Manual 225 Addendum

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    225 SOFTWARE ADDENDUM

    SERIAL SCALE SETUP

    April 30, 2009Rev. 1.0

    Cardinal Scale Manufacturing Co.P. O. Box 151 - 203 E. Daugher t y

    Webb Ci t y, Mi ssour i 64870Phone: 417- 673- 4631 - Fax: 417- 673- 5001

    http://www.cardinalscale.com

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    SERIAL SCALE SETUP: 225 Addendum

    REMOTE INDICATOR SETUP:

    Refer to the 225 WEIGHT INFICATOR Installation and Technical Manual.

    Hold down the SHIFTkey and then press the Navigation ENTERkey (red square key in

    center of Navigation arrows).

    The display will change to show the SETUP/REVIEW MENU.

    Press the ENTERkey to go to SETUP MENU #1.

    SETUP MENU #11. USA=YES 6. CLR TARE=NO2. NSC=NO 7. CLEAR I D=NO3. LFT=NO 8. NO OF SCALES=1

    4. OI ML=NO 9. TOTALI ZE=NO5. TI ME=24 10. MODE OF OP=1 I DSEnt er Sel ect i on: 0 vNEXT EXI T

    Press the NEXT navigation key, going to the SETUP MENU #2 screen.

    SETUP MENU #21. SERI AL

    2. DI O3. PRI NT TABS4. SETUP SCALE 15. CALI BRATE 1Ent er Sel ect i on: 0 vNEXT PREV

    Press 4 at the prompt, SCALE SETUP MENU #1 will be displayed.

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    SERIAL SCALE SETUP: 225 Addendum

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    SCALE 1 SETUP MENU #11. BASE UNI TS=3 l b 6. SAMPLES=42. CNVT UNI TS=5 kg 7. STABLE=33. Z TRACK=0. 0 8. STBL CNT= 3

    4. Z LI MI T=MO 9. WT I NTERVALS=15. PWR UP Z=NO 10. TYPE=ANALOGEnt er Sel ect i on: 0 vNEXT EXI T

    Select item 10, and for the type enter 2 for SERIAL.

    To ensure proper operation, the settings in SCALE SETUP MENU #2 MUSTmatch thesettings of the local indicator.

    Exit back to SETUP MENU #2 and press the NEXT key, SETUP MENU #3 will bedisplayed.

    SETUP MENU #31. G/ N ACCUMS=YES 6. KEY LOCKOUT2. BACK LI TE=30 7. LRPor t =COM33. PASSWORD

    Ent er Sel ect i on: 0 PREV vEXI T

    The system defaults to COM3 for the Local/Remote connection. If a different port isdesired, press 7 and select the desired port from the list.

    Exit back to the weight display mode, turn indicator off and then back on.

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    2XX-AB OPTION CARD 225 Addendum

    2xx- AB SETUP MENU1. BAUD=XXX2. RACK=XX3. GROUP=X

    4. LAST=XXX

    Ent er Sel ect i on: 0 EXI T

    1. BAUD=X

    The current baud rate setting will be shown, to change the setting press the 1key and

    then the ENTERkey.

    2xx- AB BAUD RATE SELECTI ON

    57=57600 115=115200 230=230000

    BAUD=XXX

    If the displayed baud rate value is acceptable press the ENTERkey, otherwise, key in thevalue for the desired baud rate and press the ENTERkey.

    2. RACK=XX

    The rack address is shown, to change the address, press the 2key and then the

    ENTERkey.

    2xx- AB RACK ADDRESS SELECTI ON

    VALI D ADDRESS: 0- 7, 10- 17, 20- 27, 30- 37

    RACK=XX

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    2XX-AB OPTION CARD 225 Addendum

    If the address is correct press the ENTERkey, otherwise, enter the desired address and

    press the ENTERkey.

    3. GROUP=X

    The current group number will be shown, to change the group number press the 3key

    and then theENTER

    key.

    If the displayed group number is acceptable press the ENTERkey, otherwise, key in avalid group number and press the ENTERkey.

    2xx- AB GROUP NUMBER SELECTI ON

    VALI D NUMBERS: 0, 2, 4, 6

    GROUP=X

    4. LAST=XXX

    The last rack value is shown, to change, press the 4key and then the ENTERkey.

    If the value is correct press the ENTERkey, otherwise, press the appropriate soft-key

    2xx- AB SETUP MENU

    LAST=XXXYES NO

    (YES or NO) and then press the ENTERkey.

    Press the Navigation EXITarrow until the indicator goes into the weight display mode.

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    2XX-AB OPTION CARD 225 Addendum

    SCALE NUMBER

    The scale number is encoded as a four bit binary number, 1 through the number of scales

    available. Eg. Scale #1 (00010000), Scale #2 (00100000), Scale #3 (00110000), and

    Total scale (01000000).

    Bit0 (not used)

    Bit1 (not used)

    Bit2 (not used)Bit3 (not used)

    Bit4 Select scale number, bit 0 (least significant)

    Bit5 Select scale number, bit 1Bit6 Select scale number, bit 2

    Bit7 Select scale number, bit 3 (most significant)

    WEIGHT STATUS

    Bit0 Motion

    Bit1 Below ZeroBit2 Center of Zero

    Bit3 Over Capacity

    Bit4 Weigh Units 0=unit 1 (PRIMARY UNITS), 1=unit 2 (ALTERNATE UNITS)Bit5 Weigh Mode 0=Gross, 1=Net

    Bit6 Not Defined

    Bit7 Error. Data is invalid.

