MANUAL CAT.315.pdf

SEBP4861-02September 2008

PartsManual See General Informationfor New Parts ManualFeatures.315D L ExcavatorCJN1-Up (Machine)JKH1-Up (Engine)

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Product and Dealer InformationNote: For product identification plate locations, see the section Product Identification Information in the Operationand Maintenance Manual.

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MEMORANDA

MEMORANDA SEBP4861-02

TABLE OF CONTENTSName Page Name Page

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . A5

REPAIR ALTERNATIVES . . . . . . . . . . . . . . . . . . . . A8

SUPPLEMENTAL COOLANT ADDITIVES . . . . . . A9

MAINTENANCE PARTS . . . . . . . . . . . . . . . . . . . . . . A10

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A13

MACHINE ARRANGEMENT . . . . . . . . . . . . . . . . . . 1CHASSIS AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1GENERAL AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1SPECIAL AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

ENGINE ARRANGEMENT . . . . . . . . . . . . . . . . . . . . 6ENGINE AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6ENGINE AR-COMPLETE . . . . . . . . . . . . . . . . . . 9INSTALLATION AR-ENGINE . . . . . . . . . . . . . . . . 12

BASIC ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . 13COVER GP-VALVE MECHANISM . . . . . . . . . . 14CRANKSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . 16CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . 17CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . . 22CYLINDER HEAD GP . . . . . . . . . . . . . . . . . . . . . . 23FLYWHEEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24GEAR GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . 25HOUSING GP-FLYWHEEL . . . . . . . . . . . . . . . . 26HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . 27MOUNTING GP-ALTERNATOR . . . . . . . . . . . . 29MOUNTING GP-ENGINE . . . . . . . . . . . . . . . . . . 30MOUNTING GP-STARTING MOTOR . . . . . . . . 32PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . 35PULLEY AS-IDLER . . . . . . . . . . . . . . . . . . . . . . . . 36PULLEY GP-FAN & ALT DRIVE . . . . . . . . . . . . 37PULLEY GP-IDLER . . . . . . . . . . . . . . . . . . . . . . . . 38VALVE MECHANISM GP . . . . . . . . . . . . . . . . . . 39

LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . 41ADAPTER GP-REMOTE OIL FILTER . . . . . . . . 41BREATHER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42FILTER & MTG GP-ENGINE OIL . . . . . . . . . . . . 43LINES GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . 48LINES GP-ENGINE OIL DRAIN . . . . . . . . . . . . 49LINES GP-TURBOCHARGER OIL . . . . . . . . . . 50

COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . 51COOLER GP-ENGINE OIL . . . . . . . . . . . . . . . . 51COOLING AR-HIGH AMBIENT TEMP . . . . . . 52FAN GP-SUCTION . . . . . . . . . . . . . . . . . . . . . . . . 53LINES GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . 54PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . 56

RADIATOR & HYD OIL COOLER GP . . . . . . . . 58

AIR INLET AND EXHAUST SYSTEM . . . . . . . . . . 63AIR CLEANER & MOUNTING GP . . . . . . . . . . 63AIR CLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . 64LINES GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70LINES GP-MUFFLER DRAIN . . . . . . . . . . . . . . 73MANIFOLD GP-EXHAUST . . . . . . . . . . . . . . . . 74MANIFOLD GP-INLET . . . . . . . . . . . . . . . . . . . . 75MUFFLER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . 78

FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80CAP GP-FUEL FILLER . . . . . . . . . . . . . . . . . . . . 80FILTER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . 81FILTER GP-WATER SEP & FUEL . . . . . . . . . . 84INJECTOR GP-FUEL . . . . . . . . . . . . . . . . . . . . . . 85LINES GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . 87LINES GP-FUEL INJECTION . . . . . . . . . . . . . . 90PUMP & MTG GP-FUEL TRANSFER . . . . . . . . 92PUMP AR-FUEL TRANSFER . . . . . . . . . . . . . . 93PUMP GP-FUEL TRANSFER . . . . . . . . . . . . . . 94TANK & MTG GP-FUEL . . . . . . . . . . . . . . . . . . . . 99TANK GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . 103VALVE GP-FUEL SHUTOFF . . . . . . . . . . . . . . . . 122

ELECTRICAL AND STARTING SYSTEM . . . . . . 123ALARM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123ALARM GP-TRAVEL . . . . . . . . . . . . . . . . . . . . . . 124ALTERNATOR GP-CHARGING . . . . . . . . . . . . 125BATTERY & WIRING GP . . . . . . . . . . . . . . . . . . 127BATTERY GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139BLOCK GP-JUNCTION . . . . . . . . . . . . . . . . . . . . 140CAMERA & MOUNTING GP . . . . . . . . . . . . . . . . 141CAMERA GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142CONTROL & MTGGP-COMMUNICATION . . . . . . . . . . . . . . . . . . . . 145CONTROL & MTG GP-ENGINE ELEK . . . . . . 149CONTROL & MTG GP-MACHINE . . . . . . . . . . 150CONTROL GP-COMMUNICATION . . . . . . . . . . 151CONTROL GP-UNPROGRAMMED . . . . . . . . 152ELECTRONICS GP-COMMUNICATION . . . . . . . . . . . . . . . . . . . . . . . . 153ELECTRONICS GP-MACHINE . . . . . . . . . . . . . . 153ELECTRONICS GP-MONITOR . . . . . . . . . . . . 154FASTENER GP-WIRING HARNESS . . . . . . . . 155INSTALLATION AR-COMMUNICATION . . . . . . 160INSTALLATION GP-SECURITY . . . . . . . . . . . . 161KIT-BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163LAMP GP-FLOOD . . . . . . . . . . . . . . . . . . . . . . . . 164LIGHTING GP-CHASSIS . . . . . . . . . . . . . . . . . . 167LIGHTING GP-FLOOD . . . . . . . . . . . . . . . . . . . . 168MOUNTING GP-CONTROL . . . . . . . . . . . . . . . . 177MOUNTING GP-SENSOR . . . . . . . . . . . . . . . . . . 179PANEL & MTG GP-CIRCUIT BREAKER . . . . . . 180

SEBP4861-02 TABLE OF CONTENTS A1


PANEL GP-CIRCUIT BREAKER . . . . . . . . . . . . 181PANEL GP-SWITCH . . . . . . . . . . . . . . . . . . . . . . 183SENSOR & MTG GP-POSITION . . . . . . . . . . . . 191SENSOR GP-ENGINE . . . . . . . . . . . . . . . . . . . . 193SENSOR GP-LIQUID LEVEL . . . . . . . . . . . . . . 195SENSOR GP-POSITION . . . . . . . . . . . . . . . . . . 197STARTING MOTOR GP-ELECTRIC . . . . . . . . 198SWITCH GP-DISCONNECT . . . . . . . . . . . . . . . . 200SWITCH GP-MAGNETIC . . . . . . . . . . . . . . . . . . 201SWITCH GP-POSITION . . . . . . . . . . . . . . . . . . . . 203SWITCH GP-REFUELING . . . . . . . . . . . . . . . . . . 204SWITCH GP-ROTARY . . . . . . . . . . . . . . . . . . . . 205SWITCH GP-START . . . . . . . . . . . . . . . . . . . . . . 207SWITCH GP-TOGGLE . . . . . . . . . . . . . . . . . . . . 208SWITCH GP-WIPER . . . . . . . . . . . . . . . . . . . . . . 209WIRING GP-AUX STARTRECEPTACLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210WIRING GP-AUXILIARY CONTROL . . . . . . . . 212WIRING GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . 216WIRING GP-CHASSIS . . . . . . . . . . . . . . . . . . . . 228WIRING GP-COMMUNICATION . . . . . . . . . . . . 230WIRING GP-CONSOLE . . . . . . . . . . . . . . . . . . . . 235WIRING GP-CONVERTER . . . . . . . . . . . . . . . . 239WIRING GP-ELECTRONIC CONTROL . . . . . . 242WIRING GP-FINE SWING . . . . . . . . . . . . . . . . . . 245WIRING GP-FUEL PUMP . . . . . . . . . . . . . . . . . . 246WIRING GP-GRADE CONTROL . . . . . . . . . . . . 248WIRING GP-HEATER . . . . . . . . . . . . . . . . . . . . . . 251WIRING GP-HYDRAULIC CONTROL . . . . . . 254WIRING GP-MEDIUM PRESSURE . . . . . . . . . . 255WIRING GP-OVERLOAD WARNING . . . . . . . . 257WIRING GP-PLATFORM . . . . . . . . . . . . . . . . . . 260WIRING GP-COUPLER . . . . . . . . . . . . . . . . . . . . 264WIRING GP-QUICK COUPLER . . . . . . . . . . . . 265

POWER TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267FINAL DRIVE GP . . . . . . . . . . . . . . . . . . . . . . . . . . 267DRIVE GP-FINAL . . . . . . . . . . . . . . . . . . . . . . . . . . 270POWER TRAIN AR . . . . . . . . . . . . . . . . . . . . . . . . 272SPROCKET GP . . . . . . . . . . . . . . . . . . . . . . . . . . 273

FRAME AND BODY . . . . . . . . . . . . . . . . . . . . . . . . . . 274BOX & MOUNTING GP . . . . . . . . . . . . . . . . . . . . 274BOX GP-STORAGE . . . . . . . . . . . . . . . . . . . . . . 275BUMPER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277COUNTERWEIGHT GP . . . . . . . . . . . . . . . . . . . . 278COVER AS-SOUND SUPPRESSION . . . . . . . . 287COVER GP-ACCESS . . . . . . . . . . . . . . . . . . . . . . 290COVER GP-SIDE . . . . . . . . . . . . . . . . . . . . . . . . . . 291DOOR GP-ACCESS . . . . . . . . . . . . . . . . . . . . . . 293FENDER & COVER GP . . . . . . . . . . . . . . . . . . . . 310FRAME GP-UPPER . . . . . . . . . . . . . . . . . . . . . . . . 312GEAR & BEARING GP-SWING . . . . . . . . . . . . 315GUARD GP-BOTTOM . . . . . . . . . . . . . . . . . . . . . . 317GUARD GP-FRONT . . . . . . . . . . . . . . . . . . . . . . 319

GUARD GP-SWIVEL . . . . . . . . . . . . . . . . . . . . . . 320HANDRAIL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321HOOD & GUARD GP . . . . . . . . . . . . . . . . . . . . . . 322HOOD AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329HOOD GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330HOOD GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . 332INSULATION GP-SOUND SUPPR . . . . . . . . . . 338SHEET AS-SOUND SUPPRESSION . . . . . . . . 339STEP GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344STORAGE GP-VANDALISM GUARD . . . . . . . . 346SUPPORT AS-ENCLOSURE . . . . . . . . . . . . . . 347

UNDERCARRIAGE . . . . . . . . . . . . . . . . . . . . . . . . . . 352FRAME AR-UNDERCARRIAGE . . . . . . . . . . . . 352FRAME AS-UNDERCARRIAGE . . . . . . . . . . . . 353GUARD GP-TRACK GUIDE . . . . . . . . . . . . . . . . 354GUARD GP-TRAVEL MOTOR . . . . . . . . . . . . . . 357IDLER GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . 358LINK AS-TRACK . . . . . . . . . . . . . . . . . . . . . . . . . . 365ROLLER AR-TRACK & CARRIER . . . . . . . . . . 366ROLLER GP-TRACK CARRIER . . . . . . . . . . . . 367ROLLER GP-TRACK-SINGLE FLANGE . . . . . . 368TRACK ADJUSTER & RECOIL GP . . . . . . . . . . 369TRACK GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377

HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . 381ACCUMULATOR GP-HYDRAULIC . . . . . . . . . . 381CONTROL AR-AUXILIARY . . . . . . . . . . . . . . . . 389CONTROL AR-COUPLER . . . . . . . . . . . . . . . . . . 392COUPLING GP-FLEXIBLE . . . . . . . . . . . . . . . . 393COUPLING GP-PUMP . . . . . . . . . . . . . . . . . . . . 394CYLINDER & LINES GP-BOOM . . . . . . . . . . . . 395CYLINDER & LINES GP . . . . . . . . . . . . . . . . . . . . 395CYLINDER & LINES GP-BUCKET . . . . . . . . . . 396CYLINDER & LINES GP . . . . . . . . . . . . . . . . . . . . 396CYLINDER & LINES GP-BUCKET . . . . . . . . . . 397CYLINDER & LINES GP-STICK . . . . . . . . . . . . 397CYLINDER & SEAL GP-BOOM . . . . . . . . . . . . 398CYLINDER & SEAL GP-BUCKET . . . . . . . . . . 400CYLINDER & SEAL GP-STICK . . . . . . . . . . . . 405CYLINDER GP-BOOM . . . . . . . . . . . . . . . . . . . . 408CYLINDER GP-BUCKET . . . . . . . . . . . . . . . . . . 412CYLINDER GP-COUPLER . . . . . . . . . . . . . . . . 422CYLINDER GP-STICK . . . . . . . . . . . . . . . . . . . . 423DRIVE GP-SWING . . . . . . . . . . . . . . . . . . . . . . . . 429FASTENER GP-SWING & FINAL DR . . . . . . . . 436FILTER & VALVE GP-PILOT . . . . . . . . . . . . . . . . 438FILTER AR-HYDRAULIC . . . . . . . . . . . . . . . . . . 442FILTER GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443FITTING GP-HYDRAULIC . . . . . . . . . . . . . . . . . . 447GAUGE GP-SIGHT . . . . . . . . . . . . . . . . . . . . . . . . 448GUARD GP-CYLINDER . . . . . . . . . . . . . . . . . . . . 449HEAD GP-PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . 451HYDRAULIC AR . . . . . . . . . . . . . . . . . . . . . . . . . . 453LINES GP-AUXILIARY HYDRAULIC . . . . . . . . 454

