Maintenance Quick Guide SB4312E05 내지 161004...* For the detail information about the lubricant...
Transcript of Maintenance Quick Guide SB4312E05 내지 161004...* For the detail information about the lubricant...
Index
INTERNAL COMBUSTION POWERED LIFT TRUCKS
Lubricant Specification and Refill Capacity ……………………….. 3
Maintenance Parts ……………………………………………………… 7
Maintenance Quick Guide …………………………………………….. 9
ELECTRIC POWERED LIFT TRUCKS
Lubricant Specification and Refill Capacity ……………………….. 14
Maintenance Parts ……………………………………………………… 16
Maintenance Quick Guide …………………………………………….. 17
1
Lubricant Specification and Refill Capacity
Lubricant Specification
Min Max Min Max
SAE 5W30 -30 +30 -22 +86 ○ ○ ○ ○ • • ○ ○ • ○ ○ ○ • • • • •
SAE 10W30 -20 +40 -4 +104 ○ ○ ○ ○ • • ○ ○ • ○ ○ • • • • • •
SAE 5W40 -30 +40 -22 +104 • ○ • • • • • • • ○ • • • • • • •
SAE 10W40 -20 +40 -4 +104 • ○ • • • • • • • ○ • • • • • • •
SAE 15W40 -10 +40 +14 +104 • ○ • • • • • • • ○ • • • • • • •
SAE 15W50 -10 +50 +14 +122 • ○ • • • • • • • ○ • • • • • • •
SAE 20W50 -5 +50 +23 +122 • ○ • • • • • • • ○ • • • • • • •
SAE 5W30 -30 +30 -22 +86 • • • • • ○ • • ○ • • ○ • • ○ • ○
SAE 10W30 -20 +30 -4 +86 • • • • • ○ • • ○ • • ○ • • ○ • ○
SAE 5W40 -30 +40 -22 +104 • • • • • ○ • • ○ • ○ ○ • • ○ • ○
SAE 10W40 -20 +40 -4 +104 ○ • • • ○ ○ • ○ ○ • ○ ○ ○ • ○ ○ ○
SAE 15W40 -15 +40 +5 +122 • • ○ • • ○ ○ ○ ○ • ○ ○ • ○ ○ • ○
SAE 15W50 -15 +50 +5 +122 • • • • • ○ • • ○ • ○ ○ • • ○ • ○
SAE 20W50 -10 +50 +14 +122 • • • • • ○ • • ○ • ○ ○ • • ○ • ○
SAE 10W -20 +22 -4 +72 • • ○ ○ ○ ○ ○ • • • ○ • ○ ○ ○ • ○
SAE 30 +10 +50 +50 +122 • • ○ ○ ○ ○ ○ • • • ○ • ○ ○ ○ • •
SAE 10W -20 +22 -4 +72 ○ ○ • • • • • • • • • • • • • • •
SAE 30 +10 +50 +50 +122 ○ ○ • • • • • • • • • • • • • • •
DEXRON III DEXRON III -20 +50 -4 +122 • • • • • • • ○ ○ ○ ○ ○ • • • • •
ZF POWERFLUID UTTO -30 +50 -22 +122 • • • • • • • • • • ○ ○ - • • • •
MOBILE FLUID Mobil 424 -30 +50 -22 +122 • • • • • • • • • • • • - • • • •
DV
180/
200/
250S
-7(D
L08P
, T4)
Power Shift Transmission
LUBRICANT SPECIFICATION
°C °FCompartment or System
D(G
)35/
40/4
5S-5
, D(G
)50/
55C
-5(D
B58
S, D
439E
,V
3800
, G64
3(E
), P
SI 4
.3L)
Engine Crankcase(LP and Gasoline)
D(G
)20/
25/3
0G(B
3.3,
4T
NV
98, 4
TN
E98
, 4T
NE
94L,
G42
4F(E
),G
424P
(E))
API CD/TO-2
API SJ/SL/SH/SG
DV
180/
200/
250S
-7(D
L08K
. T3)
G(C
)20/
25/3
0/33
P-5
, G35
C-5
(G42
4F(E
), G
424P
(E))
G(C
)20/
25/3
0/33
E-5
(G42
0F(E
), G
424I
(E))
G20
/25/
30/3
3P-5
Plu
s, G
35C
-5 P
lus
(G43
0FE
)
GC
35S
/40S
/45S
/50C
/55C
-5(G
643(
E),
PS
I 4.3
L)
D11
0/13
0/16
0S-5
(S
hoe)
(DE
08T
S, D
L06)
D(G
)15/
18G
(V24
03, G
420F
)
D(G
)60/
70S
-7 ,D
80/9
0S-7
(D34
, PS
I 4.3
L)
D20
/25/
30/3
3S-5
, D35
C-5
(B3.
3, 4
TN
V98
, 4T
NE
98, 4
TN
E94
L)
D20
/25/
30/3
3S-7
, D35
C-7
(D24
)
D(G
)50/
60/7
0S-5
, D80
/90S
-5(D
B58
S, D
439E
, V38
00, G
643(
E))
D(G
)15S
/18S
/20S
C-5
(A23
00, V
2403
, G42
0F(E
), G
424I
(E))
D11
0/13
0/16
0S-5
(O
CD
B)
(D
E08
TS
, DL0
6K)
D10
0/12
0/14
0/16
0S-7
(O
CD
B)
(D
L06P
)
Oil Specification D35
/40/
45S
-7, D
50/5
5C-7
(D34
)
API CH4/CI4/CJ4,ACEA E5/E7/E9Engine Crankcase (Diesel)
API CD/TO-4
GC
15S
/18S
/20S
C-5
(G42
0F(E
), G
424I
(E))
3
Lubricant Specification and Refill Capacity
Lubricant Specification
Min Max Min Max
DV
180/
200/
250S
-7(D
L08P
, T4)
LUBRICANT SPECIFICATION
°C °FCompartment or System
D(G
)35/
40/4
5S-5
, D(G
)50/
55C
-5(D
B58
S, D
439E
,V
3800
, G64
3(E
), P
SI 4
.3L)
D(G
)20/
25/3
0G(B
3.3,
4T
NV
98, 4
TN
E98
, 4T
NE
94L,
G42
4F(E
),G
424P
(E))
DV
180/
200/
250S
-7(D
L08K
. T3)
G(C
)20/
25/3
0/33
P-5
, G35
C-5
(G42
4F(E
), G
424P
(E))
G(C
)20/
25/3
0/33
E-5
(G42
0F(E
), G
424I
(E))
G20
/25/
30/3
3P-5
Plu
s, G
35C
-5 P
lus
(G43
0FE
)
GC
35S
/40S
/45S
/50C
/55C
-5(G
643(
E),
PS
I 4.3
L)
D11
0/13
0/16
0S-5
(S
hoe)
(DE
08T
S, D
L06)
D(G
)15/
18G
(V24
03, G
420F
)
D(G
)60/
70S
-7 ,D
80/9
0S-7
(D34
, PS
I 4.3
L)
D20
/25/
30/3
3S-5
, D35
C-5
(B3.
