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m Tool Catalogue M 32 / M 32 C / VM 32 / VM 32 C
Transcript of M 32 / M 32 C / VM 32 / VM 32 C - Khoa Máy tàu thủymaytau.ut.edu.vn/userfiles/files/5_Tool...
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Tool Catalogue
M 32 / M 32 C / VM 32 / VM 32 C
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Tool Catalogue
NOTE
The tools contained in this list represent the total range of all tools available for the engine type indicated on the cover sheet. For the exact scope of supply of your tool set please refer to the corresponding delivery notes. If you have any questions regarding prices and delivery times please contact your responsible sales organization. For different reasons not all of the tools are available ex stock. This particularly applies to tools that are subject to inspection. The tools contained in this list can normally be used for both in-line and V-engines. If any of the tools should be suitable for one type only, this will be specifically indicated in the text. You will receive all updates to this tool catalogue from your responsible sales organization.
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Tool Catalogue
Cylinder Head...............................................................................................................................7
Compressor for Valve Spring ...................................................................................................................7 Socket Wrench for Relief Valve ................................................................................................................7 Grinding Device ....................................................................................................................................7 Valve Reseating Tool .............................................................................................................................7 Valve Seat Refacing Machine, 120 V .........................................................................................................8 Valve Seat Refacing Machine, 230 V .........................................................................................................8 Cutter Set ............................................................................................................................................8 Cylinder Head Lifting Device (in-line engine)................................................................................................8 Cylinder Head Lifting Device (V-engine)......................................................................................................9 Peak Pressure Indicator - PREMET LS ......................................................................................................9 Peak Pressure Indicator - PREMET XL ......................................................................................................9 Valve Reseating Tool for Starting Valve Seat ...............................................................................................9 Jacking Device for Valve Seat Insert ........................................................................................................10 Turning Device for Cylinder Head............................................................................................................10 Guide Ring for Starting Valve Piston ........................................................................................................10
Main Running Gear ....................................................................................................................11
Piston Ring Mounting Clamp..................................................................................................................11 Piston Mounting Ring ...........................................................................................................................11 Piston Ring Expander...........................................................................................................................11 Crank Web Deflection Dial Gauge (in-line engine) ......................................................................................11 Crank Web Deflection Dial Gauge (V-engine) ............................................................................................11 Mounting/Removal Device for Piston Crown and Small End (in-line engine) ......................................................12 Mounting/Removal Device for Connecting Rod (in-line engine) ......................................................................12 Mounting/Removal Device for Connecting Rod (V-engine) ............................................................................12 Stopper .............................................................................................................................................13 Rod..................................................................................................................................................13 Suspension........................................................................................................................................13 Skid .................................................................................................................................................13 Skid (extension) ..................................................................................................................................13 Connecting Rod Holder for Engine Types 6 M 32 and 8 M 32 ........................................................................13 Connecting Rod Holder for Engine Type 9 M 32 .........................................................................................13 Connecting Rod Holder (V-engine) ..........................................................................................................14 Mounting/Removal Device for Connecting Rod (in-line engine) ......................................................................14 Oil Hole Plug, Crank Pin, Emergency Operation (in-line engine) .....................................................................14 Support (in-line engine).........................................................................................................................14 Piston Suspension Device (V-engine) ......................................................................................................14 Removal/Mounting Tool for Connecting Rod Shank Division (V-engine) ...........................................................14 Mounting/Removal Device for Piston (V-engine) .........................................................................................15 Mounting and Removal Device for Crankshaft Vibration Damper (V-engine).....................................................15
Engine Block ..............................................................................................................................16
Holding Device for Cylinder Liner ............................................................................................................16 Ejector for Anti-Polishing Ring ................................................................................................................16 Mounting Device for Cylinder Liner (in-line engine)......................................................................................16 Cylinder Liner Micrometer, 300 - 325 mm..................................................................................................16 Measuring Ruler for Cylinder Liner ..........................................................................................................17 Holding Device for Cylinder Liner ............................................................................................................17 Mounting/Removal Devices for Main Bearings, Flat Oil Pan (V-engine) ............................................................17 Mounting/Removal Devices for Main Bearings, Deep Oil Pan (in-line engine) ....................................................17 Mounting Device for Cylinder Liner (V-engine)...........................................................................................18 Grinding Tool for Nozzle Sleeve (in-line engine) .........................................................................................18 Mounting/Removal Device for Piston, Low Removal Height (in-line engine).......................................................18
