MAGNETIC AGITATOR BMA - INOXPA de... · EN 1127-1 E EN 13463-1 1 EN 13463-5 5 CLC/TR 5040 ic...
Transcript of MAGNETIC AGITATOR BMA - INOXPA de... · EN 1127-1 E EN 13463-1 1 EN 13463-5 5 CLC/TR 5040 ic...
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IN
NSTALL
MA
LATIO
AGNE
N, SERINST
ETIC
INOTelers,
1782Tel.: +3Fax: +3
inoxpwww
RVICE TRUCTI
AGIT
OXPA, S., 60 Aptd20 - Bany34 972 534 972 [email protected].
AND MIONS
TATO
A.U. do. 174 yoles 7 52 007 55 02a.com .com
MAINT
OR BM
Ori
TENANC
MA
iginal Ma20.055.3
(0) 2
CE
nual
30.00EN 2018/03
-
2
1. In
2. Gu
2.1.
2.2.
3. Ge
3.1.
3.2.
3.3.
3.4.
3.5.
4. Tr
4.1.
4.2.
4.3.
4.4.
4.5.
4.6.
4.7.
5. St
5.1.
5.2.
6. Ma
6.1.
6.2.
7. M
7.1.
7.2.
7.3.
7.4.
8. Di
8.1.
8.2.
ndex ............
uarantee and
Guarantee ..
Exclusions o
eneral Inform
Safety instru
Manufacture
Co
Data tag .....
Description a
ransport, Sto
Packaging a
Preliminary a
Assembly an
Shroud insta
Bushing mou
Pivot mount
Note for inst
tart-up ........
Start-up inst
Troubleshoo
aintenance .
Agitator’s co
Agitator’s co
iscellaneous
Tightening t
Overhaul ....
Spare parts .
Recommend
isassembly a
Dismantling
Draining .....
1. ....................
d Exclusions
....................
of liabilityEXCL
mation ........
uctions ..........
er and country
ompliance ......
....................
and operation
orage and In
nd Storage ....
assembly oper
nd installation
allation guide f
unting instruct
ing instruction
tallation .........
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tructions ........
oting ..............
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omponents – O
omponents – I
s ...................
torques ..........
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dations ..........
and removal
sequence .....
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Ind....................
s ...................
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USIONS OF LI
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y of origin ......
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of the INOXP
nstallation ....
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rations ..........
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for agitator BM
tion...............
n ...................
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Outside the ta
Inside the tank
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1. Index
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2.1. G
The pINOXPThe p
2.2. E
TransThe coIndire
18/03
2.
GUARANTEE
products herePA for two yea
present guaran
EXCLUSIONS
port damagesompany INOX
ect damages a
GuaE
described (ears, beginningntee covers ma
S OF LIABILI
s are excludedXPA, assumes re excluded fr
2. Gua
arante
excluded the g from the supaterial and ma
ITY
. no liability forrom liability.
arantee and Exc
ee an
parts subject pply’s date fromanufacturing d
r damages cau
clusions
nd Ex
to wear) arem manufacturdefects.
used by impro
xclus
e guaranteed ring store.
per handling a
sions
from the co
and use.
3
mpany
-
4
3.1. S
The oqualifi
• t• t• r
r
SAFETY INST
SAFET The
backgDirec
The mand m
operations of iied personnel,
these specific the warning siregulations anregulations in
SAFET For a
indicaunit.
The agas-a
The e21, 2
The e The e Use t
sametemp
In caminimon thassum
CAUTI The
carrieelectcond
CAUTI INOX
basisby th
SAFET All o
prote
CAUTI The
sepa
3. GeTRUCTIONS
TY INSTRUCTrequirements
ground with ctive 2014/34/manual drawnmaintenance.
nstallation, co, which should
instructions, aignals and infond specific reqforce).
TY INSTRUCTan use in confated on the ta
agitator is forair mixtures anequipment gro2, 22 outer sidequipment groequipment grothe mixer in ce areas. Theperature data rase of using thmum booster he tag plate, mmed a deposit
ION!! procedures foed out by quricity should ition that mig
ION!! XPA will be res of data on thhe end user, in
TY INSTRUCTother equipmeection higher o
ION!! entire unit mrate name pla
3. G
enera
TIONS s provided ina border, are
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onnection, stad take into con
along with anyormation on thquirements fo
TIONS formity with tag plate and d
r an environmnd dust-air. oup II, categoe. oup II, categooup II, categocombination w
e characteristreported in mahe mixer in a ptemperature fmultiplied by tion of layers o
or transport, stualified persobe strictly ofht restart the
sponsible onlyhe conditions ndicated in the
TIONS ent assembleor at least equ
must be certiate
General Informa
al Inf
n corresponde exclusive reintended for u
ATEX Directive
rt-up, maintennsideration the
y other instruche equipmentr the plant w
the ATEX Diredocumentation
ment with dan
ory ½ can be
ory 2 can be usory 3 can be uswith other eqtics of exploarking. potential explofor the cloud oa coefficient of dust less th
storage, maintonnel in the ff, putting insystem
y for a materiof operation,
e order confirm
ed should haual to the mixe
ified separate
ation
forma
dence of thieference to euse in areas ae is an integra
nance and repe following:
ction for the e; here the mixe
ective 2014/34n that must b
ger of explos
used in areas
sed exclusivelysed exclusivelyuipment only sive mixture
osive atmosphof dust must of 1,5, to wh
han 5 mm.
tenance, puttinabsence of e out of serv
als and equipthe informatio
mation.
ve a separater one.
