m o . . . an Overview c a i d n i x a m o r c i m · PDF filem i c r o m a x i n d i a. c o m...

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micromaxindia.com . . . an Overview

Transcript of m o . . . an Overview c a i d n i x a m o r c i m · PDF filem i c r o m a x i n d i a. c o m...

Page 1: m o . . . an Overview c a i d n i x a m o r c i m · PDF filem i c r o m a x i n d i a. c o m Perfection & professionalism to ensure that products confirm to specifications meeting

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com . . . an Overview

Page 2: m o . . . an Overview c a i d n i x a m o r c i m · PDF filem i c r o m a x i n d i a. c o m Perfection & professionalism to ensure that products confirm to specifications meeting

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com Perfection & professionalism to ensure that products

confirm to specifications meeting customer requirement in

performance, reliability and price.

Our Mission

Be the Best in the business of control & automation.

Our Vision

Our objective

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Solution Partner Manufacture

Remote Terminal Units

Process InstrumentsDistributed Control System

PLC – Non redundant / Redundant

Variable Frequency Drive

Control Panel / Control Desk

Operator Console

DCS Panel

VFD Panel

Panel Building Turnkey EPC Contractor

Detailed Engineering

Application Software Development

Commissioning services

Erection servicesPLC Panel

20 years of continued service with presence in India & abroad

Successful execution of over600 turnkey projects

Our Expertise

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• WHRB• FBC • Boilers• Turbine• CPP• Co generation• CCPP• DG• PCMS

255 Projects

Power Plant

• Hydrostatic Pipe Testing machine

• Spiral fin Welding Machine

• Shear Machine• Milling Machine• RHF Machine• Draw Bench M/C• Stretch Reducing • Blade Moulding• Plasma Welding Machines65 Projects

Machine Tool

Process Plant

212 Projects

• Food Processing• Formaldehyde • Stripper• Centrifuge• Stone wool Insulation• Dipping Machine• MRP• Gypsum Board

Paper Plant

• Deinking• Color Kitchen• Hydra Pulper• Stock Preparation• Pre Reeler• Paper Machine• Cutter• Super Calendar• Re winder• Reel Wrapping

48 Projects

Cement Plant

• Plastering• Kiln • Raw Material Preparation

• Raw Mill

11 Projects

Sugar Plant

8 Projects

• Mill• Boiling House• Refiner• PAN • Centrifuge

Business Verticals

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Customer : YADU SUGARS, Uttar Pradesh, IndiaProject : 10000 TCD Sugar Plant with (20 + 12) MW Cogeneration Plant Automation

Requirements of the customer:– Automation of

» Mill House » Boiling House » 2 * 90 TPH Boiler » 20 MW & 12 MW Turbine

Scope of Work: – Supply of Field Instruments, Erection Material, Cables, Cable Trays for 2 * 70 TPH Travelling Grate Boiler – Supply of DCS – PCS 7 for Boiler with Remote I/O for Power House– Supply of DCS – PCS 7 with Remote I/O station for Mill House & Boiling House– Erection & Commissioning of complete automation package

Reference – Sugar Plant

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Customer : YADU SUGARS, Uttar Pradesh, IndiaProject : 10000 TCD Sugar Plant with (20 + 12) MW Cogeneration Plant AutomationThe Solution:– AS 417-4H Bundle (1No.) for Cogeneration with Remote I/O Panels for Boiler 1, Boiler 2 and

Power House networked on PROFIBUS. A total of ~2800 I/Os hooked to the system.– Drives (34 Nos.) of ABB make networked through Y Link module on PROFIBUS. – For Sugar, Hot Redundant AS 417-4H Bundle (1 No.) with Remote I/O Panel for Mill House

and Boiling House. A total of ~1500 I/Os hooked to the system. – I/O Panels interfaced on PROFIBUS FO with OLM G11– The Sugar & Cogeneration DCS established on Ring redundancy. – A cost effective solution was conceived for the customer. – The price and the expertise was the decisive reason for the customer to finalise the order on us.– The concept of TIA with flexibility of expansion had been the winning point.

