Makita Drill 6095D

12
INSTRUCTION MANUAL WARNING: For your personal safety, READ and UNDERSTAND before using. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. www.makitatools.com Cordless Driver Drill Equipped with Electric Brake MODEL 6095D

Transcript of Makita Drill 6095D

Page 1: Makita Drill 6095D

I N S T R U C T I O N M A N U A L

WARNING:For your personal safety, READ and UNDERSTAND before using.SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.

w w w . m a k i t a t o o l s . c o m

Cordless Driver DrillEquipped with Electric BrakeMODEL 6095D

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SPECIFICATIONS

• Manufacturer reserves the right to change specifications without notice.

• Specifications may differ from country to country.

GENERAL SAFETY RULES USA003-1

(FOR All BATTERY OPERATED TOOLS)

WARNING:Read and understand all instructions. Failure to follow allinstructions listed below, may result in electric shock, fire and/orserious personal injury.

Model 6095D

Capacities

Steel 10 mm (3/8”)

Wood 18 mm (11/16”)

Wood screw 5.5 x 55 mm (7/32” x 2 - 1/8”)

Machine screw 6 mm (1/4”)

No load speed (RPM)High 0 - 1,100/min.

Low 0 - 400/min.

Dimensions (L x W x H)270 mm x 58 mm x 262 mm (10-5/8” x 2-1/4” x 10-5/16”)

Net weight 1.7 kg (3.7 lbs)

Battery Cartridge 9033 Battery Charger DC1414

Voltage Input Output Charging time

9.6 V A. C. only 50 Hz - 60 Hz D.C.7.2 V - 14.4 V 50 min.

Battery Cartridge 9000 Battery Charger DC9710

Voltage Input Output Charging time

9.6 V A. C. only 50 Hz - 60 Hz D.C.7.2 V - 9.6 V 60 min.

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FUNCTIONAL DESCRIPTION

CAUTION:• Always be sure that the tool is switched off and the

battery cartridge is removed before adjusting orchecking function on the tool.

Installing or removing battery cartridge• Always switch off the tool before insertion or removal of

the battery cartridge.

• To remove the battery cartridge, pull out the set plate onthe tool and grasp both sides of the cartridge whilewithdrawing it from the tool.

• To insert the battery cartridge, align the tongue on thebattery cartridge with the groove in the housing and slipit into place. Snap the set plate back into place. Be sureto close the set plate fully before using the tool to preventthe battery cartridge from accidentally falling out of thetool.

• Do not use force when inserting the battery cartridge. Ifthe cartridge does not slide in easily, it is not beinginserted correctly.

Charging

For DC1414

1. Plug the battery charger into the proper AC voltagesource. The charging light will flash in green color.

2. Insert the battery cartridge so that the plus and minusterminals on the battery cartridge are on the same sidesas their respective markings on the charger. Insert thecartridge fully into the port so that it rests on the chargerport floor.

3. When the battery cartridge is inserted, the charging lightcolor will change from green to red and charging willbegin. The charging light will remain lit steadily duringcharging.

4. When the charging light color changes from red togreen, the charging cycle is complete.

5. If you leave the battery cartridge in the charger after thecharging cycle is complete, the charger will switch intoits “trickle charge (maintenance charge)” mode.

6. After charging, unplug the charger from the powersource.

1. Set plate2. Battery cartridge

1

2

002046

1. Battery cartridge2. Charging light3. Battery charger

1

2

3

004511

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NOTE:

• The battery charger is for charging Makita batterycartridge. Never use it for other purposes or for othermanufacturer’s batteries.

• When you charge a new battery cartridge or a batterycartridge which has not been used for a long period oftime, it may not accept a full charge. This is a normalcondition and does not indicate a problem. You canrecharge the battery cartridge fully after discharging itcompletely and recharging a couple of times.