A2 TABLE OF CONTENTS SEBP4861-02


LINES GP-BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . 469LINES GP-BOOM CYLINDER . . . . . . . . . . . . . . 472LINES GP-BUCKET CYLINDER . . . . . . . . . . . . 478LINES GP-COUPLER . . . . . . . . . . . . . . . . . . . . . . 480LINES GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . 489LINES GP-HYDRAULIC . . . . . . . . . . . . . . . . . . . . 542LINES GP-HYDRAULIC OIL COOLER . . . . . . 546LINES GP-PILOT . . . . . . . . . . . . . . . . . . . . . . . . . . 547LINES GP-PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . 611LINES GP-STICK . . . . . . . . . . . . . . . . . . . . . . . . . . 621LINES GP-STICK CYLINDER . . . . . . . . . . . . . . 626LINES GP-SWING MOTOR . . . . . . . . . . . . . . . . 630LINES GP-TRAVEL MOTOR . . . . . . . . . . . . . . . . 631MANIFOLD GP-CONTROL . . . . . . . . . . . . . . . . 635MOTOR & MTG GP-TRAVEL . . . . . . . . . . . . . . 638MOTOR GP-SWING . . . . . . . . . . . . . . . . . . . . . . 640MOTOR GP-TRAVEL . . . . . . . . . . . . . . . . . . . . . . 644MOUNTING GP-MAIN CONTROLVALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 651PUMP & MTG GP-AUXILIARY . . . . . . . . . . . . . . 652PUMP & MTG GP-MAIN HYDRAULIC . . . . . . 653PUMP GP-PISTON . . . . . . . . . . . . . . . . . . . . . . . . 654SCREEN GP-HYDRAULIC . . . . . . . . . . . . . . . . 657SPOOL GP-CONTROL VALVE . . . . . . . . . . . . . . 658SWIVEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 664TANK & FILTER GP-HYDRAULIC . . . . . . . . . . 666TANK & MTG GP-HYDRAULIC . . . . . . . . . . . . 669VALVE & LINES GP-PILOT . . . . . . . . . . . . . . . . 670VALVE & MTG GP-CONTROL . . . . . . . . . . . . . . 671VALVE AR-ALT PATTERN CONTROL . . . . . . 675VALVE AR-CHECK & RELIEF . . . . . . . . . . . . . . 675VALVE AR-SWING . . . . . . . . . . . . . . . . . . . . . . . . 676VALVE AS-MANUAL . . . . . . . . . . . . . . . . . . . . . . 677VALVE GP-BANK . . . . . . . . . . . . . . . . . . . . . . . . . . 678VALVE GP-CHECK . . . . . . . . . . . . . . . . . . . . . . . . 679VALVE GP-CONTROL . . . . . . . . . . . . . . . . . . . . 680VALVE GP-COUPLER . . . . . . . . . . . . . . . . . . . . . . 691VALVE GP-LOAD CONTROL . . . . . . . . . . . . . . 693VALVE GP-MAIN CONTROL . . . . . . . . . . . . . . . . 699VALVE GP-PILOT . . . . . . . . . . . . . . . . . . . . . . . . . . 706VALVE GP-PILOT RELIEF . . . . . . . . . . . . . . . . . . 717VALVE GP-PRESSURE REDUCING . . . . . . . . 718VALVE GP-RELIEF . . . . . . . . . . . . . . . . . . . . . . . . 719VALVE GP-SELECTOR . . . . . . . . . . . . . . . . . . . . 726VALVE GP-SHUTTLE . . . . . . . . . . . . . . . . . . . . . . 728VALVE GP-SOLENOID . . . . . . . . . . . . . . . . . . . . 733VALVE GP-SOLENOID & MANIFOLD . . . . . . 745VALVE GP-SOLENOID & PRESSREDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 747VALVE GP-TRAVELCOUNTERBALANCE . . . . . . . . . . . . . . . . . . . . . . 751

IMPLEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 752BOOM AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 752BOOM AR-1 PIECE LONG . . . . . . . . . . . . . . . . 752

BOOM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 754BOOM GP-1 PIECE . . . . . . . . . . . . . . . . . . . . . . . . 756BOOM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 758LINES GP-GREASE . . . . . . . . . . . . . . . . . . . . . . 762LINKAGE AR-BUCKET . . . . . . . . . . . . . . . . . . . . 763LINKAGE GP-BUCKET . . . . . . . . . . . . . . . . . . . . 765STICK AR-HOE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 768STICK AR-REACH . . . . . . . . . . . . . . . . . . . . . . . . 771STICK GP-HOE . . . . . . . . . . . . . . . . . . . . . . . . . . 772

WORK TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 786ADJUSTER GP-BUCKET . . . . . . . . . . . . . . . . . . 786BUCKET & ADJUSTER GP . . . . . . . . . . . . . . . . 787BUCKET AS-EXCAVATION . . . . . . . . . . . . . . . . 794BUCKET AS-GENERAL PURPOSE . . . . . . . . 797BUCKET AS-HEAVY DUTY ROCK . . . . . . . . . . 807BUCKET AS-UTILITY . . . . . . . . . . . . . . . . . . . . . . 818BUCKET GP-GENERAL PURPOSE . . . . . . . . 819BUCKET GP-UTILITY . . . . . . . . . . . . . . . . . . . . . . 820COUPLER AR-QUICK . . . . . . . . . . . . . . . . . . . . 821COUPLER AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 821COUPLER GP-QUICK . . . . . . . . . . . . . . . . . . . . 822EDGE GP-CUTTING . . . . . . . . . . . . . . . . . . . . . . 823PIN GP-BUCKET . . . . . . . . . . . . . . . . . . . . . . . . . . 823PIN GP-COUPLER . . . . . . . . . . . . . . . . . . . . . . . . 824SIDECUTTER GP . . . . . . . . . . . . . . . . . . . . . . . . 825TIP GP-DOUBLE SPIKE . . . . . . . . . . . . . . . . . . 826TIP GP-EXTRA-DUTY . . . . . . . . . . . . . . . . . . . . 827TIP GP-GENERAL PURPOSE . . . . . . . . . . . . . . 829TIP GP-PENETRATION . . . . . . . . . . . . . . . . . . . . 831TIP GP-PENETRATION PLUS . . . . . . . . . . . . . . 833TIP GP-SHARP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 835TIP GP-SPIKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 836TIP GP-TWIN SHARP . . . . . . . . . . . . . . . . . . . . . . 837TIP GP-WIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 838TIP-LEVELING EDGE . . . . . . . . . . . . . . . . . . . . . . 840

OPERATOR STATION . . . . . . . . . . . . . . . . . . . . . . . . 841ADJUSTER GP-SEAT . . . . . . . . . . . . . . . . . . . . . . 841AIR CONDITIONER & MOUNTING GP . . . . . . 843AIR CONDITIONER AR . . . . . . . . . . . . . . . . . . . . 847AIR CONDITIONER GP . . . . . . . . . . . . . . . . . . . . 848ARMREST GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 854BRACKET GP-MIRROR . . . . . . . . . . . . . . . . . . . . 856BRACKET GP-MOUNTING . . . . . . . . . . . . . . . . 857CAB GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 858COIL GP-EVAPORATOR . . . . . . . . . . . . . . . . . . 886COMPRESSOR GP-REFRIGERANT . . . . . . . . 888CONDENSER & MTG GP-REFRIGERANT . . . . . . . . . . . . . . . . . . . . . . . . . . 890CONDENSER GP-REFRIGERANT . . . . . . . . . . 891CONSOLE GP-OPERATOR . . . . . . . . . . . . . . . . 892CONTROL & MTG GP-JOYSTICK . . . . . . . . . . 898CONTROL & MTG GP-PEDAL . . . . . . . . . . . . . . 903CONTROL GP-FOOT . . . . . . . . . . . . . . . . . . . . . . 904

SEBP4861-02 TABLE OF CONTENTS A3


CONTROL GP-HANDLE . . . . . . . . . . . . . . . . . . 905CONTROL GP-HEAT & AIR COND . . . . . . . . . . 911CONTROL GP-HYDRAULIC PEDAL . . . . . . . . 912CONTROL GP-JOYSTICK . . . . . . . . . . . . . . . . . . 914CONTROL GP-PEDAL . . . . . . . . . . . . . . . . . . . . 924COVER GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . 925COVER GP-STORAGE . . . . . . . . . . . . . . . . . . . . 926DOOR & MTG GP-CAB . . . . . . . . . . . . . . . . . . . . 927DOOR GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 928DUCT GP-CAB AIR . . . . . . . . . . . . . . . . . . . . . . . . 939FLOOR MAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 940FLOOR MAT GP . . . . . . . . . . . . . . . . . . . . . . . . . . 948FRAME GP-UPPER FRONT WINDOW . . . . . . 954GUARD AR-OVERHEAD . . . . . . . . . . . . . . . . . . 956GUARD AR-VANDALISM . . . . . . . . . . . . . . . . . . 956GUARD GP-FRONT WINDOW . . . . . . . . . . . . . . 957GUARD GP-OVERHEAD . . . . . . . . . . . . . . . . . . 964GUARD GP-VANDALISM . . . . . . . . . . . . . . . . . . 966HATCH GP-ROOF . . . . . . . . . . . . . . . . . . . . . . . . 968HEADREST AS-SEAT . . . . . . . . . . . . . . . . . . . . . . 970HEATER & MTG GP-CAB . . . . . . . . . . . . . . . . . . 973HEATER AR-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . 977HORN GP-ELECTRIC . . . . . . . . . . . . . . . . . . . . . . 978INSTALLATION AR . . . . . . . . . . . . . . . . . . . . . . . . 980INSTALLATION GP-RADIO . . . . . . . . . . . . . . . . 981KIT-CONSOLE ADJUSTMENT . . . . . . . . . . . . . . 985KIT-SEAT SUSPENSION . . . . . . . . . . . . . . . . . . 986LEVER GP-AIR & TEMP CONTROL . . . . . . . . 989LINES GP-AIR CONDITIONER . . . . . . . . . . . . 990LINES GP-HEATER . . . . . . . . . . . . . . . . . . . . . . . . 993LITERATURE GP . . . . . . . . . . . . . . . . . . . . . . . . . . 995MIRROR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 996MIRROR GP-REAR VIEW . . . . . . . . . . . . . . . . . . 998MONITOR & MTG GP-OPERATOR . . . . . . . . 1002MONITOR GP-OPERATOR . . . . . . . . . . . . . . . . 1003MOUNTING GP-ANTENNA . . . . . . . . . . . . . . . . 1004MOUNTING GP-PLATFORM . . . . . . . . . . . . . . 1008OPERATOR AR . . . . . . . . . . . . . . . . . . . . . . . . . . 1010PEDAL AR-AUXILIARY . . . . . . . . . . . . . . . . . . . . 1010PEDAL AR-THIRD . . . . . . . . . . . . . . . . . . . . . . . . 1010PLATFORM GP-OPERATOR . . . . . . . . . . . . . . 1011SCREEN GP-SUN . . . . . . . . . . . . . . . . . . . . . . . . 1012SEAT & MOUNTING GP . . . . . . . . . . . . . . . . . . . . 1013SEAT BELT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1017SEAT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1023SEAT GP-SUSPENSION . . . . . . . . . . . . . . . . . . 1034SUPPORT GP-SEAT . . . . . . . . . . . . . . . . . . . . . . 1045SUSPENSION GP-SEAT . . . . . . . . . . . . . . . . . . 1046VISOR GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . 1053VISOR GP-PROTECTION . . . . . . . . . . . . . . . . . . 1054WASHER GP-WINDOW . . . . . . . . . . . . . . . . . . . . 1055WINDOW AS-FRONT . . . . . . . . . . . . . . . . . . . . . . 1058WINDOW GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . 1059WINDOW GP-DOOR . . . . . . . . . . . . . . . . . . . . . . 1068WINDOW GP-REAR . . . . . . . . . . . . . . . . . . . . . . 1070

WIPER & WASHER GP-WINDOW . . . . . . . . . . 1073WIPER AR-WINDOW . . . . . . . . . . . . . . . . . . . . . . 1075WIPER GP-WINDOW . . . . . . . . . . . . . . . . . . . . . . 1076

SERVICE EQUIPMENT AND SUPPLIES . . . . . . 1078FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1078PLATE & FILM GP . . . . . . . . . . . . . . . . . . . . . . . . 1095

PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . B1

A4 TABLE OF CONTENTS SEBP4861-02

GENERAL INFORMATION

1. MACHINE IDENTIFICATION

Caterpillar machines are identified by ProductIdentification Numbers (PIN). Some componentsincluded in a machine may be identified by SerialNumbers (S/N). Typical components that will beserialized include engines, transmissions, bulldozers,and rippers. The machine and engine are furtheridentified by arrangement numbers and in some casesmodification numbers. These numbers are shown on theproduct identification plate(s) and on the master plate inthe operators compartment.

