m o . . . an Overview c a i d n i x a m o r c i m · PDF filem i c r o m a x i n d i a. c o m...
Transcript of m o . . . an Overview c a i d n i x a m o r c i m · PDF filem i c r o m a x i n d i a. c o m...
mic
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com . . . an Overview
mic
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com Perfection & professionalism to ensure that products
confirm to specifications meeting customer requirement in
performance, reliability and price.
Our Mission
Be the Best in the business of control & automation.
Our Vision
Our objective
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Solution Partner Manufacture
Remote Terminal Units
Process InstrumentsDistributed Control System
PLC – Non redundant / Redundant
Variable Frequency Drive
Control Panel / Control Desk
Operator Console
DCS Panel
VFD Panel
Panel Building Turnkey EPC Contractor
Detailed Engineering
Application Software Development
Commissioning services
Erection servicesPLC Panel
20 years of continued service with presence in India & abroad
Successful execution of over600 turnkey projects
Our Expertise
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• WHRB• FBC • Boilers• Turbine• CPP• Co generation• CCPP• DG• PCMS
255 Projects
Power Plant
• Hydrostatic Pipe Testing machine
• Spiral fin Welding Machine
• Shear Machine• Milling Machine• RHF Machine• Draw Bench M/C• Stretch Reducing • Blade Moulding• Plasma Welding Machines65 Projects
Machine Tool
Process Plant
212 Projects
• Food Processing• Formaldehyde • Stripper• Centrifuge• Stone wool Insulation• Dipping Machine• MRP• Gypsum Board
Paper Plant
• Deinking• Color Kitchen• Hydra Pulper• Stock Preparation• Pre Reeler• Paper Machine• Cutter• Super Calendar• Re winder• Reel Wrapping
48 Projects
Cement Plant
• Plastering• Kiln • Raw Material Preparation
• Raw Mill
11 Projects
Sugar Plant
8 Projects
• Mill• Boiling House• Refiner• PAN • Centrifuge
Business Verticals
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Customer : YADU SUGARS, Uttar Pradesh, IndiaProject : 10000 TCD Sugar Plant with (20 + 12) MW Cogeneration Plant Automation
Requirements of the customer:– Automation of
» Mill House » Boiling House » 2 * 90 TPH Boiler » 20 MW & 12 MW Turbine
Scope of Work: – Supply of Field Instruments, Erection Material, Cables, Cable Trays for 2 * 70 TPH Travelling Grate Boiler – Supply of DCS – PCS 7 for Boiler with Remote I/O for Power House– Supply of DCS – PCS 7 with Remote I/O station for Mill House & Boiling House– Erection & Commissioning of complete automation package
Reference – Sugar Plant
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Customer : YADU SUGARS, Uttar Pradesh, IndiaProject : 10000 TCD Sugar Plant with (20 + 12) MW Cogeneration Plant AutomationThe Solution:– AS 417-4H Bundle (1No.) for Cogeneration with Remote I/O Panels for Boiler 1, Boiler 2 and
Power House networked on PROFIBUS. A total of ~2800 I/Os hooked to the system.– Drives (34 Nos.) of ABB make networked through Y Link module on PROFIBUS. – For Sugar, Hot Redundant AS 417-4H Bundle (1 No.) with Remote I/O Panel for Mill House
and Boiling House. A total of ~1500 I/Os hooked to the system. – I/O Panels interfaced on PROFIBUS FO with OLM G11– The Sugar & Cogeneration DCS established on Ring redundancy. – A cost effective solution was conceived for the customer. – The price and the expertise was the decisive reason for the customer to finalise the order on us.– The concept of TIA with flexibility of expansion had been the winning point.
Reference – Sugar Plant
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Benefits to the customer:– High Availability due to Hot Redundancy
– Flexibility of expansion during commissioning
– Monitoring & Control established from both the areas
– Savings in cable cost with remote I/O panel and by communicating drives on PROFIBUS.
– The flexibility of operation of Cogeneration Plant from Sugar and vice versa is made possible thereby
reducing operational costs.
– Uniformity in the usage of modules benefitting the customer with less inventory reducing maintenance costs.
Customer : YADU SUGARS, Uttar Pradesh, India
Project : 10000 TCD Sugar Plant with (20 + 12) MW Cogeneration Plant Automation
Reference – Sugar Plant
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SYSTEM CONFIGURATION OF SIEMENS PCS7 DCS
Redundant Ethernet
AS 417-4H Bundle
ES CUM OS
ET200M Remote I/O Station
10000 TCD Sugar Mill with 32 MW Cogeneration Plant Automation at M/s. Yadu Sugars Limited, Baduan
OS 1 OS 2 OS 3 OS 1 OS 1 OS 3 OS 4ES CUM OS
AS 417-4H Bundle
ET200M Remote I/O Station
Boiler System Boiling HouseMill HousePower House
PROFIBUS FO
System Configuration
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S.No. Customer Execution Period Project1 Chilwaria Sugars Limited- II 2008-2009 1*80 TPH Bagasse fired Boiler
2 Ruby Macons Limited 2009-2010 5 MW Captive Power Plant
3 Hitech Steel Minerals 2009-2010 5 MW Captive Power Plant
4 Malabar Cements Limited 2009-2010 5000 TPD Cement Plant
5 Ramakrishna Solvex 2009-2010 7.3 MW Captive Power plant
6 Renuka Sugars Limited 2009-2010 1*100 TPH Boiler Automation
7 Basai Steels 2009-2010 20 MW Captive Power Plant
8 Gokak Sugars Limited, 2010-2011 94 TPH Dumping Grate Boiler
9 Sahanurang, Thailand 2010-2011 1*200 TPH Boiler Automation
10 Obeikan Glass, Saudi Arabia 2010-2011 800 TPD Float Glass Automation
PCS 7 References – Partial List
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S.No. Customer Execution Period Project11 Yadu Sugars, Sajanpur 2010-2011 10000TCD Sugar Plant Automation
12 Yadu Sugars, Sajanpur 2010-2011 32 MW Power Plant Automation
13 Green Planet Limited 2010-2011 7.3MW Cogen Power Plant
14 Green Planet Limited 2010-2011 7.3MW Cogen Power Plant
15 Green Planet Limited 2010-2011 7.3MW Cogen Power Plant
16 Gujarat NRE Limited 2010-2011 8*20 TPH WHR Boiler
17 Shantha Power 2011-2012 10MW Independent Power Plant
18 NR Agarwal Limited 2011-2012 1*85 TPH Power Plant
19 Aurobindo Pharma 2011-2012 60 TPH Boiler Automation
20 Gagan Ferro Industries 2011-2012 12 MW Power Plant Automation
PCS 7 References – Partial List
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Our Focus• Building Process Expertise
• Building Technical Expertise
• Market Penetration
• Time Management
• Work Scheduling
Key Factors
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Our approach
• Introduction of PET (Program for Enterprise Transformation)
• Team based approach instead of Departments
• Composite Team encompassing all employees
• Team based approach to nurture and motivate the skill sets of the individuals.
• Responsibility of handling the projects taken by front runners, reporting to Team leaders.
• Increased Motivation and involvement.
Key Factors
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Venturing into manufacturing of Special Purpose Machines (SPM )
Complete Packaging solution for a PET Bottle manufacturing unit.Repeat orders for six machines within one year based on quality product and performance
New Initiative
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The long and finite way of achievement in business……………………..Winning customer Loyalty
Thank you