3, 4
TN
V98
, 4T
NE
98, 4
TN
E94
L)
D20
/25/
30/3
3S-7
, D35
C-7
(D24
)
D(G
)50/
60/7
0S-5
, D80
/90S
-5(D
B58
S, D
439E
, V38
00, G
643(
E))
D(G
)15S
/18S
/20S
C-5
(A23
00, V
2403
, G42
0F(E
), G
424I
(E))
D11
0/13
0/16
0S-5
(O
CD
B)
(D
E08
TS
, DL0
6K)
D10
0/12
0/14
0/16
0S-7
(O
CD
B)
(D
L06P
)
Oil Specification D35
/40/
45S
-7, D
50/5
5C-7
(D34
)
GC
15S
/18S
/20S
C-5
(G42
0F(E
), G
424I
(E))
ISO VG 22 -30 +20 -22 +68 • • • ○ ○ ○ ○ • • • • • • • • ○ •
ISO VG 32 -20 +30 -4 +86 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
ISO VG 46 -10 +40 +14 +104 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
ISO VG 68 0 +50 +32 +122 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
ShoeBrake API GL-5 SAE 80W 90 -20 +50 -4 +122 ○ ○ ○ • • • ○ ○ • • ○ • ○ • • ○ ○
API GL-5 SAE 80W 90 -20 +50 -4 +122 • • • • • • • • • • • • • ○ ○ • •
UTTO (API GL-4) SAE 80W -20 +80 -4 +176 ○ • • • • • • ○ ○ ○ ○ ○ • • • • •
SAE 10W -20 +22 -4 +72 • ○ • ○ ○ ○ ○ • • • • • • • • • •
SAE 30 +10 +50 +50 +122 • ○ • ○ ○ ○ ○ • • • • • • • • • •
ShoeBrake DOT3, DOT4 SAE J1703f -30 +50 -22 +122 ○ ○ ○ • • • ○ • • • • • • • • • •
ISO VG 10 -20 +30 -4 +86 ○ ○ • • • • • • • • • • • • • • •
ISO VG 15 -40 +10 -40 +50 • • • • • • • • • • • • • ○ ○ ○ ○
ISO VG 22 -30 +20 -22 +68 • • • • • • • • • • • • • ○ ○ ○ ○
ISO VG 32 -20 +30 -4 +86 • • • ○ ○ ○ • ○ ○ ○ ○ ○ • ○ ○ ○ ○
ISO VG 46 -10 +40 +14 +104 • • • • • • • ○ ○ ○ ○ ○ • ○ ○ ○ ○
ISO VG 68 0 +50 +32 +122 • • • • • • • ○ ○ ○ ○ ○ • • • ○ ○
* For the detail information about the lubricant specification, see “Lubricant Information” section of Operation & Maintenance Manual.* The SAE grade number indicates the viscosity of oil. A proper SAE grade number should be selected according to ambient temperature.
DiscBrake
Brake Reservoir
Drive Axle
DiscBrake
(OCDB)ISO 6743/4 HM
ISO 6743/4 HM
API CD/TO-2
Hydraulic andPower Steering System
4
Lubricant Specification and Refill Capacity
Refill Capacity
Liters(U.S. Gal.)
6.5(1.7)
4.2(1.11)
5.1(1.34)
4.0(1.06)
5.1(1.34)
9.5(2.5)/4.2
(1.11)
7.5(1.98)
7.6(2.00)/ 9.2
(2.43)
8.6(2.27)
9.2(2.43)
4.5(1.19)
5.7(1.56)
4.5(1.19)
5.7(1.51)
4.2(1.11)
4.2(1.11)
4.3(1.14)
4.5(1.19)
20.5 (5.41)
8.5(2.25)
13.6(3.59)
13.5(3.57)
5.3(1.4)
5.3(1.4)
4.3(1.1)
Liters(U.S. Gal.)
9.8(2.55)
8.5(2.25)
8.5(2.25)
9.5(2.5)
9.5(2.5)
8.4(2.2)/8.5
(2.25)
11.0(2.91)
10.7(2.83)
10.7(2.83)
10.7(2.83)
9.0(2.38)
9.0(2.38)
9.0(2.38)
8.5(2.25)
8.5(2.25)
8.5(2.25)
9.0(2.38)
9.0(2.38)
23(6.1)
15(4.0)
4.7(1.24)
23(6.1)
19.0(5.0)
19.0(5.0)
19.0(5.0)
Liters(U.S. Gal.)
42(11.0) • • • • 42
(11.1)51
(13.47)51
(13.47)51
(13.47)50
(13.2)51
(13.47)51
(13.47)40
(10.56)51
(13.47)51
(13.47)40
(10.56)51
(13.47)50
(13.2)90.0
(23.8)90.0
(23.8)90.0
(23.8)90.0
(23.8) • • •
Liters(U.S. Gal.)
11.2(3)
11.2(3)
11.2(3)
11.2(3)
11.2(3)
8.5(2.24)
13.0(3.43)
13.0(3.43)
13.0(3.43)
7.0(1.85)
13.0(3.43)
13.0(3.43)
11.2(3.0)
13.0(3.43)
13.0(3.43)
11.2(3.0)
13.0(3.43)
7.0(1.85)
13.0(3.4)
13.0(3.4)
13.0(3.4)
13.0(3.4)
13.0(3.4)
13.0(3.4)
13.0(3.4)
Liters(U.S. Gal.)
30(7.9)
30(7.9)
30(7.9)
25(6.6)
25(6.6)
30(7.9)
34(8.98)
34(8.98)
34(8.98)
44(11.6)
34(8.98)
34(8.98)
34(8.98)
34(8.98)
34(8.98)
34(8.98)
34(8.98)
44(11.6)
73.0(19.3)
73.0(19.3)
73.0(19.3)
73.0(19.3)
73.0(19.3)
73.0(19.3)
73.0(19.3)
Disc Brake Liters(U.S. Gal.)
5.0(1.3)
5.0(1.3)
5.0(1.3)
5.0(1.3)
5.0(1.3) • 9.2
(2.43)9.2
(2.43)9.2
(2.43) • 9.2(2.43)
9.2(2.43)
10.0(2.64)
9.2(2.43)
9.2(2.43)
10.0(2.64)
9.2(2.43) • 14.0
(3.7)14.0(3.7)
14.0(3.7)
14.0(3.7)
14.0(3.7)
14.0(3.7)
14.0(3.7)
Shoe Brake Liters(U.S. Gal.)
5.0(1.3)
5.0(1.3)
5.0(1.3) • • 7.5
(2.0) • • • 8.0(2.11) • • • • • • • 8.0
(2.11)11.3
(2.99)11.3
(2.99) • 11.3(2.99)
11.3(2.99) • •
Liters(U.S. Gal.)
0.6(0.16)
0.6(0.16)
0.6(0.16)
0.6(0.16)
0.6(0.16)
1.0(0.26)
1.0(0.26)
0.6(0.16)
0.6(0.16)
0.6(0.16)
0.6(0.16)
0.6(0.16)
0.6(0.16)
0.6(0.16)
0.6(0.16)
0.6(0.16)
0.6(0.16)
0.6(0.16)
0.6(0.16)
0.6(0.16)
0.6(0.16)
0.6(0.16)
0.6(0.16)
0.6(0.16)
0.6(0.16)
Drive Axle
Brake Reservoir(If equipped)
Engine Crankcasewith Filter
Cooling System withCoolant Recovery Bottle
Fuel Tank
Power Shift Transmission
Hydraulic andPower Steering System
G35
/40/
45S
-5, G
50/5
5C-5
(PS
I 4.3
L)
GC
35S
/40S
/45S
/50C
/55C
-5 (G
643(
E),
PS
I 4.3
L)
G20
/25/
30G
(G42
4F(E
), G
424P
(E))
D35
/40/
45S
-5, D
50/5
5C-5
, D40
/45/
50/5
5SC
-5 (D
B58
S)
D35
/40/
45S
-5, D
50/5
5C-5
, D40
/45/
50/5
5SC
-5 (D
439E
)
D35
/40/
45S
-7, D
50/5
5C-7
, D40
/45/
50/5
5SC
-7 (D
34)
D35
/40/
45S
-5, D
50/5
5C-5
, D40
/45/
50/5
5SC
-5 (V
3800
)
G35
/40/
45S
-5, G
50/5
5C-5
, G40
/45/
50/5
5SC
-5 (G
643(
E))
G20
/25/
30/3
3P-5
, G35
C-5
(G42
4P(E
))
GC
20/2
5/30
/33P
-5 (G
424F
(E))
G20
/25/
30E
-5 (G
424I
(E))
G20
/25/
30E
-5 (G
420F
(E))
GC
20/2
5/30
/33E
-5 (G
420F
(E))
G20
/25/
30/3
3P-5
Plu
s, G
35C
-5 P
lus
(G43
0FE
)
D(G
)15/
18G
(V24
03, G
420F
)
D20
/25/
30/3
3S-5
, D35
C-5
(B3.
