Maintenance DistributorMaintenance Distributor PARTS MANUAL. HOW TO ORDER PARTS. To assure prompt...

M-401-16Starting with Serial Number M5193

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Maintenance Distributor

E. D. ETNYRE & CO. 1333 S. Daysville Road, Oregon, Illinois 61061Phone: 815/732-2116 or 800/995/2116 • Fax: 800-521-1107 • www.etnyre.com

With Air Operated Controls

Updated , 2016

www.etnyre.com

M-401-16Starting with S/N M5193

Updated , 2016Maintenance Distributor

PARTS MANUAL

HOW TO ORDER PARTSTo assure prompt delivery when ordering parts, please furnish the following information: 1) Complete name and address of consignee. 2) Method of shipment preferred. 3) Is shipment to be prepaid or collect? 4) Serial numbers of units to which parts apply. 5) Complete part numbers and descriptions. 6) Any special instructions.

Specify unit serial number when ordering parts!WARRANTY

E. D. Etnyre & Co. warrants to the original Purchaser, its new product to be free from defects in material and workmanship for a period of twelve (12) months after date of delivery to original Purchaser. The obligation of the Company is limited to repairing or replacing any defective part returned to the Company and will not be responsible for consequential damages or any further loss by reason of such defect.The company excludes all implied warranties of merchantability and fitness for a particular purpose. There are no warranties, express or implied, which extend beyond the description of the goods contained in this contract.This warranty does not obligate the Company to bear the cost of machine transportation in connection with the replacement or repair of defective parts, nor does it guarantee repair or replacement of any parts on which unauthorized repairs or alterations have been made or for components not manufac-tured by the Company except to the extent of the warranty given by the original Manufacturer.

This warranty does not apply to: (1) Normal start-up services, normal maintenance services or adjustments usually performed by the selling dealer, factory service representative or customer personnel. (2) Any product manufactured by E. D. Etnyre & Co. purchased or subjected to rental use. (3) Any product or part thereof which shows improper operation, improper maintenance, abuse,neglect,damageormodificationaftershipmentfromfactory. (4) Any product or part thereof damaged or lost in shipment. Inspection for damage should be made before acceptance or signing any delivery documents releasing responsibility of the delivering carrier.This warranty and foregoing obligations are in lieu of all other obligations and liabilities including negligence and all warranties of merchantability or otherwise, express or implied in fact or by law.

E. D. ETNYRE & CO., Oregon, Illinois 61061-97781333 South Daysville Road Phone: 800-995-2116 Fax: 800-521-1107

[email protected]

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1

This manual covers standard features and options. If your unit incorporates custom features, some of the information contained in this manual may not apply. If you have any questions regarding this manual or your unit, contact your dealer or the E. D. Etnyre Service Department at 1-800-995-2116.

Reporting Safety DefectsIf you believe that your vehicle has a defect which

could cause a crash, injury, or death, you should im-mediatelyinformtheNationalHighwayTrafficSafetyAdministration (NHTSA) in addition to notifying E.D. Etnyre & Co.

If NHTSA receives similar complaints, it may open aninvestigation.Ifitfindsasafetydefectexistsinagroup of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or E.D. Etnyre & Co.

To contact NHTSA, you may call the Auto Safety Hotline toll-free at 1-800-424-9393 (or 366-0123 in the Washington, D.C. area). Or, you may write to: U.S. Department of Transportation, Washington, D.C. 20696. You may also obtain other information about motor vehicle safety from the Auto Safety Hotline.

E.D. Etnyre & Co., Oregon, Illinois 61061, Phone Area Code 815/732-2116, Cable Address “EDECO”.CALIFORNIA

PROPOSiTiON 65 WARNiNG Diesel Engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

Please note this warning and remember -Always start and operate the engine in a well-

ventilated area;If in an enclosed area, vent the exhaust to the

outside;Do not modify or tamper with the exhaust

system.

WARNiNG

Fluoroelastomer handlingSome “O” rings and seals used in this vehicle are made from fluoroelastomers. When used under design conditions, fluoroelastomers do not require special handling. However, when fluoroelastomers are heated to temperatures beyond their design temperature (around 600 degrees Fahrenheit), decomposition may occur with the formation of hydrofluoric acid. Hydrofluoric acid can be extremely corrosive to human tissue if not handled properly.A degraded seal may appear as a charred or black sticky mass. Do not touch either the seal or the surrounding equipment without wearing neoprene or PVC gloves if degradation is suspected. Wash parts and equipment with 10% lime water (calcium hydroxide solution) to neutralize any hydrofluoric acid.If contact with the skin occurs, wash the affected areas immediately with water. Then rub a 2.5 calcium gluconate gel into the skin until there is no further irritation, while seeking prompt medical attention.Note to physicians: For advice or treatment of HF Burns, call the DuPont Medical Emergency Number 1-800-441-3637.

Before breaking the seal on all hydraulic fittings, plugs, fill caps, etc. be sure to clean around the connection. Failure to do so may cause contaminants to enter the hydraulic system causing damage to pumps, motors, etc.

CAUTiON

Serial Number Plate LocationThe Serial Number Plate is a brass plate located on the left side of the vehicle frame. Generally, the serial number has a letter prefix followed by four numbers.The unit serial number is also stamped on the trailer tongue.

� MAiNTENANCE� UNiT

Model Serial No.

Tank Capacity 35 U.S. Gallons

E.D. ETNYRE & CO., Oregon, Ill., U.S.A.

MU M5193

1500

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2

Table Of ContentsHOW TO ORDER PARTS ........................................1WARRANTY .............................................................1Reporting Safety Defects..........................................2

DECALS & iDGeneral Identification................................................4Warning And Instruction Plates ................................5

CONTROLSControl Box - Tank Control .......................................6Control Box - Burner Control ....................................7

CiRCULATiON SYSTEMStrainer Box and Components, Piping, Etc. .............8Pump Assembly - 200MU .......................................104 Way Valve ............................................................11

HYDRAULiCHydraulic Pump Install-Kubota Engine ...................12

SELF-FLUSHiNGHydraulic & Fuel Tank .............................................14Power Washdown And Self Flushing ......................15

SPRAY SYSTEMSpray Bar -8ft - Gang On/Off ..................................16Spray Bar Feed Hoses ...........................................18Spray Bar Wing Raise - Manual .............................19Handspray ..............................................................20Spray Bar Nozzle Chart ..........................................21

AiR SYSTEMAir Controls Schematic - 9306244 ..........................22Air Supply ...............................................................24

BURNER SYSTEMFuel Oil Burner Installation .....................................25Exhaust Stack Assemblies .....................................26

TANKManhole & Strainers ...............................................27Tank Gauge Assembly ............................................28

ACCESSORiESBattery Box Assemblies ..........................................29Ladder Installation ..................................................30Toolbox Assemblies ................................................31Safety Chain ...........................................................32Jacks And Dual Wheel Caster (Swivel) ..................33Miscellaneous Attachments And Tools ...................35

AXLEAxle Assembly ........................................................36

WHEEL COVERSFender Assembly ....................................................37

ELECTRiCALWiring Diagram - 9306247......................................38Schematic - Elect. Controls ....................................40Wayne Fuel Oil Burner Wiring Schematic - 930 56 ...42

HYDRAULiC SCHEMATiCSKubota Diesel, Pump Hydraulics ...........................44

iNDEX.....................................................................45

COMMENT / SUGGESTiON FORM.......................48

3

General Identification

Specify Unit Serial No., Part No., & Part Description4

DEC

ALS

& iD

Drawbar Asm (6450532)Screw-0223515Nut-9419530

A Frame Jack

Engine

Battery

Fire Extinguisher(Front of Tank)

Tank(Specify UnitSerial Number)

Fuel Tank(Rt. Side)

Ladder

Manhole

Exhaust Stack

Strainer Box

BurnersAsphlat Pump

ToolboxBurner Control Box

Spray Bar

Hand Spray Valves

Bar Carry

4 Way ValveSuction Line

Discharge LineTandem Asm

Tank ReturnValve Switch

Pump On/OffValve

HandSprayGun

Thermometer & Dial

Hydraulic & Fuel Tank(Under Tank)

