Managing Asset Performance With Data From Machines - MAXIMO · Maximo Asset Health Insights drives...

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Managing Asset Performance With Data From Machines

Transcript of Managing Asset Performance With Data From Machines - MAXIMO · Maximo Asset Health Insights drives...

Page 1: Managing Asset Performance With Data From Machines - MAXIMO · Maximo Asset Health Insights drives improved asset strategies Enables reliability engineers and maintenance supervisors

Managing Asset Performance With Data From Machines

Page 2: Managing Asset Performance With Data From Machines - MAXIMO · Maximo Asset Health Insights drives improved asset strategies Enables reliability engineers and maintenance supervisors

Source: www.marketinsightsreports.com 2018

What is my asset

performance?

Success metrics:

▪ Are we maximizing ROA?

▪ Am I reducing my risks?

▪ Are we improving asset availability?

▪ Are we doing the right level of preventive

maintenance? Is it effective?

▪ What is our performance against downtime

targets?

▪ Are we minimizing inspection hours and mean

time between failure (MTBF)?

▪ Are we improving our first-time-fix-rate (FTFR)?

▪ Are we optimizing the useful life of the asset?

▪ How do I reduce costs without sacrificing

reliability?

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APM improves asset performance

using data, analytics & AI

APM is about optimizing the performance

of operational assets, increasing asset

availability while minimizing costs of

maintaining them

Asset Performance Management (APM)

is designed for decision support

Advanced analytics and artificial intelligence (AI) are

driving differentiation. It helps engineers and planners

make better decisions by shifting asset maintenance

strategies from preventive to predictive and

prescriptive

Enterprise Asset Management (EAM) is

designed for maintenance

execution and asset data

EAM and APM are inter-related by very different

systems. The focus of EAM is around execution

related activities like work order tracking, etc

Planning &

Scheduling

Execution

Prescriptive Repair

Capital Planning

Prioritization

Health

Monitoring

Predictive

Maintenance

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Leaders of asset-centric and asset-intensive businesses recognize they must focus on optimizing asset support as theprimary mode of differentiation

But how?

50% of asset-intensive organizations have some form of asset analytics

But...

<10% have an APM platform

Source: IDC, 2018

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Asset Lifecycle & APM

Plan &

Schedule

Execute

EAM

3

Capital Planning

Prioritization

Criticality, Risk, &

Failure Modes

Analysis

Actions & Adjustments

Partner capabilitiesMaximo

Planning & Execution

Strategy Selection

Analysis

APM

1

6

APM Execution

Time based

Condition

Run to fail

Predictive

Prescriptive

Repair

Operationalize Strategy2

Health

Monitoring

Predictive

Monitoring

Root Cause Analysis

Bad Actor Analysis

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IBM APM Capabilities

AIP

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APM enhances EAM with Analytics and AI

Maintenance

Supervisor

Reliability

Engineer

Maintenance

Technician

Pla

nn

ing

& S

che

du

ling

EAM

Stra

tegy

& F

leet

A

nal

ysis

Exe

cuti

on

AP

M

AI assistant for

improved repair

efficiency

Asset and fleet level

insights to optimize

maintenance strategy

APM Benefits

Increase asset life

Reduce lifecycle costs

Optimize spare inventory

levels

Increase MTBF

Improve reliability

Reduce PM cycles

Improve FTFR

Decrease MTTR

Decrease maintenance

costs

APM Capabilities

Prioritization of

activities based on

asset health and

predictive insights

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IBM APM supports an analytics journey

MonitorE V AL U AT E Y O U R

AS S E T S I N C O N T E X T

E N R I C H Y O U R D AT A

E C O S Y S T E M

Connect

PredictU S E S E N S O R D AT A AN D

W O R K H I S T O R Y T O

P R E D I C T F AI L U R E S

OptimizeI M P R O V E M O D E L S

T H R O U G H C O N T I N U O U S

L E AR N I N G

RecommendM AI N T AI N AS S E T S W I T H

I N T E L L I G E N T I N S I G H T S

Equipment

Maintenance

Assistant

Helps identify the

right steps to fix an

issue given current

symptoms and

history

Predictive

Maintenance

Analyzes device

properties to predict

failures and

performance

degradation

IoT Connection

Service

Continuous

Learning

Feedback loops

enable ongoing

model

improvements

Asset Health

Insights

Analyzes

maintenance and IoT

data to help prioritize

maintenance &

replacement activities

Page 8: Managing Asset Performance With Data From Machines - MAXIMO · Maximo Asset Health Insights drives improved asset strategies Enables reliability engineers and maintenance supervisors

Maximo Asset Health Insights drives improved asset strategies

Enables reliability engineers and maintenance

supervisors to gain a deeper understanding of the health of

their assets. Provides capabilities to model, map, monitor,

and optimize the health of assets.

• Visibility into asset condition, from an asset lifecycle perspective.

• Consolidates asset data, historical and real-time, including data from

external data systems, weather data, etc.

• Advanced dashboard view enables proactive asset and

maintenance decisions.

