MAN - 00222 WIRING MANUAL - Automotriz En Video...

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REVISION - 1 APRIL - 2013 Published by - Service Engineering Technical Hub WIRING MANUAL BOLERO MAXITRUCK PLUS MAN - 00222 BS III & BS IV m2DiCR

Transcript of MAN - 00222 WIRING MANUAL - Automotriz En Video...

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REVISION - 1APRIL - 2013Published by - Service Engineering Technical Hub

WIRING MANUAL BOLERO MAXITRUCK PLUS

MAN - 00222

BS III & BS IVm2DiCR

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The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various componentunits and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by anyperson other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

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WIRING MANUAL

04022013

ABOUT THE WIRING MANUAL…………………………………………………………………...03 GOOD ELECTRICAL/ELECTRONIC TROUBLESHOOTING PROCESS……..04 HOW TO READ THE WIRING MANUAL……………………………………………………..05

A. CONTROLLERS/FUSES/RELAYS - LOCATIONS LOCATION - FUSE BOXS/RELAYS/CONTROLLERS……………………………….06 MAIN FUSE BOX - FUSES/CIRCUITS/RATINGS……………………………………..07 ECU FUSE BOX - FUSES/CIRCUITS/RATINGS………………………………………..07 MAXI FUSE - FUSES/CIRCUITS/RATINGS……………………………………………….07

B. INDIVIDUAL CIRCUITS ENGINE MANAGEMENT SYSTEM 1…………………………………………………………..08 ENGINE MANAGEMENT SYSTEM 2…………………………………………………………..09 IMMOBILISER………………………………………………………………………………………………….10 CHARGING CIRCUIT………………………………………………………………………………………11 STARTING CIRCUIT………………………………………………………………………………………..12 INSTRUMENT CLUSTER OVERVIEW…………………………………………………………13 INSTRUMENT CLUSTER CIRCUIT………………………………………………………………14 HORN CIRCUIT………………………………………………………………………………………………..15 12 VOLT CHARGING PORT………………………………………………………………………….16 TURN AMD HAZARD CIRCUIT…………………………………………………………………….17 WIPER AND WASHER CIRCUIT………………………………………………………………….18 HEAD LAMP…………………………………………………………………………………………………….19 HEAD LAMP LEVELING CIRCUIT…………………………………………………………………20 STOP LAMP……………………………………………………………………………………………………..21 REVERSE LIGHT………………………………………………………………………………...................22 REGISTRATION PLATE LAMP CIRCUIT………………………………………………………23 PARKING LAMP CIRCUIT……………………………………………………………………………..24 INTERIOR AND READING LAMP…………………………………………………………………25 START STOP – STARTING CIRCUIT ………………………………………………………..26

C. WIRING HARNESS LAYOUT ENGINE WIRING HARNESS LAYOUT (E)……………………………………………………27 CHASSIS WIRING HARNESS LAYOUT (C) ……………..………………………………..29 BODY WIRING HARNESS LAYOUT (B)………………………………………………………31 WIRING HARNESS ROUTING - COMPLETE VEHICLE……………………………..33

D INTER HARNESS CONNECTORS……………………………………………………….34 E GROUND LOCATION ……………………………………………………………………………..35 F APENDIX ELECTRICAL SYMBOLS……………………………………………………………………...............36 WIRE COLOR CODING CHART…………………………………………………………………….40

CONTENTS

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The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various componentunits and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by anyperson other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

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ABOUT THE WIRING MANUAL

The wiring manual outlines complete electrical network plan of the Mahindra Bolero Maxitruck Plus vehicle. Wiring diagrams are technical drawings representing the electrical / electronic structure of the vehicle.

Understanding this manual is the quickest way to identify and repair a trouble, first time right. The manual defines as to how the various systems are integrated and works, functions and operates. All the electrical components are shown, including their locations, colours of connecting wires and connectors.

The manual is structured as below:-

Components locations – indicates schematically the location of the crucial components like fuses, relays and controllers (ECUs).

Fuse layouts – indicates the physical layout of the fuse in the vehicle.

Wiring diagrams – system wise individual wiring diagrams.

Ground points – specifies the location of the various grounding points across the vehicle body.

Harness layout – indicates the physical layout of the wiring harness across the topography of the vehicle. It also indicates the connectors, their codes/ locations and terminal connectors face views.

Inter- harness connectors – specifies the code, location and pin- out view of the connectors in between separate wiring harnesses.

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The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various componentunits and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by anyperson other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

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GOOD ELECTRICAL/ELECTRONIC TROUBLESHOOTING PROCESS

When troubleshooting any problem related to electrical/electronic system, follow the 5-step process:-

SETP 1 – Verify the customer complaint

• Turn on all the component/function in the problem circuit to check accuracy of the customer complaint.

• Replicate the customer complaint • Note down the symptoms • Do not begin disassembly or testing unless you have narrowed down the probable

causes.

STEP 2 – Read and analyze the wiring diagrams

• Locate the specific circuit diagram of the problem circuit • Understand how the circuit is supposed to work by tracing the circuit from power

source through components on to ground. • Check other circuits which share components/fuse/ground/switch with this circuit. • Isolate the circuit/components with problem.