Dual WheelCaster

ControlBox

PumpGPM +/-Valve

5

DEC

ALS

& iD

Specify Unit Serial No., Part No., & Part Description

REF PART NO. QTY DESCRiPTiON REF PART NO. QTY DESCRiPTiON

Warning And instruction Plates

1 3830529 1 Plate-Warning Safety Chain2 3390678 2 Decal: Warning, “Read Manuals”3 3390682 1 Decal: Caution, Before Starting4 3390683 2 Decal-Caution, Shields5 2690082 1 Name Plate-Maint Unit Brass6 3390191 2 Decal-Oval, Etnyre7 3390605 1 Plate-Instr. Hydraulic Oil Spec8 2790530 1 Plate-Name, Spec9 3390684 3 Plate-Caution, Hot Surface

10 3390680 1 Decal: Warning, Fill Cap11 3390685 1 Decal: Warning, Safety Hazards12 3390636 1 Plate-Warning, Burner13 3390637 1 Tag-Warning, Don’t Mix Asphalts14 3390686 1 Decal: Warning, Burner, General

15 3390540 1 Plate-Directions, LPG Burner 3390670 1 Plate-Directions, Ele., Fuel Oil Burner16 3390679 1 Decal: Warning, Manhole17 3360180 1 Decal: Fill W/Diesel Fuel Only18 3360543 1 Plate-Fill W/Gasoline Only19 3390659 1 Decal: Warning-GVWR20 3390591 2 Tag-Caution, Handspray Hose21 3160708 1 Box-Valve Switch, Tank Return22 2680882 1 Decal-Valve Switch, Tank Return23 6702199 2 Plug-Switch, Instrument Panel 24 6702241 1 Switch-Toggle, SPST, 2 Pos, Maint25 2690300 1 GPM +/- Valve26 2690299 1 Valve-Pump On/Off

1

1817

16

1415 12

13

921,22,23,24

20

9

7

6

19

25

5

4

3

811

2

10

264

92


Control Box - Tank Control

1 6702135 1 Pump Tachometer-Elec., Analog2 3370235 1 Capacitor-Resistor Asm3 0180020 4 Capscrew-GR5, 0.25”UNC x 0.75” Lg4 9413946 4 Nut-Hex, Lock, 0.25”NC, PD5 2680868 1 Decal-Control Panel, Front, Faceplate6 2680865 1 Control Panel-Front, Faceplate7 2680866 2 Seal-Long, Control Box8 2680867 2 Seal-Short, Control Box9 2680864 1 Control Box, Maintenance Unit

10 2680854 1 Pedestal Asm-Control Box11 0180122 2 Capscrew-GR5, 0.375”UNC x 1.00” Lg12 0120388 4 Washer-Flat, SAE Std, 0.375”13 0274993 2 Nut-Hex, Lock, 0.375”NC, PD14 6700161 1 Switch-Toggle, SPDT, Maint

15 6700349 1 Cover-Unilet K50 Form 3516 6700023 1 Gasket-0.5” Box BK50-N17 6702607 1 Conduit Outlet Body, Through18 6200234 1 Pipe Plug-Hex Sock, 0.5”, Cad, PD19 6702608 1 Grip-Dust Tight (0.23 - 0.32)20 6700897 1 Cable 4-18 Flusher Control / Ft

CONTROL BOX FOR TANK RETURN VALVE IS SHOWN ON PP. 4 & 5PART NUMBERS ARE LISTED BELOW

21 3160708 1 Box-Valve Switch, Tank Return22 2680882 1 Decal-Valve Switch, Tank Return23 6702199 2 Plug-Switch, Instrument Panel24 6702241 1 Switch-Toggle, SPST, 2 Pos, Maint


CO

NTR

OLS

Metric Position

M

E

English Position

M

E

To change from English to Metric,flip over the adapter plug on thecircuit board on back of the tach.

1

3 56

87 4

9

10

11

14

1516

1718

19

20

12

13

2

Control Box - Burner Control

1 2680832 1 Decal-Burner Control Switch2 2680829 1 Cover-Burner Control Modules3 0180020 2 Capscrew-GR5, 0.25”UNC x 0.75” Lg4 0120386 4 Washer-Flat, SAE Std, 0.25”5 0180122 2 Capscrew-GR5, 0.375”UNC x 1.00” Lg6 0120388 4 Washer-Flat, SAE Std, 0.375”7 0274993 2 Nut-Hex, Lock, 0.375”NC, PD8 9413946 2 Nut-Hex, Lock, 0.25”NC, PD

9 6702111 1 Adapter-Trk Lt, 0.75”ID 5084210 6702110 1 Adapter-Trk Lt, 0.75”ID 5084211 6702108 1 Adapter-Trk Lt, 0.75”ID 5084212 2680830 1 Bracket-Mtg, Beckett Controls13 6700161 1 Switch-Toggle, SPDT, Maint14 M4600TT 1 Decal-OutfireIndicator15 7720020 1 Element-Thermostat & Sensing


7

CO

NTR

OLS


FRON

T

CURB

SIDE

1 13

15

14

2

56

34

9

1011

12

7

8

Strainer Box and Components, Piping, Etc.2641121 - Air Operated


CiR

CU

LATi

ON

SYS

TEM

1

46

3

3151

52

53

54

54 59

5457

57

55

49

50

475848

48 51 56

36

56

7 8

9

10 2526

27

2823

23

2425

26

2926

2440

41

42

42

2539

44

44

43

43

45

45

26

17 37

38

19

20

2122

16

34

23

23

26

26

17

17

18

12

2

11

4

13

14

151615

Detailed on P10

Detailed on P11

7 - 12

Strainer Box Components, Piping, Etc.2641121 - Air Operated


1 2641080 1 Strainer Box Weldment2 2640609 1 Pump Asm-200MU3 2640884 1 Gasket-Pump / Strainer Box4 2641099 1 Strainer w/ Handle5 6601839 1 Valve-Ball, 2.0” #70-108-016 2641100 1 Transfer Cap Pipe Weldment7 2640797 1 Suction Pipe Asm-Strainer8 3341078 1 Ring Asm-Clamping Transfer Valve9 3340041 2 Clamp Asm-3 Hose Connection

10 6001056 4 Cap-Retainer, 0.5” Dia. Stud11 3380388 2 Cap Asm-Fill Line12 3340033 2 Clamp Asm-Screw, Filling Line13 2641103 1 Lid-Strainer Box, Clamp On14 2641104 1 Gasket-Strainer Box15 3341964 2 Clamp Bar Asm-Strainer Box Lid16 0180122 38 Capscrew-0.375”UNC x 1.0” Lg, Gr517 3340515 3 Gasket-Flange, 3 Way Valve18 3341441 1 4.0” 4 Way Valve Asm19 2641105 1 Bar Pipe Flange Weldment, LH20 2641109 1 Bar Pipe Flange Weldment, RH21 3340519 1 Gasket-Cover, 3 Way Valve22 2641110 1 Tube Asm-Return and Transfer23 0141621 4 Elbow-90, ST, 0.75”NPT, PN24 0144613 2 Nipple, 0.75”NPT x 1.375”25 6602237 3 Valve-Ball, 0.75”, Bronze26 6604065 6 Adapter-Arbk, ST, 12MP-12MT27 2641115 1 Tube-Transfer Suck Back28 0219301 5 Plug-Pipe, SqHd, 0.75”NPT, PN29 2641122 1 Arm Weldment-LH Suck Back Valve30 6604024 1 Adapter-Tube, ST, 16MP-16FT (NS)31 3641117 1 Handspray Press Line32 0120377-CR 1 Nut-Hex, 0.375”NC, PCR (NS)33 6002471 1 Setscrew-0.38”NC x 1.25” Lg (NS)34 0274993 24 Nut-Hex, Lock, 0.375”NC, PD35 0120388 26 Washer-Flat, SAE STD, 0.375” (NS)36 2640735 1 Nipple-Strainer Lid37 2641144 1 Tube-LH Suck Back38 3641145 1 Tube-RH Suck Back39 2641123 1 Arm Weldment-RH Suck Back Valve40 0119099 1 Elbow-Pipe, 90, 0.75”NPT, PN41 0126168 1 Nipple-PP, Sch40, 0.75” x 3.0” Lg, PN42 2641126 2 Bracket Weldment-Air Cyl., Suck Back43 6100280 2 Bolt-Eye, 0.31” x 2.5”, PN44 6602339 2 Clevis-Rod, Cylinder45 6603150 2 Cylinder-Air, 1.06” x 3.0”, Dbl Act46 2641116 1 Handspray Control Asm (Includes Ref #’s 47 - 59)47 3342657 1 Stop Asm-Valve Handle

