Maintain, Repair, Rebuild, Protect Solutions for the...
Transcript of Maintain, Repair, Rebuild, Protect Solutions for the...
2 | Solutions for the Oil & Gas Industry
Maximizing production and preventing unplanned downtime are critical in the oil & gas industry. At Henkel — the leading solution provider for adhesives, sealants and functional coatings worldwide — we understand the challenges you face because we know the oil & gas industry inside and out.
With more than 50 years of experience in oil & gas, we’ll help you keep your plants and equipment in top operating condition. Our LOCTITE® brand adhesives are known around the world for reliability and quality.
Let us show you how Henkel and our LOCTITE® brand can help you reduce costs, increase reliability, and improve efficiency.
Henkel – Complete Solutions for the Oil & Gas Industry.Repair, rebuild, maintain and protect your assets
MECHANICAL PARTS: BONDERITE® cleaners for
effective cleaning
GEARBOXES: LOCTITE® flange sealants
and thread sealants to prevent leaks
PUMPS: LOCTITE® adhesives and
coatings to repair and rebuild
SHAFTS: LOCTITE® Superior Metal to
repair worn surfaces
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Why Henkel?As the leading solution provider for adhesives, sealants, and functional coatings
worldwide, we work as a partner with the oil & gas industry.
COMPLETE PRODUCT PORTFOLIO
A full range of solutions for the oil & gas industry.
INNOVATIONSolutions developed
with our customers to help solve their toughest
challenges.
TECHNICAL EXPERTISEEngineering support to help you improve your
operations.
GLOBAL REACHOur products and services are available worldwide.
TRAININGOn-site maintenance workshops to prevent
equipment failure.
CUSTOMER PARTNERSHIP
Henkel is more than a supplier – we’re committed to your
success.
PIPES AND VALVES: LOCTITE® coatings to
prevent corrosion
TANKS: LOCTITE® coatings for
long-term surface protection
FLOORS: LOCTITE® concrete
coating to protect against chemical aggression
HEAT EXCHANGERS: LOCTITE® coatings to
prevent corrosion
Put Henkel’s expertise to work on some of your toughest challenges:
YOUR CHALLENGES
HENKEL SOLUTIONS
BENEFITS
• Improved pump efficiency
• Reduced replacement costs
• Increased Mean Time Between Failure
EFFICIENCY & COSTS
Pump housing corrosion and pitting holes
reducing efficiency
Maintenance programs and
LOCTITE® products to clean, rebuild and
protect
• Reliable solution for all flange shapes
• Gearbox returned to service quickly
• Improved plant safety
RELIABILITY & SAFETY
Gearbox flange, fitting and thread leaks
causing increased downtime
Training on use of Henkel products to prevent loosening, leaks and corrosion
ROTATING EQUIPMENT
4 | Solutions for the Oil & Gas Industry
• Improving plant efficiency• Increasing equipment reliability• Strengthening plant safety• Reducing costs
Broad Product RangeFrom threadlockers and thread sealants to protective coatings,
our LOCTITE® brand provides solutions for every challenge.
Visit na.henkel-adhesives.com/oilandgas
• Outstanding alternative to welding
• Extended pipe lifetime up to 20 years
• Protection against future corrosion
EFFICIENCY & COSTS
Pipe corrosion and through wall defects
decreasing pipe lifetime
LOCTITE® Composite Pipe Repair System to
repair and protect
• Long-term surface protection increases reliability
• Reduced maintenance costs
• Improved safety
RELIABILITY & SAFETY
Tank corrosion and contamination on
inside walls decreasing profits
LOCTITE® corrosion inhibitors and
sprayable ceramic coatings to clean and
protect
STATIC EQUIPMENT
• Improved cleaning performance
• Improved plant safety
• Improved equipment safety
RELIABILITY & SAFETY
Hydrocarbon spills on equipment and floors
increasing risks
BONDERITE® immersion, spray, high pressure, and manual cleaners
• Equipment protection during acidization
• Improved efficiency
• Reduced replacement costs
EFFICIENCY & COSTS
Corrosion of equipment through acidization
decreasing efficiency, increasing costs
BONDERITE® cleaners and corrosion
protectors
CLEANING
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Rotating Equipment
Corrosion inside pump housing
Pitting holes
Loss of efficiency
WEAR AND CORROSION PROTECTION: LOCTITE® adhesives and protective coatings
Pump Maintenance and Training Program
• Improved pump efficiency
• Cost savings compared to new pump
• Increased Mean Time Between Failure
PUMP REPAIR
YOUR CHALLENGE OUR SOLUTION BENEFITS
Leakage at flange
Leakage at fittings and other threaded connections
FLANGE/THREAD SEALING: LOCTITE® Cleaners, Gasket Removers, Flange Sealants, Thread Sealants
Gearbox maintenance and training program
• Fast solution – gearbox can be returned to service quickly
• Reliable sealing solution for all flange shapes
GEARBOX MAINTENANCE
YOUR CHALLENGE OUR SOLUTION BENEFITS
Additional rotating equipment we maintain:• Compressors • Engines and turbines • Ventilators and fan blades • Centrifuges • Conveyor systems
6 | Solutions for the Oil & Gas Industry
Henkel Engineering ServicesDetailed in-plant surveys that identify potential cost savings
and maintenance improvements.
