Manual de Servicio Afico Color MPC3500-4500_split

B222/B224

SERVICE MANUAL

(Book 1 of 2) 002825MIU

MAINFRAME

B222/B

224

SE

RV

ICE

MA

NU

AL

(B

OO

K 1

OF

2) M

AIN

FR

AM

E

B222/B224

SERVICE MANUAL Book 1 of 2

MAINFRAME

002825MIU

It is the reader's responsibility when discussing the information contained within this document to maintain a level of confidentiality that is in the best interest of Ricoh Corporation and its member companies.

NO PART OF THIS DOCUMENT MAY BE REPRODUCED IN ANY FASHION AND DISTRIBUTED WITHOUT THE PRIOR

PERMISSION OF RICOH CORPORATION. All product names, domain names or product illustrations, including desktop images, used in this document are trademarks, registered trademarks or the property of their respective companies. They are used throughout this book in an informational or editorial fashion only and for the benefit of such companies. No such use, or the use of any trade name, or web site is intended to convey endorsement or other affiliation with Ricoh products.

© 2006 RICOH Corporation. All rights reserved.

The Service Manual contains information regarding service techniques, procedures, processes and spare parts of office equipment distributed by Ricoh Corporation. Users of this manual should be either service trained or certified by successfully completing a Ricoh Technical Training Program.

Untrained and uncertified users utilizing information contained in this service manual to repair or modify Ricoh equipment risk personal injury, damage to property or loss of warranty protection.

Ricoh Corporation

WARNING

LEGEND

PRODUCT CODE

COMPANY

GESTETNER LANIER RICOH SAVIN

B222 DSc535 LD435c Aficio MP C3500 C3535

B224 DSc545 LD445c Aficio MP C4500 C4540

DOCUMENTATION HISTORY

REV. NO. DATE COMMENTS

* 09/2006 Original Printing

SM i B222/B224

B222/B224 TABLE OF CONTENTS

INSTALLATION

1. INSTALLATION ............................................................................1-1

1.1 INSTALLATION REQUIREMENTS ............................................................1-1

1.1.1 ENVIRONMENT................................................................................1-1

1.1.2 MACHINE LEVEL..............................................................................1-1

1.1.3 MACHINE SPACE REQUIREMENTS...............................................1-2

1.1.4 POWER REQUIREMENTS ...............................................................1-2

1.2 OPTIONAL UNIT COMBINATIONS ...........................................................1-3

1.2.1 MACHINE OPTIONS.........................................................................1-3

1.2.2 CONTROLLER OPTIONS.................................................................1-4

1.2.3 FAX OPTIONS ..................................................................................1-4

1.2.4 OTHER OPTIONS.............................................................................1-5

1.3 COPIER INSTALLATION ...........................................................................1-6

1.3.1 POWER SOCKETS FOR PERIPHERALS ........................................1-6

1.3.2 INSTALLATION FLOW CHART ........................................................1-6

1.3.3 ACCESSORY CHECK ......................................................................1-7

1.3.4 INSTALLATION PROCEDURE .........................................................1-9

Tapes and Retainers...........................................................................1-10

Developer and Toner Bottles ..............................................................1-10

Paper Trays ........................................................................................1-11

Emblem and Decals............................................................................1-12

Fire Prevention Cover .........................................................................1-13

Manual Pocket Attachment .................................................................1-13

Initialize the Developer........................................................................1-13

Settings Relevant to the Service Contract ..........................................1-14

1.3.5 MOVING THE MACHINE ................................................................1-15

1.3.6 TRANSPORTING THE MACHINE ..................................................1-15

1.4 PAPER FEED UNIT (B800)......................................................................1-17

1.4.1 ACCESSORY CHECK ....................................................................1-17

1.4.2 INSTALLATION PROCEDURE .......................................................1-18

1.5 LCT (B801) ...............................................................................................1-21

1.5.1 ACCESSORY CHECK ....................................................................1-21


1.6 AUTO REVERSE DOCUMENT FEEDER (B802).....................................1-25

1.6.1 COMPONENT CHECK....................................................................1-25


1.7 1-BIN TRAY UNIT (B803).........................................................................1-29

1.7.1 COMPONENT CHECK....................................................................1-29


B222/B224 ii SM

1.8 BRIDGE UNIT (B227)...............................................................................1-32

1.8.1 COMPONENT CHECK....................................................................1-32


1.9 1000-SHEET FINISHER (B408) ...............................................................1-35

1.9.1 ACCESSORY CHECK ....................................................................1-35


1.10 2000/3000-SHEET (BOOKLET) FINISHER (B804/B805)...................1-38

1.10.1 ACCESSORY CHECK...............................................................1-38

1.10.2 INSTALLATION PROCEDURE..................................................1-39

Support Tray Installation .....................................................................1-43

1.11 PUNCH UNIT......................................................................................1-44

1.11.1 COMPONENT CHECK ..............................................................1-44


1.12 MECHANICAL COUNTER (NA ONLY)...............................................1-49


1.13 KEY COUNTER BRACKET ................................................................1-51


1.14 KEY COUNTER INTERFACE UNIT ...................................................1-53


1.15 ANTI-CONDENSATION HEATER (SCANNER) .................................1-55


1.16 TRAY HEATER...................................................................................1-57


1.17 CONTROLLER OPTIONS ..................................................................1-58

1.17.1 OVERVIEW ...............................................................................1-58

I/F Card Slots......................................................................................1-58

SD Card Slots .....................................................................................1-58

1.17.2 SD CARD APPLI MOVE ............................................................1-59

Overview.............................................................................................1-59

Move Exec ..........................................................................................1-60

Undo Exec ..........................................................................................1-61

1.17.3 POSTSCRIPT 3.........................................................................1-61

1.17.4 FILE FORMAT CONVERTER....................................................1-62

1.17.5 IEEE1394 (FIREWIRE)..............................................................1-63

Installation Procedure .........................................................................1-63

UP Mode Settings for IEEE 1394........................................................1-64

SP Mode Settings for IEEE 1394........................................................1-64

1.17.6 IEEE1284...................................................................................1-65


1.17.7 IEEE 802.11B (WIRELESS LAN)...............................................1-66


UP Mode Settings for Wireless LAN ...................................................1-67

SP Mode Settings for IEEE 802.11b Wireless LAN ............................1-69

1.17.8 BLUETOOTH.............................................................................1-69

1.17.9 COPY DATA SECURITY UNIT..................................................1-70

User Tool Setting ................................................................................1-72

SM iii B222/B224

1.17.10 DATA OVERWRITE SECURITY UNIT TYPE D (B735) .........1-72

Before You Begin the Procedure ........................................................1-72

Seal Check and Removal ...................................................................1-73


1.17.11 USB HOST INTERFACE........................................................1-76

1.17.12 PICTBRIDGE .........................................................................1-76

1.17.13 BROWSER UNIT TYPE B......................................................1-77


Update Procedure...............................................................................1-79

1.17.14 REMOTE COMMUNICATION GATE INSTALLATION...........1-79

Component Check ..............................................................................1-79


