MAE 3272 Notes

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    Statics

    Centroid

    Centroid (Geometric Center): the arithmetic average position (center) of particles in an object; the intersection of

    all the hyperplanes that divide the shape into two parts of equal moment

    V=

    body

    dV= i

    Vi (volume)

    r =

    body

    rdV/OdV

    V(centroid; rigid body)

    r =

    i

    miri

    i

    mi(centroid; system of rigid bodies or particles)

    x=

    body

    x dV

    V=

    i

    mixi

    i

    mi(xcoordinate of the centroid)

    y=

    body

    y dV

    V=

    i

    miyi

    i

    mi(ycoordinate of the centroid)

    z= bodyz dV

    V=

    i

    mizi

    i

    mi(zcoordinate of the centroid)

    to find the centroid of complex shapes, add or subtract sections from easy to compute spaces

    IF an area or line possesses two axes of symmetry, THEN its centroid must be located at the intersection of

    the two axes

    IF a figure possesses two axes of symmetry at a right angle to each other, THEN the point of intersectionof these axes is a center of symmetry

    IF a volume possesses three axes of symmetry, THEN its centroid must be located at the intersection of thethree axes

    A=rL (theorem of Pappus-Guldinus; surface areas)

    V=rA (theorem of Pappus-Guldinus; volumes)

    L=arc length of generating curve A=area of generating surface =angle of rotation in radians r=distance from centroid of generation object to axis of revolution 0

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    Center of Mass

    Center of Mass (CM)(r): the mass-weighted average center of a system of particles

    m=

    body

    dm= i

    mi (mass)

    r =

    body

    rdm/Odm

    m(center of mass; rigid body)

    dm=dV IF the density of an object (2D or 3D) is constant, THEN the center of mass is at the location of the

    centroid

    whenever a body has an axis of symmetry, the center of mass always lies on that axis the center of mass doesNOThave to be within the body

    to find the center of mass of complex shapes, add or subtract sections from easy to compute spaces

    r =

    i

    miri

    i

    mi(center of mass; system of rigid bodies or particles)

    x=

    body

    x d m

    m=

    i

    mixi

    i

    mi(xcoordinate of the center of mass)

    y=

    body

    y dm

    m =

    i

    miyi

    i

    mi(ycoordinate of the center of mass)

    z=

    body

    z d m

    m=

    i

    mizi

    i

    mi(zcoordinate of the center of mass)

    Center of Gravity

    Center of Gravity (CG): the gravitational force weighted average center of a system of particles; the point through

    which the gravity on an object acts

    in a uniform gravitational field, the center of gravity is the same location as the center of mass

    IF g has the same value at all points on a body, THEN its center of gravity is identical to its center ofmass

    the earths gravitational field is NOT exactly uniform on any object, but is usually close

    W=

    body

    dW= i

    wi (weight)

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    rcg=

    body

    rdw/Od w

    W(center of gravity)

    dw =g d m=gdV when a body acted on by gravity is supported or suspended at a single point, the center of gravity is

    always at, directly above, or below the point of suspension

    a body supported at several points must have its center of gravity somewhere within the area boundedby the supports or else it will tip over symmetries are very useful in finding the center of gravity to find the center of gravity of complex shapes, add or subtract sections from easy to compute spaces

    r =

    i

    wiri

    i

    wi(center of gravity; system of rigid bodies or particles)

    x=

    body

    x dW

    W =

    i

    wixi

    i

    wi (xcoordinate of the center of gravity)

    y=

    body

    y dW

    W=

    i

    wiyi

    i

    wi(ycoordinate of the center of gravity)

    z=

    body

    z dW

    W=

    i

    wizi

    i

    wi(zcoordinate of the center of gravity)

    = r mg = rw (the total gravtitational torque)

    Locate the Center of Gravity of Any Object

    1. suspend the object from a single point and make a vertical line from this point

    2. suspend the object again from a different point and make another vertical line from this point

    3. the center of gravity is at the intersection of the two points

    First Moment of Area

    Static Moment (First Moment of Area): contributes to shear stress; the moment from solid mechanics

    Moment (First Moment of Mass) (Moment of Force): ; the moment from classical mechanics, distance times

    force

    Qyz=

    body

    x dV (first moment of area;yz plane)

    Qxz=

    body

    y dV (first moment of area;xz plane)

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    Qyx=

    body

    z dV (first moment of area;xy plane)

    Qx=

    body

    y dV=yA (first moment of area;x-axis;2D)

    Qy=

    body

    x dV=xA (first moment of area;y-axis;2D)

    IF a volume possesses a plane of symmetry, THEN the first moment with respect to that plane is zero AND

    the centroid of the volume is located in the plane of symmetry

    to find the first moment of area of complex shapes, add or subtract sections from easy to compute spaces

    Area Moment of Inertia

    Axis of Rotation(ri): an axis perpendicular to the plane of motion and and always a constant distance from everyparticle in a system during a rotation if there is no linear, translational motion

    Area Moment of Inertia (Second Moment of Area)(I): a measure of how resistant a shape is to bendingPolar Moment of Inertia (Polar Moment of Inertia of Area)(J): a measure of how resistant a shape is to torsion

    Area Radius of Gyration(r): a measure of how resistant a shape is to buckling

    IO=

    body

    r2dV/OdV (area moment of inertia)

    Ix=

    body

    y2 +z2

    dV (area moment of inertia;x-axis)

    Iy=

    bodyx2 +z2 dV (area moment of inertia;y-axis)

    Iz=

    body

    x2 +y2

    dV (area moment of inertia;z-axis)

    JO=

    body

    r2 dV (area moment of inertia; polar)

    JO=Ix+Iy (polar moment of inertia relation) the SI unit of area moment of inertia is them4 the moment of inertia depends on the choice of axis

    to find the area moment of inertia of complex shapes, add or subtract sections from easy to compute

    spaces

    ASSUMES all area moments of inertia use the same axis you can NOTassume that all of the mass is concentrated at the center of mass and multiply by the

    square of the distance from the center of mass to the axis; this is WRONG

    Ixy=

    xy dA (product area moment of inertia;x andy axes)

    when one or both of the x and y axes are axes of symmetry for the areaA, the product of inertia Ixy iszero

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    rL=

    IL

    A(area radius of gyration)

    rx=

    Ix

    A(area radius of gyration;x-axis)

    ry=

    Iy

    A(area radius of gyration; y-axis)

    rz=

    Iz

    A(area radius of gyration;z-axis)

    rO=

    JO

    A(area radius of gyration; polar)

    r2O=r2x+ r2y (polar area radius of gyration relation)

    Mass Moment of Inertia

    Mass Moment of Inertia (Moment of Inertia) (Second Moment) (I): the tendency of a body to maintain itsangular velocity, even if it is zero; the rotational analogue to mass

    Product of InertiaIi j

    : the moment of inertia about the j-axis when a given object is rotating about the i-axis

    Mass Radius of Gyration (Radius of Gyration) (k): the distance from the axis of rotation axis where all of themass of a body could be concentrated in a ring to produce the same mass moment of inertia as the body

    IO=

    body

    r2dm/Odm (mass moment of inertia)

    Ix=

    body y2 +z2 dm (mass moment of inertia;x-axis)

    Iy=

    body

    x2 +z2

    dm (mass moment of inertia;y-axis)

    Iz=

    body

    x2 +y2

    dm (mass moment of inertia;z-axis)

    I= i

    mir2i (mass moment of inertia; system of rigid bodies or particles)

    the SI unit of mass moment of inertia is thekg m2

    the moment of inertia depends on the choice of axis

    you can NOTassume that all of the mass is concentrated at the center of mass and multiply by thesquare of the distance from the center of mass to the axis; this is WRONG

    kL=

    IL

    m(mass radius of gyration)

    kx=

    Ix

    m(mass radius of gyration;x-axis)

    ky=

    Iy

    A(mass radius of gyration;y-axis)

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    kz=

    Iz

    A(mass radius of gyration;z-axis)

    kO=

    JO

    A(mass radius of gyration; polar)

    r2O=r2x+ r2y (polar mass radius of gyration relation)

    IOL=Ix2

    x+Iy2

    y+Iz2

    z 2Ixyxy 2Iyzyz 2Ixzxz (product mass moment of inertia)

    IOL=Ix2x+Iy2y+Iz2z (product mass moment of inertia; principle axes of inertia)

    Ixy=

    xy dm (product mass moment of inertia;x andy axes)

    Iyz=

    yz dm (product mass moment of inertia;y andzaxes)

    Ixz=

    xz dm (product mass moment of inertia;x andz axes)

    [I] =

    Ixx Ixy IxzIyx Iyy IyzIzx Izy Izz

    (inertia tensor)

    I =

    Ixx 0 0

    0 Iyy 0

    0 0 Izz

    (principal inertia tensor)

    Moment of Inertia Theorems

    Iz=Ix+Iy (perpendicular axis theorem)

    IO=I+Ar2 (parallel axis theorem; area moment of inertia)

    Ixy=Ixy+xyA (parallel axis theorem; product area moment of inertia)

    IO=IG+ mr2G/O (parallel axis theorem; mass moment of inertia)

    Ixx=Ixx+ m

    r22+ r23

    Iyy=Iyy

    + mr23+ r21

    Izz=Izz+ m

    r21+ r22

    Ixy=Ixy+ mr1r2

    Iyz=Iyz+ mr2r3

    Ixy=Ixy+ mr3r1

    (parallel axis theorem; inertia tensor components)

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    Stretch Rule: the moment of inertia of a rigid object is unchanged when the object is stretched parallel to the axis

    of rotation, (without changing the distribution of mass except in the direction parallel to the axis)

    Surface of Revolution: a surface that can be generated by rotating a plane curve about a fixed axis

    Body of Revolution: a body which can be generated by rotating a plane area about a fixed axis

    Imbalance Eccentricity: the distance between the bodys center of rotation and its center of mass; a measure of

    the degree imbalance in a rotating object

    a significant imbalance eccentricity leads to vibrations

    Fluid Statics

    p=gz (pressure on body submerged in fluid)