ely by the m
ation
s symbol, mquipment wht risk of explo
al part in the i
pair can be pe
quipment or s
er work (natio
4/EU, respect e placed in th
ion because o
0, 20 process
y in areas 1, 2y in areas 2, 2if they can omust respe
here due to dube higher thaich must be a
ng into operatexplosive atmice, taking pr
pment providedon provided b
te certificatio
anufacturer a
(0) 2
n
marked on ghich complies osion). instruction ma
erformed only
system installe
onal and regio
the technical he proximity o
of the presenc
s side and are
21, 2, 22. 22 operate at leaect the maxi
ust-air mixturen the value stadded 75ºK if
tion, etc,. Mumosphere andrecautions to
ed, selected onby the custom
on of a grad
and must ha
2018/03
green with
anual
by
ed;
onal
data of the
ce of
as 1,
ast in mum
e, the tated f it is
st be d the
any
n the er or
de of
ve a
-
(0) 20
3.2. M
INTe17Sp
3.3. The d
18/03
CAUTI For f
manu
CAUTI The
field.powd
CAUTI Keep
flopp
VERY Users
cause
SAFET The a
of a q
MANUFACTU
NOXPA S.A.Uelers, 60 7820 Banyolespain
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irectives appliMachine DireEMC DirectivLow Voltage
ATEX Dire
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ION!! further informufacturer to ve
ION!! inner and out The mishan
ders) may be d
ION!! p away from py disks, etc.
DANGEROUs of pacemake malfunctions
TY INSTRUCTagitator is notquantity of liq
URER AND CO
U.
s
MPLIANCE
icable to the aective 2006/42ve 2014/30/EUe Directive 201
X VERSIONS ective ATEX 20
ormed applyI EN 1127-1 EI EN 13463-1 t 1 I EN 13463-5 t 5 CLC/TR 5040
tic electricity EX GUIDELINE
3. G
mation the cuserify the comp
er rotors are fdling of rotordetrimental to
magnets all
S kers must nots to these dev
TIONS t intended for uid strongly p
OUNTRY OF
agitators are:2/CE U 14/35/EU
014/34/EU
y norms: xplosive atmoNon-electrica
Non-electrica
04 Guide and
E 4° EDITION
General Informa
stomer is requpatibility of ap
fitted with Pers (such as so their own eff
objects featu
t get close tovices, with con
mixing powdepredominant.
ORIGIN
osphere al equipment f
al equipment f
d recommenda
- 2012
ation
uested to conpplication.
rmanent Magnstorage in an ficiency.
ring magnetic
o magnets bensequent serio
ers in the abs
for potential a
for potential a
ations in orde
ntact the tech
nets creating dirty place e
c bands, such
ecause the mous risks to pe
ence of liquid
and explosive
and explosive
er to avoid da
hnical office o
a strong magexposed to fe
h as credit c
magnetic field eople’s health.
or in the abs
atmosphere –
atmosphere –
angers due to
5
f the
netic erritic
ards,
may
sence
–
–
o
-
6
3.4. DThe p
3.5. D
The m
1b2b
3b
DATA TAG product is iden
DESCRIPTIO
magnetic driveb – Hermeticab – Inner roto
on the rotor b – Outer roto
transmitted
tified by a nam
CE ATEX mar
ON AND OPE
system is coml-seal shroud
or fitted with fuitself (impelle
or fitted with pto the inner ro
3. G
me plate fixed
rk affixed to th
RATION OF T
mposed of: to be welded ully encapsulaer). permanent maotor by the ma
II 2 G
General Informa
d in a clearly a
he manufactur
THE INOXPA
to the vesselated permanen
agnets (connecagnetic field.
GD c IIB
ation
and indelible w
rer’s plate
A MAGNETIC
nt magnets th
cted to the dr
B T4
way to the equ
C DRIVE SYST
at cause the m
iving unit); the
(0) 2
uipment.
TEM
mixing by the
e motion is
2018/03
blades
-
(0) 20
4.1. P Store ProtecUpon duringsteps 4.2. P CheckflangeBeforeDuringhookinAny svibrat 4.3. A
CA
18/03
4.
PACKAGING
the agitator inct the packagidelivery of th
g transportatioto be followed
PRELIMINAR
k on site for the (see drawinge handling theg handling anng points for hslight deformations during th
ASSEMBLY A
AUTION!! Se
Weld the shBMA
CAUTI Asse
stafffollo
CAUTI IT IS
THE BREA
Install to the
Gently inserinstalled on
Assemble th"3b", fixed t
. Tra
AND STORA
n a dry and cleng from any k
he shipment, mon. If necessad in case of da
RY ASSEMBL
he consistencyg view). e agitator, reand transportathoisting the unation or impahe operation
AND INSTALL
ee actions 3.1
hroud “1b” a
ION!! embly must f, which sh
owing instruc
ION!! S ABSOLUTELY N
OUTER ROTORAKAGE OF THE G
e guide pivot "
rt inside the tthe shroud "1
he motorizatioto the motoriz
4. Transpo
nspoIns
AGE
ean environmkind of impactmake sure thaary, contact thamages.
LY OPERATIO
y of the install
d section 3.1 tion towards tnit; ct may chang
LATION
Safety instr
s described in
be carried oall check thctions, to av
NECESSARY TO IR "3b", FIXED
UIDE PIVOT "P
"Pb", as state
tank, the imp1b".
n group with zation group, w
ort, Storage and
ort, Sstalla
ent, and do nt to avoid damat it is in perfhe forwarding
ONS
lation dimensi
Safety instrthe installatio
ge the alignm
ructions
n the chapter
out with the hrough sche
void possible
INSTALL THE IMD ON THE MOTPb" AND THE IM
ed in the chapt
peller (inner r
the utmost cawith a foreign
Installation
Storagation
ot remove pacmages to any cfect conditionsagent or the
ions that are n
uctions n area, pay s
ment of the r
r 4.4. Shroud
utmost careeme page 9 damages
MPELLER (INNETORIZATION GMPELLER BUSHI
ters 4.5. and 4
rotor) "2b", t
are, pay attenbody.
ge ann
ckaging until icomponent. s and no damsupplier in or
needed for the
special attenti
rotor, with co
installation g
e and attent9, in compl
ER ROTOR) "2bROUP, IN ORD
ING "2b".
