Magnum Manual Mlt4000mk PParts

40
POWER PRODUCTS LLC LIGHT TOWER MLT4060M • MLT4060K MLT4080M • MLT4080K PARTS MANUAL

description

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Transcript of Magnum Manual Mlt4000mk PParts

  • POWER PRODUCTS LLC

    LIGHT TOWER

    MLT4060M MLT4060K

    MLT4080M MLT4080K

    PARTS MANUAL

  • 2INTRODUCTION

    Before servicing this machine, make sure the engine start switch is turned to off O, the circuit breakers are open

    (off, O), and the negative (-) terminal on battery is disconnected. Attach a DO NOT START sign to the control

    panel. This will notify everyone that the unit is being serviced and will reduce the chance of someone inadvertently

    trying to start the unit.

    WARNINGBefore operating or servicing this equipment, read and understand the Magnum

    Operating Manual which was included with the unit when shipped from the factory.

    Failure to do so increases the risk of injury to yourself or others.

    MAGNUM PRODUCTS LLC215 Power Drive Berlin, WI 54923

    U.S.A.

    Phone: 920-361-4442

    FAX: 920-361-4416

    Toll Free: 1-800-926-9768

    www.m-p-llc.com

    For technical or parts QUESTIONS, please contact Magnum Products Customer Support or

    Technical Support team at 920-361-4442 or toll free at 1-800-926-9768. Please have your serial

    number available.

    To ORDER SERVICE PARTS, please contact the dealer from which you purchased the unit, or call

    Magnum Products to locate a dealer in your area.

    Engine Make:__________________________________________

    Engine Serial Number:___________________________________

    Engine Model Number: __________________________________

    Generator Make: _______________________________________

    Generator Model Number:________________________________

    Generator Serial Number: ________________________________

    Unit Model Number:_____________________________________

    Unit Serial Number: _____________________________________

    WARNINGCALIFORNIA PROPOSITION 65 WARNING:

    Diesel engine exhaust and some of its constituents are known to the state of California

    to cause cancer, birth defects and other reproductive harm.

  • 3TABLE OF CONTENTS

    Page

    INTRODUCTION ............................................................................................................................... 2

    TABLE OF CONTENTS ..................................................................................................................... 3

    UNIT DECALS ................................................................................................................................... 4

    6 KW GENERATOR ASSEMBLY ...................................................................................................... 7

    8 KW GENERATOR ASSEMBLY ...................................................................................................... 8

    GENERATOR ASSEMBLY - 8 KW WITH ELECTRONIC VOLTAGE REGULATION ...................... 12

    MANUAL WINCH MAST ASSEMBLY ............................................................................................. 14

    ELECTRIC WINCH MAST ASSEMBLY .......................................................................................... 16

    ENCLOSURE ASSEMBLY .............................................................................................................. 18

    FRAME ASSEMBLY ........................................................................................................................ 20

    COMPONENTS TO FRAME ASSEMBLY ....................................................................................... 22

    MAST POST ASSEMBLY ................................................................................................................ 24

    MAST JUNCTION BOX ASSEMBLY - QUICK DISCONNECT LIGHTS ......................................... 26

    MAST JUNCTION BOX ASSEMBLY - HARD WIRED LIGHTS ...................................................... 27

    MISTUBISHI ENGINE ..................................................................................................................... 28

    KUBOTA ENGINE ASSEMBLY ....................................................................................................... 30

    OVAL LIGHT ASSEMBLY ............................................................................................................... 32

    CONTROL BOX ASSEMBLY .......................................................................................................... 34

    CONTROL PANEL ASSEMBLY - MLT4060M/MLT4060K .............................................................. 35

    CONTROL PANEL ASSEMBLY - MLT4080M/MLT4080K .............................................................. 36

    WIRING HARNESS ASSEMBLY .................................................................................................... 37

    SERVICE LOG ................................................................................................................................ 38

    NOTES ............................................................................................................................................ 39

  • 4www.m-p-llc.com

    WARNING

    WARNUNG

    ADVERTENCIA

    ADVERTISSEMENT

    STAND CLEAR OF FRONT AND REAR OF MACHINEWHEN MAST IS BEING TILTED UP OR DOWN.

    AUFENTHALT INVORDERER ODER HINTERER UMGEBUNGDES GERTES VERMEIDEN WHREND MAST HOCH ODERNIEDER GESCHWENKT WIRD.

    MANTENGASE ALEJADO DE LA PARTE DELANTERA OTRASERA DE LA MAQUINA MIENTRAS QUE SE ESTAPROCEDIENDO A LEVANTAR EL MASTIL A LA POSICION VERTICAL O VOLCARLO A LA POSICION HORIZONTAL.

    TENEZ-VOUS A DISTANCE DE LAVANT ET DELARRIERE DE LA MACHINE PENDANT LE BASCULEMENTDU MAT DANS UN SENS OU DANS LAUTRE.

    ADVERTENCIA

    WARNUNG

    ADVERTISSEMENT

    WARNING

    1

    1

    2

    Located onElectric Winches

    MAST CONTROLMAST-STEUERUNGCONTROL DEL MSTILCOMMANDE DE MT

    TO VERTICAL

    TO HORIZONTAL

    MAST TELESCOPEMAST-TELESKOP

    MAST TELESCOPETLESCOPE DE MT

    TELESCOPE UP

    TELESCOPE DOWN

    ALWAYS KEEP TENSION ON CABLES! SLACK MAY CAUSE CABLEDAMAGE AND EXCESSIVE WEAR!

    CSIEMPRE TENSIN DE LA SUBSISTENCIA EN LOS CABLES! CCAUSA FLOJA CABLEDAMAGE DE MAYO Y DESGASTE EXCESIVO!

    TOUJOURS TENSION DE SUBSISTANCE SUR DES CBLES ! CAUSE LCHE CABLEDAMAGE DE MAI ET USAGE EXCESSIF !

    IMMER UNTERHALT-SPANNUNG AUF KABELN! LOCKERE MAI URSACHE CABLEDAMAGE UND BERMSSIGE ABNUTZUNG!

    DO NOT MOVE UNIT WITH TOWER UP!UNIT MUST BE MOVED WITH MAST DOWN ANDSECURE IN CRADLE!

    NE BOUGEZ PAS D'UNIT AVEC LA TOUR EN HAUT! L'UNIT PEUT SEULEMENT TRE BOUGE AVECLE MT EN BAS ET PROTG DANS LE BERCEAU!

    BEWEGEN SIE EINHEIT MIT DEM TURM NICHT!EINHEIT KANN NUR MIT DEM MAST BEWEGT WERDEN UNTEN UND GESICHERT IN DER WIEGE!

    NO MUEVA UNIDAD CON TORRE!UNIDAD PUEDE SER SLO MOVIDA CON MSTILABAJO Y ASEGURADO EN CUNA!

    DANGER

    GEFHAR

    PELIGRO

    DANGER

    N'INSTALLEZ PAS L'UNIT EN FORT VENT OUPENDANT LES ORAGES LECTRIQUES ! VRIFIEZ LES OBSTRUCTIONS ARIENNESAVANT UTILISATION !

    CNO INSTALE LA UNIDAD EN FUERTE VIENTOO DURANTE TORMENTAS ELCTRICAS!CCOMPRUEBE PARA SABER SI HAYOBSTRUCCIONES DE ARRIBA ANTES DE USAR!