3)
D20
/25/
30/3
3S-5
, D35
C-5
(4TN
V98
,/ 4T
NE
98,/
4TN
E94
L)
D20
/25/
30/3
3S-7
, D35
C-7
(D24
)
D20
/25/
30G
(4TN
E98
, 4T
NE
94L)
G20
/25/
30/3
3P-5
, G35
C-5
(G42
4F(E
))
D15
S/1
8S/2
0SC
-5 (A
2300
, V24
03)
G15
S/1
8S/2
0SC
-5 (G
420F
(E))
G15
S/1
8S/2
0SC
-5 (G
424I
(E))
GC
15S
/18S
/20S
C-5
(G42
0F(E
))
GC
15S
/18S
/20S
C-5
(G42
4I(E
))
Compartment or System
Model
Compartment or System
Model
5
Lubricant Specification and Refill Capacity
Refill Capacity
D10
0/12
0S-7
(D
L06P
)
D14
0/16
0S-7
(D
L06P
)
Liters(U.S. Gal.)
4.3(1.1)
4.3(1.1)
20.5 (5.41)
13.5(3.56)
8.5(2.25)
12.6(3.32)
20.5 (5.41)
13.5(3.56)
8.5(2.25)
12.6(3.32)
24(6.34)
24(6.34)
29(7.66)
29(7.66)
29(7.66)
29(7.66)
36(9.5)
36(9.5)
39(10.3)
39(10.3)
Liters(U.S. Gal.)
19.0(5.0)
19.0(5.0)
18.5(4.89)
18.5(4.89)
15(4.0)
12.7(3.35)
23(6.08)
23(6.08)
15(4.0)
12.7(3.35)
35(9.25)
35(9.25)
35(9.25)
35(9.25)
35(9.25)
35(9.25)
50(13.2)
50(13.2)
50(13.2)
50(13.2)
Liters(U.S. Gal.) • • 140
(37)140(37)
140(37)
137(36.1)
140(37)
140(37)
140(37)
137(36)
170(44.9)
300(79.3)
170(44.9)
300(79.3)
200(52.8)
250(66)
280(74)
380(100)
300(79.3)
400(105.6)
Liters(U.S. Gal.)
11(2.9)
13(3.4)
11(2.9)
11(2.9)
11(2.9)
11(2.9)
23(6.08)
21(5.5)
23(6.08)
21(5.5)
25(6.6)
25(6.6)
25(6.6)
25(6.6)
25(6.6)
25(6.6)
33(8.7)
33(8.7)
25(6.6)
25(6.6)
Liters(U.S. Gal.)
117(30.6)
117(30.6)
117(30.6)
117(30.6)
117(30.6)
117(30.6)
117(30.6)
117(30.6)
117(30.6)
117(30.6)
180(47.6)
180(47.6)
180(47.6)
180(47.6)
180(47.6)
180(47.6)
180(47.6)
300(79.3)
180(47.6)
180(47.6)
Disc Brake Liters(U.S. Gal.)
14.0(3.7)
14.0(3.7)
14.0(3.7)
14.0(3.7)
14.0(3.7)
14.0(3.7)
14.0(3.7)
14.0(3.7)
14.0(3.7)
14.0(3.7)
20(5.3)
21(5.5)
19(5.02)
20(5.3)
19(5.02)
20(5.3)
20(5.3)
24(6.3)
23(6.08)
27.2(7.2)
Shoe Brake Liters(U.S. Gal.)
11.3(2.99) • 11.3
(2.99)11.3
(2.99)11.3
(2.99) • 11.3(2.99)
11.3(2.99)
11.3(2.99) • 24.7
(6.5)24.7(6.5)
24.7(6.5)
24.7(6.5) • • • • • •
Liters(U.S. Gal.)
0.6(0.16) • 0.6
(0.16)0.6
(0.16)0.6
(0.16) • 0.6(0.16)
0.6(0.16)
0.6(0.16) • • • • • • • • • • •
DV
250S
-7 (D
L08P
, T4)
Brake Reservoir(If equipped)
Fuel Tank
Cooling System withCoolant Recovery Bottle
Engine Crankcasewith Filter
DV
250S
-7 (D
L08K
)
DV
180S
-7 (D
L08P
, T4)
Drive Axle
Power Shift Transmission
Hydraulic andPower Steering System
D50
/60/
70/8
0/90
S-5
(V38
00, 2
spe
ed)
D50
/60/
70/8
0/90
S-7
(D34
, 3 s
peed
)
D11
0/13
0S-5
(Tie
r III,
Tie
r IV
) (D
L06)
D16
0S-5
(Tie
r III,
Tie
r IV
) ( D
L06)
G50
/60/
70S
-5 (G
643(
E))
D50
/60/
70/8
0/90
S-5
( V
3800
, 3 s
peed
)
D50
/60/
70/8
0/90
S-5
(D43
9E, 3
spe
ed)
D16
0S-5
(Non
Cer
ti) (D
E08
TS)
DV
180/
200S
-7 (D
L08K
)
D50
/60/
70S
-5 (D
B58
S, 2
spe
ed)
D50
/60/
70/8
0/90
S-5
(DB
58S
, 3 s
peed
)
D50
/60/
70S
-5 (D
439E
, 2 s
peed
)
D11
0/13
0S-5
(Non
Cer
ti) (D
E08
TS)
G50
/60/
70S
-7 (P
SI 4
.3L,
2 s
peed
)
D60
/70S
-7 (D
34, 2
spe
ed)
ModelModel
Compartment or System
6
Maintenance Parts
Air Cleaner Element -Primary
A383526 A383526 A371682 ← ← A383526 ← ← A213939 A213939 A371682400504-00193
A213939 A213939 A213939 ← ← A371682
Air Cleaner Element - Safety A218870 A218870 A371683 ← ← A218870 ← ← A213938 A213938 A371683400504-00194
A213938 A213938 A213938 ← ← A371683
Fuel Cartridge - Engine A323029 A323029 A323029 • • • • • A408491 A409559 A408254400508-00064
• • • • • •
Engine Oil Filter A293225 A383718 A383718 A403646400404-00036
A403646400404-00036
A403646 A408489 A408065 A408065400404-00068A
A408423400405-00167
400405-00082
A403646400404-00036
A413511
Suction Filter - Hydraulic D501397 D501397 A371159 ← ← A155222 ← A371159 D164457 ← A371153 D164457 ← ← ← ← ← A371153
Return Filter - Hydraulic D516976 D516976 D516976 ← ← ← ← ← D516975 ← A371159 D516975 ← ← ← ← ← A371159
Transmission Oil Filter A383013 A383013 A373605 ← ← A383013 ← A373605 D140182 ← A373605 D140182 ← ← ← ← ← A373605
Fuel Filter - LPG(Repair Kit)
• • • D141186 ← ← ← ← • • • • D141186400403-00169 ← ← ← D700179
Timing Belt • • • A403831 • A403831 • A403831 • • • • A413674130204-00225
• A403831 •A413674/ 130204-
00225
Oxygen Sensor • • • A413502 ← ← ← • • • • • A413502 ← ← ← ← ←
D15
S/1
8S/2
0SC
-5 (
A23
00)
D15
S/1
8S/2
0SC
-5 (V
2403
)
D15
/18G
(V24
03)
G15
S/1
8S/2
0SC
-5 (G
420F
(E))
G15
S/1
8S/2
0SC
-5 (G
424I
(E))
GC
15S
/18S
/20S
C-5
(G42
0F)
G15
/18G
(G42
0F)
D20
/25/
30/3
3S-5
, D35
C-5
(B3.