1.17.15 CHECK ALL CONNECTIONS................................................1-82

PREVENTIVE MAINTENANCE

2. PREVENTIVE MAINTENANCE ....................................................2-1

2.1 SETTINGS..................................................................................................2-1

2.1.1 BEFORE REMOVING THE OLD PM PARTS ...................................2-1

2.1.2 AFTER INSTALLING THE NEW PM PARTS ....................................2-2

2.1.3 PREPARATION BEFORE OPERATION CHECK..............................2-2

2.1.4 OPERATION CHECK........................................................................2-3

2.2 MAINTENANCE TABLES...........................................................................2-4

2.2.1 PREVENTIVE MAINTENANCE TABLES ..........................................2-4

Mainframe.............................................................................................2-4

ARDF....................................................................................................2-7

Two-tray Paper Feed Unit.....................................................................2-8

LCT.......................................................................................................2-8

2000/3000-Sheet (Booklet) Finisher .....................................................2-8

2000/3000-Sheet (Booklet) Finisher Punch Kit .....................................2-9

1000-Sheet Finisher..............................................................................2-9

2.2.2 OTHERS IN MAINFRAME ................................................................2-9

REPLACEMENT AND ADJUSTMENT

3. REPLACEMENT AND ADJUSTMENT.........................................3-1

3.1 BEFOREHAND...........................................................................................3-1

3.2 SPECIAL TOOLS .......................................................................................3-2

3.3 IMAGE ADJUSTMENT...............................................................................3-3

3.3.1 SCANNING .......................................................................................3-3

Scanner sub-scan magnification...........................................................3-3

Scanner leading edge and side-to-side registration..............................3-3

3.3.2 ARDF.................................................................................................3-4

ARDF side-to-side, leading edge registration and trailing edge ............3-4

ARDF sub-scan magnification ..............................................................3-5

B222/B224 iv SM

3.3.3 REGISTRATION................................................................................3-5

Image Area ...........................................................................................3-5

Leading Edge........................................................................................3-6

Side to Side ..........................................................................................3-6

Adjustment Standard ............................................................................3-6

Paper Registration Standard.................................................................3-6

Adjustment Procedure ..........................................................................3-6

3.3.4 ERASE MARGIN ADJUSTMENT......................................................3-7

3.3.5 COLOR REGISTRATION..................................................................3-7

Line Position Adjustment ......................................................................3-7

3.3.6 PRINTER GAMMA CORRECTION ...................................................3-8

Copy Mode ...........................................................................................3-8

Printer Mode .......................................................................................3-13

3.4 EXTERIOR COVERS ...............................................................................3-15

3.4.1 FRONT DOOR ................................................................................3-15

3.4.2 LEFT COVER..................................................................................3-16

3.4.3 REAR COVER.................................................................................3-16

3.4.4 RIGHT REAR COVER.....................................................................3-17

3.4.5 OPERATION PANEL.......................................................................3-17

3.4.6 PAPER EXIT COVER......................................................................3-18

3.4.7 INNER TRAY...................................................................................3-19

3.4.8 DUST FILTER .................................................................................3-20

3.4.9 OZONE FILTER ..............................................................................3-20

Ozone filters for scanner unit ..............................................................3-20

Ozone filter for IH inverter...................................................................3-21

3.5 SCANNER UNIT.......................................................................................3-22

3.5.1 EXPOSURE GLASS........................................................................3-22

3.5.2 ORIGINAL LENGTH/WIDTH SENSORS.........................................3-23

3.5.3 EXPOSURE LAMP..........................................................................3-23

3.5.4 SCANNER MOTOR.........................................................................3-26

3.5.5 SENSOR BOARD UNIT (SBU)........................................................3-27

When reassembling ............................................................................3-27

3.5.6 EXPOSURE LAMP STABILIZER ....................................................3-27

3.5.7 SIO (SCANNER IN/OUT) BOARD...................................................3-28

3.5.8 SCANNER HP SENSOR.................................................................3-28

3.5.9 PLATEN COVER SENSOR.............................................................3-29

3.5.10 FRONT SCANNER WIRE..........................................................3-30

Reassembling the Front Scanner Wire ...............................................3-30

3.5.11 REAR SCANNER WIRE ............................................................3-32

Reassembling the Rear Scanner Wire................................................3-34

3.5.12 TOUCH PANEL POSITION ADJUSTMENT ..............................3-35

3.6 LASER OPTICS .......................................................................................3-36

3.6.1 CAUTION DECAL LOCATION ........................................................3-36

3.6.2 LASER OPTICS HOUSING UNIT ...................................................3-36

Preparing the new laser optics housing unit .......................................3-37

Before removing the old laser optics housing unit ..............................3-37

SM v B222/B224

Recovery procedure for no replacement preparation of laser optics housing unit ........................................................................................3-38

Removing the old laser optics housing unit.........................................3-39

Installing a new Laser Optics Housing Unit.........................................3-40

After installing the new laser optics housing unit ................................3-40

3.6.3 POLYGON MIRROR MOTOR AND DRIVE BOARD.......................3-42

3.6.4 SHUTTER MOTOR .........................................................................3-43

3.7 IMAGE CREATION ..................................................................................3-46

3.7.1 PCU.................................................................................................3-46

3.7.2 DRUM UNIT AND DEVELOPMENT UNIT ......................................3-47

Developer ...........................................................................................3-49

3.7.3 TONER COLLECTION BOTTLE .....................................................3-50

3.7.4 SECOND DUCT FAN......................................................................3-51

When reinstalling the second duct fan ................................................3-52

3.7.5 THIRD DUCT FAN ..........................................................................3-52

When reinstalling the third duct fan.....................................................3-53

3.7.6 TONER PUMP UNIT .......................................................................3-53

When you install the new toner pump unit ..........................................3-56

3.7.7 TONER END SENSOR ...................................................................3-59

3.8 IMAGE TRANSFER..................................................................................3-60

3.8.1 IMAGE TRANSFER BELT UNIT .....................................................3-60

3.8.2 IMAGE TRANSFER BELT CLEANING UNIT ..................................3-60

3.8.3 IMAGE TRANSFER BELT...............................................................3-61

When reinstalling the image transfer belt............................................3-65

3.9 PAPER TRANSFER .................................................................................3-67

3.9.1 PAPER TRANSFER ROLLER UNIT ...............................................3-67

3.9.2 PAPER TRANSFER UNIT...............................................................3-67

3.9.3 HIGH VOLTAGE SUPPLY BOARD - DISCHARGE PLATE ............3-69

3.9.4 ID SENSOR BOARD.......................................................................3-70

Cleaning for ID sensors ......................................................................3-71

After installing a new ID sensor unit/board..........................................3-71

3.9.5 TEMPERATURE AND HUMIDITY SENSOR ..................................3-72

3.10 DRIVE UNIT .......................................................................................3-73

3.10.1 GEAR UNIT ...............................................................................3-74

When installing the drive unit ..............................................................3-79

Adjustment after replacing the gear unit .............................................3-79