    ASSUMES density is constant

    w (z) = pA (z) (weight on body submerged in fluid)

    F =

    dF =

    A

    pn dA (total force due to pressure on a surface)

    MO=

    A

    dMO=

    A

    rO (pn) dA (total moment due to pressure on a surface)

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    Archimedess Principle: when a body is completely or partially immersed in a fluid, the fluid exerts an upward

    force on the body equal to the weight of the fluid displaced by the body

    Buoyant Force: the upward force exerted by a fluid on a body completely or partially immersed in the fluid

    Fz=gV (upward force from Archimedess principle)

    the line of action of the buoyant force passes through the center of gravity of the displaced fluid, NOTthe body

    a floating object displaces its weight a submerged object displaces its volume

    Pascals Law: pressure applied to an enclosed fluid is transmitted undiminished to every portion of the fluid and

    the walls of the containing vessel

    P= F1

    A1=

    F2

    A2AND F2=

    A2

    A1F1 (Pascals law)

    in a hydraulic lift, the output force can be greater than the input force, but the smaller force must go alonger distance due to the conservation of energy

    Internal Forces

    Loads on Solid Bodies

    Force Torque

    Normal to Plane of Surface tension/compression bending

    In Plane of Surface shear torsion

    Concentrated load problems

    1. use force and moment balance on a FBD of the entire beam to determine any missing loads or reaction

    forces if possible

    2. make two cuts between each of the loads and reaction forces

    only one cut between loads is necessary for the shear force

    to find the bending moment values at the shortest and longest lever arm, two cuts are needed

    3. use force balance to determine the shear force

    the shear force is whatever additional force is needed to achieve static equilibrium for the given FBD

    4. use moment balance to determine the bending moment

    the bending moment is whatever additional moment is needed to achieve static equilibrium for the given

    FBD

    5. connect the values on the shear force and bending moment diagrams with straight lines to complete the

    graphs

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    Distributed load problems

    1. use force and moment balance on a FBD of the entire beam to determine any missing loads or reaction

    forces if possible

    2. use force balance to determine the shear force at easy points like supports

    3. use moment balance to determine the bending moment at easy points like supports

    4. use the derivative/integral relationships between applied load and shear force to determine the change in

    shear force between the known values from step 2

    5. use the derivative/integral relationships between shear force and bending moment to determine the change

    in bending moment between the known values from step 3

    a distributed load on a beam can be replaced by a concentrated load

    the magnitude of the concentrated load is equal to the area under the load curve line of action of the concentrated load passes through the centroid of that area

    FR=

    dF =

    A

    w dA (total force due to distributed load on a surface)

    x=

    Axw d A

    Aw dA

    (xcoordinate of where resultant force is applied)

    y=

    Axw d A

    Aw dA

    (ycoordinate of where resultant force is applied)

    this formula can be used to replace distributed loads with an equivalent concentrated load

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    Stress

    Normal Stress

    Stress: the force per unit area, or intensity of the forces distributed over a given section

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    the SI unit of stress is the PascalPa

    the US customary units of stress are:

    the pound per square inchpsi kilopound per square inchkip

    the unit pound is ambiguous:

    pound-force: lbf4.448222N pound-mass: lbm0.45359237kg

    Normal Stress(): stress due to loads normal to the objects surface

    Axial Loading: forces directed along the longest axis of a rod or similar long, thin member

    Concentric Loading: the line of action of the concentrated loadsP andP passes through the centroid of thesection considered

    a uniform distribution of stress is only possible in concentric loading

    = limA0

    F

    A

    stress at a point

    =P

    A

    normal stress;

    axial loading

    exactly correct for a load perfectly evenly distributed over the end of the bar generally only correct in the middle of the bar

    =P

    Acos2

    normal stress;oblique load

    Shear Stress

    Shear Stress(): stress due to loads parallel to an objects surface

    ave=P

    A

    average shear stress over section

    this usually is NOT useful because the shear stress varies significantly over most types of sections

    =P

    Asin cos

    shear stress;

    oblique load

    Single Shear: shear with one plane

    Double Shear: shear with two planes

    Splice Plate: a plate laid parallel to primary members at a joint to provide reinforcement; lead to double shear

    ave=P

    A=

    F

    A single shear 11

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    ave=P

    A=

    F/2

    A=

    F

    2A

    double shear

    Bearing Stress (b): the shearing stress on the member that a fastener passes through, rather than on thefastener itself

    Bearing Surface: the surface of contact between a fastener and the members it is joining

    b=P

    A=

    P

    td bearing stress

    A=projected area of hole t= thickness d=hole diameter A

    Stress Vector

    Stress Vector (Traction) (t): the total force per unit area in the limit at a given pointP for a plane normal to avectorn; the total stress at a point

    traction depends on both its location, point P and its orientation, the plane normal ton

    free surfaces have zero traction

    the stress normal to the free surface r= 0 the stress tangent to the free surface does not necessarily equal zero

    equal and opposite reaction forces result in equal and opposite tractions

    t (P, n) = limS

    0

    F

    S lim

    A

    0

    F

    A=

    dF

    dA traction vector A=a given plane area S=a given surface = (t(P, n) n)n =|t|cos ()n

    normal stress from traction

    = t(P, n)

    shear stress from traction

    the normal stress vector and the shear stress vector are components of the traction vector

    Surface Force: a force that acts on an internal or external surface of a body

    Body Force: a force that acts through the volume of a body

    body forces are typically described as force per unit volume

    tx

    ty

    tz

    =

    xx xy xz

    xy yy yz

    xz yz zz

    nx

    ny

    nz

    traction vector;

    Cauchy formula

    t =Tn

    traction vector;

    Cauchy formula;

    matrix equation

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    Stress Tensor

    Second Order Tensor

    Ti j

    : a mathematical object that obeys the transformation rule T=Tt

    material elements are drawn as cubes for visualization, but are really the intersection of three mutually

    orthogonal planes intersecting at a point

    all stresses are shown in the positive direction on a stress element

    T=

    T11 T12 T13

    T21 T22 T23

    T31 T32 T33

    =

    11 12 13

    21 22 23

    31 32 33

    =

    xx yx zx

    xy yy zy

    xz yz zz

    =

    x yx zx

    xy y zy

    xz yz z

    Cauchy stress ten

    S=

    x m yx zxxy y m zyxz yz z m

    deviatoric stress tensor

    the index convention for the stress tensor is: the first index is the facethe component acts on the second index is the directionthat the component acts in rows correspond to faces columns correspond to force directions

    the sign conventions for the stress tensor are: positive shear stress is stress in the positive direction of the second index positive normal stress is positive in tension (outward)

    T=Tt stress tensor transformations i j= ei ej

    component of transformation matrix

    ei, ej, ek= unit vectors in old coordinate system ei, ej, ek=unit vectors in new coordinate system

    Principal Stresses

    det (T I) =0

    principal stresses eigenvalue equation

    3 I12 +I2 I3=0

    principal stresses polynomial equation

    I1=x+ y+ z

    I2=xy+ xz+ yz 2xy 2xz 2yzI3=det (T)

    stress invariants;

    from general stresses

    I1=1+ 2+ 3

    I2=12+ 23+ 31

    I3=123

    stress invariants;

    from principal stresses

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    the invariants are all independent of the coordinate system

    1=2 cos

    13

    + 13I1

    2=2 cos

    13

    + 120

    + 13I1

    3=2 cos

    13

    + 240

    + 13I1

    principal stresses

    a= 13I21I2

    b= 1

    3I1I2 I3 2

    27I31

    c=

    127

    3

    =arccos b

    2c

    =

    13

    a

    constants;

    principal stresses formulae

    must be in degrees

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    Static Equilibrium

    xxx

    +yx

    y+

    zxz

    + Fx=0

    xy

    x+

    yy

    y+

    zy

    z+ Fy=0

    xzx

    +yz

    y+

    zzz

    + Fz=0

    equilibrium equations;

    linearly elastic body;

    rectangular coordinates

    rrr

    +1

    r

    r

    +rz

    z+

    1

    r(rr) + Fr= 0

    rr

    +1

    r

    +z

    z

    2

    rr+ F=0

    rzr

    +1r

    z

    +zzz

    +1r

    rz+ Fz=0

    equilibrium equations;

    linearly elastic body;

    cylindrical coordinates

    rrr

    +1

    r

    r

    + 1

    rsin

    r

    +

    1

    r

    2rr + r cot

    + Fr=0

    rr

    +1

    r

    + 1

    rsin

    +

    1

    r

    cot + 3r

    + F=0

    r

    r+

    1

    r

    +

    1

    rsin

    +

    1

    r2 cot + 3r+ Fz=0

    equilibrium equations;

    linearly elastic body;

    spherical coordinates

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    F= body force surface forces do NOT enter the equilibrium equations ASSUMES the body is continuous ASSUMES the body has NO cracks

    i j= 0 i= j

    1 i= j Kronecker delta function

    Stress Transformations

    Free Surface: a surface of an object or face of a unit cube that isnt touching anything (except air) and has NO

    forces acting on it

    Plane Stress: when there are two faces of a cubic element that are free surfaces

    when working with plane stresses, we define the z-axis to be perpendicular to the two free surfaces

    this makesz=xz=yz=0Principal Stresses: the normal stresses that occur when the object is rotated so that there are NO shear stresses