3)
D20
/25/
30/3
3S-5
, D35
C-5
(4T
NV
98, 4
TNE
98, 4
TNE
94L)
D20
/25/
30G
(4T
NE
98, 4
TNE
94L)
D20
/25/
30/3
3S-7
, D35
C-7
(D
24)
GC
15S
/18S
/20S
C-5
(G42
4I(E
))
G20
/25/
30/3
3P-5
, GC
20/2
5/30
/33P
-5 (G
424F
)
G20
/25/
30/3
3P-5
, GC
20/2
5/30
/33P
-5 (G
424P
(E))
G20
/25/
30/3
3P-5
Plu
s, G
35C
-5 P
lus
(G43
0F(E
))
G20
/25/
30/3
3E-5
, GC
20/2
5/30
/33E
-5 (G
424F
(E))
G20
/25/
30E
-5 (G
424I
(E))
G20
/25/
30G
(G
424F
, G42
4P(E
))
Model
Part Name
7
Maintenance Parts
Air Cleaner Element -Primary
A131768 ←400504-00170 ← ← A131768
400504-00170
400504-00260
A131768 A131768 A131768 A131768 A131768 A131768400504-00170
A147202 ← ← ←400504-00054
← ←
Air Cleaner Element - Safety A131769 ←400504-00171 ← ← A131769
400504-00171
400504-00261
A131769 A131769 A131769 A131769 A131769 A131769400504-00171
A147203 ← ← ←400504-00055
← ←
Fuel Cartridge - Engine 65.12503-5016
A453975400508-00064
400508-00055
• • • •65.12503
-5016A453975
400508-00055
400508-00055
65.12503-5016
A453975400504-00115
65.12503-5016
65.12503-5026
65.12503-5016
400504-00078
65.12503-5033A ← ←
Engine Oil Filter 65.05510-5028
A433754400504-00115
400508-00056
A232028400405-00225
A232028400405-00225
65.05510-5028
A433754400508-00056
400508-00056
65.05510-5028
A433754400508-00064
65.05510-5022
65.05510-5032
501665.05510-
5032A65.05510-
5026B ←400508-00092
Suction Filter - Hydraulic A235011 ← ← ← ← ← A135050 ← ← • A135050 A135050 A135050 A135050 A135050 A145025 ← A235011 ← A235011 ← ←
Return Filter - Hydraulic D516974 ← ← ← ← ← D501696 ← ← • D501696 D501696 D501696 D501690 D501690 A145088 ← ← A145088400504-00076 ← ←
Transmission Oil Filter D140182 ←400409-00003 ← ← ←
400409-00003
← ← D140182400409-00003
K1029612A138746
(A453462)A453462
400405-00072
A138746 ← ← ←400405-00034 ← K1029612
Fuel Filter - LPG(Repair Kit)
• • • •D700179
(D141186)400403-00152
D700179(D141186)
400403-00152
• • • • • • • • • • • • • •
Oxygen Sensor • • • • A413502301308-00159
A413502301308-00159 • • • • • • • • • • • • • •
DV
180/
250S
-7 (D
L08
Tier
4)
D11
0/13
0/16
0S-5
(Tie
r III,
Tie
r IV
) (D
L06,
Sho
e)
D50
/60/
70S
-5 (2
spe
ed) (
D43
9E)
D50
/60/
70/8
0/90
S-5
(3 s
peed
) (D
439E
)
D50
/60/
70/8
0/90
S-5
(3 s
peed
) (D
B58
S)
DV
250S
-7 (D
L08
Tier
3)
D60
/70/
80/9
0S-7
(3 s
peed
) (D
34)
D11
0/13
0/16
0S-5
(Non
Cer
ti)(D
E08
TS, O
CD
B)
G50
/60/
70S
-5 (G
643)
D35
/40/
45S
-5,D
50/5
5C-5
, D
40/4
5/50
/55S
C-5
(V38
00)
D35
/40/
45S
-5,D
50/5
5C-5
, D40
/45/
50/5
5SC
-5 (
DB
58S
)
G35
/40/
45S
-5,G
50/5
5C-5
, G40
/45/
50/5
5SC
-5G
C35
S/4
0S/4
5S/5
0C/5
5C-5
(G64
3)
D60
/70/
80/9
0S-5
(3 s
peed
) (V
3800
)
G60
/70S
-7 (P
SI 4
.3L)
D50
/60/
70S
-5 (2
spe
ed) (
DB
58S
)
D35
/40/
45S
-7, D
50/5
5C-7
, D40
/45/
50/5
5SC
-7 (D
34)
D35
/40/
45S
-5, D
50/5
5C-5
, D
40/4
5/50
/55S
C-5
(D43
9E)
G35
/40/
45S
-5,G
50/5
5C-5
, G40
/45/
50/5
5SC
-5G
C35
S/4
0S/4
5S/5
0C/5
5C-5
(PS
I 4.3
L)
D60
/70S
-5 (2
spe
ed) (
V38
00)
D10
0/12
0/14
0/16
0S-7
(D
L06,
Tie
r 4)
DV
180/
200S
-7 (D
L08
Tier
3)
D11
0/13
0/16
0S-5
(Non
Cer
ti) (
DE
08TS
, Sho
e)
Model
Part Name
8
Maintenance Quick Guide
FREQUENCY WHAT TO DO
D(G
)15S
/18S
/20S
C-5
(A23
00, V
2403
, G
420F
(E),G
424I
(E))
GC
15S/
18S/
20SC
-5(G
420F
(E),
G42
4I(E
))
D(G
)15/
18G
(V24
03, G
420F
)
G(C
)20/
25/3
0/33
P-5,
G35
C-5
(G42
4F(E
), G
424P
(E))
G(G
C)2
0/25
/30/
33E-
5(G
420F
(E),
G42
4I(E
))G
20/2
5/30
/33P
-5,G
35C
-5 P
lus
(G43
0FE)
D20
/25/
30/3
3S-5
,D35
C-5
(B3.