Caterpillar dealers need all of these numbers todetermine accurate parts identification.

Effective First Quarter 2001 the Caterpillar ProductIdentification Number (PIN) changed from 8 to 17characters. In an effort to provide uniform equipmentidentification, Caterpillar and other constructionequipment manufacturers are moving to comply withthe latest version of the product identification numberingstandard. Non-road machine PINs are defined by ISO10261. The new PIN format will apply to all Caterpillarmachines and generator sets. The PIN plates and framemarking will display the 17 character PIN. The newformat will look like the following:

Where:

1. Caterpillars World Manufacturing Code (characters 1-3)

2. Machine Descriptor (characters 4-8)

3. Check Character (character 9)

4. Machine Indicator Section (MIS) or Product SequenceNumber (characters 10-17). These were previouslyreferred to as the Serial Number.

Machines and generator sets produced before FirstQuarter 2001 will maintain their 8 character PIN format.

Components such as engines, transmissions, axles, etc.and work tools will continue to use an 8 character SerialNumber (S/N).

2. ORDERING PARTS

Quality Caterpillar replacement parts are availablefrom Caterpillar dealers throughout the world. Theirparts inventories are up to date and include allparts normally required to protect your investmentin Caterpillar machines. Dealers may offer repair kitsor remanufactured parts to allow selection of the mosteffective repair alternative for a particular situation.Whenordering parts, your order should specify the quantity,part number, part name, and the serial number/productidentification number of the machine for which the partsare needed.

3. PARTS MANUAL ORGANIZATION

Product information in this manual is presentedas "information elements" that represent all of thecomponents for the specific model. Engine Arrangementand Seat Group are examples of information elements.The information elements are organized alphabeticallyby part name and secondarily by part number withineach major section of the manual.

4. TABLE OF CONTENTS

A table of contents (TOC) is found at the beginning of themanual. The TOC lists each section of the manual witha complete list of all information elements organized asthey appear in the manual. Page numbers are providedfor quick reference to detailed parts identificationillustrations and serviceable consist lists.

5. MAINTENANCE PARTS INDEX

The Maintenance Parts Index, located near thebeginning of the manual, references most frequentlyused maintenance part numbers, providing description,quantity, usage and page number. This information isorganized alphabetically by part description.

SEBP4861-02 GENERAL INFORMATION A5

GENERAL INFORMATION

6. INDEX

The index located near the front of the manual is analphabetical listing of all information elements includedin the manual. Page numbers are provided for quickreference to detailed parts identification illustrations andserviceable consist lists.

7. PART NUMBER INDEX

A numerical index listing all part numbers and thecorresponding page number(s) appears at the back ofthe manual.

8. CAPTIONS

Captions located at the beginning of each informationelement identify the part number and part name alongwith additional descriptive information. PIN and S/Ninformation found in each caption should be usedto select correct information for a specific machine.Field replacement options, identification of optionalattachment components, and where used ("part of")information is also provided.

The first line of a caption is shown in larger type fontto indicate the beginning of an information element.Captions for additional pages that may be requiredto illustrate an information element will be shown instandard type font and will include the term (contd.) .

9. NON-SERVICED PARTS

In some instances it is necessary to display non-servicedparts that are a link to a lower level serviceable consistlists. These non-serviced part numbers are shown in italictype indicating that they are not available.

10. PARTS LIST REFERENCE NUMBERS

Numbers shown in the Ref No column correspondto numbers used in the associated graphic(s). Analphabetic suffix may be added to a reference number toidentify lower level consist items. Numbers shown in theGraphic Ref column refer to the graphic number identifierdisplayed in the lower left corner of each illustration. TheGraphic Ref number may be used in combination withthe item Ref No to determine the correct part number.There may be intentional omission of a Ref No in aconsist list as information is updated to reflect the latestserviceable part numbers.

11. INDENTED PART NAMES

When a part name is indented in a parts list, it is partof (included in) the group or assembly under which it isindented.

12. ILLUSTRATION REFERENCE LETTERS

When necessary, illustrations contain reference letters(A, B, C etc.) that are intended to track lines andharnesses from one point to another. They are also usedto show where to reconnect illustrations that have beenseparated.

13. ABBREVIATIONS AND SYMBOLS

O.D. Outside DiameterI.D. Inside DiameterA Not Part Of This GroupB Use As RequiredC Change From Previous TypeD Order By The MeterE Order By The CentimeterF Not ShownG Order By The InchI Refer To Hydraulic Information SystemM Metric PartR Remfg Part May Be AvailableY Separate IllustrationZ Not Serviced Separately

14. DESCRIPTION OF TYPE CHANGES

Type - A type is defined as any configuration changethat requires an additional Information Element for anArrangement, Group, or Assembly. If serial numberbreaks for types are not available, a type # ( Type 1,Type 2, etc.) will be displayed in the caption. These"type" changes are identified with a "C" note (changefrom previous type) in the Parts List. Only the "types" thatapply to this Parts Manual will be included. Additionaltypes may exist causing "C" notes to appear on anInformation Element when no other types are shown.

15.

This symbol indicates the end of an information element.

NOTE:

Continuing improvement and advancement ofproduct design may cause changes to your machinewhich may not be included in this publication.Whenever a question arises regarding yourcaterpillar product or this publication, pleaseconsult your caterpillar dealer for the latest availableinformation.

A6 GENERAL INFORMATION SEBP4861-02

GENERAL INFORMATION

SEBP4861-02 GENERAL INFORMATION A7

REPAIR ALTERNATIVES

REMANUFACTURED COMPONENTS

As an option when making repairs consider Caterpillar Remanufactured Components. Components that are availablethrough the Caterpillar Remanufactured Program are identified three ways in the parts book:

with the letter R in the note field of the parts list with an R* at the beginning of the first line of the caption with an *R at the end of the first line of the caption

Typical components included in the Remanufacturing Program include:

ALTERNATORSCONNECTING RODSCRANKSHAFTS - UNDERSIZECRANKSHAFTS - UPGRADE TO NEWCYLINDER HEADSELECTRONIC CONTROL MODULES (ECM)ELECTRONIC SENSORSFUEL INJECTORSFUEL NOZZLESFUEL PUMPSGOVERNORSOIL PUMPSPISTONSSHORT BLOCKSSTARTERSTURBOCHARGERS - COMPLETETURBOCHARGER CARTRIDGESWATER PUMPS

Caterpillar Remanufactured engines for many engine arrangements are also available.

A8 REPAIR ALTERNATIVES SEBP4861-02

SUPPLEMENTAL COOLANT ADDITIVES

CUSTOMER BENEFITS:

Protects against cavitation, foam, erosion, corrosion, and scale buildup in cooling systems.

Provides measured coolant conditioner.

DESCRIPTION:

Additives deplete from the coolant with normal operation. For this reason, Supplemental Coolant Additives (SCA) mustbe added to all heavy duty coolants at regular intervals. In addition, when not using a fully formulated, pre-chargedantifreeze, like Caterpillars DEAC, an initial charge of SCA must be added to the cooling system. The amount of SCAadded to the system is dependent on the capacity of the system.

The SCA for initial fill is provided as a liquid. SCAs for maintenance intervals are available in liquid form and as aspin-on element. (No Spin-on available for 3600 Family of Engines)

NOTE:

The amount of SCA added at initial fill is not the same as the amount added at maintenance intervals.

The coolant additive elements can be used with any ethylene or propylene glycol type antifreeze which meets ASTMD4985 or ASTM D5345 Specifications.

NOTE:

For use with standard heavy duty coolant only, not for use with Extended Life Coolant.

PARTS NEEDED:

Cooling System Capacity

Liters GallonsLiquid SCA at Initial Fill Liquid SCA atMaintenance*

Spin-on SCAMaintenance Element*

22-30 (6-8) 3P-2044 (1) 6V-3542 (1) 111-2370 (1)

30-38 (8-10) 3P-2044 (1)6V-3542 (1) 111-2372 (1) 111-2369 (1)

38-49 (10-13) 3P-2044 (1)8T-1589 (1) 111-2372 (1) 111-2369 (1)

49-64 (13-17) 3P-2044 (2) 8T-1589 (1) 9N-3368 (1)

64-83 (17-22) 3P-2044 (2)8T-1589 (1)111-2372 (1)6V-3542 (1) 111-2371 (1)

83-114 (22-30) 3P-2044 (3)8T-1589 (1) 3P-2044 (1) 9N-3718 (1)

114-163 (30-43) 3P-2044 (5) 3P-2044 (1)6V-3542 (1) 111-2371 (2)

163-242 (43-64) 3P-2044 (8) 3P-2044 (2) 9N-3718 (2)

* Normal maintenance period is 250 hrs. See your Operation and Maintenance Manual for complete coolantmaintenance instructions.

( ) Indicates quantity required.

SEBP4861-02 SUPPLEMENTAL COOLANT ADDITIVES A9

MAINTENANCE PARTSDESCRIPTION

PARTNUMBER QTY WHERE USED PAGE

AIR INLET AND EXHAUST SYSTEMFILTER ELEMENT AS-AIR (PRIMARY) 135-5788 1 AIR CLEANER GP 64

1 AIR CLEANER GP 68152-7217 1 AIR CLEANER GP 67

1 AIR CLEANER GP 69FILTER ELEMENT AS-AIR(SECONDARY)

135-5787 1 AIR CLEANER GP 64

1 AIR CLEANER GP 68152-7219 1 AIR CLEANER GP 67

1 AIR CLEANER GP 69

BASIC ENGINEBELT-SERPENTINE 296-4737 1 PULLEY GP-FAN & ALT DRIVE 37CAP (ENGINE OIL FILLER) 294-1708 1 COVER GP-VALVE MECHANISM 14GASKET (VALVE COVER) 296-4694 1 COVER GP-VALVE MECHANISM 14PLUG-DRAIN (ENGINE OIL PAN) 5I-5607 1 PAN GP-OIL 33

COOLING SYSTEMCAP AS (COOLANT RECOVERY) 171-3369 1 RADIATOR & HYD OIL COOLER GP 58CAP AS-RADIATOR 245-9212 1 RADIATOR & HYD OIL COOLER GP 60GASKET (WATER TEMPERATUREREGULATOR)

294-1780 1 LINES GP-WATER 54

5I-7735 1 LINES GP-WATER 54HOSE (LOWER RADIATOR) 245-9369 1 RADIATOR & HYD OIL COOLER GP 58HOSE (UPPER RADIATOR) 245-9368 1 RADIATOR & HYD OIL COOLER GP 58REGULATOR-TEMPERATURE(COOLANT)

5I-8010 1 LINES GP-WATER 54

SCREEN AS (HYDRAULIC OIL COOLER) 281-3532 1 RADIATOR & HYD OIL COOLER GP 60SCREEN AS (RADIATOR) 281-3531 1 RADIATOR & HYD OIL COOLER GP 60

A10 MAINTENANCE PARTS SEBP4861-02



ELECTRICAL AND STARTING SYSTEMBATTERY(12-VOLT, MAINTENANCE FREE, WET)

3T-5760 2 BATTERY & WIRING GP 127

2 BATTERY & WIRING GP 1339X-3404 2 BATTERY GP 139

CIRCUIT BREAKER AS (60-AMPERE)(ALTERNATOR)

171-2208 1 PANEL GP-CIRCUIT BREAKER 181

CIRCUIT BREAKER AS (80-AMPERE)(MAIN)

171-2210 1 PANEL GP-CIRCUIT BREAKER 181

FUSE (10-AMPERE) 113-8490 20 WIRING GP-CAB 216FUSE (15-AMPERE) 113-8491 5 WIRING GP-CAB 216FUSE (15-AMPERE)(ACCUGRADE, SOLENOID RESISTOR)

113-8491 1 WIRING GP-CAB 225

FUSE (20-AMPERE) 113-8492 3 WIRING GP-CAB 216FUSE (25-AMPERE) 113-8493 3 WIRING GP-CAB 216FUSE (30-AMPERE) 124-3548 2 WIRING GP-CAB 216FUSE (5-AMPERE) 141-2759 7 WIRING GP-CAB 216KEY (BATTERY DISCONNECT) 8H-5306 1 SWITCH GP-DISCONNECT 200KEY AS-ELECTRONIC (SECURITY) 206-5162 2 INSTALLATION GP-SECURITY 161LAMP AS (24-VOLT, 3-WATT) 170-9324 1 PANEL GP-SWITCH 183