• Enables Immediate action and/or provides engineers with rich set of

sensor and asset data to determine proper course of action.

Reduce downtime and maintenance cost with objective asset health metrics

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IoT Platform and MAHI for an online view of Asset Health and Condition

Sensors or SCADA

via IoT Gateway

Connect, Store and Derive

in IoT Platform with Analytics add-on

Raw data Meaningful

Metrics

Meters &

WO history

Inspection via

Mobile client

Asset Health

via MAHI rules

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ANALYTICS• Real-time

• Machine Learning

• Cognitive

• Edge

RISK MANAGEMENT• Proactive Protection

• Security Analytics

• Anomaly detection

CONNECT• Secure

connectivity

• Device

management

• Visualization

INFORMATION

MANAGEMENT• Store & Archive

• Transform &

Integrate

• Augment

• Weather

Connect your devices, equipment, and workforce to gain a

new level of insight into your business

Our users include

embedded developers, cloud

application developers, IoT

system administrators and

operators plus IoT device

end users

Want to compose IoT

applications quickly and

be able to operate and

manage resulting systems.

Expect fast time-to-value,

simplicity, flexibility, clear

documentation.

Focus Areas

Secure Connectivity

Connect devices via MQTT(S) or HTTP(S)

Authentication and Encryption

Authenticate Devices via Token and/or Certificates,

encrypt Payload

Monitoring

Monitor Device Status, Connectivity Logs, Device Logs

Device Management

Device Metadata, Reset, Factory Reset, Upload

Firmware, Install Firmware

Visualization

Quick Data Visualization directly of incoming data

streams, easy Drag&Drop Dashboards

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2

3

4

5

Watson IoT Platform | Connect

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Watson IoT Platform

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1Use the build-in Real-Time Insights to create powerful

stream analytics rules processed in real-time and scaling

with all onboarded devices.

Build Rules with logic equations by drag and drop based

on device data schemas and assign different rule Severity

Levels.

Trigger Rule Actions such as sending Email, SMS, calling

REST APIs or IFTTT.

Show all Rule violations on build-in Alerts Dashboards or

access the full data via REST APIs.

Analytics | Real-Time Analytics

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connect

analyze & predictreport & recommend

act

IBM Predictive Maintenance

Watson IoT gateway IoT device Maximo

aggregate

Identify and manage asset reliability risks that

could adversely affect plant or business

operations

1

2

3

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Improves problem diagnosis and provides guidance to help technicians identify the right repair the first time

Announcing: IBM Equipment Maintenance Assistant:AI assistant & shared expertise for every field technician

Aggregated data viewsWatson AI-Powered

learningPoint of impact

insights

Data from EAM Systems

Equipment Maintenance Assistant Data Inputs

Equipment & Engineering

ManualsIoT Sensor Data

Regulatory Standards

Watson learns from the Best Technicians, sharing expertise to Every Field Technician

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IBM Equipment Maintenance AssistantHow it works

Collect documentation and data

Business user prepares, loads, and marks

documents

Ask questionsField Technician receives work orders and query to understand repair procedures, identify parts, materials, & tools needed or update situation information.

Refine model

SME such as Reliability Engineer uses studio to

refine model

Watson Assistant for Equipment Maintenance

Events

Sample Triggers• Unscheduled work order in Maximo• Predicted failure alert from PM• IoT Reading Anomaly• Visual problem detected by VI

…and more

Queries

Training & Modeling Day-to-Day Operations

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Supporting Work Execution with

a Little AI from Watson IoTEquipment Maintenance Assistant

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How it looks from Maximo

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Begin a workorder

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Launch EA from a workorder

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Open in a new tab, automatically brings the topic and equipment into the query.

The results queried

from the asset

knowledge base will

be displayed on the

page.

The knowledge

base can be

anything — e.g.

asset manual or the

field operation

manual, etc.

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Open the corresponding paragraph

User can read whole

section of the

document where EA

queried for the user.

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Change the search criteria

Failure

User can also place

the W.O. descriptions

automatically by

clicking the “Search

by” drop down menu.

- description

- Long description

- asset

- location

- failure class

- or custom search

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Search the result in the historical work-orders, in order to find the similar w.o. related to current.

Search historical work-orders of…

- The selected asset

- Similar asset

- All assets

Each of the cards contains…1. Failure class2. Descriptions3. Asset 4. Location5. Assigned labor

View details should expose

the job plans (tasks, items

and materials), work log, and

attachments (to view photos

etc).

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KPI Templates: Easy way to build groups of KPIs

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KPI Templates: Easy way to build groups of KPIs

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26Watson / Presentation Title / Date

KPI Templates: Define Variables

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KPI Templates: Main screen

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KPI Templates: Generated KPIs from Template

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- Measure Operational data- Open WO? Overall Expenses? SLA compliance? PM Compliance?

- Measure User Compliance- On time closure? Is Labour Reporting hours? Is Failure Reporting entered?

- Measure Maximo License compliance?- Measure MAXSESSIONS?

KPI types you could configure

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Thank you!

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