    DO NOT SET UP UNIT IN HIGH WIND ORDURING ELECTRICAL STORMS!CHECK FOR OVERHEAD OBSTRUCTIONSBEFORE USING!

    DANGER

    STELLEN SIE NICHT MASSEINHEIT IM STARKENWIND ODER WHREND DER ELEKTRISCHENSTRME AUF!BERPRFEN SIE AUF OBENLIEGENDEHINDERNISSE, BEVOR SIE VERWENDEN!

    GEFHAR

    PELIGRO

    DANGER

    1

    1

    1

    4 44

    3 4

    This decal is also located on the

    bottom side of mast

    1. READ OPERATOR'S MANUAL.

    2. USE HITCH RATER FOR TRAILER'S

    "GROSS VEHICLE WEIGHT RATING".

    3. SECURELY ATTACH TRAILER TO TOW VEHICLE.

    4. ATTACH SAFETY CHAINS USING A CROSS

    PATTERN.

    5. ATTACH BREAKDOWN CHAIN TO VEHICLE.

    6. CHECK TRAILER LIGHTS.

    TOWING INSTRUCTIONSINSTRUCCIONES DE REMOLQUE

    1. LEA EL MANUAL DEL OPERARIO.

    2. UTILICE UN ACOPLE CORRECTAMENTE

    CLASIFICADO PARA LA "CLASE DE PESO

    BRUTO" DEL VEHICULO DE REMOLQUE

    3. ASEGURESE DE ACOPLAR CORRECTAMENTE EL

    REMOLQUE AL VEHICULO DE REMOLQUE.

    4. FIJE EN CRUZ LAS CADENAS DE SEGURIDAD.

    5. FIJE EN EL VEHICULO DE REMOLQUE

    LA CADENA DE DESPRENDIMIENTO.

    6. CONTROLE LAS LUCES DEL REMOLQUE.

    ABSCHLEPPINSTRUKTIONEN

    1. LIRE LA NOTICE DEMPLOI.

    2. UTILISER UN CROCHET DATTELAGE CONFORME

    AU DEBIT NOMINAL DU POIDS BRUT DE

    VEHICULE DU VEHICULE TRACTEUR.

    3. ATTACHER LA REMORQUE FERMEMENT AU

    VEHICULE TRACTEUR.

    4. ATTACHER LES CHAINES DE SURETE EN

    UTILISANT UNE METHODE CROISEE.

    5. ATTACHER LA CHAINE DE REMORQUAGE AU VEHICULE.

    6. VERIFIER LES LAMPES DE LA REMORQUE.

    INSTRUCTIONS DE REMORQUAGE

    1. BETRIEBSVORSCHRIFT LESEN.

    2. ANHNGEVORRICHTUNG VERWENDEN,

    DIE DER GESAMTBETRIEBSGEWICHTSKLASSE

    ENTSPRICHT .

    3. ANHNGER SICHER AM ZUGFAHRZEUG

    BEFESTIGEN.

    4. SICHERHEITSKETTEN KREUZWEISE ANBRINGEN.

    5. ABREISSKETTE AM FAHRZEUG ANBRINGEN.

    6. ANHNGERLEUCHTEN PRFEN.

    N'ENLEVEZ PAS !

    GEFAHR

    PELIGRO

    DANGER

    DANGER

    DO NOT REMOVE!

    ENTFERNEN SIE NICHT!

    NO QUITE!

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    5 5

    5

    Located on inside cover of mast junction box.

    6

    3 4

    UNIT DECALS

    ITEM PART QTY DESCRIPTION NOTES

    1 12141 1 Decal set, LT eng/safety 4-lang

    2 11275 1 Decal, Magnum logo w/ web - red vinyl

    3 10539 1 Decal, 4000 set-up 4 lang For manual winch models

    4 10540 1 Decal, 4000 set-up 4 lang For electric winch models

    5 12140 1 Decal set, common mast 4-lang

    6 13614 1 Decal, mast junction box wiring - 4 light

  • 5Located on inside of door:

    CERCIRESE DE QUE EL INTERRUPTOR PRINCIPAL ESTAPAGADO ANTES DE ENCENDER EL MOTOR.

    MAKE SURE MAIN CIRCUITBREAKER IS OFF BEFORESTARTING ENGINE.

    TURNMAIN

    BREAKEROFF

    TURNMAIN

    BREAKEROFF READ AND UNDERSTAND THE SUPPLIED OPERATORS MANUAL

    BEFORE OPERATINGTHIS MACHINE. FAILURE TO DO SO INCREASES THE RISK OF INJURY TO YOURSELF OR OTHERS.

    LIRE ET COMPRENDRE LA NOTICE DEMPLOI FOURNIE AVEC LAMACHINE AVANT DE LA METTRE EN SERVICE. A DEFAUT. VOUSAUGMENTERIEZ LE RISQUE DE VOUS EXPOSER ET LES AUTRESA DES BLESSURES.

    LEA Y ENTIENDA EL MANUAL DE OPERACION PROVISTO CON ELEQUIPO ANTES DE QUE OPERE ESTE EQUIPO. DE NO HACERSEASI. PODRIA AUMENTAR EL RIESGO DE DAOS PERSONALES YA OTRAS PERSONAS.

    VOR INBETRIEBNAHME DIESES GERTES BEIGEFGTE BETRIEBSVOR-SCHRIFT LESEN UND VERSTEHEN. NICHTBEFOLGUNG ERHHT DASRISIKO ZU EIGENER VERLETZUNG ODER ANDERER.

    BERZEUGEN SIE SICH HAUPTSTROMKREISBRECHERIST VON VORHER STARTMOTOR.

    ASSUREZ-VOUS LE CIRCUIT PRINCIPALLE BRISANTEST D'AUPARAVANT MOTEUR DE DPART.

    WARNUNG

    ADVERTENCIA

    ADVERTISSEMENT

    ADVERTENCIA

    ADVERTISSEMENT

    WARNUNG

    WARNING WARNING

    OFF OFFI

    O

    SHUT DOWN/GESCHLOSSEN/ARRT/APAGADO

    I

    O I

    O

    I

    O

    I

    O

    I

    O

    I

    O I

    O

    I

    O

    I

    O

    I

    O

    ALL CIRCUIT BREAKERS OFF!ALLE CIRCUITBREAKERS WEG!TOUS LES DISJONCTEURS AU LOIN ! TODOS LOS INTERRUPTORES APAGADO!

    START ENGINE/LASSEN SIE MASCHINE AN/METTEZ EN MARCHE LE MOTEUR/ENCIENDA EL MOTOR.

    GLOWPLUG

    OFF

    RUN

    START

    RELEASE KEY

    LASSEN SIE TASTE LOSLIBREZ LA CLEFLANCE LA LLAVE

    GLOWPLUG

    OFF

    RUN

    START

    ACTIVATE GLOW PLUGS

    AKTIVIEREN SIE GLHKERZENACTIVEZ LES PRISES DE LUEUR

    ACTIVE LOS ENCHUFESDE RESPLANDOR.

    GLOWPLUG

    OFF

    RUN

    START

    CRANK ENGINE TO START

    REIZBARE MASCHINE ZUM ZU BEGINNENMOTEUR DTRAQU COMMENCERPONGA EL MOTOR PARA COMENZAR.

    TURN CIRCUIT BREAKERS ON.SCHALTEN SIE CIRCUIT BREAKERS EIN!ALLUMEZ LES DISJONCTEURSGIRE LOS INTERRUPTORES.