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Tool Catalogue
Engine Timing ............................................................................................................................19
Holding Device for Cam Follower ............................................................................................................19 Round Sling (in-line engine) ...................................................................................................................19 Mounting/Removal Device for Lower Valve Mechanism (in-line engine) ...........................................................19 Mounting/Removal Device for Camshaft Section (V-engine) ..........................................................................19 Clamping Holder (V-engine)...................................................................................................................19
Engine Regulation .....................................................................................................................20
Pin Wrench for Master Starting Valve.......................................................................................................20 Fuel System................................................................................................................................21
Pneumatic Nozzle Tester ......................................................................................................................21 Manual Nozzle Tester...........................................................................................................................21 Pump for Pneumatic Nozzle Tester..........................................................................................................21 Pump for Manual Nozzle Tester..............................................................................................................21 Collecting Cup for Nozzle Tester.............................................................................................................22 Bracket for Nozzle Tester ......................................................................................................................22 Support for Nozzle Tester......................................................................................................................22 High-Pressure Hose for Nozzle Tester .....................................................................................................22 Bracket for Fuel Injector ........................................................................................................................22 Removal Device for Fuel Injector ............................................................................................................23 Lifting Eye Nut (in-line engine)................................................................................................................23 Seat Cleaner for Nozzle Sleeve ..............................................................................................................23 Claw Foot Wrench with Tommy Bar .........................................................................................................23 Mounting/Removal Device for Nozzle Sleeve .............................................................................................24 Lifting Device for Injection Pump (V-engine)..............................................................................................24
Lubricating Oil System..............................................................................................................25
Ejector for Filter Candles.......................................................................................................................25 Cleaning Gun for Lubricating Oil Filter ......................................................................................................25 Cleaning Pipe.....................................................................................................................................25
Additional Installation ...............................................................................................................26
Tool Box............................................................................................................................................26 Hand Oiler, 0.5 l ..................................................................................................................................26 Set of Feeler Gauges, DIN 2275-C ..........................................................................................................26 Grinding Paste, DP 30 /10-15MY Syringe, 5 g............................................................................................26 Silicone Rubber Sealing and Filling Compound, Grey ..................................................................................26 Information Sign..................................................................................................................................27 Hook Wrench A 45-50 ..........................................................................................................................27 DICARE Software for Engine Diagnosis and Preventive Maintenance..............................................................27
Hydraulic Tools ..........................................................................................................................28
Storage Box for Hydraulic Tools (in-line engine) .........................................................................................28 High-Pressure Pump............................................................................................................................28 Portable Hydraulic Pump.......................................................................................................................28 High-Pressure Hose, 1 m ......................................................................................................................28 High-Pressure Hose, 3 m ......................................................................................................................29 Hydraulic Distributor.............................................................................................................................29 Sealing Ring for Ø100 Hydraulic Device (0.9213 C).....................................................................................29 Sealing Ring for Ø125 Hydraulic Device (0.9213 C).....................................................................................29 Sealing Ring for Ø130 Hydraulic Device (0.9213 M) ....................................................................................29 Sealing Ring for Ø178 Hydraulic Device (0.9213 M) ....................................................................................29 Sealing Ring for Ø144.6 Hydraulic Device (0.9213H) ...................................................................................30
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Tool Catalogue