4.6.
he guide pin
ntion not to h
nd
installation.
mages have ocrder to agree
e agitator’s co
ion to the cho
onsequent inc
guide for agita
tion by qualliance with
b" BEFORE PLADER TO AVOID
"Pb", previo
hit the outer ro
7
ccurred on the
oupling
oice of
reased
ator
ified the
ACING D THE
usly
otor
-
8
4.4. S 4.4.1The oon theOn thmotorFigure 4.4.24.4.2.
Befoothe
Thispoin
4.4.2.The vesscros
4.4.2.Befoare HoldmakavoiThe slopbe le
4.4.3The into we
Calcuusedfind positshro
WARN DO N MIXE
SHROUD INS
. Orientationorientation of te center axle oe contrary shrr center axle, ee 1 shows the
2. Positioning1. FREE DIST
ore position ther weld corres
s table is to bent 4.4.2.1.
2. DIRECTIOshroud must
sel. Its axle shssing the vesse
3. MAKING Tore making thecompleted, foding into conske the hole in iding to leave inner edge of
ping inwards (ceft a straight p
3. Welding inntent of the fold phase.
ulation to be d in order to the correct tioning of the ud in the vess
NING!! NOT CARRY TR INSTALLATIO
STALLATION
n of the shrothe mixer foreof the motor. rouds with diaexcept that dibottom of the
g of the shroTANCE BETWEhe shroud checspond to the v
e considered v
N be welded flu
hall be perpendel axle, fig. 2
THE HOLE FORe hole in the v
or example outideration the rthe vessel, thaany air gap bf the vessel mcreating a welpart of approx
structions ollowing instru
sel
Vessel dD
< 100
> 100
4. Transpo
THE TANK WITH
ON MUST BE DON
N GUIDE FOR
oud see that the s
meter more thfferently spece vessel seen
oud EEN WELDS ck that the miessel technica
valid only if no
sh with the indicular to the
R THE SHROUDvessel make sutlet valves, corecommendatat shall be of etween the shust be round d groove). On
x. 2 mm, fig. 3
ctions is to av
iameter De
0 mm
0 mm 0,
ort, storage and
H THE MIXER IN
NE IN PLACE
R AGITATOR
shrouds with d
han 119 mm, cified on the drfrom above (i
inimum distanal specification
ot in contrast w
nner surface obottom of the
D ure that all thnnections for
tions of par 4.4the same diam
hroud and thein order to ma
n the outer ed3
void deformati
Distance D
0,5 x LR
3 – 0,5 x LR
Installation
NSTALLED
BMA
diameter less t
have threaderawing. nside)
nce (WD) betwns.
with
f the e vessel
e welds on thesensors, etc.4.2.1 and 4.4.meter of the sedge of the h
ake a 45º angge of the hole
on of the shro
tan 119 mm h
d holes positio
ween the shrou
e vessel
2.2. hroud,
hole. le
e must
oud due
(0) 2
have threaded
oned at 45º o
ud welds and
2018/03
holes
n the
any
-
(0) 20
4.4.3.Makvess
4.4.3.
Afte P
ss
C4
Ta
Tack
4.4.3.Afte5 av
4.4.3.UsinThe F
Q
S
Q
T
Q
Attent
4.4.3.Use th 4.4.4After cAll the
18/03
1. BEFORE Wke sure that thsel technical s
2. POSITIONVESSEL)
er have cleanePlace the shrosurface of thesee fig. 3 Check the alig4.4.1. and fig.Tack weld extand inclinationk weld at C an
3. WELDING er have cleanevoiding to ove
4. FINAL WELng filler materi
procedure is First phase: Weld the s Weld the s Weld the sQuench with wSecond phase Weld the s
Weld the s Weld the sQuench with wThird phase: Weld the Weld the Weld the
Quench with w
tion: do not ov
5. FINAL WELhe same proce
4. Grinding / cooling, the we mentioned o The welde It is impor
order to ob
WELDING he shroud pivopecifications.
ING AND WEL
d the workingoud into the ve vessel is flush
gnment of the . 4 ternally of the n, make necesnd D (fig. 4)
OF THE SHROd the workingrheat it in exc
LDING (INSIDial, weld the scontinued unt
section “a-b” bsection “d-e” bsection “g-h” bwater and dry e: section “b-c” b
section “e-f” bsection “h-i” bwater and dry
e section “c-d”e section “f-g”e section “i-a” water and dry
verheat the sh
LDING (OUTSedure of the in
Polishing welds can be rooperations muer must be autrtant that the abtain a weld w
4. Transpo
ot is removed.
LDING OF THE
g surfaces: essel hole cheh with the out
shroud holes
vessel at A anssary correctio
OUD (INSIDE Vg surfaces tackess.
DE VESSEL) hroud followintil the weld gro
blow cool withblow cool withblow cool withwell
blow cool with
low cool with low cool with well
” blow cool wit” blow cool witblow cool witwell
hroud, there is
IDE VESSEL)nner vessel ab
ound and polisst respect thethorized and qapplied heat iswithout imperf
ort, Storage and
Using a weld
E SHROUD (O
ecking that theter edges of th
as described
nd B, check thons (fig. 4)
VESSEL) k weld the shr
ng the instructoove is filled a
h compressed h compressed h compressed
compressed a
compressed acompressed a
th compressedth compressedth compressed
s risk of defor
bove mentione
shed accordine following conqualified for ths well balancefections.
