Manual de instalación, operación y mantenimiento Bomba Gheo Español

223
7/25/2019 Manual de instalación, operación y mantenimiento Bomba Gheo Español http://slidepdf.com/reader/full/manual-de-instalacion-operacion-y-mantenimiento-bomba-gheo-espanol 1/223  Weir Minerals Netherlands P.O. Box 249, 5900 AE Venlo, the Netherlands Egtenrayseweg 9, NL-5928 PH Venlo 4495 Registration No.: 12032525 Tel: +31(0)77 3895200 Fax: +31(0)77 3824844 Email: [email protected] WWW: http://www.weirminerals.com Copyright © Weir Minerals Netherlands b.v. 2009. Weir Minerals Netherlands b.v. is the owner of the copyright subsisting in the instructions and drawings stored in this manual. All material of this manual are protected by the Dutch Copyright Law, international treaty provisions and applicable laws in the country in which it is being used. The material must not be used, reproduced or copied in whole or in part, in any form or by any means, nor may the information therein contained, which is confidential to Weir Minerals Netherlands b.v be disclosed to any person without the prior written permission of Weir Minerals Netherlands b.v. Furthermore you may not rent, lease, sublicense or lend the manual and its contents. The manual has been delivered and received on the express condition that it may be used only for the specific purpose for which it has been provided and may not be used in any way which may injure or cause loss directly or indirectly to Weir Minerals Netherlands b.v. or any related corporation. Disclaimer. Except to the extent legislation expressly prohibits the exclusion of provisions as to warranties, Weir Minerals Netherlands b.v. disclaims all warranties as to the instructions and drawings, whether express or implied, including without limitation any implied warranties of merchantability, fitness for a particular purpose, compatibility with any particular system, or data integrity and the user assumes all responsibility for the use of the software on its system. Installation, Operating and Maintenance Manual Project number - name: 201226 = Los Pelambres REBUILD = pump 200365+200095 Custo mer pur chase order number: 25351-220-POA-MPPD-00001 Pump nu mber : 9200365/1+7200095/1 Pump ty pe: GEHO TZPM 1600 REBUILD Documen t nu mber : 200365+200095-IOM-EN-R03

Transcript of Manual de instalación, operación y mantenimiento Bomba Gheo Español

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Weir Minerals Netherlands

P.O. Box 249, 5900 AE Venlo, the NetherlandsEgtenrayseweg 9, NL-5928 PH Venlo

4495Registration No.: 12032525

Tel: +31(0)77 3895200Fax: +31(0)77 3824844Email: [email protected] WWW: http://www.weirminerals.com 

Copyright © Weir Minerals Netherlands b.v. 2009.Weir Minerals Netherlands b.v. is the owner of the copyright subsisting in the instructions and drawings stored in this manual. All material of this manual are protected by the Dutch Copyright Law, internationaltreaty provisions and applicable laws in the country in which it is being used. The material must not be used, reproduced or copied in whole or in part, in any form or by any means, nor may the informationtherein contained, which is confidential to Weir Minerals Netherlands b.v be disclosed to any person without the prior written permission of Weir Minerals Netherlands b.v. Furthermore you may not rent, lease,sublicense or lend the manual and its contents. The manual has been delivered and received on the express condition that it may be used only for the specific purpose for which it has been provided and maynot be used in any way which may injure or cause loss directly or indirectly to Weir Minerals Netherlands b.v. or any related corporation.

Disclaimer.Except to the extent legislation expressly prohibits the exclusion of provisions as to warranties, Weir Minerals Netherlands b.v. disclaims all warranties as to the instructions and drawings, whether express orimplied, including without limitation any implied warranties of merchantability, fitness for a particular purpose, compatibility with any particular system, or data integrity and the user assumes all responsibility forthe use of the software on its system.

Installation, Operating and Maintenance Manual

Project number - name: 201226 = Los Pelambres REBUILD

= pump 200365+200095

Customer purchase order number: 25351-220-POA-MPPD-00001

Pump number: 9200365/1+7200095/1

Pump type: GEHO TZPM 1600 REBUILD

Document number: 200365+200095-IOM-EN-R03

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Preface + Safety instructions

200365+200095-IOM-EN-R03 0.1

Pos:1/GEHO/General/Special formats/#Tableofcontentschapter0 @5\mod_1227023293066_31.doc @ 43892 

0  Preface + Safety instructions ....................................................0.3 

0.1  General ...........................................................................................................0.3 

0.2  Revision form ................................................................................................0.4 

0.3 

Safety symbols ..............................................................................................0.6 

0.4  Important information...................................................................................0.7 

0.5  Intended use ..................................................................................................0.8 

0.6  General safety instructions .........................................................................0.8 

0.7  Quali fied workers ..........................................................................................0.8 

0.8  Working on the pump ...................................................................................0.8 

0.9  Efficient use ...................................................................................................0.8 

0.10 

Safety instructions for parts ........................................................................0.9 

0.11  Safety equipment ..........................................................................................0.9 

0.11.1  Safety related documentation.................................................................................... 0.9 

0.11.2  CE conformity ............................................................................................................ 0.9 

0.11.3  Emergency stop button............................................................................................0.10 

0.11.4  Safety covers and safety guards............................................................................. 0.10 

1  Technical data..............................................................................1.1 

1.1  Project information .......................................................................................1.1 

1.2  Customer information ..................................................................................1.1 

1.3  Manufacturer information ............................................................................1.1 

1.4  Technical data ...............................................................................................1.2 

1.4.1  Operating characteristics........................................................................................... 1.2 

1.4.2  Pump and project data .............................................................................................. 1.3 

1.4.3  Pre-charging pressure vessels.................................................................................. 1.5 

1.4.4  Lubrication data ......................................................................................................... 1.5 

1.5  General storage conditions .........................................................................1.6 

1.5.1  For GEHO pumps and components.......................................................................... 1.6 

1.5.2  Parts........................................................................................................................... 1.6 

1.6  Tightening torques .......................................................................................1.7 

1.6.1  General instructions................................................................................................... 1.7 

1.6.2  General torques......................................................................................................... 1.7 

1.6.3  Foundation bolt torques according to DIN 529 ......................................................... 1.7 

1.6.4  Special torques.......................................................................................................... 1.8 

1.7  Drawings + lists + instruments .................................................................1.10 

2  Description ...................................................................................2.1 

3  Erecting of the installation .........................................................3.1 

4  Start and Stop procedures.........................................................4.1 

5   Assembling and disassembling of components ...................5.1 

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 Preface + Safety instructions

 

0.2 200365+200095-IOM-EN-R03

6  Maintenance .................................................................................6.1 

7  Installation and maintenance for GEHO pulsation dampeners7.1 

7.1  Pre-charging pressure vessels ...................................................................7.1 

7.2 

Safety regulations and instructions for nitrogen .....................................7.1 

7.3  Pre-charging with nitrogen a pulsation dampener (discharge line) ......7.2 

7.3.1  Pre-charging the discharge pulsation dampener, set-point instructions ...................7.2 

7.3.2  Pre-charging a pulsation dampener with the nitrogen filling device ..........................7.4 

7.4  Pre-charging with nitrogen a pulsation dampener (suction line)...........7.7 

7.4.1  Pre-charging the suction pulsation dampener, set-point instructions........................7.7 

7.4.2  Pre-charging a pulsation dampener with the nitrogen filling device ..........................7.9 

7.5  Pre-charging an accumulator with nitrogen ...........................................7.11 

7.6  Trouble shooting at a diaphragm pulsation dampener .........................7.14 

7.7  Pulsation dampener....................................................................................7.16 

7.7.1  Safety instructions ................................................................................................... 7.16 

7.7.2  Diaphragm removing............................................................................................... 7.17 

7.7.3  Diaphragm assembly............................................................................................... 7.17 

7.8  Nitrogen filling device.................................................................................7.21 

8   Appendix: Parts - Lists and drawings (pump section) .........8.1 

8.1  Safety instructions for parts ........................................................................8.1 

8.2 

Ordering parts ...............................................................................................8.1 

8.3  General storage conditions .........................................................................8.1 

8.3.1  Storage of synthetic materials ....................................................................................8.1 

8.4  Part List and drawings .................................................................................8.3 

8.4.1  Reference for pump GEHO TZPM 9200365/1 ..........................................................8.3 

8.4.2  Reference for pump GEHO TZPM 7200095/1 ....................................................... 8.55 

9   Appendix: Parts - Lists and drawings (special tools) ...........9.1 

9.1.1  Reference for pumps GEHO TZPM 9200365/1 + 900095/1.....................................9.1 

9.1.2 

Reference for pump GEHO TZPM 7200095/1 ..........................................................9.5 

10   Appendix: Electrical information ............................................10.1 

10.1.1  Reference for pumps GEHO TZPM 9200365/1 + 900095/1.................................. 10.1 

11   Appendix: Catalogue information ..........................................11.1 

11.1.1  Reference for pumps GEHO TZPM 9200365/1 + 900095/1.................................. 11.1 

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Preface + Safety instructions

200365+200095-IOM-EN-R03 0.3

Pos:3/GEHO/Heading/H1/#.Preface+Safetyinstructions #chapter0@5\mod_1227023012038_31.doc@43882 

0 Preface + Safety instructionsPos:4/GEHO/Heading/H2/#.#General @5\mod_1227096258859_31.doc@43973 

0.1 GeneralPos:5/GEHO/Preface/General/Diaphragm pumps/Introduction@ 0\mod_1133188276656_31.doc @121 

This pump is developed by Weir Minerals Netherlands.Pos:6/GEHO/Preface/General/Commonintro@0\mod_1139913202827_31.doc @2530 

This manual with its user and safety instructions is an integral part of the pump delivery and must be kept inits neighborhood, accessible for reference at all times.

All persons involved in using and operating this pump and working at this pump must have read andunderstood this manual and must comply with it at all times.We accept no responsibility for damage or disruption caused by disregard of this manual and its instructions.

Scope of this manual

This manual and its user instructions apply to the GEHO PUMPS equipment during:Pos:7/GEHO/Preface/General/Purpose-Final @0\mod_1139912839316_31.doc @2518 

•  Transport

•  Installation

•  Operation, start and stop procedure

•  MaintenancePos:8/GEHO/Preface/General/Use @0\mod_1133427209923_31.doc@246 

This equipment, supplied by Weir Minerals Netherlands, is only allowed to be used, according to andrestricted to the technical data.Before exceeding the technical data, a written permission from Weir Minerals Netherlands is required.Pos:9/---Pagebreak---@ 0\mod_1136278659331_0.doc@766

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 Preface + Safety instructions

 

0.4 200365+200095-IOM-EN-R03

Pos:10/GEHO/Heading/H2/#.#Revisionform @0\mod_1133271476093_31.doc@213 

0.2 Revision formPos:11/GEHO/Preface/Project/200365 RevisionformEN+ES @ 6\mod_1241032237111_31.doc @49789 

Rev. No. Chapter Description Date

Nº revisión Sección Descripción Fecha

Final “As built” issue.R00

Edición final "definitiva". 

30-05-2000

Chapter 1,page 1.6

Chapter 1.5: updated oil quantity (liters).

Sección 1,

página 1.6

Sección 1.5: actualizada cantidad de aceite (Litros). 

Chapter 1 Updated 814.200365.02 "INSTRUMENT LIST".Sección 1  Revision 814.200365.02 "INSTRUMENT LIST"

= "Lista de equipos Y disposit ivos" .

Chapter 3,page 3.7

Updated: Flexible Coupling alignment.

Sección 3,

página 3.7

 Actualizada: Alineación del acoplamiento dentado. 

Chapter 8,

page 8.31 +8.67

2/2 way valve unit 853.010.128:

ID.no 006 changed into : 3x 862.005.165and 862.005.248.

Sección 8,

página 8.31 +8.67

Conjunto de la válvula de 2/2 vías 853.010.128:

ID. 006: 3x 862.005.165 and 3x 862.005.248. 

Page 8.73 ID. no 008 changed into 921.510.112.

Página 8.73 ID. 008 921.530.050 921.510.112. 

Chapter 10 Updated 814.200365.06 "E-schema".

Sección 10 Revision 814.200365.06 "Caja de control" . 

Chapter 11 Updated "Catalogue information"814.200365.30 and 814.200365.33.

R01

Sección 11 Revision " Información catalogada"814.200365.32 & 814.200365.33. 

17-06-2003

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Preface + Safety instructions

200365+200095-IOM-EN-R03 0.5

Rev. No. Chapter Description By Checked Date

Nº revisión Sección Descripción Autor Control Fecha

First release in English.Rebuild of pump 9200365/1 + 7200095/1.Chapters 2 + 3 + 4 + 5 + 6 remain frommanual 200365.R01.All other chapters are updated.

EN-R02

Versión preliminar , Inglés

GHH FVO 29-04-2009

No translation available.ES-R02 --No traducción.

-- -- -- -- ----

Final release, English.EN-R03 0+1+8+10Versión final, Inglés

GHH FVO 07-08-2009

Final release, Spanish translation of EN-R03ES-R03

0+1+8+10Versión final, traducción Español de EN-R03

GHH FVO 28-08-2009

Pos:12/---Page break--- @0\mod_1136278659331_0.doc @766

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0.6 200365+200095-IOM-EN-R03

Pos:13/GEHO/Heading/H2/#.#Safety symbols @0\mod_1133271418089_31.doc@211 

0.3 Safety symbolsPos:14/GEHO/Safety/ProductSafety/Safety Symbols Overview @ 0\mod_1133426149167_31.doc@242 

The hazards are classified into various stages.

The table below gives a summary of the signs, classes of risk and signal words used in this manual.

Sign Signal word Definition Consequences

DANGER Dangerous situation Death or serious injuries

WARNING Possible dangerous situation Death or most serious injuries

CAUTION Less dangerous situation Slight or minor injuries

 Attention Possible harmful Possible damage to:

•  The equipment

  The environmentNote orInformation

Application hints and other usefulinformation

No signal word indicating a dangerousor harmful situation

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200365+200095-IOM-EN-R03 0.7

Pos:16/GEHO/Heading/H2/#.#Importantinformation@0\mod_1137680894272_31.doc@1364 

0.4 Important informationPos:17/GEHO/Safety/General/Important information@0\mod_1137680237357_31.doc @1362 

This manual is intended to help you operate this machine safely and effectively.It is intended for use by people who have followed the training program that this manual accompanies.If you have not followed this program, but would like to do so,

then contact your supervisor or training manager.

This machine was designed with safety in mind, and includes features to help prevent injury and damage.However, all powerful machines can be dangerous if misused.This manual is intended to help you operate the machine in a safe manner. In this manual, the user is thebody with authority over and responsibility for the machine - usually a company or a corporation.An operator is a person who physically interacts with the machine and/or the machine's control systemsunder the direction and with the consent of the machine's user.It is your responsibility to operate this machine in accordance with all the safety instructions and proceduresin this manual, and with all other safety procedures in your workplace.It is the user's responsibility to make sure that the machine is correctly installed, configured, commissioned,operated, serviced and maintained and that such actions are only carried out by people who have been fullyand properly trained for those tasks.It is also the user's responsibility to make sure that the machine is only used in full accordance with laws (andregulations, which have the force of law) in the jurisdiction in which the machine is installed.

DANGER

•  Before attempting to use the machine, read, understand and know all the safety informationin this chapter.

•  Pay particular attention to all warnings and cautions throughout this manual.If you do not follow all the warnings and procedures in this manual,then this could lead to serious injury to yourself or others, including death.

•  If there is any safety instruction or procedure that you do not understand,then do not use the machine.

•  Contact your supervisor and arrange proper training on the use of the machine.

•  Use of the machine without understanding and following all the safety instructions andprocedures in this manual could lead to serious injury to yourself or others, including death.

WARNING

•  Never use the machine, until you are sure that the routine checks described is completedand that the routine preventive maintenance program is up-to-date.

  If any part of the machine is known (or suspected) to be defective or wrongly adjusted,then do not use the machine until a repair has been made.Operation of the machine with defective or wrongly adjusted components could createsafety hazards. This could lead to fatal or other serious personal injury.

WARNING

•  Never use the machine until you have received adequate and proper training in its safe andeffective use.

•  If you are unsure of your ability to use the machine safely and effectively,then do not do so.

The use of the machine without proper and adequate training could lead to fatal or otherserious personal injury.

•  Never attempt to remove, modify, over-ride or frustrate any safety device on the machine.Interfering with safety devices could lead to fatal or other serious personal injury.

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0.8 200365+200095-IOM-EN-R03

Pos:19/GEHO/Heading/H2/#.#Intendeduse@ 0\mod_1138263061409_31.doc @1911

0.5 Intended usePos:20/GEHO/Safety/ProductSafety/Intendeduse @0\mod_1138263117509_31.doc@1914 

This pump is intended to pump a liquid media only.

The liquid media is specified by the customer.

Refer to the chapter “Technical data” for a detailed specification.Pos:21/GEHO/Heading/H2/#.#General safety instructions @0\mod_1133271158987_31.doc@206 

0.6 General safety instructionsPos:22/GEHO/Safety/ProductSafety/General safety instructions @0\mod_1133426798361_31.doc@ 244 

•  Always obey local safety regulations and instructions.

•  Never cause a potentially dangerous situation.

•  Never touch moving parts.

•  Never loosen parts under pressure.

•  Never touch parts with high temperature.

  Never touch parts under electrical power.•  Never touch parts which contain dangerous or poisonous media.Pos:23/GEHO/Heading/H2/#.#Qualified workers @0\mod_1133271087294_31.doc@203 

0.7 Qualified workersPos:24/GEHO/Safety/ProductSafety/Qualifiedworkers @0\mod_1133271624877_31.doc@219 

•  Only personnel who have been given permission are allowed to work with or on the machine.

•  All personnel must only carry out the work they have been trained to perform.This applies to both maintenance work and the normal machine operation.

•  All personnel working with or on the machine must have free access to the applicable manuals.

•  The operators must be familiar with all situations that may occur so that they can act rapidly and effectivelyin the event of emergencies.

Pos:25/GEHO/Heading/H2/#.#Workingonthepump@0\mod_1133271313769_31.doc@ 209 

0.8 Working on the pumpPos:26/GEHO/Safety/ProductSafety/Workingon thepump@0\mod_1133428079834_31.doc@250 

•  Switch off the main power supply and secure the equipment against switching on.

•  Never loosen any parts containing pressure, hot or dangerous fluids.Pos:27/GEHO/Heading/H2/#.#Efficientuse@0\mod_1133271247864_31.doc @ 207 

0.9 Efficient usePos:28/GEHO/Safety/ProductSafety/Efficientuse@ 0\mod_1133427598361_31.doc @248 

•  Apply correct and regular maintenance, according to these operating instructions.

•  Always use genuine GEHO spare parts and wear parts.Pos:29/---Page break --- @0\mod_1136278659331_0.doc @ 766

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200365+200095-IOM-EN-R03 0.9

Pos:30/GEHO/Partslists/##Safetyinstructionsforparts @5\mod_1227872607693_31.doc @ 44431 

0.10 Safety instruct ions for parts

DANGER

•  Use only genuine GEHO parts.•

  Order parts only with their WEIR-GEHO item number.This is mandatory, to maintain:•  the original safety level, in accordance with the applicable regulations,•  the warranty accountability,•  the general product accountability,•  the original product reliability and durability.

Pos:31/GEHO/Heading/H2/#.#Safetyequipment @0\mod_1137483401931_31.doc@1241 

0.11 Safety equipmentPos:32/GEHO/Safety/ProductSafety/###Safetyrelateddocumentation@4\mod_1215006153706_31.doc @ 36725 

0.11.1 Safety related documentation

DANGER

If applicable, than refer to the book "MANUFACTURING DATA RECORDS" ("MDR") of thispump for the documentation about CE conformity (as defined by the European "Directive onmachinery 98/37/EC and 2006/42/EC") and other required safety related documentation.

Pos:33/GEHO/Safety/ProductSafety/###DANGER: CE conformity @4\mod_1214979575442_31.doc @ 36701 

0.11.2 CE conformity

DANGER

If failing to install and maintain the SAFETY EQUIPMENT in accordance with this manual,then the installation is no longer in CE-conformity (as defined by the European"Directive on machinery 98/37/EC and 2006/42/EC") and thus results in:"... machinery must not be put into service until the final machinery into which it is to beincorporated has been declared in conformity with the provisions of this Directive ..." 

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 Preface + Safety instructions

 

0.10 200365+200095-IOM-EN-R03

Pos:35/GEHO/Heading/H3/#.#.#Emergency stopbutton@0\mod_1137486628771_31.doc@1245 

0.11.3 Emergency stop buttonPos:36/GEHO/Safety/ProductSafety/DANGER:emergency button@4\mod_1214979911686_31.doc@36709 

CE conformity

DANGER

If failing to install and maintain the EMERGENCY BUTTON equipment in accordance with thismanual,then the installation is no longer in CE-conformity (as defined by the European "Directive onmachinery 98/37/EC and 2006/42/EC") and thus results in:"... machinery must not be put into service until the final machinery into which it is to beincorporated has been declared in conformity with the provisions of this Directive ..." 

Pos:37/GEHO/Safety/ProductSafety/Emergency stop button@0\mod_1137483963358_31.doc@1243 

Refer to chapter "Start and Stop procedure" for details about the use of the EMERGENCY STOP button.

An emergency stop button must be provided, according to the CE regulations and according to the localregulations. The customer must assure this.