1 PANEL GP-SWITCH 185LAMP-HALOGEN (24-VOLT, 65-WATT) 9X-3463 1 LAMP GP-FLOOD 164

1 LAMP GP-FLOOD 1651 LAMP GP-FLOOD 1661 LIGHTING GP-FLOOD 170

LAMP-HALOGEN (24-VOLT, 65-WATT)(CANOPY)

9X-3463 1 LIGHTING GP-FLOOD 173

FUEL SYSTEMCAP GP-FUEL FILLER(EXTREME SERVICE, LOCKABLE)

164-4858 1 TANK GP-FUEL 104

1 TANK GP-FUEL 1061 TANK GP-FUEL 1081 TANK GP-FUEL 1101 TANK GP-FUEL 1131 TANK GP-FUEL 1151 TANK GP-FUEL 1181 TANK GP-FUEL 120

FILTER (ADVANCED EFFICIENCY)(FUEL)

1R-0751 2 FILTER GP-FUEL 81

FILTER AS-WATER SEP & FUEL(PRIMARY)

326-1644 1 FILTER GP-WATER SEP & FUEL 84

GASKET (FUEL PRIMING PUMP) 294-1820 1 FILTER GP-FUEL 81KEY 5P-8500 1 TANK & MTG GP-FUEL 102STRAINER AS-FUEL (FLOAT GAUGE) 303-9933 1 TANK GP-FUEL 104

1 TANK GP-FUEL 1061 TANK GP-FUEL 1081 TANK GP-FUEL 1101 TANK GP-FUEL 1131 TANK GP-FUEL 1151 TANK GP-FUEL 1181 TANK GP-FUEL 120

SEBP4861-02 MAINTENANCE PARTS A11



HYDRAULIC SYSTEMBREATHER (SWING DRIVE) 4H-6112 1 DRIVE GP-SWING 432

1 DRIVE GP-SWING 4331 DRIVE GP-SWING 434

BREATHER AS 267-6744 1 DRIVE GP-SWING 4321 DRIVE GP-SWING 4331 DRIVE GP-SWING 434

BREATHER GP (HYDRAULIC TANK) 227-0590 1 TANK & FILTER GP-HYDRAULIC 666FILTER ELEMENT AS-OIL (HYDRAULIC) 216-6676 1 FILTER GP-OIL 443

266-7796 1 FILTER GP-OIL 445FILTER-OIL (ADVANCED EFFICIENCY)(HYDRAULIC)

5I-8670 1 FILTER & VALVE GP-PILOT 439

FILTER-OIL (ADVANCED EFFICIENCY)(HYDRAULIC, CASE DRAIN)

093-7521 1 FILTER GP-OIL 446

FILTER-OIL (ADVANCED EFFICIENCY)(HYDRAULIC, PILOT)

5I-8670 1 FILTER & VALVE GP-PILOT 441

FILTER-OIL (ULTRA HIGH EFFICIENCY)(HYDRAULIC, PILOT)

126-1813 1 FILTER & VALVE GP-PILOT 440

PLUG-DRAIN (HYDRAULIC TANK) 4B-7739 2 TANK & FILTER GP-HYDRAULIC 666SCREEN AS (HYDRAULIC TANK) 209-6002 1 SCREEN GP-HYDRAULIC 657

LUBRICATION SYSTEMBREATHER (CRANKCASE) 5I-7725 1 BREATHER GP 42FILTER AS-ENGINE OIL(STANDARD EFFICIENCY)

1R-0739 1 FILTER & MTG GP-ENGINE OIL 43

1 FILTER & MTG GP-ENGINE OIL 46

OPERATOR STATIONBLADE AS-WIPER (275-MM) (LOWER) 4I-5021 1 WIPER & WASHER GP-WINDOW 1073BLADE AS-WIPER (600-MM) (UPPER) 161-3670 1 WIPER GP-WINDOW 1076CAP AS (WINDOW WASHER) 178-5431 1 WASHER GP-WINDOW 1055FILTER ELEMENT-CAB AIR 293-1184 1 DUCT GP-CAB AIR 939FILTER ELEMENT-CAB AIR(AIR CONDITIONER)

245-7823 1 AIR CONDITIONER GP 848

1 AIR CONDITIONER GP 851FUSE (5-AMPERE) (RADIO) 141-2759 1 INSTALLATION GP-RADIO 982LAMP (24-VOLT, 10-WATT) (DOME) 201-4417 1 CAB GP 872

1 CAB GP 876LAMP AS-DOME 176-1986 1 CAB GP 872

1 CAB GP 876RECEIVER DRYER AS (REFRIGERANT) 176-1902 1 LINES GP-AIR CONDITIONER 990SEAT BELT GP 327-6540 1 SEAT BELT GP 1021

327-6541 1 SEAT BELT GP 1022SEAT BELT GP (RETRACTABLE, 3-IN) 235-9020 1 SEAT BELT GP 1019SEAT BELT GP (RETRACTABLE, 46-MM) 273-5446 1 SEAT BELT GP 1018V-BELT(REFRIGERANT COMPRESSOR)

255-3016 1 COMPRESSOR GP-REFRIGERANT 888

A12 MAINTENANCE PARTS SEBP4861-02

INDEXName Page Name Page

AACCUMULATOR GP-HYDRAULICCHARGED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 381

382383384385386

ACCUMULATOR GP-HYDRAULICUNCHARGED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 387

388ADAPTERGP-REMOTEOIL FILTERENGINE . . . 41ADJUSTER GP-BUCKET . . . . . . . . . . . . . . . . . . . . . . 786ADJUSTER GP-SEAT (UPPER SLIDE) . . . . . . . . . 1046

1047ADJUSTER GP-SEATLOWER SLIDE . . . . . . . . . . 842ADJUSTER GP-SEATUPPER SLIDE . . . . . . . . . . 841AFTERCOOLER AS . . . . . . . . . . . . . . . . . . . . . . . . . . . 60AIR CLEANER & MOUNTING GP . . . . . . . . . . . . . . 63AIR CLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

6566676869

AIR CONDITIONER & MOUNTING GP . . . . . . . . . . 843845

AIR CONDITIONER AR . . . . . . . . . . . . . . . . . . . . . . . . 847AIR CONDITIONER GP . . . . . . . . . . . . . . . . . . . . . . . . 848

851ALARM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

124ALARM GP-TRAVEL . . . . . . . . . . . . . . . . . . . . . . . . . . 124ALTERNATOR GP-CHARGING . . . . . . . . . . . . . . . . . 125ARMREST GPLH . . . . . . . . . . . . . . . . . . . . . . . . . . . . 855ARMREST GPRH . . . . . . . . . . . . . . . . . . . . . . . . . . . . 854

BBATTERY & WIRING GP . . . . . . . . . . . . . . . . . . . . . . . 127

133BATTERY(12-VOLT, MAINTENANCE FREE, WET) . . . . . . 127

133139

BATTERY GPCOLD WEATHER . . . . . . . . . . . . . . . 139BELT-SERPENTINE . . . . . . . . . . . . . . . . . . . . . . . . . . . 37BLADE AS-WIPER (275-MM) (LOWER) . . . . . . . . . 1073BLADE AS-WIPER (600-MM) (UPPER) . . . . . . . . . 1076BLOCK GP-JUNCTION . . . . . . . . . . . . . . . . . . . . . . . . 140BLOCK GP-JUNCTION (BATTERY) . . . . . . . . . . . . . 140BOOM ARACCUGRADE . . . . . . . . . . . . . . . . . . . . . 752BOOM AR-1 PIECE LONG . . . . . . . . . . . . . . . . . . . . . 752BOOM AR-1 PIECE LONGHEAVY-DUTY . . . . . . 753

BOOM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 754760

BOOM GPACCUGRADE READY . . . . . . . . . . . . . . 758BOOM GP-1 PIECE . . . . . . . . . . . . . . . . . . . . . . . . . . . 756BOX & MOUNTING GP . . . . . . . . . . . . . . . . . . . . . . . . 274BOX GP-STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . 275BRACKET GP-MIRROR . . . . . . . . . . . . . . . . . . . . . . . 856BRACKET GP-MOUNTING . . . . . . . . . . . . . . . . . . . . 1046BRACKET GP-MOUNTING(SUSPENSION SEAT) . . . . . . . . . . . . . . . . . . . . . . 1047

BRACKET GP-MOUNTINGSUSPENSION SEAT . . . . . . . . . . . . . . . . . . . . . . . . 857

BREATHER (CRANKCASE) . . . . . . . . . . . . . . . . . . . . 42BREATHER (SWING DRIVE) . . . . . . . . . . . . . . . . . . . 432

433434

BREATHER AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 432433434

BREATHER GP (HYDRAULIC TANK) . . . . . . . . . . . 666BREATHER GPCRANKCASE . . . . . . . . . . . . . . . . . 42BUCKET & ADJUSTER GPEXCAVATION . . . . . . 788

789790

BUCKET & ADJUSTER GPGENERAL PURPOSE . . . . . . . . . . . . . . . . . . . . . . . 787

788BUCKET & ADJUSTER GPHEAVY-DUTY ROCK . . . . . . . . . . . . . . . . . . . . . . . . 791

792793

BUCKET AS-EXCAVATION . . . . . . . . . . . . . . . . . . . . 794795796

BUCKET AS-GENERAL PURPOSE . . . . . . . . . . . . . 797798799800801802803804805806

BUCKET AS-HEAVY DUTY ROCK . . . . . . . . . . . . . . 807808809810811812813815816817

BUCKET AS-HEAVY DUTY ROCKD-FAMILY . . . 814

SEBP4861-02 INDEX A13


BUCKET AS-UTILITYDITCH CLEANING . . . . . . . 818BUCKET GP-GENERAL PURPOSE . . . . . . . . . . . . 819

820BUCKET GP-UTILITYDITCH CLEANING . . . . . . 820BUMPER GPSIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . 277

CCAB GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 858

860862864866868882884

CAB GPEXTERIOR . . . . . . . . . . . . . . . . . . . . . . . . . . 872876

CAB GPINTERIOR . . . . . . . . . . . . . . . . . . . . . . . . . . . 870880

CAMERA & MOUNTING GP . . . . . . . . . . . . . . . . . . . 141CAMERA GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

143CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13CAP (ENGINE OIL FILLER) . . . . . . . . . . . . . . . . . . . . 14CAP AS (COOLANT RECOVERY) . . . . . . . . . . . . . . 58CAP AS (WINDOW WASHER) . . . . . . . . . . . . . . . . . 1055CAP AS-RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . 60CAP GP-FUEL FILLER(EXTREME SERVICE, LOCKABLE) . . . . . . . . . . 104

106108110113115118120

CAP GP-FUEL FILLEREXTREME SERVICE, LOCKABLE . . . . . . . . . . . 80

CHASSIS AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1CIRCUIT BREAKER AS (60-AMPERE)(ALTERNATOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

CIRCUIT BREAKER AS (80-AMPERE) (MAIN) . . . 181COIL GP-EVAPORATOR . . . . . . . . . . . . . . . . . . . . . . . 886COMPRESSOR GP-REFRIGERANT . . . . . . . . . . . . 888

889CONDENSER & MTG GP-REFRIGERANT . . . . . . 890CONDENSER GP-REFRIGERANT . . . . . . . . . . . . . 891CONSOLE GP-OPERATOR . . . . . . . . . . . . . . . . . . . . 892CONSOLE GP-OPERATORLH . . . . . . . . . . . . . . . . 896CONSOLE GP-OPERATORRH . . . . . . . . . . . . . . . . 894CONTROL & MTG GP-COMMUNICATIONPRODUCT LINK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

CONTROL & MTG GP-COMMUNICATIONPRODUCT LINK 121SR . . . . . . . . . . . . . . . . . . . . . 147

CONTROL & MTG GP-COMMUNICATIONPRODUCT LINK 321SR . . . . . . . . . . . . . . . . . . . . . 146

CONTROL & MTG GP-ENGINE ELEK . . . . . . . . . . 149CONTROL & MTG GP-JOYSTICK . . . . . . . . . . . . . . 902CONTROL & MTG GP-JOYSTICK3-BUTTON, TRIGGER SWITCH . . . . . . . . . . . . . 900

901CONTROL & MTG GP-JOYSTICKWITH SLIDE CONTROL . . . . . . . . . . . . . . . . . . . . . 898

899CONTROL & MTG GP-MACHINE . . . . . . . . . . . . . . . 150CONTROL & MTG GP-PEDALLH . . . . . . . . . . . . . 903CONTROL AR-AUXILIARY . . . . . . . . . . . . . . . . . . . . . 391CONTROL AR-AUXILIARYAUX PUMP, MEDIUM PRESS VALVE . . . . . . . . 390