3.10.2 REGISTRATION MOTOR..........................................................3-80

3.10.3 PAPER FEED MOTOR..............................................................3-80

3.10.4 DRUM/DEVELOPMENT MOTORS FOR M, C, AND Y .............3-81

3.10.5 DRUM/DEVELOPMENT MOTOR-K ..........................................3-82

3.10.6 ITB DRIVE MOTOR...................................................................3-83

3.10.7 FUSING/PAPER EXIT MOTOR.................................................3-83

3.10.8 IMAGE TRANSFER BELT CONTACT MOTOR.........................3-84

3.10.9 PAPER TRANSFER CONTACT MOTOR..................................3-84

3.10.10 DUPLEX INVERTER MOTOR................................................3-85

3.10.11 DUPLEX/BY-PASS MOTOR ..................................................3-86

B222/B224 vi SM

3.10.12 TONER TRANSPORT MOTOR .............................................3-87

3.10.13 TONER COLLECTION UNIT..................................................3-88

3.10.14 PAPER FEED CLUTCHES ....................................................3-89

3.10.15 DEVELOPMENT CLUTCH-Y .................................................3-91

3.10.16 DEVELOPMENT CLUTCHES FOR M AND C .......................3-92

3.10.17 DEVELOPMENT CLUTCH-K .................................................3-93

3.11 FUSING ..............................................................................................3-94

3.11.1 FUSING UNIT............................................................................3-94

3.11.2 FUSING LAMP...........................................................................3-94

3.11.3 PRESSURE ROLLER AND PRESSURE ROLLER BEARING ..3-96

When re-installing the pressure roller .................................................3-99

3.11.4 FERRITE ROLLER GEAR .......................................................3-101

3.11.5 FUSING ROLLER BUSHING AND TENSION ROLLER BUSHING ...............................................................................................3-101

When re-installing the fusing roller bushing and tension roller bushing ............................................................................................3-102

3.11.6 TENSION ROLLER..................................................................3-103

When re-installing the tension roller..................................................3-103

3.11.7 FUSING BELT, HEATING ROLLER, HEATING ROLLER BUSHING AND FUSING ROLLER.........................................................3-103

When re-installing the fusing belt, heating roller, fusing roller and heating roller bushing........................................................................3-105

3.11.8 LUBRICANT ROLLER BUSHING............................................3-106

3.11.9 LUBRICANT ROLLER AND CLEANING ROLLER ..................3-106

3.11.10 HEATING ROLLER THERMISTOR .....................................3-107

3.11.11 PRESSURE ROLLER THERMOSTAT.................................3-107

3.11.12 PRESSURE ROLLER THERMISTOR..................................3-108

3.11.13 FUSING ROLLER ONE-WAY CLUTCH AND IDLE GEAR ..3-108

When re-installing the idle gear ........................................................3-109

3.11.14 FUSING FAN........................................................................3-109

When installing the fusing fan ...........................................................3-110

3.11.15 PAPER EXIT FAN................................................................3-110

When installing the paper exit fan.....................................................3-111

3.11.16 IH (INDUCTION HEATING) INVERTER FAN ......................3-111

When installing the IH inverter fan ....................................................3-111

3.11.17 THERMOPILE......................................................................3-111

3.11.18 FUSING BELT SENSOR AND FERRITE ROLLER HP SENSOR .............................................................................................3-112

3.11.19 IH COIL FAN ........................................................................3-113

3.11.20 IH COIL UNIT.......................................................................3-114

3.12 PAPER FEED ...................................................................................3-116

3.12.1 PAPER FEED UNIT.................................................................3-116

3.12.2 PICK-UP, FEED AND SEPARATION ROLLERS.....................3-116

Tray 1 and Tray 2 .............................................................................3-116

3.12.3 TRAY LIFT MOTOR.................................................................3-117

SM vii B222/B224

3.12.4 VERTICAL TRANSPORT, PAPER OVERFLOW, PAPER END AND PAPER FEED SENSOR ................................................................3-117

3.12.5 REGISTRATION SENSOR......................................................3-118

3.12.6 BY-PASS PAPER SIZE SENSOR SWITCH ............................3-119

When reinstalling this switch.............................................................3-119

3.12.7 BY-PASS BOTTOM TRAY ......................................................3-120

3.12.8 BY-PASS PAPER END SENSOR............................................3-122

3.12.9 BY-PASS PICK-UP, FEED AND SEPARATION ROLLER, TORQUE LIMITER .................................................................................3-123

3.12.10 BY-PASS FEED CLUTCH....................................................3-123

3.12.11 PAPER EXIT UNIT...............................................................3-124

3.12.12 FUSING EXIT, PAPER OVERFLOW, JUNCTION PAPER JAM AND PAPER EXIT SENSOR..................................................................3-125

3.12.13 JUNCTION GATE 1 MOTOR ...............................................3-126

3.13 DUPLEX UNIT ..................................................................................3-127

3.13.1 DUPLEX UNIT .........................................................................3-127

3.13.2 DUPLEX DOOR SENSOR.......................................................3-128

3.13.3 DUPLEX ENTRANCE SENSOR..............................................3-128

3.13.4 DUPLEX EXIT SENSOR .........................................................3-129

3.14 ELECTRICAL COMPONENTS .........................................................3-130

3.14.1 CONTROLLER UNIT ...............................................................3-130

3.14.2 CONTROLLER BOX RIGHT COVER......................................3-130

3.14.3 CONTROLLER BOX................................................................3-131

When opening the controller box ......................................................3-131

When removing the controller box ....................................................3-131

3.14.4 IOB (IN/OUT BOARD) .............................................................3-133

3.14.5 BCU .........................................................................................3-133

When installing the new BCU ...........................................................3-134

3.14.6 IPU...........................................................................................3-134

3.14.7 PSU .........................................................................................3-135

PSU bracket......................................................................................3-135

PSU board ........................................................................................3-135

3.14.8 ITB POWER SUPPLY BOARD................................................3-136

3.14.9 HIGH VOLTAGE SUPPLY BOARD .........................................3-136

3.14.10 HIGH VOLTAGE SUPPLY BOARD BRACKET....................3-137

3.14.11 IH INVERTER.......................................................................3-137

3.14.12 CONTROLLER BOARD .......................................................3-138

When installing the new controller board ..........................................3-139

3.14.13 MOTHER BOARD................................................................3-139

3.14.14 HDD FAN .............................................................................3-141

3.14.15 HDD .....................................................................................3-141

When installing a new HDD unit .......................................................3-142

Disposal of HDD Units ......................................................................3-142

Reinstallation ....................................................................................3-142

3.14.16 NVRAM REPLACEMENT PROCEDURE.............................3-143

NVRAM on the BCU .........................................................................3-143

B222/B224 viii SM

NVRAM on the Controller .................................................................3-144

TROUBLESHOOTING

4. TROUBLESHOOTING..................................................................4-1

4.1 PROCESS CONTROL ERROR CONDITIONS ..........................................4-1

4.1.1 DEVELOPER INITIALIZATION RESULT ..........................................4-1

4.1.2 PROCESS CONTROL SELF-CHECK RESULT................................4-2

Vsg Adjustment Result..........................................................................4-5

4.1.3 LINE POSITION ADJUSTMENT RESULT ........................................4-6

4.2 SCANNER TEST MODE ............................................................................4-8

4.2.1 VPU TEST MODE .............................................................................4-8

4.2.2 IPU TEST MODE...............................................................................4-8

SP4-904-1 Register Access..................................................................4-8