Sealing Ring for Ø108.7 Hydraulic Device (0.9213H) ...................................................................................30 Hydraulic Jack ....................................................................................................................................30 Hydraulic Jack ....................................................................................................................................30 Hydraulic Jack (V-engine) .....................................................................................................................30 Supporting Ring Ø110 ..........................................................................................................................30 Supporting Ring Ø115 ..........................................................................................................................31 Supporting Ring Ø135 ..........................................................................................................................31 Supporting Ring Ø100 (V-engine)............................................................................................................31 Supporting Ring Ø110 (V-engine)............................................................................................................31 Threaded Sleeve Ø90 ..........................................................................................................................31 Threaded Sleeve Ø90 ..........................................................................................................................31 Threaded Sleeve Ø90 ..........................................................................................................................32 Threaded Sleeve Ø90 ..........................................................................................................................32 Threaded Sleeve Ø110.........................................................................................................................32 Threaded Sleeve Ø130 (V-engine) ..........................................................................................................32 Threaded Sleeve Ø140 (V-engine) ..........................................................................................................32 Ejector for Valve Seat Inserts .................................................................................................................32 Set of Hydraulic Tools ..........................................................................................................................32
DIN Standard Tools....................................................................................................................33
Set of Double-Head Wrenches, W 6-32 (12 pcs).........................................................................................33 Set of Double-Head Box Wrenches W 6-32 (12 pcs)....................................................................................33 Tool Case with Socket Wrench Inserts, W 10-32.........................................................................................33 Double Socket Wrench B 19 X 22 mm......................................................................................................33 Double Socket Wrench B 24 X 27 mm......................................................................................................33 Double Socket WrenchB 30 X 32 mm ......................................................................................................33 Double Socket WrenchB 32 X 36 mm ......................................................................................................34 Double Socket WrenchB 41 X 46 mm ......................................................................................................34 General Purpose Pin Ø8 .......................................................................................................................34 General Purpose Pin Ø12 .....................................................................................................................34 General Purpose Pin Ø16 .....................................................................................................................34 Hexagon Socket Screw Key 4 mm (W 4)...................................................................................................34 Hexagon Socket Screw Key 5 mm (W 5)...................................................................................................34 Hexagon Socket Screw Key 6 mm (W 6)...................................................................................................34 Hexagon Socket Screw Key 8 mm (W 8)...................................................................................................34 Hexagon Socket Screw Key 10 mm (W 10) ...............................................................................................35 Hexagon Socket Screw Key 12 mm (W 12) ...............................................................................................35 Hexagon Socket Screw Key 14 mm (W 14) ...............................................................................................35 Hexagon Socket Screw Key 17 mm (W 17) ...............................................................................................35 Hexagon Socket Screw Key 19 mm (W 19) ...............................................................................................35 Hexagon Socket Screw Key 22 mm (W 22) ...............................................................................................35 Hexagon Socket Screw Key 24 mm (W 24) ...............................................................................................35 Hexagon Socket Screw Key 27 mm (W 27) ...............................................................................................35 Hexagon Socket Screw Key 32 mm (W 32) ...............................................................................................35 Hexagon Socket Screw Key 14 mm (W 14) ...............................................................................................36 Hexagon Socket Screw Key 8 mm (W 8) - Shortened ..................................................................................36 Screwdriver A 0.6 x 3.5.........................................................................................................................36 Screwdriver D 1.2 X 6.5 ........................................................................................................................36 Pliers for Circlips A 10 ..........................................................................................................................36 Pliers for Circlips A 19 ..........................................................................................................................36 Pliers for Circlips A 40 ..........................................................................................................................37 Pliers for Circlips A 85 ..........................................................................................................................37 Pliers for Circlips C 19 ..........................................................................................................................37 Pliers for Circlips C 40 ..........................................................................................................................37
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Tool Catalogue