STEP 3 – Inspect circuit/components with problem isolated

• Make a circuit test to check the diagnosis • Narrow down the probable causes using troubleshooting charts/diagnosis charts

STEP 4 – Repair the problem

• Make necessary repairs as authorized

STEP 5 – Re-check the circuit

• Repeat the system check to ensure that the problem is eliminated • Check related circuits • Ensure that the customer symptom is eliminated

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WIRING MANUAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

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Fuse With Ra�ngSplice Joint

Ground Point

Wire Color

Name Of The Component

Inter harness connector number

Inter harness Pin Number

Connector Face View

Wire Cross Sec�on Area In sq mm

HOW TO READ THE WIRING MANUAL

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WIRING MANUAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

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LOCATION - FUSEBOXS/RELAYS AND CONTROLLERS

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WIRING MANUAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

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FUSE BOXS DETAILS

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WIRING MANUAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

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ENGINE MANAGEMENT SYSTEM 1

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WIRING MANUAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

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ENGINE MANAGEMENT SYSTEM 2

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WIRING MANUAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

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BATTERY (+) POSITIVE

IGNITION

IMMOBILIZER

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WIRING MANUAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

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CHARGING CIRCUIT

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The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various componentunits and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by anyperson other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

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STARTING CIRCUIT

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WIRING MANUAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

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1

23

456

7 8 9 10

11 12 13 14

1. BRAKE FLUID / PARK BRAKE

2. CHECK ENGINE LAMP

3. LEFT TURN INDICATOR

4. WATER IN FUEL WARNING

5.BATTERY CHARGE WARNING

6.LOW OIL PRESSURE WARNING

7.ENGINE TEMPERATURE WARNING

8. HIGH BEAM HEADLAMP

9.RIGHT TURN INDICATOR

10.OBD LAMP

11.FUEL GAUGE

12. ODOMETER

13. START/ STOP INDICATOR

14.TEMPERATURE GAUGE

INSTRUMENT CLUSTER OVERVIEW

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WIRING MANUAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

MAN-00222 APRIL 2013/Rev1

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INSTRUMENT CLUSTER CIRCUIT

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WIRING MANUAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

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HORN CIRCUIT

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The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various componentunits and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by anyperson other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

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12 VOLT CHARGING PORT

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WIRING MANUAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

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TURN AND HAZARD CIRCUIT

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WIRING MANUAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

MAN-00222 APRIL 2013/Rev1

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WIPER AND WASHER CIRCUIT

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WIRING MANUAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

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HEAD LAMP

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WIRING MANUAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

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HEAD LAMP LEVELING CIRCUIT

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The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various componentunits and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by anyperson other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

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STOP LAMP

21

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The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various componentunits and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by anyperson other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

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REVERSE LIGHT

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The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various componentunits and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by anyperson other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

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REGISTRATION PLATE LAMP CIRCUIT

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The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various componentunits and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by anyperson other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

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PARKING LAMP CIRCUIT

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The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various componentunits and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by anyperson other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

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INTERIOR AND READING LAMP

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The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various componentunits and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by anyperson other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

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START STOP - STARTING CIRCUIT

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WIRING MANUAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

MAN-00222 APRIL 2013/Rev1

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ENGINE WIRING HARNESS - LAYOUT (E)

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WIRING MANUAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

MAN-00222 APRIL 2013/Rev1

04022013

WIRE INSERTION VIEW

ENGINE WIRING HARNESS - CONNECTORS

28

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WIRING MANUAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

MAN-00222 APRIL 2013/Rev1

04022013

CHASSIS WIRING HARNESS - LAYOUT (C)

29

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WIRING MANUAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

MAN-00222 APRIL 2013/Rev1

04022013

WIRE INSERTION VIEW

CHASSIS WIRING HARNESS - CONNECTORS

30

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WIRING MANUAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

MAN-00222 APRIL 2013/Rev1

04022013

BODY WIRING HARNESS - LAYOUT (B)

31

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WIRING MANUAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

MAN-00222 APRIL 2013/Rev1

04022013

WIRE INSERTION VIEW

BODY WIRING HARNESS - CONNECTORS

32

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WIRING MANUAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

MAN-00222 APRIL 2013/Rev1

04022013

WIRING HARNESS ROUTING - COMPLETE VEHICLE

33

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The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various componentunits and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by anyperson other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

MAN-00222 APRIL 2013/Rev1

WIRING MANUAL

04022013

INTER CONNECTOR DETAILS ( WIRE INSERTION VIEW )

INTER HARNESS CONNECTORS

34

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WIRING MANUAL

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction,translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

MAN-00222 APRIL 2013/Rev1

04022013

GROUND LOCATION

35

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The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various componentunits and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by anyperson other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

MAN-00222 APRIL 2013/Rev1

WIRING MANUAL

04022013

ELECTRICAL SYMBOLS

36

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The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various componentunits and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by anyperson other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

MAN-00222 APRIL 2013/Rev1

WIRING MANUAL

04022013

ELECTRICAL SYMBOLS

37

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The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various componentunits and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by anyperson other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

MAN-00222 APRIL 2013/Rev1

WIRING MANUAL

04022013

ELECTRICAL SYMBOLS

38

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The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various componentunits and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by anyperson other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

MAN-00222 APRIL 2013/Rev1

WIRING MANUAL

04022013

ELECTRICAL SYMBOLS

39

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The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various componentunits and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by anyperson other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,will amount to unauthorized use and shall be liable for penalty/prosecution © 2013 Mahindra & Mahindra Ltd.

MAN-00222 APRIL 2013/Rev1

WIRING MANUAL

04022013

WIRE COLOR CODING CHART

40