    Principal Planes of Stresses: the planes in three dimensions containing the principal stresses

    no shearing stress is exerted on the principal planes

    the planes of maximum shearing stress are at45 to the principal planes

    Octahedral Planes: the planes whose intersections with the principal coordinate planes make45angles with theprincipal coordinate axes

    x=x+ y

    2 +

    x y2

    cos (2) + xy sin (2)

    y=x+ y

    2 x y

    2 cos (2) xy sin (2)

    xy=x y

    2 sin (2) + xy cos (2)

    plane stress transformation

    x+ y=x+ y plane stress transformation

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    Mohrs Circle for Stress

    (x ave)2 + 2xy= R2

    equation of Mohrs circle;

    plane stress

    ave= x+ y2

    center of Mohrs circle;

    plane stress

    R=

    x y2

    2+ 2xy

    radius of Mohrs circle;

    plane stress

    forplanestress, in3D, two of Mohrs circles must have a principal stress that is zero for Mohrs circle,positivenormal stresses aretensionand negativeare compression for Mohrs circle, positive shear stresses create clockwise rotation and negative create counter-

    clockwise rotation

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    Principal Stresses

    max, min=x+ y

    2

    x y

    2

    2+ 2xy

    principal stress;

    plane stress

    max=ave+R

    maximum principal plane stress

    min=ave R minimum principal plane stress tan (2p) = 2xy

    x y

    angle of rotation to principal planes of stress

    the principal planes are p and p+ 90

    max=0.5 |max min|

    maximum shear stress;

    general3Dstress

    max=R=

    x y2

    2+ 2xy

    maximum in-plane shear stress

    tan (2s) =x y2xy

    angle of rotation to planes ofmaximum in-plane shear stress

    Strain

    General Assumptions

    ASSUME the material is:

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    linear elastic homogenous isotropic NO plastic deformation NO creep

    NO fracture

    NO fatigue NO corrosion NO embrittlement NO chemical or environmental effects NO relativistic or quantum mechanical effects the continuum hypothesis holds

    Normal StrainRelative Displacement

    B/A

    : a displacement where both rods move, but by unequal amounts

    Strain(): the deformation per unit length

    strain is a dimensionless quantity

    it is customary to keep the units rather than canceling them out microstrain, written as=xxxx =xxxx 106 is a common way of writing small strains

    True Strain: actual strain accounting for a decrease in cross sectional area during loading

    Engineering Strain: the strain computed by using the original area rather than the changed area under loading

    Stress-Strain Diagram: a curve characteristic of the properties of a given material; independent of the dimensions

    of the specimen used

    determine the yield point by making a0.2%offset so =0.002and make a line parallel to the elastic part ofthe curve and find the intersection

    =

    L0

    P

    AEdx

    displacement;

    variable cross section

    = i

    PiLiAiEi

    displacement;

    different cross sections

    =L L0= PLAE

    displacement

    B/A=B A=

    PL

    AE

    relative displacement

    i j=uixj

    =uj

    xi

    normal strain definition

    larger displacements may have smaller strains

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    positive displacements may have negative strains zero displacement may have a non-zero strain different displacements may have the same strain

    =

    L0

    engineering strain

    t= L

    L0

    dLL

    =ln LL0

    true strain

    = limx0

    x=

    d

    dx

    normal strain at pointQ

    Shear Strain

    Average Shear Strain (xy): the change in angle between the x and y axes on the deformed body from theundeformed body

    shear strain is unitless

    shear strain must be measured in radians

    xy=

    2

    average shear strain;

    experimental form

    xy=xy

    2 =0.5

    v

    x+

    u

    y

    shear strain;

    tensor form

    G= E2 (1 +)

    = 3k(1 2)2 (1 +)

    shear modulus

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    Strain Tensor

    Eulerian Coordinate System (Current Coordinate System): a coordinate system defined on a deformed body

    Lagrangian Coordinate System (Reference Coordinate System): a coordinate system defined on an unde

    formed body

    x=ux+ 0.5u2x+ v2x+ w2xy=uy+ 0.5

    u2y+ v

    2y+ w

    2y

    z=wz+ 0.5

    u2z+ v2

    z+ w2

    z

    xy=uy+ vx+ uxuy+ vxvy+ wxwy

    xz=uz+ wx+ uxuz+ vxvz+ wxwz

    zy=vz+ wy+ uyuz+ vyvz+ wywz

    strain-displacement relations;

    large displacements

    subscripts foru,v, andw are partial derivatives

    xx=u

    xxy=yx=

    u

    y+

    v

    x

    yy=v

    yxz=zx=

    u

    z+

    w

    x

    zz=w

    zyz=zy=

    w

    y+

    v

    z

    strain-displacement relations;

    small displacements;

    Cartesian coordinates

    rr=ur

    rr=r=

    ur

    ur

    +1

    r

    ur

    =1

    r

    u

    +ur

    rrz=zr=

    urz

    +uz

    r

    zz=uz

    z

    z=z=1

    r

    uz

    +u

    z

    strain-displacement relations;

    small displacements;

    cylindrical coordinates

    rr=ur

    rr=r=

    1

    2

    ur

    ur

    +1

    r

    ur

    =1

    r

    u

    +ur

    r==

    1

    2r

    1

    rsin

    u

    +u

    u cot

    = 1

    rsin

    u

    + ursin + u cos

    r=r=

    1

    2

    1

    rsin

    ur

    +u

    ru

    r

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    r=u

    r

    =1

    r

    v

    +

    u

    r

    r=1

    r

    u

    +

    v

    r

    v

    r

    strain-displacement relations;

    small displacements;

    polar coordinates;

    plane stress

    =

    11 12 13

    21 22 23

    31 32 33

    =

    xx 0.5xy 0.5xz

    0.5yx yy 0.5yz

    0.5zx 0.5zy zz

    Cauchy strain tensor

    the Cauchy strain tensor follows the same sign conventions as the Cauchy stress tensor the Cauchy strain tensor is symmetric the strain values listed on a differential solid element arei j NOTi j

    this means they need to be divided by two before being put into the strain tensor

    i j= 0.5

    uixj

    +uj

    xi

    strain tensor components;

    compact form

    =

    u1x1

    0.5

    u1x2

    +u2x1

    0.5

    u1x3

    +u3x1

    0.5

    u1x2

    +u2x1

    u2

    x20.5

    u3x2

    +u2x3

    0.5

    u1x3

    +u3x1

    0.5

    u3x2

    +u2x3

    u3

    x3

    Cauchy strain tensor;

    explicit form

    =

    x m 0.5yx 0.5zx0.5xy y m 0.5zy0.5xz 0.5yz z m

    deviatoric strain tensor

    the deviatoric strain tensor is symmetric

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    Strain Compatibility Equations

    22xy

    xy=

    2xxy2

    +2yy

    x2

    22yz

    yz=

    2yy

    z2 +

    2zzy2

    22zxzx

    =2xx

    z2 +

    2zzx2

    2xxyz

    =

    x

    yz

    x+

    zxy

    +xy

    z

    2yy

    zx=

    y

    yz

    xzx

    y+

    xy

    z

    2zzxy

    =

    z

    yz

    x+

    zxy

    xyz

    strain compatibility equations;3D

    i j,km+ km,i j ik, jm jm,ik=0

    strain compatibility equations;

    3D; index notation

    2f(x, y)

    xy=

    2f(x, y)

    yx

    2Dplane strain

    2xy2 +

    2y

    x2 =

    2xy

    xy

    strain compatibility equation;2D

    ASSUMES linear strain-displacement relations

    Principal Strains

    =t

    strain tensor transformations

    i j= e

    i

    ej component of transformation matrix

    ei, ej, ek=unit vectors in old coordinate system ei, ej, ek= unit vectors in new coordinate sy

    det ( I) =0

    principal strains eigenvalue equation

    3 I12 +I2 I3=0

    principal strains polynomial equation

    I1=x+ y+ z

    I2=xy+ xz+ yz 2xy 2xz 2yzI3=det ()

    strain invariants;

    from general strains

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    I1=1+ 2+ 3

    I2=12+ 23+ 31

    I3=123

    strain invariants;

    from principal strains

    the invariants are all independent of the coordinate system

    1=2 cos

    13

    + 1

    3I1

    2=2 cos13

    + 120+ 13

    I1

    3=2 cos

    13

    + 240

    + 13I1

    principal strains

    a= 13I21I2

    b= 13I1I2 I3 227I31

    c=

    127

    3

    =arccos b

    2c

    =

    13

    a

    constants;

    principal strains formulae

    must be in degrees

    Strain Transformations

    Plane Strain: when all of the deformations of an object occur in parallel planes; when two faces of any unit cube

    have no strains

    plane stress and plane strain never occur simultaneously UNLESS the Poisson ratio=0

    x=x+ y

    2 +

    x y2

    cos (2) +xy

    2 sin (2)

    y=x+ y

    2 x y

    2 cos (2) xy

    2 sin (2)

    xy= (x y) sin (2) + xy cos (2)

    plane strain transformation

    x+ y=x+ y

    plane strain transformation

    z=zx=zy=0

    general plane strain

    1=x cos2

    (1) + y sin2

    (1) + xy sin (1) cos (1)

    2=x cos2 (2) + y sin

    2 (2) + xy sin (2) cos (2)

    3=x cos2 (3) + y sin

    2 (3) + xy sin (3) cos (3)

    general strain rosette

    xy=2OB (x+ y)

    shear strain;

    strain rosette;

    45angles

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    R=

    x y2

    2+xy

    2

    2 radius of Mohrs circle;plane strain

    forplanestrain, in3D, two of Mohrs circles must have a principal strain that is zero

    Principal Strains

    max, min= x+ y2

    x y2

    2+

    xy2

    2 principal strain;

    plane strain

    max=ave+R

    maximum principal plane strain

    min=ave R

    minimum principal plane strain

    tan (2p) = xyx y

    angle of rotation to planes of

    maximum in-plane shear strain

    the principal planes are p and p+ 90

    max=|max min|

    maximum shear strain;

    general3Dstrain

    max=2R=

    (x y)2 + 2xy

    maximum shear strain;

    in plane

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    Bulk Stress and Strain

    h=x+ y+ z

    3

    hydrostatic stress

    V= VfV0

    volume change

    Vf =x (1 + x) + y (1 + y) + z (1 + z)=xyz (1 + x+ y+ z+ xy+ ez+ yz+ xyz)

    final volume after deformation

    e=x+ y+ z

    bulk strain AKA dialation definition

    bulk strain is independent of the coordinate system bulk strain is approximatelythe volume change per unit volume ONLY for small deformations

    e=1 2

    E(x+ y+ z) bulk strain

    e=pk

    =3 (1 2)