48 6600726 2 Cock-Steam, 1.0”, 2 way, SqHd, Brass49 3361607 1 Handle Asm-Handspray, w/ Pull50 3361608 1 Handle Asm-Handspray, Suck Back51 0127874 2 Nipple-Sch40, 1.0” x 1.5”, CL, PN52 0115237 1 Tee-Pipe, 1.0”NPT, PN53 3342640 1 Tube-Handspray, 1.0”, U-Bend54 6604024 3 Adapter-Tube, ST, 16MP-16FT55 3342653 2 Lid-Handspray Valve56 6000416 1 Union-Railroad, 1.0”57 0108687 2 Elbow-Pipe, 90, ST, 1.0”NPT, PN58 9411638 4 Nut-Hex, Lock, 0.31”NC, EA, PD59 0180113 4 Screw-Hex, 0.31”NC x 3.0”, Gr5, PD

(NS) = Not Shown

2641121

9

CiR

CU

LATi

ON

SYS

TEM


Pump Assembly - 200MU2640609


1 2640607 1 Portside End Plate-Machined2 6420211 4 Bushing-1.44 ID x 1.75 x 1.25 Lg3 3340279 1 Impeller-Herringbone, LH w/Key4 3340277 1 Impeller-Herringbone, RH w/Key5 6100444 4 Pin-Dowel,1/4 x 3/4 Lg6 2640694 1 Pump Shaft-200MU7 2640695 1 Pump Shaft-Idler, 200MU8 2640725 2 Keystock 1/4 x 1/4 x 2 1/2 Lg9 2640604 1 Front Face Plate Subweldment

10 6001576 10 Bolt-Hex, 0.38-16NC x 5, Gr 811 6600310 1 Pk-Rg, 1.5ID x 2 OD, Packmaster #312 0211887 1 Screw-Hex, 1/4NC x 3/4, Gr 2, PD13 2640885 1 Nut-Packing, P15 Pump14 2640608 1 Case-Pump, #1, Machined15 2660128 1 Gear Spline Asm16 0102581 1 Screw-Sock, 0.31NC x 0.38, Cup, PN Note: Part of Ref. 21 (2660128 Gear Spline Asm)

17 2640932 2 Gasket-Pump18 3361274 1 Asphalt Pump Shaft Guard19 6604574 1 Motor-6.2 Cu. In., SAE B, 14T Spline 2640727 2 Thrust Washer-200 GPM Pump, Brass20 6702531 1 Sensor-Hall Effect, Speed, 3/8

2640609


CiR

CU

LATi

ON

SYS

TEM

117

17

2

2

3

4

5

5

6

78

910

1011

12

13

14

1516

20�

18

19

Dots thisside (3)

Dots this side (4)

4 Way Valve3341441 3341441


1 6000224 1 Key-0.31 x 0.31 CR x 1.002 3340029 4 Packing3 0125947 2 0.12 Slotted Pipe Plug4 3341464 1 Spring5 197070 1 Washer-Flat, 1-3/8”6 3341187 1 Stem Nut7 3341648 1 Nut-Lock, Valve Stem

11

CiR

CU

LATi

ON

SYS

TEM


1

23

3

4

5

6

7

Hydraulic Pump install-Kubota Engine


HYD

RA

ULi

C

12

GPM

+

1

3

18

4

5

19

23

2

6

7

9

17 40

1042

34

4536

36

11

13

14

14

12

12

12

15

15

16

35

43

1320

2030

2021

21

22

22

2425

26

29

2729

31

31

41

32

33

3937

444438

To HydraulicTank

To HydraulicTank

28

31

8

Hydraulic Pump install-Kubota Engine


1 6604575 1 Valve-Adj Flow, 16GPM, w/ Relief2 6604424 1 Valve-Selector, 20GPM, 2,500PSI3 6602801 1 Filter Head-Hydraulic, #1.25 Ports4 6601864 1 Element-Filter5 6602867 1 Indicator-Condition, Return6 2680874 1 Bracket-Flow Valve7 2680875 1 Bracket-Bulkhead Tee8 2680876 1 Bracket-Filter9 2680877 1 Bracket-Pump Valve

10 2690292 1 Hose Asm-16 x 68, 16FJX-16FJX, LP11 2690293 1 Hose Asm-12 x 49, 12FJX-12FJX, 9012 2690294 1 Hose Asm-12 x 119, 12FJX-12FJX13 2690295 2 Hose Asm-12 x 26, 12FJX-12FJX14 2690296 2 Hose Asm-12 x 29, 12FJX-12FJX15 2690297 1 Hose Asm-12 x 94, 12FJX-12FJX16 2690298 1 Hose Asm-12 x 18, 12FJX-12FJX, 9017 2690299 1 Data Plate-Pump On / Off18 2690300 1 Data Plate-GPM +/-19 0219301 1 Plug-Pipe, SqHd, 0.75”NPT, PN20 6600910 3 Adapter-Hyd., ST, 10MB-12MJ21 6601811 2 Elbow-Hyd., 90, 10MB-12MJ22 6604165 2 Adapter-Hyd., 20MP-12MJ23 6604315 1 Adapter-Hyd., 24MP-12MJ24 6604578 1 Tee-Hyd., 12MJ-12MJ-12MJ25 6604579 1 Nut-Hyd. Bulkhead, -12, 1.06-12NF26 9402711 1 Adapter-Hyd., 12MJ-12MP27 9410205 1 Adapter-Hyd., ST, 12MB-12MJ28 9410207 1 Adapter-Hyd., ST, 16MB-16MJ29 9410283 2 Elbow-Hyd., 90, 12FJX-12MJ30 9410309 1 Tee-Hyd., 12-MJ-12MJ-12FJX31 9410979 3 Elbow-Hyd., 90, 12MB-12MJ32 9411638 2 Nut-Hex, Lock, 0.313”NC, PD33 9413946 2 Nut-Hex, Lock, 0.25”NC, PD34 0274993 11 Nut-Hex, Lock, 0.375”NC, PD35 6001427 7 Clamp-Rubber Coated, 1.25”36 6001131 2 Clamp-Hose, Rubber Coated, 1.50”37 0120386 2 Washer-Flat, SAE Std, 0.25”38 0120388 7 Washer-Flat, SAE Std, 0.375”39 0180048 2 Capscrew-0.25”UNC x 2.5” Lg, Gr540 6001401 4 Rivet-Pop, 0.12” x 0.25”, SSD44SSBS41 0180087 2 Capscrew-0.313”UNC x 2.0” Lg, Gr542 0180120 3 Capscrew-0.375”UNC x 0.75” Lg, Gr543 0180122 5 Capscrew-0.375”UNC x 1.0” Lg, Gr544 0180132 2 Screw-Hex, 0.38”NC x 2.25”, Gr5, PD45 Q016836 2 Capscrew-0.313”UNC x 0.75” Lg, Gr5

HYD

RA

ULi

C

13Specify Unit Serial No., Part No., & Part Description

Hydraulic & Fuel Tank2 Compartment - Self Flushing


1 0178438 1 Cap-Pipe, 2.00NPT, PN2 6600224 1 Plug-Oil, Eyesite3 6500039 1 Thermometer-2 In. Dial, 9 In. Dual4 6600223 1 Breather-Crenlo #1577AL5 3390605 1 Plate-Instr. Hydraulic Oil6 0121574 4 Washer-Lock, 0.62, Spring, PD7 0124589 4 Nut-Hex, 0.62NC, PD8 0223511 4 Screw-Hex, 062NC x 1.50, GR8, PD9 0219301 1 Plug-Pipe, SqHd, 0.75NPT, PN

