Manual de Soldadura Weld Office

WeldOfficeCode Intelligent QA/QC Software

C-spec P.O. Box 27604 Concord, California 94527, USA (877) 977-7999 www.cspec.com

© Copyright C-spec 1985 - 2005

All rights reserved worldwide

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Table of Contents

1 General

1.1 Finding / Opening Records (Record Selection Manager)1.2 Creating Records (Record Creation Manager)1.3 Navigating Records & Properties (Navigation Bar)1.4 Drawings & Sketches (Sketch Selection Manager)1.5 Material Databases (Base Metals, Filler Metals, Pipe Schedules)1.6 Importing & Exporting Records1.7 Customizing (Options)

1.7.1 Directories tab1.7.2 Security Settings tab1.7.3 Default Settings tab1.7.4 Selection Lists tab1.7.5 Amend Menus tab1.7.6 Notepad & Keywords tab

2 WeldOffice - Procedure Module

2.1 Creating a PQR (Procedure Qualification Record Page 1)2.2 Creating a PQR (Procedure Qualification Record )

2.2.1 PQR Printout (Page 1)2.2.2 PQR Printout (Page 2)2.2.3 PQRD Printout (Page 1)2.2.4 PQRD Printout (Page 2)

2.3 Creating a WPS (Welding Procedure Specification Page 1)2.4 Creating a WPS (Welding Procedure Specification Page 2)

2.4.1 WPS Printout (Page 1)2.4.2 WPS Printout (Page 2)

2.5 Creating a pWPS (Prequalified Welding Procedure Specification)2.5.1 pWPS Printout

3 WeldOffice - Performance Module

3.1 Creating a WPQ (Welder Performance Qualification)3.1.1 WPQ Printout

3.2 Managing Welders (Welder Profile Database)3.2.1 Reporting on Expiration Dates & Qualified Ranges

3.2.1.1 Expiration Report Printout3.2.1.2 Qualification Report Printout

3.3 Finding Qualified Welders3.4 Expiration Date Maintenance (Welder Maintenance Log)

3.4.1 WML Printout

4 WeldOffice

4.1 Creating RT Reports (Radiographic Testing)4.1.1 RT Report Printout

4.2 Creating UT Reports (Ultrasonic Testing)4.2.1 UT Report Printout

4.3 Creating MT Reports (Magnetic Particle Testing)4.3.1 MT Report Printout

4.4 Creating PT Reports (Penetrant Testing)4.4.1 PT Report Printout

4.5 Creating General Reports (Custom Testing Report)4.5.1 General Report Printout

4.6 Source & Film Databases

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® -NDE Module

1

1.1 Finding / Opening Records (Record Selection Manager)1.2 Creating Records (Record Creation Manager)1.3 Navigating Records & Properties (Navigation Bar)1.4 Drawings & Sketches (Sketch Selection Manager)1.5 Material Databases (Base Metals, Filler Metals, Pipe Schedules)1.6 Importing & Exporting Records

1 General

Select the code applicable to the desired record.Then specify the type of record to be opened.WPQ = (Welder Performance Qualification)WML = (Welder Maintenance Log)

To open the Record Selection Manager, click onand then .File Open1

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Using the Record Selection Manager

To easily locate specific records, use one ormore of the following Sorting/Filtering tools:

For the most comprehensive searchingcapabilities, click on one of the search buttonsto convert the Record Selection Manager intoa Search Engine.

Using this search feature, specify one or more ofthe known parameters of the desired record inorder to filter the data. The more informationspecified, the fewer records will appear.

Once filtering information has been specified,click on the icon. Records willappear based on the information that youspecified.

If a new search is desired, simply press theicon.

Filter records

Clear filter

When the desired record has been located,select it by clicking the cursor in the boximmediately to the left of the record. To selectmultiple records, hold the key and click onany additional records.With all desired record(s) selected, click on the

icon at the bottom right corner of thescreen.

Ctrl

Accept

Clicking on a column header will sort therecords alphabetically by that column. Usethis feature to quickly scroll through all of therecords.

A series of filtering icons have been providedto hide undesirable records from view. Byselecting one of these you can:

A

B

C

Allow only templates to be visibleAllow only active and/or inactive records to be visible.Allow only metric and/or imperial records to be visible.

Finding and Opening Records 1.1

(c) Copyright C-spec 1985 - 2005. All rights reserved worldwide.

Then select the “new record typerequired”. For each program the choiceswill be:WeldOffice -

WeldOffice -WeldOffice -NDE

: PQRD, PQR, WPS,pWPS

: no choice, WPQ only: PT, MT, RT, UT,

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WPS

WPQ

In the upper left hand corner, select the“required standard” for the new record.For each program the choices will be:

: EN288, ASME, AWS: EN288, ASME, AWS

n/a

WeldOffice -WPSWeldOffice -WPQWeldOffice -NDE:

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To open the Record Creation Manager,click on .File / New1

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Using the Record Creation Manager

If you are creating a record off of one ormore other records, select the desiredrecord(s) from the list.Note: To select multiple records, holdthe Ctrl key down while clicking oneach of the desired records.

The next selection is “new record is to bebased upon what?” Select:

: To create a blank (empty) record.: To create a new

record based on the data from anotherrecord.

: To create a newrecord based on the data from multiplerecords (only applicable when creating aWPS off of multiple PQRs).

BlankBased on single

Based on multiple

Creating Records

When you are ready to begin creating therecord, press the button in thelower right corner of the screen.

Accept

1.2


Click on the second tab to show the.

The list of records that will be displayed arethe records meeting the criteria of the lastsearch performed. For more information onusing the search features, see page

.

Record Search Results Selection List

1.1 Finding / RecordsOpening

At the bottom of the bar, click on the first tabto show the .This provides a quick list of the records in thesystem. If a grouping sequence other thanthat provided is desired, the Navigation Bargrouping may be changed in the Options.For more information, refer to page

.

Record Selection List

1.7.3Default Settings

To open the Navigation Bar, click on.

This will enable the view of the NavigationBar. Depending on the settings of themonitor, this bar may appear at the side orbottom of the screen.

View / Navigation Bar1

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Using the Navigation Bar

Click on the forth tab to display the. This will show all the users that are

currently logged on and all of those that arecurrently logged off of the network.

NetworkStatus

Click on the third tab to show the. This tab

displays several settings and properties ofthe record that is currently in view. Changesto these setting may be necessary in certaincircumstances. For example:- may need to be checkedin order to turn a new record into a template.By indicating that a record is a template, itwill be kept separate from all other records.

allows controlover the code checking. Turn this setting offif it is desired to keep the software fromautomatically entering code information intothe records.

Current Record Properties

Record template

Implement record checking

Navigating Records and Properties

Another specific function of the NavigationBar is found on the

(third tab) while viewing an. The setting

entitled will appear whichallows the user to input custom labels on allthe fields in the

box. To change one of these labels,simply click on one of the Report headingsand begin to type the new name. All eightlabels may be changed allowing the creationof a custom NDE report.

Current RecordPropertiesNDE General Report

Report headings

Equipment and Techniquedetails

1.3


Modify a copy of a drawing previouslyplaced on another record.

To open the Sketch Selection Manager, click inside any drawing box within WeldOffice -WPS orNDE Module. Drawing boxes are found in the following locations:

PQR form - Joint design diagramPQR form - Weld sequence diagramPQRD form - Joint design diagramPQRD form - Welding sequence diagramWPS form - Joint section on page twoRT Report - Technique sketch boxUT Report - DAC Curve boxAll NDE Reports - Diagram page (page two)

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Using the Sketch Selection Manager

Rather than drawing sketches manually, the Sketch Selection Manager allows several options from which to begin yourdrawing. This includes being able to modify a copy of a sketch from the database of templates or modify a copy of a sketchlocated on one of your previous records. Here are the drawing options:

Modify a copy of a template includedin our Sketch Database.

When you are ready to begin modifying the sketch, press the Accept button.

Before modifying the sketch, you will first begiven an “Overwrite File” warning message.Verify that you wish to overwrite the currentdrawing by pressing “ ”.OK

Next you will be taken into the drawing programthat is specified in (If you havenot changed this setting, Window Paint Brush isthe default drawing program).You can now make any necessary modificationsto the sketch. When you are finished, save yourchanges, close the drawing program, and yoursketch will automatically be placed on the formwith your modifications included.

Tools/Options

Blank drawing. This will provide youwith a blank page from which you candraw your entire sketch manually

Modify a copy of a drawings alreadylocated on your current record.

A

B

C

Drawings and Sketches

D

Note: Upon selecting a sketch to modify,a preview of the sketch will appear in thePreview Window.

1.4

(c) Copyright C-spec 1985 - 2005. All r ights reserved worldwide.

C:\PROGRAMFILES\WELDOFFICE\WPS\RECORDS\ASME-PQR00012-DESIGN.bmp

C:\PROGRAMFILES\WELDOFFICE\SHARED\TEMPLATES\DRAWINGS\JOINTDESIGNDIAGRAMS\BACKEDSINGLEBEVELGROOVE.bmpASME-PQR00012-DESIGN.bmp

The filler and base metal databases contain over2000 ASME and AWS materials each. To easilylocate the desired material, use one of thefollowing Sorting/Filtering methods:

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Using the databases of Base Metals, Filler Metals, and Pipe Schedules

The Filler material database offers even morefiltering capabilities. Based on the base materialsand process specified on the record (P1 and P8with GTAW in this example) the database hasoffered two additional filtering buttons. The firstone allows filtering the database to show onlythose filler metals possible to weld with GTAW andP1 while the second button shows only those fillermetals possible to weld with GTAW and P8.

The offers an easy to readmatrix for finding the desired pipe size andschedule. Locate the diameter in the left handcolumn and then move to the right to find theproper schedule.The also offers three differenttables for Carbon steel, Stainless steel, and Tubegauge/thickness.

Pipe schedule log

Pipe schedule log

When the desired material has been located inany one of these databases, click on the materialto select it and then press the button inthe lower right corner. This will input allassociated data in the appropriate fields on therecord.

Accept

Several fields are provided on the left side ofthese databases to allow filtering of the data.From one or more of these fields, select knownvariables (such as P# or SFA). This willnarrow the database down allowing easierlocation of the desired materials.

Clicking on the header of any column will sortthe materials alphabetically by that column.Use this feature to quickly scroll through alldisplayed materials.