    Ep

    bulk strain;

    hydrostatic pressure

    k=B= E3 (1 2)=

    EG

    3 (3G E)

    bulk modulus

    x=x+ e

    y=y+ e

    z=z+ e

    Lam equations

    =2G

    = E

    (1 +) (1 2)

    Lam constants

    Poissons Ratio

    Saint-Venants Principle: the strains that can be produced in a body by the application, to a small part of its

    surface, of a system of forces statically equivalent to zero force and zero couple, are of negligible magnitude at

    distances which are large compared with the linear dimensions of the part

    = lateral strainaxial strain

    =yx

    =zx

    Poissons ratio

    Poissons ratio ASSUMES that the material is homogeneous and isotropic 1

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    =0.5for constant volume materials; typically water, organic tissues, rubbers, etc. Poissons ratio is unitless

    x=xE

    axial strain

    y=z=xE

    lateral strain

    E2G

    =1 +

    elastic deformation relation

    Metamaterial: an artificial material engineered to have properties that may not be found in nature; metamaterials

    usually gain their properties from structure rather than composition, using small inhomogeneities to create effective

    macroscopic behavior

    Auxetics: materials that have a negative Poissons ratio

    auxetic materials typically have high energy absorption and high fracture resistance

    Thermal Stress and Strain

    =1

    L

    L

    T

    P

    coefficient of linear thermal expansion

    constant characteristic material property strain per unit temperature change units areC1

    P=AET

    force to produce thermal stress

    thermal strain may be avoided by applying forces to create thermal stress only applies for a homogeneous rod of uniform cross section

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    T=P

    A=ET

    thermal stress;

    ignores non-thermal stress

    T=LT

    thermal expansion/contraction

    T=T=TL

    thermal strain

    IF the material can expand freely, THEN there is NO thermal stress

    xx= 1

    E(x y z) + T

    yy= 1

    E(y x z) + T

    zz= 1

    E(z x y) + T

    xy=yx= 1

    Gxy

    xz=zx= 1

    Gxy

    yz=zy= 1

    Gxy

    generalized Hookes law;

    3Dthermal strain;

    isotropic material;

    ASSUMES uniform thermal expansion

    Constitutive Laws

    Generalized Hookes Law - Compliance Form

    Constitutive Equations: a set of equations relating the stress and strain in a material

    the constitutive matrixSis symmetric

    Anisotropic: properties that are different in every direction

    Orthotropic: properties that are the same throughout two or three mutually orthogonal planes of rotational sym-metry, but different between the planes

    Transverse Isotropic: properties that are the same in one plane and different normal to this plane

    Isotropic: properties that are the same in all directions

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    xx

    yy

    zz

    yz

    zx

    xy

    =

    S11 S21 S31 S41 S51 S61

    S12 S22 S32 S42 S52 S62

    S13 S23 S33 S43 S53 S63

    S14 S24 S34 S44 S54 S64

    S15 S25 S35 S45 S55 S65

    S16 S26 S36 S46 S56 S66

    xx

    yy

    zz

    yz

    zx

    xy

    compliance matrix;

    linear anisotropic,

    homogeneous material

    fully ansiotropic materials have21 independent elastic constants the general ansiotropic compliance matrix is symmetric

    xx

    yy

    zz

    yz

    zx

    xy

    =

    1

    Exyx

    Eyzx

    Ez0 0 0

    xyEx

    1

    Eyzy

    Ez0 0 0

    xzEx

    yzEy

    1

    Ez0 0 0

    0 0 0 1

    Gyz0 0

    0 0 0 0 1

    Gzx0

    0 0 0 0 0 1

    Gxy

    xx

    yy

    zz

    yz

    zx

    xy

    compliance matrix;

    linear orthotropic,

    homogeneous material

    orthotropic materials have9 independent elastic constants the orthotropic compliance matrix is symmetric

    xx

    yy

    zz

    yz

    zx

    xy

    =

    1

    Epp

    Epzp

    Ez0 0 0

    pEp

    1

    Epzp

    Ez0 0 0

    pzEp

    pzEp

    1

    Ez0 0 0

    0 0 0 1

    Gzp0 0

    0 0 0 0 1

    Gzp0

    0 0 0 0 02 + 2p

    Ep

    xx

    yy

    zz

    yz

    zx

    xy

    compliance matrix;

    transverse isotropic,

    homogeneous material

    transverse isotropic materials have5 independent elastic constants the transverse isotropic compliance matrix is symmetric

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    xx

    yy

    zz

    yz

    zx

    xy

    =

    1

    E

    E

    E0 0 0

    E

    1

    E

    E0 0 0

    E

    E

    1

    E0 0 0

    0 0 0 1

    G 0 0

    0 0 0 0 1

    G0

    0 0 0 0 0 1

    G

    xx

    yy

    zz

    yz

    zx

    xy

    compliance matrix;

    linear isotropic,

    homogeneous material

    isotropic materials have2 independent elastic constants the isotropic compliance matrix is symmetric

    xx

    yy

    xy

    =

    1

    E

    E 0

    E

    1

    E0

    0 0 2 + 2

    E

    xx

    yy

    xy

    compliance matrix;

    linear isotropic,

    homogeneous material;

    plane stress;

    rectangular coordinates

    rr

    r

    =

    1

    E

    E0

    E

    1

    E0

    0 0 2 + 2

    E

    rr

    r

    compliance matrix;

    linear isotropic,

    homogeneous material;

    plane stress;

    polar coordinates

    xx

    yy

    xy

    =

    1

    E

    E0

    E

    1

    E0

    0 0 2 + 2

    E

    xx

    yy

    xy

    compliance matrix;

    linear isotropic,

    homogeneous material;

    plane strain

    Generalized Hookes Law - Stiffness Form

    =E

    Hookes law;

    normal stress and strain

    xy=Gxy

    yz=Gyz

    zx=Gzx

    Hookes law;

    shear stress and strain

    ASSUMES

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    xx

    yy

    zz

    yz

    zx

    xy

    =

    C11 C21 C31 C41 C51 C61

    C12 C22 C32 C42 C52 C62

    C13 C23 C33 C43 C53 C63

    C14 C24 C34 C44 C54 C64

    C15 C25 C35 C45 C55 C65

    C16 C26 C36 C46 C56 C66

    xx

    yy

    zz

    yz

    zx

    xy

    compliance matrix;

    linear anisotropic,

    homogeneous material

    the constitutive matrix Cis symmetric theSfor compliance and Cfor stiffness is in fact backwards, yet correct fully ansiotropic materials have21 independent elastic constants the general ansiotropic stiffness matrix is symmetric

    xx

    yy

    zz

    yz

    zx

    xy

    =

    1 yzzyEyEz

    yx+zxyzEyEz

    zx+yxzyEyEz

    0 0 0

    xy+xzzyEzEx

    1 zxxzEzEx

    zy+zxxyEzEx

    0 0 0

    xz+xyyzExEy

    yz+xzyxExEy

    1 xyyxExEy

    0 0 0

    0 0 0 Gyz 0 0

    0 0 0 0 Gzx 0

    0 0 0 0 0 Gxy

    xx

    yy

    zz

    yz

    zx

    xy

    stiffness mat

    linear orthotro

    homogeneous m

    = 1 xyyx yzzy zxxz 2xyyzzxExEyEz

    orthotropic materials have9 independent elastic constants the orthotropic stiffness matrix is symmetric

    xx

    yy

    zz

    yz

    zx

    xy

    =

    1 pzzpEpEz

    p+zppzEpEz

    zp+pzpEpEz

    0 0 0

    p+pzzpEzEp

    1 zppzEzEp

    zp+zppEzEp

    0 0 0

    pz+ppzE2p

    pz (1 +p)E2p

    1 2

    p

    E2p 0 0 0

    0 0 0 Gzp 0 0

    0 0 0 0 Gzp 0

    0 0 0 0 0Ep

    2 + 2p

    xx

    yy

    zz

    yz

    zx

    xy

    stiffnes

    transverse

    homogeneo

    =(1 +p) (1 p 2pzzp )E2pEz

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    transverse isotropic materials have5 independent elastic constants the transverse isotropic stiffness matrix is symmetric

    xx

    yy

    zz

    yz

    zx

    xy

    = E

    (1 +) (1 2)

    1 0 0 0 1

    0 0 0

    1 0 0 00 0 0

    1 22

    0 0

    0 0 0 0 1 2

    2 0

    0 0 0 0 0 1 2

    2

    xx

    yy

    zz

    yz

    zx

    xy

    stiffnes

    linear

    homogene

    isotropic materials have2 independent elastic constants

    the isotropic stiffness matrix is symmetric

    xx

    yy

    xy

    =

    E

    1 2E

    1 2 0E

    1 2E

    1 2 0

    0 0 E(1 )

    1 2

    xx

    yy

    xy

    stiffness matrix;

    linear isotropic,

    homogeneous material;

    plane stress

    xx

    yy

    xy

    =

    E

    1

    2

    E

    1

    2

    0

    E1 2 E1 2 0

    0 0 E

    2 + 2

    xx

    yy

    xy

    stiffness matrix;

    linear isotropic,homogeneous material;

    plane strain

    Metals

    F= Fa+ Fr= krm

    + B

    rn

    total force;

    Fa= krm

    attractive force;

    Fr= Brn

    =e

    r

    repulsive force;

    U= k

    (m 1) rm1 B

    (n 1) rn1

    potential energy;

    dU

    dr= k

    rm+

    B

    rn=0

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    = 1

    A

    dU

    dr

    E=ao

    A

    2k

    a3o

    e

    ao

    Ceramics

    P=(WD)/(W S)/ =

    WDW S

    volume fraction of pores

    Glass

    Glass Transition Temperature(Tg): the temperature at which the viscosity of the glass is equal to1012 Pa s

    (T) =0e(Q/RT)

    glass viscosity;