• If you charge a battery cartridge from a just operatedtool or a battery cartridge which has been left in alocation exposed to direct sunlight or heat for a longtime, the charging light may flash in red color. If thisoccurs, wait for a while. Charging will begin after thebattery cartridge cools. The battery cartridge will coolfaster if you remove the battery cartridge from thebattery charger.

• If the charging light flashes alternately in green and redcolor, charging is not possible. The terminals on thecharger or battery cartridge are clogged with dust or thebattery cartridge is worn out or damaged.

Trickle charge (Maintenance charge)

If you leave the battery cartridge in the charger to preventspontaneous discharging after full charge, the charger willswitch into its “trickle charge (maintenance charge)” modeand keep the battery cartridge fresh and fully charged.

Tips for maintaining maximum battery life

1. Charge the battery cartridge before completely dis-charged.Always stop tool operation and charge the battery car-tridge when you notice less tool power.

2. Never recharge a fully charged battery cartridge.Overcharging shortens the battery service life.

3. Charge the battery cartridge with room temperature at10°C - 40°C (50°F - 104°F).Let a hot battery cartridge cool down before charging it.

4. Charge the Nickel Metal Hydride battery cartridge whenyou do not use it for more than six months.

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For DC9710

1. Plug the battery charger into the proper AC voltagesource.

2. Insert the battery cartridge so that the plus and minusterminals on the battery cartridge are on the same sidesas their respective markings on the charger. Insert thecartridge fully into the port so that it rests on the chargerport floor.

3. When the battery cartridge is inserted, the charging lightcolor will flash in red color and charging will begin.

4. When charging is completed, the charging light goesout.

5. If you leave the battery cartridge in the charger after thecharging cycle is complete, the charger will switch intoits “trickle charge (maintenance charge)” mode.

6. After charging, unplug the charger from the powersource.

NOTE:

• The battery charger is for charging Makita batterycartridge. Never use it for other purposes or for othermanufacturer's batteries.

• When you charge a new battery cartridge or a batterycartridge which has not been used for a long period oftime, it may not accept a full charge. This is a normalcondition and does not indicate a problem. You canrecharge the battery cartridge fully after discharging itcompletely and recharging a couple of times.

• When you charge a battery cartridge from a justoperated tool or a battery cartridge which has been leftin a location exposed to direct sunlight or heat for a longtime, let it cool off. Then re-insert it and try to charge itonce more.

• When you charge a battery cartridge which has not beenused for a long period, sometimes the charging light willgo out soon. If this occurs, remove the battery cartridgeand re-insert it. If the charging light goes out within oneminute even after repeating this procedure a couple oftimes, the battery cartridge is dead. Replace it with anew one.

1. Charging light

1

001019

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Trickle charge (Maintenance charge)

If you leave the battery cartridge in the charger to preventspontaneous discharging after full charge, the charger willswitch into its “trickle charge (maintenance charge)” modeand keep the battery cartridge fresh and fully charged.

Tips for maintaining maximum battery life

1. Charge the battery cartridge before completely dis-charged.Always stop tool operation and charge the battery car-tridge when you notice less tool power.

2. Never recharge a fully charged battery cartridge.Overcharging shortens the battery service life.

3. Charge the battery cartridge with room temperature at10°C - 40°C (50°F - 104°F).Let a hot battery cartridge cool down before charging it.

4. Charge the Nickel Metal Hydride battery cartridge whenyou do not use it for more than six months.

Switch action

CAUTION:• Before inserting the battery cartridge into the tool,

always check to see that the switch trigger actuatesproperly and returns to the “OFF” position whenreleased.

To start the tool, simply pull the switch trigger. Tool speed isincreased by increasing pressure on the switch trigger.Release the switch trigger to stop.

Electric brakeThis tool is equipped with an electric brake. If the tool consis-tently fails to quickly stop after switch trigger release, havetool serviced at a Makita service center.