10 2620240 1 Tank-Fuel/Hyd, 20 Gal/20 Gal11 6600162 1 Cock-Drain, 0.25 In. Spanco Brs12 6001005 1 Clamp-Hose, Screw Type, M513 6602400 1 Hose Barb-06 x 04MP9014 6600303 1 Valve-Globe, Stght, 0.25 Disc15 0105411 2 Cap-Pipe, 0.25NPT, PN16 0105413 2 Elbow-Pipe, 90, 0.25NPT, PN17 6601452 AR Hose-Fuel/Air, 0.25” ID/Ft18 6445028 3 Hose End-04 x 04MP, ST, LP19 0105423 1 Elbow-Pipe, 90, ST, 0.25NPT, PN20 3360180 1 Decal-Fill W/Diesel Fuel Only21 6100235 1 Cap-Filler, Fuel Tank22 6000233 1 Gasket-2.18 Filler Cap, Leather

AR = As Required


SELF

-FLU

SHiN

G

1

2

3

4

5

8

6 7

9

10

11

19

21,22

20

16

17

17

1818

181515

1213

14

Power Washdown And Self Flushing

REF PART NO. QTY DESCRiPTiON REF PART NO. QTY DESCRiPTiON1 3361014 1 Washdown-26’ Hose & Wand Asm (Includes Ref #’s 2 - 5)2 6600324 AR Hose-Hyd, 0.38, 300 WP/FT3 4480132 1 Wand-Sprayer4 6601820 1 Nipple-Quick Connect, 1/4 Hose5 6001005 6 Clamp-Hose, Screw Type M56 6600240 2 Hose Barb-04 x 04MP90, LP7 0105417 2 Tee-Pipe, 0.25NPT, PN8 6445028 2 Hose End-04 x 04MP, ST, LP9 0105405 3 Nipple-Sch 40, 0.25 x 0.87CL, PN

10 6601821 1 Coupling-Quick Connect, 1/4NPT11 2690286 2 Bracket Asm-Fuel Line12 6600162 1 Cock-Drain, 0.25 In. Spanco Brs13 6700898 AR Cable-2-18 Flusher Control /FT14 6500366 1 Valve-Globe, Stght, .25 Disc15 6602399 2 Hose Barb-04 x 02MP90, LP16 7310028 1 Fuel Pump-Elec, 12VLT, 250646BS

AR = As Required


SELF

-FLU

SHiN

G

16

15 5

15

5 5

5

5

12

213

6

6

4

9

8

79

11

10

1 3

2

45

Rear of

Unit

To RearControl Box

To Fuel Tank

2


SPR

AY S

YSTE

M

16

Spray Bar -8ft - Gang On/Off

28

25

39

26

3926

27

242639

2431

24

2426

39

343337

29

29

2119

20

3832

42

1

41

41

30

41

23 38

38

32

32

36

3832

36

38

32

36

36 27

41

2

35

40

22

1859 61

60 65

63666752

4369

6859

2 ft Extension

Spray ValveAssembly

1 ft Extension

6971

72

75 76

7773

43

74

6943

70

63

63

63

52

6667

65

53,52, 63

52, 6352, 63

6665

59

6160

60

59

62

58

67

53,52,63

53,52, 63

61 60

4746

4849

49

68

48

45 47

47

5061

44

57

5751

51

5064

44

61

60

47

17

54

56 55

64

64

63

6667

52

53

53

53

53

53

65

57601668

4369

3

5

5

7

8 9

12

1313

14

14

15

15

10

11

6

6

4

7

1313

1415

10

53

5

6

6

4

8912

11

45

47

Spray Bar -8 ft - Gang On/Off REF PART NO. QTY DESCRiPTiON REF PART NO. QTY DESCRiPTiON

1 2650819 1 Spraybar Asm-Ctr, 10Ft., Gang, Rigid (Includes Sub Asm 2, 7, 42, & Ref Numbers 3-6, 8-15, 19-21, 54-56)2 2650821 1 Spray Bar Asm-8Ft., Gang, Rigid (Includes Ref #’s 22-41)3 3361127 2 Bar Wing Up (Lg)4 3361128 2 Bar Wing Up5 3311593 4 Pin-Cylinder Lift / Shift, Manual6 0137204 8 Pin-Cotter, 0.12” x 1.5” PD7 3350785 2 Pin Asm-Yoke, Relieving Sect (Includes Ref #’s 8-12)8 3350786 2 Yoke Pin9 0103384 2 Pin-Cotter, 0.12” x 0.75”, PD

10 3350688 2 Chain-Tenso, 1 x 9 Lg11 6000404 2 S-Hook-W.D. Allen, 0.56” x 1.25” Lg12 0456540 2 Pin-Spring, 0.19” x 0.62”, HV, PN13 0122472 4 Screw-Hex, 0.50”NC x 2.5”, Gr2, PD14 0120390 4 Washer-Flat, 0.50”A, W, PD15 9411727 4 Nut-Hex, Lock, 0.50”NC, EA, PD16 2650534 AR Spray Bar-1Ft. Extension, Gang17 6000376 1 #5 Armstrong Wrench18 3352741 1 2’ Add On Wing19 2650428 2 Tube-Pump Adapter, Pressure 14020 0180124 6 Screw-Hex, 0.38”NC x 1.25”, GR5, PD21 3352592 2 Gasket-End Cap22 2650503 1 Spray Bar-Wing Weldment, RH23 2650491 1 Pipe-Tube Weldmnt, LH-Swivel24 2650504 4 Gasket-Wing, Swivel Joint25 2650501 1 Spray Bar-Wing Weldment, LH26 2650481 4 Flange, Swivel, Spray Bar27 2650486 2 Bracket, Wing Shear28 2650499 1 Pipe-Tube Weldmnt,RH-Swivel29 2650506 2 Lug Asm-Wing Raise, Adj 6420194 Bushing-DU, 1x1.12x130 2650822 1 Center Bar Weldment, 8Ft, Rigid31 3352802 1 Wing Stop-Gang Bar32 0120376 24 Nut-Hex, 0.31NC, PD33 0120384 4 Washer-Lock, 0.50,Spring, PD34 0120390 4 Washer-Flat, 0.50A, W., PD35 0180024 2 Screw-Hex, 0.25NC x 1.25, Gr5, Pd36 0180087 24 Screw-Hex, 0.31”NC x 2.0”, GR5, PD37 0180181 4 Screw-Hex,0.50NCx2.00, GR5,PD38 0120214 24 Washer-Lock, 0.31, Spring, PD39 6445055 4 Vitron O-Ring, 1500PSI Max40 9413946 2 Nut-Hex, Lock, 0.25NC, Ea, Pd41 9411010 4 Fitting-Lube, Stght, 1/8” x 11/16”42 2650820 1 Spraybar Asm-Ctr, 10Ft., Gang, Rigid (Includes Sub Asm 2, 43 & Ref #’s 19- 21, 44-69)43 3352743 30 Flip Valve Asm (Includes Ref #’s 69, 71-77)44 3352811 2 Toggle Asm, LT45 3352812 2 Toggle Asm, RT

46 3352844 1 Toggle Asm47 6000571 5 Retaining Ring48 3352858 2 Rod Asm-Control49 6100126 2 Balljoint, 0.44 NC50 3352476 4 Chain Asm51 3352750 2 Control Bar Asm - Vlv, Ctr, Mod, Gang52 2650637 20 Guide Lever Asm53 2650636 10 Spacer-Guide Lever54 2680869 1 Link-Connection, Bar On & Off55 2690288 1 Coupling- Air Gang On & Off56 LD18063 1 Cylinder-Air, 2.5” Bore, 6 in Stroke57 3352758 3 Control Bar Asm - 1’ Section58 3352799 1 Control Bar Asm - 1’ Section59 3350567 2 Adjusting Link Asm60 6000397 14 Rivet-Rd Hd, 0.25 x 0.88, Drilled61 0103374 14 Cotter Pin, 0.09 x 1.00, PD62 6001146 1 Extension Spring, 0.75 OD x 4.0063 9413946 8 Lock Nut, 0.25NC, EA, PD64 9413947 4 Lock Nut, 0.44 NC, EA, PD65 0133046 8 Machine Screw, 0.25 x 0.88, PD66 0121852 8 Screw, 0.38NC x 0.50 GR2, PD67 0120388 8 Flat Washer, 0.3868 3350708 1 Pull Pin69 6602895 30 O-Ring70 AR Nozzle------------See Spray Bar Nozzle Chart on P 21 for Part No.71 3352524 1 Plug72 3351787 1 Body73 0120214 48 Lock Washer, 0.31, Spring, PD74 0120376 48 Nut, 0.31NC, PD75 3351620 1 Washer76 6100246 1 Nut-Jam, Lock, 0.50NF77 3352483 1 Flip Lever

AR = As Required

NOTE:Spray Nozzles are NOT included with spray bar sections. Nozzles must be ordered separately.