    Arrhenius-type relation

    ln

    0

    =

    Q

    R

    1

    T

    glass viscosity;

    Arrhenius-type relation

    ln =A + B

    T T0

    glass viscosity;

    Vogle-Fulcher-Tamman

    Concrete

    () = E0

    1 +

    E0EC

    2

    c

    +

    c

    2

    E0=33w1.5

    c psi

    oct= 1 e

    G0 oct

    =0

    1.0 + 1.3763 5.36

    c

    2+ 8.586

    c

    3

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    Fibrous Composites

    x

    y

    xy

    =

    1

    Exyx

    Ey0

    xyEx

    1

    Ey0

    0 0 1

    Gxy

    x

    y

    xy

    general orthotropic, homogeneous material;

    plane stress

    ASSUMES plane stress

    this is reasonable for thin plates and sheets

    z=yz=xz=0

    fiberous composite;

    plane stress ASSUMPTION

    yxEy

    =xy

    Ex

    general orthotropic, homogeneous material;

    plane stress

    A=Af+Am

    cross-sectional area;

    fiberous composite

    A=total cross-sectional area Af=fiber cross-sectional area Am=matrix cross-sectional are

    Vf=Af

    A

    volume fraction;

    fiber content;

    composite

    Vm=Am

    A

    volume fraction;

    matrix content;

    composite

    x=f+ m

    total strain;

    fiberous composite;

    parallel to fibers

    y=f=m

    total stress;fiberous composite;perpendicular to fibers

    Ex= VfEf+ VmEm

    Youngs modulus of elasticity;

    fiberous composite;

    parallel to fibers

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    Ey= EfEm

    VfEm+VmEf

    Youngs modulus of elasticity;

    fiberous composite;

    prependicular to fibers

    xy= Vff+ Vmm

    major Poisson ratio;

    fiberous composite;

    plane stress

    Gxy= GfGm

    VfGm+VmGf

    shear modulus;

    fiberous composite;

    plane stress

    Polymers

    U= 0.5U0 (1 cos (3)) potential energy;simple rotation60about spine axis

    (t) =

    t0

    G (t s)d (s)ds

    ds =G (0) (t) +

    t0

    (t s)G (s)ds

    ds

    =e+ v=

    E+

    c

    strain;

    Maxwell model

    =

    c

    E

    c strain;

    Kelvin-Voigt model

    J=00

    cos ()

    dynamic elastic modulus

    J=00

    sin ()

    dynamic loss modulus

    Rubbers

    natural rubber is too soft for many applications and is sticky at room temperature

    sulfur is added to rubber to increase its strength

    sulfur creates cross-linking between the polymer molecules

    white lead, magnesium oxide, and litharge, among other materials, can be added to accelerate the vulcan-

    ization process

    rubber is black because of the addition of carbon black to it

    carbon black filler increases the strength of rubber

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    Stretch(): the ratio of a deformed length to a material allowing large deformations such as an elastomer likerubber or biological tissues

    =1 +

    uniaxial stretch vs uniaxial strain

    t(1) = d

    d1=

    2c1e

    k(21+2

    11 3)

    2

    1 21

    +2

    c2

    21 +213++ c3

    31 + 2

    (1, 2, 3) =N

    p=1

    p

    p (p)

    strain energy density;

    Incompressible Biological Tissues

    0= f(, ) + ceF(a,)

    f(, ) =1211+ 2

    222+ 3

    221+ 241122

    F(a, ) =a1211+ a2

    222+ a3

    221+ 2a41122

    0=cea1

    211

    0=ce

    F(a,)

    w () = C

    e

    0.5(21)2 1

    Wood

    LR

    EL=

    RLER

    ANDLTEL

    =T LET

    ANDRTER

    =T RET

    condition for orthotropic model

    Orthotropic Parameters for Selected Woods

    Wood LREL

    RLER

    LTEL

    T LET

    RTER

    T RET

    Douglas Fir 0.179 0.152 0.159 0.186 3.034 3.378

    Oak 0.427 0.421 0.648 0.614 2.137 2.068

    Quaking Aspen 0.386 0.513 0.288 0.581 10.433 12.800

    Beech 0.228 0.228 0.255 0.269 2.206 2.275

    Birch 0.207 0.214 0.179 0.200 4.206 4.825

    =E

    An

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    4 () =4

    x4+ 2

    4

    x2y2+

    4

    y4=0

    biharmonic equation;2D

    p= (x, y, z) =

    (x a)2 + (y b)2 + (z c)2

    general solution to biharmonic equation

    a,b, andc are complex numbers

    Particular Solutions to the Biharmonic Equation Include: any polynomial of order three or less any polynomial with coefficients chosen to satisfy the biharmonic IF is a solution to the Laplace equation: x;y;z; x2 +y2 +z2

    (x, y) =G

    2h

    4

    27h3 hx2 +y2+x3 3xy2 Prandtl stress function

    Shafts and Torsion

    Torsion

    Transmission Shaft: a shaft that transmits power from one point to another

    when acircularshaft is subjected to torsion, every cross section remains plane and undistorted

    the formulas here are ONLY valid for circular cross section shafts

    the torsion formulas cannot be used where the loading couples are applied at or near abrupt changes in the

    diameter of the shaft

    the torsion formulas can only be used within the elastic range of a given material

    J=

    2 dA

    polar moment of inertia

    J=0.5r42 r41

    polar moment of inertia;

    circular tube

    r1=inner radius r2=outer radius

    T=

    (dA) =

    dF= maxJr

    torque on shaft

    T=torque applied to shaft =distance from center axis of shaft

    =T

    J=

    rmax

    shear stress;

    torsion

    max= TrJ

    max shear stress;

    torsion

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    min= r1r2

    max

    min shear stress;

    torsion

    the minimum shear stress in a solid circular shaft is zero

    =

    L0

    T

    JGdx

    angle of twist;

    elastic range;

    variable shaft

    = i

    TiLi

    JiGi

    angle of twist;

    elastic range;

    composite shaft

    = T LJG

    angle of twist;

    elastic range;

    homogeneous shaft

    E/B=E B= T L

    JG

    relative angle of twist

    =

    L=

    rmax

    shear strain; torsion;

    is in radians

    max= rL

    = Tr

    JG

    max shear strain;

    torsion

    Shaft Design

    J

    c=

    M2 + T2

    max

    all=

    M2y+M

    2z+ T

    2

    max

    all

    shaft design requirement;

    failure by shear stress

    a typical shaft analysis requires: 1 torsion diagram 1axial loading diagram 2shear force diagrams

    2bending moment diagrams

    Torsion In Noncircular Shafts

    max= T

    c1ab2

    max shear strain;

    solid rectangular cross section shaft

    = T L

    c2ab3G

    angle of twist;

    solid rectangular cross section shaft

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    a=wider cross section length b=narrower cross section length c1, c2=coefficients found in a table based on the ratio b

    a

    T=2qa

    torque;

    thin-walled hollow noncircular shaft

    a=area bounded by the center line of the wall cross section

    q=t= constant

    shear flow;

    thin-walled hollow noncircular shaft

    ASSUME wall thicknesstis small compared to other dimensions

    = T

    2ta

    shear stress;

    thin-walled hollow noncircular shaft

    = T L

    4a2G ds

    t angle of twist;

    thin-walled hollow noncircular shaft

    Beams and Bending

    Beams

    Beam: a solid object with one dimension (the length) significantly longer than the other two dimensions (the cross

    section); a long, thin member with transverse loading; usually oriented horizontally

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    S-Beam (American Standard Beams): an I-beam with narrow flanges

    W-Beam (Wide Flange Beams): an I-beam with wide flanges

    Prismatic Beam: a beam with a uniform cross section

    Nonprismatic Beam: a beam with a varying cross section

    nonprismatic beams allow for a better optimized design

    Transverse Loading: a load applied at a right angle to the surface of the length of a beam

    transverse loading only creates bending and shear in a beam

    oblique loading creates bending, shear, and axial forces on a beam

    Beam Cross Section Transformations

    Transformed Section: the new equivalent cross section of a beam assuming homogeneous material with constan

    modulus of elasticity

    n=E2

    E1

    scale factor for transformed beam sections

    To Transform a Beam Section:

    1. keep the section of material corresponding toE1 constant

    2. multiple the cross section width of the material corresponding toE2 byn

    x=nx0 transformed cross section width

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    Beam Parameters

    I=

    y2 dA

    area moment of inertia

    I= bh3

    12

    area moment of inertia;

    solid rectangle

    I= 4

    r42 r41

    area moment of inertia;annulus circle

    relative to the neutral axis find neutral axis by finding average height of materials; ([amount] [height])

    [total amount]

    to find the moment of inertia of more complex shapes, find the moment of inertia of a large, simpleregion and then subtract the necessary parts

    S=

    I

    c

    elastic section modulus

    S=|M|all

    elastic section modulus;

    beam of constant strength

    Pure Bending

    Pure Bending: a bending moment is applied to a beam while the shear force is zero and no torsional or axial loads

    are applied

    the moment of the couple is the same about ANY axis perpendicular to its plane, AND is zero about ANY

    axis contained in that plane

    any cross section perpendicular to the axis of the member remains plane

    the plane of the cross section passes through C

    at any point of a slender member in pure bending, there is a state ofuniaxial stress

    concaveside (upperportion) of a beam is in compression

    convexside (lowerportion) of a beam is in tension

    Neutral Surface: a surface parallel to the upper and lower faces of the member, where x andx are zero

    Neutral Axis: the line of the intersection the neutral surface and a transverse cross section of the beam

    longitudinal normal strainx varies linearly with the distance y from the neutral surface

    in the elastic range, the normal stress varies linearly with the distance from the neutral surface

    the first moment of the cross section about its neutral axis must be zero

    as long as the stresses remain in the elastic range, the neutral axis passes through the centroid of the section