3, 4
TNV9
8, 4
TNE9
8, 4
TNE9
4L)
D20
/25/
30/3
3S-7
, D35
C-7
(D24
)
D(G
)20/
25/3
0G(B
3.3,
4TN
V98,
4TN
E98,
4TN
E94L
,G
424F
(E),
G42
4P(E
))
D(G
)35/
40/4
5S-5
, D(G
)50/
55C
-5(D
B58S
, D
439E
, V3
800,
G64
3(E)
, PSI
4.3
L)
D35
/40/
45S-
7, D
50/5
5C-7
(D34
)
GC
35S/
40S/
45S/
50C
/55C
-5(G
643(
E), P
SI 4
.3L)
D(G
)50/
60/7
0S-5
, D80
/90S
-5(D
B58S
, D
439E
, V38
00, G
643(
E))
D(G
)60/
70S-
7, D
80/9
0S-7
(D34
, PSI
4.3
L)
D11
0/13
0/16
0S-5
(DE0
8TS,
DL0
6)
D10
0/12
0/14
0/16
0S-7
(OC
DB)
(DL0
6P)
DV1
80/2
00/2
50S-
7(D
L08K
)
DV1
80/2
00/2
50S-
7(D
L08P
, T4)
Battery Terminal N I ○ ○ ○ ○ ○ ○ ○ ○ ○
Brake Oil (OCDB Only) C ○
Carriage Roller Extrusion A C ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Circuit Breaker T ○ ○
Draining the Water From the Fuel Filter C D ○ ○
Engine Valve Lash (Diesel Engine Only) C A ○ ○ ○ ○ ○ ○ ○ ○ ○
Fuel Tank Filler Cap & Screen (If Equipped) N ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Fuse & Relay ○ ○ ○ ○ ○ ○
Fuses, Bulbs and Circuit Breaker & Relay S Chg ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Mast, Carriage, Lift Chain & Attachment I L ○
Priming the Fuel System (Diesel Engine Only) ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Radiator Cap N Chg ○ ○ ○ ○ ○ ○
SCR Cleaning - DeSOx ○ ○ ○ ○
Seat, Hood Latch and Support Cylinder C L ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Steering Mechanism (Link Bearing) C L ○ ○
Test Fuel System for Leaks (LP and Dual Fuel Engine Only) T ○ ○ ○ ○ ○ ○ ○
Transmission Cooler N Chg ○
Transmission Display C ○ ○ ○
Tires and Wheels (D, G-Series) I C ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Water Separator (Diesel Engine Only) D C ○ ○ ○ ○ ○
Wheel Bolts I ○
Air Cleaner Indicator C ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Air Intake System C ○
Back-Up Alarm (If Equipped) T ○ ○ ○ ○
Brake Oil Level C ○ ○ ○ ○ ○ ○ ○ ○ ○
Coolant Level C N ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Drive Axle Oil Level C ○ ○ ○ ○ ○ ○ ○ ○
DEF/AD-Blue Fluid Level C ○ ○ ○ ○
Engine Oil Level C ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Exhaust Leaks C I ○ ○ ○ ○ ○ ○ ○ ○
Fluid Leaks C I ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Foot Pedal Operation (G420F(E) / G424F(E) / G424I(E) / G430FE / G643E) T ○ ○ ○ ○ ○ ○
Hydraulic Oil Level C ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Inspect Acceleration Pedal Operation (G643E/ PSI 4.3L Only) I ○
Mast Channels (Roller Mast Only) L ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Parking Brake I ○ ○ ○ ○
Transmission Oil Level C ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Thermostat Valve (If Equipped) C ○
Walk-Around Inspection I ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
HOW TO DO C CHECK I INSPECT Chg CHANGE A ADJUST L LUBRICATE P REPACK N CLEAN D DRAIN T TEST S RESET R EASSEMBLE O Oiling
WHENREQUIRED
EVERY 10HOURS or DAILY
Please refer to the latest revision of the Operation maintenance Manuals for more comprehensive information.Changes can be made to the "Quick Guide" infomration without any notification. 9
Maintenance Quick Guide
FREQUENCY WHAT TO DO
D(G
)15S
/18S
/20S
C-5
(A23
00, V
2403
, G
420F
(E),G
424I
(E))
GC
15S/
18S/
20SC
-5(G
420F
(E),
G42
4I(E
))
D(G
)15/
18G
(V24
03, G
420F
)
G(C
)20/
25/3
0/33
P-5,
G35
C-5
(G42
4F(E
), G
424P
(E))
G(G
C)2
0/25
/30/
33E-
5(G
420F
(E),
G42
4I(E
))G
20/2
5/30
/33P
-5,G
35C
-5 P
lus
(G43
0FE)
D20
/25/
30/3
3S-5
,D35
C-5
(B3.
3, 4
TNV9
8, 4
TNE9
8, 4
TNE9
4L)
D20
/25/
30/3
3S-7
, D35
C-7
(D24
)
D(G
)20/
25/3
0G(B
3.3,
4TN
V98,
4TN
E98,
4TN
E94L
,G
424F
(E),
G42
4P(E
))
D(G
)35/
40/4
5S-5
, D(G
)50/
55C
-5(D
B58S
, D
439E
, V3
800,
G64
3(E)
, PSI
4.3
L)
D35
/40/
45S-
7, D
50/5
5C-7
(D34
)
GC
35S/
40S/
45S/
50C
/55C
-5(G
643(
E), P
SI 4
.3L)
D(G
)50/
60/7
0S-5
, D80
/90S
-5(D
B58S
, D
439E
, V38
00, G
643(
E))
D(G
)60/
70S-
7, D
80/9
0S-7
(D34
, PSI
4.3
L)
D11
0/13
0/16
0S-5
(DE0
8TS,
DL0
6)
D10
0/12
0/14
0/16
0S-7
(OC
DB)
(DL0
6P)
DV1
80/2
00/2
50S-
7(D
L08K
)
DV1
80/2
00/2
50S-
7(D
L08P
, T4)
HOW TO DO C CHECK I INSPECT Chg CHANGE A ADJUST L LUBRICATE P REPACK N CLEAN D DRAIN T TEST S RESET R EASSEMBLE O Oiling
Drive Axle Oil N C Chg ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Engine Oil & Filter (Diesel Engine Only) Chg ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Parking Brake T A ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Transmission Oil & Oil Filter & Strainer N Chg C ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Brake Oil Tank and Strainer (OCDB) N Chg C ○ ○ ○ ○
Engine Valve Lash (Diesel Engine Only) C A ○
Hydraulic Return Filter Chg ○ ○
Air Intake System C N ○ ○
Battery Terminal N I ○ ○
Brake Oil Level C ○ ○
Drive Axle Oil Level Chg ○ ○
Engine Oil & Filter Chg ○ ○ ○ ○ ○ ○ ○ ○
Fuel Filter (Diesel Engine Only) Chg ○
Hydraulic Oil Level C ○ ○
Mast, Carriage, Lift Chains & Attachments I L ○ ○
PCV Valve System I N ○
Steering Mechanism C L ○ ○
Wheel Bolts & Nuts C I ○ ○
Air Intake System C N ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Battery Terminal N I ○ ○ ○ ○
Belts C A ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Brake Cam Shaft & Slack Adjuster L ○ ○
Brake Oil Tank and Strainer (OCDB) Chg N ○ ○
Cabin Mounting I ○
Carriage Side Rollers Thrust (If Equipped) L ○ ○ ○
Carriage Side Rollers L ○ ○ ○ ○
Carriage Sideshifter (If Equipped) L ○ ○ ○
Circulation Pump Belt (OCDB & LPG Engine Only) C A ○ ○ ○
Crosshead Roller I ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Cylinder Rod Extension A ○ ○
Drive Axle Oil (OCDB) Chg ○ ○ ○ ○
Drive Axle Oil & Strainer C N Chg ○ ○ ○ ○ ○ ○
Electrical System (G420F(E) / G424F(E) / G424I(E) / G430FE / G643E) I ○ ○ ○ ○ ○ ○ ○ ○ ○
Engine Oil & Filter(Diesel Engine Only) Chg ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Fuel Filter (Diesel Engine Only) Chg ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
EVERY 500HRSor
3 MONTHS
CAUTION
FIRST 250HOURS
FIRST 50~100HOURS
Before performing any work, be sure to refer to and follow all recommended safety precautions set out in theapplicable DOOSAN Maintenance Manual. In addition, DOOSAN recommends that all mechanics wear appropriate protective items, such as safety glasse
EVERY 250HRSor MONTHLY
Please refer to the latest revision of the Operation maintenance Manuals for more comprehensive information.Changes can be made to the "Quick Guide" infomration without any notification. 10
Maintenance Quick Guide
FREQUENCY WHAT TO DO
D(G
)15S
/18S
/20S
C-5
(A23
00, V
2403
, G
420F
(E),G
424I
(E))
GC
15S/
18S/
20SC
-5(G
420F
(E),
G42
4I(E
))
D(G
)15/
18G
(V24
03, G
420F
)
G(C
)20/
25/3
0/33
P-5,
G35
C-5
(G42
4F(E
), G
424P
(E))
G(G
C)2
0/25
/30/
33E-
5(G
420F
(E),
G42
4I(E
))G
20/2
5/30
/33P
-5,G
35C
-5 P
lus
(G43
0FE)
D20
/25/
30/3
3S-5
,D35
C-5
(B3.