391CONTROL AR-AUXILIARYCOMBINED FUNCTION . . . . . . . . . . . . . . . . . . . . . 389

CONTROL AR-AUXILIARYFOOT SWITCH . . . . . 391CONTROL AR-AUXILIARYJOYSTICK WITH SLIDE CONTROL . . . . . . . . . . 389

CONTROL AR-AUXILIARYJOYSTICK, 3-BUTTON, TRIGGER SW . . . . . . . 389

CONTROL AR-AUXILIARYMEDIUM PRESSURE . . . . . . . . . . . . . . . . . . . . . . . 390

CONTROL AR-AUXILIARYSYSTEM 23, COMBINED FUNCTION . . . . . . . . 390

CONTROL AR-COUPLER . . . . . . . . . . . . . . . . . . . . . 392CONTROL AR-COUPLERUNIVERSAL QUICK COUPLER . . . . . . . . . . . . . . 392

CONTROL GP-COMMUNICATIONPRODUCT LINK 121SR . . . . . . . . . . . . . . . . . . . . . 151

CONTROL GP-FOOTLH . . . . . . . . . . . . . . . . . . . . . . 904CONTROL GP-HANDLEJOYSTICK, LH . . . . . . . . 905

908910

CONTROL GP-HANDLEJOYSTICK, RH . . . . . . . 906907909

CONTROL GP-HEAT & AIR CONDAIR INLET . . . 911CONTROL GP-HYDRAULIC PEDAL . . . . . . . . . . . . 913CONTROL GP-HYDRAULIC PEDALTRAVEL . . . 912CONTROL GP-JOYSTICKLH . . . . . . . . . . . . . . . . . 915

917919921923

CONTROL GP-JOYSTICKRH . . . . . . . . . . . . . . . . . 914916918920922

CONTROL GP-PEDALELECTRIC . . . . . . . . . . . . . 924CONTROL GP-UNPROGRAMMED . . . . . . . . . . . . . 149

150

A14 INDEX SEBP4861-02


152CONTROL-REFUELING PUMP . . . . . . . . . . . . . . . . 98COOLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . 51COOLING AR-HIGH AMBIENT TEMP . . . . . . . . . . . 52CORE AS-ENGINE OIL COOLER . . . . . . . . . . . . . . 51CORE AS-HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . 848

851CORE AS-OIL COOLER (HYDRAULIC) . . . . . . . . . 60CORE AS-RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . 60COUNTERWEIGHT GP . . . . . . . . . . . . . . . . . . . . . . . . 278

279280281282283284286

COUPLER ARWITH COUPLER PIN . . . . . . . . . . . 821COUPLER ARWITHOUT COUPLER PIN . . . . . . . 821COUPLER AR-QUICKWITH COUPLER PIN . . . . 821COUPLER AR-QUICKWITHOUT COUPLER PIN . . . . . . . . . . . . . . . . . . . 821

COUPLER GP-QUICK . . . . . . . . . . . . . . . . . . . . . . . . . 822COUPLING GP-FLEXIBLE . . . . . . . . . . . . . . . . . . . . . 393COUPLING GP-PUMP . . . . . . . . . . . . . . . . . . . . . . . . . 394COVER AS-SOUND SUPPRESSION . . . . . . . . . . . 289COVER AS-SOUND SUPPRESSIONAIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287

COVER AS-SOUND SUPPRESSIONHYDRAULIC TANK . . . . . . . . . . . . . . . . . . . . . . . . . 288

COVER GP-ACCESSUPPER . . . . . . . . . . . . . . . . . 290COVER GP-CABREAR . . . . . . . . . . . . . . . . . . . . . . . 925COVER GP-SIDEFUEL TANK, HYDRAULIC TANK . . . . . . . . . . . . . 292

COVER GP-SIDEHYDRAULIC TANK . . . . . . . . . . 291COVER GP-STORAGE . . . . . . . . . . . . . . . . . . . . . . . . 926COVER GP-VALVE MECHANISM . . . . . . . . . . . . . . 14CRANKSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16CYLINDER & LINES GP . . . . . . . . . . . . . . . . . . . . . . . 396CYLINDER & LINES GPLH . . . . . . . . . . . . . . . . . . . 395CYLINDER & LINES GPRH . . . . . . . . . . . . . . . . . . . 395CYLINDER & LINES GP-BOOMLH . . . . . . . . . . . . 395CYLINDER & LINES GP-BOOMRH . . . . . . . . . . . . 395CYLINDER & LINES GP-BUCKET . . . . . . . . . . . . . . 396

397CYLINDER & LINES GP-STICK . . . . . . . . . . . . . . . . 397CYLINDER & SEAL GP-BOOM . . . . . . . . . . . . . . . . . 398

399CYLINDER & SEAL GP-BUCKET . . . . . . . . . . . . . . . 400

401402403404

CYLINDER & SEAL GP-STICK . . . . . . . . . . . . . . . . . 405406

407CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . . . . . 17

20CYLINDER GP-BOOM . . . . . . . . . . . . . . . . . . . . . . . . . 408

410CYLINDER GP-BUCKET . . . . . . . . . . . . . . . . . . . . . . . 412

414416418420

CYLINDER GP-COUPLER . . . . . . . . . . . . . . . . . . . . . 422CYLINDER GP-STICK . . . . . . . . . . . . . . . . . . . . . . . . . 423

425427

CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . . . . . . 22CYLINDER HEAD GP . . . . . . . . . . . . . . . . . . . . . . . . . 23

DDOOR & MTG GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . 927DOOR GP-ACCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . 295DOOR GP-ACCESSHIGH AMBIENT . . . . . . . . . . 304DOOR GP-ACCESSLH . . . . . . . . . . . . . . . . . . . . . . . 306DOOR GP-ACCESSMAIN PUMP . . . . . . . . . . . . . . 307DOOR GP-ACCESSPRECLEANER . . . . . . . . . . . 299

300301302303

DOOR GP-ACCESSPUMP . . . . . . . . . . . . . . . . . . . 294DOOR GP-ACCESSRADIATOR . . . . . . . . . . . . . . . 308DOOR GP-ACCESSRADIATOR, LH . . . . . . . . . . . 293

296298

DOOR GP-ACCESSRADIATOR, RH . . . . . . . . . . . 297DOOR GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 928

930932935938

DRIVE GP-FINAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270DRIVE GP-FINALWITH MOTOR, BIODEGRADABLE OIL . . . . . . . 272

DRIVE GP-SWINGWITH MOTOR . . . . . . . . . . . . . 429432433434435

DRIVE GP-SWINGWITHOUT MOTOR . . . . . . . . . 430DUCT GP-CAB AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . 939

EEDGE GP-CUTTING . . . . . . . . . . . . . . . . . . . . . . . . . . 823



ELECTRONICS GP-COMMUNICATIONPRODUCT LINK 300 . . . . . . . . . . . . . . . . . . . . . . . . 153

ELECTRONICS GP-MACHINE . . . . . . . . . . . . . . . . . 154ELECTRONICS GP-MACHINEHIGH AMBIENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

ELECTRONICS GP-MONITOR . . . . . . . . . . . . . . . . . 154ENGINE AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

78

ENGINE AR-COMPLETE . . . . . . . . . . . . . . . . . . . . . . 91011

FFAN GP-SUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53FASTENER GP-SWING & FINAL DR . . . . . . . . . . . 436FASTENER GP-WIRING HARNESSCONTROL PATTERN CHANGE, 2-WAY . . . . . . 155

FASTENER GP-WIRING HARNESSFOOT SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

FASTENER GP-WIRING HARNESSJOYSTICK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

FASTENER GP-WIRING HARNESSPEDAL CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . 156

FASTENER GP-WIRING HARNESSWORK AREA VISUAL SYSTEM, REAR . . . . . . 159

FENDER & COVER GP . . . . . . . . . . . . . . . . . . . . . . . . 310311

FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10891094

FILM GPCONTROL PATTERN CHANGE, 2-WAY . . . . . . 1086

FILM GPCONTROL PATTERN CHANGE, 4-WAY . . . . . . 1084

FILM GPFUEL TRANSFER PUMP . . . . . . . . . . . . . 1090FILM GPHAMMER CONTROL, FOOT SWITCH . . . . . . . . 1083

FILM GPOPERATOR CONTROLS, NOTICE . . . . 10791081

FILM GPOVERLOAD WARNING DEVICE . . . . . . 1093FILM GPPEDAL, LH . . . . . . . . . . . . . . . . . . . . . . . . . . 1082FILM GPQUICK COUPLER . . . . . . . . . . . . . . . . . . . 1087

1088FILM GPSECONDARY EXIT . . . . . . . . . . . . . . . . . . 1078FILM GPWORK AREA VISUAL SYSTEM, REAR . . . . . . 1092

FILM-CERTIFICATION(OPS GUARD, READ OMM) . . . . . . . . . . . . . . . . . 964

FILM-CERTIFICATION(OPS GUARD, READ OMM, ENGLISH) . . . . . . 962

FILM-IDENTIFICATION(BIODEGRADABLE HYDRAULIC OIL) . . . . . . . . 272

FILM-IDENTIFICATION(ELECTRONIC CONTROL MODULE) . . . . . . . . 153

FILM-INFORMATION (24-VOLT) . . . . . . . . . . . . . . . . 10951099

FILM-INSTRUCTION (COLD WEATHER) . . . . . . . . 139FILM-INSTRUCTION(MACHINE SECURITY, CONSOLE) . . . . . . . . . . 187

189FILM-INSTRUCTION(OIL FILTER REMOVAL, HYD TANK) . . . . . . . . . 445

FILM-INSTRUCTION(OPERATOR CONTROLS, READ OMM) . . . . . . 1010

1082FILM-INSTRUCTION(PULL RING, ALTERNATE EXIT) . . . . . . . . . . . . . 1095

1099FILM-WARNING(HIGH PRESSURE CYLINDER) . . . . . . . . . . . . . . 385

FILM-WARNING(HOT FLUID UNDER PRESSURE, U.S.) . . . . . . 1103

FILM-WARNING(HOT SURFACE, HANDS CLEAR) . . . . . . . . . . . 1095

1099FILM-WARNING(NO WELD, NO DRILL, READ OMM) . . . . . . . . . 962

FILM-WARNING(PRODUCT LINK RADIO, INTL) . . . . . . . . . . . . . . 147

177FILM-WARNING(PRODUCT LINK RADIO, U.S.) . . . . . . . . . . . . . . 147

177FILM-WARNING (SEAT BELT, U.S.) . . . . . . . . . . . . 1103FILTER & MTG GP-ENGINE OIL . . . . . . . . . . . . . . . 43

46FILTER & VALVE GP-PILOTHYDRAULIC OIL . . . 438

439440441

FILTER (ADVANCED EFFICIENCY) (FUEL) . . . . . 81FILTER AR-HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . 442FILTER AS-ENGINE OIL(STANDARD EFFICIENCY) . . . . . . . . . . . . . . . . . . 43

46FILTER AS-WATER SEP & FUEL (PRIMARY) . . . 84FILTER ELEMENT AS-AIR (PRIMARY) . . . . . . . . . 64

676869

FILTER ELEMENT AS-AIR (SECONDARY) . . . . . . 64676869

FILTER ELEMENT AS-OIL (HYDRAULIC) . . . . . . . 443445

FILTER ELEMENT-CAB AIR . . . . . . . . . . . . . . . . . . . 939FILTER ELEMENT-CAB AIR(AIR CONDITIONER) . . . . . . . . . . . . . . . . . . . . . . . 848



851FILTER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81FILTER GP-OILHYDRAULIC . . . . . . . . . . . . . . . . . . 443FILTER GP-OILHYDRAULIC, CASE DRAIN . . . . 446FILTER GP-OILHYDRAULIC, MAIN RETURN . . . 444

445FILTER GP-WATER SEP & FUEL . . . . . . . . . . . . . . . 84FILTER-OIL (ADVANCED EFFICIENCY)(HYDRAULIC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 439

FILTER-OIL (ADVANCED EFFICIENCY)(HYDRAULIC, CASE DRAIN) . . . . . . . . . . . . . . . . 446

FILTER-OIL (ADVANCED EFFICIENCY)(HYDRAULIC, PILOT) . . . . . . . . . . . . . . . . . . . . . . . 441

FILTER-OIL (ULTRA HIGH EFFICIENCY)(HYDRAULIC, PILOT) . . . . . . . . . . . . . . . . . . . . . . . 440

FINAL DRIVE GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267270272

FINAL DRIVE GPWITH MOTOR . . . . . . . . . . . . . . . 268269

FITTING GP-HYDRAULIC . . . . . . . . . . . . . . . . . . . . . 447FLOOR MAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 940

941942943944945946947

FLOOR MAT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 948949950951952

FLOOR MAT GPACCUGRADE . . . . . . . . . . . . . . . . 953FLYWHEEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24FRAME AR-UNDERCARRIAGE . . . . . . . . . . . . . . . . 352FRAME AS-UNDERCARRIAGE . . . . . . . . . . . . . . . . 353FRAME GP-UPPER . . . . . . . . . . . . . . . . . . . . . . . . . . . 312FRAME GP-UPPERACCUGRADE . . . . . . . . . . . . . 313FRAME GP-UPPER FRONT WINDOW . . . . . . . . . . 954FUSE (10-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 216FUSE (15-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 216FUSE (15-AMPERE)(ACCUGRADE, SOLENOID RESISTOR) . . . . . 225