Installation
ing method th
UTSIDE
e inner he shroud,
in chapter
he alignment
roud following
tions as indicaaccording to th
air air air
air
air air
d air d air d air
mation.
ed.
g to the vessenditions: hese king of wed and evenly
hat is not in co
the numbers
ated below andhe vessel tech
el technical sp
elding operatispread along
ontrast with th
as indicated i
d see also fig.hnical specifica
pecifications.
ions. the weld seam
9
he
n fig.
. 6. ations.
m, in
-
10
4.5. B 1. Cle
th2. Cle
be3. Pu4. Pla
th5. Blo
ha6. Tig
Nm7. Pla ATTErotatioby the ATTEimpellseat. ATTEdone DO NO
BUSHING MO
ean the O-ringe shroud befoean the floorfoefore the instaut the O-ring (ace the bushine hole (F) coinock the bushinaving already pghten the pivom. ace the impell
NTION: Befoon of the mixee arrow.
NTION: Do nler and the sh
NTION: The in place.
OT TRANSPOR
OUNTING IN
g (pos. 6) andore the installaorthe bushing
allation. (pos. 6) in its ong (pos. 5) onncide with theng (pos. 5) scplaced the O-rot (pos. 4) wit
er (pos. 2) on
ore the start uer is the same
not damage throud, while re
installation of
RT the tank w
4. Transpo
NSTRUCTION
d pivot (pos. 4ation. (pos. 5) on th
own seat. n the shroud ce steady pin (Srewing the pivring (pos. 7) oth maximum to
n the bushing.
p, check that as shown in t
he inside rotoremoving from
f impeller (pos
with the impelle
ort, storage and
N
4) seat on
he shroud
checking that S). vot (pos. 4), on the pivot. orque 22
the sense of the scheme
r, the original
s. 2) must be
er installed.
Installation (0) 2
2018/03
-
(0) 20
4.6. P 4.6.1 1. Cle
th2. Le3. Be
pin4. Sc
pla5. Tig6. Pla ATTErotatiothe ar ATTEand th ATTEdone DO NO 4.6.3 1. Cle2. Cle
ins3. Le4. Be
if 5. Sc6. Sc7. Pla
ATTEthe m ATTEshroud ATTEplace. DO NO
18/03
PIVOT MOUN
. For BMA-10
ean the floor fe installation.
eave the O-ringefore placing tn (S) if presencrew the pivot aced on the shghten the pivoace the impell
NTION: Befoon of the mixerrow.
NTION: Do nhe shroud, wh
NTION: The in place.
OT TRANSPOR
3. For other m
ean the O-ringean the floor fstallation. eave the O-ringefore placing tpresent. crew the pivot crew the pivot ace the impell
NTION: Befomixer is the sam
NTION: Do nd, while remo
NTION: The .
OT TRANSPOR
NTING INST
00, BMA-125
for the pivot (
g (pos. 7) in itthe pivot on thnt. (pos. 4), with
hroud. ot (pos. 4) witer (pos. 2) on
ore the start uper is the same
not damage thhile removing f
installation of
RT the tank w
models
g (pos. 6) seatfor the pivot (
g (pos. 7) in itthe pivot on th
(pos. 4) with (pos. 4) with er (pos. 2) on
ore the start ume as shown i
not damage thoving from orig
installation of
RT the tank w
4. Transpo
RUCTION
5 AND BMA-
pos. 4) on the
ts own seat if he shroud, rem
h the O-ring (p
th maximum ton the pivot (po
p, check that t as shown in t
he inside rotorfrom original s
f impeller (pos
with the impelle
t on the pivot pos. 4) on the
ts own seat if he shroud, rem
the O-ring (pmaximum tor
n the pivot (po
p, check that in the scheme
he inside rotorginal seat.
f impeller (pos
with the impelle
ort, Storage and
150
e shroud befor
present. move the stead
pos. 7), alread
orque 22 Nm.os. 4)
the sense of the scheme by
r, the impeller seat.
s. 2) must be
er installed.
(pos. 4). e shroud befor
present. move the stead
pos. 6). rque 22 Nm. os. 4).
the sense of re by the arrow
r, the impeller
s. 2) must be d
er installed.
Installation
re
dy
dy
y
re the
dy pin (S)
rotation of w.
and the
done in
11
-
12
4.7. N
P
p C T
ac
T V
e A
f V M
b I T
aoom
Vsrs
Io
Tn
Iat
Eet
Se
F
Vn
NOTE FOR IN
INSTA The i The a
state Arran
to me Plan
accum For a
motomixer
Compbe us
Makeinten
Prior to instalprocess fluid aCheck the avaThe equipmenabove vibratiocheck that vibThe system’s cVerify that thequipment’s wAnchor bolts mfitted with flatVerify that cylMake sure thabin through thIn case of outThe unit compassembled onon section 7.1order to guamechanical staVerify that imsure that theyright position slotted) on theIn case of theother along thThe shaft musnot to bear thIn case the saccording to ttightening torqExcessively coequipment, wto seals. ThereSuitable proteequipment opFinally, procee Bushing Nut caps Pressure Roof for Etc.