3, 4
TNV9
8, 4
TNE9
8, 4
TNE9
4L)
D20
/25/
30/3
3S-7
, D35
C-7
(D24
)
D(G
)20/
25/3
0G(B
3.3,
4TN
V98,
4TN
E98,
4TN
E94L
,G
424F
(E),
G42
4P(E
))
D(G
)35/
40/4
5S-5
, D(G
)50/
55C
-5(D
B58S
, D
439E
, V3
800,
G64
3(E)
, PSI
4.3
L)
D35
/40/
45S-
7, D
50/5
5C-7
(D34
)
GC
35S/
40S/
45S/
50C
/55C
-5(G
643(
E), P
SI 4
.3L)
D(G
)50/
60/7
0S-5
, D80
/90S
-5(D
B58S
, D
439E
, V38
00, G
643(
E))
D(G
)60/
70S-
7, D
80/9
0S-7
(D34
, PSI
4.3
L)
D11
0/13
0/16
0S-5
(DE0
8TS,
DL0
6)
D10
0/12
0/14
0/16
0S-7
(OC
DB)
(DL0
6P)
DV1
80/2
00/2
50S-
7(D
L08K
)
DV1
80/2
00/2
50S-
7(D
L08P
, T4)
HOW TO DO C CHECK I INSPECT Chg CHANGE A ADJUST L LUBRICATE P REPACK N CLEAN D DRAIN T TEST S RESET R EASSEMBLE O Oiling
Fuel Trim Valve - FTV(G420F(E) / G424F(E) / G424I(E) / G643E) I ○ ○ ○ ○ ○ ○ ○ ○
Governor Lever and Engine Speed Control (Diesel Engine Only) C A ○
Horn & Lights (If Equipped) C ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Inching & Brake Control Shaft L ○ ○ ○ ○ ○ ○ ○ ○
Mast, Carriage, Lift Chains & Attachments I L ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Mast Hinge Pin L ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Operator Compartment (Cabin and Overhead Guard) I ○
Overhead Guard I ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Parking Brake T A ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
PCV Valve System I N ○ ○ ○
Servicing Filter Element ○
Steering Axle Support C O ○ ○
Steering Mechanism C L ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Steer Suspension I ○ ○ ○ ○ ○ ○ ○ ○ ○
Tilt Cylinders C A L ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Transmission Oil & Filter (2speed only) Chg ○ ○ ○ ○
Universal Joint I L ○ ○ ○ ○ ○ ○ ○ ○
Vacuum Lines & Fittings(G420F(E) / G424F(E) / G424I(E) / G643E) C ○ ○ ○ ○ ○ ○ ○ ○ ○
Water Separator (Diesel Engine Only) N ○
Wheel Bolts & Nuts I ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Air Breather Chg ○ ○ ○
Air Intake System Chg ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Brake Oil Tank and Strainer Chg C N ○ ○
Carburetor (LP - Gas Engine Only) A N ○ ○
Coolant Hoses I ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Drive Axle Oil Chg ○ ○ ○
Engine Valve Lash (Diesel Engine Only) C A ○ ○ ○ ○
Fuel Filter Chg C N ○ ○
Fuel Lines & Fittings C ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Hydraulic High Pressure Filter Chg ○ ○ ○
Hydraulic Strainer & Breather C Chg N ○ ○
Hydraulic Return Filter, Breather & Strainer C Chg N ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Lift Chains T C A ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
LP Regulator/Converter Inspection(G420F(E) / G424F(E) / G643E) ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Mixer Assembly (G420F(E) / G424F(E) / G424I(E) / G430FE / G643E) I ○ ○ ○ ○ ○ ○ ○ ○ ○
Strainer & Breather Chg C N ○ ○
Throttle Assembly (G420F(E) / G424F(E) / G424I(E) / G430FE / G643E) I ○ ○ ○ ○ ○ ○ ○ ○ ○
Transmission Oil, Oil Filter & Strainer N C Chg ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Transmission Oil (2speed Only) Chg ○ ○
Transmission Oil, Oil Filter (3speed, ZF 3WG116) C ○
Universal Joint I ○ ○ ○ ○ ○ ○
EVERY 1000HRSor
6 MONTHS
EVERY 500HRSor
3 MONTHS
Please refer to the latest revision of the Operation maintenance Manuals for more comprehensive information.Changes can be made to the "Quick Guide" infomration without any notification. 11
Maintenance Quick Guide
FREQUENCY WHAT TO DO
D(G
)15S
/18S
/20S
C-5
(A23
00, V
2403
, G
420F
(E),G
424I
(E))
GC
15S/
18S/
20SC
-5(G
420F
(E),
G42
4I(E
))
D(G
)15/
18G
(V24
03, G
420F
)
G(C
)20/
25/3
0/33
P-5,
G35
C-5
(G42
4F(E
), G
424P
(E))
G(G
C)2
0/25
/30/
33E-
5(G
420F
(E),
G42
4I(E
))G
20/2
5/30
/33P
-5,G
35C
-5 P
lus
(G43
0FE)
D20
/25/
30/3
3S-5
,D35
C-5
(B3.
3, 4
TNV9
8, 4
TNE9
8, 4
TNE9
4L)
D20
/25/
30/3
3S-7
, D35
C-7
(D24
)
D(G
)20/
25/3
0G(B
3.3,
4TN
V98,
4TN
E98,
4TN
E94L
,G
424F
(E),
G42
4P(E
))
D(G
)35/
40/4
5S-5
, D(G
)50/
55C
-5(D
B58S
, D
439E
, V3
800,
G64
3(E)
, PSI
4.3
L)
D35
/40/
45S-
7, D
50/5
5C-7
(D34
)
GC
35S/
40S/
45S/
50C
/55C
-5(G
643(
E), P
SI 4
.3L)
D(G
)50/
60/7
0S-5
, D80
/90S
-5(D
B58S
, D
439E
, V38
00, G
643(
E))
D(G
)60/
70S-
7, D
80/9
0S-7
(D34
, PSI
4.3
L)
D11
0/13
0/16
0S-5
(DE0
8TS,
DL0
6)
D10
0/12
0/14
0/16
0S-7
(OC
DB)
(DL0
6P)
DV1
80/2
00/2
50S-
7(D
L08K
)
DV1
80/2
00/2
50S-
7(D
L08P
, T4)
HOW TO DO C CHECK I INSPECT Chg CHANGE A ADJUST L LUBRICATE P REPACK N CLEAN D DRAIN T TEST S RESET R EASSEMBLE O Oiling
Drive Axle Oil C Chg N ○ ○ ○ ○ ○ ○ ○ ○
Fuel Filter (G420F(E) / G424F(E) / G643E) Chg ○ ○ ○ ○ ○ ○ ○ ○
Fuel Injection (Diesel Engine Only) I N T ○ ○ ○
Ignition System (G420F(E) / G424F(E) / G643E) I ○ ○ ○ ○ ○ ○ ○ ○ ○
LP Fuel Filter Element (G420F(E) / G424F(E) / G643E) Chg ○ ○ ○ ○ ○ ○ ○ ○ ○
Spark Plugs (G420F(E) / G424F(E) / G643E) I Chg ○ ○ ○ ○ ○ ○
Testing Fuel Lock-off Operation (G420F(E) / G424F(E) / G643E) T ○ ○ ○ ○ ○ ○ ○ ○ ○
Transmission Oil & Filer(3 Speed, ZF 3WG94) T ○
Air Intake System Chg ○ ○ ○ ○
Cooling System N Chg ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Drive Wheel Bearing (Power Shaft and Drive Wheel) R ○ ○ ○ ○ ○ ○
Engine Valve Lash (Diesel Engine Only) C A ○ ○ ○
Exhaust System I ○ ○ ○ ○
Forks I ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Fuel Lines & Fittings C ○ ○ ○ ○
Hydraulic Oil Chg ○ ○ ○ ○
Steer Wheel Bearings R ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Transmission Oil & Filer(3 Speed, ZF 3WG94) Chg ○
Inspect Battery System I ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Intake Leaks (G420F(E) / G424F(E) / G424I(E) / G430FE / G643E) C ○ ○ ○ ○ ○ ○ ○ ○ ○
Hydraulic Oil C N Chg ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Oxygen Sensor (G420F(E) / G424F(E) / G424I(E) / G430FE / G643E) C ○ ○ ○ ○ ○ ○ ○ ○ ○