Pliers for Circlips C 85 ..........................................................................................................................37 Torque Wrench 300-800 Nm..................................................................................................................38 Torque Wrench 200-500 Nm..................................................................................................................38 Torque Wrench 100-400 Nm..................................................................................................................38 Torque Wrench 60-320 Nm....................................................................................................................38 Torque Wrench 40-200 Nm....................................................................................................................38 Torque Wrench 40-180 Nm....................................................................................................................38 Torque Wrench 20-200 Nm....................................................................................................................38 Torque Wrench 20-120 Nm....................................................................................................................38 Socket for Torque Wrench W 32 .............................................................................................................38 Socket for Torque Wrench W 41 .............................................................................................................39 Socket for Torque Wrench W 55 .............................................................................................................39 Reversible Ratchet 1/2" ........................................................................................................................39 Reversible ratchet 3/4"..........................................................................................................................39 Ring Spanner Insert W 19 .....................................................................................................................39 Ring Spanner Insert W 22 .....................................................................................................................39 Ring Spanner Insert W 24 .....................................................................................................................39 Ring Spanner Insert W 30 .....................................................................................................................39 Ring Spanner Insert W 41 .....................................................................................................................40 Ring Spanner W 55 .............................................................................................................................40 Open Jawed Spanner for Torque Wrench W 24..........................................................................................40 Open Jawed Spanner for Torque Wrench W 46..........................................................................................40 Bits Bracket for Camshaft Section ...........................................................................................................40 Socket Wrench W 19............................................................................................................................40 Socket Wrench Insert W 19 ...................................................................................................................40 Socket Wrench Insert W 36 ...................................................................................................................41 Extension ..........................................................................................................................................41 Socket W 22 ......................................................................................................................................41 Socket W 30 1/2".................................................................................................................................41 Socket W 30 3/4".................................................................................................................................41 Socket W 36 ......................................................................................................................................41 Socket W 41 ......................................................................................................................................42 Socket W 46 ......................................................................................................................................42 Socket for Single-Screw Piston DIN 3124 – 41 x 20 (1000 kW/cyl.) .................................................................42 Adapter for Single-Screw Piston DIN 3123 – A20 X 12.5 (1000 kW/cyl.) ..........................................................42 Screwdriver Socket for Camshaft Section..................................................................................................42 Square Drive ......................................................................................................................................43 Extension 200 mm...............................................................................................................................43 Extension 250 mm...............................................................................................................................43 Hook Wrench A 45-50 ..........................................................................................................................43 Washer .............................................................................................................................................43 Hexagon Screw ISO 4017-M6X12...........................................................................................................43 Hexagon Screw ISO 4017-M16X170........................................................................................................44
Notes ...........................................................................................................................................45
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Tool Catalogue
Cylinder Head Description
Tool No. Illustration
Compressor for Valve Spring
• Used for removing and mounting the inlet and exhaust valve cones.
9.9222 A
Weight: 4.8 kg Dimensions: L 310 x W 120 x H 50 mm
Socket Wrench for Relief Valve
1.9100-060
Weight: 0.3 kg Dimensions: L 180 x W 90 mm
Grinding Device
• Used for maintenance and testing of the valve cones.
6.9224 B
Weight: 0.5 kg Dimensions: L 420 x W 120 x H 100 mm
Valve Reseating Tool
• Required for machining of the seat face of the valve seat ring.
9.9224 A
Weight: 11.2 kg Dimensions: L 700 x W 220 x H 140 mm
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Tool Catalogue
Description
Tool No. Illustration
Valve Seat Refacing Machine, 120 V
• Required for machining of the seat face of the valve seat insert.
9.9224 E
Weight: 9.0 kg Dimensions: L 400 x W 350 mm
Valve Seat Refacing Machine, 230 V
• Required for machining of the seat face of the valve seat insert.
9.9224 D
Weight: 9.0 kg Dimensions: L 400 x W 350 mm
Cutter Set
• This tool is used for preparing the valve guide bush receiving the valve seat refacing machine (9.9224 E & 9.9224 D).
9.9224-081
Weight: 1.75 kg
Dimensions: Ø 40 x L 800 mm Cylinder Head Lifting Device (in-line engine)
• For removal and installation at normal removal height.
1.9221 C
Weight: 5.6 kg
Dimensions: L 270 x W 270 x H 100 mm
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Tool Catalogue
Description
Tool No. Illustration
Cylinder Head Lifting Device (V-engine)
• For removal and installation at normal removal height.
9.9221 D
Weight: 5.6 kg
Dimensions: L 270 x W 270 x H 100 mm Peak Pressure Indicator - PREMET LS
• Including small PREMET printer
1.9410 K
Weight: 9.1 kg Dimensions: L 520 x W 200 x H 440 mm
Peak Pressure Indicator - PREMET XL
• Including small PREMET printer • Including PC interface cable and analysis
software
1.9410 H
Weight: 9.1 kg Dimensions: L 520 x W 200 x H 440 mm
Valve Reseating Tool for Starting Valve Seat
9.9224 C
Weight: 1.7 kg Dimensions: L 280 x W 260 x H 85 mm
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Tool Catalogue
Description
Tool No. Illustration
Jacking Device for Valve Seat Insert
• Required for maintenance / replacement of the valve seat insert (inlet/exhaust).
9.9222 C
Weight: 6 kg Dimensions: Ø 120 x H 600 mm
Turning Device for Cylinder Head
9.9221 B
Weight: 459 kg Dimensions: L 800 x W 870 x H 913 mm
Guide Ring for Starting Valve Piston
• Required for mounting the starting valve. • By means of this ring the piston of the
starting valve is inserted into the cylinder head.