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    x=MyI

    =yc

    max

    flexural stress

    max= McI

    =M

    S

    maximum absolute value of stress

    m=|M|max

    S=

    |M|max cI

    largest normal stress

    Smin=|M

    |min

    allow

    minimum allowable section modulus

    x= y

    =y

    cmax

    flexural strain

    max= cp

    max absolute value of strain

    Curvature(): the reciprocal of the radius of curvature

    Anticlastic Curvature: the curvature of a traverse cross section with radius of curvature of a bending beamdue to Poisson ratio expansion and contraction

    =1

    =

    M(x)

    EI=

    maxc

    curvature

    [Anticlastic Curvature] = 1

    =

    anticlastic curvature

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    y=y

    z=

    y

    normal strain;

    bending

    General Bending

    shear forces create shear stresses

    there are NO shear forces in pure bending bending moments (couples) create normal stresses

    x=P

    AMzy

    Iz+

    Myz

    Iy

    normal stress;

    general eccentric loading

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    x=MzyIz

    +Myz

    Iy

    normal stress;

    unsymmetric bending

    x= PA

    MyI

    normal stress;

    eccentric loading

    tan =

    Iz

    Iy tan angle between neutral axis andz-axis;

    unsymmetric bending

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    R= A

    dA

    r

    distance from the neutral axis to the center of curvature;curved beam

    x= MyAe (R y)=

    M(rR)Aer

    normal stress;

    curved beam

    Beam Shear

    Shear Flow(q): the horizontal shear per unit length

    Shear Center: the point O of a section where the line of action of of the applied load P intersects the axis o

    symmetry of the end section; the point where an applied load can create bending without twisting

    H=V Q

    Ix

    shear force

    q=H

    x=

    V Q

    I

    shear flow

    V=vertical shear force in transverse section t= beam thickness perpendicular to the shear

    Q=first moment of section about the neutral axis I= area moment of inertia of cross-section abo

    Q=Ay

    Qfor typical beam

    shear always flows towards the neutral surface and the neutral axis of the beam the total shear flow must equal the shear force in both magnitude and direction shear flowq times the distancexbetween fasteners along the length of a beam gives the shear force

    on each fastener

    ave=H

    A=

    V Q

    It

    average horizontal shear stress

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    max= 3V2A

    maximum horizontal shear stress;

    narrow solid rectangular beam

    max= VAweb

    maximum horizontal shear stress;

    I-beam

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    Load, Shear, and Bending Moment Diagrams

    Concentrated Loads Only

    make a free body diagram with cuts on both sides of every load and reaction

    shear is constant between loads/reactions

    bending moment should be the same on either side of a given load/reaction

    bending moment varies linearly between loads/reactions

    by convention, positive shear pushes left side of the beam up and the right side down

    by convention, positive bending moment makes the beam bend down in the middle

    shear is force needed for Fy=0 of FBD of loads and reactions

    if the force needed for balance Fy=0 is down, shear ispositive, ifup,negative

    bending moment is moment needed for Mcut= 0 of FBD of loads and reactions

    if the bending moment needed for balance Mcut= 0 is down, the bending moment is positive, ifupnegative

    General Load

    a bending moment or couple creates a jump in the bending moment diagram equal to its magnitude

    a pure bending moment or couple does not effect the shear diagram

    Singularity Functions

    IFn

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    x an dx =

    x an+1 n01

    n + 1x an+1 n0

    singularity function integration

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    Beam Load, Shear, Bending, and Deflection

    dM

    dx= V

    slope of moment curve

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    dV

    dx=w

    slope of shear curve

    M(x) =

    V dx

    bending moment

    V(x) =

    w dx

    shear force

    u (x) = (x) = 1EI

    M dx

    beam deflection slope

    u (x) =y (x) = 1

    EI

    udx

    beam deflection

    First Moment-Area Theorem: the [area under the(M/EI) diagram between two points] is equal to [the anglebetween the tangents to the elastic curve drawn at these points]

    Second Moment-Area Theorem: the [tangential deviation tC/Dof Cwith respect toD] is equal to [the first moment

    with respect to a vertical axis through Cof the area under the(M/EI)diagram between Cand D]

    Euler-Bernoulli Beam Deflection

    EI

    flexural rigidity

    d4y

    dx4=w (x)

    EI

    elastic curve;

    prismatic beam

    EIy (x) =

    dx dx dx w (x) dx +

    1

    6

    C1x3 +

    1

    2

    C2x2 +C3x +C4 elastic curve solution

    it is often useful to use this version of the Euler-Bernoulli beam equation for analyzing distributed loads

    d2y

    dx2=

    M(x)

    EI=

    1

    elastic curve equation

    EIy = x

    0

    dx

    x0

    M(x) dx +C1x +C2

    elastic curve solution

    it is often useful to use this version of the Euler-Bernoulli beam equation for analyzing pointloads

    Boundary Conditions:

    yA=0 MA=0 yB=0 MB=0

    simply supported beam

    yA=0 yB=0

    overhanging beam

    yA=0 A=0 VB=0 MB=0

    cantilever beam

    hinged beams should be treated as two separate beams with a connection that only transmits axial loads

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    Beam Bending Boundary Conditions

    Condition y (x) (x) M(x) V(x)

    Free End 0 0

    Free End with Applied Force

    Free End with Applied Moment

    Hinge 0

    Roller Support 0

    Fixed Support 0

    Clamped Support 0 0

    Curved Beams

    Beams on Elastic Foundations

    EI4v

    x4+ k(x) v (x) =0

    EI4v

    x4+ kv (x) =0

    = 4

    k

    4EI

    has units of inverse length

    q (x) =k(x) v (x)

    v (x) =ex (c1 cos (x) + c2 sin (x)) + ex (c3 cos (x) + c4 sin (x))

    general solution

    v (x) = e

    x

    2EI3[P cos (x) + M(cos (x) sin (x))]

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    Beam Design Procedure

    ASSUMEallow is the same in tension and compression

    ASSUME cross section is symmetric about the neutral axis

    ASSUME bending mode of failure

    ASSUME the prices all materials are the same, only the amount of material used matters

    1. findallow for the chosen material from design specifications and material properties or allow= UF.S.

    2. draw shear and bending moment diagrams to find|M|max

    3. findSmin fromSmin=|M|min

    allow

    4.

    (a) for a timber beam, pickb andh of the cross section to satisfy any constraints and1

    6

    bh2 =S

    Smin

    (b) for a rolled steel beam, pick the lightest beam available per unit length to satisfy any constraints and

    SSmin the most important design consideration is usually the location magnitude of the largest bending moment on

    the beam

    short beams, especially those made of timber, may fail in shear under a transverse load

    DMD+ LMLMU

    LRFD;

    bending beam

    MU= SU

    ultimate bending moment strength

    Columns, Buckling, and Stability

    Columns, Buckling, and Stability

    Stability: the ability of a structure to support a given load without experiencing a sudden change in its configuration

    Stable: returning to the original equilibrium position

    Unstable: diverging further from the original equilibrium position

    Buckling: deformation due to compressive stress that causes large changes in alignment by folding or collapsing

    the structure

    Column: a vertical prismatic member under axial loading

    Critical Load (Pcr): the maximum load under which a perturbed column will return to its original equilibriumposition

    Effective Length(Le): the length of a pin-ended column having the same critical load as the given column

    Load Eccentricity(e): the distance between the line of action of the loadP and the axis of the column

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    ASSUME columns are straight, homogenous prisms

    L=length Le=effective length r=radius of gyration e=eccentricity of the load

    L

    r=Slenderness Ratio

    Le

    r=Effective Slenderness Ratio

    d2y

    dx

    2+p2y=0

    buckling differential equation;

    centric load

    y=A sin (px) +B cos (px)

    buckling equation general solution;

    centric loading

    p2 = PEI

    load parameter

    Pcr=2EI

    L2e

    critical load;

    Eulers formula;

    centric loading

    Pcr= 2EI

    L2

    critical load;

    Eulers formula;

    pinned ends

    cr= 2E

    (Le/r)2

    Eulers critical stress

    cr= 2E

    (L/r)2 Eulers critcial stress;

    pinned ends

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    d2y

    dx2+p2y=p2e

    buckling differential equation;

    eccentric load

    y=A sin (px) +B cos (px) e

    buckling equation general solution;

    eccentric loading

    ymax=e

    sec

    PEI

    L2

    1 =esec2

    PPcr

    1 maximum allowable deflection;eccentric loading

    max=P

    A

    1 +

    ec

    r2sec

    P

    EI

    L

    2

    =

    P

    A

    1 +

    ec

    r2sec

    2

    P

    Pcr

    maximum stress;

    eccentric loading

    P

    A=

    max

    1 + ecr2

    sec

    12

    P

    EILe

    r

    max1 + ec

    r2

    secant formula;

    eccentric loading

    ASSUMESI=Ar2

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    Column Design - Centric Loads

    real column design is a very empirical process with various standards organizations detailing accepted meth

    ods for calculating a safe, appropriate design

    cr=1 k1Ler

    straight line critical stress

    cr=2 k2

    Le

    r

    2 parabola critical stress

    cr= 3

    1 + k3

    Ler

    2 Gorden-Rankine critical stress formula

    Column Design - Structural Steel

    L/r4.71

    EY

    cr= 0.877e

    critical stress;

    structural steel;

    centric loading

    e= 2E

    (L/r)2

    parametere

    all = cr1.67

    AISC required safety factor

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    Column Design - Aluminum

    L/rx all =

    C3

    (Lr)2

    empirical aluminum column buckling stress;

    centric loading

    C1=140MPa C2=0.874MPa C3=354000MPa 6061-T6aluminum alloy;

    SI units

    C1=20.3ksi C2=0.127ksi C3=51400ksi

    6061-T6aluminum alloy;

    english units

    C1=213MPa C2=1.577MPa C3=382000MPa

    2024-T6aluminum alloy;

    SI units

    C1=30.9ksi C2=0.229ksi C3=55400ksi

    2024-T6aluminum alloy;

    english units

    Column Design - Wood

    all =CCP

    maximum allowable stress;

    solid column;

    single piece of wood

    CP= 1 + (CE/C)2c

    1 + (CE/C)

