Machine Shop Labour Guide - Home - Lordco · PDF fileMachine Shop Labour Guide. Track Record...
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Langley Machine Shop 20121 Industrial Avenue, Unit 101 Langley, BC V3A 4K6 Phone: 604-530-3943 Contact: Ron Croteau Email: [email protected] Maple Ridge Machine Shop 11969 - 228th Street Maple Ridge, BC V2X 6M1 Phone: 604-467-3444 Contact: Ron Adams Email: [email protected] Mission Head Shop 32885 London Avenue Mission, BC V2V 6M7 Phone: 604-826-6529 Contact: Gary Swan Email: [email protected] Mision Machine Shop 32885 London Avenue Mission, BC V2V 6M7 Phone: 604-826-4362 Contact: Lorne Smith Email: [email protected] Machine Shop Labour Guide Machine Shop Labour Guide
Transcript of Machine Shop Labour Guide - Home - Lordco · PDF fileMachine Shop Labour Guide. Track Record...
Langley Machine Shop20121 Industrial Avenue, Unit 101Langley, BC V3A 4K6Phone: 604-530-3943Contact: Ron CroteauEmail: [email protected]
Maple Ridge Machine Shop11969 - 228th StreetMaple Ridge, BC V2X 6M1Phone: 604-467-3444Contact: Ron AdamsEmail: [email protected]
Mission Head Shop32885 London AvenueMission, BC V2V 6M7Phone: 604-826-6529Contact: Gary SwanEmail: [email protected]
Mision Machine Shop32885 London AvenueMission, BC V2V 6M7Phone: 604-826-4362Contact: Lorne SmithEmail: [email protected]
Machine ShopLabour GuideMachine ShopLabour Guide
Track RecordLordco has a proven track record you can trust. We are
one of the largest and most modern Automotive Machine Shops in B.C. We have three custom machine shops, and
one cylinder head remanufacturing plant to serve our customers. We are proud to have state-of-the-art
machinery operated by competent personnel. We produce quality work at a competitive price.
QualityAt Lordco, quality is more than a slogan. It is a direct
result of our ongoing commitment to quality control with our B.C. Certifi ed Journeyman Automotive Machinists.
Environmental Policy StatementLordco is strongly committed to the preservation of our environment. First, all manufacturing oils and solvents
are recycled for re-use in B.C. Second, Lordco is a Government Certifi ed waste generator that fully
co-operates in the provincally regulated program for the dispersal of all toxic wastes and by-products produced by machine shops in the manufacturing process. This is our guarantee that all of Lordco’s wastes are dealt with
in an environmentally conscious manner.
INDEX
Service/Checking Charge ....................................................................................................3Minimum Labour Charge ..................................................................................................3Overtime Charge .................................................................................................................3Operations Not Covered in Schedule ..................................................................................3Toxic Goods Disposal Fee ..................................................................................................3Shop Supplies......................................................................................................................3Goods Left Over 30 Days ...................................................................................................3Machine Shop Operations Price List .............................................................................4-10 Complete Valve Operations ......................................................................................4 Valve Guide Work .....................................................................................................4 Integral Guide Installation ........................................................................................4 Valve Seat Installation ..............................................................................................5 Resurfacing ...............................................................................................................5 Pressure Testing ........................................................................................................5 Cylinder Head Work .................................................................................................6 Cleaning Parts Hot Tank & Spraywasher ................................................................6 Cylinder Reboring (includes Finish Honing) ...........................................................6 Cylinder Sleeve Installation ......................................................................................7 Connecting Rods (Resizing) .....................................................................................7 Pin Fitting and Rod Aligning ....................................................................................7 Press Fit Piston Pins .................................................................................................7 Align Honing Blocks ................................................................................................7 Align Boring Blocks .................................................................................................8 Crack Detection - Magnafl ux Inspections ................................................................8 Cam Bearing Installation ..........................................................................................8 King Pin Fitting ........................................................................................................8 Engine Balancing ......................................................................................................8 Crankshaft Welding ..................................................................................................8 Crankshaft Grinding .................................................................................................9 Brake Drum & Rotor Turning ..................................................................................9 Hydraulic Press Work ...............................................................................................9 Flywheel Grinding ..................................................................................................10 Flywheel Gear Installation ......................................................................................10 Thread Repairs ...................................................................................................... 10
SERVICE/CHECKING CHARGE:For going to customers’ locations and return, charge one (1) hour minimum, plus costs per kilometer traveled.
MINIMUM LABOUR CHARGE:Minimum charge for labour on work done in shop should be one half (1/2) hour.
OVERTIME CHARGE:When work requested by customer must be performed outside normal working hours, charge one and a half (1-1/2) times normal rate.