It is mandatory to install at least one EMERGENCY STOP button, within a short distance of the pump

installation.The installation of the EMERGENCY STOP system is not within the scope of the contract between thecustomer and Weir Minerals Netherlands.Responsible for the installation of the EMERGENCY STOP button is the customer, as stated in the writtencontract.

INFORMATION

•  An emergency stop situation is defined in the EN 60204 standard.

•  An emergency stop is a human action in case of emergency, which is determined to stop aprocess or movement that could cause an unsafe situation.

•  An emergency stop has priority towards all functions and controls in all kind of modes.

•  Reset an emergency stop may not cause an automatic restart.

•  Functional aspects for ‘switching off at emergency’ as described in the internationaldocument IEC 60364 or NEC should be observed.

•  The final customer emergency stop design must be in accordance to the concerning riskclass and all local regulations.

•  If no MCC (motor control center) hardware is in the manufacturer’s scope of supply,then an emergency stop will not be added, due to lack of MCC configuration information.

Pos:38/GEHO/Heading/H3/#.#.#Safety covers andsafety guards @ 0\mod_1137486661628_31.doc @1247

0.11.4 Safety covers and safety guardsPos:39/GEHO/Safety/ProductSafety/###Safetycoversandsafetyguards @0\mod_1137486711069_31.doc@1249 

The equipment has safety covers and safety guards at all potential unsafe parts.

•  Safety covers and safety guards must remain in place during operation.

•  Safety covers and safety guards may only be removed by qualified personnel for maintenance or servicework.

Pos:40/---Sectionbreak -Oddpage---@0\mod_1136277036628_0.doc @765 

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Technical data

200365+200095-IOM-EN-R03 1.1

Pos:41/GEHO/Heading/H1/#.Technical data@0\mod_1133269719867_31.doc @179 

1 Technical dataPos:42/GEHO/Heading/H2/#.#Projectinformation@0\mod_1133269813171_31.doc@ 181 

1.1 Project informationPos:43/GEHO/Technical datasheets/Projectinformation@0\mod_1133439392901_31.doc @273 

WEIR Project information

WEIR Project name 201226 = Los Pelambres REBUILD

WEIR Project number 200365+200095

Customer purchase order number 25351-220-POA-MPPD-00001Pos:44/GEHO/Heading/H2/#.#Customerinformation@0\mod_1133443655420_31.doc@291 

1.2 Customer informationPos:45/GEHO/Technical datasheets/Project/201227/201227-EN+ES Customer@7\mod_1248793525771_0.doc @53350O

Customer information Datos del cliente

Name Nombre Minera Los Pelambres

Purchaser address/bills Dirección Minera Los PelambresPaseo Ahumuda 11, Piso 7Providencia, SantiagoChilePhone: +56-2-736-4099Fax: +56-2-736-2925

Site Ubicación Minera Los Pelambres, ChilePos:46/GEHO/Heading/H2/#.#Manufacturerinformation@0\mod_1133443515208_31.doc@288 

1.3 Manufacturer informationPos:47/GEHO/Technical datasheets/ManufacturerinformationEN+ES @7\mod_1248793335373_0.doc @53341 

Manufacturer information Datos del fabricante

Name Nombre Weir Minerals Netherlands b.v.

Address Dirección P.O. Box 249NL5900AE - VENLO, the Netherlands

Países Bajos

Phone Teléfono (+31) 77-3895200

Fax Fax (+31) 77-3824844

E-mail Correo electrónico [email protected] 

Website, internet Sitio Web http://www.weirminerals.com

Department Departamento Installation, CommissioningInstalación, puesta en servicio

Phone Teléfono (+31) 77-3895141

Fax Fax (+31) 77-3824844: V. van der Koelen

Department Departamento Spare Parts

Phone Teléfono (+31) 77-3895236

Fax Fax (+31) 77-3824844: R. Reijnders

Pos:48/---Page break--- @0\mod_1136278659331_0.doc @766

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 Technical data

 

1.2 200365+200095-IOM-EN-R03

Pos:49/GEHO/Heading/H2/#.#Technical d ata@ 0\mod_1133270813820_31.doc @198 

1.4 Technical dataPos:50/GEHO/Technical datasheets/Project/201226/GEHOPUMPS data@6\mod_1241417406975_31.doc@49872 

1.4.1 Operating characteristics

Site Minera Los Pelambres, Chile Revision

Service location Outdoors

Altitude 1700 masl (meters above sea level) R03

Ambient temperature minimum +5°C

maximum +40°C

R03

Liquid to be pumped Copper concentrate slurry

% Solids by weight 60-63% R03

Slurry, specific gravity 1.82-1.92 R03

Slurry temperature maximum +23°C R03

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Technical data

200365+200095-IOM-EN-R03 1.3

1.4.2 Pump and project data

Refer for the allowable operating performance and conditions also to the GEHO pump identification plate.

GEHO PUMPS identif ication plate Revision

Pump no.see GEHO PUMPS identification plate

9200365/1 7200095/1

Pump typesee GEHO PUMPS identification plate 

GEHO TZPM 1600

Capacity at stroke ratesee GEHO PUMPS identification plate 

minimum 55 m3/h at minimum 17.8 spm

maximum 169.1 m3/h at maximum 57.2 spm

R02

Discharge pressure

see GEHO PUMPS identification plate 

maximum 16 000 kPa (160 bar) R02

Stroke ratesee GEHO PUMPS identification plate

n(s/min) 

minimum 17.8 spm

maximum 57.2 spm

R03

Required power

see GEHO PUMPS identification plate 

832 kW R02

WEIR project number

see GEHO PUMPS identification plate 

200365 / 201226 200095 / 201226 R03

Yearsee GEHO PUMPS identification plate 

2000 / 2009 1998 / 2009 R03

GEHO pump data Revision

Pump gear ratio in the power end 3.75

Pump piston diameter 215 mm

Pump stroke 508 mm

Pump diaphragm size 26,5 liter

Pump suction pressure (normal) 150 kPa (1.5 bar)

Piping suction line Design pressure maximum 700 kPa (7 bar)

Piping discharge line Design pressure maximum 16 000 kPa (160 bar)

Valve size API 10

Dampener size (discharge) 2 x 75/180 (liter/bar) dampener,bladder type pre-charged

R03

Dampener size (suction) 1 x 75/75 (liter/bar) dampenerbladder type pre-charged

1 x air vessel, uncontrolled level

R03

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 Technical data

 

1.4 200365+200095-IOM-EN-R03

Refer for details also to:

•   document 814.201126.00 "DIMENSIONED OUTLINE DRAWING".

•   document 814.201226.02A + 814.201226.02B "INSTRUMENT AND EQUIPMENT LIST".

•   document 814.201226.03A + 814.201226.03B "INSTRUMENT AND EQUIPMENT LIST".

•   Chapter "Electrical information".

•   Chapter "Catalogue information".

1.4.2.1 Required supply voltage:

- Aux. motors : 380 V - 50 Hz - 3 ph - 0.75 kW- Control box : 220 V - 50 Hz - 1 ph

1.4.2.2 Main E-motor

- make : Siemens- type : 1LA1 505-6PM00-Z- Installed motor power : 910 kW - 1033 rpm -- voltage 690V - 50 Hz - 3 phFor details, see document 814.200095.30 in chapter 11 "Catalogue information".

1.4.2.3 VDC = variable frequency converter

- make : Siemens- type : Sinamics G150 6SL3710-2GH41-4AAo-Z

- voltage : 2x690V - 50 Hz - 3 ph- IP20For details, see document 814.201226.38 in chapter 11 "Catalogue information".

1.4.2.4 Transformer

- make : Siemens Tusan- type : 1250kVA- voltage prim. : 3450V - 50 Hz - 3 ph- voltage sec. : 2x690V - 50 Hz - 3 ph

Enclosure : IP64For details, see document 814.200095.40 in chapter 11 "Catalogue information".

1.4.2.5 Reduction gear box

- manufacturer : Flender- type/size : FZG/H1SH15- gear ratio : 5.778For details, see document 814.200095.31 in chapter 11 "Catalogue information".

1.4.2.6 Shaft couplings

- manufacturer : Flender

- E-motor - gear box : 814.200095.32 = N-Eupex A520- gear box - pump : 814.200095.33 = Zapex ZWN 415 ABFor details, see chapter 11 "Catalogue information".

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Technical data

200365+200095-IOM-EN-R03 1.5

1.4.3 Pre-charging pressure vessels 

Unit Service Location Pre-charge pressure Remarks Revision 

Pre-charge pressure pulsation dampener  

Discharge pulsation

dampener

Stabilisation of flow indischarge line

2x ondischarge line

See 814.201226.02A + 814.201226.02B "INSTRUMENT ANDEQUIPMENT LIST". 

See chapter 7for details andprocedures.

R03

Suction pulsation

dampener

Stabilisation of flow 1x on suctionline

See 814.201226.02A + 814.201226.02B "INSTRUMENT ANDEQUIPMENT LIST". 

See chapter 7for details andprocedures.

R03

Pre-charge pressure accumulator  

Accumulator ofpressure limitationsystem

Pressure limitationsystem

Base frame See 814.201226.02A + 814.201226.02B "INSTRUMENT ANDEQUIPMENT LIST". 

Rechargeable R03

Accumulator ofpropelling liquidsystem

Propelling liquidsystem

Base frame See 814.201226.02A + 814.201226.02B "INSTRUMENT ANDEQUIPMENT LIST". 

Rechargeable R03

1.4.4 Lubrication dataOil Type

DescriptionISO TYPE DIN

Required Qty

(Litres)

Remarks

Power end Viscosity

ISO VG 320

(DIN 51519)

CLP  Quality 

CLP-320

(DIN 51517)

500 [Rev.=R01] Shell Omala 320

Propelling

liquid feeding

unit

Viscosity 

ISO VG 46

(DIN 51519)

HLP  Quality 

HLP-46

(DIN 51524)

500 [Rev.=R01] Shell Tellus 46

Reduction

gearbox (H1SH15)

ISO VG 460

(DIN 51519)

CLP-460

DIN 51517

min 175

max. 190

Shell Omala 460

Tooth shaft coupling ISO VG 460

(DIN 51519)

DIN 51502 min. 1.4 Shell Omala 460

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 Technical data

 

1.6 200365+200095-IOM-EN-R03

1.5 General storage conditions

 ATTENTION

Always store the GEHO pumps and their components under dry conditions.

1.5.1 For GEHO pumps and components

Before shipment of the equipment, all machined surfaces (inside and outside) were coated with apreservative lubricant to prevent the parts against rust and corrosion.This means that the equipment can be stored for 6 months without special storage pre-cautions.

After each 6 months the pumps and components should be checked and if necessary be re-coated withRustilo DWX 32 or equal.

If the pump was in operation and it will be shut down for more than 3 weeks, coat the machined surfacesagain with Rustilo DWX 32 or equal.

1.5.2 Parts

 ATTENTION

Parts must be protected during storage against direct sunlight and must be stored in their asmanufactured shape.

For elastomer materials (spare parts)

•  Storage temperature between +5°C/+41°F and +35°C/+95°F at 85% relative humidity.

For polyurethane parts (valve seat rings)

•  Storage temperature of: between +5°C/+41°F and +25°C/+77°F at 75% relative humidity. Pos:51/---Page break --- @0\mod_1136278659331_0.doc @ 766

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Technical data

200365+200095-IOM-EN-R03 1.7

Pos:52/GEHO/Heading/H2/#.#Tightening torques @0\mod_1133269909891_31.doc@183 

1.6 Tightening torquesPos:53.1/GEHO/Heading/H3/#.#.#General instructions@ 7\mod_1248334427435_31.doc @52981 

1.6.1 General instructionsPos:53.2/GEHO/Technical data sheets/General torques/Cleanandgreaseall @7\mod_1248334260103_31.doc @ 52990 

Before assembly of a threaded connection:•  Clean and grease all the threaded sections with a suitable grease.This accomplishes:•  Proper tightening a prescribed tightening torque.•  Easy assembly and disassembly.•  Prevents corrosion of the threaded sections.Pos:53.3/GEHO/Heading/H3/#.#.#General torques@0\mod_1133270125801_31.doc@190 

1.6.2 General torquesPos:53.4/GEHO/Technical data sheets/General torques/General t orques- grade8.8Nm@ 0\mod_1133862945227_31.doc @392 

General = grade 8.8

Size Torque [Nm] Size Torque [Nm]

M8 20 M33 1930

M10 50 M36 2470

M12 85 M39 3200

M16 210 M42 3900

M20 400 M45 4900

M24 700 M48 5900

M27 1040 M52 7600

M30 1410 M56 9400Pos:54.1/GEHO/Heading/H3/#.#.#FoundationbolttorquesaccordingtoDIN 529@ 0\mod_1133863490701_31.doc @397 

1.6.3 Foundation bolt torques according to DIN 529Pos:54.2/GEHO/Technical data sheets/General torques/Foundationbolttorques- grade3.6Nm@0\mod_1133863255313_31.doc@395 

General = grade 3.6

Size Torque [Nm] Size Torque [Nm]

M20 110 M30 380

M24 190 M33 520

M27 280 M36 660Pos:55/---Page break--- @0\mod_1136278659331_0.doc @766

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 Technical data

 

1.8 200365+200095-IOM-EN-R03

Pos:56/GEHO/Heading/H3/#.#.#Special torques @0\mod_1133270014401_31.doc@187 

1.6.4 Special torquesPos:57/GEHO/Technical datasheets/Special torques/$Project/200365+200095@ 7\mod_1249024657684_31.doc @53431 

For bolts and nuts that are well greased with MoS2-grease.

Unit Parts Lis t No. Id. No. Torque (Nm) Pressure (bar) Rev.013 50 -----

019 ----- 1300

Valve unit

(discharge)

A.807.004.004

831.020.137F+H

044 ----- 1600

013 50 -----

019 ----- 1300

Valve unit

(suction)

A.807.004.005

831.020.138F+H

044 1200 -----

040 1200 -----045 **1  Tighten in 3 steps: 

1st : surface contact

2nd: 90% = 4600

3th : 100% = 5200

1500

047 1000 -----

Diaphragmhousing

A.807.003.792

832.010.123F+H

062 175 -----

006 850 ----Piston unit

A.807.004.112

835.086.169D+E

010 2500 ----

046 340 ---- R03Frame unit

clamping piecepiston rod tocrosshead rod

845.010.439F

= pump No.200365

845.010.439D

= pump No.200095

Accessories 895.582.200G+K 022 1500 -----

013 580 ----- R03Pulsationdampener

A.807.004.306

Type 75/64 in suctionline: 851.010.047H

= pump No.200095851.010.047J

= pump No.200365

014 1290 ----- R03

013 1060 -----Pulsationdampener

A.807.003.794

Type 75/160 indischarge line:851.010.047H

= pump No.200095

851.010.047J

= pump No.200365

014 2200 -----

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Technical data

200365+200095-IOM-EN-R03 1.9

Unit Parts List No. Id. No. Torque (Nm) Pressure (bar) Rev.

013 1060 ----- R03Pulsationdampener

A.807.004.894

Type 75/160 indischarge line:851.010.047H

= pump200095+200365

= order No.201226

014 2800 ----- R03

Pos:58/---Page break--- @0\mod_1136278659331_0.doc @766

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 Technical data

 

1.10 200365+200095-IOM-EN-R03

Pos:59/GEHO/Heading/H2/#.#Drawings+Lists+Instruments @0\mod_1133876951146_31.doc@421 

1.7 Drawings + lists + instrumentsPos:60/GEHO/Technical datasheets/Project/201226/201226=Instrumentanddrawings-201226+200365+200095EN+ES @7\mod_1248880543235_0.doc @53371 

Document numbers Description English

Número de plano Descripción Español

814.201226.00 = the rebuild pump= bomba reformar

"DIMENSIONED OUTLINE DRAWING" "PLANO DE PROYECTOACOTADO"

814.200365.00 = the old pump= bomba viejo

"DIMENSIONED OUTLINE DRAWING" "PLANO DE PROYECTOACOTADO"

814.200095.00 = the old pump= bomba viejo

"DIMENSIONED OUTLINE DRAWING" "PLANO DE PROYECTOACOTADO"

814.201226.01 = the rebuild pump= bomba reformar

"FOUNDATION DRAWING" "PLANO DE CIMIENTOS"

814.200365.01 = the old pump= bomba viejo

"FOUNDATION DRAWING" "PLANO DE CIMIENTOS"

814.200095.01 = the old pump= bomba viejo

"FOUNDATION DRAWING" "PLANO DE CIMIENTOS"

814.201226.02A = 9200365/1= the rebuild pump= bomba reformar  

"INSTRUMENT AND EQUIPMENT LIST" "LISTA DE INSTRUMENTOS YEQUIPAMIENTO"

814.201226.02B = 7200095/1(= the rebuild pump) 

"INSTRUMENT AND EQUIPMENT LIST" "LISTA DE INSTRUMENTOS YEQUIPAMIENTO"

814.201226.03A  = 9200365/1= the rebuild pump= bomba reformar

"P & I DIAGRAM" "DIAGRAMA DE PROCESO YINSTRUMENTACIÓN"

814.201226.03B  = 7200095/1= the rebuild pump

= bomba reformar

"P & I DIAGRAM" "DIAGRAMA DE PROCESO YINSTRUMENTACIÓN"

814.201226.20  "DESCRIPTION OF THE PUMPCONTROL SYSTEM"

"DESCRIPCIÓN DEL SISTEMADE CONTROL DE LA BOMBA"

814.200000.22  "TYPICAL MANUAL OF THE GEHOTOUCH PANEL TZPM"

"MANUAL DEL PANEL TÁCTILGEHO TÍPICO PARA BOMBASGEHO TZPM"

814.200000.04  "FLUSHING / FILLING / DRAINCONNECTIONS"

"CONEXIONES DELLENADO/DRENAJE/LAVADO"

V.814.201226.15 = the rebuild pump= bomba reformar

"PACKING UNIT" "ESQUEMA DEL EMBALAJE"

Pos:61/---Sectionbreak -Oddpage---@0\mod_1136277036628_0.doc @765 

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 Installation and maintenance for GEHO pulsation dampeners

 

7.2 200365+200095-IOM-EN-R03

Pos:84/GEHO/Heading/H2/#.#Pre-chargingwith nitrogenapulsationdampener(discharge line) @5\mod_1231340599275_31.doc@ 45123 

7.3 Pre-charging with nitrogen a pulsation dampener (discharge line)Pos:85/GEHO/Heading/H3/#.#.#Pre-chargingthedischarge pulsationdampener, set-pointinstructions@1\mod_1173202078632_31.doc@12640 

7.3.1 Pre-charging the discharge pulsation dampener, set-point instructionsPos:86/GEHO/Transportandinstallation/Installation/Nitrogenfilling/Pre-charging/####Dischargepulsation dampener,pre-chargedefinitions @0\mod_1156257465577_31.doc@5764discharge

7.3.1.1 Discharge pulsation dampener, pre-charge definitions

Defini tions Comment Refer to

pump system,maximum pressure

maximum allowed pressure forthe pump system

pump identification plate

pump system,"normal" pump operatingpressure

operating pressure will changeduring operation, depending onmany factors

pump discharge pressure indicator+ "GEHO TOUCH PANEL", graphicsmenu:"ACTUAL VALUE"

pump system,maximum pump operating

pressure

operating pressure maximum,that occurs while operating

pump discharge pressure indicator+ "GEHO TOUCH PANEL", graphics menu

"HIGHEST VALUE"dampener system,maximum system pressure

maximum allowed pressure forthe dampener system

dampener system identification plate+ chapter "Technical data"

dampener,range

maximum allowed pressure forthis part

"INSTRUMENT AND EQUIPMENT LIST"+ pulsation dampener identification plate

dampener,pre-charge set-point

recommendation to start with byinstallation,may need re-adjustment,depending on operationconditions

"INSTRUMENT AND EQUIPMENT LIST"+ after pre-charging, read the pressureindicator on the dampener(only if there is no pressure at the slurryside of the diaphragm)

dampener,diaphragm limit

pre-charge limit to preventextrusion of the diaphragm

material at the dampener in-/out-let

"INSTRUMENT AND EQUIPMENT LIST"+ chapter "Technical data"

7.3.1.2 Discharge pulsation dampener, pre-charge set-point instructions

DANGER

Safety limits: To prevent over-stressing the dampener system and the diaphragm:

•  NEVER pre-charge the pulsation dampener with more then the dampener system,maximum pressure.The maximum pressure is indicated on the pulsation dampener identification plate.

•  NEVER pre-charge the pulsation dampener with more then the maximum pressure limit of

the diaphragm. The pressure limit of the diaphragm is indicated in chapter "Technical data".

 ATTENTION

Functional limits:

To prevent dampener diaphragm damage during pressure still-stand of the pump

and hammering of the diaphragm against the bottom of the dampener:

•  NEVER pre-charge the pulsation dampener with more then 80% of the maximum pumpoperating pressure.

To prevent hammering of the diaphragm against the top of the dampener:

  NEVER let the pre-charge pressure drop below 30% of the maximum pump operatingpressure.

Excessive pressure pulsations and heavy vibrations are caused by insufficient pre-chargepressure.

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Installation and maintenance for GEHO pulsation dampeners

200365+200095-IOM-EN-R03 7.3

 ATTENTION

The pre-charge pressure may change due to temperature influence:

•  Temperature fluctuation of the slurry.

