ir-coolin( 7acuum #um#It shoul% also release the 0utterfly nut ta'e out the #a#er filter corean% re(ularly clean %ust filter &ith hi(h #ressure air) 1ilter 7entilation&as foun% not in or%er or %ama(e% shoul% 0e re#lace% a%% oil to thecou#lin( 0y the hi(h-#ressure oil (un accor%in( to the time you use%)

.) In7erter MaintenanceA the in7erter has 0een finishe% %e0u((in( 0eforelea7in( factory %o not %e0u( an% chan(e the &ires lest %ata entry errors

0y motors or in7erter %ama(e)E) ,he maintenance &hen the machine is not to use% for a lon( timeA &hen

the machine is not use% for a lon( time it shoul% 0e #o&ere% on -2times each &ee' es#ecially in a hea7er am0ient humi%ity %urin( therainy season) It shoul% run a0out an hour in or%er to %is#erse themoisture of the CNC system 0y usin( of the electrical heatin( elementitself to ensure the #erformance of the electronic %e7ices sta0le an%relia0le)

Trou;le Shooting

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IMachine can not (o to home after finishe% the #rocessin( can not come

0ac' to the ori(in of the &or'in() ,o see if the sensors are connecte% if it is %ama(e%

2) ,o see if the PCI car% is %ama(e%3 ,o see if the #arameters are ri(ht in the control han%le4 ,o chec' if the file is correct)5 +fter finishin( the en(ra7in( Press 1E for PCI car% system #ress "'0utton for GSP system to see if the machine can come 0ac' the ori(inal)

,he s#in%le rotational s#ee% less than the s#ecifie% one)

Chec' if the &ires connectin( 0et&een in7erter an% circuit 0oar% iscorrect

2) ,o re-a%ust the internal #arameters of in7erter

3) PCI car% US< ca0le circuit 0oar% %ama(e% the #arameters in

GSP han%les settin( &ron( set it correctly n(ra7e a 0a% suare 0a% roun%ness serrate% o0s an% the machineitter &hen it &or'in() +%ust the machine 0alance chec' the sli%er motor 0elts cou#lin(

to see if it loose an% %ama(e%2 +%ust concentricity an% ti(htness amon( of the a:is 0earin(s 0loc'

scre& 0loc' motor 0loc')

Mal#osition

Chec' &hether the a:is lu0rication2) If the s#ee% is too fast &hether the #arameters are set correctly3) $hether there is static or e:ternal interference &hether or not there

is the =roun% &ire4) Chec' if 0earin(s 0loc' scre& 0loc' motor 0loc' for :y@ a:is is

concentric)5) Gri7e current is too small motor or %ri7es %ama(e)

,urn on the machine non- res#onse &ithout #o&er for machine thehan%le non-res#onse sho& nothin( Chan(e the slot location of the com#uter an% re-install the soft&are)2 ,o see if the inner &ires &ithin GSP US< ca0le connect to(ether3 Chec' the current 0y the #o&er su##ly out#ut in control ca0inet if

the &irin( in the circuit 0oar% are connecte% correctly air #lu( areconnecte% correctly

4 ,o see if %ri7e s&itch fuse rectifier %ama(e)

Can not %istin(uish the %irection &hen the machine runnin(

) US< ca0le loose

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2) PCI car% %ama(e)3 Gri7e &ires loose or incorrect &irin(4) ,he circuit 0oar% of PCI Car% or GSP control han%le %ama(e%)

,he %e#th is %ifferent &hen it en(ra7in(

),o see if the ta0le surface an% the en(ra7in( materials are flat2) ,o see If there is (a# amon( of the a:es3) Stron( electric interference a%% one filter

,here is a error &ith the en(ra7in( si@e)

Pulse eui7alent Belectrical #arameters set incorrectly mo%ify#arameters clam# the en(ra7in( material ti(htly to #re7ent theloosenin(

2 ,here is a (a# 0et&een scre& 0loc' an% cou#lin( a%ust it3 ,here is a #ro0lem in the #rocess of file con7ersion

Kacuum #um# sto# rotatin(no suction an% rotate re7erse ) ,o see if the motor &ires an% #o&er 7olta(e is normal

2) $ater short &ith in the &ater #um# stuc' or rust &ith the motor%ismount the rotation a:es of the fan motor #rotecti7e mesh to chec'

3) Kacuum #um# 0loc'a(e clean it)4) Kacuum ta0le surface or #i#eline steam lea'a(e re#air it5) Chan(e the %irection of the any t&o &ires of three &ires &hich

mar'e% UK$ in in7erter to chan(e the motor %irection)

Manual for CNC router.doc

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