Verify that thenot directly at
NSTALLATIO
ALLATION nstallation proatmosphere od in the name
nge appropriatechanical sealappropriate p
mulations of da proper use inor) be sure thr (see name pponents and esed according e sure that thded
lation, please and with the oailability in spant may producons do not resbrations do notconnection ca
he size of theweight, also comust be suitat washers and indrical tanks at you can inshe specially prtdoor installatiposed by motonto the suppor1 Tightening tarantee a coability. pellers are assy are safely fixof the impellee areas correse installation he shaft. st not bend we weight of thshaft and/or the factory maques providedold temperatu
with possible caefore the oper
ection from atmeration, but med to the assefor bottom dr
s for coated flae gauge and thmotor protect
e installation sttributable to t
4. Transpo
ON
ocedures mustf use must co
e plate accordite protectionss and shafts.
procedures fordust in the pron an explosivehat it complieplate). equipment accto the instruc
he load applie
verify whetheoperating enviace for assembce vibrations wsonate within tt cause damagbles must not
e support struonsidering the ble to anchor spring washefeature vortexsert impellers ovided ports, on, at least thor, gearbox, vrt structure ketorques). Specorrect shaft r
sembled in coxed onto the ser and then casponding to thof two impell
while inserting he motor unit.impellers arearks provided d on the table ures, ice or snavitation and rating conditiomospheric age
may reduce its mbly of all accains. anges of shafthermometer fotion.
site is protectthe activity.
ort, storage and
t take place inomply with theing to ATEX ds to prevent d
r regular cleaoximity of mece atmosphere es with ATEX
cessories, suchction manuals,ed does not e
er the equipmronment wherbly. while operatinthe structure ges to the surt transfer any ucture (beamstatic and dyholes (do no
ers. x breakers (if (whether diswithout forcin
he motor mustvariator and seeping the tigcial attention mrotation free
ompliance withshaft; if dowearve some “slohe dowel positlers or more,
it into the bin
e made of seon the parts of section 7.1
now may causpermanent d
ons of the equents must be life in the loncessory parts
ts/impellers. or pressurizati
ted against th
Installation
n absence of ee directions ofirective dangerous acc
aning to prevechanical seals along with otdirective at l
h motor, mech, provided withexceed the v
ment and matere they will be
g: during instupon which th
rrounding envistrain and/or s, plates, flannamic loads pt use screw o
requested). assembled or
ng them. t be sheltered pider is normaghtening torqumust be paid from oscilla
h the correct dls are used foots” on the shion. check for the
n, and must b
veral flanged and tighten c
1 Tightening tose problems teformation of
uipment must provided. Rain
ng run. (if supplied se
on tanks.
hunderbolts an
explosive atmof maximum su
cumulations o
ent the formaand shafts ther devices (seast the sam
hanical seal, gh mixer documalues for whi
erials are come installed.
allation, pleashe equipment ronment. vibration to thnges, etc.) is roduced by th
of a smaller siz
installed on t
by a roof. ally a single uue values proto the flatnestions that m
direction of roor fastening puhaft (if the sha
e right spacin
e positioned i
parts, perforoupling bolts orques to the processf the equipmealways be obsn, moisture, e
eparately), suc
nd rambling el
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osphere urface tempera
of dust/liquid
ation of dange
such as an eleme category of
gearbox, etc. mentation. ich the agitat
mpatible with t
se verify that tt is installed, a
he equipment s suitable to the agitator. ze) and must
the shaft) in t
unit that must ovided (see tass of surfaces,
may comprom
otation and maurposes, find taft is not fact
ng between ea
in such a way
rm the couplaccording to t
s fluid or to tent and damagserved. etc. do not aff
ch as:
lectrical curre
2018/03
ature
close
erous
ectric f the
must
tor is
the
the and
the
be
the
be ble , in
mise
ake the ory
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ing the
the ges
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-
(0) 20
CI
18/03
Contact the teINOXPA S.A.U
ENVIRThe ounles
echnical deparU. for installatio
RONMENTALoperation of ess otherwise st
4. Transpo
rtment of: ons flames an
L CONDITIONequipment is tated.
ort, Storage and
nd hot gasses
NS!! allowed only
Installation
with a tempeerature betweeen 0ºC and
13
40ºC
-
14
5.1. S
Prior t
MoThe mFor thplaqueInstalnominThe ccare. The mThe m
WARNTHESE KUP; IT PERMIT
START-UP IN
to starting the
START-Before t The A The c
mark The m
tag p Clean
accumFulfil cadangero
CAUTIBefore ginstructiIn partic That That
plugs That That Stop imour tec
otor: motors can be he electrical coe linking terml between thenal current in acable inlet into
motor ground cmixer should ru
WARN Read
becaurelate
5. NING!! KIND OF MIXERIS THEREFORE
T A MINIMUM LU
NSTRUCTION
e agitator, it is
-UP he start-up chATEX compliancompatibility oking ATEX. maximum template. n the mixer,mulation of duarefully the prous dust.
ION goodwill of agons set out incular check: the mountingthe lubricant
s or seals the voltage ofthere no abno
mmediately thnical depar
supplied pneuonnection (sininals. e power linesamperes indico the termina
clamp will be oun in the direc
NING!! entirely, the use the infored to a safe us
StarRS MUST NOT RE NECESSARY TUBRICATION.
NS
s strongly reco
heck: nce of each siof the atmosp
mperature of su
once compust thickness irocedures for
gitator carry oparagraph “4
position of thlevel of gearb
f the electric mormal noises othe mixer, inrtment.
umatic, hydraugle and three
s and the moates on tag pll block must
obligatory conction indicated
instruction mmation contase of the moto
5. Start-up
rt-upRUN DRY EVEN ITHAT THE BUSH
ommended to
ngle accessoryphere of the si
urfaces of the
pleted the fus less than 5 mr regular clea
out a general 4.3 Assembly
he mixer is corbox is correct
motor is in comor vibrations n case of ab
ulic or electricphases) fulfil
otor and approlate. be well insula
nnected to thed by the arrow
manual relatedined in this por itself.
p IN THE INSPECTHING/PIVOT ZO
perform the fo
y or apparatuste where the
e mixer shall n
ull installationmm
aning to preve
check, beingy and installa
rrect ant there are
mpliance with
bnormal sign
. the instructio
opriate overlo
ated, and the
e ground one.w.
the motor, aparagraph are
TION STAGES, TONE IS SUBMER
ollowing check
s connected tomixer must w
ot exceed the
n, making su
ent the forma
sure to haveation”.