PCV Valve and breather element (G420F(E) / G424F(E) / G643E) Chg ○ ○ ○ ○ ○ ○ ○ ○
Spark Plugs (G420F(E) / G424F(E) / G424I(E) / G430FE / G643E) I Chg ○ ○ ○ ○
TMAP Sensor (G420F(E) / G424F(E) / G424I(E) / G430FE / G643E) C ○ ○ ○ ○ ○ ○ ○ ○ ○
Timing Belt (G420F(E) / G424F(E)) Chg ○ ○ ○ ○ ○
Timing Belt for Counterbalance Shaft Chg ○
DPF Maintenance N ○ ○
DEF Filter / Supply Module Filter Replacement (D34P Engine Only) Chg ○ ○
Fuel Injection Pump (Diesel Engine Only) C ○
Replace Oxygen Sensor (G420F(E) / G424F(E) / G643E) Chg ○
DEF Filter / Supply Module Filter Replacement Chg ○ ○
EVERY 6000 HRS DEF Filter / Supply Module Filter (If SCR Equipped) Chg ○
EVERY 8000 HRSor 48 Months Timing Belt (G424P(E) LP, Dual Fuel Engine Only) Chg ○ ○
EVERY1500HRS or9 MONTHS
NOTE 1: TIER II diesel engines of the following models only have engine oil changes @ every 500hrs though they must still have the first 50~100 hrs service .(Cummins B3.3, Yammar 4TNV98, DB58S, DL06, DE08TS)
EVERY 2500HRSor
15 MONTHS
EVERY 3000HRS or 18MONTHS
EVERY 2000HRSor
12 MONTHS
EVERY 4500 HRS
Please refer to the latest revision of the Operation maintenance Manuals for more comprehensive information.Changes can be made to the "Quick Guide" infomration without any notification. 12
Lubricant Specification and Refill CapacityLubricant Specification
Min Max Min Max
ISO VG 15 -40 +10 -40 +50 • ○ • ○ • • ○ • • ○ • ○ ○ ○ • ○ ○
ISO VG 22 -30 +20 -22 +68 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
ISO VG 32 -20 +30 -4 +86 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
ISO VG 46 -10 +40 +14 +104 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
ISO VG 68 0 +50 +32 +122 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
API GL-5 SAE80W/90
-20 +50 -4 +122 ○ ○ ○ ○ ○ • ○ • • • • • • • • • •
API GL-4 SAE 80W -20 +80 -4 +176 • • • • • ○ ○ ○ • • • • ○ ○ ○ ○ ○
SAE 10 W -20 +22 -4 +72 • • • • • • • • ○ ○ ○ ○ • • • • •
SAE 30 +10 +50 +50 +122 • • • • • • • • ○ ○ ○ ○ • • • • •
ISO 6743/4 HM ISO VG 10 -30 +50 -22 +122 ○ ○ • • • ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
* For the detail information about the lubricant specification, see “Lubricant Information” section of Operation & Maintenance Manual.
* The SAE grade number indicates the viscosity of oil. A proper SAE grade number should be selected according to ambient temperature.
Hydraulic andPower Steering
SystemISO 6743/4 HM
Drive Axle
API CD/ TO-4
Brake Reservoir
B16
/18/
20X
-7 (A
C)
B16
/18/
20X
-5 (A
C)
LUBRICANT SPECIFICATION
BR
13/1
5/18
S(J
)-5,
BR
14/1
6JW
-5
BR
13/1
5/18
S-7
, BR
20/2
5S-7
B(C
)20/
25/3
0/32
S-5
, B20
/25S
E-5
, BC
25S
E-5
BC
20/2
5/30
/32S
-7, B
C25
SE
-7
B22
/25/
30/3
5X-5
B22
/25/
30/3
5X-7
B40
/45/
50X
-5
BR
20/2
5S-5
B10
/13/
15/1
6R-5
B(C
)15/
18S
-5, B
C20
SC
-5
B15
/18/
20T-
5 (A
C)
B15
/18/
20T-
7, B
18/2
0TL-
7 (A
C)
BR
14/1
6JW
-7
BR
14/1
6JW
-7 P
LUS
BR
18/2
0SP
-7
Compartment or System Oil Specification
°C °F
14
Lubricant Specification and Refill CapacityRefill Capacity
Hydraulic & Power SteeringSystem
Liters(U.S. Gal)
16(4.23)
16(4.23)
18(4.76)
16(4.23)
20(5.3)
18(4.76)
18(4.76)
20(5.28)
18(4.76)
18(4.76)
18(4.76)
18(4.76)
32(8.3)
32(8.3)
55(14.3)
32(8.3)
55(14.3)
Drive Axle Liters(U.S. Gal)
• • • • •4.1
(1.1)4.2
(1.11)5
(1.32)1.4
(0.29)1.4
(0.29)1.4
(0.29)1.4
(0.29)9.2
(2.43)9.2
(2.43)3.0
(0.79)2.4
(0.64)3.0
(0.79)
Brake Reservoir Liters(U.S. Gal)
0.5(0.13)
• • • • •0.6
(0.16)0.6
(0.16)0.6
(0.16)0.6
(0.16)0.6
(0.16)0.6
(0.16)0.6
(0.16)0.6
(0.16)0.6
(0.16)0.6
(0.16)0.6
(0.16)
Transfer Case Liters(U.S. Gal)
3.4(0.9)
3.4(0.9)
4.1(1.1)
3.3(0.87)
3.3(0.87)
• • • • • • • • • • • •
B40
/45/
50X
-5
B16
/18/
20X
-5 (A
C)
B(C
)20/
25/3
0/32
S-5
, B20
/25S
E-5
, BC
25S
E-5
B22
/25/
30/3
5X-5
B10
/13/
15/1
6R-5
B(C
)15/
18S
-5, B
C20
SC
-5
B15
/18/
20T-
5 (A
C)
B22
/25/
30/3
5X-7
B16
/18/
20X
-7 (A
C)
BC
20/2
5/30
/32S
-7, B
C25
SE
-7
B15
/18/
20T-
7 (A
C)
Compartment or System
REFILL CAPACITY(APPROXIMATE)
BR
13/1
5/18
S(J
)-5,
BR
14/1
6JW
-5
BR
20/2
5S-7
BR
20/2
5S-5
BR
14/1
6JW
-7
BR
18/2
0SP
-7
BR
13/1
5/18
S-7
15
Maintenance Parts
D500261400504-00082
400504-00221
D516976 D516976 D516975 D516976 ← ← ← ← D144020 D516975 D516974
• • • • • • A155222 ← ← ← ← D512992 ← A235011
Filter - Return
Filter - Suction Strainer
B10
/13/
15/1
6R-5
B15
/18S
-5
B(C
)15/
18S
-5, B
C20
SC
-5
BR
13/1
5/18
S-7
BR
20/2
5S-7
BR
18/2
0SP
-7
B(C
)20/
25/3
0/32
S-5
,B
20/2
5SE
-5, B
C25
SE
-5
B22
/25/
30/3
5X-5
,B
22/2
5/30
/35X
-7
B40
/45/
50X
-5
B15
/18/
20T-
5,B
15/1
8/20
T-7,
B18
/20T
L-7
(AC
)
B16
/18/
20X
-5,
B16
/18/
20X
-7 (
AC
)
BR
13/1
5/18
S(J
)-5,
BR
14/1
6JW
-5
BR
14/1
6JW
-7 (P
LUS
)
BR
20/2
5S-5
Model
Part Name
16
Maintenance Quick Guide
FREQUENCY WHAT TO DO
BR13
/15/
18S(
J)-5
, BR
14/1
6JW
-5
BR13
/15/
18S-
7,BR
20/2
5S-7
BR14
/16J
W-7
BR14
/16J
W-7
PLU
S
BR18
/20S
P-7
BR20
/25S
-5
B10/
13/1
5/16
R-5
B(C
)15/
18S-
5, B
C20
SC-5
B15/
18/2
0T-5
(AC
)
B15/
18/2
0T-7
, B18
/20T
L-7
(AC
)
B16/
18/2
0X-5
(AC
)
B16/
18/2
0X-7
(AC
)
B(C
)20/
25/3
0/32
S-5,
B20/
25SE
-5, B
C25
SE-5
BC20
/25/
30/3
2S-7
, BC
25SE
-7
B22/
25/3
0/35
X-5
B22/
25/3
0/35
X-7
B40/
45/5
0X-5
Axle Oil Level C ○
Carriage Roller Extrusion A ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Compact Display Keys ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Drive Axle Gear Boxes C ○ ○ ○ ○ ○ ○ ○ ○ ○
Fuses E ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Greasing Point ○ ○ ○
Power Module Dig ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Run Time Diagnostic ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Transfer case C ○ ○ ○
Parking brake A ○ ○ ○ ○ ○ ○
Seat L ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Self Diagnostics T ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Wheel Bolts C ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Back-up Alarm (If Equipped) T ○ ○ ○ ○ ○