A

B

Material Databases

Access to the materials databases can done byclicking on the database icon in one of thefollowing fields on any form in WeldOffice WPSor WPQ Module:

Base metal specification (Base material database)Base metal P-no. (Base material database)Base metal G-no. (Base material database)Filler metal specification (Filler material database)Filler metal classification (Filler material database)Filler metal F-number (Filler material database)Filler metal A-number (Filler material database)Base metal Size (Pipe schedule log)Base metal Sch. (Pipe schedule log)Base metal Thick. (Pipe schedule log)Base metal Dia. (Pipe schedule log)

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1.5


To open the dialog box, click on.

Import File /Import

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Using the Import and Export utilities

To export records, click on . Thiswill bring up the .If more information is needed on how to selectrecords in a Record Manager, see page

.

File / ExportRecord export manager

1.1 Finding / RecordsOpening

Locate the desired record(s) to be exported.Then specify the “style of report to beexported”.- will export a completewelding record.- will export a summary ofthe selected record(s).- will export a summary cardof the selected

Welding records

Record summary

Summary cardrecord(s).

For more information on the content thatappears on summary reports and cards, seepage .1.7.4 Selection Lists

The final step is to specify a “format to exportthe reports into”.- is to be used when exporting afile that is to be imported into WeldOfficesoftware.- are to be used when the reportformat is to be viewed on a web browser(such as web posting or emailing).- are to be used when a simple

MS Access

HTML files

Text files

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Importing may only be done with Accessdatabase files exported from otherWeldOffice software installations. To importa file, locate it on your hard drive using the

dialog box. When the file hasbeen located, double-click on it and thesoftware will begin the import process.

Import from...

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When the Import Progress bars disappear, theimport will be complete. To open the importedfiles, click on and double-click onthe new record(s).

File / Open

Importing and ExportingImporting and exporting in the WeldOfficesoftware is used to share records betweencomputers that are not utilizing the networkingcapabilities. Additionally, the export feature isalso used to publish the records to an HTMLformat for web display or an ASCII Text formatfor a simple data display.

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When the desired selections have beenmade, press the button and an

dialog box will appear. Specify alocation to save the exported file and thenpress .

AcceptExport to...

Save

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1.6


1.7

1.7.1 Directories tab1.7.2 Security Settings tab1.7.3 Default Settings tab1.7.4 Selection Lists tab1.7.5 Amend Menus tab1.7.6 Notepad & Keywords tab

1.7 Customizing (Options)

To access the tab, click on. The Options window

will automatically open to theDirectories tab.

DirectoriesTools / Options1

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Specifying the program directories

To edit the directories, click on the datapath to highlight it. Then click the

icon on the righthand side. This will bring up a

dialog box.

Editselected directory

Selectfile

Assuming that a copy of all thedatabases have been placed in acommon location on the network, usethis dialog box to locate the newdatabase on the network. When it hasbeen found, double click on the desiredfile and the new path will be set.Repeat these steps for each of thethree main database directory paths.

When all of the new paths have beenset, press the button. Uponrestarting the program, the software willthen be supported by the networkdatabases.

Accept

Three database directories will belisted:

- The path to the user’smain records database.

- The path to the user’scustom drop-down menus.

- The path to the user’scustom settings.

These three databases must be sharedby all users when the software is to beshared on a network. To do this, allthree database will have to be placed ina network location that is accessible toall users. Then, the directories listed inthis Options window will have to beedited in order to point to that networklocation.

Standard data

Menu store

Configuration

DirectoriesThe WeldOffice software holds all of the users data and settings in remote locations such as on anetwork. The path to these locations are held in the Directories tab in the Options.Additionally, the Directories tab also holds the path to the drawing program that the user prefers to use.

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In addition to the main user databases,the Preferred drawing package mayalso be specified in the Directories tab.By default, the software will already beset to use standard Windows Paint.However, any other OLE compliantdrawing package may be specified bythe user.

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1.7.1


c:\program files\weldoffice\wps\records

c:\program files\weldoffice\shared\menus

c:\program files\weldoffice\shared\settings

WeldOffice file

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Specifying the User details and security access

To add or edit a User profile, double-click on the desired . Thefollowing changes may be made:

Placing a red “x” in thebox will make this profile an active userin the system.

may be changedby selecting that item and then clicking

.

User number

1 User active

2 Name of the user

Edit selected setting

3 Description of the user


4 Password

Edit selected settingNew user password

Enter

Accept

5 Signature


6 Access rights

may bechanged by selecting that item and thenclicking .

may be changed byselecting that item and then clicking

. This will bringup the box. Entera new password and then press the

key. Repeat this step to confirmthe password and then press the

button. The new password willnow be set.

may be changed byselecting that item and then clicking

. This will bringup a standard Windows File-open box.Use this box to specify the location of ascanned bitmap file of the user’ssignature. When the file has beenlocated, double-click on it and the newsignature will now be set.

Within the folder aresettings for Write access and Signatureaccess. Place a red “x” next to all itemsappropriate for the current user.

With a new installation, one user profileis already established; the Systemadministrator. This is a profile thatholds the highest level of securityclearance allowing the ability to makechanges to critical system settings thatno other user may change. Theperson(s) given access to the SystemAdministrator password should beselected appropriately.

Security Settings

The Security Settings tab holds all ofthe details of each user that has accessto the WeldOffice software.To create or edit a User profile, go tothe Security settings by clicking on

, and then select thetab.

Tool / OptionsSecurity settings

1.7.2


To access the Default settings, click on. Then click on thetab.

Tools / OptionsDefault settings

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Specifying the program default settings

Navigation bar grouping changes thegrouping order of the records displayedin the Navigation bar. Specifying adesired grouping sequence will makethe best use of finding records with theNavigation bar.

Initial record settings

Current record properties1.3, Item 4

are defaultsettings that will be applied to all newrecords created.These settings may also be changed onan individual record by utilizing the

tab on theNavigation bar (see page ).

Printing / screen defaults containsmuch of the default information that willautomatically appear on the records aswell as the manner in which the recordswill display and print.

Program wide settings are systemsettings that apply to the function of thewhole program. Several of thesesettings will only be changeable by theSystem Administrator.

Default SettingsThe Default settings tab in the WeldOffice software holds many of the settings that users will wish to change.Below are instructions for how to change some of these settings. The function of most of these settings are fairlyobvious so the instructions below are intended for only those items that will likely need further explanation.

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Form settings

1 Page titles


2 Certification statement

3 Form signatures

Editselected setting

also contains settingsthat control default information that willappear on the records. There are adifferent set of form settings for eachtype of record. These settings include:

- To change the defaulttitle that will appear at the top of a form,select the desired title and then click on

.

- To changethis statement that appears near thebottom of most records, select thestatement

- To change thetitle of a Signature box, select thedesired signature and the click on

. A signature box mayalso be removed from the forms byremoving the red check that appearsnext to it.

and then click on. This setting

may also be changed on an individualrecord by utilizing the

tab on the Navigation bar(see page ).


Current recordproperties

1.3, Item 4

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1.7.3


The tab in the Optionsis used to specify which columns willappear on various Reports andSelection lists in the WeldOfficesoftware. These include:

- The “manager”window that appears when selecting arecord to open, delete, print, export, etc.

- The form thatprints out when creating a summary ofone or more records.

- The fields available tosearch upon when using the RecordSearch Manager.

- The wallet-sizedsummary form that prints out whencreating a .

- The Qualifiedranges report available in the WelderProfiles database.

- Theprintout of basic WPS details that isprovided to the welder.

Selection lists

Record selection list

Main summary form

Search list

Summary card list

Summary card

Qualification report

Welder Instruction Sheet

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Specifying the content of Selection lists and reports

To make changes to one of theReports / Lists, first select theapplicable code. Then select thedesired Report / List to be edited.Next, select the applicable record type(i.e. WPQ, PQR, WPS, RT)

Selection Lists

With these selections made, two lists offields will appear:

- This is the list of all fieldsavailable to be placed on the selectedReport / List.

- This is the list of fieldsthat are already included on theReport / List specified.

To add fields from the Master list to theSelected list, click on the desired field toselect it and then press the red arrowpointing toward the right.

To remove a field from the Selected list,click on the field to select it and thenpress the red arrow pointing toward theleft.

Master list

Selected list

For all of the reports that are to be, the number of available

characters on one page width is aconsideration. For this, the amount ofused space is listed just above theSelected list. In the example shownhere, 315 of the 350 availablecharacters have been used.

printed

1.7.4


The tab allowsmodification of the content that the useradds to any drop-down menu availableon all WeldOffice forms.

Amend menus

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Changing the content of the drop-down menus

To access this option, click onand then click on the

tab.Tools / OptionsAmend menus

Amend Menus

For each available code and recordtype in the software, a specific list ofmenu fields will appear.First select the applicable code andthen select that applicable record type.

With a specific record type selected, allfields will appear that have user-definable drop-down menus. Selectone of the fields in order to makechanges to its menu content.

When a menu field is selected, thecontents of that field (supplied by theuser) will appear in the right handwindow. To edit or delete one of thelisted items, select it by clicking on theitem. Then click on either:

or.

Delete selected menu itemEdit selected menu item

To add an item to the menu list, click onthe icon titled:

.Add new menu item

When all of the desired changes havebeen made, simply press thebutton.

Exit

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1.7.5


The WeldOffice software allows theuser to store typical notes and hard tofind characters eliminating the need toproduce these items more than once.

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Specifying the content of the Notepad and Keywords databases

To access the Notepad, click onand then click on the

tab.Tools / OptionsNotepad

Notepad & Keywords

To add a new note, click on theicon and then type the name

of the new note. When the name of thenote has been entered, the note mustbe edited in order to add the contents ofthe note.

Addnew note

To edit a new or existing note, click onthe icon. Enter oredit the new contents of the selectednote.

Edit selected note

To delete a note, click on the note toselect it and then press the icon titled

.Delete selected note

To edit or delete a selected keyword,click on the icon entitled:

or.

Delete selected keywordEdit selected keyword

When all of the desired changes havebeen made, press the button.Accept

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When all desired changes have beenmade, press the button.Accept

To add a new keyword, click on theicon. Enter the new

keyword or character by using theWindows paste feature or by pressingthe appropriate ASCII character code.

For more information on ASCIICharacters, look up “Character Map” inthe Windows help system.

Addnew keyword

Access the Keywords by clicking onand then click on the

tab.Tools / OptionsKeywords

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1.7.6

(c) Copyright C-spec 1985 - 2005. All r ights reserved worldwide.