e no leakages
the system
ns and conta
ons of the mot
oad cut-out ca
cover must b
ttached to thee not comple
(0) 2
TESTING OR STRGED IN ORDE
ks.
o the mixer. work with the s
e value indicat
ure that ther
ation of laye
e executed al
from the brea
act immedia
tor tag plate a
alibrated for t
be screwed w
e present maete with all is
2018/03
TART-ER TO
signs
ed in
re is
rs of
l the
ather
ately
and
the
with
nual, ssues
-
(0) 20
TERM
GeCheckGearb- Oil-This tmark.Such g- Oil-This tbleed For thhighesCheck- GeaGearbcharge
VaCheckVariatthe m
18/03
MINAL BOAR
earbox: k the oil level pboxes may be less gearbox
type of gearbo gearboxes comlubricated g
type of gearboplug.
he above gearst position, in k the oil level warbox supplieboxes suppliede plugs, level
WARN Read
becaurelate
ariator: k the oli level ptor are supplie
max level indica
RD’S WIRING
prior to operatlubricated as x: oxes must be
me with a warearbox: oxes is fitted
rbox, the bleeorder to avoid
with the frequed with oil gd with permaplugs and disc
NING!! d entirely, the ause the inforted to a safe us
prior to operated with no oil iated by a spec
G DIAGRAMS
ting the agitatfollows:
charged with
rning tag with
with non-drille
ed cap must bd overpressure
uency indicatedrease “for lifnent lubricatiocharge plugs,
instruction marmation contause of the gear
ting the agitatinside. This tycial mark.
5. Start-up
S
tor.
h the oil provid
oil-charging i
ed plugs; they
be fitted upon e in the casingd by the manufe”: on systems wand they are
anual related tained in this prbox itself.
tor. ype of gearbox
ded up to the
nstructions, a
y come with w
installation tog during machufacturer (atta
with oil or gremaintenance-
the gearbox, aparagraph are
xes must be fi
e max level ind
nd are fitted w
warning tag a
o replace the hine operationached manual)
ease “for life” -free.
attached to thre not comple
lled with the o
dicated by a
with a bleed p
and are fitted
plug located n )
” are not fitte
he present maete with all is
oil provided up
15
special
plug.
with a
on the
ed with
anual, ssues
p to
-
16
Some fitted causeSpeedNote:contr
Se- Lip No prinstall- SingNo prinstallVerifySide acoverein the- DouThey The fl
PrIt is ithermVerifyIf a pfitted.
ImDo noequipm Co- Verif- The - Chec- Mak Ma- The Once controIf gea
types of variupon installat
ed by shaking ad variation is o: the controroller is idle.
WARN Read
becarelate
eals: seals (lip seareliminary opeation onto thegle mechanicreliminary opeation onto the
y whether the agitators are ed with fluid;
e seal area. uble mechanmust be used uid circulating
WARN REMO
WARN Read
manuare n
ressure vessemportant that
mal conductivityy that all connepump is fitted .
WARNILubrican(IEC 60equipme
mpeller: ot operate thement has beeomplete unitfy the tightenimixer should ck the protect
ke sure that thagnetic drivemagnetic drivthe above ch
ol devices. arboxes – varia
iator are fittedtion to replaceand heating oobtained by opol handwee
NING!! d entirely, the use the infored to a safe u
al): eration is neee agitator’s cocal seals: eration is neee agitator’s coseal is suitablefitted with seduring discha
ical seals: with a coolan
g between sea
NING!! OVE THE MECHA
NING!! entirely, the ual, and any not complete w
el (if equippet the liquid ofy, with elevateection pipes afor recycling
ING nts and / or re079-4) at leaent in which th
e agitator if tn designed tot: ing of all hardrun in the dire
tion and controe parts compoe system ve system doehecks have be
able speed are
d with non-dre the plug locof oil during mperating on thel of the va
instruction marmation contase of the varia
ded for this tntrol unit.
ded for this tntrol unit. e for rotating eals that are arge and refill
nt that must beals is normally
ANICAL SEAL BL
instruction maspecific annex
with all issues
ed): f cooling of thed point of bore fitted and, the seals’ co
efrigerants flust 50° K morhey are includ
the impeller isupport such
ware (repeat ection indicateol systems feaosing the full e
es not require een performe
e installed, is g
5. Start-up
rilled plugs ancated on the hachine operate control handariator mus
anual related ained in this ator itself.
type of seals,
type of seals,
in either one located belowoperations, m
e circulating inkept at a pres
LOCKING SUPPO
anual related xes, because related to a s
he mechanicaoiling, compatiif necessary,
oolant, makes
ids of the equre than the med.
is dipped in d operating mo
the check afteed by the arroatured by the equipment are
any maintenaed, the agitato
generally advi
nd are suppliehighest positiotion. dweel of the vt not be o
the variator, aparagraph are
, as they are
, as they are
or both directw fluid level. make sure that
n the seal grossure that is 1
ORTS (IF ANY) B
the mechanicthe informatiafe use of the
al seal is cleanible with the fconnect the psure that all
uipment, mustmaximum tem
deposits at thode.
er the first twoow. system. e equipotentia
nce. or can be sta
isable:
ed with a bleeon, in order to
variator. perated wh
attached to the not comple
ready for us
ready for us
ions of rotatioMake sure tht the tank is fr
ove before the1 atm above th
BEFORE STARTI
cal seal, attachon contained
e mechanical s
n, not excessiluid in the tan
pipes of the taelectrical con
t have a tempmperature of t
he bottom of
o weeks of ma
l.
rted from the
(0) 2
ed cap that mo avoid overpr
hen the spe
he present maete with all is
se immediately
se immediately
on. hat seals are ree from air b
e agitator is sthe bin pressur
ING THE MIXER
hed to the prein this parag
seal itself.
ive viscous, onk. ank’s cooling snnections have
perature of ignthe surface of
the bin, unle
achine operati
e specially de
2018/03
must be ressure
eed
nual, ssues
y after
y after
always bubbles
tarted. re.