•  Temperature differences between the slurry and the environment.

These effects require re-adjustment of the pre-charge pressure.

The pre-charge pressure is application dependent.Refer to document "INSTRUMENT AND EQUIPMENT LIST" for details about the "discharge pulsationdampener".

Refer to document "INSTRUMENT AND EQUIPMENT LIST" for the dampener pre-charge "SET-POINT"recommendation for installation, to start with.

Operating conditions Recommended pre-charge set-point

Percentage of operating pressure

Result

80% = maximum pre-charge limit,but NEVER more than the diaphragmlimit, as indicated in document"INSTRUMENT AND EQUIPMENT LIST".

to protect the diaphragmand the dampener

constant operating pressure 60% to 65% optimal operation

widely varying operating pressure 30% to 35% optimal operation

30% = minimum pre-charge limit to protect the diaphragmand dampener

NOTE

High dampener pre-charge pressure (related to the operating pressure) gives the bestdampening results.

If the operating pressure decreases,then this can cause wear and damage to the diaphragm and metal insert,by continuously hammering at the dampener bottom.

If working with relatively constant pump pressures,then the GEHO diaphragm pulsation dampeners are to be charged at 60%-65% of the pumpsnormal operating pressure (see "GEHO TOUCH PANEL", menu "GRAPHICS": "ACTUALVALUE").

If operating the pump with widely varying pressures,then it can be necessary to pre-charge the pulsation dampener at 30%-35% of the pumpsmaximum operating pressure (see "GEHO TOUCH PANEL", menu "GRAPHICS": "HIGHESTVALUE").

Pos:87/---Page break--- @0\mod_1136278659331_0.doc @766

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 Installation and maintenance for GEHO pulsation dampeners

 

7.4 200365+200095-IOM-EN-R03

Pos:88/GEHO/Heading/H3/#.#.#Pre-chargingapulsationdampenerwiththenitrogenfillingdevice@ 1\mod_1173344002199_31.doc @12672 

7.3.2 Pre-charging a pulsation dampener with the nitrogen fill ing devicePos:89/GEHO/Transportandinstallation/Installation/Nitrogenfilling/Pre-charging/####Dampener-Nitrogen bottle+chargingequipmentonP&I skid@ 2\mod_1183369041811_31.doc @14352 

7.3.2.1 Nitrogen bottle with charging equipment

DANGER

Usually not in the scope of supply of Weir Minerals are nitrogen filling equipment parts(nitrogen bottle, pressure reducer, safety valve and drain valve).

•   Check that they are in accordance with local standards and safety regulations.

A Nitrogen bottleB Nitrogen bottle valveR Safety relieve,

to protect the pulsation dampener againstoverload.Relieve pressure depends on the maximum

allowed pressure of the pulsation dampener.S Drain valve

Nitrogen pressure regulator unit:C Pressure regulatorC1 Pressure gauge indicating the bottle pressureC2 Pressure gauge indicating the actual filling

pressure in the hoseC3 Pressure reducer valveD High pressure hose

Nitrogen filling device:E Pressure gauge pulsation dampener

F Mounting blockG Filling valve pulsation dampenerH Connector of the nitrogen filling device

I Fixed connection to pulsation dampenerJ Fixed connection to working pressure

transmitterN Pulsation dampener

N

I

 A   D

C

B

C2C1

C3

S

R

 

I

E

F

G

H

J

 Figure 7.1: Pre-charging the pulsation dampener with

the nitrogen filling devicePos:90/---Page break --- @0\mod_1136278659331_0.doc @ 766

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Installation and maintenance for GEHO pulsation dampeners

200365+200095-IOM-EN-R03 7.5

Pos:91/GEHO/Transportandinstallation/Installation/Nitrogenfilling/Pre-charging/####Pulsationdampenerpre-charging procedure usingthe nitrogenfillingdeviceonP&Iskid@ 2\mod_1183376823646_31.doc @14362 

7.3.2.2 Pulsation dampener pre-charging procedure

DANGER

Refer to chapter "Safety regulations and instructions for nitrogen".

DANGER

INSTRUCTIONS ABOUT FILLING A PULSATION DAMPENER WITH NITROGEN (N2)

Refer to document "INSTRUMENT AND EQUIPMENT LIST" and the begin of this chapter,for the recommended pre-charge set-point pressure of a pulsation dampener.

•  Always pre-charge the GEHO pulsation dampeners with nitrogen gas (N2), before operatingthe pump.

•  ONLY use nitrogen gas (N2) to pre-charge the dampener.

•  NEVER use oxygen (or air containing oxygen) to pre-charge the dampener.

There is a risk of explosion.•  ONLY use an appropriate pressure regulator to pre-charge the pulsation dampener.

•  Be aware of the risk, that the dampener pressure gauge indicates a wrong pressure.The pressure sensing opening may be clogged. The pulsation dampener may be underpressure, even when the dampener pressure gauge indicates no pressure.

•  Risk of explosion of the dampener.An external fire will increase the nitrogen pressure inside the pulsation dampener.The designed pressure can be exceeded.

DANGER

Before starting the dampener pre-charge procedure:•  Make sure that there is no pressure at all connections of the pulsation dampener.•  Make sure that there is no liquid at the slurry side of the diaphragm.

Measuring pre-charge pressure with liquid or pressure at the slurry side of thediaphragm gives wrong indications about the pre-charge situation.

•  NEVER change the nitrogen charge of the dampener during operation of the pump, formeasured pressure values will not relate to the nitrogen volume in the dampener

7.3.2.3 Pre-charge pressure check

1 Read the actual pre-charge pressure of the pulsation dampener (N) at its pressure indicator (E) on the

mounting block (F).2 If the pre-charge pressure is higher then the desired pre-charge pressure, then:

•  Slowly open the filler valve (G).•  Check the actual pre-charge pressure of the pulsation dampener (N) at its pressure indicator (E).•  Repeat this pulsation venting, until the recommended pre-charge pressure is reached.

•  Close the filler valve (G) when pre-charge pressure is reached.

3 If the actual pre-charge pressure is lower then the pre-charge pressure,then follow this procedure to add nitrogen.

7.3.2.4 Preparation

1 Connect the pressure regulator (C) to the nitrogen bottle (A+B).

2 Connect the safety valve (R) and the relieve valve (S) to the pressure regulator (C)3 Connect the hose (D) to the safety valve (R).

4 Connect the hose (D) to the connector (H) of the nitrogen filling device.

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Installation and maintenance for GEHO pulsation dampeners

200365+200095-IOM-EN-R03 7.7

Pos:93/GEHO/Heading/H2/#.#Pre-chargingwith nitrogenapulsationdampener(suctionline)@5\mod_1231340436445_31.doc @ 45113 

7.4 Pre-charging with nitrogen a pulsation dampener (suction line)Pos:94/GEHO/Heading/H3/#.#.#Pre-chargingthesuctionpulsation dampener,set-pointinstructions @1\mod_1173202054425_31.doc @12636 

7.4.1 Pre-charging the suction pulsation dampener, set-point instructionsPos:95/GEHO/Transportandinstallation/Installation/Nitrogenfilling/Pre-charging/####Suctionpulsationdampener,pre-chargeset-pointinstructions @1\mod_1173084644396_31.doc @12574discharge

7.4.1.1 Suction pulsation dampener, pre-charge set-point instructions

The suction pulsation dampener minimizes the pressure variations in the suction line.This achieves a constant flow in the suction line.A rubber diaphragm separates the pulsation dampener into 2 sections:

•  The slurry section.•  The nitrogen section, pre-charged with nitrogen.

7.4.1.2 Suction pulsation dampener, pre-charge set-point instructions

DANGER

Safety limits:

To prevent over-stressing the dampener system and the diaphragm:

•  NEVER pre-charge the pulsation dampener with more then the dampener system,maximum pressure.The maximum pressure is indicated on the pulsation dampener identification plate.

•  NEVER pre-charge the pulsation dampener with more then the maximum pressure for thediaphragm limit.The diaphragm limit pressure is indicated in chapter "Technical data".

 ATTENTION

Functional limits:

To prevent dampener diaphragm damage during pressure still-stand of the pump

and hammering of the diaphragm against the bottom of the dampener:

•  NEVER pre-charge the pulsation dampener with more then 80% of the maximum pumpsuction pressure.

To prevent hammering of the diaphragm against the top of the dampener:

•  NEVER let the pre-charge pressure drop below 30% of the maximum pump suctionpressure.

Excessive pressure pulsations and heavy vibrations are caused by insufficient pre-charge

pressure.

 ATTENTION

The pre-charge pressure may change due to temperature influence:

•  Temperature fluctuation of the slurry.

•  Temperature differences between the slurry and the environment.

These effects require re-adjustment of the pre-charge pressure.

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 Installation and maintenance for GEHO pulsation dampeners

 

7.8 200365+200095-IOM-EN-R03

Refer to document "INSTRUMENT AND EQUIPMENT LIST" for details about the "suction pulsationdampener".

Refer to document "INSTRUMENT AND EQUIPMENT LIST" for the dampener pre-charge "set-point"recommendation for installation, to start with.

Refer to chapter “Installation and maintenance instructions”, before working on a GEHO pulsation damper.

The pre-charge pressure is application dependent.

Operating conditions Recommended pre-charge set-point

Percentage of maximum suctionpressure

Result

80% = maximum pre-charge limit,but NEVER more than the diaphragmlimit, as indicated in document

"INSTRUMENT AND EQUIPMENTLIST"

to protect the diaphragm anddampener

constant suction pressure 60% to 65% optimal operation

widely varying suction pressure 30% to 35% optimal operation

30% = minimum pre-charge limit to protect the diaphragm anddampener

Pos:96/---Page break --- @0\mod_1136278659331_0.doc @ 766

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Installation and maintenance for GEHO pulsation dampeners

200365+200095-IOM-EN-R03 7.9

Pos:97/GEHO/Heading/H3/#.#.#Pre-chargingapulsationdampenerwiththenitrogenfillingdevice@ 1\mod_1173344002199_31.doc @12672 

7.4.2 Pre-charging a pulsation dampener with the nitrogen fil ling devicePos:98/GEHO/Transportandinstallation/Installation/Nitrogenfilling/Pre-charging/####Nitrogenbottle:chargingequipment+procedure,fillervalvemountedonthedamper@3\mod_1201872347283_31.doc @26031 

7.4.2.1 Nitrogen bottle with charging equipment, filler valve mounted on the damper

DANGER

Usually not in the scope of supply of Weir Minerals are nitrogen filling equipment parts(nitrogen bottle, pressure reducer, safety relieve valve, charging unit and hose).

•   Check that all used parts are in accordance with local standards and safetyregulations.

A Nitrogen (N2) bottle

B Nitrogen bottle main valve

C Pressure reducer:

C1 Pressure gauge, indicating the bottle pressureC2 Pressure gauge, indicating the actual filling

pressure in the hose

C3 Pressure reducer valve

D Safety relieve valve,to protect the pulsation dampener againstpressure overload.Relieve pressure depends on the maximumallowed pressure of the pulsation dampener.

E Charging hosefor high pressure nitrogen charging

F Nitrogen charging unit

F1 Charging unit main valve

F2 Pressure drain valve

G Dampener filler valve(at the top of the dampener or at the P&I-skidpanel)

H Pressure gauge

(at the top of the dampener or at the P&I-skidpanel), indicating:•  During pump operation:

the pump discharge pressure.•  During filling:

the actual nitrogen charging pressure.

I Pulsation dampener

 A B C1 C2 C3 D E F1 F2 G H I

 Figure 7.2: Nitrogen bot tle with dampener chargingequipment

If the dampener filler valve is mounted on a skid,then refer for the position of the partsto the drawing of the filler equipment in chapter"Appendix: Parts -lists and drawings(special tools)".

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 Installation and maintenance for GEHO pulsation dampeners

 

7.10 200365+200095-IOM-EN-R03

7.4.2.2 Filling preparation

1 If there is a pressure gauge mounted on the charging unit (F),then check the pressure rating of this gauge.If the pressure rating of the gauge is lower than the maximum allowed pressure at the dampener,then remove this gauge and close the connection opening with a suitable high pressure plug.

2 Connect the charging unit (F) at the filler valve (G).

3 Close the main valve (F1) and the drain valve (F2) at the nitrogen charging unit (F).

4 Close the pressure reducer valve (C3).

5 Connect the pressure reducer (C+D) to the nitrogen bottle (A+B).

6 Open slowly the nitrogen bottle valve (B).•  Check at the gauge (C1) the bottle pressure,

it has to be more than the recommended dampener pre-charge pressure.•  Check that no nitrogen is leaking at the hose connection.

7 Connect the hose (E) to the pressure reducer (C+D).

8 Flush the hose clean.•  Open for a second and than immediately close the pressure reducer valve (C3).

9 Connect the hose (E) to the charging unit (F).

7.4.2.3 Nitrogen pre-charge filling

1 Open the filler valve (G) and the main valve (F1),so the hose is filled with nitrogen from the dampener.

2 Check at the gauge (C2) and the gauge (H) the pre-charge pressure of the dampener.The pressure has to be the same at both gauges.

3 Open in many small steps the pressure reducer valve (C3),until the recommended pre-charge pressure is reached at the gauge (C2) and the gauge (H).

DANGER

•  Prevent fast filling, for it causes icing at the valves and the hose.

4 When the recommended pre-charge pressure is reached, then:

5 Close the nitrogen bottle valve (B), so the nitrogen supply is closed.

6 Close the filler valve (G) and the main valve (F1), so the pulsation dampener is isolated.

7 To release the nitrogen pressure in the hose:Open slowly the drain valve (F2), nitrogen will escape, until the pressure at the gauge (C2) is zero.

8 Remove the hose (E) from the pressure reducer (C+D) and the charging unit (F).

9 If the charging unit (F) gets removed, then recap the connection opening at the dampener.

10 Check at the joints at the dampener and at the filling connection of the dampener (without cap),that there is no nitrogen leakage, by using a leak detector spray or similar.

Pos:99/---Page break --- @0\mod_1136278659331_0.doc @ 766

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Pos:100 /GEHO/Heading/H2/#.#Pre-chargingtheaccumulatorwithnitrogen@5\mod_1231340368299_31.doc @ 45103 

7.5 Pre-charging an accumulator with nitrogenPos:101 /GEHO/Transportandinstallation/Installation/Nitrogenfilling/Pre-charging/####Nitrogenbottle+chargingequipment+accumulator+safetyvalve@4\mod_1210236627950_31.doc @29246 

7.5.1.1 Nitrogen bottle with charging equipment, accumulator

DANGER

Nitrogen bottle and pressure reducer are usually not in the scope of supply of Weir Minerals.Check that they are in accordance with local standards and safety regulations.

A Nitrogen (N2) bottle

B Nitrogen bottle main manual valve

C Pressure reducer:

D Pressure gauge, indicating the bottle pressure

E Pressure gauge, indicating the actual fillingpressure in the hose

F Pressure reducer valve

G Charging hosefor high pressure nitrogen charging

H Charging unit:

I Non-return valve(prevents gas to flow out of the accumulator)

J Shut-off-valve

K Manual valve for pressure reliefL Pressure gauge indicating the actual filling

pressure

 A B C D E O F G H I J K L M N

 

Figure 7.3: Nitrogen bottle with charging equipment

M Accumulator

N 3/2 manual ball valve, with drain side to release the pressure at the fluid side of the accumulator

O Safety relieve valve, to protect the accumulator against pressure overload.The relieve pressure depends on the maximum allowed pressure of the accumulator and the chargingequipment.

Pos:102 /---Pagebreak ---@0\mod_1136278659331_0.doc@766

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 Installation and maintenance for GEHO pulsation dampeners

 

7.12 200365+200095-IOM-EN-R03

Pos:103 /GEHO/Transportandinstallation/Installation/Nitrogenfilling/Pre-charging/####Accu-N2-pre-chargingprocedurewith safety valve@1\mod_1169741590336_31.doc @ 12010 

7.5.1.2 Accumulator pre-charging procedure

DANGER

Refer to chapter "Safety regulations and instructions for nitrogen".

DANGER

ACCUMULATOR INSTRUCTIONSRefer to document "INSTRUMENT AND EQUIPMENT LIST" for the correct pre-chargepressure of the accumulator.

CAUTION

Prior to each testing, topping-up or re-charging the accumulator with nitrogen,de-pressurize the fluid side of the accumulator.

If pressure remains at the fluid side of the accumulator,then that leads to a wrong combination of nitrogen volume and pressure.That will affect the function of the accumulator.

7.5.1.3 Primer pre-charge pressure check

1 Shut down the pump for maintenance.

2 Open the drain side of 3/2 ball valve (N), to drain pressure at the fluid side of the accumulator.Depending on the lay-out details:•  Keep fluid in the piping below the accumulator.•  Prevent that air fills the fluid compartment of the accumulator.

3 Check that shut-off-valve (J) is closed.

4 Make sure that relieve valve (K) is closed.5 Remove the protection cap at the top of the accumulator (M).

Mount charging unit (H) on accumulator (M).

6 Open the shut-off-valve (J).

7 Read the actual pre-charge pressure of the accumulator with the pressure gauge (L).If the accumulator is filled with a higher pressure than recommended,then release the pressure until the recommended value.

8 Open the pressure relief valve (K) a few seconds just a bit.This will allow nitrogen to escape, reducing the pressure in the accumulator.•  Repeat this, until the recommended pre-charge pressure is reached.

9 If the pressure is according to the recommended value, then•  Close the drain side of 3/2 ball valve (N) to allow fluid pressure at the fluid side of the accumulator.•  The pressure check procedure is finished.

10 If the accumulator is filled with a lower pressure than recommended,then use the filling procedure below.

7.5.1.4 Filling preparation

1 Close the pressure reducer valve (F).

2 Connect the pressure reducer (C) to nitrogen bottle (A+B).

3 Connect the hose (G) to pressure reducer (C).

4 Open the nitrogen bottle valve (B) slowly.•  Check at the gauge (D) the bottle pressure,

it has to be more than the recommended accumulator pressure.•  Make sure that the pressure at the gauge (E) is zero and the valve (F) is closed.

5 Flush the hose clean short by open little a second and immediately close pressure reducer valve (F).

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200365+200095-IOM-EN-R03 7.13

6 Connect the hose (G) to the charging unit (H).

7.5.1.5 Nitrogen pre-charge filling

1 Open the shut-off-valve (J).

2 Open the pressure reducer valve (F) in many small steps,

until the recommended pre-charge pressure is reached at gauge (E) and gauge (l).DANGER

Prevent fast filling, because it will cause icing at the valves and the hose.

3 When the recommended pre-charge pressure is reached, then:

4 Close the nitrogen bottle valve (B), so the nitrogen supply is interrupted.

5 Close the pressure reducer valve (F).

6 Close the shut-off-valve (J), so the accumulator is isolated.

7 To release the nitrogen pressure in the hose:Open the pressure relief valve (K).•  Make sure that the pressure is zero at the gauge (L).•  Make sure that the pressure is zero at the gauge (E).

7.5.1.6 Disconnect the nitrogen supply line

1 Make sure, that nitrogen bottle valve (B) is closed.

2 Disconnect the pressure regulator (C) from nitrogen bottle (A+B).

3 Disconnect the hose (G) pressure regulator (C+O).

4 Disconnect the hose (G) from charging unit (H).

7.5.1.7 Return to operation.

1 If charging unit (H) stays at the accumulator, then:•  Leave the shut-off-valve (J) shut.•  Read the fluid pressure only at the pressure gauge at the fluid side, not at gauge (I).•  Check for leakages on valve (J) and its connection to the accumulator, using a leak detector spray.

2 If removing charging unit (H), then:•  Disconnect the charging unit (H) from accumulator (M).•  Check for leakages on the accumulator top, using a leak detector spray.•  Mount the protection cap at the top of the accumulator (M).

3 Close the drain side of the 3/2 ball valve (N), to allow fluid pressure at the fluid side of the accumulator.Pos:104 /---Pagebreak ---@0\mod_1136278659331_0.doc@766

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 Installation and maintenance for GEHO pulsation dampeners

 

7.14 200365+200095-IOM-EN-R03

Pos:105 /GEHO/Troubleshooting/##Diaphragm pulsationdampener@0\mod_1156318158348_31.doc@5783 

7.6 Trouble shooting at a diaphragm pulsation dampener

Problem/symptom Possible causes and solutions

Safety

DANGER: Avoid breathing in nitrogen.

Make sure that the pulsation dampener is depressurized beforeloosening the pulsation dampener cover. Always loosen the cover nutscontrolled.

General The pre-charge pressure at the diaphragm pulsation dampener shall bechecked and noted at regular intervals.

•  Keep a log book for settings and changes of the pre-chargepressure, so you can compare and observe changes.

The pre-charge pressure will normally be registered at the pressuregauge.

ATTENTION

If there is no liquid pressure at the pulsation dampener bottom,then the pressure gauge indicates only the pre-charge pressure.

If the liquid pressure at the pulsation dampener bottom is higher thenthe pre-charge pressure,then the pressure gauge indicates also the working pressure at the

liquid site of diaphragm.Under certain conditions the pressure gauge or filling line can bedamaged or clogged with slurry and may then not indicate the rightpressure. It is therefore important to recognize symptoms associatedwith a pre-charge pressure that is too low or too high.Such symptoms are excessive pressure fluctuations in piping or shockand vibrations in pump and piping.