17

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1 6604577 2 Hose Asm-SST, 2.0” x 34.5” w/ Guard2 6001201 4 Gasket-2.0” Flange3 0428685 24 Screw-Hex, 0.62”NC x 1.75”, GR2, PD4 0124589 24 Nut-Hex, 0.62”NC, PD


Spray Bar Feed Hoses


SPR

AY S

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M

18

1

2

3

4

2

Spray Bar Wing Raise - Manual

1 3361128 2 Bar Wing Up2 2650506 2 Lug Asm,Wing Raise, Adj.3 6420194 2 Bushing-DU, 1.00 x 1.12 x 1.00 Lg. (Included with Ref. 2)4 0180181 4 Screw-Hex, 0.50NC x 2.00, GR5, PD5 0120384 4 Washer-Lock, 0.50, Spring, PD6 0114951 4 Washer-Flat, 0.50, PN7 3361127 2 Bar Wing Up (LG)8 3311593 4 Pin-Cyl. Lift/Shift Manual9 0137204 8 Pin-Cotter, 0.12 x 1.50 PD


10 3350785 2 Pin Asm-Yoke, Relieving Sect (Includes Ref #’s 11 - 15)11 3350786 1 Yoke Pin12 0103384 1 Pin-Cotter, 0.12 x 0.75, PD13 3350688 1 Chain-Tenso 1 x 9 Lg.14 6000404 1 S-Hook, W.D. Allen, 1.25L x .56W15 0456540 1 Pin-Spring, 0.19 x 0.62, HV, PN16 0122472 4 Screw-Hex, 0.50NC x 2.50, GR2, PD17 0120390 4 Washer-Flat, 0.50A, W, PD18 9411727 4 Nut-Hex, Lock, 0.50NC, EA, PD

19

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7

2

2 3

3

5 4

6

7

8

8

10

10

11

11

12

12

15

15

16

16

16

16

17

17

17

17

18

18

18

18

13

13

14

14

8

8

9

9

9

9

1

1

1 3380785 1 Gun Assembly-Handspray, Phase II (Includes subassembly 8, and Ref #’s 2, 9)2 3380788 1 Tube Asm-Offset, Handspray Gun3 3380791 1 Bracket-HS Valve Handle4 6100441 1 Nut-Hex, Lock, Jam, 0.44NF, PD5 3380052 1 Handle-Handspray Hdl & Vlv6 6602237 1 Valve-Ball, 0.750 Bronze7 0436732 1 Screw-Mach, PNSL, 10NC x 0.508 3380784 1 Valve Asm-Hand Spray Gun (Includes Ref #’s 3 - 7)9 3380787 1 Tube Asm-Handspray Gun

10 0111661 1 Coupling-Pipe, 0.75, Plain11 3390591 2 Tag-Caution, Handspray Hose12 6602720 1 Hose-Handspray, 0.75 In x 25 Ft13 6602020 3 Nozzle-V Type, Nominal 3.5 GPM

Handspray



SPR

AY S

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M

20

FromHandspray

Control Valve

6

5

78

1

2

3

4

13

9

10

11

11

12

CAUTiON: Replace Rubber HandsprayHose Only With Original Equipment HoseFrom E. D. ETNYRE & Co

Spray Bar Nozzle Chart

� � � � Application � Application� Flow� Ref.� Part No. � Description � Per Square Yard � (Metric) Liters Per � Gallons Per �� Square Meter � Minute Per Foot

�

� 2� � V Slot Tack Nozzle � .05 - .20� .19 - .75 � 3.0 to 4.5� 3� � S36-4 V Slot � .10 - .35 � .38 - 1.30 � 4.0 to 7.5� 4� � S36-5 V Slot � .18 - .45 �� 7.0 to 10.0� 5� � Multi-Material V Slot � .15 - .40 � .57 - 1.50 � 6.0 to 9.0� 6� � 3/32" Coin Slot � .15 - .40 � .57 - 1.50 � 6.0 to 9.0� 7� � Multi-Material V Slot � .35 - .95 � 1.30 - 3.60 � 12.0 to 21.0� 8� � Multi-Material V Slot � .20 - .55 � .75 - 2.08 � 7.5 to 12.0� 9� � End Nozzle (3352205) � .20 - .55 � .75 - 2.08 � 7.5 to 12.0� 10� � 3/16" Coin Slot � .35 - .95 � 1.30 - 3.60 � 12.0 to 21.0

� 1� � 1/16" Coin Slot� .05 - .20� .23 - .90 � 3.0 to 4.5

� 11� � 1/4" Coin Slot � .40 - 1.10� 1.50 - 4.16 � 15.0 to 24.0

3351013 3353788 3351008 3351009 3352368 3351015 3352204 3352205 3352210 3351014 3351010

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22

AiR

SYS

TEM

Air Controls Schematic - 9306244 9306244

23

AiR

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TEM

Air Controls Schematic - 9306244

Air Supply

REF PART NO. QTY DESCRiPTiON REF PART NO. QTY DESCRiPTiON1 2680870 1 Mac Valve Box Install (Includes Ref #’s 2-8, but NOT 9-12)2 2680863 1 Lid-Air Valve Mounting Bracket3 2680860 1 Air Valve Mtg, Bracket Asm4 0180020 4 Capscrew, Gr5, 0.25”UNC x 0.75” Lg5 0120386 4 Washer-Flat, SAE Std, 0.25”6 9413946 4 Nut-Hex, Lock, 0.25”NC, PD7 6703407 1 Grommet-Rubber, 11/16 Hole8 6702108 1 Adapter-Trk-Lt, 0.38”ID 508409 0138207 4 Capscrew-Hex, 1/4-20X2 1/4

10 6604037 5 Valve-Air, 2 Pos, 4 Way, 12VDC 6604038 AR Coil 7420231 1 Gasket 7215169 1 Repair Kit 7530034 AR Solenoid

11 0219191 1 Pipe Plug, SqHd, 0.38NPT12 6601456 1 End Plate Kit-2 Plts,Blts, Gskts13 0120128 1 Nipple, Sch 40, 0.38” x 3.5”14 6309518 50’ Tube-FEP, 0.25” x 0.18”, Blue SNS15 6603831 12 Adapter-Air, 90, 04Tube-02MPX, PD16 0120755 2 Coupling-Pipe, 0.38”NPT, PN17 6600102 2 Hose End, 06 x 06FSX, St, 0.25”18 6000087 3 Hose Clamp, 0.56 - 1.0619 6309162 25’ Hose, 0.38” per Ft.20 6602733 1 Cover-Dust, Quick Disconnect21 6602663 1 Nipple-Quick Connect, 0.375” Male22 6603832 12 Adapter-Air, ST, 04Tube-02MPX, PD

AR = As Required


AiR

SYS

TEM

To Air Cylinders

1

2

3

22

78

11

12

9

10

11

1613

1415

13

17

1819

2021

16

1714

15

18

19

14

15

4

56

Fuel Oil Burner installation


1 7050878 1 Wayne Fuel Pump2 7050879 1 Wayne Drive Coupling3 7050886 1 Wayne Blower Bushing4 7050882 1 Wayne 12V Fuel Valve5 7050887 1 Wayne Fuel Line6 7050876 1 Wayne Housing Assembly7 7050880 1 Wayne Blower8 7050877 1 Wayne 12V Motor9 7050883 1 Wayne Gun Assembly

10 7050884 1 Wayne Nozzle 2.5 GPH11 7050874 2 Wayne Lid Screw12 7050873 2 Wayne Lid Clip13 7050881 1 Wayne Ignitor14 7050885 1 Wayne Cad Eye15 7050888 1 Wayne Air Cone16 6500449 1 Burner-Modified,Wayne (Includes Ref #’s 1 - 15)17 3331520 1 Burner Assembly (Includes Sub Asm 16, and Ref #’s 18 - 37)18 6500465 1 Band-Inner E/FH Air19 6500466 1 Band-Outer 8 Hole E/F Air20 3331521 1 Plate-Wayne Burner Mount