1. Switch trigger

1

002073

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Reversing switch actionThis tool has a reversing switch to change the direction ofrotation. Slide the reversing switch to the right (appear “F”marking) for clockwise rotation or to the left (appear “R”marking) for counterclockwise rotation.

CAUTION:• Always check the direction of rotation before operation.

• Use the reversing switch only after the tool comes to acomplete stop. Changing the direction of rotation beforethe tool stops may damage the tool.

Speed changeTo change the speed, turn the speed change knob so thatthe arrow of the desired speed on the knob is aligned withthe reference arrow on the tool body. If the speed changeknob does not turn easily, switch on the tool and turn theknob again while the tool is running under no load. Be surethat the speed change knob is set to the correct positionbefore operation. Use the right speed for your job.

Adjusting the fastening torqueThe fastening torque can be adjusted in 6 steps by turningthe adjusting ring so that the pointer on the adjusting ringpoints to a number on the tool body. The fastening torque isminimum when the pointer points to the number 1 and maxi-mum when it points to the marking.The clutch will slip at various torque levels when set at thenumber 1 to 5. The clutch is designed not to slip at themarking.Before actual operation, drive a trial screw into your materialor a piece of duplicate material to determine which torquelevel is required for a particular application.

NOTE:

• The adjusting ring does not lock when the pointer ispositioned only halfway between the numbers.

1. Reversing switch

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002085

1. Arrow2. Speed change knob3. L: Low speed4. H: High speed

1 2

3 4

002093

1. Adjusting ring2. Pointer

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2

002100

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Overload protectorThe overload protector automatically cuts out to break thecircuit whenever heavy work is prolonged. Wait 20 - 30 sec-onds before resuming operation.

ASSEMBLYCAUTION:

• Always be sure that the tool is switched off and thebattery cartridge is removed before carrying out anywork on the tool.

Installing or removing driver bit or drill bitHold the ring and turn the sleeve counterclockwise to openthe chuck jaws. Place the bit in the chuck as far as it will go.Hold the ring firmly and turn the sleeve clockwise to tightenthe chuck.To remove the bit, hold the ring and turn the sleeve counter-clockwise.

1. Tighten2. Sleeve3. Ring

1

2

3

002113

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OPERATION

Screwdriving operationPlace the point of the driver bit in the screw head and applypressure to the tool. Start the tool slowly and then increasethe speed gradually. Release the switch trigger as soon asthe clutch cuts in.

NOTE:

• Make sure that the driver bit is inserted straight in thescrew head, or the screw and/or bit may be damaged.

• When driving wood screws, predrill pilot holes to makedriving easier and to prevent splitting of the workpiece.See the chart.

• If the tool is operated continuously until the batterycartridge has discharged, allow the tool to rest for 15minutes before proceeding with a fresh battery.

Drilling operationFirst, turn the adjusting ring so that the pointer points to the

marking. Then proceed as follows.

Drilling in wood

When drilling in wood, the best results are obtained withwood drills equipped with a guide screw. The guide screwmakes drilling easier by pulling the bit into the workpiece.

Drilling in metal

To prevent the bit from slipping when starting a hole, makean indentation with a center-punch and hammer at the pointto be drilled. Place the point of the bit in the indentation andstart drilling.Use a cutting lubricant when drilling metals. The exceptionsare iron and brass which should be drilled dry.

002130

Nominal diameter of wood screw (mm)

3.1 (1/8”)3.5 (9/64”)3.8 (5/32”)4.5 (11/64”)4.8 (3/16”)5.1 (13/64”)5.5 (7/32”)

Recommended size of pilot hole (mm)2.0 - 2.2 (5/64” - 3/32”)2.2 - 2.5 (3/32” - 3/32”)2.5 - 2.8 (3/32” - 7/64”)2.9 - 3.2 (7/64” - 1/8”)3.1 - 3.4 (1/8” - 9/64”)3.3 - 3.6 (1/8” - 9/64”)3.7 - 3.9 (9/64” - 5/32”)

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CAUTION:• Pressing excessively on the tool will not speed up the

drilling. In fact, this excessive pressure will only serve todamage the tip of your bit, decrease the toolperformance and shorten the service life of the tool.