FUSE (20-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 216FUSE (25-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 216FUSE (30-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 216FUSE (5-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216FUSE (5-AMPERE) (RADIO) . . . . . . . . . . . . . . . . . . . 982

GGASKET (FUEL PRIMING PUMP) . . . . . . . . . . . . . . 81GASKET (VALVE COVER) . . . . . . . . . . . . . . . . . . . . . 14

GASKET(WATER TEMPERATURE REGULATOR) . . . . . 54

GAUGE GP-SIGHTHYDRAULIC OIL LEVEL . . . 448GAUGE-OIL LEVEL (DIPSTICK) (ENGINE) . . . . . . 33GAUGE-OIL LEVEL(DIPSTICK, SWING DRIVE) . . . . . . . . . . . . . . . . . 433

434GAUGE-OIL LEVEL (DIPSTICK, SWING DRIVE)(POWER TRAIN OIL) . . . . . . . . . . . . . . . . . . . . . . . 432

GEAR & BEARING GP-SWING . . . . . . . . . . . . . . . . . 315GEAR GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25GENERAL AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1GUARD AR-OVERHEADFOG . . . . . . . . . . . . . . . . . 956GUARD AR-VANDALISM . . . . . . . . . . . . . . . . . . . . . . 956GUARD GP-BOTTOM . . . . . . . . . . . . . . . . . . . . . . . . . 317GUARD GP-BOTTOMHEAVY-DUTY . . . . . . . . . . . 318GUARD GP-CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . 449GUARD GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . 319GUARD GP-FRONT WINDOW . . . . . . . . . . . . . . . . . 962GUARD GP-FRONT WINDOWFULL . . . . . . . . . . . 957

959GUARD GP-FRONT WINDOWLOWER . . . . . . . . 961GUARD GP-OVERHEAD . . . . . . . . . . . . . . . . . . . . . . 964GUARD GP-SWIVEL . . . . . . . . . . . . . . . . . . . . . . . . . . 320GUARD GP-TRACK GUIDE . . . . . . . . . . . . . . . . . . . . 354GUARD GP-TRACK GUIDEFRONT . . . . . . . . . . . 356GUARD GP-TRACK GUIDESPROCKET . . . . . . . 355GUARD GP-TRAVEL MOTOR . . . . . . . . . . . . . . . . . . 357GUARD GP-VANDALISMCAB . . . . . . . . . . . . . . . . . 966

967

HHANDRAIL GPFRONT, RH . . . . . . . . . . . . . . . . . . . 321HARNESS AS (OVERLOAD WARNING) . . . . . . . . 258HARNESS AS-AUXILIARY . . . . . . . . . . . . . . . . . . . . . 227HARNESS AS-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . 216

225HARNESS AS-CHASSIS . . . . . . . . . . . . . . . . . . . . . . . 127

133228

HARNESS AS-CONSOLE . . . . . . . . . . . . . . . . . . . . . . 189HARNESS AS-CONSOLE (LH) . . . . . . . . . . . . . . . . . 235HARNESS AS-CONSOLE (RH) . . . . . . . . . . . . . . . . . 183

185187237

HARNESS AS-CONTROL . . . . . . . . . . . . . . . . . . . . . . 222233

HARNESS AS-CONTROL(ENGINE START, PUMP CONTROL) . . . . . . . . . 251

253HARNESS AS-CONTROL(GRADE CONTROL) . . . . . . . . . . . . . . . . . . . . . . . . 248

250



HARNESS AS-CONTROL (PRODUCT LINK) . . . . 230HARNESS AS-CONTROL(SERVICE CONNECTOR) . . . . . . . . . . . . . . . . . . . 230

232HARNESS AS-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . 242HARNESS AS-ENGINE (FUEL INJECTORS) . . . . 242HARNESS AS-HEATER . . . . . . . . . . . . . . . . . . . . . . . 973

975HARNESS AS-HEATER & AIR COND . . . . . . . . . . . 848

851HARNESS AS-HEATER & AIR COND(AIR CONDITIONER, LOW SIDE) . . . . . . . . . . . . 843

845HARNESS AS-HEATER & AIR COND(CONTROL PANEL SWITCHES) . . . . . . . . . . . . . 843

845973975

HARNESS AS-LIGHTING (BOOM, LH) . . . . . . . . . . 175HARNESS AS-LIGHTING (BOOM, RH) . . . . . . . . . 176HARNESS AS-LIGHTING(CAB FLOODLIGHT) . . . . . . . . . . . . . . . . . . . . . . . . 168

171HARNESS AS-LIGHTING(CAB FLOODLIGHTS, FRONT) . . . . . . . . . . . . . . 170

173HARNESS AS-OPERATOR CONTROLS . . . . . . . . 904HARNESS AS-PLATFORM . . . . . . . . . . . . . . . . . . . . . 260HARNESS AS-POWER (RADIO) . . . . . . . . . . . . . . . 982HARNESS AS-PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . 128

222246247254

HARNESS AS-QUICK COUPLER . . . . . . . . . . . . . . 223HARNESS AS-RADIO . . . . . . . . . . . . . . . . . . . . . . . . . 984HARNESS AS-SOLENOID . . . . . . . . . . . . . . . . . . . . . 225

265266

HARNESS AS-SWITCH(SECONDARY SHUTDOWN) . . . . . . . . . . . . . . . . 260

HARNESS AS-VALVE . . . . . . . . . . . . . . . . . . . . . . . . . 212214245255256257

HARNESS AS-WIRING . . . . . . . . . . . . . . . . . . . . . . . . 163227247

HARNESS AS-WIRING (CAB) . . . . . . . . . . . . . . . . . . 223HARNESS AS-WIRING (HORN) . . . . . . . . . . . . . . . . 979HARNESS AS-WIRING(QUICK COUPLER SWITCH) . . . . . . . . . . . . . . . . 208

HARNESS AS-WIRING(SERVICE CONNECTOR) . . . . . . . . . . . . . . . . . . . 230

232HATCH GP-ROOF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 968

969HEAD GP-PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451HEADREST AS-SEAT . . . . . . . . . . . . . . . . . . . . . . . . . 971

972HEADREST AS-SEATCLOTH . . . . . . . . . . . . . . . . . 970HEATER & MTG GP-CAB . . . . . . . . . . . . . . . . . . . . . . 973

975HEATER (24-VOLT) . . . . . . . . . . . . . . . . . . . . . . . . . . . 75HEATER AR-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 977HOOD & GUARD GP . . . . . . . . . . . . . . . . . . . . . . . . . . 322

323324325

HOOD & GUARD GPHIGH AMBIENT . . . . . . . . . . 327328

HOOD ARPRECLEANER . . . . . . . . . . . . . . . . . . . . . 329HOOD GPACCUGRADE READY . . . . . . . . . . . . . . 330

331HOOD GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . 332

335336

HOOD GP-ENGINEHIGH AMBIENT . . . . . . . . . . . 333334

HORN GP-ELECTRIC . . . . . . . . . . . . . . . . . . . . . . . . . 978979

HOSE (LOWER RADIATOR) . . . . . . . . . . . . . . . . . . . 58HOSE (UPPER RADIATOR) . . . . . . . . . . . . . . . . . . . . 58HOUSING GP-FLYWHEEL . . . . . . . . . . . . . . . . . . . . . 26HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . 27HYDRAULIC AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453

IIDLER GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358

359362

IDLER GP-FRONTLH . . . . . . . . . . . . . . . . . . . . . . . . 361364

IDLER GP-FRONTRH . . . . . . . . . . . . . . . . . . . . . . . . 360363

INDICATOR AS-AIR FILTER CHANGE(AIR RESTRICTION) . . . . . . . . . . . . . . . . . . . . . . . . 64

676869

INJECTOR GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . 8586

INSTALLATION AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 980INSTALLATION ARCAMERA . . . . . . . . . . . . . . . . . . 980INSTALLATION AR-COMMUNICATIONPRODUCT LINK 121SR . . . . . . . . . . . . . . . . . . . . . 160



INSTALLATION AR-COMMUNICATIONPRODUCT LINK 321SR . . . . . . . . . . . . . . . . . . . . . 160

INSTALLATION AR-ENGINE . . . . . . . . . . . . . . . . . . . 12INSTALLATION GP-RADIO . . . . . . . . . . . . . . . . . . . . 981

982984

INSTALLATION GP-SECURITY . . . . . . . . . . . . . . . . 161INSULATION GP-SOUND SUPPR . . . . . . . . . . . . . . 338

KKEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102KEY (BATTERY DISCONNECT) . . . . . . . . . . . . . . . . 200KEY AS-ELECTRONIC (SECURITY) . . . . . . . . . . . . 161KIT-BRACKETPRODUCT LINK 121SR, 321SR . . . . . . . . . . . . . 163

KIT-CONSOLE ADJUSTMENT . . . . . . . . . . . . . . . . . 985KIT-SEAT SUSPENSION . . . . . . . . . . . . . . . . . . . . . . 987

988KIT-SEAT SUSPENSIONSEAT HEIGHT . . . . . . . 986

LLAMP (24-VOLT, 10-WATT) (DOME) . . . . . . . . . . . . 872

876LAMP AS (24-VOLT, 3-WATT) . . . . . . . . . . . . . . . . . . 183

185LAMP AS-DOME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 872

876LAMP GP-FLOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

165166170

LAMP GP-FLOOD (CANOPY) . . . . . . . . . . . . . . . . . . 173LAMP-HALOGEN (24-VOLT, 65-WATT) . . . . . . . . . 164

165166170

LAMP-HALOGEN (24-VOLT, 65-WATT)(CANOPY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

LEVER AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191LEVER GP-AIR & TEMP CONTROL . . . . . . . . . . . . 989LIGHTING GP-CHASSISFRONT, RH . . . . . . . . . . 167LIGHTING GP-FLOOD (BOOM, LH) . . . . . . . . . . . . 2

3752753

LIGHTING GP-FLOODBOOM, LH . . . . . . . . . . . . . 175LIGHTING GP-FLOODBOOM, RH . . . . . . . . . . . . . 176LIGHTING GP-FLOODCAB . . . . . . . . . . . . . . . . . . . 168

171LIGHTING GP-FLOODCAB GUARD . . . . . . . . . . . 170

173LINES GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

72

LINES GP-AIR CONDITIONER . . . . . . . . . . . . . . . . . 990LINES GP-AUXILIARY HYDRAULIC . . . . . . . . . . . . 466LINES GP-AUXILIARY HYDRAULICHIGH PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . 457

460463

LINES GP-AUXILIARY HYDRAULICHIGH PRESSURE, REACH BOOM . . . . . . . . . . . 454

LINES GP-AUXILIARY HYDRAULICMEDIUM PRESSURE . . . . . . . . . . . . . . . . . . . . . . . 458

461464467

LINES GP-AUXILIARY HYDRAULICREACH BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455

LINES GP-BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 469LINES GP-BOOM CYLINDER . . . . . . . . . . . . . . . . . . 474LINES GP-BOOM CYLINDERBOOM LOWERING CONTROL . . . . . . . . . . . . . . 476

LINES GP-BOOM CYLINDERLH . . . . . . . . . . . . . . 472LINES GP-BOOM CYLINDERRH . . . . . . . . . . . . . . 473LINES GP-BOOMSTICK LOWERING CONTROL VALVE . . . . . . . 471

LINES GP-BUCKET CYLINDER . . . . . . . . . . . . . . . . 478479

LINES GP-COUPLER . . . . . . . . . . . . . . . . . . . . . . . . . 481483484486487488

LINES GP-COUPLERREACH BOOM . . . . . . . . . . 480LINES GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . 48LINES GP-ENGINE OIL DRAINOIL PAN . . . . . . . 49LINES GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 489

491518

LINES GP-FRONTHAMMER, RETURN . . . . . . . . 520LINES GP-FRONTMEDIUM PRESSURE . . . . . . . 516LINES GP-FRONTQUICK COUPLER . . . . . . . . . . 493

497501

LINES GP-FRONTSYSTEM 20, WORK TOOL PRIORITY . . . . . . . . 505

509513

LINES GP-FRONTSYSTEM 23, COMBINED FUNCTION . . . . . . . . 530

534538541

LINES GP-FRONTUNIVERSAL QUICK COUPLER . . . . . . . . . . . . . . 522

526LINES GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87



LINES GP-FUEL INJECTION . . . . . . . . . . . . . . . . . . . 90LINES GP-GREASE . . . . . . . . . . . . . . . . . . . . . . . . . . . 762LINES GP-HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . 993LINES GP-HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . 542