21 6700015 2 Connector-Romex 0.375 in. (Underneath)22 0180022 2 Capscrew-GR5, 0.25 in UNC x 1 in. Lg 23 0125753 2 Washer-Lock, 0.25 in., Tooth, Ext, PD24 3370648 1 Box-Electrical, Wayne25 Q476100 1 Grommet-Black Rubber, 0.75 in I.D.26 3370649 1 Mounting Plate-Terminal Strip27 0120380 2 Washer-Lock, Spring, 0.25 in.28 0120375 2 Nut-Hex, 0.25 in. NC29 0436752 1 Screw-Mach., Pnsl, 10NF x 0.75 in. PD30 0138479 1 Lock- #10, Tooth, EXT, PD31 3370555 1 Bar-Jumper, 4 Pole for 670382832 6703828 1 Terminal Strip-12Pole, 10/14 AWG33 0120614 1 Nut-Hex, Mach., 10NF, PD34 0271169 1 Nut-Hex, LK, Wsh Ins, 10-32, PD35 3370650 1 Lid-Electrical Box, Wayne36 6001972 4 Washer-Csk, #8, SS, 0.53” O.D. x 0.13” ) TK37 6002119 4 Screw-Mach., Fltochd, 8NC x 0.50”, SS38 3331519 1 Optional SS Flue Liner39 6500456 1 Burner Control Asm

* 7050891 1 Tool-Electrode Setting (NOT SHOWN)

25

BU

RN

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M


Wayne

12V Co

nstant D

uty Igni

tor

38

39

1

3

7

8

9

10

16

17

11

11

12

12 13

15 14

6

2

5

4

18

20

21

2223

27

2425

26

36 37

28

2930

3132

3334

35

19

25

A Wiring Diagram for Burner Controls appears in the ELECTRICAL section in the back of this manual

Exhaust Stack Assemblies

1 2630657 1 Back-Smoke Stack, 39” Lg2 2630658 1 Bracket-Bottom, Smoke Stack3 2630659 1 Shell-Smoke Stack, 39” LG4 2750044 1 Damper Assembly-Smoke Stack5 2630014 1 Arm Assembly-Damper Control6 6000496 1 Spring-Release, LE ROI #14737 2750038 1 Disc-Insp., Smoke Stack8 2750043 1 Collar-Mounting9 9426128 8 Screw-Tap, PNSL, 0.2K x 0.50, AB

10 2680410 1 Bracket-Mounting, Smoke Stack11 3390592 1 Bracket Asm-Decal Mount (Includes Ref #’s 12 & 13)12 3390562 1 Bracket-Warning Plate Mount13 3390684 1 Decal: Caution, Hot Surface


2630656 2630656


BU

RN

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M

1

3

7

4

2

8

9

10

11

12

5

6

13

Manhole & Strainers

1023

3

3

3

4

56

6

6

6

7

7

7

8

8

8

91

1112

13

14


1 2600382 1 Manhole Asm-20 (Includes Ref #’s 2 - 10) 2700248 1 Gasket-Cover, MH, Non Rel, 20 6001133 1 Garlock-Packmasters, 3/4” Sq2 0444867 1 Plug-Auto, Hex Sock, 0.38NPTF, PD (Included with Ref. 10)3 2600376 4 Handle Asm4 0188738 1 Screw-Hex, 0.50 NCx 5.50, Gr25 9411727 1 Nut-Hex, Lock, 0.50NC, EA, PD6 2600371 4 Bolt-Eye, 20” Manhole7 0180128 4 Screw-Hex, 0.38NC x 1.75, Gr58 0274993 4 Nut-Hex, Lock, 0.38NC, PD9 2600380 1 Collar Asm-20” Manhole

10 2600379 1 Cover Asm-20”, Manhole

11 3390679 1 Plate-Warning, Manhole12 3390684 1 Plate-Caution, Hot Surface13 2690170 1 20” Strainer14 3390695 1 6” Strainer

27

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Tank Gauge Assembly


1 2660135 1 Tank Gauge-36x70 Oval 2660158 1 Tank Gauge-42x74 Oval 2660154 1 Tank Gauge-47x78 Oval 2660171 1 Tank Gauge-50x83 Oval 2660139 1 Tank Gauge-53x88 Oval 2660200 1 Tank Gauge-59x89 Oval2 2660134 1 Stem Asm-36x70 Oval 2660157 1 Stem Asm-42x74 Oval 2660153 1 Stem Asm-47x78 Oval 2660170 1 Stem Asm-50x83 Oval 2660138 1 Stem Asm-53x88 Oval 2660139 1 Stem Asm-59x89 Oval3 2660132 1 Sleeve Asm-36x70 Oval 2660160 1 Sleeve Asm-42x74 Oval 2660151 1 Sleeve Asm-47x78 Oval 2660173 1 Sleeve Asm-50x83 Oval 2660137 1 Sleeve Asm-53x88 Oval 2660197 1 Sleeve Asm-59x89 Oval4 6001199 1 O-Ring, 0.364 ID x 0.70 Width

5 2660111 1 Cap-Stem Asm6 0120390 1 Washer-Flat, 0.50A, W, PD7 0120378 2 Nut-Hex, 0.50NC, PD8 2690153 1 Pointer-MU Dial, 53 x 88 2690157 1 Pointer-MU Dial, 47 x 78 2690160 1 Pointer-MU Dial, 42 x 74 2690173 1 Pointer-MU Dial, 36 x 70 2690175 1 Pointer-MU Dial, 50 x 839 6600335 1 Float Ball

10 3341199 1 Cover-Jacket, Drive11 0135629 2 Washer-Lock,1/2,Ext Tooth12 * 1 Dial-Call With Serial Number

12

345678910111213141516

17181920

0

2

8

3

4

56

7

7

9

10

12

(Includes items 2, 3, 4, 5, 6, 7 and 9)

Tank Shell

11

11

NOTE: When ordering Tank Gauge Dial (Ref. 12) please include: 1. Unit Serial Number 2. Tank Oval Size 3. Tank Capacity 4. Specify Front or Rear Dial

Install with drain hole facing down

1


TAN

K


Battery Box Assemblies3320796

1* 3320461 1 Lid-12 Volt Battery Box2* 3320462 1 Bottom-Wood, 12 Volt Bat Box3* 3321126 1 Box Asm-Battery 12 SS244* 3320457 2 Hold Down-Battery5 6700239 1 Battery-12V, 50 AMP, Ele Start6 0121887 2 Screw-Hex, 0.25NC x 0.75, GR2, PD7 2670057 1 Cable Battery-56”8 3370115 1 Cable Asm-Battery, 36 In.

3320796

29

AC

CES

SOR

iES


5

8

7

1*

4*4*

2*

3*

6

NOTE: Ref.#s 1, 2, 3 and 4 are included in Asm 3320796.


Ladder installation

1 0180122 4 Capscrew, Gr5, 0.375”UNC x 1.00” Lg2 0120388 8 Washer-Flat, SAE Std, 0.375”3 0274993 4 Nut-Hex, Lock, 0.375”NC, PD4 2680838 1 Ladder Asm, 36” x 70”, 4 Rung5 6002470 2 U-Bolt Asm-0.75” Pipe

6 0180022 4 Capscrew, Gr5, 0.25”UNC x 1.00” Lg7 0120386 8 Washer-Flat, SAE Std, 0.25”8 9413946 4 Nut-Hex, Lock, 0.25”NC, PD9 2680878 1 Bracket-Ladder, Top


AC

CES

SOR

iES

1

6

97

8

23

4

5

5

1

6

97

8

23

4

5

5


Toolbox Assemblies

1 2610432 1 Toolbox Asm 2750142 1 Box Assembly-Tool2 0120233 4 Screw-Hex, 0.38NC x 1.00, GR2, PD3 0274993 4 Nut-Hex, Lock, 0.38NC, EA, PD

31

AC

CES

SOR

iES


1,2,3


1 6000349 1 Chain-Prf Coil .38, Prls #501042 6001122 1 Hook-Crosby 32DA 2 Ton, 1-1/8 Eye3 6001123 1 Latch-Safety Crosby SS-40554 6001124 2 Shackle-Chain 7/16 Size, 1-1/2 Ton5 2680176 2 Bracket-Safety Chain

