MACHINING ODassemblies, reverse engineering (ProE/Catia), kitting, and ultrasonic parts cleaning and...
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ELBOW (GREY IRON CASTING): L20.6” x W7” x D9”, Wt. 14.8 Lbs. THIS CASTING WAS MACHINED IN TWO SET UPS SET UP TIME 8 HR TOTAL CYCLE TIME 28 MIN FIRST PIECE INSPECTION TIME 60 MIN COMPLETE MACHINING IN ONE SET UP STRUCTURED FLOW MANUFACTURING - OKUMA MB-5000H HORIZONTAL MACHINING CENTER AMG Engineering & Machining, Inc. is a production machining and manufacturing business specializing in CNC turning, CNC milling, and producing flow control devices (valves) for liquid and pneumatic applications. Our core competencies include prototype and production machining, simple and complex sub- assemblies, reverse engineering (ProE/Catia), kitting, and ultrasonic parts cleaning and particle analysis. With 28 years of reliable service, AMG has developed strong business and civic relationships locally, nationally, and internationally. We are committed to total customer satisfaction while maintaining the highest standards for integrity. AMG is veteran and minority owned and operated. We are registered with the FDA and are certified to ISO9001, TS16949, AS9100C, and ITAR. SET UP-1 MACHINING TIME = 7.5 MIN LOAD & UNLOAD TIME = 3.0 MIN FIRST PIECE INSPECTION TIME = 30 MIN SET UP-2 MACHINING TIME = 15.5 MIN LOAD & UNLOAD TIME = 2.5 MIN FIRST PIECE INSPECTION TIME = 30 MIN Problem: Process: Solution: Our Company: Results: FINISHED PART CMM INSPECTION CUTTING TOOLS MACHINING OD MACHINING FLANGE MACHINING BACK PORT HOLE RENISHAW TOUCH PROBE FINISHED PART MACHINED IN ONE SET UP OPPORTUNITY FOR IMPROVEMENT PROCESS IMPROVEMENT COST REDUCTION LEAD TIME IMPROVEMENT ANALYSIS CONTINUAL IMPROVEMENT SET UP TIME (HR) CUTTING TIME (MIN) LOAD & UNLOAD TIME (MIN) FIRST PIECE INSPECTION TIME (MIN) BEFORE 8 23 5.5 60 AFTER 1 15 2 30 PERCENTAGE SAVING 88% 35% 64% 50% 8 23 5.5 60 1 15 2 30 88% 35% 64% 50% 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 0 10 20 30 40 50 60 70 ELBOW - PRODUCTIVITY IMPROVEMENT BEFORE AFTER PERCENTAGE SAVING 4030 Guion Ln. Chris Chadd Indianapolis, IN 46268 [email protected] 317-329-4000
Transcript of MACHINING ODassemblies, reverse engineering (ProE/Catia), kitting, and ultrasonic parts cleaning and...
ELBOW (GREY IRON CASTING): L20.6” x W7” x D9”, Wt. 14.8 Lbs. THIS CASTING WAS MACHINED IN TWO SET UPS
SET UP TIME 8 HR
TOTAL CYCLE TIME 28 MIN
FIRST PIECE INSPECTION TIME 60 MIN
COMPLETE MACHINING IN ONE SET UP STRUCTURED FLOW MANUFACTURING - OKUMA MB-5000H HORIZONTAL MACHINING CENTER
AMG Engineering & Machining, Inc. is a production machining and manufacturing business specializing in CNC turning, CNC milling, and producing flow control devices (valves) for liquid and pneumatic applications. Our core competencies include prototype and production machining, simple and complex sub-assemblies, reverse engineering (ProE/Catia), kitting, and ultrasonic parts cleaning and particle analysis.
With 28 years of reliable service, AMG has developed strong business and civic relationships locally, nationally, and internationally. We are committed to total customer satisfaction while maintaining the highest standards for integrity. AMG is veteran and minority owned and operated. We are registered with the FDA and are certified to ISO9001, TS16949, AS9100C, and ITAR.
SET UP-1 MACHINING TIME = 7.5 MIN
LOAD & UNLOAD TIME = 3.0 MIN
FIRST PIECE INSPECTION TIME = 30 MIN
SET UP-2 MACHINING TIME = 15.5 MIN
LOAD & UNLOAD TIME = 2.5 MIN
FIRST PIECE INSPECTION TIME = 30 MIN
Problem: Process:
Solution: Our Company:
Results:
FINISHED PART
CMM INSPECTION
CUTTING TOOLS
MACHINING OD
MACHINING FLANGE
MACHINING BACK PORT HOLE
RENISHAW TOUCH PROBE
FINISHED PART MACHINED IN ONE SET UP
O P P O R T U N I T Y F O R
I M P R O V E M E N T
P
RO
CE
SS
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MP
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VE
ME
NT
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OS
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IM
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PR
OV
EM
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A N A LY S I S
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NT
INU
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IMP
RO
VE
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SET UP TIME(HR)
CUTTING TIME(MIN)
LOAD &UNLOAD TIME
(MIN)
FIRST PIECEINSPECTIONTIME (MIN)
BEFORE 8 23 5.5 60
AFTER 1 15 2 30
PERCENTAGE SAVING 88% 35% 64% 50%
8
23
5.5
60
1
15
2
30
88%
35%
64%
50%
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10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
0
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ELBOW - PRODUCTIVITY IMPROVEMENT
BEFORE
AFTER
PERCENTAGESAVING
4030 Guion Ln. Chris ChaddIndianapolis, IN 46268 [email protected]