R
esent graph
f good
ystem. e been
nition f the
ess the
on).
esigned
-
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inc altIn thefor thconditconditIn casA stropoint The mcalculaAll agDo nodesign 5.2. T
A conagitatIf the ExcesPrior modifDuringby yoby INO
If C
If I C
Th I C
Th I C C
18/03
crease graduaternatively, yoe event of an he perfect efftions are mettion persists, pse of vibrationong vibration iout the proxim
mixer must imation of the critators are suiot operate agned for this kin
TROUBLESH
nstant abnormtor and contacsystem is leftsively high temto detecting
fication of the g the warrantur techniciansOXPA
the motor gCheck the oil lthe inner ro
Inspect the buCheck that nohe motor geaInspect the buCheck that no he heat proteInspect the buCheck that no Check that the
ally the transmou can limit pounexpected eiciency of the, especially asplease contacts, immediatelyn variable spemity to a bendmediately swiritical speed. table for oper
gitators in binnd of operatio
OOTING
mal noise levect INOXPA. t inoperative fomperatures mand defining
agitator’s opey period the ss only after ex
gearbox is nolevel and chan
otor vibratesushing and theo foreign particarbox does nushing and theforeign partic
ection systemushing and theforeign partic
e impeller is no
mitted power, bower (to 50-70xcessive elect
e connection s fast as the t our technicaly stop the agieed mixers, opding critical spitch off and o
ration under cons filled at a on.
el indicates a
or extended pay damage th
g a malfunctierating conditiostirrer can be xplicit request
oisy: nge it, if neces e pivot, and evcles are deposnot start smoe pivot, and evcles are deposim goes off ree pivot, and evcles are deposiot stuck in the
5. Start-up
beginning from0% of maximutrical input, incontacts and fluid’s densityl assistance setator and isola
perated by freeed of the sha
our technical o
onditions of covariable or lo
a possible ma
periods, do nothe system. ion condition,ons. dismantled on
t and subsequ
ssary.
ventually replasited on the imoothly: ventually replaited on the imepeatedly: ventually replaited on the ime sediments.
m the minimumum power) dusulate the momake sure t
y and viscositervice. ate the cause
equency conveaft. office must be
onstant maximow level, unle
alfunction. In
t keep it unde
, it is first o
nly with the puent confirmat
ace them. mpeller.
ace them. mpeller.
ace them. mpeller.
m values. ring the first o
otor from the sthat the recomty are concern
of vibrations. erter or mecha
e contacted, in
mum level. ess the equip
this case, im
er pressure.
of all advised
resence of tection and appro
operating hoursupply mains,mmended opened. If the ov
anical variator
n order to ver
pment is spec
mmediately sto
d to check fo
chnicians INOoval for interv
17
rs. , check erating verload
, could
rify the
cifically
op the
or any
XPA or vention
-
18
CAUT
All mataken The einstallsubstaDuringrecomAfter lubricasynthegearbThe luby addThe gmainsTo a that a 6.1. A
6.2. A
TION!! See sePUTTI The m Clean
mm.
PUTTI Chec In ca
seal.
WARNTHESE UP; IT PERMIT
aintenance opso as not to o
equipment muation environances may affg operation,
mmendations cthe first 500 ated type) anetic grease o
box and changubrication of bding grease th
grease inside bs. guarantee a l
are more subje
AGITATOR’S
AGITATOR’S
6. ection “3.1 SaING INTO SEmaintenance on the external
ING INTO SEk for any leakase of any oil
NING!! KIND OF MIXERIS THEREFORE
T A MINIMUM LU
perations mustoperate withinst be adequat
nment. Do nofect the agitato
the agitatorcontained in thhours of opernd flush the r with oil “foe it every 4.00
bearings (excehrough the spebearings must
longer life of ect to wear, su
S COMPONEN
FREQUENCY
MOTOR: Fo
GEARBOX: VARIATOR:manufacture
Every 6 months
Every 6 months
Yearly
S COMPONEN
FREQUENCYEvery 6 months Every 6 months
Yearly
Maiafety instructERVICE of the equipmeparts of the m
ERVICE kage of oil on t leakage, con
RS MUST NOT RE NECESSARY T
LUBRICATION.
t be performen the equipmetely cleaned aot use solvenor’s safe operar does not rhis manual areration, changefull system a
r life” are ma00 operating hept for watertiecially designet be changed
the equipmenuch as bushing
NTS – OUTSI
Y
llow the maint
Follow the ma: Follow the mr
FLEXIBLE Cof the coupliAGITATORagitator’s flabolts fitted oAGITATOR
NTS – INSID
MAGITATOR: Ceventually sendAGITATOR: Cand eventuallyAGITATOR: Ccontact with th
6. Maintenance
ntentions”
ent shall be inmixer from du
the shafts andntact our tech
RUN DRY EVEN ITHAT THE BUSH
ed after cuttinent when the laas suggested bnts and/or abation. require any e observed. e the oil of thafter dischargaintenance-frehours, unless ight bearings ed grease nippwhen the agi
nt, the latter mgs, pivot, etc
IDE THE TAN
MAINT
tenance instru
aintenance insmaintenance in
COUPLINGS:ing, if worn.