Reference – Sugar Plant

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Benefits to the customer:– High Availability due to Hot Redundancy

– Flexibility of expansion during commissioning

– Monitoring & Control established from both the areas

– Savings in cable cost with remote I/O panel and by communicating drives on PROFIBUS.

– The flexibility of operation of Cogeneration Plant from Sugar and vice versa is made possible thereby

reducing operational costs.

– Uniformity in the usage of modules benefitting the customer with less inventory reducing maintenance costs.

Customer : YADU SUGARS, Uttar Pradesh, India

Project : 10000 TCD Sugar Plant with (20 + 12) MW Cogeneration Plant Automation

Reference – Sugar Plant

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SYSTEM CONFIGURATION OF SIEMENS PCS7 DCS

Redundant Ethernet

AS 417-4H Bundle

ES CUM OS

ET200M Remote I/O Station

10000 TCD Sugar Mill with 32 MW Cogeneration Plant Automation at M/s. Yadu Sugars Limited, Baduan

OS 1 OS 2 OS 3 OS 1 OS 1 OS 3 OS 4ES CUM OS

AS 417-4H Bundle

ET200M Remote I/O Station

Boiler System Boiling HouseMill HousePower House

PROFIBUS FO

System Configuration

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S.No. Customer Execution Period Project1 Chilwaria Sugars Limited- II 2008-2009 1*80 TPH Bagasse fired Boiler

2 Ruby Macons Limited 2009-2010 5 MW Captive Power Plant

3 Hitech Steel Minerals 2009-2010 5 MW Captive Power Plant

4 Malabar Cements Limited 2009-2010 5000 TPD Cement Plant

5 Ramakrishna Solvex 2009-2010 7.3 MW Captive Power plant

6 Renuka Sugars Limited 2009-2010 1*100 TPH Boiler Automation

7 Basai Steels 2009-2010 20 MW Captive Power Plant

8 Gokak Sugars Limited, 2010-2011 94 TPH Dumping Grate Boiler

9 Sahanurang, Thailand 2010-2011 1*200 TPH Boiler Automation

10 Obeikan Glass, Saudi Arabia 2010-2011 800 TPD Float Glass Automation

PCS 7 References – Partial List

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S.No. Customer Execution Period Project11 Yadu Sugars, Sajanpur 2010-2011 10000TCD Sugar Plant Automation

12 Yadu Sugars, Sajanpur 2010-2011 32 MW Power Plant Automation

13 Green Planet Limited 2010-2011 7.3MW Cogen Power Plant

14 Green Planet Limited 2010-2011 7.3MW Cogen Power Plant

15 Green Planet Limited 2010-2011 7.3MW Cogen Power Plant

16 Gujarat NRE Limited 2010-2011 8*20 TPH WHR Boiler

17 Shantha Power 2011-2012 10MW Independent Power Plant

18 NR Agarwal Limited 2011-2012 1*85 TPH Power Plant

19 Aurobindo Pharma 2011-2012 60 TPH Boiler Automation

20 Gagan Ferro Industries 2011-2012 12 MW Power Plant Automation

PCS 7 References – Partial List

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Our Focus• Building Process Expertise

• Building Technical Expertise

• Market Penetration

• Time Management

• Work Scheduling

Key Factors

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Our approach

• Introduction of PET (Program for Enterprise Transformation)

• Team based approach instead of Departments

• Composite Team encompassing all employees

• Team based approach to nurture and motivate the skill sets of the individuals.

• Responsibility of handling the projects taken by front runners, reporting to Team leaders.

• Increased Motivation and involvement.

Key Factors

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Venturing into manufacturing of Special Purpose Machines (SPM )

Complete Packaging solution for a PET Bottle manufacturing unit.Repeat orders for six machines within one year based on quality product and performance

New Initiative

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The long and finite way of achievement in business……………………..Winning customer Loyalty

Thank you