Battery C Exg Charg ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Carriage Channels L ○
Indicator C ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Mast Channels L ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Tires and Wheels I ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Walk-Around Inspection I ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Wheel Bolts C ○ ○ ○
Transfer Case C ○ ○ ○
Drive Axle Oil Chg ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Parking Brake T ○ ○
Transfer Case Oil Level C ○ ○ ○
FIRST 200 HOURS Transfer Case Oil Level Chg ○ ○ ○
Battery Cell, Case & Battery Plug C N ○ ○
Brake Cam & Brake Spring C A ○
Brake System, Brake Oil Level C ○ ○ ○
WHEN REQUIRED
EVERY 10 HOURS orDAILY
HOW TO DO C CHECK I INSPECT Chg CHANGE Charg CHARGE A ADJUST L LUBRICATE P REPACK N CLEAN D DRAIN T TEST S RESET R REASSEMBLE E REPLACE Dig DISCHARGE Exg EXCHANGE
FIRST 50~100 HOURS
FIRST 25 HOURS
EVERY 250HRS orMONTHLY
Please refer to the latest revision of the Operation maintenance Manuals for more comprehensive information.Changes can be made to the "Quick Guide" infomration without any notification. 17
Maintenance Quick Guide
FREQUENCY WHAT TO DO
BR13
/15/
18S(
J)-5
, BR
14/1
6JW
-5
BR13
/15/
18S-
7,BR
20/2
5S-7
BR14
/16J
W-7
BR14
/16J
W-7
PLU
S
BR18
/20S
P-7
BR20
/25S
-5
B10/
13/1
5/16
R-5
B(C
)15/
18S-
5, B
C20
SC-5
B15/
18/2
0T-5
(AC
)
B15/
18/2
0T-7
, B18
/20T
L-7
(AC
)
B16/
18/2
0X-5
(AC
)
B16/
18/2
0X-7
(AC
)
B(C
)20/
25/3
0/32
S-5,
B20/
25SE
-5, B
C25
SE-5
BC20
/25/
30/3
2S-7
, BC
25SE
-7
B22/
25/3
0/35
X-5
B22/
25/3
0/35
X-7
B40/
45/5
0X-5
HOW TO DO C CHECK I INSPECT Chg CHANGE Charg CHARGE A ADJUST L LUBRICATE P REPACK N CLEAN D DRAIN T TEST S RESET R REASSEMBLE E REPLACE Dig DISCHARGE Exg EXCHANGE
Control Valve Microswitch C ○ ○
Drive Axle Oil Level C ○
Hydraulic Return Filter Chg ○ ○
Hydraulic System C ○ ○ ○ ○
Hydraulic Oil Level C ○
Mast, Carriage, Lift Chains & Attachmemts I A L ○ ○ ○ ○ ○
Parking Brake T ○ ○ ○ ○
Steer Angle Switches C N ○
Steering System L ○ ○ ○ ○
Wheel Bolts C ○
Axle Oil Chg ○
Battery Cell, Case & Battery Plug C N ○ ○ ○
Brake Cam & Brake Spring C A ○
Control Panel N I ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Control Valve Microswitch C ○ ○
Crosshead Rollers C I ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Cylinder Rod Extension A ○ ○ ○ ○ ○ ○ ○ ○ ○
Direction Control forward/reverse Switch C ○ ○ ○ ○
Directional Lever C ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Drive Axle Oil Chg ○ ○ ○ ○ ○ ○ ○ ○ ○
Hydraulic and Power Steering System C ○ ○ ○
Hydraulic System C ○ ○ ○
Hydraulic Oil Check, Hydraulic Oil Level C ○ ○ ○ ○ ○ ○
Mast, Carriage, Lift Chains & Attachmemts I A L ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Mast Hinge Pins L ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Overhead Guard I ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Parking Brake T ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Steer Angle Switches C N ○ ○ ○ ○ ○ ○
Steering System, Steering Mechanism L ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Tilt Cylinder C A L ○ ○ ○ ○ ○ ○ ○ ○ ○
Transfer Case Oil Level C ○ ○ ○
EVERY 500HRS or3 MONTHS
EVERY 250HRS orMONTHLY
Please refer to the latest revision of the Operation maintenance Manuals for more comprehensive information.Changes can be made to the "Quick Guide" infomration without any notification. 18
Maintenance Quick Guide
FREQUENCY WHAT TO DO
BR13
/15/
18S(
J)-5
, BR
14/1
6JW
-5
BR13
/15/
18S-
7,BR
20/2
5S-7
BR14
/16J
W-7
BR14
/16J
W-7
PLU
S
BR18
/20S
P-7
BR20
/25S
-5
B10/
13/1
5/16
R-5
B(C
)15/
18S-
5, B
C20
SC-5
B15/
18/2
0T-5
(AC
)
B15/
18/2
0T-7
, B18
/20T
L-7
(AC
)
B16/
18/2
0X-5
(AC
)
B16/
18/2
0X-7
(AC
)
B(C
)20/
25/3
0/32
S-5,
B20/
25SE
-5, B
C25
SE-5
BC20
/25/
30/3
2S-7
, BC
25SE
-7
B22/
25/3
0/35
X-5
B22/
25/3
0/35
X-7
B40/
45/5
0X-5
HOW TO DO C CHECK I INSPECT Chg CHANGE Charg CHARGE A ADJUST L LUBRICATE P REPACK N CLEAN D DRAIN T TEST S RESET R REASSEMBLE E REPLACE Dig DISCHARGE Exg EXCHANGE
Air Breather Chg ○ ○ ○ ○ ○
Drive Motor N I ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Electric Power Steering Motor N I ○ ○ ○
Drive Axle Oil Chg ○ ○
Fork I ○
Hydraulic Return Filter Chg ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Lift Chains T C A ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Tires and Wheels I C ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Parking Brake N T ○ ○ ○
Pump Motor N I ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
EVERY 1500HRS or9 MONTHS Transfer Case Oil Chg ○ ○ ○
Air Breather ○
Fork I ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Hydraulic Return Filter Chg ○
Hydraulic Oil C Chg ○ ○ ○ ○
Hydraulic, Power Steering System ○ ○ ○ ○ ○ ○ ○ ○ ○
Steer Wheel Bearings R ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Transfer Case C ○ ○ ○
EVERY 2500HRS or15 MONTHS Hydraulic Oil C Chg ○ ○ ○ ○ ○ ○ ○
EVERY 1000HRS or 6 MONTHS
NOTE 1: Please refer to the latest revision of the Operation & maintenance Manuals for more comprehensive information.Changes can be made to the "Quick Guide" infomration without any notification.
CAUTION
Before performing any work, be sure to refer to and follow all recommended safety precautions set out in theapplicable Doosan Maintenance Manual. In addition, Doosan recommends that all mechanics wear appropriate protective items, such as safety glasse
EVERY 2000HRS or12 MONTHS
Please refer to the latest revision of the Operation maintenance Manuals for more comprehensive information.Changes can be made to the "Quick Guide" infomration without any notification. 19