Pre-charge pressure to high. 1 Check for causes.

Pre-charge pressure to low.

DANGER: Avoid breathing in nitrogen.

Determine the reason for any loss of gas and remedy the condition.

1 Do a leakage test.Refer below to the section “Diaphragm outside leakage test”.

2 Check for other causes.

Pre-charge pressure loss. Determine the reason for any loss of gas and remedy the condition.

1 Do a leakage test.Refer below to the section “Diaphragm outside leakage test”.

2 Increase the pre-charge pressure.Refer to chapter “Pre-charging the diaphragm pulsation dampener”.

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Installation and maintenance for GEHO pulsation dampeners

200365+200095-IOM-EN-R03 7.15

Problem/symptom Possible causes and solutions

Measuring at the pressure gauge(manometer) excessive pressurefluctuations in the suction line ordischarge line, or heavy vibrations.

1 The pressure gauge (manometer) is damaged.Replace the pressure gauge.

2 Pre-charge pressure to low.Check the pre-charge pressure.

Refer to chapter “Pre-charging the diaphragm pulsation dampener”.

Filling valve leakage.

DANGER: Avoid breathing in nitrogen.

1 Tighten loose threads.

2 Do a outside leakage test.

If there is still a leakage, then:

3 Release the nitrogen pressure carefully by opening slowly the filling

valve.4 Replace seal ring.

5 Replace filling valve.

Pressure gauge leakageat the gauge coveror at the lock cover.

1 Replace the pressure gauge.

Pressure gauge leakageat the threador at the nipples.

1 Tighten loose threads.

2 Replace threaded nipples.

3 Replace pressure gauge.

Diaphragm leakage.

DANGER: Avoid breathing in nitrogen.

Fluid can have clogged the filling valve or the pressure gauge.

1 Release the nitrogen pressure carefully by opening slowly the fillingvalve.

2 Replace the diaphragm.Refer to “Replacing the pulsation dampener diaphragm”.

Diaphragm pulsation dampener outside leakage test

DANGER: Avoid breathing in nitrogen.

1 Apply a leak detector to the pulsation dampener. Use soapy water.

2 Watch for bubbles.

3 Use the table above to solve the problem.

If the outside leakage test fails and the pressure still drops, then a diaphragm leakage is probably.Pos:106 /---Pagebreak ---@0\mod_1136278659331_0.doc@766

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 Installation and maintenance for GEHO pulsation dampeners

 

7.16 200365+200095-IOM-EN-R03

Pos:107.1/GEHO/Heading/H2/#.#Pulsationdampener@1\mod_1168952826922_31.doc@11788 

7.7 Pulsation dampenerPos:107.2/GEHO/Heading/H3/#.#.#Safety instructions @7\mod_1249042333469_31.doc@53498 

7.7.1 Safety instructionsPos:107.3/GEHO/Assembly andDisassembly/Pulsationdamper/Safety instructions/Safetyinstructionspulsation dampener@1\mod_1168953439328_31.doc@11799 

WARNING

The pre-charge pressure may never exceed the maximum allowed pressure,as indicated at the dampener identification plate.

WARNING

The dampener may be under pressure, even when the pressure gauge indicates no pressure.The pressure sensing opening may be clogged.

WARNING

In case of in-sufficient pre-charge pressure or nitrogen leakage, the pressure pulsations maybe excessive and may cause heavy vibrations.

WARNING

•  ONLY use nitrogen to pre-charge a dampener.•  NEVER use oxygen, because of explosion danger.

WARNING

In case of an external fire, the nitrogen pressure inside the dampener will increase and mayexceed the dampener design pressure.

WARNING

In case of a very rapid pressure drop in the discharge line, in combination with dis-location ofthe dampener diaphragm in relation to the dampener in/outlet opening, a diaphragm rupturemight occur.In this case, the nitrogen can enter the slurry line and pressurize a blocked section of thisslurry line or form a nitrogen “bubble” under pressure in the slurry line.

WARNING

•  Prevent breathing in nitrogen.Escaping nitrogen may cause lack of oxygen.

WARNING

•  Prevent breathing in nitrogen.If discharging the gas pressure through the valve,then the escaping nitrogen can push away the air in the direct environment,that can cause lack of oxygen.

Pos:107.4/--- P agebreak ---@0\ mod_1136278659331_0.doc @766

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Installation and maintenance for GEHO pulsation dampeners

200365+200095-IOM-EN-R03 7.17

Pos:107.5/GEHO/AssemblyandDisassembly_during lock-out/Pulsationdamper/###Disassembly@0\mod_1156236790706_31.doc@ 5737 

7.7.2 Diaphragm removing

1 Strictly obey the pulsation dampener safety instructions.Refer to chapter "Pre-charging the discharge pulsation dampener".

2 Open the filler valve slowly, in many small steps, to discharge the nitrogen gas pressure from the pulsationdampener.

DANGER

Leaking nitrogen (N2) causes lack of oxygen:•  Prevent breathing in nitrogen.•  Be aware of the risk of suffocation, caused by to much nitrogen in the air.•  Prevent nitrogen filling the working environment.•  Assure in small rooms good ventilation, because of risks of nitrogen leakage.

•  Assure free escape routes, because of risks of nitrogen gas.

3 Make sure that the pulsation dampener is depressurized.

4 Loosen the cover nuts. DO NOT remove the cover nuts.CAUTION

•  Make sure that the pulsation dampener cover does not come upward against the nuts.This indicates that pressure has not been completely discharged from the pulsationdampener.

5 Remove the pulsation dampener cover. Use the lifting eyes and a proper lifting device. ATTENTION

The lifting eyes on the pulsation dampener cover is only suitable for lifting the pulsationdampener unit.

6 Remove the old pulsation dampener diaphragm.7 Inspect the interior of the pulsation dampener.

8 Clean the interior of the pulsation dampener.Pos:107.6/GEHO/AssemblyandDisassembly_during lock-out/Pulsationdamper/###Assembly @0\mod_1156228349876_31.doc @5731 

7.7.3 Diaphragm assembly

1 Clean the surface of the pulsation dampenerhousing.

2 Clean the surface of the pulsation dampenercover.

3 Make sure to remove all stains and remains

from the clamping edges for the diaphragm.4 Apply a light coating of cup grease in the

diaphragm clamping edge.

Figure 7.4:

CAUTION

Failure to properly lubricate these surfaces may result in a gradual leakage of nitrogen gas anddrop of pre-charge pressure.

INFORMATION

•  Use the grease "Klüber Syntheso Pro AA2, article number 006025" to install thediaphragms, O-rings and seals.

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7.18 200365+200095-IOM-EN-R03

7.7.3.1 Diaphragm folding, option 1

1 Push the cone outward.

2 Fold the diaphragm.

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3 Insert the folded diaphragm into the pulsationdampener housing.

4 Move the diaphragm into position.

5 Make sure that the clamping rim fits in the

shoulder of the dampener housing.

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 Installation and maintenance for GEHO pulsation dampeners

 

7.20 200365+200095-IOM-EN-R03

7.7.3.2 Diaphragm folding, option 2

1 Fold the diaphragm.

2 Insert the diaphragm into the pulsation

dampener housing.

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200365+200095-IOM-EN-R03 7.21

3 Move the diaphragm into position.

4 Make sure that the clamping rim fits in theshoulder of the dampener housing.

7.7.3.3 The correct position

1 Apply grease to the fitting edges of the cover.

2 Put the cover to the housing.

3 Tighten the nuts with the correct torque.Refer to chapter “Special torques”. 

Pos:108.1/GEHO/Heading/H2/#.#Nitrogenfillingdevice @1\mod_1169209240961_31.doc @11882 

7.8 Nitrogen fill ing devicePos:108.2/GEHO/Assembly andDisassembly_during lock-out/Nitrogene fillingdevice/Nitrogenfillingdevice_dampemer+accu@1\mod_1169196110656_31.doc @11865 

Use the nitrogen filling device for the filling of the pulsation dampener(s) and/or hydraulic accumulator(s).

Refer to the document "INSTRUMENT AND EQUIPMENT LIST" for the correct pressure.

Refer to the chapter "Pre-charging the pulsation dampener" for correct filling of pulsation dampener(s) and/orhydraulic accumulator(s).Pos:109 /---Sectionbreak-Oddpage---@0\mod_1136277036628_0.doc@765 

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  Appendix: Parts - Lists and drawings (pump section)

 

8.2 200365+200095-IOM-EN-R03

Pos:110.6/--- P agebreak ---@0\ mod_1136278659331_0.doc @766

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  Appendix: Parts - Lists and drawings (pump section)

 

8.4 200365+200095-IOM-EN-R03

ID Item number Descrip tion Technical details Qty

  818.030.139 Name plate-geho 2

913.310.052 Hex.socket head capscrew D84a m3x10 ss 12

818.030.272 Type plate Ss 1

814.201226.44 Type plate 1

814.201226.45 Type plate 1

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 Appendix: Parts - Lists and drawings (pump section)

200365+200095-IOM-EN-R03 8.5

Puls.dampener fi lling unit

Part list number 818.080.533Q

Drawing number T.818.080.201 

ID Item number Descrip tion Technical details Qty

001 922.595.211 Threaded reducing piece Red-r1/2/r1/4 1

002 922.985.201 Banjo coupl.w.one bolt P-rswv 6l/r1/4 1

003 929.050.091 Welding pipe clamp Sp106pp-dp-as 6

004 913.003.138 Hex.socket head capscrew D912 m6x35 stl 2

005 730.103.005 Tube R 6x1.5 ***

006 921.510.123 Pressure gauge Econ382/0-250 bar 1

007 922.745.262 Adjustable coupling Emasd 12sr 2

008 922.155.062 Male stud coupling Ges 12s/r1/2 2

009 922.105.253 Straight coupling P-gv 6s 3

010 922.075.209 Plug Vs-r1/4wd 2

011 913.003.248 Hex.socket head capscrew D912 m12x90 stl 2

012 855.100.062 Mounting block 1.0570 1

013 818.030.026 Type plate 1014 910.150.029 Round head grooved pin D1476 r2x5 1.4305 4

015 921.100.036 Globe valve G1/2"-econ355 1

018 922.945.253 Stud standpipe adaptor Egesd 6sr-wd 1

021 922.305.253 Equal elbow coupling P-wv 6s 2

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  Appendix: Parts - Lists and drawings (pump section)

 

8.6 200365+200095-IOM-EN-R03

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  Appendix: Parts - Lists and drawings (pump section)

 

8.8 200365+200095-IOM-EN-R03

ID Item number Descrip tion Technical details Qty

031 730.103.103 Tube R 12 x 1.5 ***

032 929.050.093 Welding pipe clamp Sp112pp-dp-as 25

033 922.985.210 Banjo coupl. w. one bolt P-rswv 12lr 12

034 922.305.209 Equal elbow coupling P-wv 12l 8

035 922.455.217 Equal tee coupling P-tv 18l 1

036 921.700.407 Filter-housing Ng 100 / pi220 1

037 913.003.242 Hex.socket head capscrew D912 m12x55 stl 4

038 922.595.228 Threaded reducing piece Red-r1.1/4/r1/2 2

039 921.510.112 Pressure gauge R100/0-16bar 1

042 922.975.217 Reducing fitting P-redvd 18/6l 1

044 922.155.210 Male stud coupling P-gev 12lr 6

046 922.105.200 Straight coupling P-gv 6l 1

047 730.103.005 Tube R 6x1.5 ***

048 922.455.209 Equal tee coupling P-tv 12l 2

049 929.050.091 Welding pipe clamp Sp106pp-dp-as 3

050 922.155.209 Male stud coupling P-gev 12l/r1/4 11

052 922.925.217 Adjustable equal tee P-etvd 18l 1

053 922.880.001 Non-return valve P-rv 18l(o.5 1054 922.935.217 Adj.male t.-stud P-elvd 18l 2

055 922.015.219 Nut M 18l 1

056 922.035.217 Profile ring P-r 18l 1

057 922.755.062 Manometer coupling Mas 12sr 1

058 922.975.220 Reducing fitting P-redvd 18/12l 1

059 922.015.261 Nut M 12s 1

060 922.035.209 Profile ring P-r 12l/s 1061 847.900.008 Lantern piece 1

062 913.003.165 Hex.socket head capscrew D912 m8x20 stl 4

063 971.900.032 Immersion heater Csn-erst/80 1

064 971.900.031 Temperature sensor Pt100 1

065 816.020.379 Bracket 1

066 925.720.208 Nipple G1/4"x100 stl 2

067 922.755.209 Manometer coupling P-mav 12lr 2

068 922.915.209 Adjust. male stud elbow P-ewvd 12l 2

136 921.700.811 Filter-element Mic25 (pi 2210-56 1

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 Appendix: Parts - Lists and drawings (pump section)

200365+200095-IOM-EN-R03 8.9

Flushing unit

Part list number 828.950.064LDrawing number T.814.200095.21 

ID Item number Descrip tion Technical details Qty

001 814.200095.43 Electric motor 0.75kwn1500 1

002 914.900.012 Hexagon screw 3/8"-16unc l=1 4

003 917.306.028 Washer D125a m10 stl-glv 4

004 911.070.166 Stud D938 m8x25 stl 4

005 917.306.025 Washer D125a m8 stl-glv 4

006 960.020.054 Gear pump B2/24rd-12l 1

007 960.020.616 Coupling (complete Bml2/12-16/22.2 1

008 922.945.217 Stud standpipe adaptor Egesd 18lr-wd 5

009 922.305.217 Equal elbow coupling P-wv 18l 4

010 730.103.108 Tube R 18 x 1.5 ***

011 816.940.315 Support 1

012 914.106.235 Hexagon screw D933 m12x20stl-glv 3

013 921.700.401 Filter-housing Pi2210-67 1

014 922.595.228 Threaded reducing piece Red-r1.1/4/r1/2 2

015 922.015.219 Nut M 18l 1

016 922.035.217 Profile ring P-r 18l 1

017 928.860.011 Ball valve Bkh18ldn16-1123 1

018 915.000.025 Hexagon nut D934 m8 stl 4

019 922.155.217 Male stud coupling P-gev 18lr 4020 948.800.020 Flow indicator Econ3881bv 1

021 929.050.096 Welding pipe clamp Sp218pp-dp-as 3

022 922.455.217 Equal tee coupling P-tv 18l 1

023 922.975.220 Reducing fitting P-redvd 18/12l 3

024 730.103.103 Tube R 12 x 1.5 ***

025 922.155.209 Male stud coupling P-gev 12l/r1/4 6

026 922.455.209 Equal tee coupling P-tv 12l 3

027 922.935.217 Adj.male t.-stud P-elvd 18l 1

028 929.050.093 Welding pipe clamp Sp112pp-dp-as 3

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  Appendix: Parts - Lists and drawings (pump section)

 

8.10 200365+200095-IOM-EN-R03

ID Item number Descrip tion Technical details Qty

030 847.900.008 Lantern piece 1

031 913.003.165 Hex.socket head capscrew D912 m8x20 stl 4

113 921.700.811 Filter-element Mic25 (pi 2210-56 1

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 Appendix: Parts - Lists and drawings (pump section)

200365+200095-IOM-EN-R03 8.11

Ventline unit

Part list number 828.950.065L

Drawing number T.828.900.205 

ID Item number Descrip tion Technical details Qty

001 928.370.305 Banjo coupl.w. one bolt R3/8"- 8x6 2

002 770.570.000 Hose R8-r6 pe ***

003 928.130.005 Male connector Ack- 3/8"-6 7

004 922.945.210 Stud standpipe adaptor Egesd 12lr-wd 7

006 929.050.093 Welding pipe clamp Sp112pp-dp-as 3

007 730.103.103 Tube R 12 x 1.5 ***

008 922.455.209 Equal tee coupling P-tv 12l 1

009 922.880.000 Non-return valve P-rv 12l(0.5 1

010 922.305.209 Equal elbow coupling P-wv 12l 2

011 922.935.209 Adj.male stud t-stud b.t P-elvd 12l 5

012 928.120.008 Male connector 3/8" - 6 5

013 815.811.731 Flat bar steel 3

014 922.975.220 Reducing fitting P-redvd 18/12l 1

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  Appendix: Parts - Lists and drawings (pump section)

 

8.12 200365+200095-IOM-EN-R03

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 Appendix: Parts - Lists and drawings (pump section)

200365+200095-IOM-EN-R03 8.13

Valve unit (d

Part list number 831.020.137H

Drawing number T.831.000.140 

ID Item number Descrip tion Technical details Qty

001 023.582.002 Valve housing 1

003 025.582.008 Valve cover 1

010 831.350.114.37 Conical valve 1

011 831.700.900.64 Valve ring 1

012 831.150.917 Valve seat 1

013 831.900.328 Lock nut 1

014 825.107.043 Compression spring 1

015 831.900.204 Clamping piece 1

016 831.900.530 Guide bush 1.7131 1

017 862.015.140 Stud bolt 4

018 831.900.124 Piston 4

019 831.900.063.36 Nut 4

020 831.900.042.36 Nut 4021 822.230.010 Sealing ring 1

024 931.208.125 Sealing ring B7a-5"/wn100 1

026 960.010.610 Adapter R1/4"xr1/4"-2000b 2

026 960.010.608 Sealing ring 13.7-20.6-2.6 4

026 960.010.613 Connecting nipple R1/4"/2000 bar 2

027 922.595.211 Threaded reducing piece Red-r1/2/r1/4 2

034 917.408.055 Retaining ring 55x2 / ph15-7mo 1

037 931.031.395 O-ring R205x4 nbr-90sh 1

038 931.031.391 O-ring R195x4 nbr-90sh 1

039 822.050.020 Seal 8

040 913.020.239 Hex socket head capscrew D912 m12x40 ss 4

041 914.206.409 Hexagon screw D561a m20x100 stl 2

043 914.300.040 Eye bolt D580 m16 1.0401 1

044 862.050.125 Nut 4

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  Appendix: Parts - Lists and drawings (pump section)

 

8.14 200365+200095-IOM-EN-R03

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 Appendix: Parts - Lists and drawings (pump section)

200365+200095-IOM-EN-R03 8.15

Valve unit (s

Part list number 831.020.138H

Drawing number T.831.000.245 

ID Item number Descrip tion Technical details Qty

001 023.582.004 Valve housing 1

003 025.582.010 Valve cover 1

009 831.900.589 Valve support 1

010 831.350.114.37 Conical valve 1

011 831.700.900.64 Valve ring 1

012 831.150.917 Valve seat 1

013 831.900.328 Lock nut 1

014 825.107.043 Compression spring 1

015 831.900.605 Clamping piece 1

016 831.900.530 Guide bush 1.7131 1

017 862.007.289 Stud bolt 4

018 831.900.124 Piston 4

019 831.900.063.36 Nut 4020 831.900.585 Nut 4

021 822.250.013 Sealing ring 1

024 931.208.125 Sealing ring B7a-5"/wn100 1

026 960.010.613 Connecting nipple R1/4"/2000 bar 2

028 931.400.361 Sealing ring 36-42-2 din7603 1

029 831.900.048.36 Plug 1

033 917.260.134 Clamping sleeve R6x16 din1481-rvs 1

034 917.408.055 Retaining ring 55x2 / ph15-7mo 1

037 931.031.395 O-ring R205x4 nbr-90sh 1

038 931.031.391 O-ring R195x4 nbr-90sh 1

039 822.050.020 Seal 8

041 914.206.411 Hexagon screw D561a m20x120 stl 2

044 862.050.013.36 Nut 4

045 862.015.139 Stud bolt 4

046 917.260.139 Clamping sleeve R6x40 din1481-rvs 1

048 831.900.588 Pin 1

049 823.020.270 O-ring 4

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  Appendix: Parts - Lists and drawings (pump section)

 

8.16 200365+200095-IOM-EN-R03

ID Item number Descrip tion Technical details Qty

060 960.010.610 Adapter R1/4"xr1/4"-2000b 2

061 960.010.608 Sealing ring 13.7-20.6-2.6 4

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 Appendix: Parts - Lists and drawings (pump section)

200365+200095-IOM-EN-R03 8.17

Diaphragm housing unit

Part list number 832.010.123H

Drawing number T.832.000.113 

ID Item number Descrip tion Technical details Qty

002 039.582.052 Diaphragm housing cover 3

003 045.582.049 Diaphragm housing 3

004 832.100.427 Corner piece 1.7218v 3

005 832.100.406 Filling ring 3

006 832.100.407 Covering ring 3

012 862.005.161 Initiator housing 6

013 832.100.297 Cover 6

015 832.100.294 Monitoring rod 3

017 832.100.408 Clamping bush 3

019 824.070.004 Diaphragm 3

021 862.005.162 Plug 3

030 822.700.010 Sealing ring 3

031 931.031.267 O-ring R55x3 nbr-90sh 6034 822.190.013 Sealing ring 3

035 931.400.600 Sealing ring 60-68-2.5 din7603 3

037 862.007.277 Stud bolt 72

039 862.007.229 Stud bolt 12

040 862.050.010.36 Nut 48

042 862.007.045.36 Stud bolt 36

045 862.050.002.36 Nut 72

049 862.005.120 Coupling nut 6

050 914.103.322 Hexagon screw D933 m16x55 stl 24

052 914.223.459 Hexagon set screw D561b m24x200 stl 9

053 816.020.428 Protective cap 3

059 914.103.328 Hexagon screw D933 m16x90 stl 18

063 913.003.196 Hex.socket head capscrew D912 m10x25 stl 6

065 914.300.055 Eye bolt D580 m24 1.0401 6

069 917.260.135 Clamping sleeve R6x20 din1481-rvs 6

070 921.050.001 Needle valve G3/8"-ubel717 3

072 931.030.250 O-ring R34x3 nbr-70sh 3

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 Appendix: Parts - Lists and drawings (pump section)