    1

    2

    3

    4

    6

    5

    STOP ENGINE.STOPPEN SIE MASCHINE.ARRTEZ LE MOTEURAPAGUE EL MOTOR.

    GLOWPLUG

    OFF

    RUN

    START

    BEFORE STARTING THE ENGINE/BEVOR DIE MASCHINE ANGELASSEN WIRDAVANT DE METTRE EN MARCHE LE MOTEUR/ANTES DE ENCENDER EL MOTOR:

    ENGINE OPERATION/MASCHINE BETRIEB/OPRATION DE MOTEUR/OPERACIN DEL MOTOR:

    1. CHECK FUEL LEVEL. berprfen Sie KraftstoTniveau. VriZez le niveau de carburant. Compruebe el nivel del combustible.2. CHECK ENGINE OIL LEVEL. berprfen Sie Triebwerklstand. VriZez le niveau d'huile moteur. Compruebe el nivel del aceite de motor.

    3. CHECK COOLANT LEVEL. berprfen Sie Khlmittelniveau. VriZez le niveau de liquide rfrigrant. Compruebe el nivel del liquido refrigerador.4. MAKE SURE MAIN CIRCUIT BREAKER IS OFF. Stellen Sie sicher, da Hauptschutzschalter aus ist. Assurez-vous que le disjoncteur principal est teint. Cerciorese de que el interruptor principal est apagado.

    !

    I

    O I

    O

    I

    O

    I

    O

    I

    O

    ALL CIRCUIT BREAKERS OFF!ALLE CIRCUITBREAKERS WEG!TOUS LES DISJONCTEURS AU LOIN ! TODOS LOS INTERRUPTORES APAGADO!

    SECURE MAST IN TRANSPORTLOCK BEFORE LIFTING OR TOWING!

    DEN MAST VOR DEM ANHEBEN ODERABSCHLEPPEN IN DERTRANSPORTHALTERUNG SICHERN!

    VERROUILLEZ SOLIDEMENT LE MATPOUR LE TRANSPORT AVANT DELE HISSER OU DE LE REMORQUER.

    ADVERTENCIA

    WARNUNG

    ADVERTISSEMENT

    FIJE EL MASTIL EN LA TRABA DETRANSPORTE ANTES DE REMOLCARO LEVANTAR EL MISMO.

    WARNING

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    A NON-SECURED, FALLING MAST WILLCAUSE SERIOUS INJURY OR DEATH IF A PERSON IS HIT. TO SECURE MAST, INSERTTHE LOCK BAR INTO MAST MOUNTEDBRACKET THEN INSERT PIN.

    EIN UNGESICHERTER HERABFALLENDERMAST KANN SCHWERE, ODERVERLETZUNGEN VERURSACHEN, WENNER AUF EINE PERSON FLLT. ZUMSICHERN DES MASTES DIEVERRIEGELUNGSSTANGE IN DIEMASTMONTIERTE HALTERUNG STECKENUND DANN DEN SICHERUNGSSTIFTEINSTECKEN.

    UN MASTIL INCORRECTAMENTE FIJADOPODRIA CAUSAR LESIONES SEVERAS OMUERTE AL CAER SOBRE UNA PERSONA.PARA FIJAR EL MASTIL, INTRODUZCAPRIMERO EL PERNO DE BLOQUEODENTRO DE LA PIEZA DE FIJACIONDEL MASTIL Y LUEGO COLOQUE ELPASADOR DE SEGURIDAD.

    LA CHUTE DUN MAT MAL FIXE SURUNE PERSONNE PEUT ENTRAINER DESBLESSURES GRAVES OU LA MORT.POUR FIXER SOLIDEMENT LE MAT,INSEREZ LA BARRE DE VERROUILLAGEDANS LE SUPPORT DU MAT, PUISINSEREZ LA BROCHE.

    GEFAHR

    PELIGRO

    DANGER

    DANGER

    DANGER

    GEFAHRPELIGRODANGER

    WARNING

    WARNUNG

    ADVERTISSEMENT

    ADVERTENCIA

    WARNUNG

    ADVERTISSEMENT

    ADVERTENCIA

    WARNING

    Located onControl Box

    Located onManual Holder

    1

    11

    1 1

    1

    2

    2

    2

    2

    2

    2

    2

    2

    2

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    3

    4

    TIRE AND LOADING INFORMATION

    SEE OWNERS

    MANUAL FOR

    ADDITIONAL

    INFORMATION

    The weight of cargo should never exceed 998 kg or 2200 lbs.

    TIRE

    FRONT

    REAR

    SPARE

    SIZE

    ST175/80 D-13(C) 345kPA or 50PSI

    COLD TIRE PRESSURE

    5

    UNIT DECALS

    ITEM PART QTY DESCRIPTION NOTES

    1 12140 1 Decal set, common mast 4-lang

    2 12141 1 Decal set, LT eng/safety 4-lang

    3 16488 1 Decal, Magnum logo w/ red stripe

    4 12142 1 Decal, ground

    5 29009 1 Decal, tire load ST175/80D-13

  • 6UNIT DECALS

    SECURE MAST IN TRANSPORTLOCK BEFORE LIFTING OR TOWING!

    DEN MAST VOR DEM ANHEBEN ODERABSCHLEPPEN IN DERTRANSPORTHALTERUNG SICHERN!

    VERROUILLEZ SOLIDEMENT LE MATPOUR LE TRANSPORT AVANT DELE HISSER OU DE LE REMORQUER.

    ADVERTENCIA

    WARNUNG

    ADVERTISSEMENT

    FIJE EL MASTIL EN LA TRABA DETRANSPORTE ANTES DE REMOLCARO LEVANTAR EL MISMO.

    WARNING

    Inside, Front Panel

    Inside, Front Panel

    WARNING

    WARNUNG

    ADVERTISSEMENT

    ADVERTENCIA

    DIESEL

    DANGER

    GEFAHR

    PELIGRO

    DANGER

    DANGER

    GEFAHRPELIGRODANGER

    ADVERTENCIA

    WARNUNG

    ADVERTISSEMENT

    WARNING

    WARNING

    WARNUNG

    ADVERTISSEMENT

    ADVERTENCIA

    WARNUNG

    ADVERTISSEMENT

    ADVERTENCIA

    WARNING

    WARNUNG

    ADVERTISSEMENT

    WARNING

    ADVERTENCIA

    1 11

    1

    2

    22

    3

    2

    2

    2 2

    2

    2

    4

    LOW OR ULTRA LOW SULFUR

    FUEL ONLY

    5

    ITEM PART QTY DESCRIPTION NOTES

    1 12140 1 Decal set, common mast 4-lang

    2 12141 1 Decal set, LT eng/safety 4-lang

    3 16488 1 Decal, Magnum logo w/ red stripe

    4 12142 1 Decal, ground

    5 28695 1 Decal, low or ultra low sulfur fuel only

  • 76 KW GENERATOR ASSEMBLY

    ITEM PART QTY DESCRIPTION NOTES1 12736 1 Marathon gen box cover, 6KW-20KW

    2 16395 2 Capacitor clamp

    3 12159 1 Capacitor, 25 uF Marathon 6KW

    15695 1 Capacitor, 45uF Marathon

    4 16556 1 Generator, 6 kW 60Hz capacitor Items 1-5 and 8-15

    5 12327 1 Marathon 6KW pancake case cover

    6 15241 2 Compression mount, engine/generator

    7 15045 1 Generator mounting bar

    8 12328 1 Marathon 6KW pancake bearing

    9 12329 1 Marathon 6KW pancake bearing seal

    10 12527 1 Fan, Marathon 6KW gen (model 201)

    16421 1 Generator fan blade 6KW (model 332)

    11 11339 1 Generator drive plate spacer

    12 16123 1 Plate, drive - SAE 6.5

    13 60165 6 Screw, M8-1.25 x 16 std hex G10.9 LB

    14 60029 6 Washer, split lock M8

    15 12916 1 Block, terminal, 6/8KW

    Note: Engine and generator parts used in all Magnum Products LLC equipment carry the Original Equipment

    Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM

    dealer. Please contact Magnum Products LLC with questions.

