Xerox Phaser 5400/BXerox Phaser 5400/NXerox Phaser 5400/DTXerox Phaser 5400/DX

113R00495Black(Standard Capacity – 20K pages)

Tools & Supplies Needed:Tools required:#1 Phillips ScrewdriverSmall Flat Blade ScrewdriverHP2600PINREMTOOLSpring HookNeedle-nose Pliers.

Supplies Required:Padding PowderSoft Lint-Free ClothCotton SwabsConductive GreaseAnhydrous Isopropyl AlcoholMAGCLEANERVacuum or dry Compressed Air.

Technical Instructions Printers OEM Info Tools 1

E-mail: info@futuregraphicsllc.com Website: www.futuregraphicsllc.com

Step 1Hold the cartridge with the gear side facing you.Use a spring hook to remove the tension spring.(See Photo 1)

Photo 1

Step 2Using the HP2600PINREMTOOL to remove thecartridge pin. Push the HP2600PINREMTOOL inthe center of the pin and turn clockwise until thetool bores a hole and tightens onto the pin.When tightened on the pin, you will be able toturn the pin a ¼ turn counter clockwise. Lift thepin straight out of the hole.NOTE: The pin damages easily. Do not useexcessive pressure boring the hole or pulling onthe pin. (See Photo 2, 3, 4)

Photo 2

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PHASER5400TECH

REV. 12/27/06

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Photo 4

Step 6Remove PCR roller from saddle blocks. SetPCR roller aside. (See Photo 9)

Step 5Remove the drum and set aside in a light pro-tected area.

Photo 5

Step 7Remove the screws to the wiper blade and liftout wiper blade. Remove waste toner using avacuum or dry, compressed air. (See Photo 10)

Photo 7

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Step 8Clean wiper blade with a soft dry cloth or dry,compressed air.

Apply padding powder to the blade edge andreinstall. (See Photo 11&12)

Step 9Clean PCR saddle blocks with cotton swaband Anhydrous Isopropyl Alcohol. Clean PCRusing a dry, soft, lint-free cloth.

NOTE: If needed, de-ionized water can beused to clean the PCR.(See Photo 13&14)

Photo 9

Photo 10

2 PHASER 5400 Technical Instructions

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Step 3Rotate the cartridge to the fill plugside. Repeat Step 2 to remove thecartridge pin. Separate the cartridgesections and put aside the tonerunit. (See Photo 5&6)

Step 4Remove the screws holding themetal drum axial and remove drumaxial. Remove screws holding whiteplastic drum with contact andremove white drum axial. (SeePhoto 7&8)

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Photo 13Photo 14

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PHASER 5400 Technical Instructions 3

Step 10Apply conductive grease to the black PCRsaddle block. Install PCR into saddle blocks.(See Photo 15&16)

Photo 15

Step 11Clean drum using soft dry cloth. Apply padding powder to the drum. (See Photo 17&18)

Photo 19Step 12Install the drum and drum axils. Install screwsfor the drum axils. Rotate drum to ensuresmooth operation. Remove excess paddingpowder using a soft dry cloth from the drumand PCR area.(See Photo 19&20)

Step 13Set aside the waste unit. Protect the drumfrom light exposure.

Photo 20

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Step 14Starting on the toner unit, removethe gear side end cap.(See Photo 21)

Step 15Lift up on the mag roller releasehandle. Remove the mag roller fromthe cartridge. Use a vacuum or drycompressed air to remove toner.(See Photo 22&23)

Step 19Remove the fill plug and clean remainingtoner using a vacuum or dry compressed air.(See Photo 28)

Step 18Remove the doctor blade. Use a vacuum ordry compressed air to remove toner. Cleanthe doctor blade using a dry, soft, lint-freecloth and set aside for later.(See Photo 26&27)

Step 20Reinstall the doctor blade.(See Photo 29)

Photo 26

Step 21Reinstall gear spacer, mag roller drive gear,latch spacer, and mag roller latch onto magroller. Install mag roller into toner unit. Lockmag roller into place by pushing the latchdown until it clicks into place.(See Photo 30&31)

Photo 27

Photo 28

4 PHASER 5400 Technical Instructions

Photo 29

Photo 30

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Photo 25

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Step 16Remove from the mag roller: thelatch, latch spacer, gear spacer,and mag roller drive gear. Cleanwith a soft dry cloth and set asidefor later.(See Photo 24)

Step 17Clean the mag roller using a soft,lint-free cloth and MAGCLEANER.Set aside for later.(See Photo 25)

Photo 34

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PHASER 5400 Technical Instructions 5

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Step 25Hold the cartridge with the gearside facing you. Use a spring hookto install the tension spring into themounting holes. (See Photo 38)

Photo 32Step 22Fill toner hopper with toner. Install fill plugwhen toner fill is complete.(See Photo 32&33)

In October of 2001, Xerox released the Phaser 5400 laserprinter. The Xerox Phaser is a 40ppm printer with a maximummonthly duty cycle of 200,000 pages.

One cartridge capacity is available, 20K pages.

XEROX PHASER 5400

Step 23Step 23: Remove the cartridge chip locatedon the toner unit fill plug. Install new chip.(See Photo 34&35)

Step 24Join the toner and waste unit together. Ensurethat the toner unit spring is in the alignmenthole of the waste unit. Install the cartridgepins into the cartridge. Align the pin tabs tothe slots in the cartridge. Use a small bladescrew driver to turn the pin to the lock posi-tion (¼ turn). (See Photo 36&37)