    2c

    2CE/C

    c

    column stability factor

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    CE= 0.822E(L/d)2

    parameterCE

    c=0.80

    parameterc;

    sawn lumber

    c=0.90

    parameterc;

    glued laminate wood

    valid for any length of column - short, intermediate, or long

    ASSUMES a rectangular cross section with sidesb anddandd< b

    Column Design - Eccentric Loads

    P

    A+

    Mc

    Iall

    allowable-stress method

    sometimes results in an overly conservative design

    P/A

    (all )centric+

    |Mx|zmax/Ix(all )bending

    +|Mz|xmax/Iz(all )bending

    1

    interaction method

    P/A(all )centric

    + Mc/I

    (all )bending1

    interaction method;

    in plane of symmetry

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    Initially Curved Columns

    Nonlinear Elastic Columns

    Rayleigh-Ritz Method

    Exact Elliptic Integral Buckling

    Perturbation Methods

    Compound Buckling

    Plates and Shells

    Thin-Walled Pressure Vessels

    Pressure Vessel: a closed container designed to hold gases or liquids at a pressure substantially different from

    the ambient pressure

    Thin-Walled Pressure Vessel: a pressure vessel where the thickness is substantially less than the surface area

    typically, the diameter is at least 10 times (sometimes cited as 20 times) greater than the wall thickness

    Hoop Stress: stresses along the circular cross section of a cylinder

    Longitudinal Stress: stresses running along the length of a cylinder

    when a pressure vessel is subjected to external pressure, the formulas are still valid

    the stresses will be negative since the wall is now in compression instead of tension

    p=gage pressure r=inner radius t= wall thickness

    1= pr

    t

    hoop stress;

    thin-walled pressure vessel

    2= pr

    2t

    longitudinal stress;

    thin-walled pressure vessel

    1 and 2 are the principal stresses

    max=2= pr

    2t

    maximum in-plane shearing stress;

    cylindrical thin-walled pressure vessel

    1=2= pr

    2t

    stresses;

    spherical thin-walled pressure vessel

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    max=0.51= pr

    2t

    maximum in-plane shearing stress;

    spherical thin-walled pressure vessel

    Leak Before Break Design

    cc t

    condition to avoid brittle fracture

    cc=a= K2Ic

    2t

    critical crack length

    ASSUMES a small initial surface flaw this criterion is conservative for cracks originating IN the material instead of at the surface IFc>a THEN this criterion is insufficient to ensure leak before break

    2c=crack surface length a=crack depth t= pressure vessel wall thickness t= maximum stress in pressure vessel wall cc=a F= 1 S=t KIc can be found for a given material in tables

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    Thick-Walled Cylinders

    r=a2pi b2pe

    b2 a2

    (pi pe) a2b2b2 a2

    1

    r2

    =a2pi b2pe

    b2 a2 +

    (pi pe) a2b2b2 a2

    1

    r2

    z=r=rz=z=0

    stress; thick-walled cylinder;

    subjected to internal and external pressures

    r(r) + (r) =2 a2pi b2pe

    b2 a2

    sum of stresses; as a function of radius;

    thick-walled cylinder;

    subjected to internal and external pressures

    r= 1

    E(r)

    = 1E

    ( r)

    z=E

    2

    a2pi b2peb2 a2

    r=rz=z=0

    strain; thick-walled cylinder;

    subjected to internal and external pressures

    u (r) =

    1

    E a2pi b2pe

    b2

    a2

    r+

    1 +

    E (pi pe) a2b2

    b2

    a2

    1

    r

    radial displacement; thick-walle

    subjected to internal and externa

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    pi=inner pressure pe=external pressure a=inner radius b=outer radius pressures pi and pe are positive when compressive r+ = [constant] angular displacementv () =0 due to symmetry

    Interference Fit (Shrink Fit) (Press Fit): joining a larger and smaller thick-walled cylinder together without fasten-

    ers by making the inner cylinder bigger than than the inside of the larger cylinder and raising the temperature o

    the outer cylinder during assembly and then cooling to room temperature

    ai=inner radius of inner cylinder bi=outer radius of inner cylinder

    ao=inner radius of outer cylinder bo=outer radius of outer cylinder

    c=inner-outer cylinder interface radius

    ui (bi) = pbiEi

    b2i a2i (1 i) b2i + (1 +i) a2i interface displacement of inner cylinder;

    interference fit cylinders

    u0 (ao) = pao

    Eo (b2o a2o)

    (1 o) a2o+ (1 +o) b2o interface displacement of outer cylinder;

    interference fit cylinders

    =ui (bi) uo (ao)

    deformed radius difference;

    intereference fit

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    p=

    c

    1

    Eo

    b2o+ c

    2

    b2o c2+o

    +

    1

    E

    c2 + a2ic2 a2i

    i1

    interface pressure approximation;

    interference fit cylinders

    ASSUMESbiao=c a negative pressure is compressive

    r(r) =

    1

    Er(r)

    E ( (r) + z (r)) + T radial strain;

    interference fit cylinders

    u (r) =rT

    radial displacement;

    interference fit cylinders;

    unconstrained thermal expansion;

    used to find the temperature difference needed to manufacture an interference fit

    Internally Pressurized Spherical Membranes

    Plates

    x (x, y, z) = E

    1 2(x+y)

    y (x, y, z) = E

    1 2(y+x)

    xy (x, y, z) =Gxy

    x (x, y, z) =z 2w

    x2

    y (x, y, z) =z 2w

    y2

    xy (x, y, z) =2z2w

    xy

    r(r, , z) =zE1 2

    2w

    r2 +

    r

    w

    r+

    r22w

    2

    (r, , z) =zE1 2

    2w

    r2 +

    1

    r

    w

    r+

    1

    r22w

    2

    r (r, , z) =2zG

    1

    r2w

    1

    r

    2w

    r

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    r(r, , z) =z 2w

    r2

    (r, , z) =z

    1

    r

    w

    r+

    1

    r22w

    2

    r (r, , z) =2z 1r2

    w

    1

    r

    2w

    r

    Shells

    Contact, Holes, and Stress Concentrations

    Contact Stress

    z (x, y) = 3P

    2ab

    1 x

    2

    a2y

    2

    b2

    normal stress in ellipitical contact area;

    Hertzian contact stress

    z= 3P2ab

    a=ca 3

    3P

    1 21

    /E1+

    1 22

    /E2

    2 (11+ 12+ 21+ 22)

    b=cb3

    3P1

    21/E1+1

    22/E2

    2 (11+ 12+ 21+ 22)

    ki=1 2i

    Ei

    a=2

    P (k1+ k2)R1R2

    L (R1+R2)

    half width of contact region;

    parallel cylinders in contact;

    loadP

    z= 1

    P (R1+R2)

    R1R2L (k1+ k2)

    maximum normal stress;

    parallel cylinders in contact;

    loadP

    z= 1

    P

    RL (k1+ k2)

    maximum normal stress;

    plate and cylinder in contact;

    loadP

    ASSUMES NO tangential loads

    ASSUMES NO plastic deformation

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    x=z

    2 + (1 2) ba + b

    y=z

    2 + (1 2) aa + b

    principal stresses;

    parallel cylinders in contact;

    loadP; center of contact area

    a=ellipse semi-axis inx-direction b=ellipse semi-axis iny-direction

    ASSUMES NO tangential loads ASSUMES NO plastic deformation

    Holes in Plates

    r= 0.50

    1 a

    2

    r2

    +

    1 + 3

    a4

    r44 a

    2

    r2

    cos (2)

    =0.50

    1 +

    a2

    r21 + 3 a

    4

    r4

    cos (2)

    r=0.50

    1 3 a4

    r4+ 2

    a2

    r2

    sin (2)

    stress; hole in 2D infinite rectangular pla

    uniaxial tension;finite plate width

    r(r) =3 +

    8 2

    a2 + b2 +

    a2b2

    r2 r2

    (r) =3 +

    8 2a2 + b2 +

    a2b2

    r2 1 + 3

    3 + r2

    Stress Concentrations

    Stress Trajectories: curves that define the direction of the largest tensile stress or compressive stress at each

    point of the curve

    K=maxave

    stress-concentration factor

    max=KT c

    J maximum shear stress;

    torsion at shaft fillet

    m=KMc

    I

    maximum stress;

    critical cross section

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    Problem Solving Methods

    Statically Indeterminate Loadings

    Statically Indeterminate: a problem where the reactions and or the internal forces cannot be solved for using only

    the laws of statics

    a structure is statically indeterminate whenever it is held by more supports than are required to maintain its

    equilibrium

    these methods can be applied to any type of loadings - axial, torsion, etc.

