MANAGEMENT REVIEW MEETING DEPARTMENT– PULTRUSION / pole MONTH-MAY.2011
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Transcript of MANAGEMENT REVIEW MEETING DEPARTMENT– PULTRUSION / pole MONTH-MAY.2011
MANAGEMENT REVIEW MEETING
DEPARTMENT– PULTRUSION / pole
MONTH-MAY.2011
OVERALL PERFORMANCE
Target(Lac)
Achievem ent( Lac)
% Achieveme
ntTotal
Rework%
ReworkTotal
Rejection%
Rejection
Cost
Man Powe
r Tool
Total Cost(rs
)
25.0 18.02 72% 20000 1.12%15 pole
hold Nil 6.63 0.17 6.8
M/C BREAKDOWN DETAILS
232
60
10072
26% 43% 31%0
50
100
150
200
250
Total Die break
Die change
Lack of operator
Breakdown hrs
Breakdown in %
MONTHLY DISPATCH
17.8 18.02
3.04
7.07
0
2
4
6
8
10
12
14
16
18
20
April May
DISP.(LAC)
READY TO DISP.
MONTHLY PRODUCTION VALUE
25.96
21.45
25.44
19.02
0
5
10
15
20
25
30
April May
Planning prod. Value
SEMI-FINISHED & FINISHED STOCK
ITEM QUANTITY VALUE(Rs.)
FRP SHL Ladder 1 Nos. 15,345
GRP Pole 9 Mtr. 56 Nos. 410,757
GRP Pole 1.5 Mtr. 31 Nos. 72,850
GRP Pole 3 Mtr. 20 Nos. 70,000
Cooling Tower 7’x7’
2 Nos. 209,571
Cooling Tower 5’x5’
1 Nos. 71,695
Cooling Tower 2.5’x2.5’
1 Nos. -
TOTAL 850,218
ASSUMPTION VS CONSUMPTION
3201
4400
14502550
3370
4706
15752687
5% 7% 8.00% 5%0
1000
2000
3000
4000
5000
RESIN (pole) GLASS (pole) RESIN (pul.) GLASS (pul.)
ASSUMPTION
CONSUMPTION
DIFFERENCE(%)
RUNNING PRODUCTION
14.76
1.92 1.27
17.95
0
5
10
15
20
766 827 434 Total
Lac
PRF STATUS
2012
3 50
20
40
60
TOTAL COMPLETED RUNNING TO START OR PLANNING
NO
NO
MONTHLY PLAN VS ACHIEVEMENT (PUL.)
PRF No.
CLIENT ITEM QTY. DISPATCH AS PER
ORDER
ACTUAL DISPATCH DATE
VALUE (LAC.)
U-697 Reliance FRP Ladder 13 Nos.
30.05.2011
22.05.2011
123,697
U-744 Dharpat Casting
Cooling Tower 5’x5’
1 Nos. 15.05.2011
19.05.2011
58,128
U-636 JSL Ltd. Moulded Grating 49 Nos.
17.03.2011
16.05.2011
134,908
U-701 Reliance FRP Ladder 2 Nos. 20.05.2011
16.05.2011
25,992
U-550 Carrier Air Conditioner
FRP Ladder 2 Nos. 10.02.2011
09.05.2011
23,561
U-634 Essar FRP Platform Ladder
1 Nos. 10.05.2011
28.05.2011
104,895
U-771 Reliance Cable tray, Tee & Bend
1 Lot. 31.07.2011
31.05.2011
118,947
U-770 Apex Tubes Cooling Tower 7’x7’
1 Nos. 20.05.2011
29.05.2011
118,784
TOTAL 708,912
MONTHLY PLAN VS ACHIEVEMENT (POLE)
PRF NO
ITEM QTY STATUS VALUE(RS)
782 GRP Pole 8 Mtr.. 6 Nos. Dispatched
72,798
813 GRP Pole 9 Mtr. 56 Nos.
Dispatched
410,757
824 GRP Pole 1.5 & 3 Mtr.
51 Nos.
Dispatched
157,563
633 GRP Pole 4 Mtr. 78 Nos.
Dispatched
452,452
TOTAL 1,093,570
DISPATCH VALUE VS MANPOWER
17.8 18.02
4.7
9 1.0
9
26
.00
%
9%
0.7
89
0.5
7
4.4
3%
4.7
1%
02468
101214161820
April May
MANUF. IN LAKHLAB. COSTLAB.COST IN %MGNT. COSTMGNT. COST %
MONTHLY SALES TARGET VS ACHIEVEMENT IN LAC
25 25
17.8 18.02
69% 72%0
5
10
15
20
25
30
April May
TARGETACHIEVEMENT%
PRODUCTION PLANNING FOR JUNE
PRF No.
CLIENT ITEM QTY/LENGTH
U-827 SIMPLEX Grating 179 Nos.
U-434 GNFC Grating 135 Nos.
U-861 BLUE STAR Ladder type cable tray
300 Mtr.
U-852 THIRUMALAI Ladder type cable tray
100 Mtr.
U-848 GALAXY STAMPINGS Cooling Tower 3.5’X3.5’
1 Nos.
U-818 TNPL Grating 100 Nos.
U-766 PALTECH Sections 1 Lot
U-307 STOCK GRP Pole 5,7,8 & 9 Mtr
25 each
U-870 SONAL ENGG. FRP Ladder 5 Nos.
Thank you