Machine Drawing

80
MACHINE DRAWING & INDUSTRIAL DRAFTING (MH402) 1

description

Machine drawing and Industrial drafting

Transcript of Machine Drawing

  • MACHINE DRAWING

    &

    INDUSTRIAL DRAFTING

    (MH402)

    1

  • MACHINE DRAWING & INDUSTRIAL DRAFTING

    Teaching Scheme (Hours/Week) Examination Scheme (Marks)

    Lectures Tutorial Practical Theory Sessional Practical T.W. Total

    --- --- 2+3 --- --- 50 50 100

    PART A (MACHINE DRAWING) 1 PRINCIPLES OF DRAWING:

    Drawing sheet (sizes and designations, title block, borders and frames, grid reference system), Scales (Designation, recommended scales, specifications), lines, lettering, sectioning, conventional representations, dimensioning, standard abbreviations

    2 DETACHABLE FASTNERS:

    Screw threads, approximate and conventional representations, specifications, Threaded fasteners (Types, forms, standard and specifications), Foundation bolts, locking devices (Classification, principles of operation, standard types and their proportions

    3 PERMANENT FASTNERS:

    Rivets (Standard forms and proportions), Riveted joints (Common types of joints, terminology, proportions and representations), Types of welds and welded joints, edge preparation, specifications and representation of welds on drawings, IS designation of weld symbols

    4 ASSEMBLY DRAWING:

    Review of sheet preparation, boundary lines, zones, title block, revision panel, parts list, numbering of components and associated detail drawing, bill of materials, assembly drawings of various machine sub-assemblies and assemblies from detail drawings, sketches and actual machine components

    5 PRODUCTION DRAWING:

    Limits, fits and tolerances of size and form, types and grade, use of tolerance tables and specification of tolerances, form and cumulative tolerances, tolerance dimensioning, general tolerances, surface quality symbols, terminology and representation on drawings, correlation of tolerances and surface quality with manufacturing techniques.

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  • MACHINE DRAWING & INDUSTRIAL DRAFTING

    PART B (COMPUTER AIDED DRAFTING)

    1 INTRODUCTION TO AutoCAD:

    Starting with AutoCAD, AutoCAD dialog boxes, Co-ordinate Systems, drawing lines, circle, arcs, rectangle, ellipse, polygons, etc

    2 EDITING SKETCHED OBJECTS:

    Editing sketches, moving, copying, pasting, offsetting, scaling, chamfering, trimming, mirroring. Filleting, sketched objects

    3 BASIC DIMENSIONING:

    Geometric dimensioning and Tolerance: Dimensioning AutoCAD, Creating linear, rotated, angular aligned base line Dimensions, Modifying dimensions

    4 PLOTTING:

    Plotting the drawings in AutoCAD, plotting drawing using the plot dialog box, adding plotters and using plot styles, plotting sheets

    5 BASIC 3D MODELLING

    3

  • MACHINE DRAWING & INDUSTRIAL DRAFTING

    Text Books: Machine Drawing K. L. Narayana, P. Kannaiah, K. Venkata Reddy, 3rd edition, New age international (P) Ltd.

    Machine Drawing N. Sidheswar, P. Kannaiah, V.V.S. Sastry, Tata McGraw Hill

    Machine Drawing N. D. Junnarkar, Pearson Education Pvt. Ltd

    Reference Books: P.S. Gill, Machine Drawing by S.K. Kataria, New Delhi

    Sham Tickoo, AutoCAD 2012 CENGAGE learning Technical Drawing byGiesecke, F.E., Mitchel, A., Spencer, H.C., Hill, I.L.,, 13th Ed., Prentice-Hall SP 46: 1988 Engineering Drawing Practice for Schools and Colleges, Bureau of Indian standards 1988

    PSG Design data book 4

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  • Drawing sheet

    Scales

    Title block

    Borders and Frames

    Grid reference system (zoning)

    Lines

    Lettering

    Sections

    Conventional representation

    Dimensioning

    Standard Abbreviations

    PRINCIPLES OF DRAWING

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  • Use of standard size sheet saves paper and facilitates convenient storage of drawing

    For sheet sizes the basic principles are; (a) (b) XY=1 For A0 size, surface area is 1m