544LINES GP-HYDRAULIC OIL COOLER . . . . . . . . . . 546LINES GP-MUFFLER DRAIN . . . . . . . . . . . . . . . . . . . 73LINES GP-PILOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 567LINES GP-PILOT4-WAY . . . . . . . . . . . . . . . . . . . . . . 572LINES GP-PILOTACCUGRADE, CAB . . . . . . . . . 585LINES GP-PILOTACCUGRADE, CONTROL VALVE . . . . . . . . . . . . 587

LINES GP-PILOTBOOM LOWERING CONTROL VALVE . . . . . . . 609

LINES GP-PILOTCONTROL PATTERN CHANGE, 2-WAY . . . . . . 574

LINES GP-PILOTFILTER, PILOT PUMP . . . . . . . 559LINES GP-PILOTMAIN CONTROL VALVE . . . . . 551

555LINES GP-PILOTMAIN CONTROL VALVE, MANIFOLD . . . . . . . . 590

LINES GP-PILOTMEDIUM PRESSURE . . . . . . . . 569LINES GP-PILOTPILOT CONTROL . . . . . . . . . . . 580

582LINES GP-PILOTPRESSURE SUPPLY . . . . . . . . 578LINES GP-PILOTPUMP CONTROL, SHUTTLE VALVE . . . . . . . . . 547

LINES GP-PILOTSTICK LOWERING CONTROL . . . . . . . . . . . . . . 577

LINES GP-PILOTSYSTEM 20, WORK TOOL PRIORITY . . . . . . . . 597

603LINES GP-PILOTSYSTEM 23, COMBINED FUNCTION . . . . . . . . 561

564LINES GP-PILOTTHIRD PEDAL, MAIN CTL VALVE . . . . . . . . . . . . 571

LINES GP-PILOTTHIRD PEDAL, STRAIGHT TRAVEL . . . . . . . . . 549

LINES GP-PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 615619

LINES GP-PUMPOUTPUT, HYD OIL CLR BYPASS . . . . . . . . . . . . 611

LINES GP-PUMPSUPPLY, MAIN PUMP . . . . . . . 613LINES GP-PUMPSYSTEM 20, WORK TOOL PRIORITY . . . . . . . . 617

LINES GP-STICK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 621622623624625

LINES GP-STICK CYLINDER . . . . . . . . . . . . . . . . . . 626629

LINES GP-STICK CYLINDERSTICK LOWERING CONTROL VALVE . . . . . . . 627

LINES GP-SWING MOTOR . . . . . . . . . . . . . . . . . . . . 630LINES GP-TRAVEL MOTORLONG CARRIAGE . . . . . . . . . . . . . . . . . . . . . . . . . . 631

633LINES GP-TURBOCHARGER OIL . . . . . . . . . . . . . . 50LINES GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54LINK AS-TRACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365LINKAGE AR-BUCKETACCUGRADE . . . . . . . . . . 764LINKAGE AR-BUCKETWITH LIFTING EYE . . . . 763LINKAGE GP-BUCKETCOUPLER . . . . . . . . . . . . . 767LINKAGE GP-BUCKETWITH LIFTING EYE . . . . 765LITERATURE GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 995

MMANIFOLD GP-CONTROLPILOT OIL SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . 635

636637

MANIFOLD GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . 74MANIFOLD GP-INLET . . . . . . . . . . . . . . . . . . . . . . . . . 75MIRROR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 996

997MIRROR GP-REAR VIEW . . . . . . . . . . . . . . . . . . . . . 999

10001001

MIRROR GP-REAR VIEWFRONT, RH . . . . . . . . . 998MODULE GP-INTERFACE (KEY) . . . . . . . . . . . . . . . 161MONITOR & MTG GP-OPERATOR . . . . . . . . . . . . . 1002

1010MONITOR GP-OPERATOR . . . . . . . . . . . . . . . . . . . . 1003MOTOR & MTG GP-TRAVEL . . . . . . . . . . . . . . . . . . . 638

639MOTOR AS (WIPER) . . . . . . . . . . . . . . . . . . . . . . . . . . 1076MOTOR GP-SWING . . . . . . . . . . . . . . . . . . . . . . . . . . . 640

642MOTOR GP-TRAVEL . . . . . . . . . . . . . . . . . . . . . . . . . . 644

647MOUNTING GP-ALTERNATOR . . . . . . . . . . . . . . . . . 29MOUNTING GP-ANTENNA . . . . . . . . . . . . . . . . . . . . 1004

1006MOUNTING GP-ANTENNAPRODUCT LINK . . . 1007MOUNTING GP-CONTROLPRODUCT LINK 121SR . . . . . . . . . . . . . . . . . . . . . 177

MOUNTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . 30MOUNTING GP-MAIN CONTROL VALVE . . . . . . . 651MOUNTING GP-PLATFORM . . . . . . . . . . . . . . . . . . . 1008MOUNTING GP-SENSORBODY TILT SENSOR, GPS RECEIVER . . . . . . . 179

MOUNTING GP-STARTING MOTOR . . . . . . . . . . . . 32MUFFLER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

OOPERATOR AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1010



PPADLOCK GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

102PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33PANEL & MTG GP-CIRCUIT BREAKER . . . . . . . . . 180PANEL GP-CIRCUIT BREAKER . . . . . . . . . . . . . . . . 181PANELGP-SWITCHENGINE SPEED, START . . . 183

185187189

PEDAL AR-AUXILIARYLH . . . . . . . . . . . . . . . . . . . . 1010PEDAL AR-THIRD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1010PIN GP-BUCKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 823PIN GP-COUPLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 824PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 35PLATE & FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1095

109911031105

PLATE-IDENTIFICATION (CAT) . . . . . . . . . . . . . . . . 802803804805806

PLATE-WARNING(HIGH PRESSURE CYLINDER) . . . . . . . . . . . . . . 369

370373374

PLATFORM GP-OPERATOR . . . . . . . . . . . . . . . . . . . 1011PLUG-DRAIN (ENGINE OIL PAN) . . . . . . . . . . . . . . 33PLUG-DRAIN (HYDRAULIC TANK) . . . . . . . . . . . . . 666POWER TRAIN AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272PROBE AS-LIQUID LEVEL(WATER SEPARATOR) . . . . . . . . . . . . . . . . . . . . . . 195

PULLEY AS-IDLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36PULLEY GP-FAN & ALT DRIVE . . . . . . . . . . . . . . . . 37PULLEY GP-IDLER . . . . . . . . . . . . . . . . . . . . . . . . . . . 38PUMP & MTG GP-AUXILIARYMEDIUM PRESSURE . . . . . . . . . . . . . . . . . . . . . . . 652

PUMP & MTG GP-FUEL TRANSFER . . . . . . . . . . . 92PUMP & MTG GP-MAIN HYDRAULIC . . . . . . . . . . 653PUMP AR-FUEL TRANSFER . . . . . . . . . . . . . . . . . . . 93PUMP GP-FUEL TRANSFER . . . . . . . . . . . . . . . . . . 92

949698

PUMP GP-GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 654PUMP GP-PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . 654PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

RRADIATOR & HYD OIL COOLER GP . . . . . . . . . . . 58

60RECEIVER DRYER AS (REFRIGERANT) . . . . . . . 990REGULATOR AS-VOLTAGE . . . . . . . . . . . . . . . . . . . 125REGULATOR-TEMPERATURE (COOLANT) . . . . . 54RELAY (24-VOLT) (BOOM FLOODLIGHT) . . . . . . . 216RELAY (24-VOLT) (CAB FLOODLIGHT) . . . . . . . . . 216RELAY (24-VOLT) (CHASSIS LIGHT) . . . . . . . . . . . 216RELAY (24-VOLT) (HORN) . . . . . . . . . . . . . . . . . . . . . 216RELAY (24-VOLT) (NEUTRAL START) . . . . . . . . . . 216RELAY (24-VOLT)(QUICK COUPLER LOCK ON) . . . . . . . . . . . . . . . 223

RELAY (24-VOLT)(QUICK COUPLER LOCK PRIORITY) . . . . . . . . 223

RELAY (24-VOLT) (QUICK COUPLER LOCK) . . . 223RELAY (24-VOLT) (START CONTROL) . . . . . . . . . 233RELAY (24-VOLT) (TRAVEL ALARM) . . . . . . . . . . . 216RELAY (24-VOLT) (WORK TOOL) . . . . . . . . . . . . . . 222RELAY (BLOWER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 911RELAY (COMPRESSOR CLUTCH) . . . . . . . . . . . . . 911RELAY AS (WIPER) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1076ROLLER AR-TRACK & CARRIER . . . . . . . . . . . . . . 366ROLLER GP-TRACK CARRIER . . . . . . . . . . . . . . . . 367ROLLER GP-TRACK-SINGLE FLANGE . . . . . . . . . 368

SSCREEN AS (HYDRAULIC OIL COOLER) . . . . . . 60SCREEN AS (HYDRAULIC TANK) . . . . . . . . . . . . . . 657SCREEN AS (RADIATOR) . . . . . . . . . . . . . . . . . . . . . 60SCREEN GP-HYDRAULICOIL . . . . . . . . . . . . . . . . 657SCREEN GP-SUN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1012SEAL GP-DUO-CONE . . . . . . . . . . . . . . . . . . . . . . . . . 270SEAT & MOUNTING GPHIGH BACK, TILT . . . . . 1014

10151016

SEAT & MOUNTING GPLOW BACK WITH TILT . . . . . . . . . . . . . . . . . . . . . . 1013

SEAT BELT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10211022

SEAT BELT GP (RETRACTABLE, 3-IN) . . . . . . . . . 1019SEAT BELT GP (RETRACTABLE, 46-MM) . . . . . . . 1018SEAT BELT GPRETRACTABLE . . . . . . . . . . . . . . . 1017

10211022

SEAT BELT GPRETRACTABLE, 3-IN . . . . . . . . . . 1019SEAT BELT GPRETRACTABLE, 46-MM . . . . . . . 1018

1020SEAT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1031

10421043

SEAT GPHIGH BACK, TILT . . . . . . . . . . . . . . . . . . . 10241032

SEAT GPHIGH BACK, WITH HEATER . . . . . . . . . 10251033

SEAT GPLOW BACK WITH TILT . . . . . . . . . . . . . . 1023



SEAT GPLOW BACK, TILT . . . . . . . . . . . . . . . . . . . 10271029

SEAT GPLOW BACK, VINYL . . . . . . . . . . . . . . . . . . 102610281030

SEAT GP-SUSPENSIONAIR SUSP, HIGH BACK, WITH HTR . . . . . . . . . . 1036

1038SEAT GP-SUSPENSIONHIGH BACK, TILT . . . . . 1035

10421043

SEAT GP-SUSPENSIONHIGH BACK, WITH HEATER . . . . . . . . . . . . . . . . . 1040

1044SEAT GP-SUSPENSIONLOW BACK, TILT . . . . . 1034

10391041

SENDER AS-TEMPERATURE(HYDRAULIC OIL) . . . . . . . . . . . . . . . . . . . . . . . . . . 666

SENSOR & MTG GP-POSITIONBOOM . . . . . . . . 191SENSOR & MTG GP-POSITIONSTICK . . . . . . . . 192SENSOR AS (AMBIENT AIR TEMP) . . . . . . . . . . . . 848

851SENSOR AS-LIQUID LEVEL(WATER SEPARATOR) . . . . . . . . . . . . . . . . . . . . . . 195

SENSOR AS-PRESSURE . . . . . . . . . . . . . . . . . . . . . . 587SENSOR AS-PRESSURE(1-PUMP/2-PUMP, 1-WAY FLOW) . . . . . . . . . . . . 505

509513

SENSORAS-PRESSURE (BOOMCYLINDER) . . . 476SENSOR AS-PRESSURE(MAIN HYDRAULIC PUMP) . . . . . . . . . . . . . . . . . . 559

SENSOR AS-PRESSURE (WORK TOOL) . . . . . . . 541SENSOR AS-TEMPERATURE (AIR) . . . . . . . . . . . . 911SENSOR AS-TEMPERATURE (COOLANT) . . . . . 848

851SENSOR GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . 193SENSOR GP-FUEL LEVEL . . . . . . . . . . . . . . . . . . . . 104

106108110113115118120

SENSOR GP-LIQUID LEVEL(WATER IN FUEL) . . . . . . . . . . . . . . . . . . . . . . . . . . 196

SENSOR GP-LIQUID LEVELWATER IN FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

SENSOR GP-LIQUID LEVELWATER SEPARATOR . . . . . . . . . . . . . . . . . . . . . . . 196

SENSOR GP-POSITION . . . . . . . . . . . . . . . . . . . . . . . 197SENSOR GP-POSITION (BOOM) . . . . . . . . . . . . . . 191SENSOR GP-POSITION (BUCKET) . . . . . . . . . . . . 416

SENSOR GP-POSITION (STICK) . . . . . . . . . . . . . . . 192SENSOR GP-PRESSURE(AIR INLET MANIFOLD) . . . . . . . . . . . . . . . . . . . . . 193

