Maintain, Repair, Rebuild, Protect Solutions for the...

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Maintain, Repair, Rebuild, Protect Solutions for the Oil & Gas Industry

Transcript of Maintain, Repair, Rebuild, Protect Solutions for the...

Maintain, Repair, Rebuild, Protect

Solutions for the Oil & Gas Industry

2 | Solutions for the Oil & Gas Industry

Maximizing production and preventing unplanned downtime are critical in the oil & gas industry. At Henkel — the leading solution provider for adhesives, sealants and functional coatings worldwide — we understand the challenges you face because we know the oil & gas industry inside and out.

With more than 50 years of experience in oil & gas, we’ll help you keep your plants and equipment in top operating condition. Our LOCTITE® brand adhesives are known around the world for reliability and quality.

Let us show you how Henkel and our LOCTITE® brand can help you reduce costs, increase reliability, and improve efficiency.

Henkel – Complete Solutions for the Oil & Gas Industry.Repair, rebuild, maintain and protect your assets

MECHANICAL PARTS: BONDERITE® cleaners for

effective cleaning

GEARBOXES: LOCTITE® flange sealants

and thread sealants to prevent leaks

PUMPS: LOCTITE® adhesives and

coatings to repair and rebuild

SHAFTS: LOCTITE® Superior Metal to

repair worn surfaces

Solutions for the Oil & Gas Industry | 3

Why Henkel?As the leading solution provider for adhesives, sealants, and functional coatings

worldwide, we work as a partner with the oil & gas industry.

COMPLETE PRODUCT PORTFOLIO

A full range of solutions for the oil & gas industry.

INNOVATIONSolutions developed

with our customers to help solve their toughest

challenges.

TECHNICAL EXPERTISEEngineering support to help you improve your

operations.

GLOBAL REACHOur products and services are available worldwide.

TRAININGOn-site maintenance workshops to prevent

equipment failure.

CUSTOMER PARTNERSHIP

Henkel is more than a supplier – we’re committed to your

success.

PIPES AND VALVES: LOCTITE® coatings to

prevent corrosion

TANKS: LOCTITE® coatings for

long-term surface protection

FLOORS: LOCTITE® concrete

coating to protect against chemical aggression

HEAT EXCHANGERS: LOCTITE® coatings to

prevent corrosion

Put Henkel’s expertise to work on some of your toughest challenges:

YOUR CHALLENGES

HENKEL SOLUTIONS

BENEFITS

• Improved pump efficiency

• Reduced replacement costs

• Increased Mean Time Between Failure

EFFICIENCY & COSTS

Pump housing corrosion and pitting holes

reducing efficiency

Maintenance programs and

LOCTITE® products to clean, rebuild and

protect

• Reliable solution for all flange shapes

• Gearbox returned to service quickly

• Improved plant safety

RELIABILITY & SAFETY

Gearbox flange, fitting and thread leaks

causing increased downtime

Training on use of Henkel products to prevent loosening, leaks and corrosion

ROTATING EQUIPMENT

4 | Solutions for the Oil & Gas Industry

• Improving plant efficiency• Increasing equipment reliability• Strengthening plant safety• Reducing costs

Broad Product RangeFrom threadlockers and thread sealants to protective coatings,

our LOCTITE® brand provides solutions for every challenge.

Visit na.henkel-adhesives.com/oilandgas

• Outstanding alternative to welding

• Extended pipe lifetime up to 20 years

• Protection against future corrosion

EFFICIENCY & COSTS

Pipe corrosion and through wall defects

decreasing pipe lifetime

LOCTITE® Composite Pipe Repair System to

repair and protect

• Long-term surface protection increases reliability

• Reduced maintenance costs

• Improved safety

RELIABILITY & SAFETY

Tank corrosion and contamination on

inside walls decreasing profits

LOCTITE® corrosion inhibitors and

sprayable ceramic coatings to clean and

protect

STATIC EQUIPMENT

• Improved cleaning performance

• Improved plant safety

• Improved equipment safety

RELIABILITY & SAFETY

Hydrocarbon spills on equipment and floors

increasing risks

BONDERITE® immersion, spray, high pressure, and manual cleaners

• Equipment protection during acidization

• Improved efficiency

• Reduced replacement costs

EFFICIENCY & COSTS

Corrosion of equipment through acidization

decreasing efficiency, increasing costs

BONDERITE® cleaners and corrosion

protectors

CLEANING

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Rotating Equipment

Corrosion inside pump housing

Pitting holes

Loss of efficiency

WEAR AND CORROSION PROTECTION: LOCTITE® adhesives and protective coatings

Pump Maintenance and Training Program

• Improved pump efficiency

• Cost savings compared to new pump

• Increased Mean Time Between Failure

PUMP REPAIR

YOUR CHALLENGE OUR SOLUTION BENEFITS

Leakage at flange

Leakage at fittings and other threaded connections

FLANGE/THREAD SEALING: LOCTITE® Cleaners, Gasket Removers, Flange Sealants, Thread Sealants

Gearbox maintenance and training program

• Fast solution – gearbox can be returned to service quickly

• Reliable sealing solution for all flange shapes

GEARBOX MAINTENANCE

YOUR CHALLENGE OUR SOLUTION BENEFITS

Additional rotating equipment we maintain:• Compressors • Engines and turbines • Ventilators and fan blades • Centrifuges • Conveyor systems

6 | Solutions for the Oil & Gas Industry

Henkel Engineering ServicesDetailed in-plant surveys that identify potential cost savings

and maintenance improvements.