Safety Chain9301154

9301154


AC

CES

SOR

iES

Frame1

2

3

44 5


Jacks And Dual Wheel Caster (Swivel)

1 6450560 1 A-Frame Jack 125-80391 5000 LB.2 7205021 1 Kit-Handle Replacement, Jack3 7205022 1 Bearing-Thrust, Jack4 7205023 1 Sleeve-Felt, Brg Thrust, Jack5 7205024 1 Washer-Thrust6 2610540 1 Plate-Mounting, Lower, Caster Wheel7 0122433 4 Screw-Hex, 0.50NC x 1.50, GR2, PD8 0120384 4 Washer-Lock, 0.50, Spring, PD9 0120378 4 Nut-Hex, 0.50NC, PD

10 6450564 1 Caster-Dual Wheel

1

2

34

5

6

7

8910

33

AC

CES

SOR

iES



Lights And Bumper Assembly

1 3370755 1 Marker Light W/12’ Pigtail Loom2 6702225 1 Light-Triple Bar Marker Loom3 0114776 2 Nut-Hex, Mach, 4NC, PN4 6700855 4 Light-ClearW/ReflectAmber5 6000721 AR Grommet, Rub Spool Type #9601J156 0447835 18 Screw-Tap, PNSL, 10NF x 0.50, PD7 6700854 4 Light-Clear,W/ReflectRed8 3370754 1 Harness-Lights, 4 Wire, S20009 0131043 2 Washer-Lock, NO. 4, Spring, PD

10 6700865 1 Light-Stop, Turn & Tail Lt Flush11 6700866 1 Light-Stop, Turn & Tail Rt Flush12 2610576 1 Brkt-License Plate Mtg.13 3370159 2 Bracket-Light Mtg. Econo Bumper

14 0121887 4 Screw-Hex, 0.25NC x 0.75, GR2, PD15 0120386 4 Washer-Flat, 0.25A (0.31 x 0.73), PD16 0120380 4 Washer-Lock, 0.25, Spring, PD17 0120375 4 Nut-Hex, 0.25NC, PD18 3370050 1 Cover-Term Blk Box19 6700306 1 Strip-Terminal, 10 Bar20 0132646 2 Screw-Mach, Rdsl, 4NC x 0.50, PD

AR - As Required

6

6 6

6

6

4,5

6

6 4,56

1

2

7,5 10

12 13

141516

17

3,9,19,20

18

8

1113

141516

17 6

7,5

6


AC

CES

SOR

iES


Miscellaneous Attachments And Tools

1 7230372 1 Switch-4 Way (located in cab)2 Measuring Stick (1 Flue) ******* Call with Unit Serial Number Measuring Stick (2 Flue) ******* Call with Unit Serial Number3 3390645 1 Label-Measuring Stick (1 Flue) 3390656 1 Label-Measuring Stick (2 Flue)4 3300036 1 OverflowOutletExtentionAsm5 3380459 1 Open End Wrench, 2”6 3380079 1 Union Wrench, 2”7 6000376 1 Armstrong Wrench8 7220056 1 Anti-Foam Concentrate, 1 Pint9 6600310 1 Packing Ring, 1.50 ID x 2.00 OD

10 3340040 1 3” Connector11 3380790 1 Hose Trough (Specify Unit Number)12 6601926 1 Hose Asm-3.00 x 15 Ft. 6602576 1 Hose Asm-3.00 x 12 Ft. 7400004 1 Hose-3”, Tiger, w/Male Nipp BE,Rub 6600443 1 Hose Asm-3 In X 20 Ft, M/M

13 6600152 1 Hose Connector-3” 6600282 1 Double Connector, 3”, Alum14 6600281 1 Dust Cap, 3”, Alum W/Chain 6600250 1 Dust Cap, 3”, Brass15 6600279 1 Gasket-3” ID, Silicone16 6600278 1 3” Coupler, Alum, Part B17 6200059 1 Pipe Coupling-3.00NPT18 6600280 1 3” Dust Plug, Alum.19 6600277 1 3” Adapter, Alum, Part A20 6600265 1 Hose Asm-3”, T&A x 15’ M/F Cplg 7400004 1 Hose-3”, Tiger, W/Male Nipples BE21 6600267 2 Gasket-3.50 x 2.88 x 0.13, ASB22 7220028 1 Cord-Norfab, 0.6”23 3310040 2 Bracket-Measuring Stick24 6702464 1 Mirror-4 Way, Heated25 6001011 1 Adapter-3”, Evertite26 6001012 1 Coupler-3”, Evertite27 3380442 1 Wrench-Open End, 1.5", SAM28 3381752 1 Wrench-Open End, 1.63", VWSB

12

13

25

26

1

2

3

45

6

7

8

9

10

11

14

16

17

18

19

1520

21

22

24

23

27

28

35

AC

CES

SOR

iES



Axle AssemblyModel 52 And 60

1 6451261 2 Axle-Dexter, 62” Track2 2610709 3 Stablizer-Axle,Frt, RR & Ctr3 7050078 4 Spring,Double Eye 26E-3000 5 Leaf4 7050082 2 Equalizer,Bushed DE5 7620041 8 U Boltm 1/2-20, 663 Lg.6 7620046 8 U Bolt Nut7 7050079 4 Tie Plate,3.00 Tube,1.75 Spr,0.25” Thk8 7050081 6 Bolt,Shackle Shoulder 9/169 6451086 6 Hanger Parts H-252

10 7050080 14 Nut, Flange Lock 7/16-20 GR G11 7050083 4 Shackle Link Short12 7050076 4 Spindle Washer13 7620039 4 25580 Inner Bearing Cone 7620039 4 25520 Inner Bearing Cup14 7050077 2 Brake 12 x 2 6k DXQ Elect.,LH 7050034 2 Brake 12 x 2 6k DXQ Elect., RH15 7050084 4 Shackle Link Asm-Short

16 7050073 4 2.25” Grease Seal17 7050074 4 LM67010 Outer Brg Cup (Mdl 52) 4 LM67048 Outer Brg Cone (Mdl 52) 7620040 4 15245 Outer Brg Cup (Mdl 60) 4 15123 Outer Brg Cone (Mdl 60)18 7050075 4 Spindle Nut19 7050085 4 Cotter Pin20 7620171 4 Grease Cap21 6451084 4 Tire LT235/85R16 (E)22 6450778 4 Wheel-Disc,16 x 6k, 6/5.5 B.23 7050086 24 Wheel Nuts24 6450398 4 Stem-Valve,Tubless Tire

1

1

2

2

2

3

3

4

5

5

6

6

15

7

7

8

8

8

9

9

9

10

10

11

11

10

1213

14

16 1718

19

20

21

22

23

24


AXL

E

REF PART NO. QTY DESCRiPTiON REF PART NO. QTY DESCRiPTiON1 0180124 16 Capscrew, Gr5, 0.375”UNC x 1.25” Lg2 0446363 24 Washer-Flat, SAE Std, 0.313”3 0274993 18 Nut-Hex, Lock, 0.375”NC, PD4 01800121 2 Capscrew, Gr5, 0.375”UNC x 0.88” Lg5 2680825 4 Bracket Weldment-Fender Support6 6001482 8 Clamp-Muffler,1.50”7 6000689 4 Cap-Vinyl Plastisol, Black #898 2680831 1 Fender RS-M.U. w/ Spraybar Hooks9 2680841 1 Fender-Smooth, CS

10 2680843 1 Hook-1” Hose, Bolt On11 2680849 2 Mud Flap-M.U.12 2680850 2 Bar-Mudflap,Backup13 0120376 8 Nut-Hex, 0.31”NC, PD