    FLOATING POINT WEIGHT DATA

    Example for weight data 5000 = Floating-point 459C4000h

    Byte0 45hByte1 9Ch

    Byte2 40h

    Byte3 00h

    Some PLCs may require Byte 1 and Byte 0 to be swapped to be compatible with the

    Allen-Bradley floating point data format.

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    2XX-DAC ADDENDUM

    For 225 Indicator

    May 11, 2009

    Cardinal Scale Manufacturing Co.P. O. Box 151 - 203 E. Daugher t y

    Webb Ci t y, Mi ssour i 64870Phone: 417- 673- 4631 - Fax: 417- 673- 5001

    http://www.cardinalscale.com

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    2XX-DAC OPTION CARD 225 Addendum

    1. GROSS ONLY=XXX

    The output can be set to follow the Gross weight only or the displayed weight (gross

    or net), to change the setting press the 1key and then the ENTERkey.

    If the displayed setting is acceptable press the ENTERkey, otherwise, press the YESkeyand then the ENTERkey for GROSS weight only, If the NO key is pressed then the

    output will follow the displayed weight (gross or net).

    2xx- DAC SETUP MENU

    GROSS ONLY=XXXYES NO

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    2XX-DAC OPTION CARD 225 Addendum

    5. ADJUST HIGH

    This sets the DAC output to the VOLTS OUT level for adjusting the level.Adjustment potentiometers (pots) (10V and 20 mA) on the option board are used.

    Press the 5key and then the ENTERkey.

    Adjust the 10 V pot for the maximum voltage output entered for VOLTS OUT.

    2xx- DAC SETUP MENU

    Adj ust HI GH val ue.Press ENTER when f i ni shed.

    For 4-20 mA current output, adjust the 20 mA pot for the calculated maximumcurrent.

    6. ADJUST LOW

    This sets the DAC output to zero for adjusting the level, use the adjustment pots (10V

    and 4 mA) on the option board are used. Press the 6key and then the ENTERkey.

    There is NO adjustment for zero volts out.

    2xx- DAC SETUP MENU

    Adj ust LOW val ue.Press ENTER when f i ni shed.

    For 4-20 mA output, adjust the 4mA pot for the low (4 mA) current output.

    NOTE: Cycling between the ADJUST HIGH/LOW is necessary when adjusting the

    current out. This MUST be repeated until no adjustment is necessary.

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    225 SOFTWARE ADDENDUM

    DIGITAL FILL CONTROL

    May 18, 2009Rev. 1.0.D

    Cardinal Scale Manufacturing Co.P. O. Box 151 - 203 E. Daugher t y

    Webb Ci t y, Mi ssour i 64870Phone: 417- 673- 4631 - Fax: 417- 673- 5001

    http://www.cardinalscale.com

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    225-DFC: 225 Addendum

    INTRODUCTION:

    The Digital Fill Control (DFC) feature has been designed to control the filling or discharge

    of material automatically. The DFC feature controls relays in an external enclosure.

    NOTE:The DFC feature is ONLYavailable in a single scale configuration.

    Refer to the 225 WEIGHT INFICATOR Installation and Technical Manual for setup and

    calibration of the indicator.

    SETUP:

    With the indicator ON, hold the SHIFT key down and press the Navigation ENTER key(red square key in center of the Navigation arrows). The display will change to show the

    SETUP/REVIEW MENU.

    Press the ENTERkey, SETUP MENU #1 is displayed.

    SETUP/ REVI EW MENU1. ENTER CALI BRATI ON AND SETUP2. VI EW AUDI T TRAI L COUNTERS3. CALI BRATE SCALE 1

    Ent er Sel ect i on: 1 EXI T

    Key-in 10 and press the ENTERkey, the Mode Of Operation Menu will be displayed.

    SETUP MENU #11. USA=XXX 6. CLR TARE=XXX2. NSC=XXX 7. CLEAR I D=XXX3. LFT=XXX 8. NO OF SCALES=X4. OI ML=XXX 9. TOTALI ZE=XXX5. TI ME=XX 10. MODE OF OP=X XXXEnt er Sel ect i on: 0 PREV vEXI T

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    225-DFC: 225 Addendum

    Enter 2 and press the ENTERkey, the Digital Fill Control Menu will be displayed.

    Mode Of Oper at i on Menu0. Nor mal I ndi cat or 5. Bat cher1. I D St or age 6. Package Wei gher

    2. Di gi t al Fi l l Ct r l3. Pr eset Wei ght Comp4. Check Wei gherEnt er Sel ect i on: 0 EXI T

    1. SPEED=X

    Di gi t al Fi l l Cont r ol Menu

    1. SPEED=X 6. DUMP GATE=XXX2. GATE SEQ=XXX 7. AUTO DUMP=XXX3. AUTO TRI M=XXX 8. DCUMLATE=XXX4. AUTO PRNT=XXX 9. AUTO TARE=XXX5. MULT DROP=XXXEnt er Sel ect i on: 0 PREV

    SPEED=1 Single Speed Operation

    SPEED=2 Two Speed Operation

    2. GATE SEQ=XXX

    If speed is 1, then this item is not applicable (GATE SEQ=N/A).