SP4-904-2 Image Path .........................................................................4-8

4.3 SERVICE CALL CONDITIONS ................................................................4-10

4.3.1 SUMMARY ......................................................................................4-10

SC Code Classification .......................................................................4-11

4.4 SC TABLE ................................................................................................4-14

4.5 TROUBLESHOOTING GUIDE .................................................................4-97

4.5.1 IMAGE QUALITY.............................................................................4-97

4.5.2 LINE POSITION ADJUSTMENT .....................................................4-99

4.6 JAM DETECTION...................................................................................4-108

4.6.1 PAPER JAM DISPLAY..................................................................4-108

4.6.2 JAM CODES AND DISPLAY CODES ...........................................4-108

Paper Size Code...............................................................................4-115

Sensor Locations ..............................................................................4-116

4.7 ELECTRICAL COMPONENT DEFECTS................................................4-117

4.7.1 SENSORS.....................................................................................4-117

4.7.2 BLOWN FUSE CONDITIONS .......................................................4-123

Power Supply Unit ............................................................................4-123

IH Inverter .........................................................................................4-124

SERVICE TABLES

5. SERVICE TABLES .......................................................................5-1

5.1 SERVICE PROGRAM MODE.....................................................................5-1

5.1.1 ENABLING AND DISABLING SERVICE PROGRAM MODE............5-1

Entering SP Mode.................................................................................5-1

Exiting SP Mode ...................................................................................5-1

5.1.2 TYPES OF SP MODES.....................................................................5-1

SP Mode Button Summary ...................................................................5-2

Switching Between SP Mode and Copy Mode for Test Printing ...........5-3

Selecting the Program Number.............................................................5-3

Exiting Service Mode ............................................................................5-4

SM ix B222/B224

Service Mode Lock/Unlock ...................................................................5-4

5.1.3 REMARKS.........................................................................................5-5

Display on the Control Panel Screen ....................................................5-5

Others ...................................................................................................5-6

5.2 COPY SERVICE MODE.............................................................................5-7

5.2.1 SERVICE MODE TABLE...................................................................5-7

SP1-XXX (Feed) ...................................................................................5-7

SP2-XXX (Drum).................................................................................5-30

SP3-XXX (Process) ..........................................................................5-162

SP4-XXX (Scanner) ..........................................................................5-214

SP5-XXX (Mode) ..............................................................................5-254

SP6-XXX (Peripherals) .....................................................................5-317

SP7-XXX (Data Log).........................................................................5-328

SP8-xxx: Data Log2..........................................................................5-363

SP9-XXX: Others ..............................................................................5-417

5.2.2 INPUT CHECK TABLE..................................................................5-423

Copier ...............................................................................................5-423

1000-Sheet Booklet Finisher (B793) .................................................5-429

2000/3000-Sheet (Booklet) Finisher (B804, B805) ...........................5-429

1000-Sheet Finisher (B408)..............................................................5-433

Table 1: Paper Height Sensor...........................................................5-434

Table 2: Paper Size Switch (Tray 2) .................................................5-435

Table 3: Paper Size (By-pass Table) ................................................5-436

Table 4: APS Original Size Detection ...............................................5-437

5.2.3 OUTPUT CHECK TABLE..............................................................5-438

Copier ...............................................................................................5-438

1000-Sheet Booklet Finisher (B793) .................................................5-450

1000-Sheet Finisher (B408)..............................................................5-450

2000/3000-Sheet (Booklet) Finisher .................................................5-451

5.2.4 TEST PATTERN PRINTING .........................................................5-453

5.3 PRINTER SERVICE MODE ...................................................................5-455

5.3.1 SP1-XXX (SERVICE MODE) ........................................................5-455

5.4 SCANNER SP MODE ............................................................................5-459

5.4.1 SP1-XXX (SYSTEM AND OTHERS).............................................5-459

5.4.2 SP2-XXX (SCANNING-IMAGE QUALITY) ....................................5-460

5.5 REBOOT/SYSTEM SETTING RESET ...................................................5-461

5.5.1 SOFTWARE RESET .....................................................................5-461

5.5.2 SYSTEM SETTINGS AND COPY SETTING RESET....................5-461

System Setting Reset .......................................................................5-461

Copier Setting Reset.........................................................................5-461

5.6 FIRMWARE UPDATE.............................................................................5-463

5.6.1 TYPE OF FIRMWARE...................................................................5-463

5.6.2 BEFORE YOU BEGIN...................................................................5-464

5.6.3 UPDATING FIRMWARE ...............................................................5-465

5.6.4 UPDATING THE LCDC FOR THE OPERATION PANEL..............5-467

5.6.5 DOWNLOADING STAMP DATA ...................................................5-468

B222/B224 x SM

5.6.6 NVRAM DATA UPLOAD/DOWNLOAD .........................................5-469

Uploading Content of NVRAM to an SD card ...................................5-469

Downloading an SD Card to NVRAM................................................5-469

5.6.7 ADDRESS BOOK UPLOAD/DOWNLOAD ....................................5-470

Information List .................................................................................5-470

Download..........................................................................................5-471

Upload ..............................................................................................5-471

5.6.8 INSTALLING ANOTHER LANGUAGE ..........................................5-472

5.6.9 HANDLING FIRMWARE UPDATE ERRORS................................5-474

Error Message Table ........................................................................5-474

5.7 SD CARD APPLI MOVE.........................................................................5-477

5.7.1 OVERVIEW ...................................................................................5-477

5.7.2 MOVE EXEC .................................................................................5-478

5.7.3 UNDO EXEC .................................................................................5-479

5.8 CONTROLLER SELF-DIAGNOSTICS ...................................................5-480

5.8.1 OVERVIEW ...................................................................................5-480

5.9 USING THE DEBUG LOG......................................................................5-481

5.9.1 SWITCHING ON AND SETTING UP SAVE DEBUG LOG............5-481

5.9.2 RETRIEVING THE DEBUG LOG FROM THE HDD......................5-486

5.9.3 RECORDING ERRORS MANUALLY............................................5-486

5.9.4 NEW DEBUG LOG CODES ..........................................................5-486

SP5857-015 Copy SD Card-to-SD Card: Any Desired Key ..............5-486

SP5857-016 Create a File on HDD to Store a Log ...........................5-487

SP5857-017 Create a File on SD Card to Store a Log .....................5-487

5.10 DIP SWITCHES................................................................................5-488

5.10.1 CONTROLLER BOARD...........................................................5-488

5.10.2 BCU BOARD ...........................................................................5-488

DETAILED DESCRIPTIONS

6. DETAILED SECTION DESCRIPTIONS........................................6-1

6.1 OVERVIEW ................................................................................................6-1

6.1.1 COMPONENT LAYOUT....................................................................6-1

6.1.2 PAPER PATH....................................................................................6-2

6.1.3 DRIVE LAYOUT ................................................................................6-3

6.1.4 BOARD STRUCTURE.......................................................................6-5

Overview...............................................................................................6-5