    2, X=841mm and Y=1189mm

    Preferred drawing sheet sizes as per ISO-A series is given in Table 1.1

    DRAWING SHEET

    2:1Y:X

    Table 1.1 7

  • The special elongated sizes are obtained by multiplying the shorter sides of the chosen basic format as shown in Table 1.2

    DRAWING SHEET

    Table 1.2

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  • DRAWING SHEET

    Figure 1.1 Drawing sheet formats

    Different drawing sheet formats are shown in Figure 1.1

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  • DRAWING SCALE

    The proportion by which we either reduce

    or increase the actual size of an object on

    a drawing is known as drawing to scale or

    simply Scale.

    Scale is the ratio of linear dimension of an

    element of an object as represented in the

    drawing to the real linear dimension of the

    same element of the object

    Where ever possible, full scale is desirable

    Enlarged scales are used for drawing very

    small objects

    Reduced scales are used for drawing very

    large objects 10

  • DRAWING SCALE

    SIZES OF THE SCALE

    Full scale : 1:1

    Reduced scales

    The standard reducing proportions are;

    1:2, 1:5, 1:10, 1:20, 1:50 and 1:100

    Enlarged scales

    The standard enlarging proportions are;

    2:1, 5:1, 10:1, 20:1 and 50:1

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  • DRAWING SCALE Complete designation of scale consists of

    the word scale followed by the indication

    of its ratio as:

    SCALE 1:1 for full size

    SCALE X:1 for enlarged size

    SCALE 1:X for reduced size

    Standard scales are shown in Table 1.2

    Table 1.2 12

  • TITLE BLOCK

    Important feature of the drawing

    It gives all the information of the

    prepared drawing

    It is drawn at the bottom right corner

    The recommended size of the title block

    by Bureau of Indian Standards (B.I.S.)

    SP-46:1998 is 185mm x 65mm for all

    designations of drawing sheets

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  • TITLE BLOCK

    The title block should contain

    - Title of the drawing

    - Drawing/sheet number

    - Scale

    - Symbol, denoting the method of projection

    - Name of the company/firm

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  • TITLE BLOCK

    15

    DHARMSINH DESAI UNIVERSITY, NADIAD

    FACULTY OF TECHNOLOGY

    MECHANICAL ENGINEERING DEPARTMENT

    NAME : CLASS : ROLL NO : START: COMP.: YEAR: 2011-12

    DRAWING NO.: CHECKED BY:

    TITLE OF THE DRAWING

    50 50 150

    15

    15

    50

  • BORDERS AND FRAMES

    Border should be provided with all sheet

    sizes

    Borders have a minimum width of 20mm for

    the sizes A0 and A1

    Borders have a minimum width of 10mm for

    the sizes A2, A3 and A4

    A filling margin may be provided on far left

    edge

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  • BORDERS AND FRAMES

    The drawing sheet layout is shown in Figure 1.3

    Figure 1.3 17

  • CENTRING MARKS

    Provided to facilitate positioning of the drawing when reproduced

    Four centring marks may be provided

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  • ORIENTATION MARKS

    Provided to indicate the orientation of the drawing sheet on the board

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  • METRIC REFERENCE GRADUATION

    Provide figure-less metric reference Provided with minimum length 100mm and

    divided into 10 intervals Drawn symmetrically about the centring mark

    with width 5mm

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  • TRIMMING MARKS

    Provided at four corners of the sheet in order to facilitate trimming

    These marks are in the form of right angled isosceles triangles

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  • GRID REFERENCE SYSTEM

    Recommended in order to permit easy location

    on the drawing of details, additions or

    modifications

    Number of divisions should be divisible by two

    Chosen in relation to the complexity of the

    drawing

    Length of any side of grid should not be less than

    25mm and should not be more than 75mm

    The rectangles of the grid should be referenced

    by means of capital letters along one edge and

    numerals along the other edge

    The numbering may start at the sheet corner

    opposite to the title block as shown in Figure 1.5

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  • LINES

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  • LINES

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  • THICK LINE / OBJECT OUTLINES

    LINES

    Represented by thick line (0.7mm thickness) and is used to show the outer visible feature of the object in the drawing