    GATE SEQ=1 (AB then B):

    The AB then B selection will begin the operation with both outputs on until theweight reaches the FAST= value. At that weight, the A (fast-PWC1) output will be

    turned off. The B (slow-PWC2) output will remain on until the SLOW= weight is

    reached. At that weight, the B (slow-PWC2) output will be turned off.

    GATE SEQ=2 (A then B)With A then B selected, the operation will begin with only the A (fast-PWC1) output

    on until the weight reaches the FAST= value. At that weight, the A (fast-PWC1)output will be turned off and the B (slow-PWC2) output will be turned on. The B

    (slow-PWC2) output will remain on until the SLOW= weight is reached. At that

    weight, the B (slow-PWC2) output will be turned off.

    GATE SEQ=3 (Chatter Gate)

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    The Chatter Gate selection and will control one relay, this selection requires two

    speed operation. It begins the operation with the A (fast-PWC1) output on until theweight reaches the FAST= value. At that weight, the A (fast-PWC1) output will be

    turned off. The A (now as slow-PWC1) output will then be turned on a preset time

    (CHATTER=0 to 99.9 seconds). The A (slow-PWC1) output will be turned off and

    the weight value will be compared to the SLOW= value less the TRIM= value. Thiswill be repeated until the weight is equal to or greater than the SLOW= value less the

    TRIM= value.

    3. AUTO TRIM=XXX

    AUTO TRIM=YES Automatic Trim Compensation ON

    AUTO TRIM=NO Automatic Trim Compensation OFF

    Automatic trim compensation may be selected in which case the 225 indicator will

    automatically recalculate the required trim compensation based on the difference

    between the material preset and the amount actually filled. The 225 indicator willallow the manual entry of a trim value for the material. If automatic trim

    compensation is selected, this trim value will be changed automatically with each fill

    based on the error between the weight of the material discharged and thecorresponding preset. If automatic trim is not selected, the entered trim values remain

    unchanged.

    4. AUTO PRNT=XXX

    AUTO PRNT=YES Automatic Print Enabled

    AUTO PRNT=NO Automatic Print Disabled

    The automatic print feature will cause an optional printer to record the total weight of

    the fill automatically at the conclusion of the fill. The time and date is also included

    in the printed record.

    5. MULT DROP=XXX

    MULT DROP=YES Multiple Drop Enabled

    MULT DROP=NO Multiple Drop Disabled

    This feature allows up to 9 (equal) drops to be made to achieve the preset weight

    value. Note that although the drops are equal amounts, the last drop will compensatefor the freefall of the previous drops andthe trim value to equal the total preset

    weight value.

    6. DUMP GATE=XXXDUMP GATE=YES Enable Dump Gate

    DUMP GATE=NO Disable Dump Gate

    This feature is used when filling a hopper instead of a truck on a scale. The optional

    dump gate can be manually, automatically or remotely controlled (uses output

    PWC16).

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    7. AUTO DUMP=XXX

    AUTO DUMP=N/A DUMP GATE=NO (above)AUTO DUMP=YES Automatic Dump Enabled

    AUTO DUMP=NO Automatic Dump Disabled

    Selection of this feature will cause the completed batch to discharge automatically.The word DUMPappears in the weight display to signal the operator that the batch

    discharge is taking place. The discharge will continue until the scale weight returns to

    a value within the predetermined range of zero when the discharge or dump outputwill be turned off. If the automatic dump feature was not selected, the indicator will

    halt after discharging the last enabled ingredient and will wait for the manual

    discharge of the material after which the next batch will be initiated if the automaticrecycle feature was selected.

    8. DCUMLATE=XXX

    DCUMLATE=YES Weigh Out

    DCUMLATE =NO Weigh In

    In a decumulative filling operation, the weigh hopper is filled first until the requiredamount of material has been placed in the hopper. When the operation is started, the

    material is dumped until the proper amount has been discharged.

    9. AUTO TARE=XXX

    AUTO TARE=N/A DCUMLATE=YES (above)

    AUTO TARE=YES Automatic Tare Enabled (ON)AUTO TARE =NO Automatic Tare Disabled (OFF)

    This feature is a two-position toggle that controls whether the fill operation fills to the

    gross or net weight on the scale. If the automatic tare is selected, the weight on the

    scale will be used as the TARE weight before beginning the fill operation. Note that

    with automatic tare enabled (ON), the operation will fill to the target net weight andwith automatic tare disabled (OFF), the operation will fill to the gross weight.

    Press the EXIT Navigation key until the indicator returns to the weight display mode.

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    225-DFC: 225 Addendum

    OPERATION:

    The Digital Fill Control (DFC) feature has been designed to control the filling or discharge

    of material automatically. The DFC feature controls relays in an external enclosure.

    NOTE: The DFC feature is ONLY available in a single scale configuration.

    Entering Filling Parameters:

    At the weight display screen, press the PRESETsoft-key. The DFC PRESET

    PARAMETERS MENU will be displayed.