200365+200095-IOM-EN-R03 8.19

Piston unit

Part list number 835.086.169E

Drawing number T.835.000.091 

ID Item number Descrip tion Technical details Qty

001 063.582.002 Piston rod 1

002 841.243.018 Cylinder liner 1

003 835.143.013 Piston body 1

004 835.343.012 Retaining plate 1

005 862.007.227 Stud bolt 12

006 915.040.059 Hexagon nut Nf m27 din2510 12

007 841.900.240 Thrust piece 1

008 835.343.013 Retaining plate 1

009 931.031.452 O-ring R40.64x5.33 nbr-90 1

010 915.040.077 Hexagon nut Nf m48 din2510 1

011 914.106.236 Hexagon screw D933 m12x25stl-glv 16

012 835.900.097 Guide ring 1

015 914.300.034 Eye bolt D580 m12 stl 2020 933.160.186 Set roof-shaped rings L=22 1

021 933.160.185 Set roof-shaped rings L=30.5 1

022 822.250.013 Sealing ring 1

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  Appendix: Parts - Lists and drawings (pump section)

 

8.20 200365+200095-IOM-EN-R03

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 Appendix: Parts - Lists and drawings (pump section)

200365+200095-IOM-EN-R03 8.21

Frame unit

Part list number 845.010.439F

Drawing number T.845.000.400 

ID Item number Descrip tion Technical details Qty

001 845.050.089 Frame 1

002 006.582.000 Gear wheel 1

003 018.01.632.1.25 Retaining plate 6

005 066.582.000 Crosshead pin Stl 3

006 068.01.632.1.25 Connecting rod 3

007 069.582.000 Drive shaft 1

008 072.582.002 Crankshaft 1

009 080.01.632.1.25 Bearing cover 2

010 081.582.003 Bearing cover 2

011 082.582.002 Bearing housing 2

012 085.582.000 Bearing housing 2

013 086.01.632.1.36 Pressure plate 2

014 087.582.001 Bearing cover 2015 088.582.000 Pressure plate 3

016 090.632.002 Crosshead guide 6

018 089.582.000 Crosshead rod 3

019 875.050.011 Crankcase cover 1

020 816.955.071.20 Locking plate 3

021 816.940.360 Support 1

022 816.940.359 Support 1

023 816.940.357 Support 1

024 816.940.358 Support 1

029 931.030.417 O-ring R410x4 nbr-70sh 2

030 931.030.496 O-ring R633.48x5.33 nbr70 2

031 765.531.010 O-line R10-nbr-60sh ***

032 931.030.740 O-ring R715x8.4 nbr-70sh 2

033 931.030.697 O-ring R494.16x7 nbr-70sh 2

034 823.051.029 Seal 2

035 775.542.272 Seal 12x8 ***

036 839.100.037 Crosshead 3

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 Appendix: Parts - Lists and drawings (pump section)

200365+200095-IOM-EN-R03 8.23

ID Item number Descrip tion Technical details Qty

071 914.006.244 Hexagon bolt D931 m12x65stl-glv 12

072 914.003.619 Hexagon bolt D931 m36x200 stl 24

073 911.040.317 Stud bolt M16x30 din939-8.8 14

074 914.106.317 Hexagon screw D933 m16x30stl-glv 12

075 914.106.400 Hexagon screw D933m20x45stl-glv 3

076 913.006.109 Hex.socket head capscrew D912 m5x40 stl-glv 4

077 911.040.238 Stud bolt D929 m12x35 stl 1

078 925.526.124 Double nipple N280 g1 2

079 917.306.040 Washer D125a m16 stl-glv 12

080 933.101.126 U-ring T20/125-145-16 3

081 933.021.125 Wiper ring 125-137-11nbr-90sh 3

082 911.040.319 Stud bolt D939 m16x40 stl 30

084 914.503.317 Verbus-tensilock bolt M16x30 kl100-zw 6

085 862.050.010.36 Nut 24

086 915.006.040 Hexagon nut D934 m16 stl-glv 56

087 913.003.445 Hex.socket head capscrew D912 m24x70 stl 18

089 822.160.023 Sealing ring 3

091 846.100.139 Dust cover housing 3092 846.100.126 Gasket holder 3

094 815.810.227.20 Flat bar steel 6

095 911.040.402 Stud bolt M20x55 din939-8.8 12

096 915.006.047 Hexagon nut D934 m20 stl-glv 12

097 919.100.010 Spring R23-st-vern 1

098 915.006.034 Hexagon nut D934 m12 stl-glv 1

099 917.346.034 Lock washer D9021a m12stl-glv 1100 796.000.000 Chain Nr.1011 ***

101 912.106.172 Pan head tapping screw B4.2x9.5d7971-st.v 1

116 916.050.415 Key D6885a 50x25x220 2

118 935.028.230 Rotary shaft seal C230-260-15din3760 2

121 925.546.145 Hexagon head pipe plug 1

122 995.006.055 Reducing ring 1

123 995.000.002 Lock nut 1

125 942.260.448 Cyl.roller bearing 2

126 942.210.680 Spherical roller bearing 2

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8.24 200365+200095-IOM-EN-R03

ID Item number Descrip tion Technical details Qty

127 942.900.078 Cyl.roller bearing 3

128 942.900.085 Cyl.roller bearing Stl 3

129 942.410.680 Pressure sleeve 2

130 922.985.209 Banjo coupl. w. one bolt P-rswv 12l/r1/4 3

131 922.155.209 Male stud coupling P-gev 12l/r1/4 6

132 730.103.103 Tube R 12 x 1.5 ***

134 925.720.280 Pipe nipple 1

135 948.790.100 Oil level indicator Sna127b-s-t-12 1

136 921.150.021 Gate valve G2"-econ290a 1

137 921.150.002 Gate valve G1"-econ290aa 2

138 948.790.111 Oil level indicator A-170-408/34-st 1

139 971.100.040 Limit switch Xck-j167 1

140 921.700.033 Filter Pi 0114 mic 1

141 862.010.144 Pin 1

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 Appendix: Parts - Lists and drawings (pump section)

200365+200095-IOM-EN-R03 8.25

Pulsation dampener unit

Part list number 851.010.047J

Drawing number T.851.000.144 

ID Item number Descrip tion Technical details Qty

001 851.500.194 Cover 1

002 851.300.180 Pulsation dampener body 1

006 824.030.000.64 Diaphragm 1

009 862.007.268 Stud bolt 12

010 922.075.218 Plug Vs-r1/2wd 1

011 862.007.269 Stud bolt 8

012 914.300.063 Ring bolt D580 m30 c15 1

013 862.050.163 Nut 8

014 862.050.165 Nut 12

017 818.030.157 Type plate 1

018 818.030.026 Type plate 1

019 910.150.029 Round head grooved pin D1476 r2x5 1.4305 8

020 851.500.196 Insert flange 1021 931.030.710 O-ring R132x8 nbr-70sh 1

022 822.090.013 Sealing ring 1

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8.26 200365+200095-IOM-EN-R03

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 Appendix: Parts - Lists and drawings (pump section)

200365+200095-IOM-EN-R03 8.27

Pulsation dampener unit

Part list number 851.010.115U

Drawing number T.851.000.394 

ID Item number Descrip tion Technical details Qty

001 851.500.305 Cover 1

002 851.300.284 Pulsation dampener 1

006 824.030.000.64 Diaphragm 1

009 862.007.424 Stud bolt 12

010 922.075.218 Plug Vs-r1/2wd 1

011 862.007.269 Stud bolt 8

012 914.300.063 Ring bolt D580 m30 c15 1

013 862.050.163 Nut 8

014 862.050.237 Nut Sa194-2h/m36 12

017 818.030.271 Type plate Ss 1

018 818.030.210 Text plate 1

019 910.150.029 Round head grooved pin D1476 r2x5 1.4305 8

020 851.500.254 Insert flange 1021 931.030.710 O-ring R132x8 nbr-70sh 1

022 822.090.013 Sealing ring 1

028 922.075.209 Plug Vs-r1/4wd 1

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 Appendix: Parts - Lists and drawings (pump section)

200365+200095-IOM-EN-R03 8.29

Press.limit.regul.unit

Part list number 853.010.139K

Drawing number T.853.000.096 

ID Item number Descrip tion Technical details Qty

001 814.200095.43 Electric motor 0.75kwn1500 1

002 914.900.012 Hexagon screw 3/8"-16unc l=1 4

003 917.306.028 Washer D125a m10 stl-glv 8

004 847.900.007 Lantern piece 1

005 960.020.615 Coupling (complete Bml2/12-14/22.2 1

006 913.003.134 Hex.socket head capscrew D912 m6x16 stl 4

007 960.010.005 Hydraulic pump 1pf1r4-1x/0.4-700w 1

008 922.175.209 Male stud coupling P-gev 12l/r1/4-wd 1

009 922.945.217 Stud standpipe adaptor Egesd 18lr-wd 3

010 922.595.228 Threaded reducing piece Red-r1.1/4/r1/2 2

011 921.700.401 Filter-housing Pi2210-67 1

012 816.940.315 Support 1

013 914.106.235 Hexagon screw D933 m12x20stl-glv 3014 922.175.217 Male stud coupling P-gev 18lr-wd 1

015 928.860.011 Ball valve Bkh18ldn16-1123 1

016 922.035.217 Profile ring P-r 18l 2

017 922.015.219 Nut M 18l 2

018 730.103.108 Tube R 18 x 1.5 ***

019 922.945.210 Stud standpipe adaptor Egesd 12lr-wd 6

020 922.455.209 Equal tee coupling P-tv 12l 1

021 922.305.209 Equal elbow coupling P-wv 12l 5

022 972.050.011 Pressure relief valve Dsda202po4e-x357 1

023 913.003.167 Hex.socket head capscrew A912 m8x30 stl 4

024 853.100.454 Distributor block 1

025 913.003.249 Hex.socket head capscrew D912 m12x100 stl 4

028 815.810.774 Flat bar steel 3

029 931.031.406 O-ring R82x4 nbr-90sh 3

030 853.100.392 Valve housing 3

031 853.100.476 Cartridge Nw63-spec 3

032 853.100.393 Cover 3

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8.30 200365+200095-IOM-EN-R03

ID Item number Descrip tion Technical details Qty

033 862.007.112 Stud bolt 12

034 862.050.112 Nut 12

035 922.075.228 Plug Vs-r1wd 3

036 816.940.479 Bracket 1

037 929.000.403 Clamping strap Hrrbs-l-114.3pp/st 1

040 922.155.201 Male stud coupling P-gev 6l/r1/4 1

041 922.305.200 Equal elbow coupling P-wv 6l 1

042 730.103.005 Tube R 6x1.5 ***

043 929.000.700 Hose band clamp R167 1

044 815.811.276 Flat bar steel 1

045 914.106.166 Hexagon screw D933 m8x25 stl-glv 2

046 915.006.025 Hexagon nut D934 m8 stl-glv 2

047 973.000.003 Hydraulic accumulator Hy/ab/4/330c 1

048 922.965.202 Stud standpipe adaptor Egesd 8lm-wd 1

049 922.975.210 Reducing fitting P-redvd 12/8l 1

050 922.175.210 Male stud coupling P-gev 12lr-wd 7

051 921.050.001 Needle valve G3/8"-ubel717 4

052 922.595.230 Threaded reducing piece Red-r1.1/4-wd/r1 1053 922.945.228 Stud standpipe adaptor Egesd 28lr-wd 2

054 922.455.228 Equal tee coupling P-tv 28l 3

055 922.975.231 Reducing fitting P-redvd 28/12l 1

056 921.510.158 Pressure gauge R100/0-250bar 1

058 922.945.262 Stud standpipe adaptor Egesd 12s/r1/2-wd 2

059 921.100.036 Globe valve G1/2"-econ355 1

060 922.755.062 Manometer coupling Mas 12sr 3061 922.015.261 Nut M 12s 1

062 922.035.209 Profile ring P-r 12l/s 1

063 922.805.209 Non-return valve P-rv 12l 1

064 929.050.093 Welding pipe clamp Sp112pp-dp-as 4

065 730.103.103 Tube R 12 x 1.5 ***

066 921.700.402 Filter-housing Pi4301-12 1

067 914.106.319 Hexagon screw D933 m16x40stl-glv 8

068 822.110.022 Sealing ring 1

069 828.550.573 Manifold 1

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200365+200095-IOM-EN-R03 8.31

ID Item number Descrip tion Technical details Qty

070 828.150.030 Flange bend 3

071 823.090.120 Seal 3

072 730.103.217 Tube ***

073 929.050.151 Welding pipe clamp Sp428pp-dp-as 3

075 922.305.228 Equal elbow coupling P-wv 28l 2

076 929.000.011 Clamp 80-100 mm 6

077 770.546.918 Hose R90-r75 ***

078 914.106.318 Hexagon screw D933 m16x35stl-glv 12

079 914.006.417 Hexagon bolt D931m20x180stl-glv 12

080 922.155.228 Male stud coupling P-gev 28lr 2

081 922.305.217 Equal elbow coupling P-wv 18l 2

082 922.075.209 Plug Vs-r1/4wd 4

083 929.050.091 Welding pipe clamp Sp106pp-dp-as 1

085 730.103.101 Tube R 12 x 2 ***

087 816.940.738 Support 1

088 914.103.164 Hexagon bolt D933 m8x16 stl 4

092 972.200.059 3/2-way valve Wse3d1-1.1cx/w110 1

093 913.006.111 Hex.socket head capscrew D912 mx50 stl-glv 4094 915.000.028 Hexagon nut D934 m10 stl 4

095 911.070.196 Stud D938 m10x25 stl 4

111 921.700.811 Filter-element Mic25 (pi 2210-56 1

166 921.700.810 Filter-element Mic10 (pi 4301-12 1

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 Appendix: Parts - Lists and drawings (pump section)

200365+200095-IOM-EN-R03 8.33

Pressure switch unit

Part list number 855.010.041M

Drawing number T.814.200095.20 

ID Item number Descrip tion Technical details Qty

001 922.755.254 Manometer coupling P-mav 6sr 5

002 929.000.411 Clamping strap Hrrbs-l-33.7-pp/st 5

003 814.200095.41 Pressure transmitter 141gp/0-16 bar 3

004 814.200095.42 Pressure transmitter 141gp/0-250 bar 2

006 814.200095.51 Support 1

007 914.106.236 Hexagon screw D933 m12x25stl-glv 3

009 816.940.739 Support 1

010 915.006.025 Hexagon nut D934 m8 stl-glv 4

011 919.200.034 Silent block 27796-nbr/st 2

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8.36 200365+200095-IOM-EN-R03

ID Item number Descrip tion Technical details Qty

033 960.020.616 Coupling (complete Bml2/12-16/22.2 1

034 814.200095.43 Electric motor 0.75kwn1500 1

035 922.975.217 Reducing fitting P-redvd 18/6l 1

036 922.945.210 Stud standpipe adaptor Egesd 12lr-wd 2

038 928.370.304 Banjo coupl. w.one bolt R1/4"- 8x6 12

039 770.570.000 Hose R8-r6 pe ***

040 914.106.194 Hexagon screw D933 m10x16stl-glv 6

041 928.860.011 Ball valve Bkh18ldn16-1123 2

042 914.106.235 Hexagon screw D933 m12x20stl-glv 6

043 914.106.193 Hexagon screw D933 m10x12stl-glv 5

044 931.400.183 Sealing ring 18-22-1.5 din7603 2

045 925.530.206 Hexagon head pipe plug G 3/8"-din910-5.8 2

046 925.470.209 Double nipple N245 g1/2"x3/8"stl 1

047 925.206.110 Elbow N90 g1/2" mall.ci 1

048 972.900.003 Mounting block R3/8"-r1/4"-n=6 1

049 971.400.001 Silencer R1/4"-nw8 7

050 972.200.044 3/2 way valve Nw6/120v-50hz 6

051 853.010.128 2/2 way valve unit 1053 925.466.105 Reducing bush G3/8x1/4" n241 1

054 922.945.253 Stud standpipe adaptor Egesd 6sr-wd 1

055 922.455.253 Equal tee coupling P-tv 6s 1

056 914.106.132 Hexagon screw D933 m6x10 stl-glv 4

057 921.100.101 Globe valve Sed-g1/2 1

059 922.985.201 Banjo coupl.w.one bolt P-rswv 6l/r1/4 1

060 925.520.303 Double nipple U2715 g1/4 1061 922.365.219 Bulkhead elbow coupling P-wsv 18l 1

062 922.755.062 Manometer coupling Mas 12sr 1

063 921.510.112 Pressure gauge R100/0-16bar 1

064 921.700.401 Filter-housing Pi2210-67 1

065 922.595.228 Threaded reducing piece Red-r1.1/4/r1/2 2

066 922.305.217 Equal elbow coupling P-wv 18l 2

067 922.035.209 Profile ring P-r 12l/s 1

068 816.940.315 Support 1

069 922.915.209 Adjust. male stud elbow P-ewvd 12l 2

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200365+200095-IOM-EN-R03 8.37

ID Item number Descrip tion Technical details Qty

070 972.200.043 3/2 way valve Nw6/120v-50hz 1

071 922.015.261 Nut M 12s 1

072 929.050.096 Welding pipe clamp Sp218pp-dp-as 1

073 922.175.210 Male stud coupling P-gev 12lr-wd 3

074 847.900.008 Lantern piece 1

075 913.003.165 Hex.socket head capscrew D912 m8x20 stl 4

076 815.810.832 Flat bar steel 1

164 921.700.811 Filter-element Mic25 (pi 2210-56 1

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200365+200095-IOM-EN-R03 8.39

2/2 way valve unit

Part list number 853.010.128

Drawing number T.853.000.115 

ID Item number Descrip tion Technical details Qty

001 853.010.166 2/2 way valve 6

002 853.100.329 Valve seat 6

003 853.100.455 Non-return valve 3

004 931.030.051 O-ring R21x1.5 nbr-70sh 9

005 853.100.535 Distributor block 2

006 862.005.314 Banjo bolt 6

007 931.082.021 Multiseal Scpp45-d 6

008 853.100.323 Base plate 3

009 853.100.330 Plug 3

010 913.003.169 Hex.socket head capscrew D912 m8x40 stl 24

012 822.030.024 Sealing ring 6

017 931.082.017 Multiseal Scpp45-c 6

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200365+200095-IOM-EN-R03 8.43

Electrical un it

Part list number 858.010.065M

Drawing number T.814.200095.23 

ID Item number Descrip tion Technical details Qty

002 814.200365.52 Terminal box 1

004 795.000.019 Cable Sfmb/3x1mm2 ***

005 858.100.680 Terminal box 6

006 995.001.055 Union nut Pg21 2

007 995.001.053 Union nut Pg11 11

008 995.001.050 Hose swivel Pg 13 18

009 995.040.012 Cable tierap 4x140 / nylon 6.6 100

010 790.000.023 Protection sleeve ***

011 790.000.013 Protection sleeve ***

012 790.000.014 Protection sleeve Ins.ro.14.5 ***

013 995.040.010 Cable tierap T 50 r 50

014 995.025.023 Bend Pg13 h318 18

015 995.025.022 Bend Pg11 11016 925.780.210 Nipple 1/2"npt 3000lbs 6

017 995.006.403 Adaptor 6

018 814.200095.53 Cable duct St 1

019 914.106.235 Hexagon screw D933 m12x20stl-glv 5

020 914.106.164 Hexagon screw D933 m8x16 stl-glv 4

021 858.100.063 Initiator 6

022 815.812.006 Flat bar 1.0067 32

023 815.800.745 U-profile 1.0067 8

025 917.306.028 Washer D125a m10 stl-glv 18

026 914.106.194 Hexagon screw D933 m10x16stl-glv 18

027 816.940.710 Support 1.0067 18

028 995.001.052 Hose swivel Pg 9 1

029 790.000.009 Protection sleeve R10 ***

030 995.025.021 Bend Pg9 h318 1

032 795.000.095 Cable Pur-cy/2x0.75mm2 ***

033 868.005.003 Pulse disc 1

034 911.140.165 Hexagon socket set screw D916 m8x20 1.4401 2

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200365+200095-IOM-EN-R03 8.45

Electrical un it

Part list number 858.010.065AL

Drawing number T.814.201226.42 

ID Item number Descrip tion Technical details Qty

001 814.201226.41 Control box cpl 1

001 814.201226.34 Memory card 1

001 814.201226.37 Hmi-panel 1

002 814.201226.43 Terminal box 1

003 913.306.074 Hex.socket head capscrew D84a m4x16 stl-glv 4

011 790.000.009 Protection sleeve R10 ***

012 995.006.202 Reducing ring Pg11-pg9 h527 1

013 995.001.052 Hose swivel Pg 9 1

014 995.030.009 Connecting nut Pg9-h520 1

015 995.030.011 Connecting nut Pg11-h520 1

016 971.100.058 Initiator Ni25u-cp40-ap6x2 1

017 971.100.602 Rail 1

018 816.941.257 Support 1019 917.500.040 Retaining ring Dubo m16 2

020 914.106.322 Hexagon screw D933 m16x55stl-glv 2

021 995.000.071 Lock nut M20x1.5-eex-eii 2

022 795.000.442 Cable Oelflex 5x0.5 mm2 ***

023 914.103.194 Hexagon bolt D933 m10x16 stl 2

024 816.941.312 Support 1

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200365+200095-IOM-EN-R03 8.47