2

2.1 Creating a PQR (Procedure Qualification Record Page 1)2.2 Creating a PQR (Procedure Qualification Record Page 2)

2.2.1 PQR Printout (Page 1)2.2.2 PQR Printout (Page 2)2.2.3 PQRD Printout (Page 1)2.2.4 PQRD Printout (Page 2)

2.3 Creating a WPS (Welding Procedure Specification Page 1)2.4 Creating a WPS (Welding Procedure Specification Page 2)

2.4.1 WPS Printout (Page 1)2.4.2 WPS Printout (Page 2)

2.5 Creating a pWPS (Prequalified Welding Procedure Specification)2.5.1 pWPS Printout

2 WeldOffice - Procedure Module - WPS®

Begin filling out the record by entering the headerinformation. While filling out this record, make sure totake advantage of the drop-down menus anddatabases rather than typing the informationmanually.

On the Tool Bar, click on the small drop-down arrownext to the “New” icon. Select .ASME IX PQR

As you fill out this record, you will notice that it growsdynamically based on the information that you enter.For example, the Post Weld Heat Treat section does notappear until you select “ ”.With PWHT

Creating a PQR1

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3

WeldOffice is equipped with a comprehensivedatabase of typical joint details already drawn for you.For more information on selecting sketches refer topage 1.4 Drawings & Sketches

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As you select a welding process, the form will growsupplying you with the required fields specific to theprocess selected. Notice that WeldOffice allows theuse of up to three separate processes on a single PQR.

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In addition to three welding processes, alsoallows you to specify up to five different filler metal sizesfor each process. To do this, click inside the filler metalsize field and then locate the Add Column icon onthe Tool Bar at the top of the screen. Click this icon andwatch how this field splits with each click. This will alsosplit all other applicable fields allowing specificinformation to be entered for each filler metal size.

WeldOffice®

6When specifying the filler metal, remember to select itfrom the Filler Material Database instead of manuallytyping the information. To do this, place the cursor inthe “SFA specification” field and click on the databaseicon. Locate the desired material and double-click on it.Notice that enters the proper SFA, AWS, Fand A numbers automatically.

WeldOffice®

Procedure Qualification Record

After entering values in the Amperes, Volts and Travelspeed fields, notice that instantly calculatesthe Maximum heat input for you. Time saving featureslike this are included everywhere in the

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WeldOffice

WeldOffice

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software

See next page for page two data entry instructions.

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Notice that there are no Gas fields available for SMAW.This is another feature of the dynamic forms.

prevents entry of non-relevant informationand minimizes potential introduction of errors.WeldOffice®

2.1

C-specP.O.Box27604, Concord,CA 94527, (888)673-9777


C-specWeldOffice® Software

WeldOffice® 2005.01.001 © Copyright 2005 C-spec Software. All rights reserved worldwide.

Catalog no

Creating a PQR

10To enter data into the second page of thePQR, click on the tab at the top of thepage entitled “ ”.PQR - Test Results

Notice how automaticallycalculates “Area” and “Ultimate UnitStress” for you. Note: If theUltimate unit stress is below the specifiedrequirements for the base metals on pageone, will prompt you with aCode Checking warning after selecting the“Type of failure and location”.

WeldOffice

calculated

WeldOffice

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Bend test information is already enteredfor you. Based on the informationentered on page one, CodeChecking automatically specifies therequired testing.

WeldOffice®’s

When entering Toughness Testinformation, enter ONLY the top line ofdata. When the first line is completed,click the cursor in the “Specimen Number”field on the second line.automatically replicates the testinformation from the previous line.

WeldOffice®

For entering a Welder’s name, normallyyou would be able to simply select aname from your own database ofwelders. But unless you have alreadyentered a welder’s profile, you can enterthis information manually or just leavethis box blank.

Instantly create a WPS from this PQR:

File / Save As New WPS

Now that you are finished creating thisPQR, can automatically createa WPS using the data on this record. To dothis, go to the top of the screen and click on

. Then select .will then take all applicable

data from this PQR and place it on theWPS. Additionally, notice how the CodeChecking supplies you with even more datastraight out of the code such as theThickness and Diameter ranges qualified.

WeldOffice

WeldOffice

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Printing this PQR:

File

Unassigned ASME PQR 00001

To print this record, go to the top of thescreen and click on . Select thesecond print option which will saysomething like Print

.

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2.2

(Page 2)C-spec

P.O.Box27604, Concord,CA 94527, (888)673-9777


C-specWeldOffice® Software

C-specP.O. Box 27604, Concord, CA 94527

ASME IX Procedure Qualification Record (PQR)Weld specforWindows

Weldspec4.01.184Catalogn° PQR00001

PQR record numberDate

WPS record numberCompany name

PQR-101 Revision 03/30/01

WPS-101 Revision 0C-spec

BASE METALS (QW-403)

Weldedto:

and tested:Notes

Product form Specification (typeorgrade) P no. Grp-no. Size Sch. Thick. Dia.(in.) (in.)

Plate SA-53(TypeS,Gr.B) 1 1 - - .375 -Plate SA-53(TypeS,Gr.B) 1 1 - - .375 -

Without PWHT, With PWHT, With impacts

POST WELD HEAT TREATMENT (QW-407)

Temperature Time TypeHeating rate MethodCooling rate Method

Notes

(°F)

(°F/hr)

(°F/hr)

(hrs)800 8 Stress relief200 Furnace200 Still air

JOINTS (QW-402)

Joint design Single-V-grooveBacking: NoneRetainers NoneGroove angle 60(deg.)

Root opening .125(in.)

Root face .125(in.)

WELDING PROCESSES

Welding processType

SMAWManual

FCAWSemi-automatic

FILLER METALS (QW-404)

5.1 5.20SFA specificationE6010 E70T-12AWS classification

3 6Filler metal F-number1 11Weld metal A-number

Filler metal nominal compositionFiller metal trade name

3/32 1/8 1/8 3/32Filler metal size (in.)

0.125 0.250Deposited thickness (in.)

0.063 0.125Maximum pass thickness (in.)

Weld deposit chemistry-Supplemental filler metal --Supplemental filler metal vol. (.in²) -

POSITION (QW-405)

1G 1GPosition of groove- -Weld progression

PREHEAT (QW-406)

70 200Preheat temperature (°F)

325 350Maximum interpass temperature (°F)

GAS(QW-408)

75% Argon, 25% CO2Shielding: Gas type -30 30(cfh)Flow rate -

NoneTrailing: Gas type -- -(cfh)Flow rate -

NoneBacking: Gas type -- -(cfh)Flow rate -

ELECTRICAL(QW-409)


100 110 - 115 135 130-170Amperes28 28-30 30 28Volts6 7 - 8 7 7 - 9Travel speed (in./min)

28.0 29.5714 34.7143 40.8Maximum heat input (kJ/in.)

DCEP (reverse polarity) DCEP (reverse polarity) DCEP (reverse polarity) DCEP (reverse polarity)Current/polarity120 138Wire feed speed (in./min) -

SprayArc transfer mode -

TECHNIQUE(QW-410)

Stringer and Weave Stringer and WeaveString or weave.5Orifice/gas cup size -

.75C.T.W.D (in.) -Single and Multiple passes Single and Multiple passesMulti/single pass

Not used YesPeeningBrushing Brushing and GrindingInitial/interpass cleaning

None NoneBack gouging method

Page 1 o f 2

2.2.1


C-spec WeldOffice® Software

WeldOffice® 2005.01.001


ASME IX Procedure Qualification Record (PQR) - Test results (PWHT)Weld specforWindows

Catalog n° PQR00001

PQR record numberDate

WPS record numberCompany name

PQR-101 Revision 03/30/01

WPS-101 Revision 0C-spec

TENSILE TESTS (QW-150) Reduced sectionWidth Thickness

Comments

Specimen number Area Ultimate total load Ultimate unit stress Type of failure and

location(in.) (in.) (in²) (lb) (psi)

2 reduced section tension tests perQW-151.1 and QW-462.1(a)

1.51.5

.375

.3750.56250.5625

3300032000

5850057000

Brittle-Base MetalBrittle-Base Metal

GUIDED BEND TESTS (QW-160)

Type of test Acceptance criteria Result Comments

Comments

2 transverse face bends per QW-161.2 and QW-462.3(a)2 transverse root bends per QW-161.3 and QW-462.3(a)

QW-163QW-163

AcceptableAcceptable

see-ASMEIX-QW-451.1see-ASMEIX-QW-451.1

TOUGHNESS TESTS (QW-170)

(in.)x(in.) (°F) (ft lb) (%Shear) (Mils)

Specimennumber

Notch location Notch type Specimen size Test temperature Impact values Drop weight

break

Comments

BM001BM002BM003BM004BM005HZ001HZ002

HZ003HZ004HZ005

WM001WM002

WM003WM004WM005

Base MetalBase MetalBase MetalBase MetalBase Metal

HAZHAZ

HAZHAZHAZ

Weld MetalWeld Metal

Weld MetalWeld MetalWeld Metal

V-notchV-notchV-notchV-notchV-notchV-notchV-notchV-notchV-notchV-notchV-notchV-notchV-notchV-notchV-notch

0.394x0.0980.394x0.0980.394x0.0980.394x0.0980.394x0.0980.394x0.0980.394x0.0980.394x0.0980.394x0.0980.394x0.0980.394x0.0980.394x0.0980.394x0.0980.394x0.0980.394x0.098

-20-20-20-20-20-20-20-20-20-20-20-20-20-20-20

125125125125125125125125125125125125125125125

505050505050505050505050505050

454545454545454545454545454545

---------------

OTHER TESTS


Comments

Visual examination per QW-302.4Radiographic examination per QW-191 and QW-302.2

QW-194QW-191.2


see - A S M E I X - QW-452.1 Note (8)see -ASMEIX - QW-142, QW-304

CERTIFICATION

Welder's name ID Number Stamp number Mechanical testing byLaboratory test numberTest f i le numberTests conducted by

Nick MossmanPQR-101PQR-101

Nick Mossman

Rod Laver 5555 500

We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code.

Name Signature

Date

Welding Engineer

Name Signature

Date

QA Manager

2.2.2

P a g e 2 o f 2

T-2T-1




C-specP.O. Box 27604, Concord, C A 94527

ASME IX Record of Welding Data ( PQRD)

Catalog n° PQD00001

PQRD numberPQR numberWPS number

DateTo be testedCompany name

PQRD-101 Revision 0PQR-101 Revision 0WPS-101 Revision 0

3/30/01With PWHTC-spec

WELDING PROCESSES

Welding processType

SMAWManual

FCAWManual

BASE METALS (QW-403)

Welded to:Product formMaterial control numberSpecification (type orgrade)Nominal compositionTrade nameP numberG numberAWS group numberNominal pipe/tube sizeScheduleLengthWidth (OD)Thickness

(in.)

