MANFREDINI & SCHIANCHI…since 1962 · •The Vibrating Screen Heater System prevents lumps forming...
Transcript of MANFREDINI & SCHIANCHI…since 1962 · •The Vibrating Screen Heater System prevents lumps forming...
MANFREDINI & SCHIANCHI…since 1962
MS VIBRATING SCREENS
The operating principle of MS High-Efficiency Vibrating Screens sets new standards in
industrial screening which means enhanced technical features.
The high frequency oscillating energy is generated by electromagnetic heads aligned on
supporting bridges.
• The Vibrating Electromagnets usually give 4000
high frequency cycles to the stainless steel mesh
with a Max amplitude of 700 microns as oscillating
range, anyway the energy supplied to each head is
adjustable and variable
• All electromagnets are independently managed by
the electronic switchboard in terms of intensity and
frequency
• The heads are mounted directly on the screening
mesh in the most appropriate positions around the
entire surface to provide different types of vibration
that can be varied to suit the individual
requirements of each material and the different
types of separation required.
• By tilting the screen and selecting the most
appropriate mesh hole size, extremely accurate
separation is achieved even when large quantities
of material are being fed through.
• For the purpose of obtaining different grain sizes,
vibrating screens are available with one and two
nets:
• 1 Net = 2 grain size fractions
• 2 Nets = 3 grain size fractions
• This operating principle ensures that the machine
is completely static and that the mesh frame and
the structure are oscillation free.
• The angle of screening deck is adjustable
ranging from 30 to 45 degree angle in order to
adapt to infeed material characteristics.
• Furthermore in several cases, we instal a 1 to 3
ratio rectangular mesh slot so as to increase the
passing area.
• An MS feeder can be installed when the material
is not fed perpendicular to the screen feed port.
• A dust collecting system on the screening deck
and in the frame facilitates screening process.
VIBRATING SCREENS SELF-CLEANING SYSTEM
•All MS Vibrating Screens are available to order fitted
out with our automatic brush system.
•These brushes are mounted beneath the mesh frames
to ensure continuous cleaning of the screening sector
and consequently improve screening.
•The brushes are driven by a double-acting pneumatic
cylinder with adjustable end stroke dampers.
•The cylinder is controller by an electro-pneumatic panel
which has facility for adjusting the time the cylinder
operates.
•Moreover the electonic switchboard is equipped with a
maximum intensity timed setting which can shake the
meshes to get rid of possible flakes
VIBRATING SCREENS AUTOMATIC OPENING SYSTEM
All MS Vibrating Screens are available to
order with manual or electrical operated
hydraulic unit which tilts the screen to
provide easy access for maintenance and
replacement of the mesh frames
•For moist and hygroscopic materials like talc, phosphates,
limestone , our screen can be equipped with an automatic
heating system which creates a controlled short circuit to
keep the mesh hot , however never exceeding 45 degree C
temperature in order to avoid mesh deformation.
•The Vibrating Screen Heater System prevents lumps forming
on the mesh, consisting of a set of copper bars installed at
the ends of the net and connected to power cables controlled
by a transformer and relative control board.
•This innovative system breaks new grounds in the field of
industrial screening since it solves conventional problems
caused by the moisture content of the raw material
processed, which impair the efficiency of the screening
machine.
•Manfredini & Schianchi has been building industrial screens
since 1970 and is still a reference point in this sector, thanks
to the innovative content of all machines with the M&S
trademark
VIBRATING SCREENS HEATER SYSTEM
CONTROL INSTRUMENT FOR SCREEN CR88
The net control instrument CR/88/MS
is inserted after the screen and
performs continuous analysis of the
screened product.
The net control instrument CR/88/MS is inserted after the screen and performs continuous
analysis of the screened product.
In the case of altered particle size distribution caused by the breakage of the screen net, particles
of material larger than the screen net accumulate on the electronic detector (Proxi), activating an
acoustic alarm and a warning light on the electric control panel.
Manfredini & Schianchi also succeeded in installing his screens in food sectors like sea salt, rock
salt, sugar and powdered milk. In such circumstances the machine is totally made in stainless steel
AISI 304 or 316, all packings are in foodstuff rubber and the electric switchboard and cables are
upon need in fireproof configuration .
A comparison of our abovementioned screen with a typical Mogensen sizer having same screening
surface is :
•40 % higher throughput
•Lifespan of mesh is 3 times longer
•Noise level does not exceed 80 dB
•Static machine with no dynamic forces involved
•Possibility to size material at 100 microns
Here we list some of the materials which we handle:
Clays
Anthracite
Slate
Asphalt
Baryte
Bauxite
Barium oxide
Bentonite
Sodium bicarbonate
Borax
Calcite
Calcium
Carbon
Ashes
Cement
Hydrated lime
Calcium oxide
Carbonates
Coal
Lead ore
Ocher
Calcium oxide
Copper oxide
Iron oxide
Magnesium oxide
Manganese oxide
Lead oxide
Zinc oxide
Titanium oxide
Phosphates
Calcium phosphate
Lead
Slags / Rejects / Wastes
Calcium sulphate
Silica
Sodium nitrate
Sulphur
Talc
Coke
Cobalt
Chromite
Pigments
Fertilizers / Manure
Enamels
Feldspars
Graphite
Gypsum
Kaolin
Lignite
Magnesia
Magnesium
Magnetite
Marble
Limestone
Calcium carbonate
Iron ore
Manganese ore
Earths
Zinc
Zirconium Quartz
Basalt
Glass
Phonolite
Nepheline
Coffee
Cocoa
Soot
Pyrulosite
Sugar
Diatomite
Powdered milk
DESCRIPTION OF THE PROCESS