 Accessor ies

Part list number 895.582.200K

Drawing number T.895.582.025 

ID Item number Descrip tion Technical details Qty

001 024.582.011 Connecting piece 1

002 868.001.572 Flange 6"/ 1500lbs 1

003 828.550.867 Suction line 1

004 815.010.264 Base frame 1

005 870.005.077 Cover 1

006 914.106.401 Hexagon screw D933m20x50 stl-glv 24

007 914.103.527 Hexagon screw D933 m30x80 stl 8

009 914.103.442 Hexagon screw D933 m24x55 stl 6

010 822.210.020 Sealing ring 3

011 815.811.301 Plate 3

012 819.010.026 Platform St 1

013 999.999.060 Grid St 2

014 914.003.406 Hexagon bolt D931 m20x75 stl 4015 914.103.317 Hexagon screw D933 m16x30 stl 4

016 931.208.125 Sealing ring B7a-5"/wn100 3

017 822.180.013 Sealing ring 2

019 862.007.232 Stud bolt 12

020 862.007.233 Stud bolt 8

021 862.007.186 Stud bolt 8

022 862.050.010.36 Nut 20

023 862.050.112 Nut 8

024 927.020.250 Flange 10"rf / 150lbs 1

025 914.003.448 Hexagon bolt D931 m24x90 stl 24

026 915.003.055 Hexagon nut D934 m24 stl 24

027 822.250.011 Sealing ring 3

028 815.811.370 Plate 1.0067 3

029 914.236.529 Hexagon set screw D561a m30x2x100stl 2

030 917.306.055 Washer D125a m24 stl-glv 6

031 828.550.822 Suction line 1

032 828.550.821 Cross piece 1.0503n 1

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8.48 200365+200095-IOM-EN-R03

ID Item number Descrip tion Technical details Qty

033 914.103.444 Hexagon screw D933 m24x65 stl 12

034 914.103.398 Hexagon screw D933m20x35stl-glv 4

035 816.940.696 Bracket Stl 2

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200365+200095-IOM-EN-R03 8.49

 Air vessel unit

Part list number 851.010.106J

Drawing number T.851.000.395 

ID Item number Descrip tion Technical details Qty

001 851.300.325 Suction air vessel 1

002 921.510.280 Pressure gauge R100/0-10bar 1

003 927.020.150 Blind flange 6"-150lbs 1

004 822.150.050 Gasket R154-r216-2 1

005 914.103.400 Hexagon screw D933 m20x45 stl 8

006 910.150.031 Round head grooved pin D1476 r2x8 ss 8

007 818.030.249 Text plate 1

008 818.030.248 Text plate 1

009 922.075.218 Plug Vs-r1/2wd 4

010 922.985.210 Banjo coupl. w. one bolt P-rswv 12lr 1

011 922.595.212 Threaded reducing piece Red-r1/2/r3/8 1

012 922.755.062 Manometer coupling Mas 12sr 1

013 922.035.209 Profile ring P-r 12l/s 1014 922.015.261 Nut M 12s 1

015 818.030.142 Name plate-geho 1

016 730.103.103 Tube R 12 x 1.5 ***

017 929.050.500 Pipe clamp 112-pp 3

018 929.050.530 Locking sheet Dp1 3

019 914.103.139 Hexagon bolt D933 m6 x40 stl 2

020 911.040.403 Stud bolt M20x60 din 939-8.8 8

021 915.003.047 Hexagon nut D934 m20 stl 8

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 Appendix: Parts - Lists and drawings (pump section)

200365+200095-IOM-EN-R03 8.51

Pulsation dampener unit

Part list number 851.010.049L

Drawing number T.851.000.148 

ID Item number Descrip tion Technical details Qty

001 851.500.203 Cover 1

002 851.300.185 Pulsation dampener body 1

006 824.030.000.64 Diaphragm 1

007 921.100.036 Globe valve G1/2"-econ355 1

008 921.530.050 Vac.-/pressure gauge R100 / -1/+5 bar 1

009 862.007.262 Stud bolt 12

011 862.007.231 Stud bolt 8

012 914.300.055 Eye bolt D580 m24 1.0401 1

013 915.040.055 Hexagon nut Nf m24 din2510 8

014 862.050.163 Nut 12

015 931.420.101 Sealing ring 10.5-17-1.5 d7603a 2

017 818.030.157 Type plate 1

018 818.030.026 Type plate 1019 910.150.029 Round head grooved pin D1476 r2x5 1.4305 8

022 931.190.100 Sealing ring B7a-nw100 din2697 1

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 Appendix: Parts - Lists and drawings (pump section)

200365+200095-IOM-EN-R03 8.53

Drive unit

Part list number 814.200365.16

Drawing number T.814.200095.16 

ID Item number Descrip tion Technical details Qty

001 814.200095.31 Gearbox Fzg/h1sh15 1

002 814.200095.32 Coupling N-eupex/a520 1

003 814.200095.33 Coupling Zapex/zwn415ab 1

004 814.200095.30 Electric motor 1la1 505-6pm00-z 1

005 814.201226.38 Frequency-converter 1

006 814.200095.40 Transformer 1

007 914.106.166 Hexagon screw D933 m8x25 stl-glv 8

008 917.306.025 Washer D125a m8 stl-glv 8

009 914.003.693 Hexagon bolt D931 m42x140 stl 4

010 917.306.075 Washer D125a m42 stl-glv 4

011 914.236.529 Hexagon set screw D561a m30x2x100stl 6

012 914.106.325 Hexagon screw D933 m16x70stl-glv 4

013 914.103.616 Hexagon bolt M36x170 4014 917.306.069 Washer D125a m36 stl-glv 8

015 915.006.069 Hexagon nut D934 m36 stl-glv 4

016 814.200095.46 Protecting guard 1

017 915.006.025 Hexagon nut D934 m8 stl-glv 8

018 814.200095.47 Protecting guard 1

019 814.200095.45 Base frame 1

020 814.200095.49 Plate 1.0067 4

021 814.200095.48 Plate 1.0067 4

022 814.200095.55 Disconnector switch Mv 630a 1

023 814.200095.56 Circuit breaker 1600 a - 690 v 1

Pos:113 /---Pagebreak ---@0\mod_1136278659331_0.doc@766

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Pos:114 /- --Pagebreak ---@ 0\mod_1136278659331_0.doc @766

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 Appendix: Parts - Lists and drawings (pump section)

200365+200095-IOM-EN-R03 8.55

Pos:115 /GEHO/Technical datasheets/Project/201226/###Reference for pumpGEHO TZPM7200095/1@6\mod_1241032917217_31.doc@49810 

8.4.2 Reference for pump GEHO TZPM 7200095/1Pos:116 /GEHO/Partslists/Pump/Project/200095-20090731 @7\mod_1249037789791_0.doc @53469 

GEHO TZPM 1600 assembly

Part list number 820.582.200095

Drawing number T.820.200095 

REV. 2009-07-31 = rebuild order 201226

ID Item number Descrip tion Technical details Qty

005 818.080.533Q  Puls.dampener filling unit 1

010 828.950.063H  Lubrication unit 1

015 828.950.064H  Flushing unit 1

020 828.950.065H  Ventline unit 1025 831.020.137F  Valve unit (d 3

026 831.020.138F  Valve unit (s 3

030 832.010.123F  Diaphragm housing unit 1

035 835.086.169D  Piston unit 3

050 845.010.439D  Frame unit 1

060 851.010.047H  Pulsation dampener unit 1

060 851.010.115U  Pulsation dampener unit 1

065 853.010.139G  Press.limit.regul.unit 1

070 855.010.041K  Pressure regulation unit 1

075 857.010.078H  Propelling liquid unit 1

080 858.010.065J  Electrical unit 1

085 895.582.200G  Accessories 1

090 851.010.049F  Pulsation dampener unit 1

090 851.010.106J  Air vessel unit 1

092 818.030.139 Name plate-geho 2

093 913.310.052 Hex.socket head capscrew D84a m3x10 ss 12

094 915.020.008 Hexagon nut D934 m3 ss 12

100 814.200095.16  Drive unit 1

814.201226.44 Type plate 1

814.201226.45 Type plate 1

795.000.400 Binding wire Ss ***

814.200095.54 Set of tag plates 1818.030.272 Type plate Ss 1

910.150.031 Round head grooved pin D1476 r2x8 ss 14

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 Appendix: Parts - Lists and drawings (pump section)

200365+200095-IOM-EN-R03 8.57

Puls.dampener fi lling unit

Part list number 818.080.533Q

Drawing number T.818.080.201 

ID Item number Descrip tion Technical details Qty

001 922.595.211 Threaded reducing piece Red-r1/2/r1/4 1

002 922.985.201 Banjo coupl.w.one bolt P-rswv 6l/r1/4 1

003 929.050.091 Welding pipe clamp Sp106pp-dp-as 6

004 913.003.138 Hex.socket head capscrew D912 m6x35 stl 2

005 730.103.005 Tube R 6x1.5 ***

006 921.510.123 Pressure gauge Econ382/0-250 bar 1

007 922.745.262 Adjustable coupling Emasd 12sr 2

008 922.155.062 Male stud coupling Ges 12s/r1/2 2

009 922.105.253 Straight coupling P-gv 6s 3

010 922.075.209 Plug Vs-r1/4wd 2

011 913.003.248 Hex.socket head capscrew D912 m12x90 stl 2

012 855.100.062 Mounting block 1.0570 1

013 818.030.026 Type plate 1014 910.150.029 Round head grooved pin D1476 r2x5 1.4305 4

015 921.100.036 Globe valve G1/2"-econ355 1

018 922.945.253 Stud standpipe adaptor Egesd 6sr-wd 1

021 922.305.253 Equal elbow coupling P-wv 6s 2

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 Appendix: Parts - Lists and drawings (pump section)

200365+200095-IOM-EN-R03 8.59

Lubrication unit

Part list number 828.950.063H

Drawing number T.814.200095.19 

ID Item number Descrip tion Technical details Qty

001 917.306.025 Washer D125a m8 stl-glv 4

002 922.365.223 Bulkhead elbow coupling P-wsv 22l 1

003 922.945.222 Stud standpipe adaptor Egesd 22lr-wd 2

004 922.595.233 Threaded reducing piece Red-r1.1/2/r3/4 1

005 914.106.317 Hexagon screw D933 m16x30stl-glv 4

006 862.005.285 Reducing adapter 1

007 911.070.166 Stud D938 m8x25 stl 4

008 870.005.043 Cover 1

009 922.305.222 Equal elbow coupling P-wv 22l 1

010 730.103.202 Tube R 22 x 2 ***

011 915.000.025 Hexagon nut D934 m8 stl 4

012 960.020.053 Oilpump B2/24rd-12r 1

013 960.020.616 Coupling (complete Bml2/12-16/22.2 1

014 814.200095.43 Electric motor 0.75kwn1500 1

015 914.900.012 Hexagon screw 3/8"-16unc l=1 4

016 917.306.028 Washer D125a m10 stl-glv 4

017 921.700.027 Filter Pi 1710/71 1

018 931.030.375 O-ring R120x4 nbr-70sh 1

019 816.940.315 Support 1

020 914.106.325 Hexagon screw D933 m16x70stl-glv 5

021 922.305.217 Equal elbow coupling P-wv 18l 3022 928.860.011 Ball valve Bkh18ldn16-1123 2

023 931.400.183 Sealing ring 18-22-1.5 din7603 11

024 922.945.217 Stud standpipe adaptor Egesd 18lr-wd 3

025 925.530.210 Hexagon head pipe plug G 1/2"din910-5.8 1

026 922.155.217 Male stud coupling P-gev 18lr 3

027 816.425.020.20 Distributor block 1

028 816.425.030 Distributor block 1029 730.103.108 Tube R 18 x 1.5 ***

030 948.800.001 Flow indicator 258/10 11

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8.60 200365+200095-IOM-EN-R03

ID Item number Descrip tion Technical details Qty

031 730.103.103 Tube R 12 x 1.5 ***

032 929.050.093 Welding pipe clamp Sp112pp-dp-as 25

033 922.985.210 Banjo coupl. w. one bolt P-rswv 12lr 12

034 922.305.209 Equal elbow coupling P-wv 12l 8

035 922.455.217 Equal tee coupling P-tv 18l 1

036 921.700.407 Filter-housing Ng 100 / pi220 1

037 913.003.242 Hex.socket head capscrew D912 m12x55 stl 4

038 922.595.228 Threaded reducing piece Red-r1.1/4/r1/2 2

039 921.510.112 Pressure gauge R100/0-16bar 1

042 922.975.217 Reducing fitting P-redvd 18/6l 1

044 922.155.210 Male stud coupling P-gev 12lr 6

046 922.105.200 Straight coupling P-gv 6l 1

047 730.103.005 Tube R 6x1.5 ***

048 922.455.209 Equal tee coupling P-tv 12l 2

049 929.050.091 Welding pipe clamp Sp106pp-dp-as 3

050 922.155.209 Male stud coupling P-gev 12l/r1/4 11

052 922.925.217 Adjustable equal tee P-etvd 18l 1

053 922.880.001 Non-return valve P-rv 18l(o.5 1054 922.935.217 Adj.male t.-stud P-elvd 18l 2

055 922.015.219 Nut M 18l 1

056 922.035.217 Profile ring P-r 18l 1

057 922.755.062 Manometer coupling Mas 12sr 1

058 922.975.220 Reducing fitting P-redvd 18/12l 1

059 922.015.261 Nut M 12s 1

060 922.035.209 Profile ring P-r 12l/s 1061 847.900.008 Lantern piece 1

062 913.003.165 Hex.socket head capscrew D912 m8x20 stl 4

063 971.900.032 Immersion heater Csn-erst/80 1

064 971.900.031 Temperature sensor Pt100 1

065 816.020.379 Bracket 1

066 925.720.208 Nipple G1/4"x100 stl 2

067 922.755.209 Manometer coupling P-mav 12lr 2

068 922.915.209 Adjust. male stud elbow P-ewvd 12l 2

136 921.700.811 Filter-element Mic25 (pi 2210-56 1

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 Appendix: Parts - Lists and drawings (pump section)

200365+200095-IOM-EN-R03 8.61

Flushing unit

Part list number 828.950.064H

Drawing number T.814.200095.21 

ID Item number Descrip tion Technical details Qty

001 814.200095.43 Electric motor 0.75kwn1500 1

002 914.900.012 Hexagon screw 3/8"-16unc l=1 4

003 917.306.028 Washer D125a m10 stl-glv 4

004 911.070.166 Stud D938 m8x25 stl 4

005 917.306.025 Washer D125a m8 stl-glv 4006 960.020.054 Gear pump B2/24rd-12l 1

007 960.020.616 Coupling (complete Bml2/12-16/22.2 1

008 922.945.217 Stud standpipe adaptor Egesd 18lr-wd 5

009 922.305.217 Equal elbow coupling P-wv 18l 4

010 730.103.108 Tube R 18 x 1.5 ***

011 816.940.315 Support 1

012 914.106.235 Hexagon screw D933 m12x20stl-glv 3

013 921.700.401 Filter-housing Pi2210-67 1

014 922.595.228 Threaded reducing piece Red-r1.1/4/r1/2 2

015 922.015.219 Nut M 18l 1

016 922.035.217 Profile ring P-r 18l 1

017 928.860.011 Ball valve Bkh18ldn16-1123 1

018 915.000.025 Hexagon nut D934 m8 stl 4

019 922.155.217 Male stud coupling P-gev 18lr 4

020 948.800.020 Flow indicator Econ3881bv 1

021 929.050.096 Welding pipe clamp Sp218pp-dp-as 3

022 922.455.217 Equal tee coupling P-tv 18l 1

023 922.975.220 Reducing fitting P-redvd 18/12l 3

024 730.103.103 Tube R 12 x 1.5 ***

025 922.155.209 Male stud coupling P-gev 12l/r1/4 6

026 922.455.209 Equal tee coupling P-tv 12l 3

027 922.935.217 Adj.male t.-stud P-elvd 18l 1028 929.050.093 Welding pipe clamp Sp112pp-dp-as 3

030 847.900.008 Lantern piece 1

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8.62 200365+200095-IOM-EN-R03

ID Item number Descrip tion Technical details Qty

031 913.003.165 Hex.socket head capscrew D912 m8x20 stl 4

113 921.700.811 Filter-element Mic25 (pi 2210-56 1

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200365+200095-IOM-EN-R03 8.65

Valve unit (d

Part list number 831.020.137F

Drawing number T.831.000.140 

ID Item number Descrip tion Technical details Qty

001 023.582.002 Valve housing 1

003 025.582.008 Valve cover 1

010 831.350.114.37 Conical valve 1

011 831.700.900.64 Valve ring 1

012 831.150.917 Valve seat 1

013 831.900.328 Lock nut 1

014 825.107.043 Compression spring 1

015 831.900.204 Clamping piece 1

016 831.900.530 Guide bush 1.7131 1

017 862.015.140 Stud bolt 4

018 831.900.124 Piston 4

019 831.900.063.36 Nut 4

020 831.900.042.36 Nut 4021 822.230.010 Sealing ring 1

024 931.208.125 Sealing ring B7a-5"/wn100 1

026 960.010.602 Connecting nipple R1/4"-1500bar 2

027 922.595.211 Threaded reducing piece Red-r1/2/r1/4 2

034 917.408.055 Retaining ring 55x2 / ph15-7mo 1

037 931.031.395 O-ring R205x4 nbr-90sh 1

038 931.031.391 O-ring R195x4 nbr-90sh 1

039 822.050.020 Seal 8

040 913.020.239 Hex socket head capscrew D912 m12x40 ss 4

041 914.206.409 Hexagon screw D561a m20x100 stl 2

043 914.300.040 Eye bolt D580 m16 1.0401 1

044 862.050.125 Nut 4

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200365+200095-IOM-EN-R03 8.67

Valve unit (s

Part list number 831.020.138F

Drawing number T.831.000.226 

ID Item number Descrip tion Technical details Qty

001 023.582.003 Valve housing 1

003 814.200095.57 Valve cover 1

009 831.900.333 Valve support 1

010 831.350.114.37 Conical valve 1

011 831.700.900.64 Valve ring 1

012 831.150.917 Valve seat 1

013 831.900.328 Lock nut 1

014 825.107.043 Compression spring 1

015 831.900.334 Clamping piece 1

016 831.900.530 Guide bush 1.7131 1

017 862.007.314 Stud bolt M33x200 / coat 4

018 831.900.124 Piston 4

019 831.900.063.36 Nut 4

020 831.900.042.36 Nut 4

021 822.230.010 Sealing ring 1

024 931.208.125 Sealing ring B7a-5"/wn100 1

026 960.010.602 Connecting nipple R1/4"-1500bar 2

027 922.595.211 Threaded reducing piece Red-r1/2/r1/4 2

028 931.400.361 Sealing ring 36-42-2 din7603 1

029 831.900.048.36 Plug 1

033 917.260.134 Clamping sleeve R6x16 din1481-rvs 1034 917.408.055 Retaining ring 55x2 / ph15-7mo 1

037 931.031.395 O-ring R205x4 nbr-90sh 1

038 931.031.391 O-ring R195x4 nbr-90sh 1

039 822.050.020 Seal 8

041 914.206.409 Hexagon screw D561a m20x100 stl 2

044 862.050.013.36 Nut 4

045 862.015.139 Stud bolt 4048 831.900.335 Pin 1

049 931.031.403 O-ring R48x4 nbr-90sh 4

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200365+200095-IOM-EN-R03 8.69

Diaphragm housing unit

Part list number 832.010.123F

Drawing number T.832.000.104 

ID Item number Descrip tion Technical details Qty

002 039.582.052 Diaphragm housing cover 3

003 045.582.049 Diaphragm housing 3

004 832.100.427 Corner piece 1.7218v 3

005 832.100.406 Filling ring 3

006 832.100.407 Covering ring 3

012 862.005.161 Initiator housing 6

013 832.100.297 Cover 6

015 832.100.294 Monitoring rod 3

017 832.100.408 Clamping bush 3

019 824.070.000 Diaphragm 3

021 862.005.162 Plug 3

030 822.700.010 Sealing ring 3

031 931.031.267 O-ring R55x3 nbr-90sh 6034 822.190.013 Sealing ring 3

035 931.400.600 Sealing ring 60-68-2.5 din7603 3

037 862.007.277 Stud bolt 72

039 862.007.229 Stud bolt 12

040 862.050.010.36 Nut 48

042 862.007.045.36 Stud bolt 36

045 862.050.002.36 Nut 72

049 862.005.120 Coupling nut 6

050 914.103.322 Hexagon screw D933 m16x55 stl 24

052 914.223.459 Hexagon set screw D561b m24x200 stl 9

053 816.020.295 Protecting ring 0

059 914.103.328 Hexagon screw D933 m16x90 stl 18

062 913.020.399 Hex.socket head capscrew D912 m20x40 ss 3

063 913.003.196 Hex.socket head capscrew D912 m10x25 stl 6

069 917.260.135 Clamping sleeve R6x20 din1481-rvs 6

070 921.050.001 Needle valve G3/8"-ubel717 3

072 931.030.250 O-ring R34x3 nbr-70sh 3

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8.70 200365+200095-IOM-EN-R03