(in.)

(in.)

Plate

SA-36 (UNSK02600)C-Mn-Si

11I--187.375

Product formMaterial control numberSpecification (type or grade)Nominal compositionTrade nameP numberG numberAWS group numberNominal pipe/tube sizeScheduleLengthWidth (OD)Thickness

(in.)

(in.)

(in.)

Plate

SA-36 (UNSK02600)C-Mn-Si

11I--187.375

JOINTS (QW-402)

Joint design Single-V-grooveBacking: NoneRetainers NoneGroove angle 60(deg.)

Root opening .125(in.)

Root face .125(in.)

CLEANING/ROOT TREATMENT

Surface preparationInitial/interpass cleaningBack gouging method

NoneBrushing and GrindingNone

POST WELD HEAT TREATMENT(QW-407)


Notes

(°F)

(°F/hr)

(°F/hr)

(hrs)800 2 Below lower transf. temp.200 Furnace200 Air

Page 1 o f 2

2.2.3

(c) Copyright C-spec 1985 - 2005. All rights reserved worldwide.WeldOffice® 2005.01.001



ASME IX Record of Welding Data (PQRD)

Catalog n° PQD00001

PQRD number DatePQRD-101 Revision 0 3/30/01

PASS INFORMATION

Pass numberLayer number

11

22

33

44

55

65

WELDING PROCESSES

Welding processType

SMAWManual

SMAWManual

FCAWSemi-automatic

FCAWSemi-automatic

FCAWSemi-automatic

FCAWSemi-automatic

FILLER METALS (QW-404)

Material control number5.1 5.1 5.20 5.20 5.20 5.20SFA specification

E6010 E6010 E70T-12 E70T-12 E70T-12 E70T-12AWS classification3 3 6 6 6 6Filler metal F-number1 1 11 11 11 11Weld metal A-number

Fille rmetal nominal compositionFiller metal trade name

3/32 1/8 1/8 3/32 3/32 3/32Filler metal size (in.)

15 15 36 36 36 36Length of filler metal consumed (in.)

.063 .063 .125 .063 .063 .063Deposited thickness (in.)

.063 .063 .125 .063 .063 .063Maximum pass thickness (in.)

Weld deposit chemistry- - - -Supplemental filler metal - -

- - - -Supplemental filler metal vol. (ft³) - -

POSITION (QW-405)

1G 1G 1G 1G 1G 1GPosition of groove- - - - - -Weld progression

PREHEAT (QW-406)

70 70 70 70 70 70Preheat temperature (°F)

300 325 325 325 340 345Maximum interpass temperature (°F)

GAS (QW-408)

75% Argon, 25% CO2 75% Argon, 25% CO2 75% Argon, 25% CO2 75% Argon, 25% CO2Shielding: Gas type - -30 30 30 30(cfh)Flow rate - -

None None None NoneTrailing: Gas type - -- - - -(cfh)Flow rate - -

None None None NoneBacking: Gas type - -- - - -(cfh)Flow rate - -

ELECTRICAL (QW-409)

3/32 1/8 1/8 3/32 3/32 3/32Filler metal size (in.)

100 110 135 170 140 135Amperes28 30 30 30 28 28Volts6 7 7 7 8 8Travel speed (in./min)

28.0 28.2857 34.7143 43.7143 29.4 28.35Maximum heat input (kJ/in.)

DCEP(reverse polarity) DCEP(reverse polarity) DCEP(reverse polarity) DCEP(reverse polarity) DCEP(reverse polarity) DCEP(reverse polarity)Current/polarity120 138 138 138Wire feed speed (in./min) - -

Spray Spray Spray SprayArc transfer mode - -

TECHNIQUE (QW-410)

Stringer Weave Weave Weave Stringer StringerString or weave.5 .5 .5 .5Orifice/gas cup size - -.75 .75 .75 .75C.T.W.D (in.) - -

Single pass Multiple passes Single pass Multiple passes Multiple passes Multiple passesMulti/single passNot used Not used Yes Yes Yes YesPeeningBrushing Brushing Brushing and Grinding Brushing and Grinding Brushing and Grinding Brushing and GrindingInitial/interpass cleaning

None None None None None NoneBack gouging method

PASS PERFORMED/WITNESSED BY

Rod Laver Rod Laver Rod Laver Rod Laver Rod Laver Rod LaverWelders nameNick Mossman Nick Mossman Nick Mossman Nick Mossman Nick Mossman Nick MossmanRecorded/witnessed by

3/30/01 3/30/01 3/30/01 3/30/01 3/30/01 3/30/01DateNick Mossman Nick Mossman Nick Mossman Nick Mossman Nick Mossman Nick MossmanData entry by

Page 2 o f 2

2.2.4




Begin filling out the record by entering theheader information. While filling out thisrecord, make sure to take advantage of thedrop-down menus and databasesrather than typing the information manually.

2

WeldOffice allows you to specify up to threewelding processes. Additionally, you can alsospecify up to five filler metal sizes for eachprocess. To do this, click inside the “Fillermetal size” field and then locate the AddColumn icon on the Tool Bar at the top ofthe screen. Click this icon and watch howthis field splits with each click. This will alsosplit all other applicable fields allowingspecific data to be entered for each fillermetal size.

®

4When specifying the filler metal, remember toselect it from the Filler Material Databaseinstead of manually typing the information.To do this, place the cursor in the “SFA” fieldand click on the database icon . Locateand select the desired filler metal(s) and thenpress the Accept button. Notice that

enters the proper SFA,Classification, F and A numbersautomatically.

Multiple filler metal classifications maybe specified. Everything that is selected willappear in the Notes section on page 2.

WeldOffice

Note:

®

Notice that there are no Gas fields availablefor SMAW. This is another feature of thedynamic forms. WeldOffice prevents entry ofnon-relevant information and minimizespotential introduction of errors.

®

See next page for page two data entryinstructions.

5

6

On the Tool Bar, click on the small drop-downarrow next to the “New” icon.Select .ASME IX WPS

1

Take notice of the check marks in the “Scope”section of this example. The dynamic formsin WeldOffice use these marks to determinewhich fields are needed. For example, when“With PWHT” is selected, WeldOffice willnot require data to be entered for PWHT.

not

®

®

3

For automatic creation of a WPS, pleasesee item 16 on page 2.2.

2.3Creating a WPSWelding Procedure Specification

C-specP.O. Box 27604, Concord, CA 94527, (888)673-9777

(c)Copyright C-spec 1985 - 2005. All rights reserved worldwide.

C-spec WeldOffice ® Software

C-spec

(c) Copyright C-spec 1985 - 2005. All r ights reserved worldwide.WeldOffice® 2005.01.001Catalog no

Creating a WPS

7 To enter data into the secondpage of the WPS, click on the tabat the top of the page entitled“ ”.WPS - Page Two

Automatically create a WPSfrom a PQR:

2.1

File / Save As NewWPS

Another way to create a WPS isto have automaticallygenerate the WPS off of a PQR.To do this you will need to open acompleted PQR. If you have notyet made a PQR, please followthe instruction on page .

With a PQR opened, go to the topof the screen and click on

. Then select. will begin to

take all applicable data from thePQR and place it on the WPS.Additionally, notice how the CodeChecking supplies you with evenmore data straight out of the codesuch as the Thickness andDiameter ranges qualified.

WeldOffice

WeldOffice

®

®

Printing this WPS:

File

Unassigned ASME WPS 00001

When you are ready to print thisrecord, go to the top of the screenand click on . Then selectthe second print option which willsay something like Print

.

8

11

WeldOffice is equipped with acomprehensive database oftypical joint details already drawnfor you. For more information onthese sketches refer to page

.1.4 Drawings & Sketches

®

9

10

To specify the preheatfor the materials entered on pageone, simply select up to fourstandards from ’s drop-down lists and the Code Checkingwill supply the appropriate data.

applicable

WeldOffice®

2.4

(Page 2)C-spec

P.O. Box 27604, Concord, CA 94527, (888)673-9777


(c) Copyright C-spec 1985 - 2005. All rights reserved worldwide.WeldOffice® 2005.01.001


Catalog no


ASME IX Welding Procedure Specification (WPS)Wel dspecforWindows

WeldOffice 2005.01.001®

Catalog n° WPS00001

WPS record numberDate

Qualified toCompany name

WPS-101 Revision 01/25/02

ASMEIXC-spec

Supporting PQR(s)Reference docs.

PQR-101-Rev0

Scope Shielded metal arc and Flux cored arc welding of carbon steel for impact tested and PWHT applicationGroove, fillet, no PWHT(As-welded), impact testing, with PWHT

Joint Joint details for this welding procedure specification in:JOINTS section of this WPS, Production drawings, Engineering specifications, Reference documents

BASE METALS (QW-403) THICKNESS RANGE QUALIFIED (in.)

TypeWelded toBacking:

RetainersNotes

As-welded With PWHTMin. Max. Min. Max.

Complete pen.Impact testedPartial pen.Fillet welds

0.750.063

0.750.0630.750.375

no max.no min.

0.750.063

0.750.0630.750.375

no max.no min.

Carbon steel(P1) P-no. 1 Grp-no. 1Carbon steel(P1) P-no. 1 Grp-no. 1None P-no. - Grp-no. -

None

DIAMETER RANGE QUALIFIED (in.)


Nominal pipe size no max.no min.no max.no min.

FILLER METALS(QW-404) THICKNESSRANGEQUALIFIED (in.)

SMAWFCAW


SFA Classification F-no. A-no. Chemical analysis or Trade name

5.1 E6010 (smaw note) 3 15.20 E70T-12 (fcaw note) 6 11 no min. 0.5

no min. 0.25no min. 0.5no min. 0.25

Sup. filler - - - - - - N o n e -

WELDING PROCEDURE

SMAW FCAWWelding processManual Semi-automaticType

70 200Preheat temperature (°F)

425 450Maximum interpass temperature (°F)


All All All AllLayer numberAll All All AllPosition of groove

Uphill Uphill Uphill&Downhill Uphill&Downhil lWeld progressionDCEP(reverse polarity) DCEP(reverse polarity) DCEP(reverse polarity) DCEP(reverse polarity)Current/polarity

100-115 110-135 110 - 1 3 5 120-180Amperes2 8 - 3 2 2 7 - 3 3 2 7 - 3 2 28-34Volts

6 - 8 7 - 9 7 - 1 0 7 - 11Travel speed (in./min)

28.0 29.5714 34.7143 40.8Maximum heat input (kJ/in.)