• There is a tremendous force exerted on the tool/bit at thetime of hole break through. Hold the tool firmly and exertcare when the bit begins to break through the workpiece.

• A stuck bit can be removed simply by setting thereversing switch to reverse rotation in order to back out.However, the tool may back out abruptly if you do nothold it firmly.

• Always secure small workpieces in a vise or similar hold-down device.

• If the tool is operated continuously until the batterycartridge has discharged, allow the tool to rest for 15minutes before proceeding with a fresh battery.

MAINTENANCECAUTION:

• Always be sure that the tool is switched off and thebattery cartridge is removed before attempting toperform inspection or maintenance.

To maintain product SAFETY and RELIABILITY, repairs, anyother maintenance or adjustment should be performed byMakita Authorized or Factory Service Centers, always usingMakita replacement parts.

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Model 6095D r r CORDLESS DRIVER DRILL Model 6095DW

03-95

IMPORTANT - To assure product SAFETY and RELIABILITY. repairs, maintenance or adjustments should be performed by MAKiTA Service Centers or other qualified service organizations. Always use MAKITA replacement parts.

Page 12: Makita Drill 6095D

Part aty. Fig. No. Used Description

Part Qty. Fig. No. Used Description

1 2 3 4 5 6 7 9

10 11 12 13 14 15 16 17 18 19 20 21 22

23 24 25 26 27

91 1 143-2 91 1 163-6 1821 41 -5 343421 -6 343410-1 251 322-3 414239-3 265998-0 321 995-7 21 1061 -7 961 0 1 5- 1 231 250-8 253330-0 221 862-5 257073-6 221 884-5 253330-0 231 250-8 253807-5 21 401 7-9 62958 1 - 1

651 343-9 961 002-0 253842-3 21 101 6-2 253804-1

6 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1

P.H. SCREW M4X22 P.H. SCREW M4X35 HOUSING SET (Incl. Fig. 44) GUIDE PLATE CAM PLATE P.H. SCREW M5X12 CHANGE RING C.H.S. SCREW M5X21 SPINDLE BALL BEARING 6OOOLLB

COMPRESSION SPRING 10 THIN WASHER 10 SPUR GEAR 78 RING 16 SPUR GEAR 93 THIN WASHER 10 COMPRESSION SPRING 10 FLAT WASHER 5 PLANE BEARING 5 DC MOTOR 9.6V (Incl. Spur Gear, 221882-9) SWITCH ASSEMBLY

FLAT WASHER 14 BALL BEARING 626LLB FLAT WASHER 6

STOP RING E-9

RETAINING RING S-6

28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 47

226233- 1 21601 1-7 223086-9 231 927-5 256101-4 257141-5 341 902-4 21 6401 -4 267076-2 164840-1 226062-2 2 1 40 1 9-5 2561 19-5 168096-8 232053-3 41 1640-3 182141-5 651 872-2 1631 57-9

ACCESSOR1 ES

400 784203-1 402 824393-9 403 113103-2 404 632007-4 405 763101-2

1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1

SPUR GEAR 89 STEEL BALL CLUTCH CAM

PIN 3 RING 8 DISC T.N. GAUGE 1023 FLAT WASHER 8 SLIDER

PLANE BEARING 4 PIN 3 SHIFTER LEAF SPRING HOLDER 6 HOUSING SET (Incl. Fig. 3) SWITCH ASSEMBLY SET PLATE

SPRING 16-21

GEAR COMPLETE 12-28

PHILLIPS BIT NO. 2 PLASTIC CASE CHARGER 7.2V19.6V BATTERY 9.6V.D.C. KEYLESS CHUCK

03-95 ~~~~

Model6905D Mode16095DW