6.1.5 PRINTING PROCESS.......................................................................6-6

6.2 PROCESS CONTROL................................................................................6-9

6.2.1 OVERVIEW .......................................................................................6-9

6.2.2 POTENTIAL CONTROL....................................................................6-9

Overview...............................................................................................6-9

Process Control Self Check ..................................................................6-9

6.2.3 PROCESS CONTROL SELF CHECK PROCEDURE .....................6-12

6.2.4 TONER DENSITY ADJUSTMENT MODE.......................................6-14

6.2.5 TONER SUPPLY CONTROL ..........................................................6-14

SM xi B222/B224

Overview.............................................................................................6-14

Toner Supply Control Modes ..............................................................6-15

6.2.6 TONER NEAR END/TONER END DETECTION.............................6-15

6.2.7 DEVELOPER INITIALIZATION .......................................................6-16

6.3 SCANNING...............................................................................................6-18

6.3.1 OVERVIEW .....................................................................................6-18

6.3.2 SCANNER DRIVE...........................................................................6-19

6.3.3 ORIGINAL SIZE DETECTION.........................................................6-20

6.3.4 ANTI-CONDENSATION HEATER...................................................6-21

6.4 IMAGE PROCESSING .............................................................................6-22

6.4.1 OVERVIEW .....................................................................................6-22

6.4.2 SBU (SENSOR BOARD UNIT) .......................................................6-22

6.4.3 IPU (IMAGE PROCESSING UNIT) .................................................6-23

6.5 LASER EXPOSURE.................................................................................6-24

6.5.1 OVERVIEW .....................................................................................6-24

6.5.2 OPTICAL PATH...............................................................................6-25

6.5.3 LASER SYNCHRONIZING DETECTORS.......................................6-26

Overview.............................................................................................6-26

6.5.4 LD SAFETY SWITCH......................................................................6-27

6.5.5 AUTOMATIC LINE POSITION ADJUSTMENT ...............................6-29

Overview.............................................................................................6-29

Summary of Each Adjustment ............................................................6-29

Adjustment Conditions ........................................................................6-30

Main Scan Skew Adjustment ..............................................................6-32

ID Sensors ..........................................................................................6-32

6.5.6 SHUTTER MECHANISM.................................................................6-33

6.6 PCU (PHOTO CONDUCTOR UNIT) ........................................................6-34

6.6.1 OVERVIEW .....................................................................................6-34

6.6.2 AROUND THE DRUM.....................................................................6-35

Drum Drive..........................................................................................6-35

Phase Control Mechanism..................................................................6-35

Drum Charge and Quenching .............................................................6-36

Drum Cleaning....................................................................................6-37

6.6.3 DEVELOPMENT .............................................................................6-38

Development Operation ......................................................................6-38

Drive ...................................................................................................6-39

Developer Agitation.............................................................................6-39

Development Bias...............................................................................6-40

New Unit Detection .............................................................................6-41

6.7 TONER SUPPLY......................................................................................6-42

6.7.1 OVERVIEW .....................................................................................6-42

6.7.2 TONER SUPPLY MECHANISM......................................................6-43

Toner supply from toner bottle to toner attraction pump .....................6-43

Toner Near End Detection ..................................................................6-43

Toner supply from toner attraction pump to development unit ............6-44

6.7.3 TONER CARTRIDGE......................................................................6-45

B222/B224 xii SM

RFID (Radio Frequency ID) ................................................................6-45

6.8 WASTE TONER COLLECTION ...............................................................6-46

6.8.1 TONER COLLECTION PATH AND DRIVE .....................................6-46

From PCU...........................................................................................6-46

From Image Transfer Belt Unit............................................................6-46

Used Toner Distribution Mechanism...................................................6-47

6.8.2 TONER COLLECTION BOTTLE SET/ NEAR-FULL/ FULL DETECTION.............................................................................................6-47

6.9 IMAGE TRANSFER AND PAPER SEPARATION ....................................6-49

6.9.1 IMAGE TRANSFER.........................................................................6-49

Overview.............................................................................................6-49

ITB (Image Transfer Belt) Drive ..........................................................6-50

ITB Current .........................................................................................6-51

Transfer belt cleaning .........................................................................6-52

ITB (Image Transfer Belt) Contact ......................................................6-53

Transfer Belt Sensor ...........................................................................6-54

6.9.2 PAPER TRANSFER AND SEPARATION .......................................6-55

Overview.............................................................................................6-55

PTR (Paper Transfer Roller) Drive......................................................6-55

PTR (Paper Transfer Roller) Contact and Separation.........................6-56

6.10 PAPER FEED .....................................................................................6-58

6.10.1 OVERVIEW ...............................................................................6-58

6.10.2 DRIVE – TRAY 1, TRAY 2, AND BY-PASS TRAY ....................6-59

Tray 1 and Tray2 ................................................................................6-59

By-pass Tray.......................................................................................6-59

6.10.3 PAPER PICK-UP .......................................................................6-60

6.10.4 PAPER LIFT – TRAYS 1 AND 2................................................6-61

6.10.5 PAPER SIZE DETECTION – TRAYS 1 & 2...............................6-61

6.10.6 PAPER HEIGHT DETECTION – TRAYS 1 & 2 .........................6-63

6.10.7 PAPER END DETECTION – TRAYS 1 & 2 ...............................6-64

6.10.8 REGISTRATION........................................................................6-65

6.10.9 PAPER FEED LINE SPEED ......................................................6-65

6.10.10 TRAY LOCK MECHANISM ....................................................6-66

Tray Lock at the Front.........................................................................6-66

Tray Lock at the Rear .........................................................................6-67

6.10.11 PAPER DUST COLLECTION.................................................6-67

6.10.12 BY-PASS PAPER SEPARATION...........................................6-68

6.10.13 BY-PASS PAPER SIZE DETECTION....................................6-68

6.11 FUSING ..............................................................................................6-69

6.11.1 OVERVIEW ...............................................................................6-69

6.11.2 FUSING UNIT DRIVE ................................................................6-70

Belt and Rollers ..................................................................................6-70

Lubricant Mechanism..........................................................................6-70

6.11.3 IH (INDUCTION HEATING) SYSTEM .......................................6-71

Basic IH System .................................................................................6-71

Paper Size Correction.........................................................................6-71

SM xiii B222/B224

6.11.4 PRESSURE RELEASE MECHANISM.......................................6-72

6.11.5 FUSING TEMPERATURE CONTROL.......................................6-73

Components .......................................................................................6-73

Fusing Temperatures..........................................................................6-74

Temperature Corrections ....................................................................6-79

Overheat Protection ............................................................................6-80

6.11.6 CPM DOWN SYSTEM...............................................................6-80

CPM Down Control .............................................................................6-80

6.11.7 ENERGY SAVER MODES ........................................................6-82

Overview.............................................................................................6-82

Panel Off Mode...................................................................................6-82

Auto Off Mode.....................................................................................6-83

6.11.8 NEW UNIT DETECTION ...........................................................6-84

Fusing Unit, Image Transfer Belt Unit .................................................6-84

PCU, Development Unit......................................................................6-84