    1. FILL/FAST= XXXXXX

    DFC PRESET PARAMETERS MENU1. FI LL= XXXXXX 6. GATE TI MER=N/ A

    2. SLOW= XXXXXX 7. CHATTER = N/ A3. TRI M= XXXXXX4. DROP CNT=X5. ZERO TOL=XXXENTER SETTI NG TO CHANGE: 0

    If single fill operation was selected, enter the target fill weight at the FILL=prompt. If

    2-speed was selected then enter the fast fill cutoff weight at the FAST=prompt.

    2. SLOW= XXXXXX

    This item is only for 2-speed operation, enter the slow fill cutoff weight (target weight)

    at the SLOW=prompt.

    3. TRIM= XXXXXX

    Enter the TRIM weight at the TRIM=prompt.

    4. DROP CNT= X

    If the MULT DROP feature was enabled, enter the number of equal drops at the DROP

    CNT=prompt.

    If the MULT DROP feature was disabled, the number of drops will ALWAYSbe 1.

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    5. ZERO TOL= XXX

    If the Dump Gate was enabled, enter the zero tolerance weight at the ZERO TOL=prompt. The zero tolerance is a range of weight within which the scale is considered

    empty.

    If the Dump gate was disabled, this prompt is not applicable and the display will showZERO TOL=N/A.

    6. GATE TIMER= XXX

    If the Dump Gate was enabled, enter the amount of time (in seconds) that the dump gate

    is to be left open AFTERthe weight falls below the zero tolerance weight. Allowable

    times are 0 through 99 seconds.

    If the Dump gate was disabled, this prompt is not applicable and the display will show

    GATE TIMER =N/A.

    7. CHATTER = XXXIf 2-speed operation and gate sequence = 3 were chosen in setup, enter the amount of

    time (in tenths of a second) that the chatter gate is to open. Allowable times are 0.0through 99.9 seconds.

    If single speed operation was chosen or the gate sequence is not 3, this prompt is notapplicable and the display will show CHATTER = N/A.

    To return to the weight display mode, press the ENTERkey.

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    225-DFC: 225 Addendum

    SINGLE SPEED OPERATION:

    To Start a Fill Operation

    1. Press the STARTkey, the START=YESprompt will be displayed.

    2. Press the ENTERkey to start the fill operation, or press the NOkey and then theENTERkey to abort the operation.

    3. PWC1 annunciator comes on and the PWC1 output relay is turned on.

    4. The weight will increase to the FILL=weight minus the TRIM=weight. When thedisplayed weight reaches that value, the PWC1 and annunciator are turned off.

    5. When Motion stops, the weight will be printed (if a printer is attached and the automatic

    print was enabled).6. The trim weight will be recalculated, and stored in memory (if automatic trim was

    enabled) and the displayed weight will be added to the GROSS or NET accumulators (if

    the automatic print was enabled).

    To Suspend (Pause) a Fill Operation in Progress

    The fill operation can be suspended (paused) by the operator if needed by pressing the

    PAUSEkey.

    1. Press the PAUSEkey.

    2. The fill operation is suspended (paused), and the PAUSEkey will be replaced with the

    RESTRTkey.3. To continue the fill operation where it was before it was suspended, press the RESTRT

    key.4. To stop (abort) the fill operation, press the STOPkey.

    5. The 225 will return to normal operation.

    To Stop (Abort) a Fill Operation in Progress

    The fill operation can be stopped (aborted) by the operator if needed by pressing the STOP

    key.

    1. Press the STOPkey.

    2. The filling operation will immediately be aborted.3. The 225 will return to normal operation.

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    225-DFC: 225 Addendum

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    DECUMULATIVE FILL OPERATION

    The decumulative operation is used when weighing material out of a weigh hopper. The

    fill signal will be used to open and close a weigh hopper gate. The settings for the DFC

    decumulative operation to function properly are as follows:

    MODE OF OP = 2

    DUMP GATE = NO

    DCUMLATE YESCLR TARE = NO

    To Start a Decumulative Fill Operation

    The weigh hopper must be filled with material that equals or exceeds the amount of the

    preset value to be removed; otherwise an error message -CHECK MATL-will be

    displayed. This message indicates that the weigh hopper does not have enough material to

    meet the requirement of the preset weight value. Either more material has to be added tothe weigh hopper or the preset weight value must be reduced.

    1. With the indicator showing Gross Weight, press the START/STOP key.

    2. The display will show START=YES.

    3. Press the ENTER key to start the fill (discharge) operation, orpress the NO key toabort the operation.

    4. The indicator will switch to the Net Weight mode displaying zero weight, and the

    PWC1 annunciator and relay will turn on beginning the operation.5. The weight will increase on the display. The weight is actually being discharged from

    the weigh hopper.6. When the displayed weight reaches the preset value, the operation will stop. PWC1 t

    annunciator and relay will turn off.

    7. When all motion stops, the weight will be printed (if a printer is attached and

    automatic print was enabled in setup).8. The indicator will remain in the NET mode. The Gross Weight can be viewed by

    pressing the NET/GROSS key to select the Gross Weight.

    9. The operation is repeated until the weigh hopper weight goes below the preset weightvalue. At that time, more material must be placed into the weigh hopper.

    NOTE! If the decumulative operation is used for multiple materials in acompartmentalized weigh hopper, the 225 can only check the total weight of material to

    verify there is sufficient amount to meet the preset values.