Call 1-800-LOCTITE(562.8483) or visit na.henkel-adhesives.com/oilandgas
Worn shaft at bearing seat due to overload at bearing area
METAL REPAIR: LOCTITE® Cleaners and Superior Metal
Shaft Maintenance and Training Program
• Cost savings by bringing water pump back to service quickly
• High compression strength of Superior Metal acts like a new shaft
SHAFT REPAIR
YOUR CHALLENGE OUR SOLUTION BENEFITS
Our LOCTITE® solutions provide:• Corrosion protection • Improved efficiency • Increased reliability
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Static Equipment
External & internal corrosion or through wall defect
LOCTITE® COMPOSITE PIPE REPAIR: LOCTITE® Corrosion Inhibitor, Superior Metal, Glass & Carbon Fiber Tape, Hand Lay Up Resin, Sprayable Ceramic
• Extend pipe lifetime up to 20 years
• Avoid future corrosion
• Fast and cost-efficient repair compared to welding
COMPOSITE PIPE REPAIR
YOUR CHALLENGE OUR SOLUTION BENEFITS
MILD STEEL: Corrosion and scale up at tube and cover
STAINLESS STEEL: Galvanic corrosion
CORROSION PROTECTION: LOCTITE® Brushable Ceramic Coating
• Fast return to service reduces costs
• Reliable coating at standard and elevated temperatures
• Avoid future electrical conductivity
HEAT EXCHANGER REPAIR
YOUR CHALLENGE OUR SOLUTION BENEFITS
Additional static equipment we maintain:• Reactors • Fired heaters • Screens and filters • Metal and concrete construction
LOCTITE® Composite Pipe Repair
Certified according to ISO 24817 and ASME PCC-2 Standard
Also Certified by TÜV Rheinland according to ISO 24817
8 | Solutions for the Oil & Gas Industry
Our LOCTITE® solutions provide:• Corrosion protection • Longer equipment life • Cost savings
Corrosion and contamination of inside walls of metal tanks
CORROSION PROTECTION: LOCTITE® Corrosion Inhibitor, Sprayable Protective Coatings
• Long-term surface protection increases reliability
• Lower maintenance costs due to less frequent re-coating
TANK COATING
YOUR CHALLENGE OUR SOLUTION BENEFITS
Surface not resisting chemical aggression from hydrocarbons, causing cracks in coatings
Risk of leaking into the ground
CONCRETE REPAIR AND FOUNDATION COATING: LOCTITE® Concrete repair and coating product range
• Highly reliable concrete coating protects against chemical aggression
• Eliminated and reduced risk of leakage into the ground
CONCRETE FLOOR COATING
YOUR CHALLENGE OUR SOLUTION BENEFITS
Information and ResourcesMaintenance guides, application videos, catalogs,
case studies and more – just a click away.
Visit na.henkel-adhesives.com/mro
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Cleaning Solutions
Heavy contamination on equipment and floors due to hydrocarbon spills
BONDERITE® Cleaners
• Heavy duty all-in-one cleaners for equipment and floor cleaning applications
GENERAL CLEANING
YOUR CHALLENGE OUR SOLUTION BENEFITS
Additional cleaning solutions we provide:• Tank cleaning • Pipe cleaning • Mechanical parts cleaning
10 | Solutions for the Oil & Gas Industry
On-Site TrainingOur maintenance workshops can help your staff improve safety
and reliability, and reduce costs.
Call 1-800-LOCTITE(562.8483) or visit na.henkel-adhesives.com/mro
Our BONDERITE® solutions provide:• Improved efficiency • Increased reliability • Improved safety
Severe equipment corrosion during acidization and cleaning processes
Loss of metal strength decreasing equipment efficiency, increasing costs
BONDERITE® S-AD Corrosion Inhibitor Product Range
• Protect tubing and equipment during acidizing process
• Reduce the attack of pickling acids, extending equipment lifetime
• Improved efficiency and reduced cost
CORROSION INHIBITION
YOUR CHALLENGE OUR SOLUTION BENEFITS
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Upstream Onshore & Offshore Facilities
External & internal corrosion or through wall defect
LOCTITE® COMPOSITE PIPE REPAIR: LOCTITE®
Corrosion Inhibitor, Superior Metal, Glass & Carbon Fiber Tape, Hand Lay Up Resin, Sprayable Ceramic
• Extend pipe lifetime up to 2, 10 or 20 years, as required
• Avoid future corrosion
• Fast and cost efficient repair compared to welding
COMPOSITE PIPE REPAIR
YOUR CHALLENGE OUR SOLUTION BENEFITS
Crevice corrosion caused by moisture
Bi-metallic corrosion of flange face
Corrosive necking of bolts
Failure of gasket or gasket face
FLANGE SEALING REPAIR SYSTEM: LOCTITE® Instant Adhesive for O-Ring Bonding
LOCTITE® Sprayable Ceramic
• Increased pipeline system integrity
• Prevent flange degeneration
• Simple, cold work solution
• Eliminate flange replacement
• In situ repair
FLANGE SEALING
YOUR CHALLENGE OUR SOLUTION BENEFITS
Additional Onshore & Offshore support we provide:• Staff training on correct application
method• On-site consulting and support for
application and project development
LOCTITE® Composite Pipe Repair
Certified according to ISO 24817 and ASME PCC-2 Standard
Also Certified by TÜV Rheinland according to ISO 24817
12 | Solutions for the Oil & Gas Industry
Reduce Your CostsMore than 90% of our customers realize above-target cost savings after just
4 months. Let us do the same for you.