Call 1-800-LOCTITE(562.8483) or visit na.henkel-adhesives.com/oilandgas

Worn shaft at bearing seat due to overload at bearing area

METAL REPAIR: LOCTITE® Cleaners and Superior Metal

Shaft Maintenance and Training Program

• Cost savings by bringing water pump back to service quickly

• High compression strength of Superior Metal acts like a new shaft

SHAFT REPAIR

YOUR CHALLENGE OUR SOLUTION BENEFITS

Our LOCTITE® solutions provide:• Corrosion protection • Improved efficiency • Increased reliability

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Static Equipment

External & internal corrosion or through wall defect

LOCTITE® COMPOSITE PIPE REPAIR: LOCTITE® Corrosion Inhibitor, Superior Metal, Glass & Carbon Fiber Tape, Hand Lay Up Resin, Sprayable Ceramic

• Extend pipe lifetime up to 20 years

• Avoid future corrosion

• Fast and cost-efficient repair compared to welding

COMPOSITE PIPE REPAIR

YOUR CHALLENGE OUR SOLUTION BENEFITS

MILD STEEL: Corrosion and scale up at tube and cover

STAINLESS STEEL: Galvanic corrosion

CORROSION PROTECTION: LOCTITE® Brushable Ceramic Coating

• Fast return to service reduces costs

• Reliable coating at standard and elevated temperatures

• Avoid future electrical conductivity

HEAT EXCHANGER REPAIR

YOUR CHALLENGE OUR SOLUTION BENEFITS

Additional static equipment we maintain:• Reactors • Fired heaters • Screens and filters • Metal and concrete construction

LOCTITE® Composite Pipe Repair

Certified according to ISO 24817 and ASME PCC-2 Standard

Also Certified by TÜV Rheinland according to ISO 24817

8 | Solutions for the Oil & Gas Industry

Our LOCTITE® solutions provide:• Corrosion protection • Longer equipment life • Cost savings

Corrosion and contamination of inside walls of metal tanks

CORROSION PROTECTION: LOCTITE® Corrosion Inhibitor, Sprayable Protective Coatings

• Long-term surface protection increases reliability

• Lower maintenance costs due to less frequent re-coating

TANK COATING

YOUR CHALLENGE OUR SOLUTION BENEFITS

Surface not resisting chemical aggression from hydrocarbons, causing cracks in coatings

Risk of leaking into the ground

CONCRETE REPAIR AND FOUNDATION COATING: LOCTITE® Concrete repair and coating product range

• Highly reliable concrete coating protects against chemical aggression

• Eliminated and reduced risk of leakage into the ground

CONCRETE FLOOR COATING

YOUR CHALLENGE OUR SOLUTION BENEFITS

Information and ResourcesMaintenance guides, application videos, catalogs,

case studies and more – just a click away.

Visit na.henkel-adhesives.com/mro

Solutions for the Oil & Gas Industry | 9

Cleaning Solutions

Heavy contamination on equipment and floors due to hydrocarbon spills

BONDERITE® Cleaners

• Heavy duty all-in-one cleaners for equipment and floor cleaning applications

GENERAL CLEANING

YOUR CHALLENGE OUR SOLUTION BENEFITS

Additional cleaning solutions we provide:• Tank cleaning • Pipe cleaning • Mechanical parts cleaning

10 | Solutions for the Oil & Gas Industry

On-Site TrainingOur maintenance workshops can help your staff improve safety

and reliability, and reduce costs.

Call 1-800-LOCTITE(562.8483) or visit na.henkel-adhesives.com/mro

Our BONDERITE® solutions provide:• Improved efficiency • Increased reliability • Improved safety

Severe equipment corrosion during acidization and cleaning processes

Loss of metal strength decreasing equipment efficiency, increasing costs

BONDERITE® S-AD Corrosion Inhibitor Product Range

• Protect tubing and equipment during acidizing process

• Reduce the attack of pickling acids, extending equipment lifetime

• Improved efficiency and reduced cost

CORROSION INHIBITION

YOUR CHALLENGE OUR SOLUTION BENEFITS

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Upstream Onshore & Offshore Facilities

External & internal corrosion or through wall defect

LOCTITE® COMPOSITE PIPE REPAIR: LOCTITE®

Corrosion Inhibitor, Superior Metal, Glass & Carbon Fiber Tape, Hand Lay Up Resin, Sprayable Ceramic