OPERATIONS NOT COVERED IN SCHEDULE:Charge “hourly rate”. Time spent removing parts, fittings, etc., in order to perform the operations scheduled or time spent by machinist waiting for this work to be done, should be charged at the hourly rate.
TOXIC GOODS DISPOSAL FEE:Due to the use of toxic chemicals in the cleaning processes as well as the aftermath of all machine processes, a waste stream of chemicals, oils, greases, and heavy metals is generated. In order to dispose of these in an environmentally friendly manner it is necessary for us to charge the customer (originator) a fee to assist in the safe disposal of this waste stream. All invoices will be charged 5% on the labour portion only to assist in the safe disposal of these items.
SHOP SUPPLIESA 3% shop supply fee will be charged to cover material used for operations
GOODS LEFT OVER 30 DAYSLordco can not be responsible for any goods left over 30 days.
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MACHINE SHOP OPERATIONS PRICE LISTSHOP RATE $100.00 PER HOUR
COMPLETE VALVE OPERATIONS - (parts extra)
4 Cylinder OHV (V6/V8) Adjustable Valve ................................................................................$135.00
4 Cylinder VW Rabbit Type 8 V Head (re & re cam extra) .......................................................$150.00
4 Cylinder OHV (V8) Non-adjustable Valve ..............................................................................$145.00
4 Cylinder 8 Valve Cylinder Head (aluminum) ..........................................................................$150.00
4 Cylinder 12 Valve Cylinder Head (aluminum) ........................................................................$185.00
4 Cylinder 16 Valve Cylinder Head (aluminum) ........................................................................$295.00
4 Cylinder Diesel Light Duty Cylinder Head (6.9, 7.3, etc.) ......................................................$225.00
6 Cylinder Diesel Light Duty Cylinder Head..............................................................................$285.00
Cummins 5.9 - 2 Valve/Cylinder ...............................................................................................$395.00
6 Cylinder OHV Passenger Head .............................................................................................$185.00
6 Cylinder OHV Passenger Head (non-adjustable head) .........................................................$195.00
6 Cylinder 24 Valve Cylinder Head ...........................................................................................$450.00
V8 32 Valve ...............................................................................................................................$450.00
V8 OHV Truck (Heavy Duty) Gas Engine .................................................................................$225.00
Harley Davidson Cylinder Head ................................................................................................$100.00
Valve Adjustments on OHC Cylinder Head ......................................................................... Time Basis
** Prices do not include Re & Re of Camshafts, Rockers, or Valve Adjustments
VALVE GUIDE WORK Knurl Guides and Fit to Size ................................................................................................ $6.00 each
Re & Re Guide and Fit to Valve Stem (cast iron) ................................................................ $7.50 each
Re & Re Guide in Aluminum Head and Fit to Valve Stem ................................................... $9.75 each
Hone Guides with Sunnen Guide Hone ............................................................................... Time Basis
** Plus Guides
INTEGRAL GUIDE INSTALLATIONMachine and Install Valve Guides plus cost of Guide
4 Guides .....................................................................................................................................$40.00
8 Guides .....................................................................................................................................$80.00
12 Guides .................................................................................................................................$120.00
16 Guides .................................................................................................................................$160.00
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VALVE SEAT INSTALLATION Install 1 Valve Seat .....................................................................................................................$30.00
Install Valve Seat - 2 or more each .............................................................................................$20.00
Install Valve Seat - 8 or more each .............................................................................................$16.25
** Plus 20% for Canted Valves** Plus 50% for Aluminum Head** Price does not include price of valve seat or valve seat angle reface
RESURFACING 3, 4, V6, V8 Cylinder Automotive Heads (each) .........................................................................$75.00
6 Cylinder Cast Iron Cylinder Head ............................................................................................$85.00
6 Cylinder Aluminum Cylinder Head ...........................................................................................$85.00
4 Cylinder Diesel LD - Light Duty ................................................................................................$90.00
4 Cylinder Diesel - Light Duty with Precups..............................................................................$135.00
4 Cylinder Diesel HD - Heavy Duty ...........................................................................................$150.00
6 Cylinder Diesel LD - Light Duty ..............................................................................................$200.00
6 Cylinder Diesel HD - Heavy Duty ...............................................................................................P.O.A
To Remove .025” - .040” .........................................................................................................Plus 50%
To Remove .040” - .080” .......................................................................................................Plus 100%
Angle Milling ........................................................................................................................ Time Basis
Resurface Exhaust Manifold (belt resurface)..............................................................................$47.50
Resurface Exhaust Manifold (surface grind)...............................................................................$87.50
Resurface 2 Piece 6 Cylinder Manifold.....................................................................................$150.00
Resurface V8 Intake Manifold .............................................................................................. Time Basis
Cylinder Block Surface Grinding V8 .........................................................................................$175.00
Cylinder Block Surface Grinding 4 Cylinder.............................................................................. $110.00
Cylinder Block Surface Grinding 6 Cylinder..............................................................................$125.00
Thermal Straightening of Aluminum OHC Cylinder Head (4 or 8 Cylinder) ......................... Time Basis
** Prices may vary on certain applications
PRESSURE TESTING Passenger Car Cylinder Heads 4 Cylinder .................................................................................$80.00
Passenger Car Cylinder Heads 6 Cylinder Inline .......................................................................$95.00
** Heads must be oil free** Prices can vary on certain applications
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CYLINDER HEAD WORK Reface Valves ...............................................................................................................................$8.00
Reface Valve Seats ....................................................................................................................$12.00
Re & Re Rocker Studs ......................................................................................................... Time Basis
Machine for Positive Valve Stem Seals .............................................................................. Time Basis
Machine Seats for Oversized Valves ................................................................................. $18.00 each
Install Screw in Studs V8 (each head) ......................................................................................$145.00
** Plus parts
CLEANING PARTS HOT TANK & SPRAYWASHERPrices are for parts ready for cleaning cam bearings, frost plugs, etc.