    1

    2

    4

    3

    5

    6

    7

    8

    9

    10

    11

    121314

    15

  • 88 KW GENERATOR ASSEMBLYEnd Serial Number: 0900431

    1

    2

    4

    3

    5

    6

    7

    8

    910

    11

    12

    13

    1415

  • 9ITEM PART QTY DESCRIPTION NOTES

    1 12736 1 Cover, generator box

    2 16395 2 Capacitor clamp

    3 15695 1 Capacitor, generator 45 uF

    15798 - Capacitor, 50uF, 440VAC, 50/60 Hz

    4 15212 1 Generator, 8kw 60 Hz capacitor reg. 332CSA5211

    5 11338 1 Generator end cover

    6 15241 2 Compression mount, engine/generatora

    7 15045 1 Generator mounting bar

    8 16134 1 Bearing, 6 kW

    9 11337 1 Generator O-ring

    10 16421 1 Generator fan blade

    11 11339 1 Generator drive plate spacer

    12 11336 6 Generator screw - .375-24 x .875

    13 16123 1 Plate, drive

    14 60165 6 Screw, M8-1.25 x 16 std hex G10.9 LB

    15 60029 6 Washer, split lock M8

    -- 15493 2 Diode, rotor Not shown

    -- 15492 1 Suppressor Not shown

    Note: Engine and generator parts used in all Magnum Products LLC equipment carry the Original Equipment

    Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM

    dealer. Please contact Magnum Products LLC with questions.

  • 10

    1

    2

    4

    3

    5

    6

    7

    8

    910

    11

    12

    13

    1415

    16

    8 KW GENERATOR ASSEMBLYStart Serial Number: 0900432

  • 11

    ITEM PART QTY DESCRIPTION NOTES

    1 12736 1 Cover, generator box

    2 16395 2 Capacitor clamp

    3 15695 1 Capacitor, generator 45 uF

    15798 - Capacitor, 50uF, 440VAC, 50/60 Hz

    4 10486 1 Generator, 8kw, cap regulated 201CSA5420

    5 11338 1 Generator end cover

    6 15241 2 Compression mount, engine/generatora

    7 15045 1 Generator mounting bar

    8 16134 1 Bearing, 6 kW

    9 11337 1 Generator O-ring

    10 16421 1 Generator fan blade

    11 11339 1 Generator drive plate spacer

    12 11336 6 Generator screw - .375-24 x .875

    13 16123 1 Plate, drive

    14 60165 6 Screw, M8-1.25 x 16 std hex G10.9 LB

    15 60029 6 Washer, split lock M8

    16 12916 1 Block, terminal, 6/8KW

    -- 15493 2 Diode, rotor Not shown

    -- 15492 1 Suppressor Not shown

    Note: Engine and generator parts used in all Magnum Products LLC equipment carry the Original Equipment

    Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM

    dealer. Please contact Magnum Products LLC with questions.

  • 12

    GENERATOR ASSEMBLY - 8 KW WITH ELECTRONIC VOLTAGE REGULATION

    1

    2

    3

    4

    5

  • 13

    ITEM PART QTY DESCRIPTION NOTES1 12736 1 Cover, generator box

    2 18556 1 Regulator, voltage - SE 350

    3 13740 1 Generator, 332CSA/B3018 Start S/N: 1007000

    12023 1 Generator, 332CSA3020 End S/N: 1006999

    4 15045 1 Generator mounting bar

    5 15241 2 Compression mount, engine

    Note: Engine and generator parts used in all Magnum Products LLC equipment carry the Original Equipment

    Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM

    dealer. Please contact Magnum Products LLC with questions.

  • 14

    A

    1

    2

    313

    7

    8

    3104 31

    6

    5

    9

    20

    32

    20

    15

    20

    16

    17

    188

    7

    26

    2

    78

    21

    20

    17

    20 23

    24

    27

    28

    29

    30

    2522

    B

    C

    19

    1413

    12

    11

    MANUAL WINCH MAST ASSEMBLY

  • 15

    15006

    14151

    14798

    ITEM PART QTY DESCRIPTION NOTES1 11954 1 Coil cord, mast

    2 16600 2 Winch, manual

    3 60584 2 Nut, .750-10 nylock G5 yellow zinc

    4 11902B 1 Weldment, mast tube

    5 11649Z 1 Weldment, t-bolt

    6 15292 1 Screw, .750-10x6.500 hx hd SS

    7 15380 4 Pin, cotter - .125x1.250

    8 14262 2 Sheave, 3 in.

    9 60247 1 Washer, flat .750

    10 14234 2 Pin, clevis .500 x 2.00

    11 14798 1 Cable, .188 in. x 16 ft. steel w/teardrop

    12 14151 1 Cable, .188 in. x 11 ft. steel w/swedge

    13 15003 1 Thimble, cable - .188

    14 15002 2 Clip, wire rope .188

    15 11933B 1 Weldment, mast - 4.00

    16 14871 1 Strain relief - .50 NPT, .50 cord

    17 15015 3 Pin, clevis .500 x 1.25

    18 15014 4 Shim, 2 x 3 x .281 GSM

    19 15013 4 Shim, 2 x 2 x .344 GSM

    20 16143 5 Clamp, tubing .500

    21 11934B 1 Weldment, mast - 3.00

    22 16257B 1 Weldment, mast - 2.00

    23 12095B 1 Bracket, junction box

    24 15829 1 Reflector, red

    25 13527B 1 Weldment, mast crossbar (3/4 studs)

    26 15006 1 Cable - .188 in. x 27 ft. steel w/swedge

    27 60397 1 Screw, 10-32X1.000 pan hd phil

    28 60252 2 Washer, split lock #10

    29 60237 2 Washer, flat #10

    30 14231 2 Nut, 10-32 hx

    31 60744 2 Washer, flat .750ID/1.25OD/.06th delrin

    32 15623 2 Winch handle, 9.00 in long

    A 15612 1 Cable, 16-7 cold mast drape Option

    B 13869B 2 Weldment, light storage - RH Option

    C 13870B 2 Weldment, light storage - LH Option

  • 16

    C

    1

    23

    6

    7

    4 5

    17

    18

    2

    3

    56440

    19 39 7

    20

    19

    148

    10 24

    18

    28

    26

    23

    3922

    21

    25

    A

    B 38

    33

    27

    8

    10

    18

    18 31

    3234

    35

    36

    37

    12

    29

    15

    14

    13

    12

    11

    9

    10

    8

    16

    30

    ELECTRIC WINCH MAST ASSEMBLY

  • 17

    ITEM PART QTY DESCRIPTION NOTES1 11954 1 Coil cord

    2 12875B 2 Cover, winch contactor

    3 11293 2 Contactor, electric winch - warn

    4 65049 2 Relay, 12V 30/40A N.O. w/diode

    5 65707 2 Switch, toggle - spring weatherproof

    6 12872B 2 Bracket, winch mounting

    7 12874 2 Winch, electric - 770 lb. hoist

    8 15380 5 Pin, cotter - .125x1.250

    9 15006 1 Cable, .188 in. x 27 ft. w/ball swedge

    10 14262 3 Sheave, 3 in.