R: Check the tigange to the tanonto motion-tr
R: Check that t
E THE TANK
MAINTENANCECheck the conditd the inner roto
Check the condity replace them.Check for corroshe processed pr
e
nance
n absence of eust, in order to
d mechanical shnical departm
IN THE INSPECTHING/PIVOT ZO
ng off the powatter is runninby the installebrasive produ
special main
he agitator’s gging the usedee. Regularly otherwise spethat are mainples. tator is inope
must be servi
NK
TENANCE OPER
uctions provide
structions provnstructions pro
: Check and re
ghtening of thnk’s flange. Chransferring comthe outer rotor
E OPERATIONtions of bushingor to INOXPAtions of pivot an
sion on the partsoducts.
e
explosive atmoo avoid depos
seals conditionment or replac
CTION STAGES, TONE IS SUBMER
wer supply. Alng. r according tocts for clean
tenance, pro
earbox (if thed oil. Gearbocheck the lub
ecified. tenance-free)
rative and dis
ced with care
RATION ed by the man
vided by the movided by the
eplace the flex
he bolts conneheck the tightemponents. r is not damag
g and
nd its O-ring
s coming in
(0) 2
osphere. sits of more th
ns. ce the mecha
TESTING OR STERGED IN ORDE
l measures m
o the featuresning, because
ovided that a
e latter is of toxes lubricatedbricant level o
) must be perf
sconnected fro
e, replacing al
nufacturer
manufacturer
xible parts
ecting the ening of all
ge
2018/03
han 5
anical
TART-ER TO
must be
of the these
all the
the oil-d with on the
formed
om the
ll parts
-
19
7.1. T
7.2. O
If the addre INOXPTelers17820Telf.: after tneces
7.3. S
The sp
M- Piv- Gu- O- Note:
7.4. R- It is - It isprevio- Do n- If ucondit
TIGHTENING
OVERHAUL
agitator needess:
PA S.A.U. s, 60 0 – Banyoles +34 972 575
thoroughly chssary replacem
SPARE PART
pare parts tha
ixer MSB typvot uide bushings -ring
: any of the ag
RECOMMENDstrictly forbid
s strictly forbidously to prevenot tamper wiunusual vibrattions illustrat
7. G TORQUES
THREADI
M6 M8 M10 M12 M16 M20 M24 M30 M36
ds to be fixed o
200
ecking the unments or repair
TS
at are mostly a
pe:
gitator’s comp
DATIONS dden to operatdden to start nt access to roth/modify thetions and/or ted on sectio
Misc
TIGHTENINDING
STAINLSTE
GRADE
0
60
06
5,9 N14,5 30 N50 N121 N224 N400 N640 N1100
or inspected, t
it’s componenrs and on thei
affected by we
ponents, if rep
te the agitatorthe agitator aotating pars w agitator withonoises are deon 5.2 of t
7. Miscellaneou
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NG TORQUE MAT
NLESS EEL DE 70
CAST
GRANm Nm
Nm Nm Nm Nm Nm Nm
0 Nm
9 21,4373183662124216
the complete
nts, the manufr costs.
ear are the fol
placed, must b
r prior to its inafter installatiowhen the agitaout the writteetected, immethis manual.
s
neou
E FOR BOLTSTERIAL ARBON STEEL ADE 8.8
C
GR9 Nm ,6 Nm 3 Nm 3 Nm 80 Nm 63 Nm 25 Nm 46 Nm 64 Nm
13612581730
agitator unit m
facturer shall a
llowing:
be equivalent t
nstallation. on, if suitableator is operatinn approval of ediately stop If the prob
us
CARBON STEEL
RADE 10.9 13,2 Nm 31.8 Nm 63 Nm 108 Nm 264 Nm 517 Nm 890 Nm 775 Nm 082 Nm
must be sent t
advise the cus
to the correspo
protections hng INOXPA. the agitator
blems persist,
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to the followin
stomer on the
onding origina
have not been
and check ft, contact IN
2018/03
ng
al part.
n fitted
for the NOXPA.
-
20
8.1. D
CautiBeforethe taFollowthe sa
8.2. D The eWEEEThis eCommsites, A proraw mDirect
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8. DDISMANTLIN
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WARNIor in the
CAUTI DO N
THE
DRAINING
quipment is mE directive 2equipment is nmit the equipmwhich, accordper disposal a
materials. tions for dispoComponents omaterials. Oils and lubricCoatings (paprefusal.
DisasNG SEQUENC
e unit make speratures, aggons given in Cin reverse ord
ING!!! The coe absence of e
ION!! NOT DAMAGREMOVAL F
made with mat002/96/EG
not subject to ment directly tding to the WEavoids damage
osal: of mixer being
cants: Drain ater, pallets, pla
8. Disa
ssemCE
ure that theregressive or toxChapter “4. TRder.
over of the hoexplosive atmo
GE INNER ANFROM THE OR
terials that can
WEEE Directivto a company EEE Directives e to humans
g scrapped: for
t the Consortiuastic, etc.): rec
assembly and re
mbly a
e are no dangexic products, eRANSPORT, ST
ousing of EX eosphere.
ND OUTER RRIGINAL PO
n be recycled
ve 2002/96/UE specialized in
s 2002/96/EG, and to enviro
rward to colle
ums Exhaustecycle through
emoval
and r
erous process etc. TORAGE AND
equipment can
ROTORS, PIVSITION
by specialized
E and the relan recycling anthey are only
onment and en
ction centers
ed Oils authorized co
remov
conditions, su
INSTALLATIO
n be opened o
VOT AND SH
d companies.
ted national lad do not use for waste privncourages the
authorised for
ompanies for i
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uch as pressur
ON” and procee
only in a safe
HROUD DUR
aws. municipal colvate material.e recycle of va
r metallic
ndividual clas
2018/03
re in
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area
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lection aluable
ses of
-
NOTAS
-
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-
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-
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w to contactact details for anually updatede visit www.in
t Inoxpa S.Aall countries ad on our websoxpa.com to a
A.U. re ite. access the info
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