Call 1-800-LOCTITE(562.8483) or visit na.henkel-adhesives.com/mro
CORROSION & WEAR PROTECTION
External corrosion and aggressive environment
Aging of plant facility and equipment due to corrosion
CORROSION PROTECTION WITH LOCTITE® PROTECTIVE COATINGS:
LOCTITE® Sprayable Ceramic
LOCTITE® Brushable and Sprayable Coatings
• Long-term surface protection increases reliability
• Lower maintenance costs due to less frequent re-coating
YOUR CHALLENGE OUR SOLUTION BENEFITS
GENERAL MAINTENANCE
Our LOCTITE® solutions provide:• Longer equipment lifetime • Cost savings • Increased reliability
Leakage of rotating equipment and tubing
Loosening of bolts and fastener
LOCTITE® MACHINERY ADHESIVES:
LOCTITE® Thread Sealants for Tubing
LOCTITE® Flange Sealants for Rotating Equipment
LOCTITE® Threadlocker for all equipment
• Eliminate tubing and equipment leakage
• Increase plant and equipment reliability
• Increase equipment safety by locking fasteners and bolts in place
YOUR CHALLENGE OUR SOLUTION BENEFITS
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14 | Solutions for the Oil & Gas Industry
LOCTITE® MACHINERY ADHESIVES
REBUILDING, PROTECTING
AND COATING
BONDING AND SEALING WITH
LOCTITE®
SUPPLEMENTARY MAINTENANCE
PRODUCTS• Threadlocking
• Thread Sealants
• Gasketing
• Retaining
• Metal-Filled Compounds
• Concrete Repair
• Wear-Resistant Coatings
• Epoxies
• Polyurethanes
• Instant Adhesives
• Industrial Sealants
• Cleaners
• Metal Pretreatment
• Anti-Seize and Lubricants
Broad Solution PortfolioFrom reducing wear and corrosion to sealing leaks, Henkel has a wide range of products that can solve any challenge in your facility.
VALUE FOR YOU Henkel offers more than a product portfolio. We are a partner who understands
your industry and helps solve your toughest challenges.
On-site expert consulting and
application support
Global network of technicians and engineers
On-site Maintenance
Workshops and tailored training
programs
Global MRO Training and Application
Centers
Global Distributor and Certified
Applicator network
Exceptional OEM and MRO
expertise
Wide selection of information and
how-to guides for operators
Online access to resources and technical data
For more information, contact your Henkel representative, call 1-800-LOCTITE(562.8483), or visit na.henkel-adhesives.com/mro
Henkel PartnershipServices to help you succeed
Plant SurveyA plant survey will analyze current maintenance practices and culture, and offer opportunities for improvement. It can also be used to customize training workshops specific to your needs.
Product TrialsProduct trials allow you to test the performance of our products in your plant. Henkel will train your staff on the correct application methods.
Maintenance WorkshopThis on-site training customized to your needs will help your staff increase equipment reliability, reduce routine and redundant maintenance tasks, improve safety, reduce energy costs, and increase productivity.
Surface Engineering SolutionsOur experts will show you how to identify and apply the proper surface protection coatings to keep your assets up and running with minimal downtime. We can also recommend Henkel Certified Applicators who specialize in these types of repairs.
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All marks used are trademarks and/or registered trademarks of Henkel and its affiliates in the U.S. and elsewhere. ® = registered in the U.S. Patent and Trademark Office. © 2016 Henkel Corporation. All rights reserved. 15077/LT-8217 (6/16)
Henkel CorporationEngineering Adhesivesna.henkel-adhesives.com/mrona.henkel-adhesives.com/oilandgas
U.S.A.
Henkel Corporation
Engineering Adhesives
One Henkel Way
Rocky Hill, Connecticut 06067
Tel: 1.800.LOCTITE (562.8483)
Tel: 860.571.5100
Fax: 860.571.5465
Canada
Henkel Canada Corporation
Engineering Adhesives
2515 Meadowpine Blvd.
Mississauga, Ontario L5N 6C3
Tel: 1.800.263.5043 (within Canada)
Tel: 905.814.6511
Fax: 905.814.5391