    11 15014 4 Shim, 2 x 3 x .281 GSM

    12 15015 3 Pin, clevis .500 x 1.25

    13 13796B 1 Weldment, prox sensor brkt

    14 65511 2 Sensor, proximity

    15 14871 1 Strain relief- .50 NPT, .50 cord

    16 12085B 1 Weldment, 4.00 mast - Electric Winch

    17 11967B 1 Channel, electric winch mount

    18 16143 3 Clamp, tubing .500

    19 60584 2 Nut, .750-10 nylock G5 yellow zinc

    20 60247 1 Washer, flat .750

    21 14234 2 Pin, clevis .500 x 2.00

    22 12876B 1 Weldment, mast tube - Electric Winch

    23 15292 1 Screw, 750-10 x 6.50 hx hd SS

    24 11649Z 1 Weldment, t-bolt

    25 14798 1 Cable - .188 in. x 16 ft. steel w/teardrop

    26 14151 1 Cable - .188 in. x 11 ft. steel w/swedge

    27 15003 1 Thimble, cable - .188

    28 15002 2 Clip, wire rope - .188 single saddle

    29 15013 4 Shim, 2 x 2 x .344 GSM

    30 12084B 1 Weldment, 3.00 mast

    31 12095 1 Bracket, junction box

    32 15829 1 Reflector, red

    33 13527B 1 Weldment, mast crossbar (3/4 studs)

    34 60397 2 Screw, 10-32X1.000 pan hd phil

    35 60252 2 Washer, split lock #10

    36 60237 2 Washer, flat #10

    37 14231 2 Nut, 10-32 hx

    38 16257B 1 Weldment, mast - 2

    39 60744 2 Washer, flat .750ID/1.25OD/.06th delrin

    40 12922 4 Boot, battery cable - red

    A 13869B 2 Weldment, light storage (RH) Option

    B 13870B 2 Weldment, light storage (LH) Option

    C 15612 33ft. Cable, 16-7 cold mast drape Option

  • 18

    12

    3

    10 9

    11

    C

    D

    B

    12

    1

    G

    JH

    8

    J

    KH

    13

    14

    31

    29

    30

    28

    27

    2615

    16

    18

    E

    F

    A

    2220

    21

    1918

    17

    197

    23

    2425

    4

    5

    6

    4

    3

    17

    ENCLOSURE ASSEMBLY

  • 19

    ITEM PART QTY DESCRIPTION NOTES

    1 16560 2 Fender, plastic - 13 in. tire

    2 12025W 1 Panel, right side sheetmetal

    3 16591W 2 Panel, door

    4 16598 2 Hinge, door - .188 pin, 48.5 long

    5 12605 2 Door latch SS

    6 16538W 1 Panel, top

    7 11684W 1 Panel, rear

    8 11677W 1 Panel, left side

    9 11543B 2 Spacer, control box

    10 14459B 1 Bracket, door adjustment

    11 12012W 1 Panel, front sheetmetal

    12 65407 2 Light, clearance marker - amber

    13 65406 2 Light, clearance marker - red

    14 15123 2 Latch, paddle w/7 lb. spring

    15 11121 1 Tube, black manual holder

    16 11222 1 Bracket, manual holder

    17 10220 2 Light, rear tail/turn

    18 10221 2 Grommet, rear light, rubber 4.5

    19 10219 2 Assy, rear tail/turn light, 3-wire with plug

    20 10223 1 Assy, license plate light/bracket, 2-wire

    21 10224 1 Bracket, license plate

    22 10225 1 Light, license bracket

    23 11292 1 Pin, mast cradle w/chain & hook

    24 11935 1 Pad, rubber - 2.00 x 2.00 x 1.00

    25 12344ZN 1 Weldment, cradle

    26 19726 1 Clamp, overflow bottle

    27 19714 1 Cap, overflow bottle

    28 20287 1 Jug, overflow 2 qt (.5 gal)

    29 22419B 1 Bracket, support overflow jug .5 gal

    30 60777 1 Clamp, hose - .312 fuel hose crimp style

    31 16282 1 Hose, .312 ID x 42

    - 14410 1 Assembly, overflow jug Items 30 - 35

    - 11382W 1 Panel, side - right w/15 tire Option: not shown

    - 11383W 1 Panel, side - left w/15 tire Option: not shown

    - 11381 2 Fender, plastic - 15 tire Option: not shown

    A 12189W 1 Duct, radiator guard Option: cont./silence pack

    B 16469W 2 Duct, front Option: cont./silence pack

    C 12754W 1 Panel, front 4000 containment Option: cont./silence pack

    D 16739W 2 Panel, door - U bolt lock Option: cont./silence pack

    E 12837W 1 Grate, duct - white Option: tamper pack

    F 13868W 1 Panel, duct grate bracket - tamper pack Option: tamper pack

    G 60200 2 Bolt, U .250-20 x .750 x 1.25 Option: tamper pack

    H 60243 8 Washer, .250 flat .735/.060 USS Option: tamper pack

    J 60284 8 Nut, .250-20 hex G5 Option: tamper pack

    K 60286 4 Washer, .250 split lock Option: tamper pack

  • 20

    1

    2

    2

    3

    4

    4

    6

    7

    2

    7

    2

    7

    8

    9

    10

    5

    1112

    14

    13

    1516

    17

    1819

    20

    21

    21

    22

    24

    25

    23

    A

    B

    C

    D

    EF

    GH

    L

    M

    M

    L

    M

    L

    M

    N

    1

    2

    O

    K

    J

    To engine oil drain.

    U

    PQ

    R

    S

    T

    FRAME ASSEMBLY

  • 21

    ITEM PART QTY DESCRIPTION NOTES1 14223 2 Jack, sidewind - 2000lb

    2 14326 5 Ring, retaining

    3 13335B 1 Weldment, lt/gen chassis

    4 12408Z 2 Weldment, outrigger

    5 23505 4 Cable, pin tether 12"