120-145 130-160Wire feed speed (in./min) -Spray SprayArc transfer mode -

75% Argon, 25% CO2Shielding: Gas type -30 30(cfh)Flow rate -

NoneTrailing: Gas type -- -(cfh)Flow rate -

NoneBacking: Gas type -- -(cfh)Flow rate -

Stringer or Weave Stringer or WeaveString or weave.5Orifice/gas cup size -

.75C.T.W.D -Single or mult iple passes Single or multiple passesMulti/single pass

0.500 0.500Maximum pass thicknessWeld deposit chemistryNotes

2.4.1

Page 1 o f 2(c) Copyright C-spec 1985 - 2005. All rights reserved worldwide.



ASME IX Welding Procedure Specification (WPS)WeldspecforWindows


Catalog n° WPS00001

WPS record numberDate

Qualified toCompany name

WPS-101 Revision 01/25/02

ASMEIXC-spec

JOINTS(QW-402) Typical joint(s). See actual production drawings and engineering specifications for details.

PREHEAT TABLE

Applicable standard

ASME Section VIII Div.1 175(°F) for thickness over 1(in.) and specified maximum carbon content over 0.30%.50(°F) for all other materials.

ASME Section III Div.1-NB 250(°F) for thickness over 1(in.) and specified maximum carbon content over 0.30%.200(°F) for thickness over 1.5(in.) and maximum carbon content of 0.30% or less.50(°F) for f i l let welds 1/2(in.) and less used to attach parts not carrying loadings due to internal pressure.50(°F) for all other materials.

ASME B31.1 175(°F) for thickness over 1(in.) and specified maximum carbon content over 0.30%.50(°F) for all other materials.

ASME B31.3 50(°F) for thickness less than 1(in.) and specified minimum tensile strength not over 71000(psi).175(°F) for 1(in.) and greater thickness, or if specified minimum tensile strength is over 71000(psi).

POST WELD HEAT TREATMENT (QW-407)


Notes

(°F)

(°F/hr)

(°F/hr)

(hrs)800 1hr/(in.) Stress relief200 Furnace200 Still air

TECHNIQUE (QW-410)

Peening Not usedSurface preparation NoneInitial/interpass cleaning Brushing and GrindingBack gouging method Thermal

NOTES

NOTES:The following AWS/SFA classifications can be used with this procedure:

(smaw note) E6010,E6011(fcaw note) E70T-12,E70T-12M,E71T-12,E71T-12M

Name Signature

Date

Welding Engineer

Name Signature

Date

QA Manager

2.4.2

Page 1 o f 2(c) Copyright C-spec 1985 - 2005. All rights reserved worldwide.

WeldspecforWindowsC-spec WeldOffice® Software

4When specifying the filler metal,remember to select it from the FillerMaterial Database instead of manuallytyping the information. To do this, placethe cursor in the “ ”field and click on the database icon .Locate and select the desired filler metaland then press the button. Thiswill enter the proper AWS Specificationand AWS Classification numbers

AWS Specification

Accept

Creating a pWPS

For the fields that were not automaticallyfilled in, enter the necessary information.Whenever possible, select the desireddata from the drop-down menus ordatabases rather than typing theinformation manually.

2

On the Tool Bar, click on the small drop-down arrow next to the “New” icon.Select .AWS D1.1 pWPS

1

In one simple step, most of theprequalified WPS will be filled outautomatically. Place the cursor in the“Joint type” field and click on the databasebutton. Locate the desired joint fromthe database of prequalified joints anddouble-click on it.

3

Notice that has provided acompleted sketch for you. isequipped with a comprehensive databaseof pre-drawn typical joint details. Formore information on these sketches referto page .

WeldOfficeWeldOffice

1.4 Drawings & Sketches

®

®

Printing this WPS:

File

Unassigned ASME PWP 00001

When you are ready to print this record,go to the top of the screen and click on

. Then select the second print optionwhich will say something like Print

.

Based on the information entered, theCode Checking inautomatically supplies the properPreheat/Interpass data. These CodeChecking features will greatly reduce (oreliminate) the need to look up informationin the code.

WeldOffice®

5

6

7

2.5

Prequalified Welding ProcedureC-spec

P.O.Box27604, Concord,CA 94527, (888)673-9777



C-spec

(c) Copyright C-spec 1985 - 2005. All rights reserved worldwide.WeldOffice 2005.01.01®

Catalog n°


AWS D1.1 Prequalified Welding Procedure Specification (pWPS)


Catalog n° PWP00001 Page1 of 1

Name Signature

Date

Signature 3

Name Signature

Date

Signature 4

Company nameWelding processProcess type

Identification # Rev.

Originated byDateAuthorized byDate

Joint design used

Joint typeJoint designBackingBacking materialRoot opening (R)*Root face (f)*Groove angle (a)*Radius(J-U)*BackgougingBackgouging method

*Datum, As Detailed (AsFit-Up)

(in.)

(in.)

(deg.)

(deg.)

Base metals

Spec., type or gradeThickness: Groove

FilletDiameter(Pipe)

(in.)

(in.)

(in.)

Filler metals

AWS SpecificationAWS Classification

Shielding

FluxElectrode-flux (class)Gas compositionGas flow rateGas cup size

(cfh)

(in.)

Position

Welding position: GrooveFillet

Vertical progression

Electrical characteristics

Transfer mode(GMAW)Current typeOther

Technique

Stringer or weavebeadMulti/single pass (perside)Number of electrodesSpacing: Longitudinal

LateralAngle

Contact tube to workPeeningInterpass cleaning

(in.)

(in.)

(deg.)

(in.)

Preheat

Preheat temp.:Interpass temp.:

Min.Min.Max.

(°F)

(°F)

(°F)

Postweld heat treatment

TemperatureTime

(°F)

(hrs)

Welding procedure

Layer Pass Process Filler metal classFillermetal

diameter

Currenttype /

polarityAmps

Wirefeedspeed Volts

Travelspeed Joint details

(in.) (in./min) (in./min)

Designation

Notes

C-specGMAWSemi-automatic

FC-H-1 0

8/20/01

8/20/01

B-Butt jointSingle V groove(2)YesAWS D1.1 Table 3.1 Group I3/16, +1/16,-0 (+1/4,-1/16)n/a30, +10, - 0 (+10,-5)n/aNon/a

AWS D1.1 Table 3.1 Group IT1:unlimitedT1:unlimitedUnlimited

5.18ER70S-2

--75% Argon, 25% CO225-405

F,V,OHF,V,OHUp

GlobularDCEP

Stringer or WeaveSingle or MultipleSingle electrode---0.5 - 1Not permittedBrushing or grinding

See notesSee notesSee notes

None-

All All GMAW ER70S-2 .035 DCEP 100-135 120-150 25-35 4-10

B-U2a-GF

PREHEAT/INTERPASSFor thickness 1/8 to 3/4(in.): 32(°F). Preheat to 70(°F) if the base metal temperature is below 32(°F).Over 3/4 thru 1-1/2(in.): 150(°F).Over 1-1/2 thru 2-1/2(in.): 225(°F).Over 2-1/2(in.): 300(°F).

Name Signature

Date

Welding Engineer

Name Signature

Date

QA Manager

2.5.1



3

3.1 Creating a WPQ (Welder Performance Qualification)3.1.1 WPQ Printout

3.2 Managing Welders (Welder Profile Database)3.2.1 Reporting on Expiration Dates & Qualified Ranges

3.2.1.1 Expiration Report Printout3.2.1.2 Qualification Report Printout

3.3 Finding Qualified Welders3.4 Expiration Date Maintenance (Welder Maintenance Log)

3.4.1 WML Printout

3. WeldOffice® - Performance Module - WPQ

Begin filling out the record by entering theWelder’s information. While filling out this record,make sure to take advantage of the drop-downmenus and databases rather than typingthe information manually.

On the Tool Bar, click on the small drop-downarrow next to the “New” icon.Select .ASME IX WPQ

Creating a WPQ1

2

3

4

5

6

7

Do not enter “Range Qualified” data manually.

Actual Values

The Code Checking in will take careof all of these fields for you. All you need to enteris the “ ” of the welder qualificationtest and the Code Checking will fill in thequalified ranges based on the Actual Values thatyou enter.

WeldOffice®

As you select a welding process, the form willgrow supplying you with the required fieldsspecific to the process selected. Notice that

allows the use of up to threeseparate processes on a single WPQ.WeldOffice®

When specifying the filler metal, remember toselect it from the Filler Material Database insteadof manually typing the information. To do this,place the cursor in the “Filler metal specification”field and click on the database icon . Locatethe desired filler metal and double-click on it.Notice that enters the proper Spec.#,Class.# and F# automatically.

WeldOffice®

8

Testing information is already entered for you.Based on the information previously entered,

’s Code Checking automaticallyspecifies the required testing.WeldOffice®

Printing this WPQ:

File

Print Unassigned ASME WPQ 00001

To print this record, go to the top of the screenand click on . Select the second print optionwhich will say something like:

.

Instantly create a WPQ from another WPQ:

File / Save As NewWPQ

One of the best time-saving features inis the ability to create duplicates of a

completed WPQ. To do this, go to the top of thescreen and click on . Thenselect . will then create aduplicate of this current record. This featureallows incredible speed of data entry whenentering identical WPQ’s.

WeldOffice

WeldOffice

®

®

Welder Performance Qualification

3.1



(c) Copyright C-spec 1985 - 2005. All rights reserved worldwide.WeldOffice 2005.01.001®

Catalog n°

C-spec WeldOffice Software®

C-specP.O. Box 27604, Concord, CA 94527, (888) 673-9777

ASME Section IX - Welder Performance Qualification (WPQ)C-spec WeldOffice Software®

WeldOffice® 2005.01.001Catalog n° WPQ00012 Page1 of 1

Welder's nameID NumberDate of birthStamp numberCompany nameDivision

Test dateWPQ record numberStandard test numberWPS record numberQualification code

Rev.Rev.

Rod Laver55554/17/23500C-specConcord

1/6/02500-5555

ASME Section IX

BASE METALS(QW-403)

Welded to:

Joint type

Product form Specification (type or grade) Pno. Grp-no. Size Sch. Thick. Dia.(in.) (in.)

Pipe SA-106(B) 1 1 6 XX 0.864 6.625Pipe SA-106(B) 1 1 6 XX 0.864 6.625

Groove

VARIABLES Actual values RANGE QUALIFIED

Type of weld jointBase metal

Pipe-Groove Groove and Fillet weldsP1toP1 P-no./S-no.1 thru 11, 34, 4X

BASE METALTHICKNESS Groove Fillet Overlay Groove Fillet Overlay

Plate thicknessPipe/tube thicknessPipe diameter

(in.)