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    2XX-DN ADDENDUM

    For 225 Indicator

    May 11, 2009

    Cardinal Scale Manufacturing Co.P. O. Box 151 - 203 E. Daugher t y

    Webb Ci t y, Mi ssour i 64870Phone: 417- 673- 4631 - Fax: 417- 673- 5001

    http://www.cardinalscale.com

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    2XX-DN OPTION CARD 225 Addendum

    The current baud rate setting will be shown (0, 1 or 2), to change the setting press the

    1key and then the ENTERkey.

    If the displayed baud rate value is acceptable press the ENTERkey, otherwise, press the0, 1or 2key and then the ENTERkey for the desired baud rate.

    2xx- DN BAUD RATE SELECTI ONS

    0=125k 1=250k 2=500k

    BAUD=X

    2. ADDR=XX

    The current address is shown, to change the address, press the2key and then theENTERkey.

    If the address is correct press the ENTERkey, otherwise, enter the desired address andpress the ENTERkey.

    2xx- DN ADDRESS SELECTI ON

    VALI D ADDRESS: 0- 63

    ADDR=XX

    Press the Navigation EXITarrow until the indicator goes into the weight display mode.

    COMMUNICATIONS

    Date Sent From the XX To The PLC:

    Float point weight. Byte 0 Float point weight. Byte 1

    Float point weight. Byte 2 Float point weight. Byte 3

    Scale Number (Bits 4-7)

    Cmd0. Returned by 225 when completeCmd1. Returned by 225 when complete

    Weight Status. See bit definitions below

    Word0

    Word1

    Word2

    Word3

    Date Sent From the PLC To The 225:

    Page 2 of 4

    Word0

    Word1

    Word2Word3

    Cmd0. See definitions belowCmd1. See definitions below

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    N/A

    Float point value for Cmd. Byte 0

    Float point value for Cmd. Byte 3Float point value for Cmd. Byte 2

    Float point value for Cmd. Byte 1

    N/A

    COMMANDS

    CMD0 and CMD1 are combined to make the command word. Command words are

    broken into command bits for PLC ease of programming. To invoke a command, set the

    bit to one. The PLC should continue to send a command until the command is returnedby the indicator. If the indicator cannot perform a command, the returned command will

    include bit 7. The scale number is encoded as a four bit binary number, 1 through the

    number of scales available. NOTE: ALL COMMAND BITS SHOULD BE RELEASED

    AFTER THEY ARE PROCESSED BY THE INDICATOR.

    Bit0 Gross/Net

    Bit1 not definedBit2 Zero

    Bit3 PB Tare

    Bit4 KB Tare, requires float point value be sent in words 2 and 3Bit5-6 not defined

    Bit7 This bit is the error bit from the 225 when a command fails.

    Bit8-11 not definedBit12 Select scale number, bit 0 (least significant)

    Bit13 Select scale number, bit 1Bit14 Select scale number, bit 2

    Bit15 Select scale number, bit 3 (most significant)

    SCALE NUMBER

    The scale number is encoded as a four bit binary number, 1 through the number of scales

    available. Eg. Scale #1 (00010000), Scale #2 (00100000), Scale #3 (00110000), and

    Total scale (01000000).

    Bit0 (not used)

    Bit1 (not used)Bit2 (not used)

    Bit3 (not used)

    Bit4 Select scale number, bit 0 (least significant)

    Bit5 Select scale number, bit 1Bit6 Select scale number, bit 2

    Bit7 Select scale number, bit 3 (most significant)

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    2XX-DN OPTION CARD 225 Addendum

    WEIGHT STATUS

    Bit0 Motion

    Bit1 Below Zero

    Bit2 Center of ZeroBit3 Over Capacity

    Bit4 Weigh Units 0=unit 1 (PRIMARY UNITS), 1=unit 2 (ALTERNATE UNITS)

    Bit5 Weigh Mode 0=Gross, 1=NetBit6 Not Defined

    Bit7 Error. Data is invalid.

    FLOATING POINT WEIGHT DATA

    Example for weight data 5000 = Floating-point 459C4000h

    Byte0 45hByte1 9Ch

    Byte2 40hByte3 00h

    Some PLCs may require Byte 1 and Byte 0 to be swapped to be compatible with theAllen-Bradley floating point data format.

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    2XX-EIP ADDENDUM

    For 225 Indicator

    May 11, 2009

    Cardinal Scale Manufacturing Co.P. O. Box 151 - 203 E. Daugher t y

    Webb Ci t y, Mi ssour i 64870Phone: 417- 673- 4631 - Fax: 417- 673- 5001

    http://www.cardinalscale.com

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    2XX-EIP OPTION CARD 225 Addendum

    COMMUNICATIONS

    Date Sent From the XX To The PLC:

    Float point weight. Byte 0 Float point weight. Byte 1

    Float point weight. Byte 2 Float point weight. Byte 3

    Scale Number (Bits 4-7)

    Cmd0. Returned by 225 when completeCmd1. Returned by 225 when complete

    Weight Status. See bit definitions below

    Word0

    Word1

    Word2

    Word3

    Date Sent From the PLC To The 225:

    Cmd1. See definitions below Cmd0. See definitions below

    N/A N/A

    Float point value for Cmd. Byte 0

    Float point value for Cmd. Byte 3Float point value for Cmd. Byte 2

    Float point value for Cmd. Byte 1

    Word0

    Word1

    Word2

    Word3

    COMMANDS

    CMD0 and CMD1 are combined to make the command word. Command words are

    broken into command bits for PLC ease of programming. To invoke a command, set thebit to one. The PLC should continue to send a command until the command is returned

    by the indicator. If the indicator cannot perform a command, the returned command willinclude bit 7. The scale number is encoded as a four bit binary number, 1 through the

    number of scales available. NOTE: ALL COMMAND BITS SHOULD BE RELEASED

    AFTER THEY ARE PROCESSED BY THE INDICATOR.