    6 23256 4 Pin, jack - 2000# tube mtd

    7 14222 3 Jack, top wind - 2000lb

    8 60096 10 Nut, .500-20 wheel lug

    9 15976 2 Wheel, ST175/80D13 bias tubeless

    10 16593 1 Axle - 2200 lb. 56TC 45SC

    11 11279 8 Axle nut (Ubolt) 3500lb

    12 11278 2 Axle tie - plate 3500lb

    13 60503 6 Screw, .562-18 hx shackle GR5

    14 19637 4 Plate, shackle bracket

    15 60504 6 Nut, .562-18 hx shackle lock

    16 11277 4 Axle u-bolt 3500lb

    17 60674 10 Stud, wheel - .500-20 GR8

    18 13000 2 Axle seal - 2200#

    19 11206 2 Axle hub w/studs and outer races

    20 11511 4 Axle roller bearing

    21 14324 2 Kit, plunger

    22 16830 1 Coupler - 2.00 ball/2.50 channel

    23 23367 1 Chain, safety - 7,800 lbs. rated

    24 12420B 1 Weldment, removable tongue

    25 12460 2 Axle wheel bearing cap

    A 12235B 1 Weldment, spare tire holder Option

    B 11368B 1 Weldment, tongue - adjustable hitch Option

    C 19335B 1 Hitch, pintle eye (adj) - 3.00 ID Option

    D 19518 1 Coupler, adjustable - 2 in. ball Option

    E 11672B 1 Hitch - 3.00x1.625 ring/2.50 tube Option

    F 16741B 1 Combo hitch-2.50 tongue removable Option

    G 16835B 1 Lunette ring - 3.00 ID/2.5 tongue Option

    H 16999B 1 Lunette ring - 2.50 ID/2.50 tongue Option

    J 12155B 2 Spacer, coupler - black Option

    K 13003B 1 Coupler, 2.00 ball/3.00 channel Option

    L 23254 3 Jack, 3000# top wind - tube mounted Option

    M 11965Z 4 Weldment, jack adapter Option

    N 11978 1 Jack, 2000# side wind - tube mounted Option

    O 13699B 1 Weldment, jack support Option: tamper pack

    - 15540 2 Wheel, P205/75R15 radial, tubeless Option: not shown

    - 11385 1 Axle, 2200LB 58TC 45SC Option: not shown

    P 10496B 1 Weldment, chassis - 60 gal. containment Option: containment/silent pack

    Q 60774 1 Valve, drain 22MM-1.5 w/nipple Option: cont./sil. pack - Kubota

    60766 1 Valve, drain 18MM-1.5 w/nipple Option: cont./sil. pack - Mitsu.

    R 60777 2 Clamp, hose - .312 fuel hose crimp style Option: containment/silent pack

    S 50051 3 ft. Hose, fuel - .375 ID 50 PSI SAE 30R7 Option: containment/silent pack

    T 61157 1 Fitting, 90 - .375 barb x .750MNPT br Option: containment/silent pack

    U 60498 1 Fitting, plug-.750NPT square drive Option: containment/silent pack

  • 22

    12

    3

    6

    45

    20

    E

    D

    7

    8

    A

    B

    6

    3

    4 C

    11

    18

    16

    17

    9

    19

    10

    12

    13

    14

    15

    16

    COMPONENTS TO FRAME ASSEMBLY

  • 23

    ITEM PART QTY DESCRIPTION NOTES

    1 13616B 1 Strap, fuel tank - 30 gal tank w/sump

    2 13500 1 Fuel pick-up tube - 14.00

    3 15142 1 Fitting, strt-.250NPTx.312barb

    4 16271 1 Fitting, 90-.250NPTx.188barb

    5 12646 1 Tank, fuel - 30 gal poly

    6 12080 1 Cap, fuel tank vented-3.5 dia grn diesel

    - 12137 1 Cap, fuel tank-vent 3.5 dia grn diesel With lanyard

    7 14682 1 Bracket, battery hold-down End SN: 0900285

    12924B 1 Angle, battery hold-down - black Start SN: 0900286

    8 60984 2 Bolt, J - .250-20 x 7.00 End SN: 0900285

    14146 2 Bolt, J - .250-20 x 10.00 Start SN: 0900286

    9 60505 14 Nut, .312-18 u-clip

    10 Page 20 1 Assy, frame

    11 13301 4 Assy, transformer-can and base

    12 10931 4 Can, transformer - ballast box

    13 10930 4 Transf. & base brkt w/ str relief

    14 60028 14 Screw, .312-18 x 1.00 std hex

    15 60271 14 Washer, .312-18 split lock

    16 60243 17 Washer, .312-18 flat

    17 13768B 1 Cover, ballast wire Start SN: 0900286

    18 60825 3 Screw, .312-18 x 3 std hex

    19 60303 3 Nut, .312-18 nylock

    20 50197 1 ft. Weatherstripping - .06 x 1.00 End SN: 0900076

    50187 1 ft. Seal, door d-shaped (.750) Start SN: 0900077

    -- 14145 1 Battery tray Not Shown: end SN:0900285

    A 12361B 1 Weldment, fuel tank strap - black Option: 56 gallon fuel tank

    B 12259 1 fuel pick up tube - 24.00 Option: 56 gallon fuel tank

    C 12162 1 Tank, fuel - 56 gallon poly Option

    D 12359B 1 Weldment, fuel tank strap (lrg) - black Option: 56 gallon fuel tank

    E 12120B 1 Panel, fuel tank support - black Option: 56 gallon fuel tank

  • 24

    1

    2

    3

    13

    14

    11

    8

    1212

    14

    9

    10

    5

    6 7

    15

    16

    9

    174

    5

    MAST POST ASSEMBLY

  • 25

    ITEM PART QTY DESCRIPTION NOTES1 11057B 1 Weldment, mast post

    2 14845B 1 Spring, kickback - 50lb, black

    3 11554Z 1 Spacer plate - kick-back spring

    4 60732 2 Screw, .500-13x5.500 std hex 18-8 ss

    5 60699 4 Washer, .500 flat 1.070/.080 18-8 ss

    6 60702 2 Washer, .500 split lock 18-8 ss

    7 14229 2 Nut, .500-13 hex zc

    8 14261 1 Sheave - 2 in.

    9 15380 2 Pin, cotter - .125x1.250

    10 15015 1 Pin, clevis- .500 dia x 1.25

    11 60683 6 Screw, .500-13x1.500 std hex 18-8 ss

    12 60307 8 Nut, .500-13 nylk G5

    13 60659 2 Screw, .500-13x5.000 std hex G5

    14 60416 4 Washer, .500 flat 1.375/.090

    15 15165 1 Pin, roll - .250x1.250 plain

    16 11215 1 Assy, latch bar

    17 14275 1 Spring, compression - .60.x2.75x.054

  • 26

    1 13

    142

    34

    5

    67

    7

    68

    9

    10

    11

    6

    12

    MAST JUNCTION BOX ASSEMBLY - QUICK DISCONNECT LIGHTS

    ITEM PART QTY DESCRIPTION NOTES

    1 12109 1 Box cover, 2-gang plastic

    2 66100 4 Connector, 2 pos. Wago

    3 66101 2 Connector, 3 pos. Wago

    4 66102 1 Connector, 5 pos. Wago

    5 60755 2 Fitting, .750MNPT x .500FNPT nylon

    6 15403 4 Connector, quick disconnect (female)

    7 15404 4 Cap, receptacle w/chain

    8 12095B 1 Bracket, junction box

    9 16143 1 Clamp, tubing .500

    10 12094 1 Box, junction

    11 14656 1 Strain relief, .750NPT water tight

    12 12713 1 Fitting, adapter-1/2"-14 M to 1/2"-14 F

    13 60424 4 Screw, 6-32x.750 pan phil G2 ZC

    14 13749 1 Gasket, junction box - HFI 281000

    - 11957 - Assembly, mast junction box

  • 27

    111

    12

    23

    4

    5

    67

    89

    10

    6

    5

    MAST JUNCTION BOX ASSEMBLY - HARD WIRED LIGHTS

    ITEM PART QTY DESCRIPTION NOTES

    1 12109 1 Box cover, 2-gang plastic

    2 66100 4 Connector, 2 pos. Wago

    3 66101 2 Connector, 3 pos. Wago

    4 66102 1 Connector, 5 pos. Wago

    5 60755 2 Fitting, .750MNPT x .500FNPT nylon

    6 15864 4 Strain relief, .500NPT water tight

    7 12095B 1 Bracket, junction box

    8 16143 1 Clamp, tubing .500

    9 12094 1 Box, junction

    10 14656 1 Strain relief, .750NPT water tight

    11 60424 4 Screw, 6-32X.750 pan phil G2 ZC

    12 13749 1 Gasket, junction box - HFI 281000

    - 11789 - Assembly, mast junction box

  • 28

    1

    16

    12

    14

    12

    10

    15

    9

    13

    6

    33

    7

    5

    19

    2

    11

    28

    26

    27

    2524

    30

    22

    20

    23

    E

    F

    F

    10

    11

    3

    B

    A

    C31,32

    D

    1817

    8

    21

    4

    29

    MISTUBISHI ENGINE

    Note: Engine and generator parts used in all Magnum Products LLC equipment carry the Original Equipment

    Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM

    dealer. Please contact Magnum Products LLC with questions.