  • HIDDEN LINES

    LINES

    Represented by short dashes closely and evenly spaced

    Used to show the invisible or hidden parts on the drawing

  • CHAIN THIN DOUBLE DASHED

    (PHANTOM LINES)

    LINES

    These Lines are used to represent the outline of an adjacent part, show alternate position of a moving part or replace repetitive details such as gear teeth and threads

  • LONG BREAK LINES

    LINES

    Represented by thin ruled line provided with free hand zig-zags at suitable intervals and is used to show the break for a considerable length of the object

  • SHORT BREAK LINES

    LINES

    Represented by thin free-hand and is used to show the break of an object for a short length

  • CUTTING PLANE LINE

    LINES

    Represented by thick long line at the ends with thin long and short lines at the centre

    Used to show the edge of the cutting plane

  • CONTINUOUS THIN LINE

    LINES

    Used for showing dimension lines, extension lines, construction lines, hatching lines or section lines

  • CENTRE LINE

    LINES

    Represented by long and short dashed in proportion ranging from 6:1 to 4:1, closely and evenly spaced in any drawing

    Used to show the centre line location of cylindrical, conical and spherical objects

  • LETTERING

    Lettering on a drawing enables engineer,

    architect or designer to communicate a complete

    description of an object

    Standard lettering for technical drawing are

    called Gothic lettering

    All letters in words are capitalized and squared

  • LETTERING

    The height (h) of capital letters is taken as the base of dimensioning

    Two standard ratios for d/h, 1/14 and 1/10 are used

    The lettering may be vertical or inclined at 150 to the right

    The proportions of different dimensions are shown below

  • LETTERING

    For standard ratios for d/h, 1/14 different dimensions are shown below

  • LETTERING

    For standard ratios for d/h, 1/10 different dimensions are shown below

  • LETTERING

    Use the single-stroke, vertical, gothic style of

    lettering

    Use upper case (capital) letters only!

    Always skip a space between rows of letters

    Always use very light guide

    Fraction bars are always drawn horizontal

    Use a medium (B, HB, H) lead for normal

    lettering

    Use a hard (4H to 9H) lead for drawing guide

    lines

    RULES FOR LETTERING

  • LETTERING

    Draw 2 lines parallel and write letters in it

    The lines can be drawn using 2H pencil

    The line must be very soft enough for our own

    eyes to be seen

    Line can be drawn horizontally using T Square

    Firstly, determine the height (h) of the letter to

    be drawn

    The length between 2 line must be h mm

    STEPS FOR LETTERING

    h

  • LETTERING

    VERTICAL LETTERING

  • LETTERING

    VERTICAL LETTERING

  • LETTERING

    INCLINED LETTERING

  • LETTERING

    Don't mix capital letters with small letters (a)

    Write in a form of same type of letter (b)

  • LETTERING

    Dont mix letters which written straight with

    leaning letters

  • LETTERING

    Letter must have uniform thickness and

    blackness

    INCORRECT

    CORRECT

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    SECTIONS

    A section drawing shows the inside details of an object by cutting away part of the object

  • Normal multiview drawing

    Normal section view

    Section view drawing with

    convention

    SECTIONS

  • SECTIONS

    Cutting plane lines mark the point at which the

    object is to be cut apart (with dashed line)

    Sight lines point to the part of the object that is

    to be kept

    CUTTING

    PLANE LINE

    SIGHT LINE

    CUTTING PLANE LINES

  • SECTIONS

    Used to show where the object has been cut

    If the part was cut with a saw, the hatching

    would represent where the saw actually touched

    the object as it was being cut

    Hatch lines should match the color of the cutting

    plane line

    The pattern of the hatching used represents

    different types of materials

    HATCHING

    Hatch lines

  • SECTIONS

    FULL SECTION

    The cutting plane line cuts through the entire length, height, or width

  • SECTIONS

    HALF SECTION

    The cutting plane line cuts through only Half the length, height, or width of the object

    This line divides the object so the sectioned

    portion and the non-sectioned portion can

    be defined.