Already removed. Stripping of these items charged additionally at shop rates.
Complete Engine 4 Cylinder .....................................................................................................$175.00
Complete Engine 6 Cylinder .....................................................................................................$200.00
Complete Engine 8 Cylinder .....................................................................................................$250.00
Passenger Car or Light Truck Blocks .........................................................................................$95.00
Large Blocks .............................................................................................................................$150.00
Passenger Cars Cylinder Heads (4 Cyl/V6/V8) ..........................................................................$50.00
Inline Six .....................................................................................................................................$65.00
Intake Manifolds (V8 Cast Iron) ..................................................................................................$85.00
Intake Manifolds (Others) .................................................................................................... Time Basis
Large Heads (Diesel) ........................................................................................................... Time Basis
Glass Bead Intake Manifold (Included Jet Wash) .......................................................................$95.00
CYLINDER REBORING (INCLUDES FINISH HONING) (Aluminum Bores - +100% regular costs) Standard finishing does not include plateau finishes
Under 2 5/8 Bore ..........................................................................................................$40.00 per hole
4 Cylinder & V6 up to 4.00” in diameter ........................................................................$40.00 per hole
6 Cylinder & V8 up to 4 1/8” in diameter .......................................................................$35.00 per hole
8 Cylinder & V8 over 4 1/8” in diameter ........................................................................$30.00 per hole
Deglaze Cylinder only ...................................................................................................$15.00 per hole
Reboring Motorcycle Cylinder .......................................................................................$75.00 per hole
Reboring to Exceptional Oversize ..........................................................................................Plus 50%
Boring & Honing with Torque Plates ................................................................................. Add $100.00
Stripping blocks of Head Studs, Valves, Gears, etc. .................................................. Shop hourly rate
Volkswagen VR6 Boring ...........................................................................................................$250.00Page 6
CYLINDER SLEEVE INSTALLATION Per Cylinder 1 or 2 Sleeves installed ............................................................................... $150.00 each
Per Cylinder 3 or more ..................................................................................................... $125.00 each
Counterbore Block ............................................................................................................. $25.00 each
Sleeve 6.9 - 7.3 IHC Block (plus sleeves) ................................................................................$850.00
Counterbore (when sleeving) ............................................................................................. $25.00 each
** Discounts available on multiple sleeve installations.** These prices include Boring the Block. Installing Sleeve and Boring the Sleeve to Finish Size. This does NOT include the price of the Sleeve.
CONNECTING RODS (RESIZING) Resize 1 Connecting Rod only ...................................................................................................$40.00
Passenger Car Connecting Rods (in sets of 4) ................................................................. $20.00 each
Passenger Car Connecting Rods (in sets of 6 - 8) ............................................................ $18.00 each
Medium Duty Truck Connecting Rods (Gasoline in sets) .................................................. $30.00 each
Diesel Connecting Rods (light duty in sets to 3.0” housing) .............................................. $35.00 each
Shot Peen Connecting Rods (sets) ............................................................................................$45.00
PIN FITTING AND ROD ALIGNING (Does NOT include bushings)
Single Pin up to 1” diameter .......................................................................................................$40.00
4 Cylinder Set .................................................................................................................... $20.00 each
6 Cylinder Set .................................................................................................................... $20.00 each
8 Cylinder Set .................................................................................................................... $18.00 each
Heavy Duty or Diesel Connecting Rods ................................................................... Time Basis P.O.A.