  • 29

    ITEM PART QTY DESCRIPTION NOTES1 13924 1 Radiator w/ fan guard - Mitsubishi

    2 16554B 1 Weldment, engine mount - LH

    3 16553B 1 Weldment, engine mount - RH

    4 13046 1 Engine, Mitsubishi - L3E int. Tier IV

    5 16444 1 Element, air filter

    6 16551B 1 Bracket, air cleaner

    7 16443 1 Filter, air with bracket

    8 12838B 1 Bracket, fuel filter/pump

    9 16687 1 Hose, radiator upper

    10 16688 1 Hose, radiator lower

    11 15241 4 Mount, compression

    12 11135B 2 Bracket, radiator

    13 16589 1 Hose, air cleaner

    14 11413B 1 Guard, fan

    15 16742 1 Fan, engine

    16 19219 1 Cap, pressure radiator

    17 17641 1 Fuel filter head & element (new) Start SN: 1003181

    16685 1 Fuel filter head & element End SN: 1003180

    18 17647 1 Element, fuel filter (new) Start SN: 1003181

    16686 1 Element, fuel filter End SN: 1003180

    19 13710 1 Muffler, engine

    20 11147 1 Cap, oil filler

    21 13278 1 Fuel pump, electric

    22 11148 1 Dipstick, engine oil

    23 16691 1 Filter, oil

    24 16692 1 V-belt, alternator L3E

    25 16743 1 Alternator, Mitsubishi

    26 11042 1 Gasket, exhaust manifold

    27 16678 1 Switch, coolant temperature

    28 12529 1 Manifold, exhaust

    29 16833 1 Starter assy, engine

    30 16677 1 Switch, oil pressure

    31 12888 1 Plug, oil drain

    32 12889 1 Gasket, oil drain

    33 16445 1 Bracket, air cleaner housing

    -- 16683 1 Solenoid, fuel shut-down Not shown

    -- 16693 3 Glow plug, engine Not shown

    -- 15074 1 Cable, battery red 38 Not shown

    -- 15073 1 Cable, battery black 24" Not shown

    -- 16744 1 Water pump, Mitsubishi Not shown

    -- 12213 1 Mitsubishi, gasket, water pump Not shown

    -- 16745 1 Thermostat, Mitsubishi Not shown

    -- 12214 1 Gasket, thermostat Not shown

    -- 12959 1 Mitsubishi, gasket, intake manifold Not shown

    -- 12214 1 Mitsubishi, gasket, thermostat Not shown

    -- 16874 1 Assy, engine harness Not shown

    -- 11366 1 Solenoid, starter Mitsubishi Not shown

    -- 11367 1 Manifold stud Not shown

    A 60777 1 Clamp, hose - .312 fuel hose crimp style Option

    B 12227 1 Hose, oil drain .375 x 20, 30R7 Option

    C 60766 1 Valve, drain 18MM-1.5 w/nipple Option

    D 13877 1 Kit, heater - fuel filter Option

    E 65649 1 Heater, engine - low rad hose Option

    F 62245 2 Clamp, hose - constant torque .813-1.75 Option

    -- 11930 1 Cable, battery - 19" 4 ga blk 3/8" Option: not shown - battery disc.

    -- 10386 1 Belt, cold weather - Mitsu 6KW & 8 KW Option: not shown

  • 30

    KUBOTA ENGINE ASSEMBLY

    Note: Engine and generator parts used in all Magnum Products LLC equipment carry the Original Equipment

    Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM

    dealer. Please contact Magnum Products LLC with questions.

    17

    DH 7

    11

    14

    11

    12

    6

    17

    2

    10

    3A

    C

    B 10

    2

    20

    27

    24

    19

    21,25

    26

    22

    13

    36

    35

    34

    31

    30 32

    33

    8

    23

    18

    5

    15 16

    9

    4

    28

    29

    E

    G

    F

  • 31

    ITEM PART QTY DESCRIPTION NOTES1 13924 1 Radiator w/ fan guard

    2 12338B 2 Weldment, engine mount

    3 13310 1 Engine, Kubota D1005 MLT4060K Start SN: 1003282

    12286 1 Engine, Kubota D905 MLT4060K End SN: 1003281

    13281 1 Engine, Kubota D1105 MLT4080K

    4 16444 1 Element, air filter

    5 13483B 1 Weldment, filter bracket

    6 16687 1 Hose, radiator upper

    7 12350 1 Hose, radiator lower

    8 16589 1 Hose, air cleaner

    9 16443 1 Filter, air with bracket

    10 15241 2 Compression mount

    11 11683B 2 Bracket, radiator

    12 11413B 1 Fan Guard

    13 15495 1 Kubota pusher fan

    14 19219 1 Cap, pressure radiator 14 psi

    15 13481 1 Kubota fuel filter assembly

    16 13515 1 Fuel filter element

    17 15021 1 Muffler, engine

    18 13278 1 Kubota, fuel pump, electric

    19 11628 1 Kubota V-belt

    20 10775 1 Filter, oil D1005 & D1105 Engines

    15146 1 Filter, oil D905 Engine

    21 SEE NOTE 1 Cap, oil filler

    22 11042 1 Gasket, exhaust manifold

    23 16445 1 Bracket, air cleaner housing

    24 12483 1 Dipstick, engine oil

    25 SEE NOTE 1 O-ring, oil cap

    26 12486 1 Alternator

    27 60649 2 Clamp, tubing - .750 heavy duty

    28 41235B 2 Spacer - .75OD x .375ID x 1.00 long

    29 13526 1 Kubota, joint eye, double port

    30 15375 1 Switch, oil pressure

    31 SEE NOTE 1 Starter, engine

    32 SEE NOTE 1 Thermostat assy

    33 14099 1 Switch, coolant temperature

    34 12873 1 Sender, coolant temp - .375NPT

    35 15074 1 Cable, battery red 38

    36 15073 1 Cable, battery black 24"

    -- SEE NOTE 3 Glow plug, engine Not shown

    -- SEE NOTE 1 Kubota, water pump Not shown

    -- SEE NOTE 1 Kubota, water pump gasket Not shown

    -- 65996 1 Assy, engine harness Not shown

    A 60774 1 Valve, drain 22MM-1.5 w/nipple Option: oil drain

    B 12227 1 Hose, oil drain .375 x 20, 30R7 Option:oil drain

    C 60777 1 Clamp, hose - .312 fuel hose crimp style Option: oil drain

    D 65649 1 Heater, engine - lower radiator hose Option

    E 10407 1 Adapter, heater element Option: heated fuel filter

    F 13682 1 Heater, fuel filter Option: heated fuel filter

    G 13515 1 Fuel filter element Option: heated fuel filter

    H 62245 2 Clamp, hose - constant torque .813-1.75 Option

    -- 11930 1 Cable, battery - 19" 4ga blk 3/8" Option: batt disc. - not shown

    Note: Some Kubota engine parts are serial number specific. Please contact Kubota Engine America Corp. or the

    Magnum Products Technical Service Department at 1-800-926-9768 for information regarding engine parts.