9.9227-001
Weight: 0.25 kg Dimensions: Ø 75 x H 40 mm
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Tool Catalogue
Main Running Gear Description
Tool No. Illustration
Piston Ring Mounting Clamp
• For pressing the piston rings into the piston ring grooves.
9.9220 A
Weight: 1.9 kg Dimensions: L 400 x W 35 x H 160 mm
Piston Mounting Ring
9.9220 B
Weight: 7.8 kg Dimensions: L 430 x W 400 x H 150 mm
Piston Ring Expander
• Required for removal/mounting of the piston rings.
• Piston rings may only be removed/mounted by means of the piston ring expander provided for this purpose.
• Type 430
6.9227 B
Weight: 6 kg Dimensions: L 600 x W 120 mm
Crank Web Deflection Dial Gauge (in-line engine)
1.9425 A
Weight: 1.3 kg Dimensions: L 260 x W 170 x H 50 mm
Crank Web Deflection Dial Gauge (V-engine)
1.9425 B
Weight: 1.3 kg Dimensions: L 260 x W 170 x H 50 mm
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Tool Catalogue
Description
Tool No. Illustration
Mounting/Removal Device for Piston Crown and Small End (in-line engine)
9.9223 A
Weight: 9.0 kg Dimensions: L 315 x W 120 x H 100 mm
Mounting/Removal Device for Connecting Rod (in-line engine)
9.9228 B
Weight: 24.1 kg Dimensions: L 1300 x W 200 x H 250 mm
Mounting/Removal Device for Connecting Rod (V-engine)
9.9228 G
Weight: 50.0 kg Dimensions: L 1750 x W 300 x H 270 mm
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Tool Catalogue
Description
Tool No. Illustration
Stopper
• For mounting/removal device for connecting rod (9.9228 G)
9.9228-105
Weight: Dimensions:
Rod
• For mounting/removal device for connecting rod (9.9228 G)
9.9228-501
Weight: Dimensions:
Suspension
• For mounting/removal device for connecting rod (9.9228 G)
9.9228-403
Weight: Dimensions:
Skid
• For mounting/removal device for connecting rod (9.9228 G)
9.9228-405
Weight: Dimensions:
Skid (extension)
• For mounting/removal device for connecting rod (9.9228 G)
99228-406
Weight: Dimensions:
Connecting Rod Holder for Engine Types 6 M 32 and 8 M 32
9.9228 C
Weight: 0.95 kg Dimensions: L 240 x W 240 x H 20 mm
Connecting Rod Holder for Engine Type 9 M 32
9.9228 D
Weight: 10.1 kg Dimensions: L 500 x W 240 x H 170 mm
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Tool Catalogue
Description
Tool No. Illustration
Connecting Rod Holder (V-engine)
9.9228 F
Weight: 3.6 kg each Dimensions: L 200 x W 200 x H 60
Mounting/Removal Device for Connecting Rod (in-line engine)
9.9228 E
Weight: Dimensions:
Oil Hole Plug, Crank Pin, Emergency Operation (in-line engine)
• Used for plugging the oil hole in the crank pin of the crankshaft of a damaged main running gear.
9.9225 A
Weight: 0.9 kg Dimensions: L 340 x W 30 mm
Support (in-line engine)
9.9228 A
Weight: 2.75 kg Dimensions: L 430 x W 200 x H 85 mm
Piston Suspension Device (V-engine)
9.2148 A
Weight:
Dimensions: Removal/Mounting Tool for Connecting Rod Shank Division (V-engine)
9.9128 C
Weight: 11.4 kg Dimensions: L 800 x W 200 x H 100 mm
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Tool Catalogue
Description
Tool No. Illustration
Mounting/Removal Device for Piston (V-engine)
9.9223 B
Weight: 14.0 kg Dimensions: L 600 x W 300 x H 100 mm
Mounting and Removal Device for Crankshaft Vibration Damper (V-engine)
342140 A
Weight: Dimensions:
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Tool Catalogue
Engine Block Description
Tool No. Illustration
Holding Device for Cylinder Liner
• In order to avoid loosening of the cylinder liner while turning the crankshaft (with cylinder head removed), the liner must be secured with this hold-down.
• This tool is used when removing and installing pistons.
9.9217 D
Weight: 5.2 kg Dimensions: L 410 x H 140 x W 120 mm
Ejector for Anti-Polishing Ring
• Used for maintenance and removal of pistons.