    Bit0 Gross/Net

    Bit1 not defined

    Bit2 ZeroBit3 PB Tare

    Bit4 KB Tare, requires float point value be sent in words 2 and 3

    Bit5-6 not definedBit7 This bit is the error bit from the 225 when a command fails.

    Bit8-11 not defined

    Bit12 Select scale number, bit 0 (least significant)Bit13 Select scale number, bit 1

    Bit14 Select scale number, bit 2

    Bit15 Select scale number, bit 3 (most significant)

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    2XX-EIP OPTION CARD 225 Addendum

    SCALE NUMBER

    The scale number is encoded as a four bit binary number, 1 through the number of scales

    available. Eg. Scale #1 (00010000), Scale #2 (00100000), Scale #3 (00110000), and

    Total scale (01000000).

    Bit0 (not used)

    Bit1 (not used)

    Bit2 (not used)Bit3 (not used)

    Bit4 Select scale number, bit 0 (least significant)

    Bit5 Select scale number, bit 1Bit6 Select scale number, bit 2

    Bit7 Select scale number, bit 3 (most significant)

    WEIGHT STATUS

    Bit0 Motion

    Bit1 Below ZeroBit2 Center of Zero

    Bit3 Over Capacity

    Bit4 Weigh Units 0=unit 1 (PRIMARY UNITS), 1=unit 2 (ALTERNATE UNITS)Bit5 Weigh Mode 0=Gross, 1=Net

    Bit6 Not Defined

    Bit7 Error. Data is invalid.

    FLOATING POINT WEIGHT DATA

    Example for weight data 5000 = Floating-point 459C4000h

    Byte0 45hByte1 9Ch

    Byte2 40h

    Byte3 00h

    Some PLCs may require Byte 1 and Byte 0 to be swapped to be compatible with the

    Allen-Bradley floating point data format.

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    2XX-IP ADDENDUM

    For 225 Indicator

    May 11, 2009

    Cardinal Scale Manufacturing Co.P. O. Box 151 - 203 E. Daugher t y

    Webb Ci t y, Mi ssour i 64870Phone: 417- 673- 4631 - Fax: 417- 673- 5001

    http://www.cardinalscale.com

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    2XX-IP OPTION CARD 225 Addendum

    1. CONT=XXX

    To turn the continuous data output ONor OFF, press the 1key and then the ENTERkey.

    Press the YESand ENTERkeys to turn continuous data output ON, press the NO

    and ENTERkeys to turn it off.

    2xx- I P SETUP MENU

    CONT=XXXYES NO

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    2XX-RS232 ADDENDUM

    For 225 Indicator

    May 11, 2009

    Cardinal Scale Manufacturing Co.P. O. Box 151 - 203 E. Daugher t y

    Webb Ci t y, Mi ssour i 64870Phone: 417- 673- 4631 - Fax: 417- 673- 5001

    http://www.cardinalscale.com

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    2XX-RS232 OPTION CARD 225 Addendum

    SETUP:

    With the indicator ON, hold the SHIFTkey down and press the Navigation ENTERkey

    (red square key in center of the Navigation arrows). The display will change to show the

    SETUP/REVIEW MENU.

    Press the ENTERkey, then press the NEXTNavigation arrow until SETUP MENU #3

    is displayed.

    SETUP/ REVI EW MENU1. ENTER CALI BRATI ON AND SETUP2. VI EW AUDI T TRAI L COUNTERS3. CALI BRATE SCALE 1

    Ent er Sel ect i on: 1 EXI T

    Press the 4 key and then the ENTERkey, the 2xx-RS232 SETUP MENU will be

    displayed.

    SETUP MENU #31. G/ N ACCUMS=XXX 6. KEY LOCKOUT2. BACK LI TE=XX3. PASSWORD4. 2xx- RS232

    Ent er Sel ect i on: 0 PREV vEXI T

    2xx- RS232 SETUP MENU1. BAUD=XXX 6. TYPE=X XXXXX2. PARI TY=X XXXX 7. SCALE=X3. BI TS=X 8. CTS ENABLED=XXX4. STOPS=X5. CONT=XXXEnt er Sel ect i on: 0 EXI T

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    2XX-RS232 OPTION CARD 225 Addendum

    1. BAUD=XX

    To change the BAUD setting press the 1key and then the ENTERkey.

    Key-in the 2-digit value for the desired baud rate and press the ENTERkey.

    2xx- RS232 BAUD RATE SELECTI ON

    24= 2400 19= 19200 76= 7680048= 4800 38= 3840096= 9600 57= 57600

    BAUD=XX

    2. PARITY=X

    To change the PARITYsetting press the 2key and then the ENTERkey.

    Key-in the 1-digit value for the desired PARITY and press the ENTERkey.