• Extend pipe lifetime up to 2, 10 or 20 years, as required

• Avoid future corrosion

• Fast and cost efficient repair compared to welding

COMPOSITE PIPE REPAIR

YOUR CHALLENGE OUR SOLUTION BENEFITS

Crevice corrosion caused by moisture

Bi-metallic corrosion of flange face

Corrosive necking of bolts

Failure of gasket or gasket face

FLANGE SEALING REPAIR SYSTEM: LOCTITE® Instant Adhesive for O-Ring Bonding

LOCTITE® Sprayable Ceramic

• Increased pipeline system integrity

• Prevent flange degeneration

• Simple, cold work solution

• Eliminate flange replacement

• In situ repair

FLANGE SEALING

YOUR CHALLENGE OUR SOLUTION BENEFITS

Additional Onshore & Offshore support we provide:• Staff training on correct application

method• On-site consulting and support for

application and project development

LOCTITE® Composite Pipe Repair

Certified according to ISO 24817 and ASME PCC-2 Standard

Also Certified by TÜV Rheinland according to ISO 24817

12 | Solutions for the Oil & Gas Industry

Reduce Your CostsMore than 90% of our customers realize above-target cost savings after just

4 months. Let us do the same for you.

Call 1-800-LOCTITE(562.8483) or visit na.henkel-adhesives.com/mro

CORROSION & WEAR PROTECTION

External corrosion and aggressive environment

Aging of plant facility and equipment due to corrosion

CORROSION PROTECTION WITH LOCTITE® PROTECTIVE COATINGS:

LOCTITE® Sprayable Ceramic

LOCTITE® Brushable and Sprayable Coatings

• Long-term surface protection increases reliability

• Lower maintenance costs due to less frequent re-coating

YOUR CHALLENGE OUR SOLUTION BENEFITS

GENERAL MAINTENANCE

Our LOCTITE® solutions provide:• Longer equipment lifetime • Cost savings • Increased reliability

Leakage of rotating equipment and tubing

Loosening of bolts and fastener

LOCTITE® MACHINERY ADHESIVES:

LOCTITE® Thread Sealants for Tubing

LOCTITE® Flange Sealants for Rotating Equipment

LOCTITE® Threadlocker for all equipment

• Eliminate tubing and equipment leakage

• Increase plant and equipment reliability

• Increase equipment safety by locking fasteners and bolts in place

YOUR CHALLENGE OUR SOLUTION BENEFITS

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14 | Solutions for the Oil & Gas Industry

LOCTITE® MACHINERY ADHESIVES

REBUILDING, PROTECTING

AND COATING

BONDING AND SEALING WITH

LOCTITE®

SUPPLEMENTARY MAINTENANCE

PRODUCTS• Threadlocking

• Thread Sealants

• Gasketing

• Retaining

• Metal-Filled Compounds

• Concrete Repair

• Wear-Resistant Coatings

• Epoxies

• Polyurethanes

• Instant Adhesives

• Industrial Sealants

• Cleaners

• Metal Pretreatment

• Anti-Seize and Lubricants

Broad Solution PortfolioFrom reducing wear and corrosion to sealing leaks, Henkel has a wide range of products that can solve any challenge in your facility.

VALUE FOR YOU Henkel offers more than a product portfolio. We are a partner who understands

your industry and helps solve your toughest challenges.

On-site expert consulting and

application support

Global network of technicians and engineers

On-site Maintenance

Workshops and tailored training

programs

Global MRO Training and Application

Centers

Global Distributor and Certified

Applicator network

Exceptional OEM and MRO

expertise

Wide selection of information and

how-to guides for operators

Online access to resources and technical data

For more information, contact your Henkel representative, call 1-800-LOCTITE(562.8483), or visit na.henkel-adhesives.com/mro

Henkel PartnershipServices to help you succeed

Plant SurveyA plant survey will analyze current maintenance practices and culture, and offer opportunities for improvement. It can also be used to customize training workshops specific to your needs.

Product TrialsProduct trials allow you to test the performance of our products in your plant. Henkel will train your staff on the correct application methods.

Maintenance WorkshopThis on-site training customized to your needs will help your staff increase equipment reliability, reduce routine and redundant maintenance tasks, improve safety, reduce energy costs, and increase productivity.

Surface Engineering SolutionsOur experts will show you how to identify and apply the proper surface protection coatings to keep your assets up and running with minimal downtime. We can also recommend Henkel Certified Applicators who specialize in these types of repairs.

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All marks used are trademarks and/or registered trademarks of Henkel and its affiliates in the U.S. and elsewhere. ® = registered in the U.S. Patent and Trademark Office. © 2016 Henkel Corporation. All rights reserved. 15077/LT-8217 (6/16)

Henkel CorporationEngineering Adhesivesna.henkel-adhesives.com/mrona.henkel-adhesives.com/oilandgas

U.S.A.

Henkel Corporation

Engineering Adhesives

One Henkel Way

Rocky Hill, Connecticut 06067

Tel: 1.800.LOCTITE (562.8483)

Tel: 860.571.5100

Fax: 860.571.5465

Canada

Henkel Canada Corporation

Engineering Adhesives

2515 Meadowpine Blvd.

Mississauga, Ontario L5N 6C3

Tel: 1.800.263.5043 (within Canada)

Tel: 905.814.6511

Fax: 905.814.5391