PRESS FIT PISTON PINSDismantle, Fit to New Pistons & Align Rods
1 Only..........................................................................................................................................$35.00
From 2 - 4 .......................................................................................................................... $18.00 each
5 & up................................................................................................................................. $12.75 each
ALIGN HONING BLOCKS 4 Cylinder/V6/V8 Blocks to 3 1/2” diameter housings ..............................................................$250.00
6 Cylinder Inline Blocks (passenger car) ..................................................................................$275.00
3 1/2” - 4.0” Housings ...............................................................................................................$300.00
Resize main line only (no cap cutting) ......................................................................................$135.00
Cap to Block Fitting (extra) .................................................................................................. Time Basis Page 7
ALIGN BORING BLOCKS Align Boring Blocks ......................................................................................................................P.O.A.
CRACK DETECTION - MAGNAFLUX INSPECTIONS Automotive Crankshafts ..............................................................................................................$40.00
Industrial Crankshafts ..................................................................................................................P.O.A.
Connecting Rods (Automotive) ............................................................................................ $8.75 each
Cylinder Heads 4 Cylinder (V6 & V8) .........................................................................................$37.00
Cylinder Heads 6 Cylinder (Straight 6) .......................................................................................$40.00
Passenger Car Blocks ................................................................................................................$75.00
Individual Parts ............................................................................................................................P.O.A.
** Degreasing of parts is mandatory and is charged separately.
CAM BEARING INSTALLATION Re & Re Cam Bearings (sets) ........................................................................................... $13.50 each
60 Degree V6 Blocks ......................................................................................................... $19.75 each
** Labour only - cam bearings extra
KING PIN FITTING Fit Pins only ................................................................................................................................$40.00
Rebush & Fit up to 1” diameter ...................................................................................................$75.00
Rebush & Fit over 1” diameter ....................................................................................................$75.00
Stepped Type Bushing ......................................................................................................... Time Basis
ENGINE BALANCING - (Mallory extra)
4 Cylinder ..................................................................................................................................$275.00
6 Cylinder ..................................................................................................................................$300.00
V6..............................................................................................................................................$325.00
V8..............................................................................................................................................$325.00
Flywheel Balancing .....................................................................................................................$75.00
CRANKSHAFT WELDING (No Warranty)
Sublet ...........................................................................................................................................P.O.A.
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CRANKSHAFT GRINDING 4 Cylinder V8 Passenger & Light Truck ....................................................................................$165.00
6 Cylinder with 4 Mains .............................................................................................................$195.00
6 Cylinder with 7 Mains .............................................................................................................$195.00
Ford (IHC) 6.9 - 7.3 litre ............................................................................................................$250.00
V8 400CID Chev to 350 Block (383) .........................................................................................$350.00
4 Cylinder Diesel (small) ...........................................................................................................$295.00
6 Cylinder Diesel .......................................................................................................................$475.00
V8 Diesel (large 4 cylinder) .......................................................................................................$425.00
Grinding 1 Journal or Welded Thrust ........................................................................................$125.00
Grind Crankshaft Thrust Faces for Oversize Bearing .................................................................$55.00
Polish Crankshaft (passenger or light truck) ...............................................................................$65.00
Polish Large Crankshaft ..............................................................................................................P.O.A.
** Does not include Re & Re Counterweights, or gallery plugs or magnaflux inspections etc.
BRAKE DRUM & ROTOR TURNING Up to 11” diameter ......................................................................................................................$18.00
Over 11” to 13” diameter .............................................................................................................$28.00
Over 13” to 16” diameter .............................................................................................................$38.00
Any Drum 4” wide or wider (per inch width) ................................................................................$12.00
Turn Backing Plates on Electric Brakes ......................................................................................$35.00
Passenger Car Brake Rotors ......................................................................................................$21.00
Brake Rotors without Hubs (composite) .....................................................................................$30.00
Truck Brake Rotors/Motorhome ..................................................................................................$55.00
Grinding Brake Drum (additional) ...............................................................................................$10.00
HYDRAULIC PRESS WORK Re & Re Axle Bearing .................................................................................................................$55.00
Re & Re Axle Bearings with Backing Plate.................................................................................$85.00
Re & Re Universal Joints ............................................................................................................$40.00
Constant Velocity Joints ....................................................................................................... Time Basis
Re & Re FWD Wheel Bearing ....................................................................................................$65.00
All other work ....................................................................................................................... Time Basis
** We will not be responsible for DAMAGE to parts on press work.
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FLYWHEEL GRINDING All Flat Flywheels (Automotive) ..................................................................................................$45.00
All Stepped Flywheels (Automotive) ...........................................................................................$50.00
Volkswagen Rabbit Flywheels ....................................................................................................$75.00
Re & Re Flywheel Dowel Pins ............................................................................................. $3.50 each
Truck Flat ....................................................................................................................................$75.00
Transport Truck (Flat) .................................................................................................................$95.00
Transport Truck (Stepped) ........................................................................................................$125.00
FLYWHEEL GEAR INSTALLATION Re & Re Ring Gear .....................................................................................................................$30.00
THREAD REPAIRS Helicoil ................................................................................................................................. Time Basis
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