    2xx- RS232 PARI TY SELECTI ON

    0. NONE 1. ODD 2. EVEN

    PARI TY=X

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    2XX-RS232 OPTION CARD 225 Addendum

    3. BITS=X

    To change the number of data BITSsetting, press the 3key and then the ENTERkey.

    Enter the number of data bits at the prompt, allowable values are 7 or 8.

    2xx- RS232 SETUP MENU

    BI TS=X

    4. STOPS=X

    To change the number of stop BITSsetting, press the 4key and then the ENTERkey.

    Enter the number of STOP bits at the prompt, allowable values are 1 or 2.

    2xx- RS232 SETUP MENU

    STOPS=X

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    2XX-RS232 OPTION CARD 225 Addendum

    5. CONT=XXX

    To turn the continuous data output ONor OFF, press the 5key and then the ENTERkey.

    Press the YESand ENTERkeys to turn continuous data output ON, press the NO

    and ENTERkeys to turn it off.

    2xx- RS232 SETUP MENU

    CONT=XXXYES NO

    6. TYPE=X

    To select the format of the data transmitted from the 2xx-RS232 card, press the 6key

    and then the ENTERkey.

    Enter the 1-digit value for the desired format and press the ENTERkey.

    2xx- RS232 CONTI NOUS OUTPUT SELECTI ON0. SMA 5. NUMERI C WT1. SB400 6. SB5002. SB200 7. SB250/ 500M

    3. I Q3554. TOLEDO SHORT

    TYPE=X

    For a complete description of the Continuous Output and the Weight On Demand

    formats, refer to the CONTINUOUS OUTPUT FORMATS section in the 225 Weight

    Indicating Instrument Technical and Operation Manual (8200-M538-O1).

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    2XX-RS232 OPTION CARD 225 Addendum

    7. SCALE=X

    In a multi scale configuration the scale to be tracked by the 2xx-RS232 card can beselected. Press the 7key and then the ENTERkey.

    Valid values are:

    2xx- RS232 SETUP MENU

    SCALE=X

    0 Current selected scale (scale that is in reverse video mode)1 Scale #1

    2 Scale #23 Scale #3

    4 Total Scale

    8. CTS ENABLED=XXX

    The Clear To Send handshaking can be enabled or disabled, press the 8key and then

    the ENTERkey.

    Press the YESand ENTERkeys to enable CTS, press the NOand ENTERkeys to

    disable CTS.

    2xx- RS232 SETUP MENU

    CTS ENABLED=XXX

    Press the Navigation EXITarrow until the indicator goes into the weight display mode.

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    2XX-USB ADDENDUM

    For 225 Indicator

    May 11, 2009

    Cardinal Scale Manufacturing Co.P. O. Box 151 - 203 E. Daugher t y

    Webb Ci t y, Mi ssour i 64870Phone: 417- 673- 4631 - Fax: 417- 673- 5001

    http://www.cardinalscale.com

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    2XX-USB OPTION CARD 225 Addendum

    2xx- USB SETUP MENU1. CONT=XXX2. TYPE=X XXXXX3. SCALE=X

    Ent er Sel ect i on: 0 EXI T

    1. CONT=XXX

    To turn the continuous data output ONor OFF, press the 1key and then the ENTER

    key.

    2xx- USB SETUP MENU

    CONT=XXXYES NO

    Press the YESand ENTERkeys to turn continuous data output ON, press the NO

    and ENTERkeys to turn it off.

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    2XX-USB OPTION CARD 225 Addendum

    2. TYPE=X

    To select the format of the data transmitted from the 2xx-USB card, press the 2keyand then the ENTERkey.

    2xx- USB CONTI NOUS OUTPUT SELECTI ON

    0. SMA 5. NUMERI C WT1. SB400 6. SB5002. SB200 7. SB250/ 500M3. I Q3554. TOLEDO SHORT

    TYPE=X

    Enter the 1-digit value for the desired format and press the ENTERkey.

    For a complete description of the Continuous Output and the Weight On Demand

    formats, refer to the CONTINUOUS OUTPUT FORMATS section in the 225 Weight

    Indicating Instrument Technical and Operation Manual (8200-M538-O1).

    7. SCALE=XIn a multi scale configuration the scale to be tracked by the 2xx-USB card can be

    selected. Press the 7key and then the ENTERkey.

    2xx- USB SETUP MENU

    SCALE=X

    Valid values are:0 Current selected scale (scale that is in reverse video mode)

    1 Scale #12 Scale #2

    3 Scale #3

    4 Total Scale

    Press the Navigation EXITarrow until the indicator goes into the weight display mode.

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    225 SOFTWARE ADDENDUM

    PRESET WEIGHT COMPARATOR

    May 12, 2009Rev. 1.0.D

    Cardinal Scale Manufacturing Co.P. O. Box 151 - 203 E. Daugher t y

    Webb Ci t y, Mi ssour i 64870Phone: 417- 673- 4631 - Fax: 417- 673- 5001

    http://www.cardinalscale.com

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    225-PWC: 225 Addendum

    INTRODUCTION:

    The Preset Weight Comparator software in the 225 has been modified to allow PWCs to be

    assigned to a scale in a multi-scale installation.

    Refer to the225 WEIGHT INFICATOR Installation and Technical Manual

    for setup andcalibration of the indicator.

