Machine Vision Inspection Systems Konem Solutions, Pune.
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Transcript of Machine Vision Inspection Systems Konem Solutions, Pune.
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Machine Vision Machine Vision Inspection SystemsInspection Systems
Konem Solutions, Konem Solutions, PunePune
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We provide Vision Based Inspection systems with We provide Vision Based Inspection systems with high accuracy & repeatability to meet your quality high accuracy & repeatability to meet your quality needs.needs.
And if you think vision systems are too complex to And if you think vision systems are too complex to use then do have a look at our systems use then do have a look at our systems
Our Easy to use inspection products provides the Our Easy to use inspection products provides the ultimate solution to the manufacturing challenges ultimate solution to the manufacturing challenges you face in your company you face in your company
We have solutions , whether you are checking, fault We have solutions , whether you are checking, fault identification, presence/absence, object identification, presence/absence, object identification, or feature countingidentification, or feature counting
M a c h i n e V i s i o M a c h i n e V i s i o nn
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Q C – Q C – MachineMachine Vision Vision ApproachApproach
ConsistencyConsistency in efficiency working 24/7 in efficiency working 24/7 Requires Requires less / no man powerless / no man power System uses the set of predefined intelligent System uses the set of predefined intelligent
algorithms which algorithms which eliminates human errorseliminates human errors Statistical and Graphical results are generated Statistical and Graphical results are generated
to enhance quality controlto enhance quality control Losses can be minimizedLosses can be minimized by providing by providing
consistency in quality of goods consistency in quality of goods Decreases liability, increases the assets and Decreases liability, increases the assets and
keeps keeps unwanted expenses under controlunwanted expenses under control
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Q C – Existing ApproachQ C – Existing Approach Since quality inspection is done manually, there is Since quality inspection is done manually, there is
inconsistency in standards.inconsistency in standards.
Because of human intervention the possibility “to err” Because of human intervention the possibility “to err” increases. increases.
Monotonous work leads to in-attentiveness, Monotonous work leads to in-attentiveness, frustrations and anger & hence loss in efficiencyfrustrations and anger & hence loss in efficiency
Quality inspection is very much dependent on man Quality inspection is very much dependent on man powerpower
Repetitive training cost is a liabilityRepetitive training cost is a liability
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Camera Based InspectionCamera Based Inspection
ApplicationApplication
PHARMACEUTICALSPHARMACEUTICALS
Location of Broken Tablet. Location of Broken Tablet.
Color Variation Detection .Color Variation Detection .
Tablet Counting.Tablet Counting.
Missing Tablet in Blister Pack.Missing Tablet in Blister Pack.
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ApplicationApplication
ELECTRONICSELECTRONICS Detection of;Detection of;
1.1. Missing component on PCB.Missing component on PCB.
2.2. Area Detection.Area Detection.
3.3. Wafer Edge detection.Wafer Edge detection.
4.4. Missing Leads of Missing Leads of components.components.
Measurement of;Measurement of;
1.1. IC lead Pitch. IC lead Pitch.
2.2. PCB Holes and pitch.PCB Holes and pitch.
3.3. Orientation of I.C.Orientation of I.C.
4.4. Solder Paste height.Solder Paste height.
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ApplicationApplication
FOOD INDUSTRY FOOD INDUSTRY Liquid level Detection.Liquid level Detection. Pre and Post Packing Pre and Post Packing
Inspection.Inspection. Counting.Counting.
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Demo 1
This application is used to
Detect presence/absence of rings in their respective inserts and
To check whether the inserts are in their proper position
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Master Sample
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MissingRing
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Good Sample
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Wrong Insert
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Good Sample
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Demo 2
This application is used to find flaws This application is used to find flaws in the Kit Facia of Automobiles. The in the Kit Facia of Automobiles. The following flaws are successfully following flaws are successfully identified.identified. Knob InterchangeKnob Interchange Led InterchangeLed Interchange Intensity DifferenceIntensity Difference
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Master Sample
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Good Sample
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Knob Interchang
ed
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Knob Interchang
ed
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Intensity Diff
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Intensity Diff
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Good Sample
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Led Interchang
ed
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TechnologyTechnology Machine vision has matured into a Machine vision has matured into a preciseprecise
and and reliablereliable measurement measurement tool in many tool in many industries and applicationsindustries and applications
New technologies in software and imaging New technologies in software and imaging sensors make vision a sensors make vision a low-costlow-cost measurement measurement tooltool
We have one of the latest technologies in the We have one of the latest technologies in the market to provide you The BEST possible market to provide you The BEST possible solution at an optimized costsolution at an optimized cost
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Contact UsContact Us
So if you are thinking of installing Machine Vision So if you are thinking of installing Machine Vision System or if you want to know whether machine vision System or if you want to know whether machine vision system could be useful to you then ,Call ussystem could be useful to you then ,Call us
Mr. Vihang PatilMr. Vihang Patil
Konem Solutions, PuneKonem Solutions, Pune+91 – 9823237822+91 – 9823237822
+91-20 -27641087+91-20 -27641087
[email protected]@konem.com
www.konem.comwww.konem.com