6.12 PAPER EXIT.......................................................................................6-85

6.12.1 OVERVIEW ...............................................................................6-85

6.12.2 JUNCTION GATE MECHANISM ...............................................6-86

To the Standard Tray ..........................................................................6-86

To the 1-bin Tray or Duplex Unit .........................................................6-87

6.13 DUPLEX UNIT ....................................................................................6-88

6.13.1 OVERVIEW ...............................................................................6-88

6.13.2 DUPLEX DRIVE.........................................................................6-89

6.13.3 INVERTER MECHANISM..........................................................6-90

6.13.4 DUPLEX OPERATION ..............................................................6-91

Up to A4/LT (81/2" x 11") LEF ............................................................6-91

From A4/LT (8 1/2" x 11") LEF to 400mm length ................................6-91

6.14 PRINTER FUNCTIONS ......................................................................6-93

6.14.1 OVERVIEW ...............................................................................6-93

6.14.2 HARD DISK ...............................................................................6-95

Overview.............................................................................................6-95

6.14.3 CONTROLLER FUNCTIONS ....................................................6-95

Sample Print .......................................................................................6-95

Locked Print........................................................................................6-96

Hold Print ............................................................................................6-96

Stored Print/ Store and Print ...............................................................6-96

6.14.4 JOB SPOOLING ........................................................................6-96

Related SP Modes..............................................................................6-97

Paper Source Selection ......................................................................6-97

Auto Continue .....................................................................................6-98

6.15 PICTBRIDGE....................................................................................6-100

6.15.1 GENERAL FUNCTION ............................................................6-100

Photo image format...........................................................................6-100

6.15.2 PRINTING FUNCTION LIST....................................................6-100

6.15.3 PRINTING FUNCTION DESCRIPTION...................................6-101

Single image printing ........................................................................6-101

B222/B224 xiv SM

Selected image printing ....................................................................6-102

DPOF (Digital Print Order Format) printing .......................................6-102

All image printing ..............................................................................6-102

Index printing ....................................................................................6-102

Trimming...........................................................................................6-102

Multiple number printing....................................................................6-102

Date and file name printing ...............................................................6-103

Image print size (Fixed size printing) ................................................6-104

Multi-Image-Layout (N-up) ................................................................6-105

Edge-to-edge borderless printing......................................................6-106

Printing quality ..................................................................................6-106

Color matching..................................................................................6-107

Paper type specification....................................................................6-107

Form printing.....................................................................................6-107

Camera memo printing .....................................................................6-108

6.16 COPY DATA SECURITY UNIT.........................................................6-109

6.16.1 GENERAL FUNCTION ............................................................6-109

When copying on a machine with an optional Copy Data Security Unit .....................................................................................6-109

When copying on a machine without an optional Copy Data Security Unit ...................................................................................................6-110

Setting...............................................................................................6-110

Related SC .......................................................................................6-110

6.16.2 MASK TYPE FOR COPYING ..................................................6-110

6.17 FILE FORMAT CONVERTER (MLB) ................................................6-112

6.18 DATA OVERWRITE SECURITY UNIT (B735) .................................6-113

6.18.1 AUTO ERASE MEMORY.........................................................6-113

Types of Data Overwritten and Not Overwritten ...............................6-113

Overwrite timing................................................................................6-114

SPECIFICATIONS

7. SPECIFICATIONS ........................................................................7-1

7.1 GENERAL SPECIFICATIONS....................................................................7-1

7.1.1 MAIN FRAME....................................................................................7-1

7.2 PRINTER....................................................................................................7-5

7.3 SCANNER..................................................................................................7-7

7.4 SUPPORTED PAPER SIZES.....................................................................7-8

7.4.1 PAPER FEED....................................................................................7-8

7.4.2 PAPER EXIT ...................................................................................7-10

2000/3000 Sheet Booklet Finisher ......................................................7-10

1000-Sheet Finisher............................................................................7-13

7.4.3 PLATEN/ARDF ORIGINAL SIZE DETECTION ...............................7-16

7.5 SOFTWARE ACCESSORIES ..................................................................7-18

7.5.1 PRINTER DRIVERS........................................................................7-18

7.5.2 SCANNER AND LAN FAX DRIVERS..............................................7-19

SM xv B222/B224

7.5.3 UTILITY SOFTWARE......................................................................7-19

7.6 MACHINE CONFIGURATION..................................................................7-21

7.7 OPTIONAL EQUIPMENT .........................................................................7-24

7.7.1 ARDF...............................................................................................7-24

7.7.2 PAPER FEED UNIT ........................................................................7-25

7.7.3 LARGE CAPACITY TRAY...............................................................7-25

7.7.4 3000-SHEET FINISHER..................................................................7-26

7.7.5 2000-SHEET BOOKLET FINISHER................................................7-28

7.7.6 PUNCH UNIT FOR 2000/3000-SHEET (BOOKLET) FINISHER.....7-30

7.7.7 1000-SHEET FINISHER..................................................................7-31

Upper Tray..........................................................................................7-31

Lower Tray..........................................................................................7-31

7.7.8 BRIDGE UNIT .................................................................................7-32

7.7.9 1-BIN TRAY UNIT ...........................................................................7-33

SEE B222/B224 SERVICE MANUAL BOOK 2 OF 2 FOR ACCESSORIES:

FAX OPTION B771 SEE SECTION B771 FOR DETAILED TABLE OF CONTENTS

AUTO REVERSE DOCUMENT FEEDER B802 SEE SECTION B802 FOR DETAILED TABLE OF CONTENTS

1 BIN TRAY UNIT B803 SEE SECTION B803 FOR DETAILED TABLE OF CONTENTS

BOOKLET FINISHER/FINISHER B804/B805 SEE SECTION B804/B805 FOR DETAILED TABLE OF CONTENTS

SCANNER ACCESSIBILITY OPTION TYPE 4045 B838 SEE SECTION B838 FOR DETAILED TABLE OF CONTENTS

Rev. 11/2006

Read This First

Important Safety Notices

Prevention of Physical Injury

1. Before disassembling or assembling parts of the copier and peripherals, make sure

that the copier power cord is unplugged.

2. The wall outlet should be near the copier and easily accessible.

3. If any adjustment or operation check has to be made with exterior covers off or open

while the main switch is turned on, keep hands away from electrified or mechanically

driven components.

4. The copier drives some of its components when it completes the warm-up period. Be

careful to keep hands away from the mechanical and electrical components as the

copier starts operation.

5. The inside and the metal parts of the fusing unit become extremely hot while the copier

is operating. Be careful to avoid touching those components with your bare hands.

Health Safety Conditions

1. Toner and developer are non-toxic, but if you get either of them in your eyes by

accident, it may cause temporary eye discomfort. Immediately wash eyes with plenty

of water. If unsuccessful, get medical attention.

2. The copier, which use high voltage power source, can generate ozone gas. High

ozone density is harmful to human health. Therefore, the machine must be installed in

a well-ventilated room.

Observance of Electrical Safety Standards

The copier and its peripherals must be serviced by a customer service representative who

has completed the training course on those models.

Keep the machine away from flammable liquids, gases, and aerosols. A fire or

an explosion might occur.