(in.)

(in.)

- - - no limit no limit -0.864 - - no limit no limit -6.625 - - 2.875 min no limit -

PROCESS VARIABLES Actual values RANGE QUALIFIED

SMAW SMAWFCAW FCAWWelding processManual ManualSemi-automatic Semi-automaticTypeWithout With,withoutWith WithBacking

5.1 5.xx5.20 5.xxFiller metal specificationE6010 AnyE71T-12M AnyFiller metal classification

3 3(1..3w/backing)6 6Filler metal F-number2 3 minNumber of layers deposited

0.250 0.5max0.614 nolimitWeld deposit thickness (in.)

6G 6GWeld position (Actual position tested)

All AllGroove-Plate&Pipe>24"

All AllGroove-Pipe2.875"to24"

- -Groove-Pipe<2.875"

All AllFillet-Plate&Pipe>24"

All AllFillet-Pipe2.875"to24"

All AllFillet-Pipe<2.875"

Up Up Up UpProgressionWithout With,withoutBacking gas - -Globular Spray,pulse,globularGMAW transfer mode (QW-409) - -

TESTS


Notes

4 transverse side bends per QW-161.1 and QW-462.2Visual examination per QW-302.4

QW-163QW-194


see-ASMEIX-QW-452.1Note(4)see-ASMEIX-QW-452.1Note(8)

CERTIFICATION

Tests conducted byMechanical tests by

Laboratory test numberTest file number

Nick MossmanNick Mossman

001001

We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code.

Name Signature

Date

Signature 3

Name Signature

Date

Signature 4

3.1.1

Name Signature

Date

Welding Engineer

Name Signature

Date

QA Manager


To add a Welder to the Profile database, click onthe icon and the

box will appear. Fill in thedetails about the welder and then press the

button.

Create a new welderWelder details

Accept

To open the Welder Profiles Database, click onand then .Tools Welder Profiles1

2

3

4

5

6

Using the Welder Profiles Database

To edit a welder’s profile, double-click on thewelder’s name and the box willappear. Make the desired changes and thenpress the button.

Welder details

Accept

Once groups have been created, welders canthen have one or more groups assigned to them.To do this, first click on the icon entitled

.Next, select a welder that is to have a groupassigned by clicking on the welders name.Grouping information will appear in the two largeboxes at the bottom of the screen. The left boxcontains the groups that are assignable to theselected welder and the right box contains thegroups that are currently assigned to theselected welder. To assign a group click on thedesired item in the left box Then click on the redarrow that points to the right in order to movethat group into the right box. To remove a groupthat is assigned to a welder, click on the desiredgroup in the right box and then click the redarrow that points to the left. This will remove theselected welder from that group.

Assign groups to individual welders

For more instructions related to managingwelders, refer to the following instruction pagesand click on the associated icon at the top of thisscreen:3.2.1 Creating an Expiration Report3.2.2 Creating a Qualification Range Report

Assigning welders to groups can addorganization to the database and ease managingtasks. To add a group, click on the

icon. Next click on theicon. This will bring up the

details box where you can type inthe group name. When a name has beenassigned, press the button.

Examples of these groups may include:-Welders qualified to weld with a specialprocess.-Welders qualified to weld a critical component.-Welders approved to work for a special client.

Viewwelders in each groupAdd a new groupWelder Group

Accept

Managing Welders 3.2


Select the welder for which an ExpirationReport or Qualified Range Report is to begenerated.Note: To select multiple welders, hold theCtrl key down while clicking on each of thedesired welder’s names.

Open the Welder Profiles Database by clickingon and then .Tools Welder Profiles1

2

3

4

5

6

Reporting on Expiration Dates and Qualified Ranges

To generate the Expiration Report for theselected welder(s), click on the

icon.Show welder

expiration report

Based on the dates that are specified in theupper right hand corner, the dates in theExpiration Report are displayed in variouscolors.

-Black dates are those that will expire after thespecified dates.-Red dates are those that will expire within thespecified dates.-Gray dates are those that are already expired

These dates are changeable in order to allow acustom report of expiration dates.

To generate a Qualified Ranges Report, goback into the main Welder Profiles databaseand click on the

icon.Show welder qualification

ranges report

Several icons are provided to change thecontent being displayed in the QualificationExpiration Report. Hover the pointer overthese icons and a Tool Tip will appearspecifying the function of each icon.

Managing Welders (continued)

As with the Expiration report, several icons areprovided to change the content being displayedin the Qualified Ranges Report. Hover thepointer over these icons and a Tool Tip willappear specifying the function of each icon.

To print either one of these reports, click on theicon located in the lower left corner of the

screen.Print

7

8

3.2.1


In the fields provided, enter some of thewelding variables for which qualifiedwelders are needed. Typically these willbe actual variables that will beencountered on work that is to beperformed.

Open the Welder Selection Database byclicking on and then

.Tools Find qualified

welders

1

2

3

4

5

6

Searching welder qualifications based on production parameters

When one or more variables has beenspecified, click on the button in thelower right hand corner of the screen.This will display a list of the welders thathave qualified ranges covering thevariables that you have specified.

Find

As with most of the database reportsgenerated in , the columnsthat appear in this report are changeablein order to fit a wide variety of needs. Formore information on customizing columnsthat appear in reports, please refer topage .

WeldOffice

1.8.4 Selection Lists

®

Several icons are provided in the top ToolBar of the reportwhich allow the displayed content to bechanged. Hover the mouse pointer overthese icons and a Tool Tip will appearspecifying the function of each icon.

Find Qualified Welders

Finding Qualified Welders

To print out this report, click on theicon located in the lower left corner of thescreen.

Print

3.3


To add an entry to the WML, click on theicon titled “ ”.This will bring up the Weld log entry detailsbox.

Enter new job weld

The Welder Maintenance Log is designed to maintain a continuous history of a welder’s use of a process. Use the WelderMaintenance Log to document a welders use of a process and to provide evidence that qualifications have not expired.

Note: These logs are created automatically when a welder is added to the Welder Profile database.Manual creation of a Welder Maintenance Log is not necessary.

1

2

3

4

5

Using the Welder Maintenance Log

The four items in this example that have awere all entered

automatically. These items are provided assoon as a Welder PerformanceQualification(WPQ) has been entered.

WPQ/WPS number,

Note: Entries linked to a WPQ can notbe altered or deleted.

Fill in the details of the weld log entry andthen press the button. This willadd another entry to the WML.

Accept

Note: By default the current date isautomatically entered in the “Weld logentry details box”. If back dated entriesare to be entered, the date must bechanged manually.

All other WML entries need to be enteredmanually.In this example, the manually entereditems have alisted. This is to provide evidence or areminder of why the item was entered.

Job reference number

Notice that all entries made for a singleprocess and process type are groupedtogether. This grouping allows WeldOffice-WPQto calculate the current byadding 6 months to the highest date in thegroup.

Expiration date

Note: If a date other than 6 months isdesired, this setting can be changed inTools/Options.

Expiration Date Maintenance 3.4


C-specWeldOffice Software®

C-specP.O. Box 27604, Concord, C A 94527, (888)673-9777

ASME - Welder Maintenance Log (WML)C-spec WeldOffice®

Software


Catalog n° WML00001 Page1 of 1

Welder's nameID NumberDate of birthStamp numberCompany nameDivision

StatusRod Laver55554/17/23500C-specConcord

Active

Welding process Process type WPQ/WPS number WQT/Job reference number Approved/Entered by Date Expirationdate

FCAW Semi-automatic 7/6/02500-5555 (wpq-00012) 1/6/02WPS-101 Sys 8/2/01WPS-101 Sys 2/25/01102-500 102 9/13/00

GMAW Semi-automatic 2/2/02WPS-101 Sys 8/2/01WPS-101 Sys 2/25/01102-500 102 9/13/00

GTAW Manual 10/10/00103 9/20/00102 4/10/00

101-500 101 11/15/99SMAW Manual 7/6/02500-5555 (wpq-00012) 1/6/02

103 10/8/00102 4/10/00

101-500 101 11/15/99

3.4.1


4

4.1 Creating RT Reports (Radiographic Testing)4.1.1 RT Report Printout

4.2 Creating UT Reports (Ultrasonic Testing)4.2.1 UT Report Printout

4.3 Creating MT Reports (Magnetic Particle Testing)4.3.1 MT Report Printout

4.4 Creating PT Reports (Penetrant Testing)4.4.1 PT Report Printout

4.5 Creating General Reports (Custom Testing Report)4.5.1 General Report Printout

4.6 Source & Film Databases

4 WeldOffice - NDE Module®

Begin filling out the record by entering theProject and Client information. While filling outthis record, make sure to take advantage of thedrop-down menus and databases toselect your data rather than typing theinformation manually.

On the Tool Bar, click on the small drop-downarrow next to the “New” icon.Select .Radiographic Report

1

2

3

4

5

6

7

Radiographic Examination Report

When entering the , makesure to enter the welder that performed thewelding, the length of the examined area, lengthof rejectable welding, and the process used.Tracking this data will enable the use ofPerformance Reports which determine rejectrates and helps to monitor production weldquality.

Examination results

The section of this form is“never ending”. Continue adding as many lineitems as needed and WeldOffice-NDE willautomatically span your report over as manypages as necessary.

Examination results

8

Based on the number of techniques specified inthe Examination results section (A,B,C,D),WeldOffice-NDE provides the proper number of

sections.Equipment and Technique details

When filling out the Equipment and Techniquesdetails, Source and Film data can be enteredstraight out of the Source and Film Profiledatabases preventing the need to ever enter thesame information twice. Additionally, Curies willbe automatically calculated based on the dateat the top of the record. See page4.6 Source & Film Databases

Instead of drawing an NDE Technique sketch, adatabase of these images are already includedin the Sketch Selection Manager. See page:1.4 Drawings & Sketches

To sign the record, simply click your cursor inthe appropriate Signature box. This will inputthe name and signature of the person currentlylogged in, as well as the current date.For more information on electronic signatures,see page 1.7.2 Security Settings

Creating an RT Report 4.1

(c) Copyright C-spec 1985 -2005. All rights reserved worldwide.