ID Item number Descrip tion Technical details Qty

074 922.915.209 Adjust. male stud elbow P-ewvd 12l 3

076 922.155.211 Male stud coupling P-gew 12l/r1/2 3

077 922.945.210 Stud standpipe adaptor Egesd 12lr-wd 3

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200365+200095-IOM-EN-R03 8.71

Piston unit

Part list number 835.086.169D

Drawing number T.835.000.091 

ID Item number Descrip tion Technical details Qty

001 063.582.002 Piston rod 1

002 841.243.018 Cylinder liner 1

003 835.143.013 Piston body 1

004 835.343.012 Retaining plate 1

005 862.007.227 Stud bolt 12

006 915.040.059 Hexagon nut Nf m27 din2510 12

007 841.900.240 Thrust piece 1

008 835.343.013 Retaining plate 1

009 931.031.452 O-ring R40.64x5.33 nbr-90 1

010 915.040.077 Hexagon nut Nf m48 din2510 1

011 914.106.236 Hexagon screw D933 m12x25stl-glv 16

012 835.900.097 Guide ring 1

015 914.300.034 Eye bolt D580 m12 stl 2020 933.160.186 Set roof-shaped rings L=22 1

021 933.160.185 Set roof-shaped rings L=30.5 1

022 822.250.013 Sealing ring 1

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200365+200095-IOM-EN-R03 8.73

Frame unit

Part list number 845.010.439D

Drawing number T.845.000.400 

ID Item number Descrip tion Technical details Qty

001 845.050.089 Frame 1

002 006.582.000 Gear wheel 1

003 018.01.632.1.25 Retaining plate 6

005 066.582.000 Crosshead pin Stl 3

006 068.01.632.1.25 Connecting rod 3

007 069.582.000 Drive shaft 1

008 072.582.002 Crankshaft 1

009 080.01.632.1.25 Bearing cover 2

010 081.582.003 Bearing cover 2

011 082.582.002 Bearing housing 2

012 085.582.000 Bearing housing 2

013 086.01.632.1.36 Pressure plate 2

014 087.582.001 Bearing cover 2015 088.582.000 Pressure plate 3

016 090.632.002 Crosshead guide 6

018 089.582.000 Crosshead rod 3

019 875.050.011 Crankcase cover 1

020 816.955.071.20 Locking plate 3

021 816.940.360 Support 1

022 816.940.359 Support 1

023 816.940.357 Support 1

024 816.940.358 Support 1

029 931.030.417 O-ring R410x4 nbr-70sh 2

030 931.030.496 O-ring R633.48x5.33 nbr70 2

031 765.531.010 O-line R10-nbr-60sh ***

032 931.030.740 O-ring R715x8.4 nbr-70sh 2

033 931.030.697 O-ring R494.16x7 nbr-70sh 2

034 823.051.029 Seal 2

035 775.542.272 Seal 12x8 ***

036 839.100.037 Crosshead 3

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ID Item number Descrip tion Technical details Qty

037 823.051.005.91 Seal 2

038 913.053.317 Hex.socket head capscrew D7984 m16x30 stl 54

039 870.001.102 Cover 3

040 870.001.101 Cover 1

041 870.001.097 Cover 2

042 822.020.015.95 Sealing ring 3

043 870.001.129 Cover 1

044 870.001.007.25 Inspection cover 1

045 822.450.015 Sealing ring 3

046 816.955.130 Clamping piece 3

047 815.811.643 Flat bar steel 8

048 815.811.123 Disc 12

049 821.020.020 Bush 12

050 917.200.167 Straight pin 8m6x30 din7 8

051 816.020.368 Protection guard 1

052 823.051.011.64 Seal 1

053 870.005.061 Cover 1

054 862.010.144 Pin 1055 870.105.001.25 Pin 1

056 815.810.137.20 Flat bar steel 1

057 914.356.237 Wing screw D316 m12x30mall.ci 1

058 828.500.198 Threaded piece 6

059 914.106.234 Hexagon screw D933 m12x16stl-glv 12

060 914.106.237 Hexagon screw D933 m12x30stl-glv 40

061 914.103.237 Hexagon bolt D933 m12x30 stl 16062 914.236.529 Hexagon set screw D561a m30x2x100stl 8

063 913.003.528 Hex.socket head capscrew D912 m30x90 stl 12

064 914.106.321 Hexagon screw D933 m16x50stl-glv 24

065 914.106.445 Hexagon screw D933 m24x70stl-glv 24

066 914.103.400 Hexagon screw D933 m20x45 stl 48

067 914.103.445 Hexagon screw D933 m24x70 stl 12

068 914.103.444 Hexagon screw D933 m24x65 stl 9

069 914.106.236 Hexagon screw D933 m12x25stl-glv 45

070 914.106.402 Hexagon screw D933m20x55 stl-glv 24

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200365+200095-IOM-EN-R03 8.75

ID Item number Descrip tion Technical details Qty

071 914.006.244 Hexagon bolt D931 m12x65stl-glv 12

072 914.003.619 Hexagon bolt D931 m36x200 stl 24

073 911.040.317 Stud bolt M16x30 din939-8.8 14

074 914.106.317 Hexagon screw D933 m16x30stl-glv 12

075 914.106.400 Hexagon screw D933m20x45stl-glv 3

076 913.006.109 Hex.socket head capscrew D912 m5x40 stl-glv 4

077 911.040.238 Stud bolt D929 m12x35 stl 1

078 925.526.124 Double nipple N280 g1 2

079 917.306.040 Washer D125a m16 stl-glv 12

080 933.101.126 U-ring T20/125-145-16 3

081 933.021.125 Wiper ring 125-137-11nbr-90sh 3

082 911.040.319 Stud bolt D939 m16x40 stl 30

084 914.503.317 Verbus-tensilock bolt M16x30 kl100-zw 6

085 862.050.010.36 Nut 24

086 915.006.040 Hexagon nut D934 m16 stl-glv 56

087 913.003.445 Hex.socket head capscrew D912 m24x70 stl 18

089 822.160.023 Sealing ring 3

091 846.100.139 Dust cover housing 3092 846.100.126 Gasket holder 3

094 815.810.227.20 Flat bar steel 6

095 911.040.402 Stud bolt M20x55 din939-8.8 12

096 915.006.047 Hexagon nut D934 m20 stl-glv 12

097 919.100.010 Spring R23-st-vern 1

098 915.006.034 Hexagon nut D934 m12 stl-glv 1

099 917.346.034 Lock washer D9021a m12stl-glv 1100 796.000.000 Chain Nr.1011 ***

101 912.106.172 Pan head tapping screw B4.2x9.5d7971-st.v 1

116 916.050.415 Key D6885a 50x25x220 2

118 935.028.230 Rotary shaft seal C230-260-15din3760 2

121 925.546.145 Hexagon head pipe plug 1

122 995.006.055 Reducing ring 1

123 995.000.002 Lock nut 1

125 942.260.448 Cyl.roller bearing 2

126 942.210.680 Spherical roller bearing 2

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ID Item number Descrip tion Technical details Qty

127 942.900.078 Cyl.roller bearing 3

128 942.900.085 Cyl.roller bearing Stl 3

129 942.410.680 Pressure sleeve 2

130 922.985.209 Banjo coupl. w. one bolt P-rswv 12l/r1/4 3

131 922.155.209 Male stud coupling P-gev 12l/r1/4 3

132 730.103.103 Tube R 12 x 1.5 ***

134 925.720.280 Pipe nipple 1

135 948.790.100 Oil level indicator Sna127b-s-t-12 1

136 921.150.021 Gate valve G2"-econ290a 1

137 921.150.002 Gate valve G1"-econ290aa 2

138 948.790.111 Oil level indicator A-170-408/34-st 1

139 971.100.040 Limit switch Xck-j167 1

140 921.700.033 Filter Pi 0114 mic 1

141 868.001.802 Flange 1

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200365+200095-IOM-EN-R03 8.77

Pulsation dampener unit

Part list number 851.010.047H

Drawing number T.851.000.144 

ID Item number Descrip tion Technical details Qty

001 851.500.194 Cover 1

002 851.300.180 Pulsation dampener body 1

006 824.030.000.64 Diaphragm 1

009 862.007.268 Stud bolt 12

010 922.075.218 Plug Vs-r1/2wd 1

011 862.007.269 Stud bolt 8

012 914.300.063 Ring bolt D580 m30 c15 1

013 862.050.163 Nut 8

014 862.050.165 Nut 12

017 818.030.157 Type plate 1

018 818.030.026 Type plate 1

019 910.150.029 Round head grooved pin D1476 r2x5 1.4305 8

020 851.500.196 Insert flange 1021 931.030.710 O-ring R132x8 nbr-70sh 1

022 822.090.013 Sealing ring 1

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200365+200095-IOM-EN-R03 8.79

Pulsation dampener unit

Part list number 851.010.115U

Drawing number T.851.000.394 

ID Item number Descrip tion Technical details Qty

001 851.500.305 Cover 1

002 851.300.284 Pulsation dampener 1

006 824.030.000.64 Diaphragm 1

009 862.007.424 Stud bolt 12

010 922.075.218 Plug Vs-r1/2wd 1

011 862.007.269 Stud bolt 8

012 914.300.063 Ring bolt D580 m30 c15 1

013 862.050.163 Nut 8

014 862.050.237 Nut Sa194-2h/m36 12

017 818.030.271 Type plate Ss 1

018 818.030.210 Text plate 1

019 910.150.029 Round head grooved pin D1476 r2x5 1.4305 8

020 851.500.254 Insert flange 1021 931.030.710 O-ring R132x8 nbr-70sh 1

022 822.090.013 Sealing ring 1

028 922.075.209 Plug Vs-r1/4wd 1

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200365+200095-IOM-EN-R03 8.81

Press.limit.regul.unit

Part list number 853.010.139G

Drawing number T.853.000.096 

ID Item number Descrip tion Technical details Qty

001 814.200095.43 Electric motor 0.75kwn1500 1

002 914.900.012 Hexagon screw 3/8"-16unc l=1 4

003 917.306.028 Washer D125a m10 stl-glv 8

004 847.900.007 Lantern piece 1

005 960.020.615 Coupling (complete Bml2/12-14/22.2 1

006 913.003.134 Hex.socket head capscrew D912 m6x16 stl 4

007 960.010.005 Hydraulic pump 1pf1r4-1x/0.4-700w 1

008 922.175.209 Male stud coupling P-gev 12l/r1/4-wd 1

009 922.945.217 Stud standpipe adaptor Egesd 18lr-wd 3

010 922.595.228 Threaded reducing piece Red-r1.1/4/r1/2 2

011 921.700.401 Filter-housing Pi2210-67 1

012 816.940.315 Support 1

013 914.106.235 Hexagon screw D933 m12x20stl-glv 3014 922.175.217 Male stud coupling P-gev 18lr-wd 1

015 928.860.011 Ball valve Bkh18ldn16-1123 1

016 922.035.217 Profile ring P-r 18l 2

017 922.015.219 Nut M 18l 2

018 730.103.108 Tube R 18 x 1.5 ***

019 922.945.210 Stud standpipe adaptor Egesd 12lr-wd 6

020 922.455.209 Equal tee coupling P-tv 12l 1

021 922.305.209 Equal elbow coupling P-wv 12l 5

022 972.050.011 Pressure relief valve Dsda202po4e-x357 1

023 913.003.167 Hex.socket head capscrew A912 m8x30 stl 4

024 853.100.454 Distributor block 1

025 913.003.249 Hex.socket head capscrew D912 m12x100 stl 4

028 815.810.774 Flat bar steel 3

029 931.031.406 O-ring R82x4 nbr-90sh 3

030 853.100.392 Valve housing 3

031 853.100.476 Cartridge Nw63-spec 3

032 853.100.393 Cover 3

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8.82 200365+200095-IOM-EN-R03

ID Item number Descrip tion Technical details Qty

033 862.007.112 Stud bolt 12

034 862.050.112 Nut 12

035 922.075.228 Plug Vs-r1wd 3

036 816.940.479 Bracket 1

037 929.000.403 Clamping strap Hrrbs-l-114.3pp/st 1

040 922.155.201 Male stud coupling P-gev 6l/r1/4 1

041 922.305.200 Equal elbow coupling P-wv 6l 1

042 730.103.005 Tube R 6x1.5 ***

043 929.000.700 Hose band clamp R167 1

044 815.811.276 Flat bar steel 1

045 914.106.166 Hexagon screw D933 m8x25 stl-glv 2

046 915.006.025 Hexagon nut D934 m8 stl-glv 2

047 973.000.003 Hydraulic accumulator Hy/ab/4/330c 1

048 922.965.202 Stud standpipe adaptor Egesd 8lm-wd 1

049 922.975.210 Reducing fitting P-redvd 12/8l 1

050 922.175.210 Male stud coupling P-gev 12lr-wd 7

051 921.050.001 Needle valve G3/8"-ubel717 4

052 922.595.230 Threaded reducing piece Red-r1.1/4-wd/r1 1053 922.945.228 Stud standpipe adaptor Egesd 28lr-wd 2

054 922.455.228 Equal tee coupling P-tv 28l 3

055 922.975.231 Reducing fitting P-redvd 28/12l 1

056 921.510.158 Pressure gauge R100/0-250bar 1

058 922.945.262 Stud standpipe adaptor Egesd 12s/r1/2-wd 2

059 921.100.035 Globe valve G1/2"-econ355 1

060 922.755.062 Manometer coupling Mas 12sr 3061 922.015.261 Nut M 12s 1

062 922.035.209 Profile ring P-r 12l/s 1

063 922.805.209 Non-return valve P-rv 12l 1

064 929.050.093 Welding pipe clamp Sp112pp-dp-as 4

065 730.103.103 Tube R 12 x 1.5 ***

066 921.700.402 Filter-housing Pi4301-12 1

067 914.106.319 Hexagon screw D933 m16x40stl-glv 8

068 822.110.022 Sealing ring 1

069 828.550.573 Manifold 1

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200365+200095-IOM-EN-R03 8.83

ID Item number Descrip tion Technical details Qty

070 828.150.030 Flange bend 3

071 823.090.120 Seal 3

072 730.103.217 Tube ***

073 929.050.151 Welding pipe clamp Sp428pp-dp-as 3

075 922.305.228 Equal elbow coupling P-wv 28l 2

076 929.000.011 Clamp 80-100 mm 6

077 770.546.918 Hose R90-r75 ***

078 914.106.318 Hexagon screw D933 m16x35stl-glv 12

079 914.006.417 Hexagon bolt D931m20x180stl-glv 12

080 922.155.228 Male stud coupling P-gev 28lr 2

081 922.305.217 Equal elbow coupling P-wv 18l 2

082 922.075.209 Plug Vs-r1/4wd 4

083 929.050.091 Welding pipe clamp Sp106pp-dp-as 1

085 730.103.101 Tube R 12 x 2 ***

087 816.940.738 Support 1

088 914.103.164 Hexagon bolt D933 m8x16 stl 4

092 972.200.059 3/2-way valve Wse3d1-1.1cx/w110 1

093 913.006.111 Hex.socket head capscrew D912 mx50 stl-glv 4094 915.000.028 Hexagon nut D934 m10 stl 4

095 911.070.196 Stud D938 m10x25 stl 4

111 921.700.811 Filter-element Mic25 (pi 2210-56 1

166 921.700.810 Filter-element Mic10 (pi 4301-12 1

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200365+200095-IOM-EN-R03 8.85

Pressure regulation unit

Part list number 855.010.041K

Drawing number T.814.200095.20 

ID Item number Descrip tion Technical details Qty

001 922.755.254 Manometer coupling P-mav 6sr 5

002 929.000.411 Clamping strap Hrrbs-l-33.7-pp/st 5

003 814.200095.41 Pressure transmitter 141gp/0-16 bar 3

004 814.200095.42 Pressure transmitter 141gp/0-250 bar 2

006 814.200095.51 Support 1

007 914.106.236 Hexagon screw D933 m12x25stl-glv 3

009 816.940.739 Support 1

010 915.006.025 Hexagon nut D934 m8 stl-glv 4

011 919.200.034 Silent block 27796-nbr/st 2

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200365+200095-IOM-EN-R03 8.87

Propelling liquid unit

Part list number 857.010.078H

Drawing number T.814.200095.22 

ID Item number Descrip tion Technical details Qty

001 815.811.075 Flat bar steel 3

003 922.985.210 Banjo coupl. w. one bolt P-rswv 12lr 3

004 929.050.093 Welding pipe clamp Sp112pp-dp-as 3

005 922.015.219 Nut M 18l 2

006 730.103.103 Tube R 12 x 1.5 ***

007 922.035.217 Profile ring P-r 18l 2

008 922.945.217 Stud standpipe adaptor Egesd 18lr-wd 4

010 922.365.210 Bulkhead elbow coupling P-wsv 12l 6

011 815.811.054 Flat bar steel 1

012 922.935.217 Adj.male t.-stud P-elvd 18l 2

013 922.155.217 Male stud coupling P-gev 18lr 3

014 922.545.217 Equal crosses P-kv 18l 2

015 922.915.217 Adjust. male stud elbow P-ewvd 18l 1016 730.103.108 Tube R 18 x 1.5 ***

017 915.000.025 Hexagon nut D934 m8 stl 4

018 922.880.001 Non-return valve P-rv 18l(o.5 3

019 911.070.166 Stud D938 m8x25 stl 4

020 816.020.205 Protective cap 1

021 917.306.025 Washer D125a m8 stl-glv 4

022 914.900.012 Hexagon screw 3/8"-16unc l=1 4

023 816.940.347 Support 1

024 917.306.028 Washer D125a m10 stl-glv 4

025 815.811.133 Flat bar steel 1

026 915.450.059 Pipe nut A-r3/4" din431-st 1

027 922.965.209 Stud standpipe adaptor Egesd 12lm-wd 1

028 922.975.220 Reducing fitting P-redvd 18/12l 4

029 973.000.001 Hydraulic accumulator D500-1315012-211/1 1

030 730.103.005 Tube R 6x1.5 ***

031 929.050.091 Welding pipe clamp Sp106pp-dp-as 2

032 960.020.053 Oilpump B2/24rd-12r 1

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8.88 200365+200095-IOM-EN-R03

ID Item number Descrip tion Technical details Qty

033 960.020.616 Coupling (complete Bml2/12-16/22.2 1

034 814.200095.43 Electric motor 0.75kwn1500 1

035 922.975.217 Reducing fitting P-redvd 18/6l 1

036 922.945.210 Stud standpipe adaptor Egesd 12lr-wd 2

038 928.370.304 Banjo coupl. w.one bolt R1/4"- 8x6 12

039 770.570.000 Hose R8-r6 pe ***

040 914.106.194 Hexagon screw D933 m10x16stl-glv 6

041 928.860.011 Ball valve Bkh18ldn16-1123 2

042 914.106.235 Hexagon screw D933 m12x20stl-glv 6

043 914.106.193 Hexagon screw D933 m10x12stl-glv 5

044 931.400.183 Sealing ring 18-22-1.5 din7603 2

045 925.530.206 Hexagon head pipe plug G 3/8"-din910-5.8 2

046 925.470.209 Double nipple N245 g1/2"x3/8"stl 1

047 925.206.110 Elbow N90 g1/2" mall.ci 1

048 972.900.003 Mounting block R3/8"-r1/4"-n=6 1

049 971.400.001 Silencer R1/4"-nw8 7

050 972.200.044 3/2 way valve Nw6/120v-50hz 6

051 853.010.128 2/2 way valve unit 1053 925.466.105 Reducing bush G3/8x1/4" n241 1

054 922.945.253 Stud standpipe adaptor Egesd 6sr-wd 1

055 922.455.253 Equal tee coupling P-tv 6s 1

056 914.106.132 Hexagon screw D933 m6x10 stl-glv 4

057 921.100.101 Globe valve Sed-g1/2 1

059 922.985.201 Banjo coupl.w.one bolt P-rswv 6l/r1/4 1

060 925.520.303 Double nipple U2715 g1/4 1061 922.365.219 Bulkhead elbow coupling P-wsv 18l 1

062 922.755.062 Manometer coupling Mas 12sr 1

063 921.510.112 Pressure gauge R100/0-16bar 1

064 921.700.401 Filter-housing Pi2210-67 1

065 922.595.228 Threaded reducing piece Red-r1.1/4/r1/2 2

066 922.305.217 Equal elbow coupling P-wv 18l 2

067 922.035.209 Profile ring P-r 12l/s 1

068 816.940.315 Support 1

069 922.915.209 Adjust. male stud elbow P-ewvd 12l 2

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 Appendix: Parts - Lists and drawings (pump section)

200365+200095-IOM-EN-R03 8.89

ID Item number Descrip tion Technical details Qty

070 972.200.043 3/2 way valve Nw6/120v-50hz 1

071 922.015.261 Nut M 12s 1

072 929.050.096 Welding pipe clamp Sp218pp-dp-as 1

073 922.175.210 Male stud coupling P-gev 12lr-wd 3

074 847.900.008 Lantern piece 1

075 913.003.165 Hex.socket head capscrew D912 m8x20 stl 4

076 815.810.832 Flat bar steel 1

164 921.700.811 Filter-element Mic25 (pi 2210-56 1

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 Appendix: Parts - Lists and drawings (pump section)