The Controller board on this machine contains a lithium battery. The danger of

explosion exists if a battery of this type is incorrectly replaced. Replace only with

the same or an equivalent type recommended by the manufacturer. Discard

batteries in accordance with the manufacturer's instructions and local regulations.

The optional fax and memory expansion units contain lithium batteries, which can

explode if replaced incorrectly. Replace only with the same or an equivalent type

recommended by the manufacturer. Do not recharge or burn the batteries. Used

batteries must be handled in accordance with local regulations.

Safety and Ecological Notes for Disposal

1. Do not incinerate toner bottles or used toner. Toner dust may ignite suddenly when

exposed to an open flame.

2. Dispose of used toner, the maintenance unit which includes developer or the organic

photoconductor in accordance with local regulations. (These are non-toxic supplies.)

3. Dispose of replaced parts in accordance with local regulations.

4. When keeping used lithium batteries in order to dispose of them later, do not put more

than 100 batteries per sealed box. Storing larger numbers or not sealing them apart

may lead to chemical reactions and heat build-up.

Laser Safety

The Center for Devices and Radiological Health (CDRH) prohibits the repair of laser-based

optical units in the field. The optical housing unit can only be repaired in a factory or at a

location with the requisite equipment. The laser subsystem is replaceable in the field by a

qualified Customer Engineer. The laser chassis is not repairable in the field. Customer

engineers are therefore directed to return all chassis and laser subsystems to the factory or

service depot when replacement of the optical subsystem is required.

Use of controls, or adjustment, or performance of procedures other than

those specified in this manual may result in hazardous radiation exposure.

WARNING: Turn off the main switch before attempting any of the procedures in

the Laser Optics Housing Unit section. Laser beams can seriously damage your

eyes.

CAUTION MARKING:

Symbols, Abbreviations and Trademarks

This manual uses several symbols and abbreviations. The meaning of those symbols and

abbreviations are as follows:

See or Refer to

Clip ring

Screw

Connector

Clamp

E-ring

SEF Short Edge Feed

LEF Long Edge Feed

Trademarks

Microsoft®, Windows

®, and MS-DOS

® are registered trademarks of Microsoft Corporation

in the United States and /or other countries.

PostScript® is a registered trademark of Adobe Systems, Incorporated.

PCL® is a registered trademark of Hewlett-Packard Company.

Ethernet® is a registered trademark of Xerox Corporation.

PowerPC® is a registered trademark of International Business Machines Corporation.

Other product names used herein are for identification purposes only and may be

trademarks of their respective companies. We disclaim any and all rights involved with

those marks.

INSTALLATION

AUTO REVERSE DOCUMENT FEEDER B802

FAX OPTION B771

PREVENTIVE MAINTENANCE

REPLACEMENT AND ADJUSTMENT

TROUBLESHOOTING

BOOKLET FINISHER/FINISHER B804/B805

SERVICE TABLES

DETAILED DESCRIPTIONS

SPECIFICATIONS

1 BIN TRAY UNIT B803

TA

B

PO

SIT

ION

2

TA

B

PO

SIT

ION

1

TA

B

PO

SIT

ION

3

TA

B

PO

SIT

ION

4

TA

B

PO

SIT

ION

6

TA

B

PO

SIT

ION

5

TA

B

PO

SIT

ION

8

TA

B

PO

SIT

ION

7

INSTALLATION

Installation Requirements

SM 1-1 B222/B224

Insta

llati

on

1. INSTALLATION

1.1 INSTALLATION REQUIREMENTS

1.1.1 ENVIRONMENT

1. Temperature Range: 10°C to 32°C (50°F to 89.6°F)

2. Humidity Range: 15% to 80% RH

3. Ambient Illumination: Less than 1500 lux (do not expose to direct sunlight)

4. Ventilation: 3 times/hr/person or more

5. Do not let the machine get exposed to the following:

1) Cool air from an air conditioner

2) Heat from a heater

6. Do not install the machine in areas that are exposed to corrosive gas.

7. Install the machine at locations lower than 2,500 m (8,200 ft.) above sea level.

8. Install the machine on a strong, level base. (Inclination on any side must be no more

than 5 mm.)

9. Do not install the machine in areas that get strong vibrations.

1.1.2 MACHINE LEVEL

Front to back: Within 5 mm (0.2")

Right to left: Within 5 mm (0.2")

Installation Requirements

B222/B224 1-2 SM

1.1.3 MACHINE SPACE REQUIREMENTS

This machine, which uses high voltage power sources, can generate ozone gas.

High ozone density is harmful to human health. Therefore, the machine must be

installed in a well-ventilated room.

A: Over 100 mm (3.9")

B: Over 100 mm (3.9")

C: Over 550 mm (21.7")

D: Over 750 mm (29.5")

Put the machine near the power source with the clearance shown above.

1.1.4 POWER REQUIREMENTS

Insert the plug firmly in the outlet.

Do not use an outlet extension plug or cord.

Ground the machine.

1. Input voltage level:

120 V, 60 Hz: More than 12 A

220 V to 240 V, 50 Hz/60 Hz: More than 8 A

2. Permissible voltage fluctuation: ±10 %

3. Do not put things on the power cord.

Optional Unit Combinations

SM 1-3 B222/B224

Insta

llati

on

1.2 OPTIONAL UNIT COMBINATIONS

1.2.1 MACHINE OPTIONS

No. Options Remarks

1 2-tray paper feed unit

2 Large capacity tray

One from No.1 or No.2

3 Platen cover

4 ARDF

One from No.3 or No.4

5 1-bin tray unit -

6 Bridge unit

7 2000-sheet booklet finisher

One from No.7, No.8 or No.10;

Requires No.6 and one from No.1 and

No.2.

8 3000-sheet finisher



No.2.

9 *Punch kit (3 types) No.7 or 8 required; One of the three types

10 1000-sheet finisher



No.2.

11 Scanner Accessibility Option

*: Child options (Child options require a parent option.)


B222/B224 1-4 SM

1.2.2 CONTROLLER OPTIONS

No. Options Remarks

1 IEEE 1394

2 Bluetooth

3 IEEE 802.11b

4 IEEE 1284

No. 1 to No. 4 (I/F Slot A)

5 USB Host Interface Unit I/F Slot B

6 File Format Converter I/F Slot D

7 PostScript 3

8 PictBridge Option

9 Data Overwrite Security Unit Type D

No.7 to No.9 (SD card slot 2)

11 Browser Unit SD card slot 3 (during installation only)

12 Copy Data Security Unit -

13 VM Card Type C SD card slot 3 (during installation only)

1.2.3 FAX OPTIONS

No. Options Remarks

1 Fax Option Type C4500 -

2 *Memory Unit Type B 32MB Requires No.1.

3 *Hand Set Type 1018 Requires No.1. (NA Only)

4 G3 Interface Unit Type C4500 -

*: Child options (Child options require a parent option.)


SM 1-5 B222/B224

Insta

llati

on

1.2.4 OTHER OPTIONS

No. Options Remarks

1 Copy Data Security Unit Type A -

2 Optional Counter Interface Unit

Type A -

Copier Installation

B222/B224 1-6 SM

1.3 COPIER INSTALLATION

Make sure that the image transfer belt is in its correct position before you move the

machine. Otherwise, the image transfer belt and the black PCU can be damaged.