Radiographic Examination Report (RT)C-spec WeldOffice Software®


Catalog n° RT-00001 Page1 of 1

NDE Technician NameDateLevel

Signature

Client NameDate

Signature

Certifying Authority NameDate

Signature

We, the undersigned, certify that the statements in this record are correct and that the welds and/or pieces were examined in accordance with the requirements of the above

specified project specification and acceptance standard.

ClientProjectLocationProject specificationAcceptance standards

NDE procedure number

Exam dateProjet ID numberJob/serial numberDrawing numberNDE reference number

Power Plant CompanyABC Power PlantBoonyville, USAABCPP-001ASME Section 1

RT 001

3/14/01Project 001Job#001Drawing 001N/A

Examination results

WeldpieceID

Area Result Discontinuity Comments Tech. Welder ID WeldArea

Defectlength

Process

Weld001 0-1 ACC A 5555 10 0 SMAW1-2 REJ Incomplete penetration 10 .752-3 REJ Incomplete penetration 10 .253-0 ACC 10 0

Weld002 0-1 ACC A 7777 10 0 SMAW1-2 ACC 10 02-3 ACC 10 03-0 ACC 10 0



Weld005 0-1 ACC B 5555 13.5 0 FCAW1-2 ACC 13.5 02-3 ACC 13.5 03-4 ACC 13.5 04-5 ACC 13.5 05-0 ACC 13.5 0

Weld006 0-1 ACC B 5555 13.5 0 FCAW1-2 ACC 13.5 02-3 ACC 13.5 03-4 ACC 13.5 04-5 ACC 13.5 05-0 ACC 13.5 0

Equipment and Technique details - Technique "A"

SourceS/NType / kVCuries/mASizeIQI typeIQI sizeIQI sideDev. time/tempDensity range

Source to filmObject to filmMaterialPipe dia./PlateThicknessShim.Screen type

Screen sizeFilm typeFilm makeFilm speedFilm sizeFilm per cassetteTotal filmUnsharpness UgExposure time

91010Iridium 192620.10Hole15-2TFilm5 m i n / 6 8 F2.8 - 3.2

13.75C-Fe12.375.125Lead

.005 / .0101KodakT3.5x8.5116.00445Sec. Double Wall Exposure/Single Wall View

Equipment and Technique details - Technique "B"

SourceS/NType / kVCuries/mASizeIQI typeIQI sizeIQI sideDev. time/tempDensity range

Source to filmObject to filmMaterialPipe dia./PlateThicknessShim.Screen type

Screen sizeFilm typeFilm makeFilm speedFilm sizeFilm per cassetteTotal filmUnsharpness UgExposure time

91010Iridium 192620.10Hole20-2TSource5 m i n / 6 8 F2.4 - 2.9

13.5C-Fe26.375.125Lead

.005 / .0101KodakT3.5 x 1 7112.00632Sec. Single Wall Exposure/Single Wall View

4.1.1


Begin filling out the record by entering theProject and Client information. While filling outthis record, make sure to take advantage of thedrop-down menus and databases toselect your data rather than typing theinformation manually.

On the Tool Bar, click on the small drop-downarrow next to the “New” icon.Select .Ultrasonic Report

1

2

3

4

5

6

7

Ultrasonic Examination Report

When entering the , makesure to enter the welder that performed thewelding, the length of the examined area, lengthof rejectable welding, and the process used.Tracking this data will enable the use ofPerformance Reports which determine rejectrates and helps to monitor production weldquality.

Examination results

The and Disontinuitydetails sections on this form are “never ending”.Continue adding as many line items as neededand WeldOffice-NDE will automatically span yourreport over as many pages as necessary.

Examination results

Based on the number of techniques specified inthe Examination results section (A,B,C,D),WeldOffice-NDE provides the proper number of

sections.Equipment and Technique details

To draw a DAC curve, click inside thebox. This will

bring you into the Sketch Selection Manager.Double-click on at the top of thelist of files. This will bring you into your DefaultDrawing program with a new blank DAC graph.Draw the desired curve on the graph and thenclose the drawing program. This will place thenew DAC Curve onto your record.For more information on the drawings,See page:

DistanceAmplitude Correction Curve

Blank drawing

1.4 Drawings & Sketches

To sign the record, simply click your cursor inthe appropriate Signature box. This will inputthe name and signature of the person currentlylogged in, as well as the current date.For more information on electronic signatures,see page 1.7.2 Security Settings

Creating a UT Report 4.2




Ultrasonic Examination Report (UT)C-spec WeldOffice Software®


Catalog n° UT-00001 Page1 of 1

NDE Technician NameDate

Level

Signature

Client NameDate

Signature


Signature

We, the undersigned, certify that the statements in this record are correct and that the welds and/or pieces were examined in accordance with the requirements of the abovespecified project specification and acceptance standard.



Exam dateProject ID numberJob/serial numberDrawing numberNDE reference number


UT 001


Examination results

WeldpieceID


Defectlength

Process

Weld001 All ACC A 5555 10 0 FCAWWeld002 All ACC A 5555 10 0 FCAWWeld003 All ACC A 5555 10 0 FCAWWeld004 All ACC A 5555 10 0 FCAWWeld005 All ACC A 5555 10 0 FCAWWeld006 All REJ Incomplete penetration A 5555 10 .75 FCAWWeld007 All REJ Incomplete penetration A 5555 10 .25 FCAWWeld008 All ACC A 5555 10 0 FCAWWeld009 All ACC B 7777 10 0 FCAWWeld010 All ACC B 7777 10 0 FCAWWeld011 All ACC B 7777 10 0 FCAWWeld012 All ACC B 7777 10 0 FCAW

Discontinuity details

Weldpiece ID 50% DACor 1/2Max. amplitude

Discontinuity

Weld006 1 70 Up 100 2.25 2.00 18" 2.00 1.80 2.50 2.30 .75 .25 .75 RejWeld007 1 70 Up 90 2.25 2.00 3.5" 2.1 1.88 2.35 2.20 .25 .20 .75 Rej


Instrument makeModel/Serial numberTransducer angle/freq.Transducer sizeCal.block-typeCal.block-materialExam material typeExam material thicknessSurface conditionScr. height linearity cal.dateAmpl.control linearity cal.dateBeam spread meas.cal.date

Reference dBScanning dBDelayRangeFrequencyDampingRejectFilterZeroVelocityEnergyMemory

Epoch IIIEIII/00170/2.25.5x.5IIWSSC-Fe1As welded2/14/012/14/012/14/01

55750102.25NoneOffOff.150.323Hi#1


Instrument makeModel/Serial numberTransducer angle/freq.Transducer sizeCal.block-typeCal.block-materialExam material typeExam material thicknessSurface conditionScr. height linearity cal.dateAmpl. control linearity cal.dateBeam spread meas. cal. date

Reference dBScanning dBDelayRangeFrequencyDampingRejectFilterZeroVelocityEnergyMemory

Epoch IIIEIII/00145.5x.5IIWSSC-Fe1Aswelded2/14/012/14/012/14/01

50680102.25NoneOffOff.240.323Hi#2

4.2.1


Begin filling out the record by enteringthe Project and Client information.While filling out this record, make sureto take advantage of the drop-downmenus and databases to selectyour data rather than typing theinformation manually.

On the Tool Bar, click on the small drop-down arrow next to the “New” icon.Select .MPI Report

1

2

3

4

5

6

Magnetic Particle Examination Report

When entering the, make sure to enter the welder

that performed the welding, the lengthof the examined area, length ofrejectable welding, and the processused. Tracking this data will enable theuse of Performance Reports whichdetermine reject rates and helps tomonitor production weld quality.

Examinationresults

The section ofthis form is “never ending”. Continueadding as many line items as neededand WeldOffice-NDE will automatically spanyour report over as many pages asnecessary.

Examination results

Based on the number of techniquesspecified in the Examination resultssection (A,B,C,D), WeldOffice-NDE providesthe proper number of

sections.Equipment and

Technique details

To sign the record, simply click yourcursor in the appropriate Signature box.This will input the name and signatureof the person currently logged in, aswell as the current date.For more information on electronicsignatures, see page1.7.2 Security Settings

Creating an MT Report 4.3



C-specP.O. Box27604, Concord,CA 94527, (888) 673-9777

Magnetic Penetrant Examination Report (MT)C-spec WeldOffice Software®


Catalog n° MT-00001 Page1 of 1


Signature

Client NameDate

Signature


Signature

We,the undersigned, certify that the statements in this record are correct and that the welds and/or pieces were examined in accordance with the requirements of the abovespecified project specification and acceptance standard.





MT001


Examination results

WeldpieceID


Defectlength

Process

Weld001 All REJ Porosity A 1111 10 .25 FCAWWeld002 All REJ Porosity A 1111 10 .25 FCAWWeld003 All ACC A 1111 10 0 FCAWWeld004 All ACC A 1111 10 0 FCAWWeld005 All ACC A 2222 10 0 FCAWWeld006 All ACC A 2222 10 0 FCAWWeld007 All ACC A 2222 10 0 FCAWWeld008 All ACC A 2222 10 0 FCAWWeld009 All ACC A 3333 10 0 FCAWWeld010 All ACC A 3333 10 0 FCAWWeld011 All ACC A 3333 10 0 FCAWWeld012 All ACC A 3333 10 0 FCAWWeld013 All ACC A 4444 10 0 FCAWWeld014 All ACC A 4444 10 0 FCAWWeld015 All ACC A 4444 10 0 FCAWWeld016 All ACC A 4444 12 0 FCAWWeld017 All ACC B 7777 12 0 FCAWWeld018 All ACC B 8888 12 0 FCAWWeld019 All ACC B 8888 12 0 FCAWWeld020 All ACC B 8888 12 0 FCAWWeld021 All ACC B 8888 12 0 FCAWWeld022 All ACC B 1111 12 0 FCAWWeld023 All ACC B 1111 12 0 FCAWWeld024 All ACC B 2222 12 0 FCAWWeld025 All ACC B 2222 12 0 FCAWWeld026 All ACC B 3333 12 0 FCAWWeld027 All ACC B 3333 12 0 FCAWWeld028 All ACC A 5555 12 0 FCAWWeld029 All ACC A 5555 12 0 FCAWWeld030 All ACC A 5555 12 0 FCAWWeld031 All ACC A 5555 12 0 FCAWWeld032 All ACC B 6666 12 0 FCAWWeld033 All ACC B 6666 12 0 FCAWWeld034 All ACC B 6666 12 0 FCAWWeld035 All ACC B 6666 12 0 FCAWWeld036 All ACC B 7777 12 0 FCAWWeld037 All ACC B 7777 12 0 FCAWWeld038 All ACC B 7777 12 0 FCAW


Description of equipmentType of magnetic particlesMagnetizing processMagnetic field strength

Magnetic field directionMagnetizing currentMaterial typeSurface condition

AC YokeDry visibleContinuousField indicator satisfactory

LongitudinalACC-FeAs Welded


Description o fequipmentType o f magnetic particlesMagnetizing processMagnetic field strength

Magnetic field directionMagnetizing currentMaterial typeSurface condition

DC YokeWet fluorescentContinuousField indicator satisfactory

Circular/LongitudinalDCC-FeAs Welded

4.3.1


Begin filling out the record by enteringthe Project and Client information.While filling out this record, make sureto take advantage of the drop-downmenus and databases to selectyour data rather than typing theinformation manually.