200365+200095-IOM-EN-R03 8.91

2/2 way valve unit

Part list number 853.010.128

Drawing number T.853.000.115 

ID Item number Descrip tion Technical details Qty

001 853.010.166 2/2 way valve 6

002 853.100.329 Valve seat 6

003 853.100.455 Non-return valve 3

004 931.030.051 O-ring R21x1.5 nbr-70sh 9

005 853.100.535 Distributor block 2

006 862.005.314 Banjo bolt 6

007 931.082.021 Multiseal Scpp45-d 6

008 853.100.323 Base plate 3

009 853.100.330 Plug 3

010 913.003.169 Hex.socket head capscrew D912 m8x40 stl 24

012 822.030.024 Sealing ring 6

017 931.082.017 Multiseal Scpp45-c 6

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 Appendix: Parts - Lists and drawings (pump section)

200365+200095-IOM-EN-R03 8.93

2/2 way valve

Part list number 853.010.166

Drawing number T.853.000.068 

ID Item number Descrip tion Technical details Qty

001 853.100.387 Slide bearing 1

002 921.700.030 Filter G1/4"-lo.0304-01 1

003 853.100.490 Cover 1

004 853.100.216.64 Dampening 1

005 933.500.001 Diaphragm Bfa70/60-40 1

007 913.003.168 Hex.socket head capscrew D912 m8x35 stl 4

008 853.100.385 Valve housing 1

009 825.102.000.32 Compression spring 1

011 853.100.388 Slide bearing 1

012 917.403.030 Retaining ring D472 r30x1.2 ss 1

013 933.107.023 U-ring 20-30-8 1

014 853.100.390 Valve spindle 1

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200365+200095-IOM-EN-R03 8.95

Electrical un it

Part list number 858.010.065J

Drawing number T.814.200095.23 

ID Item number Descrip tion Technical details Qty

002 814.200095.52 Terminal box 1

004 795.000.019 Cable Sfmb/3x1mm2 ***

005 858.100.680 Terminal box 6

006 995.001.055 Union nut Pg21 2

007 995.001.053 Union nut Pg11 11

008 995.001.050 Hose swivel Pg 13 18

009 995.040.012 Cable tierap 4x140 / nylon 6.6 100

010 790.000.023 Protection sleeve ***

011 790.000.013 Protection sleeve ***

012 790.000.014 Protection sleeve Ins.ro.14.5 ***

013 995.040.010 Cable tierap T 50 r 50

014 995.025.023 Bend Pg13 h318 18

015 995.025.022 Bend Pg11 11016 925.780.210 Nipple 1/2"npt 3000lbs 6

017 995.006.403 Adaptor 6

018 814.200095.53 Cable duct St 1

019 914.106.235 Hexagon screw D933 m12x20stl-glv 5

020 914.106.164 Hexagon screw D933 m8x16 stl-glv 4

021 858.100.063 Initiator 6

022 815.812.006 Flat bar 1.0067 32

023 815.800.745 U-profile 1.0067 8

024 815.812.002 Welding plate 1.0067 18

025 917.306.028 Washer D125a m10 stl-glv 18

026 914.106.194 Hexagon screw D933 m10x16stl-glv 18

027 816.940.710 Support 1.0067 18

028 995.001.052 Hose swivel Pg 9 1

029 790.000.009 Protection sleeve R10 ***

030 995.025.021 Bend Pg9 h318 1

032 795.000.095 Cable Pur-cy/2x0.75mm2 ***

033 868.005.003 Pulse disc 1

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8.96 200365+200095-IOM-EN-R03

ID Item number Descrip tion Technical details Qty

034 911.140.165 Hexagon socket set screw D916 m8x20 1.4401 2

035 971.100.019 Initiator Bi2-g12sk-y1x 1

100 858.010.065AL Electrical unit 1

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200365+200095-IOM-EN-R03 8.97

Electrical un it

Part list number 858.010.065AL

Drawing number T.814.201226.42 

ID Item number Descrip tion Technical details Qty

001 814.201226.41 Control box cpl 1

001 814.201226.34 Memory card 1

001 814.201226.37 Hmi-panel 1

002 814.201226.43 Terminal box 1

003 913.306.074 Hex.socket head capscrew D84a m4x16 stl-glv 4

011 790.000.009 Protection sleeve R10 ***

012 995.006.202 Reducing ring Pg11-pg9 h527 1

013 995.001.052 Hose swivel Pg 9 1

014 995.030.009 Connecting nut Pg9-h520 1

015 995.030.011 Connecting nut Pg11-h520 1

016 971.100.058 Initiator Ni25u-cp40-ap6x2 1

017 971.100.602 Rail 1

018 816.941.257 Support 1019 917.500.040 Retaining ring Dubo m16 2

020 914.106.322 Hexagon screw D933 m16x55stl-glv 2

021 995.000.071 Lock nut M20x1.5-eex-eii 2

022 795.000.442 Cable Oelflex 5x0.5 mm2 ***

023 914.103.194 Hexagon bolt D933 m10x16 stl 2

024 816.941.312 Support 1

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 Appendix: Parts - Lists and drawings (pump section)

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 Accessor ies

Part list number 895.582.200G

Drawing number T.895.582.025 

ID Item number Descrip tion Technical details Qty

001 024.582.011 Connecting piece 1

002 868.001.572 Flange 6"/ 1500lbs 1

003 828.550.555 Suction line 1

004 815.010.264 Base frame 1

005 870.005.077 Cover 1

006 914.106.401 Hexagon screw D933m20x50 stl-glv 24

007 914.103.527 Hexagon screw D933 m30x80 stl 8

009 914.103.442 Hexagon screw D933 m24x55 stl 6

010 822.210.020 Sealing ring 3

011 815.811.301 Plate 3

012 819.010.026 Platform St 1

013 999.999.060 Grid St 2

014 914.003.406 Hexagon bolt D931 m20x75 stl 4015 914.103.317 Hexagon screw D933 m16x30 stl 4

016 931.208.125 Sealing ring B7a-5"/wn100 3

017 822.180.013 Sealing ring 2

019 862.007.232 Stud bolt 12

020 862.007.233 Stud bolt 8

021 862.007.186 Stud bolt 8

022 862.050.010.36 Nut 20

023 862.050.112 Nut 8

024 927.020.250 Flange 10"rf / 150lbs 1

025 914.003.448 Hexagon bolt D931 m24x90 stl 24

026 915.003.055 Hexagon nut D934 m24 stl 24

027 822.250.011 Sealing ring 3

028 815.811.370 Plate 1.0067 3

029 914.236.529 Hexagon set screw D561a m30x2x100stl 2

030 917.306.055 Washer D125a m24 stl-glv 6

031 828.550.822 Suction line 1

032 828.550.821 Cross piece 1.0503n 1

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8.100 200365+200095-IOM-EN-R03

ID Item number Descrip tion Technical details Qty

033 914.103.444 Hexagon screw D933 m24x65 stl 12

034 914.103.398 Hexagon screw D933m20x35stl-glv 4

035 816.940.696 Bracket Stl 2

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200365+200095-IOM-EN-R03 8.101

Pulsation dampener unit

Part list number 851.010.049F

Drawing number T.851.000.148 

ID Item number Descrip tion Technical details Qty

001 851.500.203 Cover 1

002 851.300.185 Pulsation dampener body 1

006 824.030.000.64 Diaphragm 1

007 921.100.035 Globe valve G1/2"-econ355 1

008 921.530.050 Vac.-/pressure gauge R100 / -1/+5 bar 1

009 862.007.262 Stud bolt 12

011 862.007.231 Stud bolt 8

012 914.300.055 Eye bolt D580 m24 1.0401 1

013 915.040.055 Hexagon nut Nf m24 din2510 8

014 862.050.163 Nut 12

015 931.420.101 Sealing ring 10.5-17-1.5 d7603a 2

017 818.030.157 Type plate 1

018 818.030.026 Type plate 1019 910.150.029 Round head grooved pin D1476 r2x5 1.4305 8

022 931.190.100 Sealing ring B7a-nw100 din2697 1

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200365+200095-IOM-EN-R03 8.103

 Air vessel unit

Part list number 851.010.106J

Drawing number T.851.000.395 

ID Item number Descrip tion Technical details Qty

001 851.300.325 Suction air vessel 1

002 921.510.280 Pressure gauge R100/0-10bar 1

003 927.020.150 Blind flange 6"-150lbs 1

004 822.150.050 Gasket R154-r216-2 1

005 914.103.400 Hexagon screw D933 m20x45 stl 8

006 910.150.031 Round head grooved pin D1476 r2x8 ss 8

007 818.030.249 Text plate 1

008 818.030.248 Text plate 1

009 922.075.218 Plug Vs-r1/2wd 4

010 922.985.210 Banjo coupl. w. one bolt P-rswv 12lr 1

011 922.595.212 Threaded reducing piece Red-r1/2/r3/8 1

012 922.755.062 Manometer coupling Mas 12sr 1

013 922.035.209 Profile ring P-r 12l/s 1014 922.015.261 Nut M 12s 1

015 818.030.142 Name plate-geho 1

016 730.103.103 Tube R 12 x 1.5 ***

017 929.050.500 Pipe clamp 112-pp 3

018 929.050.530 Locking sheet Dp1 3

019 914.103.139 Hexagon bolt D933 m6 x40 stl 2

020 911.040.403 Stud bolt M20x60 din 939-8.8 8

021 915.003.047 Hexagon nut D934 m20 stl 8

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200365+200095-IOM-EN-R03 8.105

Drive unit

Part list number 814.200095.16

Drawing number T.814.200095.16 

ID Item number Descrip tion Technical details Qty

001 814.200095.31 Gearbox Fzg/h1sh15 1

002 814.200095.32 Coupling N-eupex/a520 1

003 814.200095.33 Coupling Zapex/zwn415ab 1

004 814.200095.30 Electric motor 1la1 505-6pm00-z 1

005 814.201226.38 Frequency-converter 1

006 814.200095.40 Transformer 1

007 914.106.166 Hexagon screw D933 m8x25 stl-glv 8

008 917.306.025 Washer D125a m8 stl-glv 8

009 914.003.693 Hexagon bolt D931 m42x140 stl 4

010 917.306.075 Washer D125a m42 stl-glv 4

011 914.236.529 Hexagon set screw D561a m30x2x100stl 6

012 914.106.325 Hexagon screw D933 m16x70stl-glv 4

013 914.103.616 Hexagon bolt M36x170 4014 917.306.069 Washer D125a m36 stl-glv 8

015 915.006.069 Hexagon nut D934 m36 stl-glv 4

016 814.200095.46 Protecting guard 1

017 915.006.025 Hexagon nut D934 m8 stl-glv 8

018 814.200095.47 Protecting guard 1

019 814.200095.45 Base frame 1

020 814.200095.49 Plate 1.0067 4

021 814.200095.48 Plate 1.0067 4

022 814.200095.55 Disconnector switch Mv 630a 1

023 814.200095.56 Circuit breaker 1600 a - 690 v 1

Pos:117 /---Sectionbreak-Oddpage---@0\mod_1136277036628_0.doc@765 

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 Appendix: Parts - Lists and drawings (special tools)

200365+200095-IOM-EN-R03 9.1

Pos:118 /GEHO/Heading/H1/#.Appendix:Parts -Listsanddrawings(special tools) @1\mod_1169571568190_31.doc @11986 

9 Appendix: Parts - Lists and drawings (special tools)Pos:119 /GEHO/Technical datasheets/Project/201226/###Reference for pumpsGEHO T ZPM9200365/1+ 900095/1@ 6\mod_1241032810021_31.doc @49799 

9.1.1 Reference for pumps GEHO TZPM 9200365/1 + 900095/1Pos:120 /GEHO/Partslists/Special tools/Project/814.200365.10-20090731@ 7\mod_1249038311954_0.doc@ 53478 

Set of tools

Part list number 814.200365.10

Drawing number

ID Item number Descrip tion Technical details Qty

001 897.010.633B  Cover lifting devise 1

002 897.050.217 Mounting rod 1

003 960.010.613 Connecting nipple R1/4"/2000 bar 13

004 960.010.614 Coupling R1/4"-2000 bar 1

005 960.010.608 Sealing ring 13.7-20.6-2.6 1

006 960.010.610 Adapter R1/4"xr1/4"-2000b 1

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200365+200095-IOM-EN-R03 9.3

Cover lifting devise

Part list number 897.010.633B

Drawing number T.897.000.236 

ID Item number Descrip tion Technical details Qty

001 897.050.227 Hoisting tool 1

002 897.100.808 T-nut 1

003 914.300.047 Eye bolt D580 m20 1.0401 1

004 862.005.313 Boulon 3

005 917.276.047 Lock washer M20 d7349-st-verz 1

006 914.003.323 Hexagon bolt D931 m16x60 stl 3

007 897.100.819 Plug 1

Pos:121 /---Pagebreak ---@0\mod_1136278659331_0.doc@766

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9.4 200365+200095-IOM-EN-R03

Pos:122 /- --Pagebreak ---@ 0\mod_1136278659331_0.doc @766

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200365+200095-IOM-EN-R03 9.5

Pos:123 /GEHO/Technical datasheets/Project/201226/###Reference for pumpGEHO TZPM7200095/1@6\mod_1241032917217_31.doc@49810 

9.1.2 Reference for pump GEHO TZPM 7200095/1Pos:124 /GEHO/Partslists/Special tools/Project/814.200095.10-20090731@ 7\mod_1249039564539_0.doc@ 53487 

Set of special tools

Part list number 814.200095.10

Drawing number

ID Item number Descrip tion Technical details Qty

001 897.010.556B  Dis)ass.valve seat tool 1

002 897.010.588B  Cover lifting device 1

003 897.010.557C  Dis.diaprh.housing cover 1

004 980.900.032 Torque converter Xvr65 1005 897.010.175.20 Lever 1

006 897.050.143 Socket 1

007 897.050.140 Ass.valve seat tool 1

008 897.050.198 Lifting bar 1

009 897.050.145 Spring tensioner 1

010 928.900.018 H.p.hose 4005st-5000 1

011 960.010.027 Hydraulic pump G250/0-2000 bar 1

013 973.900.005 Accumul.fill/control set 0-250b 1

014 897.010.583B  Hydr.tens.diaphr.h.cover 1

015 814.200095.38 Reducing valve Concoa1400 1

016 828.500.328 Reducing nipple 1

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200365+200095-IOM-EN-R03 9.7

Dis)ass.valve seat tool

Part list number 897.010.556B

Drawing number T.897.000.178 

ID Item number Descrip tion Technical details Qty

001 897.100.617 Puller block 1

002 897.100.623 Puller rod 1

003 897.100.619 Block 1

004 897.100.499 Wedge 1

005 897.100.502 Counter bush 1

006 915.003.063 Hexagon nut D934 m30 stl 2

007 913.356.132 Hex.socket head capscrew D85a m6x10 stl-glv 6

008 897.100.624 Puller rod 1

009 897.100.620 Block 1

010 897.100.626 Flat bar steel 2

011 897.100.514 Flat bar steel 2

012 897.050.139 Ass. valve seat tool 1

013 897.100.625 Threaded rod 1014 897.100.618 Block 1

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  Appendix: Parts - Lists and drawings (special tools)

 

9.8 200365+200095-IOM-EN-R03

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  Appendix: Parts - Lists and drawings (special tools)

 

9.10 200365+200095-IOM-EN-R03

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 Appendix: Parts - Lists and drawings (special tools)

200365+200095-IOM-EN-R03 9.11

Dis.diaprh.housing cover

Part list number 897.010.557C

Drawing number T.897.000.179 

ID Item number Descrip tion Technical details Qty

001 897.050.141 Pressure bush 1

002 931.031.428 O-ring R150x5 nbr-90sh 1

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  Appendix: Parts - Lists and drawings (special tools)

 

9.12 200365+200095-IOM-EN-R03

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 Appendix: Parts - Lists and drawings (special tools)

200365+200095-IOM-EN-R03 9.13

Hydr.tens.diaphr.h.cover

Part list number 897.010.583B

Drawing number T.897.000.196 

ID Item number Descrip tion Technical details Qty

001 897.100.677 Tension ring 1

002 853.200.477 Clamping bush 24

003 862.050.005.36 Nut 24

004 933.111.065 Rod seal S8-65 24

005 933.111.093 Rod seal Iso-90 24

006 914.300.040 Eye bolt D580 m16 1.0401 1

010 960.010.602 Connecting nipple R1/4"-1500bar 1

011 925.530.203 Hexagon head pipe plug G 1/4" din910-5.8 1

012 960.010.608 Sealing ring 13.7-20.6-2.6 1

013 862.010.091 Pin 1

Pos:125 /---Sectionbreak-Oddpage---@0\mod_1136277036628_0.doc@765 

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 Appendix: Electrical information

200365+200095-IOM-EN-R03 10.1

Pos:126 /GEHO/Heading/H1/#.Appendix:Electrical information@1\mod_1169571364915_31.doc @11974 

10 Appendix: Electrical informationPos:127 /GEHO/Technical datasheets/Project/201226/###Reference for pumpsGEHO T ZPM9200365/1+ 900095/1@ 6\mod_1241032810021_31.doc @49799 

10.1.1 Reference for pumps GEHO TZPM 9200365/1 + 900095/1Pos:128 /GEHO/Electrical information/Project/200365+200095 EN+ES+@7\mod_1248880767473_0.doc @53390 

Drawing number Descrip tion

Número de plano Descripción

S.814.201226.05 "LOGIC DIAGRAM" "DIAGRAMA LÓGICO"

S.814.201226.06 "CONTROL BOX X1 /TERMINAL BOX X2 /TERMINAL BOX X3"

"CAJA DE CONTROL X1 /CAJA DE BORNAS X2 /CAJA DE BORNAS X3"

S.814.201226.07 "ELECTRICAL INSTALLATION" "INSTALACIÓN ELÉCTRICA"Pos:129 /---Sectionbreak-Oddpage---@0\mod_1136277036628_0.doc@765 

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 Appendix: Catalogue information

200365+200095-IOM-EN-R03 11.1

Pos:130 /GEHO/Heading/H1/#.Appendix:Catalogueinformation @1\mod_1169571471475_31.doc @11978 

11 Appendix: Catalogue informationPos:131 /GEHO/Technical datasheets/Project/201226/###Reference for pumpsGEHO T ZPM9200365/1+ 900095/1@ 6\mod_1241032810021_31.doc @49799 

11.1.1 Reference for pumps GEHO TZPM 9200365/1 + 900095/1Pos:132 /GEHO/Catalogueinformation/Project/200356@6\mod_1241035031833_0.doc @49857 

GEHO TZPM 1600 assembly (820.582.200365) T.820.200365  Refer to

Safety valve 814.200365.38  A

Safety valve 814.200095.36  A

Puls.dampener filling unit (818.080.533Q) T.818.080.201  Refer to

Globe valve 921.100.036  B

Lubrication unit (828.950.063L) T.814.200095.19  Refer to

Oilpump 960.020.053  C

Electric motor 814.200095.43  C

Filter 921.700.027  C

Ball valve 928.860.011  C

Flow indicator 948.800.001  C

Filter-housing 921.700.407  C

Immersion heater 971.900.032  CTemperature sensor 971.900.031  C

Filter-element 921.700.811  C

Flushing unit (828.950.064L) T.814.200095.21  Refer to

Electric motor 814.200095.43  > C

Gear pump 960.020.054  D

Filter-housing 921.700.401  D

Ball valve 928.860.011  > C

Flow indicator 948.800.020  D

Filter-element 921.700.811  > C

Diaphragm housing unit (832.010.123H) T.832.000.113  Refer to

Needle valve 921.050.001  E

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  Appendix: Catalogue information

 

11.2 200365+200095-IOM-EN-R03

Frame unit (845.010.439F) T.845.000.400  Refer to

Oil level indicator 948.790.100  F

Gate valve 921.150.021  F

Gate valve 921.150.002  F

Oil level indicator 948.790.111  F

Limit switch 971.100.040  F

Filter 921.700.033  F

Press.limit.regul.unit (853.010.139K) T.853.000.096  Refer to

Electric motor 814.200095.43  > C

Hydraulic pump 960.010.005  GFilter-housing 921.700.401  > D

Ball valve 928.860.011  > C

Pressure relief valve 972.050.011  G

Hydraulic accumulator 973.000.003  G

Needle valve 921.050.001  > E

Globe valve 921.100.036  > B

Filter-housing 921.700.402  G

3/2-way valve 972.200.059  G

Filter-element 921.700.811  > C

Filter-element 921.700.810  G

Pressure switch unit (855.010.041M) T.814.200095.20  Refer to

Pressure transmitter 814.200095.41  H

Pressure transmitter 814.200095.42  H

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 Appendix: Catalogue information

Propelling liquid unit (857.010.078L) T.814.200095.22  Refer to

Hydraulic accumulator 973.000.001  I

Oilpump 960.020.053  > C

Electric motor 814.200095.43  > C

Ball valve 928.860.011  > C

3/2 way valve 972.200.044  I

Globe valve 921.100.101  I

Filter-housing 921.700.401  > D

3/2 a al e 972 200 043 I