    SETUP:

    With the indicator ON, hold the SHIFT key down and press the Navigation ENTER key

    (red square key in center of the Navigation arrows). The display will change to show the

    SETUP/REVIEW MENU.

    Press the ENTERkey, SETUP MENU #1 is displayed.

    SETUP/ REVI EW MENU

    1. ENTER CALI BRATI ON AND SETUP2. VI EW AUDI T TRAI L COUNTERS3. CALI BRATE SCALE 1

    Ent er Sel ect i on: 1 EXI T

    Key-in 10 and press the ENTERkey, the Mode Of Operation Menu will be displayed.

    SETUP MENU #11. USA=XXX 6. CLR TARE=XXX2. NSC=XXX 7. CLEAR I D=XXX3. LFT=XXX 8. NO OF SCALES=X4. OI ML=XXX 9. TOTALI ZE=XXX5. TI ME=XX 10. MODE OF OP=X XXXEnt er Sel ect i on: 0 PREV vEXI T

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    225-PWC: 225 Addendum

    Enter 3 and press the ENTERkey, the Preset Weight Comparator Menu will be displayed.

    Mode Of Oper at i on Menu0. Nor mal I ndi cat or1. I D St or age

    3. Pr eset Wei ght Comp

    Ent er Sel ect i on: 1 EXI T

    1. OUTPUTS=XX

    Pr eset Wei ght Compar at or Menu

    1. OUTPUTS=XX2. BAL PRNT=XXX

    Ent er Sel ect i on: 0 PREV

    The number of Preset Weight Comparator (PWC) outputs can be specified, by

    pressing the 1key and then the ENTERkey. At the OUTPUTS= prompt enter thenumber of PWCs desired and press the ENTERkey. Valid entry is 1 thru 16.

    2. BAL PRNT=XXX

    With only one PWC selected (OUTPUTS=1), the automatic print on balance feature

    may be enabled. If more than one PWC has been selected, this feature is disabled.

    To enable/disable, press the 2key and then the ENTERkey, at the BAL PRNT=

    prompt press either the YESor NOsoft-key and the ENTERkey to enable/disable this

    feature.

    Press the EXIT Navigation key until the indicator returns to the weight display mode.

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    225-PWC: 225 Addendum

    OPERATION:

    The weight indicator has sixteen outputs, which can be configured during the setup of the

    weight indicator to perform as Preset Weight Comparators. If the preset weight comparator

    mode of operation was selected, the indicator will compare each enabled preset weigh value

    with the displayed weight and then output a signal for each preset based on the results of thatcomparison.

    Entering the Preset values:

    At the weight display screen, press the PRESETsoft-key. The Preset values screen will be

    displayed (only the values for the enabled presets will be displayed, in this example allsixteen factory default preset values are shown).

    To change a specific PWC weight value, enter the PWC# (1 thru 16) and press the ENTER

    key and key-in the new weight at the PWC X= prompt.

    1. P= 500 7. P= 3500 13. P= 6500

    2. P= 1000 8. P= 4000 14. P= 70003. P= 1500 9. P= 4500 15. P= 75004. P= 2000 10. P= 5000 16. P= 80005. P= 2500 11. P= 5500 17. SET TRI M6. P= 3000 12. P= 6000 18. SET SCALEENTER t o EXI T, or PWC# TO CHANGE: 0

    To return to the weight display mode, press the ENTERkey.

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    225-PWC: 225 Addendum

    Entering the Trim values:

    At the weight display screen, press the PRESETsoft-key. The Preset values screen will be

    displayed, at the prompt key-in 17and press the ENTERkey. The trim values for the PWC

    will be displayed (only the values for the enabled PWCs will be displayed, in this example

    all sixteen factory default trim values are shown).

    To change a specific PWC trim weight value, enter the PWC# (1 thru 16) and press the

    ENTERkey and key-in the new weight at the TRM X= prompt.

    1. T= 0 7. T= 0 13. T= 02. T= 0 8. T= 0 14. T= 03. T= 0 9. T= 0 15. T= 04. T= 0 10. T= 0 16. T= 05. T= 0 11. T= 0 17. SET WGT6. T= 0 12. T= 0 18. SET SCALEENTER t o EXI T, or PWC# TO CHANGE: 0

    To return to the weight display mode, press the ENTERkey.

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    225-PWC: 225 Addendum

    Entering the Preset Scale:

    At the weight display screen, press the PRESETsoft-key. The Preset values screen will be

    displayed, at the prompt key-in 18and the press the ENTERkey. The scale that each PWC

    is associated with will be displayed (only the values for the enabled PWCs will be displayed,

    in this example all sixteen factory default preset values are shown).

    To change a specific PWC scale association, enter the PWC# (1 thru 16) and press the

    ENTERkey and key-in the scale association at the SCL X= prompt.

    1. S=1 7. S=1 13. S=12. S=1 8. S=1 14. S=13. S=1 9. S=1 15. S=14. S=1 10. S=1 16. S=15. S=1 11. S=1 17. SET TRI M6. S=1 12. S=1 18. SET SCALEENTER t o EXI T, or PWC# TO CHANGE: 0

    To select the TOTAL scale, enter a 4at the above prompt.

    To return to the weight display mode, press the ENTERkey.