On the Tool Bar, click on the small drop-down arrow next to the “New” icon.Select .LPI Report

1

2

3

4

5

6

Liquid Penetrant Examination Report

When entering the, make sure to enter the welder

that performed the welding, the lengthof the examined area, length ofrejectable welding, and the processused. Tracking this data will enable theuse of Performance Reports whichdetermine reject rates and helps tomonitor production weld quality.

Examinationresults

The section ofthis form is “never ending”. Continueadding as many line items as neededand WeldOffice-NDE will automatically spanyour report over as many pages asnecessary.

Examination results

Based on the number of techniquesspecified in the Examination resultssection (A,B,C,D), WeldOffice-NDE providesthe proper number of


Technique details

To sign the record, simply click yourcursor in the appropriate Signature box.This will input the name and signatureof the person currently logged in, aswell as the current date.For more information on electronicsignatures, see page1.7.2 Security Settings

Creating a PT Report 4.4




Liquid Penetrant Examination Report (PT)C-spec WeldOffice Software®


Catalog n° PT-00001 Page1 of 1


Signature

Client NameDate

Signature


Signature

We,the undersigned, certify that the statements in this record are correct and that the welds and/or pieces were examined in accordance with the requirements of the above

specified project specification and acceptance standard.





PT001


Examination results

WeldpieceID


Defectlength

Process

Weld001 All REJ Porosity A 1111 10 .25 FCAWWeld002 All REJ Porosity A 1111 10 .25 FCAWWeld003 All ACC A 1111 10 0 FCAWWeld004 All ACC A 1111 10 0 FCAWWeld005 All ACC A 2222 10 0 FCAWWeld006 All ACC A 2222 10 0 FCAWWeld007 All ACC A 2222 10 0 FCAWWeld008 All ACC A 2222 10 0 FCAWWeld009 All ACC A 3333 10 0 FCAWWeld010 All ACC A 3333 10 0 FCAWWeld011 All ACC A 3333 10 0 FCAWWeld012 All ACC A 3333 10 0 FCAWWeld013 All ACC A 4444 10 0 FCAWWeld014 All ACC A 4444 10 0 FCAWWeld015 All ACC A 4444 10 0 FCAWWeld016 All ACC A 4444 12 0 FCAWWeld017 All ACC B 7777 12 0 FCAWWeld018 All ACC B 8888 12 0 FCAWWeld019 All ACC B 8888 12 0 FCAWWeld020 All ACC B 8888 12 0 FCAWWeld021 All ACC B 8888 12 0 FCAWWeld022 All ACC B 1111 12 0 FCAWWeld023 All ACC B 1111 12 0 FCAWWeld024 All ACC B 2222 12 0 FCAWWeld025 All ACC B 2222 12 0 FCAWWeld026 All ACC B 3333 12 0 FCAWWeld027 All ACC B 3333 12 0 FCAWWeld028 All ACC A 5555 12 0 FCAWWeld029 All ACC A 5555 12 0 FCAWWeld030 All ACC A 5555 12 0 FCAWWeld031 All ACC A 5555 12 0 FCAWWeld032 All ACC B 6666 12 0 FCAWWeld033 All ACC B 6666 12 0 FCAWWeld034 All ACC B 6666 12 0 FCAWWeld035 All ACC B 6666 12 0 FCAWWeld036 All ACC B 7777 12 0 FCAWWeld037 All ACC B 7777 12 0 FCAWWeld038 All ACC B 7777 12 0 FCAW


Penetran tmethodPenetrant typePenetrant dwell timeDeveloper type

Developer dwell timePre cleaning methodSurface conditionMaterial type

VisibleSolvent removable5 Min.Non-Aqueous

5 Min.Solvent cleaningAs weldedC-Fe

Equipment and Technique details-Technique"B"

Penetrant methodPenetrant typePenetrant dwell timeDeveloper type

Developer dwell timePrecleaning methodSurface conditionMaterial type

FluorescentWater washable8 Min.Aqueous

8 Min.Detergent cleaningAs weldedC-Fe

4.4.1


Begin filling out the record by entering theProject and Client information. While fillingout this record, make sure to takeadvantage of the drop-down menusand databases to select your datarather than typing the information manually.

On the Tool Bar, click on the small drop-down arrow next to the “New” icon.Select .General Report

1

2

3

4

5

6

Customizable NDE Report

When entering the ,make sure to enter the welder thatperformed the welding, the length of theexamined area, length of rejectablewelding, and the process used. Trackingthis data will enable the use of PerformanceReports which determine reject rates andhelps to monitor production weld quality.

Examination results

The section of thisform is “never ending”. Continue adding asmany line items as needed and WeldOffice-NDE will automatically span your report overas many pages as necessary.

Examination results

Based on the number of techniquesspecified in the Examination results section(A,B,C,D), WeldOffice-NDE provides theproper number of


Technique details

To sign this record, simply click your cursorin the appropriate Signature box. This willinput the name and signature of the personcurrently logged in, as well as the currentdate.For more information on electronicsignatures, see 1.7.2 Security Settings

Creating a General Report

In order to cover any type of NDE reporting,the General Report allows the ability tocustomize the

box. There are eight available fieldsin this box and each are able to beassigned names specific to the type ofinspection being reported.To rename the fields, click on

. When it comes up, clickon the third tab entitled

. Scroll down until you get to thesection called . The itemsin this section are the titles of the fields inthebox. To change a title, click on the iconnext to the item. Then type the new namefor that field. Once the changes arecomplete, the fields on this current recordwill be labeled with the specified names.

Equipment and Techniquedetails

View /Navigation panel

Current recordproperties

Report headings

Equipment and Technique details

7

4.5



C-specP.O. Box 27604, Concord,CA 94527, (888)673-9777

General Examination Report (GN)C-specWeldOffice Software®


Catalog n° GN-00001 Page1 of 1

NDE Technician NameDate

Level

Signature

Client NameDate

Signature


Signature

We,the undersigned, certify that the statements in this record are correct and that the welds and/or pieces were examined in accordance with the requirements of the abovespecified project specification and acceptance standard.





VT001


Examination results

WeldpieceID


Defectlength

Process

Weld001 All ACC A 7777 10 0 SMAWWeld002 All REJ Incomplete penetration A 7777 10 .75 SMAWWeld003 All REJ Incomplete penetration A 7777 10 .25 SMAWWeld004 All ACC A 7777 10 0 SMAWWeld005 All ACC A 7777 10 0 SMAWWeld006 All ACC A 7777 10 0 SMAWWeld007 All ACC A 7777 10 0 SMAWWeld008 All ACC A 7777 10 0 SMAWWeld009 All ACC A 7777 10 0 SMAWWeld010 All ACC A 7777 10 0 SMAWWeld011 All ACC A 7777 10 0 SMAWWeld012 All ACC A 7777 10 0 SMAWWeld013 All ACC A 7777 10 0 SMAWWeld014 All ACC A 7777 10 0 SMAWWeld015 All ACC A 7777 10 0 SMAWWeld016 All ACC A 7777 10 0 SMAWWeld017 All ACC B 5555 13.5 0 FCAWWeld018 All ACC B 5555 13.5 0 FCAWWeld019 All ACC B 5555 13.5 0 FCAWWeld020 All ACC B 5555 13.5 0 FCAWWeld021 All ACC B 5555 13.5 0 FCAWWeld022 All ACC B 5555 13.5 0 FCAWWeld023 All ACC B 5555 13.5 0 FCAWWeld024 All ACC B 5555 13.5 0 FCAWWeld025 All ACC B 5555 13.5 0 FCAWWeld026 All ACC B 5555 13.5 0 FCAWWeld027 All ACC B 5555 13.5 0 FCAWWeld028 All ACC B 5555 13.5 0 FCAWWeld029 All ACC B 5555 13.5 0 FCAWWeld030 All ACC B 5555 13.5 0 FCAWWeld031 All ACC B 5555 13.5 0 FCAWWeld032 All ACC B 5555 13.5 0 FCAWWeld033 All ACC B 5555 13.5 0 FCAWWeld034 All ACC B 5555 13.5 0 FCAWWeld035 All ACC B 5555 13.5 0 FCAWWeld036 All ACC B 5555 13.5 0 FCAWWeld037 All ACC B 5555 13.5 0 FCAWWeld038 All ACC B 5555 13.5 0 FCAW


Custom label 1Custom label 2Custom label 3Custom label 4

Custom l a b e l 5Custom l a b e l 6Custom l a b e l 7Custom l a b e l 8


Custom label 1Custom label 2Custom label 3Custom label 4

Custom l a b e l 5Custom l a b e l 6Custom l a b e l 7Custom l a b e l 8

4.5.1


This database is used to storeinformation about the radiographicsources. Storing sources in thisdatabase will eliminate the need to typethis data more than once and will alsocalculate the current curies of anyradiographic source automatically.

Open the Source Database by clicking on.Tools / Radiographic Source Profiles1

2

3

4

5

6

Using the Source and Film profile databases

To enter a new source, click on theicon.

This will bring thewindow where the new source

details may be entered.

Create a new sourceRadiographic source

details

To open the Film Database, first exit outof the Source Database and return to themain WeldOffice-NDE window.Then click on .Tools / Film Profiles

Fill in the details of the new source andthen press the button. This willadd a new source to the database.Notice that it displays thebased on the current date.Additionally, when this source is added toan RT report, the current curies will bebased on the report date of that specificrecord.

Accept

Present curies

Storing Source and Film Details

As with the Source Database, the FilmDatabase is used to store commonlyused film in order to prevent typing thesame information twice.

To enter a new film item, click on the icontitled .This will bring up the boxwhere the new film details may beentered.

Create a new filmFilm details

When the details of the new film havebeen entered, press the button.This will add a new film to this database.

Accept

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Manual de Soldadura Weld Office

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Transcript of Manual de Soldadura Weld Office