  • SECTIONS

    OFFSET SECTION

    Offset sections allow one cutting plane line to transect multiple areas of a part

    This reduces the amount of work needed to complete a drawing

  • SECTIONS

    PARTIAL OR LOCAL SECTION

    Local section is drawn if half or full section is not convenient

    Local break may be shown by continuous thin free hand line

  • SECTIONS

    REVOLVED SECTION

    Cross sections may be revolved in relevant view The outline of the section should be shown with

    thin continuous line inside the object as shown

  • SECTIONS

    REVOLVED AND REMOVED SECTION

    The removed section may be placed near to and connected with the view by a chain thin line (a) or in a different position and identified in the conventional manner (b)

  • SECTIONS

    SECTIONS NOT TO BE HATCHED

  • INVISIBLE LINE TECHNIQUE

  • INVISIBLE LINE TECHNIQUE

  • AXIS REPRESENTATION

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    CONVENTIONAL REPRESENTATION OF MATERIALS

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    CONVENTIONAL REPRESENTATION OF M/C COMPONENTS

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    CONVENTIONAL REPRESENTATION OF M/C COMPONENTS

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    CONVENTIONAL REPRESENTATION OF M/C COMPONENTS

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    CONVENTIONAL REPRESENTATION OF M/C COMPONENTS

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    CONVENTIONAL REPRESENTATION OF M/C COMPONENTS

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    CONVENTIONAL REPRESENTATION OF M/C COMPONENTS

    Title

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    CONVENTIONAL REPRESENTATION OF M/C COMPONENTS

  • DIMENSIONING

    Dimension is a numerical value expressed in

    appropriate units of measurement and indicated

    on drawing using lines, symbols, notes etc

    As far as possible, dimensions should be placed

    outside the view

    Dimensions should be taken from visible outlines

    rather than from hidden lines

    Each feature should be dimensioned once on a

    drawing

    Dimensions should be placed on the view or

    section that relates most clearly to the

    corresponding features

    Each drawing should use the same unit for all

    dimensions but without unit symbol

  • DIMENSIONING

    Dimensions should be indicated on a drawing

    according to any one of the following methods;

    (a) Aligned system

    (b) Uni-directional system

    METHODS

    (b) (a)

  • Angular dimensions are placed so that they show the angle

    of an inclined feature on a drawing

    DIMENSIONING

    BASIC TYPES

  • DIMENSIONING

    BASIC TYPES

    Arrowless dimensions are used in confined areas where other dimensioning methods would confuse the reader

    Also arrowless dimensioning is very accurate since all features are dimensioned from an origin point or datum point

  • Chain dimensions are placed end to end

    This practice is not as accurate as datum dimensioning because

    the location of the each feature is dependent upon neighboring

    features

    DIMENSIONING

    BASIC TYPES

  • Datum dimensions are placed so that all dimensions originate at the same

    coordinate

    This practice is accurate than chain dimensioning because the location of each

    feature is independent of the other feature

    DIMENSIONING

    BASIC TYPES

  • Chart dimensioning is used when part sizes change to fit an application. In the

    above example part #ADD120 may be needed: therefore a note is placed on

    the drawing to indicate that the part is to be fabricated according to these

    specifications.

    This type of method eliminates the need to create a separate drawing for each

    suitable change in design.

    If new part is needed with a larger hole, that instance is added to the table with

    its own part number

    DIMENSIONING

    BASIC TYPES

  • Tabular dimensioning is used to locate features on a (X,Y)

    coordinate system.

    In the above example a hole is identifying by a letter, and its

    location is identified by a coordinate

    This method saves space and avoids confusing and error

    If a new hole is needed or the location is changed another hole

    number may be added or the coordinate may be quickly changed

    DIMENSIONING

    BASIC TYPES

  • Radius/Diameter dimensioning is used to dimension fillets,

    rounds and circles

    Fillets are small inside arcs and rounds are small outside arcs

    DIMENSIONING

    BASIC TYPES

  • To avoid repetitious dimensions on a drawing the abbreviation

    TYP (meaning typical) is used. When TYP appears after a size

    dimension, such as a diameter, un-dimensioned circles are

    intended to be the same dimension.

    DIMENSIONING

    BASIC TYPES

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    MEANING OF NOTES

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    DRAFTING ABBREVIATIONS

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    MATERIAL ABBREVIATIONS