    Basic Geometry Method

    1. use free body diagrams to get an equation relating the loads

    2. use geometry to get an equation relating the displacements

    (a) IF the displacements are equal, THEN set them equal and substitute the formulae for displacements

    (b) IF the total displacement is zero, THEN set the sum of the displacements equal to zero and substitute

    the formulae for displacements

    3. solve the system of two equation from steps one and two to find the loads

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    Superposition Method

    1. ignore all but one of the reaction forces

    (a) ALWAYS use all of the load forces

    2. solve the problem for the reaction

    3. repeat the problem for each of the reaction forces

    (a) the last reaction force can be found using static force balance

    4. add (superimpose) each of the solutions to get the actual solution

    Combined Loadings

    1. sketch diagrams of the object

    orthographic drawings are usually better than isometric for complex problems

    include dimensions

    include external forces

    do NOT include internal forces

    2. draw free body diagrams of the object in each view

    3. determine any unknown external forces such as reaction forces

    write force balance in each direction

    write moment balance in each direction

    4. draw shear force and bending moment/torsion diagrams for the length of the object

    include diagrams for all3 force directions and3 moment directions

    5. superimpose the graphs on each other

    6. calculate the needed geometric properties A,Q,J,Ixx,Iyy,Izz

    7. find the cross section with the maximum shear stress

    (a) ASSUME the object with fail in shear

    (b) ASSUME the forces from are negligible

    8. Find the infinitesimal area of the failure cross section with the greatest shear stress

    (a) use the fact that the torsion shear stress is greatest on the outer surface

    (b) use the fact that the bending normal stress is greatest at the ends away from the neutral surface

    (c) assume that all forces originate from the centroid

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    Energy Methods

    U=

    x10

    P dx

    strain energy

    U= 0.5P1x1

    strain energy;

    elastic deformation

    u=

    10

    xdx

    strain energy density

    u= 21

    2E

    elastic strain energy density

    u=dU

    dV

    strain energy density;

    infinitesimal element

    U=

    2x2E

    dV

    elastic strain energy;

    uniaxial normal stress

    U=

    L0

    P2

    2AEdx

    strain energy;

    uniaxial centric normal stress

    U= P2L

    2AE

    strain energy;

    uniaxial centric normal stress;

    uniform cross-section

    U=

    L0

    M2

    2EIdx

    strain energy;

    pure bending

    Iis about the neutral axis

    u=

    xy0

    xydxy

    strain-energy density;

    plane shear stress

    U= 2xy

    2G dV elastic strain energy;

    plane shear stress

    U=

    L0

    T2

    2GJdx

    strain energy;

    torsion; circular shaft

    U= T2L

    2GJ

    strain energy;

    torsion; circular shaft;

    uniform cross section

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    u= 1

    2E

    21+

    22+

    23 2 (12+ 23+ 31)

    strain energy density;general state of stress

    uv= 1 26E

    (1+ 2+ 3)2

    volume change strain energy density;

    general state of stress

    ud= 1

    12G

    (1 2)2

    + (2 3)2

    + (3 1)2 distortion strain energy density;

    general state of stress

    Castiglianos Theorem

    xj=U

    Pj

    Castiglianos theorem

    j= U

    Mj

    slope of beam;

    point of application of coupleMj

    j=U

    Tj

    angle of twist;

    section of shaft where torque Tj is applied

    xj=U

    Pj=

    L0

    M

    EI

    M

    Pjdx

    beam deflection;

    point of application of load Pj

    xj=U

    Pj=

    n

    i=1

    FiLi

    AiE

    FiPj

    truss deflection;

    point of application of loadPj

    Virtual Work

    Rayleigh-Ritz Method

    The Finite Element Method

    Basic Steps in the Finite Element Method

    Preprocessing Phase

    1. create and discretize the solution domain into finite elements; subdivide the problem into nodes and elements

    2. ASSUME a shape function to represent the physical behavior of an element; a continuous function is as

    sumed to represent the approximate behavior (solution) of an element

    3. develop equations for an element

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    4. assemble the elements to present the entire problem. Construct the global stiffness matrix

    5. apply boundary conditions, initial conditions, and loading

    Solution Phase

    1. solve a set of linear or nonlinear algebraic equations simultaneously to obtain nodal results, such as dis

    placement values at different nodes or temperature values at different nodes in a heat transfer problem

    Postprocessing Phase

    1. obtain other important information such as values of principal stresses, heat fluxes, etc.

    FEM Requirements

    the displacement field within an element must be continuous

    when nodal displacements are given values corresponding to constant strain, the displacement field must

    produce the constant strain state throughout the element

    this is so that, as elements are taken smaller (in the h-version) and the actual strain becomes nearlyconstant within them, the finite element method will reproduce this state of constant strain

    in this manner, the finite element solution converges to the exact solution as the finite element mesh ismade finer

    the element must accurately represent rigid body motion

    when the nodal displacements correspond to rigid body motion, the element must produce zero strainand zero nodal forces

    compatibility must exist between elements

    the assumed displacement field must not make the elements separate or overlap this condition is frequently violated

    invariance: the element should have no preferred directions

    Basic Equations

    [k] = [ke]

    global vs element stiffness matrix

    [Q] = [Qe]

    global vs element force matrix

    [d] = [d]e

    global vs element displacement matrix

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    [] = []e

    global vs element stress matrix

    [f] =N[d]

    displacement field from nodal displacements; FEM

    m=rq

    number of nodal coordinates

    r=number of coordinates per node q=number of nodes

    Q=K[d]e

    global force matrix; FEM

    Q=global force matrix K=global stiffness matrix

    [Q]e=ke [d]e

    nodal force matrix; FEM

    this is analogous to the basic Hookes law F= kx

    []e=B [d]e element strain; FEM []e=D []e

    element stress; FEM

    [Q]e=nodal force matrix ke=element stiffness matrix N= shape function matrix [d]e=nodal displacement column vector B=special type of derivative of N D=constituitive relation matrix, such as Hookes law stiffness matrix

    Affine Element: an element with linear approximating polynomials

    Isoparametric Element: an element with approximating polynomials of an order greater than one

    affine elements always have straight edges

    isoparametric elements edges may be or become curved

    cond (A) =A A1

    condition number;

    squaren nmatrix

    Basic 1D FEM Equations

    L

    dN1dx

    dN2dx

    TdN1dx

    dN2dx

    AE dx

    u1u2

    =

    L

    N1 N2

    TA dx +

    N1 N2

    TF|L0

    k=

    L

    dN1

    dx

    dN2

    dx

    TdN1

    dx

    dN2

    dx

    AE dx

    stiffness matrix;

    1D FEM

    L

    N1 N2

    TA d x=

    L

    N1A dx

    L

    N2A dx

    body forces;

    1D FEM

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    N1 N2

    TF|L0=

    FL

    FR

    surface forces;

    1D FEM

    N=3 mnodal coordinate matrix B=

    D=

    Basic 2D FEM Equations

    W=

    A

    xx

    x+

    xy

    y+ bx

    ux+

    xy

    x+

    yy

    y+ by

    uy

    dxdy=0

    virtual work;

    2D triangular elemen

    u= [N] [u]

    nodal displacements from virtual displacements

    u (x, y) =

    uiNi (x, y) ujNj(x, y) ukNk(x, y)

    v (x, y) =

    viNi (x, y) vjNj(x, y) vkNk(x, y)

    2D element nodal displacements

    u

    v

    =

    Ni Nj Nk 0 0 0

    0 0 0 Ni Nj Nk

    ui

    uj

    uk

    vi

    vj

    vk

    virtual nodal displacements;

    2D triangular element;

    no midpoint nodes

    u

    v

    =

    Ni Nj Nk 0 0 0

    0 0 0 Ni Nj Nk

    ui

    uj

    uk

    vi

    vj

    vk

    nodal displacements;

    2D triangular element;

    no midpoint nodes

    B=

    x0

    0

    y1

    2

    y

    1

    2

    x

    N

    2D

    D=

    1 0 0

    0 1 0

    0 0 2

    [R (E, )]

    constituitive relation matrix;

    2D triangular element;

    no midpoint nodes

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    ANSYS Workflow

    1. input material properties

    2. set up the geometry

    either third party CAD software or the built in program can be used

    3. set up the mesh

    add refinements to important areas and areas of interest

    4. set up the physics

    body forces

    surface forces

    boundary conditions

    5. set up the desired results

    displacements

    strains

    stresses

    failure criterion

    6. solve for the desired results

    review results

    reality check results against analytical approximations

    see if mesh is adequate

    see if constraints and boundary conditions are adequate

    use the probe tool to check the actual stress values because the color scales may be deceiving

    check numerical methods with a similar problem that can be solved analytically

    analytical solutions are likely to ignore stress concentrations

    7. optimize design parameters

    ANSYS Design Optimization

    1. complete standard design workflow

    2. under the appropriate sections such as Geometry or Results, check boxes for the parameters to be con-

    sidered

    (a) check the parameters to be changed in the optimization such as various dimensions

    (b) check the parameters to be optimized or to serve as constraints such as volume or maximum stress

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    3. create aGoal Driven Optimizationmodule

    4. under Design of Experiments, set the upper and lower bounds on the parameters

    5. clickPreview, followed byUpdate

    these steps are very computationally intensive

    6. go to theResponse Surfacesection to create graphs

    7. under the Optimization section, set which parameters need to serve as constraints or be optimized and

    how

    8. click Update Optimization

    9. save the best design candidate using Insert as Design Point under Optimization followed by Duplic

    Design PointunderParameter Set

    10. under Parameter Set, set the best design candidate as the design used with Copy Inputs to Current

    by right clicking the desired design point

    11. clickUpdate All Design Points

    12. verify the accuracy of the results

    ANSYS Strain Gauge Simulation

    Failure Criterion

    Yield Criterion

    Yield Criterion (Ductile Failure Criterion):

    for uniaxial stress, the maximum normal stress before yielding is the yield stressx

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    Maximum Shear Stress Criterion (Trescas Hexagon): a structure wont fail as long as the maximum value o

    the shear stressmax in the structure is less than the shear stress at yielding for a tensile test

    s=s

    2 =MAX

    |1 2|2

    ,|2 3|

    2 ,

    |3 1|2

    maximum shear stress criterion;

    principal stresses

    s=MAX(|1

    2

    |,|

    2

    3|,|

    3

    1|) maximum shear stress criterion;

    principal stresses

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    the maximum distortion energy criterion is somewhat more accurate than the maximum shear stresscriterion for predicting yield in torsion

    H(X Y)2 + F(Y Z)2 + G (Z X)2 + 2N2XY+ 2L2Y Z+ 2M2ZX=1

    orthotropic yield criter

    X-Y-Z axes are aligned with the planes of material symmetry H+ G= 1

    2oXH+ F=

    1

    2oYF+ G=

    1

    2oZ

    2N= 12oXY

    2L= 1

    2oYZ2M=

    1

    2oZX

    Fracture Criterion

    Fracture Criterion (Brittle Failure Criterion):

    flaws in a material tend to weaken the material in tension, while not appreciably affecting its resistance to

    compressive failure

    Maximum Normal Stress Criterion (Coulombs Criterion):

    N= MAX (|1| ,|2| ,|3|)

    maximum normal stress criterion

    X= uN