SENSOR GP-PRESSURE (ENGINE OIL) . . . . . . . 193SENSOR GP-PRESSURE (FUEL MANIFOLD) . . . 193SENSOR GP-PRESSURE (FUEL) . . . . . . . . . . . . . . 193SENSOR GP-SPEED (ENGINE) . . . . . . . . . . . . . . . . 193SENSOR GP-SPEED (FUEL PUMP) . . . . . . . . . . . . 92SENSOR GP-TEMPERATURE (AIR INLET) . . . . . 193SENSOR GP-TEMPERATURE(ENGINE COOLANT) . . . . . . . . . . . . . . . . . . . . . . . 193

SENSOR GP-TEMPERATURE (FUEL) . . . . . . . . . . 193SENSOR-TEMPERATURE (AMBIENT AIR) . . . . . 843

845973975

SERVICE GP-COMMUNICATION(PRODUCT LINK 300) . . . . . . . . . . . . . . . . . . . . . . 153

SHEET AS-SOUND SUPPRESSION . . . . . . . . . . . . 339340341342343

SIDECUTTER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 825SOFTWARE GP-COMMUNICATION(PRODUCT LINK 121SR) . . . . . . . . . . . . . . . . . . . 151

SOFTWARE GP-COMMUNICATION(PRODUCT LINK 300) . . . . . . . . . . . . . . . . . . . . . . 153

SOFTWARE GP-MACHINE . . . . . . . . . . . . . . . . . . . . 154SOFTWARE GP-MONITOR . . . . . . . . . . . . . . . . . . . . 154SPECIAL AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

45

SPECIAL ARACCUGRADE . . . . . . . . . . . . . . . . . . . 234

SPOOL GP-CONTROL VALVE . . . . . . . . . . . . . . . . . 659SPOOL GP-CONTROL VALVEBUCKET CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . 661

SPOOL GP-CONTROL VALVESTICK REGENERATION . . . . . . . . . . . . . . . . . . . . 663

SPOOL GP-CONTROL VALVESWING . . . . . . . . . 660SPOOL GP-CONTROL VALVESWING PRIORITY . . . . . . . . . . . . . . . . . . . . . . . . . . 662

SPOOL GP-CONTROL VALVEWORK TOOL . . . 658SPRING AS-GAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 962SPROCKET GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273STARTING MOTOR GP-ELECTRIC . . . . . . . . . . . . . 198STEP GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344

345STICK AR-HOE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 768

769770

STICK AR-HOEHEAVY-DUTY . . . . . . . . . . . . . . . . . 770STICK AR-HOEREACH . . . . . . . . . . . . . . . . . . . . . . . 769



STICK AR-HOEREACH, ACCUGRADE READY . . . . . . . . . . . . . . 770

STICK AR-REACH . . . . . . . . . . . . . . . . . . . . . . . . . . . . 771STICK GP-HOE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 772

773774775776777778779783785

STICK GP-HOEACCUGRADE READY . . . . . . . . . 780781

STICK GP-HOEAUXILIARY, QUICK CPLR, REACH . . . . . . . . . . 784

STORAGE GP-VANDALISM GUARD . . . . . . . . . . . 346STRAINER AS-FUEL (FLOAT GAUGE) . . . . . . . . . 104

106108110113115118120

SUN VISOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1053SUPPORT AS-ENCLOSURE . . . . . . . . . . . . . . . . . . . 347

348349350351

SUPPORT GP-SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . 1045SUSPENSION GP-SEAT . . . . . . . . . . . . . . . . . . . . . . . 1041

104210431044104610481049105010511052

SUSPENSION GP-SEATAIR . . . . . . . . . . . . . . . . . . 1047SWITCH (LIQUID LEVEL) (FUEL) . . . . . . . . . . . . . . 204SWITCH (WINDOW LOWER LIMIT) . . . . . . . . . . . . 1059SWITCH AS (FILTER BYPASS) . . . . . . . . . . . . . . . . 443SWITCH AS-FOOT (WORK TOOL) . . . . . . . . . . . . . 904SWITCH AS-LIMIT (HYDRAULIC LOCKOUT) . . . . 203SWITCH AS-LIQUID LEVEL (ENGINE OIL) . . . . . . 33SWITCH AS-LIQUID LEVEL(FUEL TANK SHUTOFF) . . . . . . . . . . . . . . . . . . . . 96

SWITCH AS-LIQUID LEVEL(HYDRAULIC TANK) . . . . . . . . . . . . . . . . . . . . . . . . 666

SWITCH AS-MAGNETIC (24-VOLT)(AIR INLET HEATER RELAY) . . . . . . . . . . . . . . . . 251

SWITCH AS-MAGNETIC (24-VOLT)(MAIN RELAY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216

SWITCH AS-PRESSURE (HYDRAULIC OIL) . . . . 666SWITCH AS-PRESSURE (IMPLEMENT) . . . . . . . . 551

555SWITCH AS-PRESSURE(IMPLEMENT, SWING) . . . . . . . . . . . . . . . . . . . . . . 547

SWITCH AS-PRESSURE (PILOT, BOOM UP) . . . 562564590597604

SWITCH AS-PRESSURE (REFRIGERANT) . . . . . 990SWITCH AS-PRESSURE (SWING) . . . . . . . . . . . . . 574SWITCH AS-PUSH BUTTON (HORN) . . . . . . . . . . . 905SWITCH AS-PUSH BUTTON(MANUAL LOW IDLE) . . . . . . . . . . . . . . . . . . . . . . . 906

SWITCH AS-ROCKER (FINE SWING) . . . . . . . . . . 216245

SWITCH AS-ROCKER (HEATED SEAT) . . . . . . . . 10361040

SWITCH AS-ROCKER (LEVELING) . . . . . . . . . . . . 217SWITCH AS-ROCKER (LOWER WASHER) . . . . . 209SWITCH AS-ROCKER(OVERLOAD WARNING) . . . . . . . . . . . . . . . . . . . . 257

258SWITCH AS-ROCKER (RADIO MUTE) . . . . . . . . . . 982

984SWITCH AS-ROCKER (WIPER, LOWER) . . . . . . . 209SWITCH AS-ROLLER(LOWER WASHER/WIPER, DISABLE) . . . . . . . 1073

SWITCH AS-TOGGLE(ACCUGRADE BACKUP) . . . . . . . . . . . . . . . . . . . 225

SWITCH AS-TOGGLE(AUTO/MANUAL ENG SPEED CONTROL) . . . 237

SWITCH AS-TOGGLE(MANUAL ENGINE SPEED CONTROL) . . . . . . 237

SWITCH AS-TOGGLE (QUICK COUPLER) . . . . . . 208223

SWITCH AS-TOGGLE(SECONDARY SHUTDOWN) . . . . . . . . . . . . . . . . 260

SWITCH AS-TOGGLE(WORK TOOL PRIORITY) . . . . . . . . . . . . . . . . . . . 222

SWITCH GP-DISCONNECTBATTERY . . . . . . . . . 200SWITCH GP-MAGNETIC (24-VOLT)(AIR INLET HEATER RELAY) . . . . . . . . . . . . . . . . 201

SWITCH GP-MAGNETICAIR INLET HEATER RELAY . . . . . . . . . . . . . . . . . 201

SWITCH GP-MAGNETICSTART RELAY . . . . . . . 202SWITCH GP-POSITIONHYDRAULIC LOCKOUT . . . . . . . . . . . . . . . . . . . . . 203

SWITCH GP-REFUELINGFUEL TANK SHUTOFF . . . . . . . . . . . . . . . . . . . . . . 204



SWITCH GP-ROTARY(THROTTLE POSITION) . . . . . . . . . . . . . . . . . . . . 183

185187189

SWITCH GP-ROTARYTHROTTLE POSITION . . . . . . . . . . . . . . . . . . . . . . 205

206SWITCH GP-STARTENGINE, KEY . . . . . . . . . . . . 207SWITCH GP-TOGGLE (QUICK COUPLER) . . . . . 223SWITCH GP-TOGGLEQUICK COUPLER . . . . . . 208SWITCH GP-WIPERLOWER . . . . . . . . . . . . . . . . . . 209SWITCH-MAGNETIC (24-VOLT)(START RELAY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216

SWIVEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 664

TTANK & FILTER GP-HYDRAULIC . . . . . . . . . . . . . . . 666TANK & MTG GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . 99

100101102

TANK & MTG GP-HYDRAULIC . . . . . . . . . . . . . . . . . 669TANK GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

104106108110112113115117118120

TIP GP-DOUBLE SPIKEK-90 . . . . . . . . . . . . . . . . . 826TIP GP-EXTRA-DUTYK-80 . . . . . . . . . . . . . . . . . . . 828TIP GP-EXTRA-DUTYK-90 . . . . . . . . . . . . . . . . . . . 827TIP GP-GENERAL PURPOSEK-80 . . . . . . . . . . . . 830TIP GP-GENERAL PURPOSEK-90 . . . . . . . . . . . . 829TIP GP-PENETRATION . . . . . . . . . . . . . . . . . . . . . . . . 832TIP GP-PENETRATIONK-90 . . . . . . . . . . . . . . . . . . 831TIP GP-PENETRATION PLUS . . . . . . . . . . . . . . . . . . 833

834TIP GP-SHARP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 835TIP GP-SPIKEK-90 . . . . . . . . . . . . . . . . . . . . . . . . . . . 836TIP GP-TWIN SHARP . . . . . . . . . . . . . . . . . . . . . . . . . 837TIP GP-WIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 839TIP GP-WIDEK-90 . . . . . . . . . . . . . . . . . . . . . . . . . . . 838TIP-LEVELING EDGEK-80 . . . . . . . . . . . . . . . . . . . . 840TRACK ADJUSTER & RECOIL GP . . . . . . . . . . . . . 371

372375376

TRACK ADJUSTER & RECOIL GPLH . . . . . . . . . 370

374TRACK ADJUSTER & RECOIL GPRH . . . . . . . . . 369

373TRACK GP2-REQUIRED . . . . . . . . . . . . . . . . . . . . . 377

378379

TRACK GPWITH STEP . . . . . . . . . . . . . . . . . . . . . . . 380TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . . . . . . 78

79

VV-BELT (REFRIGERANT COMPRESSOR) . . . . . . 888VALVE & LINES GP-PILOT4-WAY PATTERN . . . 670VALVE & MTG GP-CONTROL . . . . . . . . . . . . . . . . . . 673

674VALVE & MTG GP-CONTROLMEDIUM PRESSURE . . . . . . . . . . . . . . . . . . . . . . . 671

672VALVE AR-ALT PATTERN CONTROLCONTROL PATTERN CHANGE, 2-WAY . . . . . . 675

VALVE AR-CHECK & RELIEFBOOM LOWERING CONTROL . . . . . . . . . . . . . . 675

VALVE AR-CHECK & RELIEFBOOM LOWERING CONTROL VALVE . . . . . . . 675

VALVE AR-CHECK & RELIEFSTICK LOWERING CONTROL . . . . . . . . . . . . . . 675

VALVE AR-SWINGFINE SWING . . . . . . . . . . . . . . . 676VALVE AS-MANUALAUXILIARY, SHUTOFF . . . . 677VALVE AS-RELIEF (ENGINE OIL PRESSURE) . . . 41VALVE AS-RELIEF(LINE, MEDIUM PRESSURE) . . . . . . . . . . . . . . . . 678

VALVE GP-BANKMEDIUM PRESSURE . . . . . . . . 678VALVE GP-CHECK(HYD CYLINDER, QUICK COUPLER) . . . . . . . . 422

VALVE GP-CHECKCOOLER BYPASS . . . . . . . . . 679VALVE GP-CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . 685VALVE GP-CONTROL2-PUMP, 1-WAY . . . . . . . . . 682

690VALVE GP-CONTROLBOOM I . . . . . . . . . . . . . . . . 687VALVE GP-CONTROLBOOM II . . . . . . . . . . . . . . . . 688VALVE GP-CONTROLMEDIUM PRESSURE . . . 680VALVE GP-CONTROLSTICK I . . . . . . . . . . . . . . . . 689VALVE GP-CONTROLSTICK II . . . . . . . . . . . . . . . . 684VALVE GP-COUPLERQUICK COUPLER . . . . . . . 691VALVE GP-FLOW CONTROL(MEDIUM PRESSURE) . . . . . . . . . . . . . . . . . . . . . 680

685VALVE GP-FLUID SAMPLING(ENGINE COOLANT) . . . . . . . . . . . . . . . . . . . . . . . 54

VALVE GP-FUEL SHUTOFF . . . . . . . . . . . . . . . . . . . 122VALVE GP-LOAD CONTROLBOOM LOWERING CONTROL, LH . . . . . . . . . . 693

VALVE GP-LOAD CONTROLBOOM LOWERING CONTROL, RH . . . . . . . . . . 695



VALVE GP-LOAD CONTROLSTICK CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . 697

VALVE GP-MAIN CONTROL . . . . . . . . . . . . . . . . . . . 699VALVE GP-PILOT(ALT PATTERN CONTROL, 2-WAY) . .

MANUAL CAT.315.pdf

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