1.3.1 POWER SOCKETS FOR PERIPHERALS

Rating voltage for peripherals.

Make sure to plug the cables into the correct sockets.

1.3.2 INSTALLATION FLOW CHART

This flow chart shows the best procedure for installation.

Copier Installation

SM 1-7 B222/B224

Insta

llati

on

You need the optional paper tray unit or the LCT if you want to install the finisher (B408,

B804 or B805).

The punch unit is for 2000-sheet booklet finisher (B804) and 3000-sheet finisher (B805).

1.3.3 ACCESSORY CHECK

Check the quantity and condition of these accessories.

Description Q'ty

1. Operating Instruction - Troubleshooting 1

2. Operating Instruction - About This Machine 1

Copier Installation

B222/B224 1-8 SM

Description Q'ty

3. Operating Instruction - Security 1

4. Operation Instruction - Quick Reference Guide 1

5. Operation Instruction - Printer Quick Reference 1

6. Operation Instruction - Scanner Quick Reference 1

7. CD-ROM - Instruction - RIC 1

8. CD-ROM - Instruction - SAV 1

9. CD-ROM - Instruction - GES 1

10. CD-ROM - Instruction - LAN 1

11. CD-ROM - Printer Instruction - RIC 1

12. CD-ROM - Printer Instruction - SAV 1

13. CD-ROM - Printer Instruction - GES 1

14. CD-ROM - Printer Instruction - NRG 1

15 CD-ROM - Printer Instruction - LAN 1

16 CD-ROM - Printer Instruction - INF 1

17 CD-ROM - Scanner Instruction - RIC 1

18 CD-ROM - Scanner Instruction - SAV 1

19 CD-ROM - Scanner Instruction - GES 1

20 CD-ROM - Scanner Instruction - NRG 1

21 CD-ROM - Scanner Instruction - LAN 1

22 Model Name Decal 1

23 Stamp 1

24 Cloth Holder 1

Copier Installation

SM 1-9 B222/B224

Insta

llati

on

Description Q'ty

25 Exposure Glass Cleaning Cloth 1

26 Rivet 2

27 Operating Instructions Holder 1

28 Ferrite Core 1

29 Power Supply Cord 1

30 Cover 1

31 Decal - Paper Size 1

32 Emblem Cover 1

33 Sheet - Eula: 16 Languages 1

34 Sheet - Caution 16 Languages 1

35 Decal - Caution - Original 1

36 Sheet Data 1

37 Warranty Sheet (Chinese) 1

38 Sheet - Name - Tel 1

1.3.4 INSTALLATION PROCEDURE

Remove the tape from the development units before you turn the main

switch on. The development units can be severely damaged if you do not

remove the tape.

Put the machine on the paper tray unit or the LCT first if you install an optional paper tray

unit or the optional LCT at the same time. Then install the machine and other options.

Keep the shipping retainers after you install the machine. You may need them in

the future if you transport the machine to another location.

Copier Installation

B222/B224 1-10 SM

Tapes and Retainers

1. Remove all the tapes and retainers on the machine.

2. Remove all the tapes and retainers in trays 1 and 2, and then take out the power

cord from tray 1 (if applicable).

3. Remove the scanner unit stay [A].

4. Open the front door [B], and then remove the jam location sheet [C].

5. Keep the scanner unit stay [A] inside the front door [B].

6. Reattach the jam location sheet.

7. Close the front door.

Developer and Toner Bottles

Copier Installation

SM 1-11 B222/B224

Insta

llati

on

1. Open the front door [A].

GSA model (-58) and EU models (-67/-26) do not require steps from 2 to 7. Skip to

step 8 if you install these models.

2. Remove the stopper [B] ( x 1).

This stopper locks the drum positioning plate lever.

3. Release the image transfer unit lock lever [C], and turn the drum positioning

plate lever [D] counterclockwise.

4. Open the drum positioning plate [E].

5. Remove all tapes [F] from the four development units.

When you remove the tape from the development unit, hold the development

unit with your hand, and then pull the tape.

6. Close the drum positioning plate. Then lock the image transfer unit lock and turn

the drum positioning plate lever clockwise.

7. Lock the drum positioning plate lever with the stopper [B] ( x 1).

8. Shake each toner bottle five or six times.

9. Install each toner bottle [G] in the machine.

10. Close the front door.

Paper Trays

1. Pull each paper tray out. Then adjust the side guides and end guide to match the

paper size.

To move the side guides, first pull out the tray fully. Then push down the green

Copier Installation

B222/B224 1-12 SM

lock at the rear inside the tray.

2. Pull out the feeler [A] for the output tray full detection mechanism.

Emblem and Decals

1. Attach the correct emblem [A] and the cover [B] to the front door [C] of the

machine, if the emblem is not attached.

If you want to change the emblem that has been already attached, remove the

panel with an object (not a sharp object) as shown [D], and then install the

correct emblem.

2. Attach the correct paper tray number and size decals to the paper trays [E].

Paper tray number and size decals are also used for the optional paper tray or

the optional LCT. Keep these decals for use with these optional units.

Copier Installation

SM 1-13 B222/B224

Insta

llati

on

Fire Prevention Cover

When the copier is installed on the floor without the optional paper tray unit or a table, the

cover [A] must be attached to the copier.

Install the cover [A] at the right side of the copier.

Manual Pocket Attachment

1. Attach the manual pocket [A] to the left side of the copier (snap rivet x 2).

2. If a finisher has been installed, attach the manual pocket [B] to the rear side of

the finisher (snap rivet x 2).

Initialize the Developer

1. Plug in the machine.

2. Make sure that the platen or ARDF is closed and the main power is turned off.

Copier Installation

B222/B224 1-14 SM

3. Turn the main power switch on. The machine automatically starts the

initialization procedure. The Start button LED ( ) turns green when this

procedure has finished.

4. Make copies of image samples (text, photo, and text/photo modes).

5. Do the Automatic Color Calibration process (ACC) as follows:

1. Print the ACC test pattern (User tools > Maintenance > ACC > Start).

2. Put the printout on the exposure glass.

3. Put 10 sheets of white paper on top of the test chart.

4. Close the ARDF or the platen cover.

5. Press “Start Scanning” on the LCD panel. The machine starts the ACC.

6. Check that the sample image has been copied normally.

Settings Relevant to the Service Contract

Change the necessary settings for the following SP modes if the customer has made a

service contract.

You must select one of the counter methods (developments/prints) in accordance

with the contract ( SP5-045-001).

Item SP No. Function Default

Counting

method SP5-045-001

Specifies if the counting method used in

meter charge mode is based on

developments or prints. NOTE: You can

set this one time only. You cannot

change the setting after you have set it

for the first time.

“0”:

Developments

A3/11" x 17"

double

counting

SP5-104-001

Specifies whether the counter is

doubled for A3/11" x 17" paper. When

you have to change this setting, contact

your supervisor.

“No”: Single

counting

Manual de Servicio Afico Color MPC3500-4500_split

Documents

Transcript of Manual de Servicio Afico Color MPC3500-4500_split