Fender Assembly


WH

EEL

CO

VER

S

1

47

6

5

2213

3

11

12

9

8

10

Wiring Diagram - 9306247

38

ELEC

TRiC

AL

Wiring Diagram - 9306247 9306247

39

ELEC

TRiC

AL

Schematic - Elect. Controls9306243 9306243

40

ELEC

TRiC

AL

Schematic - Elect. Controls9306243

41

ELEC

TRiC

AL

42

ELEC

TRIC

AL

Wayne Fuel Oil Burner Wiring Schematic - 9305456 9304956

43

ELEC

TRIC

AL

Wayne Fuel Oil Burner Wiring Schematic - 9305456


HYD

RA

ULi

C S

CH

EMAT

iCS

44

Kubota Diesel, Pump Hydraulics

0102581 100103374 170103384 170103384 190105405 150105411 140105413 140105417 150105423 140108687 90111661 200114776 340114951 190115237 90119099 90120128 240120214 170120214 170120233 310120375 250120375 340120376 170120376 170120376 370120377-CR 90120378 280120378 330120380 250120380 340120384 170120384 190120384 330120386 70120386 130120386 240120386 300120386 340120388 60120388 70120388 90120388 130120388 170120388 300120390 170120390 170120390 190120390 280120614 250120755 240121574 140121852 170121887 290121887 340122433 330122472 170122472 190124589 14

0124589 180125753 250125947 110126168 90127874 90131043 340132646 340133046 170135629 280137204 170137204 190138207 240138479 250141621 90144613 90178438 1401800121 370180020 60180020 70180020 240180022 250180022 300180024 170180048 130180087 130180087 170180113 90180120 130180122 60180122 70180122 90180122 130180122 300180124 170180124 370180128 270180132 130180181 170180181 190188738 270211887 100219191 240219301 90219301 130219301 140223511 140271169 250274993 60274993 70274993 90274993 130274993 270274993 300274993 310274993 370428685 180436732 20

0436752 250444867 270446363 370447835 340456540 170456540 19197070 112600371 272600376 272600379 272600380 272600382 272610432 312610540 332610576 342610709 362620240 142630014 262630656 262630657 262630658 262630659 262640604 102640607 102640608 102640609 92640609 102640694 102640695 102640725 102640727 102640735 92640797 92640884 92640885 102640932 102641080 92641099 92641100 92641103 92641104 92641105 92641109 92641110 92641115 92641116 92641121 92641122 92641123 92641126 92641144 92650428 172650481 172650486 172650491 172650499 172650501 17

2650503 172650504 172650506 172650506 192650534 172650636 172650637 172650819 172650820 172650821 172650822 172660111 282660128 102660132 282660134 282660135 282660137 282660138 282660139 282660139 282660151 282660153 282660154 282660157 282660158 282660160 282660170 282660171 282660173 282660197 282660200 282670057 292680176 322680410 262680825 372680829 72680830 72680831 372680832 72680838 302680841 372680843 372680849 372680850 372680854 62680860 242680863 242680864 62680865 62680866 62680867 62680868 62680869 172680870 242680874 132680875 132680876 13

2680877 132680878 302680882 52680882 62690082 52690153 282690157 282690160 282690170 272690173 282690175 282690286 152690288 172690292 132690293 132690294 132690295 132690296 132690297 132690298 132690299 52690299 132690300 52690300 132700248 272750038 262750043 262750044 262750142 312790530 53160708 53160708 63300036 353310040 353311593 173311593 193320457 293320461 293320462 293320796 293321126 293331519 253331520 253331521 253340029 113340033 93340040 353340041 93340277 103340279 103340515 93340519 93341078 93341187 113341199 283341441 93341441 11

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3341464 113341648 113341964 93342640 93342653 93342657 93350567 173350688 173350688 193350708 173350785 173350785 193350786 173350786 193351008 213351009 213351010 213351013 213351014 213351015 213351620 173351787 173352204 213352205 213352210 213352368 213352476 173352483 173352524 173352592 173352741 173352743 173352750 173352758 173352799 173352802 173352811 173352812 173352844 173352858 173353788 213360180 53360180 143360543 53361014 153361127 173361127 193361128 173361128 193361274 103361607 93361608 93370050 343370115 293370159 343370235 63370555 25

3370648 253370649 253370650 253370754 343370755 343380052 203380079 353380388 93380442 353380459 353380784 203380785 203380787 203380788 203380790 353380791 203381752 353390191 53390540 53390562 263390591 53390591 203390592 263390605 53390605 143390636 53390637 53390645 353390656 353390659 53390670 53390678 53390679 53390679 273390680 53390682 53390683 53390684 53390684 263390684 273390685 53390686 53390695 273641117 93641145 93830529 54480132 156000087 246000224 116000233 146000349 326000376 176000376 356000397 176000404 176000404 196000416 9

6000496 266000571 176000689 376000721 346001005 146001005 156001011 356001012 356001056 96001122 326001123 326001124 326001131 136001133 276001146 176001199 286001201 186001401 136001427 136001482 376001576 106001972 256002119 256002470 306002471 96100126 176100235 146100246 176100280 96100441 206100444 106200059 356200234 66309162 246309518 246420194 176420194 196420211 106445028 146445028 156445055 176450398 366450560 336450564 336450778 366451084 366451086 366451261 366500039 146500366 156500449 256500456 256500465 256500466 256600102 246600152 356600162 14

6600162 156600223 146600224 146600240 156600250 356600265 356600267 356600277 356600278 356600279 356600280 356600281 356600282 356600303 146600310 106600310 356600324 156600335 286600443 356600726 96600910 136601452 146601456 246601811 136601820 156601821 156601839 96601864 136601926 356602020 206602237 96602237 206602339 96602399 156602400 146602576 356602663 246602720 206602733 246602801 136602867 136602895 176603150 96603831 246603832 246604024 96604024 96604037 246604038 246604065 96604165 136604315 136604424 136604574 106604575 136604577 186604578 13

6604579 136700015 256700023 66700161 66700161 76700239 296700306 346700349 66700854 346700855 346700865 346700866 346700897 66700898 156702108 76702108 246702110 76702111 76702135 66702199 56702199 66702225 346702241 56702241 66702464 356702531 106702607 66702608 66703407 246703828 257050034 367050073 367050074 367050075 367050076 367050077 367050078 367050079 367050080 367050081 367050082 367050083 367050084 367050085 367050086 367050873 257050874 257050876 257050877 257050878 257050879 257050880 257050881 257050882 257050883 257050884 257050885 25

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7050886 257050887 257050888 257050891 257205021 337205022 337205023 337205024 337215169 247220028 357220056 357230372 357310028 157400004 357400004 357420231 247530034 247620039 367620039 367620040 367620041 367620046 367620171 367720020 79301154 32930 56 429306243 409306244 229306247 399402711 139410205 139410207 139410283 139410309 139410979 139411010 179411638 99411638 139411727 179411727 199411727 279413946 69413946 79413946 139413946 179413946 179413946 249413946 309413947 179426128 26LD18063 17M4600TT 7Q016836 13Q476100 25

47

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M

Something Wrong with this manual?If you find inaccurate or confusing information in this manual, or justhave a suggestion for improvement, please let us know.

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Number Number Number Number

K-525-01

M-401-16 CoverHOW TO ORDER PARTSWARRANTYReporting Safety DefectsTable Of ContentsDECALS & IDGeneral IdentificationWarning And Instruction Plates

CONTROLSControl Box - Tank ControlControl Box - Burner Control

CIRCULATION SYSTEMStrainer Box and Components, Piping, Etc.Pump Assembly - 200MU4 Way Valve

HYDRAULICHydraulic Pump Install-Kubota Engine

SELF-FLUSHINGHydraulic & Fuel TankPower Washdown And Self Flushing

SPRAY SYSTEMSpray Bar -8ft - Gang On/OffSpray Bar Feed HosesSpray Bar Wing Raise - ManualHandspraySpray Bar Nozzle Chart

AIR SYSTEMAir Controls Schematic - 9306244Air Supply

BURNER SYSTEMFuel Oil Burner InstallationExhaust Stack Assemblies

TANKManhole & StrainersTank Gauge Assembly

ACCESSORIESBattery Box AssembliesLadder InstallationToolbox AssembliesSafety ChainJacks And Dual Wheel Caster (Swivel)Miscellaneous Attachments And Tools

AXLEAxle Assembly

WHEEL COVERSFender Assembly

ELECTRICALWiring Diagram - 9306247Schematic - Elect. ControlsWayne Fuel Oil Burner Wiring Schematic - 9304956

HYDRAULIC SCHEMATICSKubota Diesel, Pump Hydraulics

INDEXCOMMENT / SUGGESTION FORM

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