  • 32

    A

    C

    3

    4

    1

    2

    6

    8

    5

    7

    11

    12

    10

    9

    8

    1314

    13

    21

    17

    19

    1618

    278 11

    8

    2021

    24

    25

    15 22

    7

    17

    19

    1618

    23

    26

    32

    28

    31

    B

    30

    D29

    OVAL LIGHT ASSEMBLY

  • 33

    ITEM PART QTY DESCRIPTION NOTES1 60304 1 Screw, M5 x 25 pan hd phillips

    2 60447 1 Nut, M5 nylock

    3 13367 1 Assembly, aluminum ring

    4 13369 1 Lens, glass oval

    5 13373 1 Gasket, lens oval

    6 11391 1 Bulb, 1000W MH short length

    7 13399 2 Screw, M4 x 18 pan hd phillips

    8 60067 4 Washer, #10 flat .435/.060 SS

    9 13370 1 Assembly, tether

    10 13372 2 Washer, #4 nylon

    11 60051 2 Nut, M4 nylock

    12 13376 1 Bracket, socket end plate

    13 13388 10 Screw, M5 x 12 slotted hex w/flange

    14 13377 1 Bracket, end plate

    15 13366 1 Housing

    16 60307 2 Nut, 500-13 nylk G5 ZC

    17 60309 2 Washer, .500 flat 1.060/.090 ZC SAE

    18 13392 2 Stud, trunnion

    19 13390 4 Washer, nylon (for part number 13392)

    20 13374 1 Support, housing/trunnion

    21 13378 2 Gasket, silicone

    22 13393 2 Screw, M5 x 12 phillips green

    23 13381 1 Socket, bulb

    24 13375 1 Support, housing/trunnion

    25 15861 1 Nut, special, .500 NPT lock (LN101SC)

    26 13386 1 Fitting, nipple

    27 13387 1 Connector, weather tight

    28 15864 1 Strain relief, .50 NPT watertight .270/.464 ID

    29 13892 1 Support, bulb - oval light

    30 13403 1 Handle, T - oval light (wing nut)

    31 13438 1 Cord, power hard wired

    32 13368 1 Trunnion, oval light

    -- 13311 4 Assy, light fixture - 1000Whard wired Items 1 - 32

    A 13383 1 Cord, power quick disconnect Option

    B 19041 1 Clip, spring holder Option

    C 60398 1 Screw, 10-32X.500 pan phil18-8 ss Option

    D 60061 1 Nut, 10-32 nylk G5 Option

    -- 13601 4 Assy, light fixture/quick disconnect cord Option

  • 34

    1

    2

    3

    4

    A

    B C

    4

    4

    76

    5

    CONTROL BOX ASSEMBLY

    ITEM PART QTY DESCRIPTION NOTES

    1 13666B 1 Box, control

    2 13690B 2 Bracket, capacitor

    3 65959 2 Capacitor, dual 24uF sealed stud mount

    4 14219 6 Strain relief- .75 romex w/ nut

    5 14203 1 Block, terminal - 10 pos

    6 14139 1 Block, terminal - 12 pos

    7 14201 1 Relay, 10A spdt 12VDC time delay-15 sec

    A 11947 1 Light, interior with switch Option

    B 12429B 1 Bracket, battery charger - 2 amp, 3 stage Option

    C 65326 1 Charger, battery - 2 amp, 3 stage Option

  • 35

    1

    42

    5

    6

    9

    10

    7

    8

    11

    15

    16

    3

    14

    1213

    CONTROL PANEL ASSEMBLY - MLT4060M/MLT4060K

    ITEM PART QTY DESCRIPTION NOTES

    1 65963 1 Breaker, 30A, 250V, 2 pole, stud term

    2 65388 1 Light, indicator red - w/ wire 12V DC

    3 14130 1 Receptacle, 120V/20A GFI (5-20R)

    4 65849 1 Breaker, 20A, 120V, 1-pole, push button

    5 14249 4 Breaker, 15A 250V 1 pole

    6 66410 1 PCB, LED lights MLT - expanded

    7 14137 1 Receptacle, 240V/30A twist (L6-30R)

    8 65850 1 Breaker, 10A, 240V, 1 pole push button

    9 15195 1 Switch, key

    10 16694 1 Indicator, glow plug MLT4060M only

    11 15085 1 Gauge, hourmeter

    12 14204 1 Kit, ground bar

    13 13677 1 Hinge, continuous - 11.00

    14 10444 1 Panel, control For MLT4060M

    15 10441 1 Panel, control For MLT4060K

    16 66257 3 Spacer, plastic, .2 ID .375 OD .25 thick

  • 36

    CONTROL PANEL ASSEMBLY - MLT4080M/MLT4080K

    13

    14

    14

    2

    5

    9

    10

    7

    8

    11

    12

    163

    15

    6

    17

    ITEM PART QTY DESCRIPTION NOTES

    1 65864 1 Breaker, 40A, 250V, 2 pole, screw term

    2 65388 1 Light, indicator red - w/ wire 12V DC

    3 14130 2 Receptacle, 120V/20A GFI (5-20R)

    4 65849 2 Breaker, 20A, 120V, 1-pole, push button

    5 14249 4 Breaker, 15A 250V 1 pole

    6 66410 1 PCB, LED lights MLT - expanded

    7 14137 1 Receptacle, 240V/30A twist (L6-30R)

    8 14841 1 Breaker, 10A, 240V, 1 pole push button

    9 15195 1 Switch, key

    10* 65513 1 Glow indicator MLT4080M only

    11 15085 1 Gauge, hourmeter

    12 65963 1 Breaker, 30A, 250V, 2 pole, stud term

    13 14204 1 Kit, ground bar

    14 13677 1 Hinge, continuous - 11.00

    15 10437 1 Panel, control For MLT4080M

    16 13675 1 Panel, control For MLT4080K

    17 66257 3 Spacer, plastic, .2 ID .375 OD .25 thick

  • 37

    1 3

    2

    WIRING HARNESS ASSEMBLY

    ITEM PART QTY DESCRIPTION NOTES1 10264 1 Harness, left side trailer

    2 14129 1 Assy, trailer light harness

    3 10265 1 Harness, right side trailer

    - 65441 - Adapter, pig-tail trailer light 4-pin to 12-pin

    - 65465 - Adapter, trailer wiring flat 4 to rnd 7 blade

    - 65464 - Adapter, trailer wiring flat 4 to rnd 7 pin

    - 65463 - Adapter, trailer wiring flat 4 to rnd 6 pin

    - 65548 - Adapter, 4 pin flat to 4 pin flat x 12.00

  • 38

    SERVICE LOG

    OIL GRADE AND TYPE: ____________________________ BRAND:___________________________________

    COOLANT MIXTURE: ______________________________ BRAND:___________________________________

    __________________________________________________________________________________________

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    __________________________________________________________________________________________

    __________________________________________________________________________________________

    __________________________________________________________________________________________

    __________________________________________________________________________________________

    __________________________________________________________________________________________

    __________________________________________________________________________________________

    __________________________________________________________________________________________

    __________________________________________________________________________________________

  • 39

    NOTES

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  • REV: BPART NO: 1395602.23.12