259216 C
Weight: 0.8 kg Dimensions: Ø 320 x H 30 mm
Mounting Device for Cylinder Liner (in-line engine)
• This tool is used for maintenance, removal and installation of the cylinder liner.
9.9216 E
Weight: 9.8 kg Dimensions: L 1100 x W 150 x H 70 mm
Cylinder Liner Micrometer, 300 - 325 mm
• Used for checking and measuring the cylinder liner
1.9419 B
Weight: 0.55 kg Dimensions: L 350 x W 60 x H 30 mm
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Tool Catalogue
Description
Tool No. Illustration
Measuring Ruler for Cylinder Liner
• This tool is used for checking and measuring the cylinder liner.
9.2084 A
Weight: 0.95 kg Dimensions: L 560 x W 40 x H 55 mm
Holding Device for Cylinder Liner
259250 B
No illustration available!
Weight: Dimensions:
Mounting/Removal Devices for Main Bearings, Flat Oil Pan (V-engine)
9.9214 B
Weight: 27.0 kg Dimensions: L 600 x H 550 x W 500 mm
Mounting/Removal Devices for Main Bearings, Deep Oil Pan (in-line engine)
322136 A
Weight: 40.0 kg
Dimensions:
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Tool Catalogue
Description
Tool No. Illustration
Mounting Device for Cylinder Liner (V-engine)
• Used for maintenance, removal and installation of the cylinder liner.
9.9216 D
Weight: 22.2 kg Dimensions: L 1050 x W 300 x H 140 mm
Grinding Tool for Nozzle Sleeve (in-line engine)
9.2086 A
No illustration available!
Weight: Dimensions:
Mounting/Removal Device for Piston, Low Removal Height (in-line engine)
• This tool is used for low removal height.
9.9216 G
Weight: Dimensions:
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Tool Catalogue
Engine Timing Description
Tool No. Illustration
Holding Device for Cam Follower
• For relieving the injection cam
9.9235 A
Weight: 13.3 kg Dimensions: L 350 x W 250 x H 240 mm
Round Sling (in-line engine)
• Needed for mounting and removing a camshaft section
1.9321 A
Weight: 0.8 kg
Dimensions: L 530 x W 100 x H 60 mm Mounting/Removal Device for Lower Valve Mechanism (in-line engine)
9.2104 A
Weight: 2.25 kg Dimensions: L 430 x W 40 x H 50 mm
Mounting/Removal Device for Camshaft Section (V-engine)
9.9230 B
Weight: 17.0 kg Dimensions: L 900 x W 450 x H 200 mm
Clamping Holder (V-engine)
• For mounting/removal device for camshaft section (9.9230 B)
9.2103 A
Weight: 5.6 kg Dimensions: L 670 x W 100 x H 50 mm
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Tool Catalogue
Engine Regulation Description
Tool No. Illustration
Pin Wrench for Master Starting Valve
• Required for servicing the starting air valve
0.9105 A
Weight: 0.2 kg Dimensions: L 210 x W 50 x H 50 mm
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Tool Catalogue
Fuel System Description
Tool No. Illustration
Pneumatic Nozzle Tester
1.9470 M
Weight: 10.5 kg Dimensions: L 290 x W 200 x H 400 mm
Manual Nozzle Tester
1.9470 F
Weight: 15.1 kg Dimensions: L 610 x W 270 x H 285 mm
Pump for Pneumatic Nozzle Tester
1.9470-110
Weight: Dimensions:
Pump for Manual Nozzle Tester
1.9470-010
Weight: Dimensions:
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Tool Catalogue
Description
Tool No. Illustration
Collecting Cup for Nozzle Tester
1.9470-020
Weight: Dimensions:
Bracket for Nozzle Tester
1.9470-030
Weight: Dimensions:
Support for Nozzle Tester
1.9470-048
Weight: Dimensions:
High-Pressure Hose for Nozzle Tester
1.9470-070
Weight: Dimensions:
Bracket for Fuel Injector
9.9208 B
Weight: 8.8 kg Dimensions: L 440 x W 90 x H 200 mm
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Tool Catalogue
Description
Tool No. Illustration
Removal Device for Fuel Injector
9.2144 A
Weight: 2.8 kg Dimensions: L 375 x W 130 x H 90 mm
Lifting Eye Nut (in-line engine)
1.2122-026
Weight: 2.0 kg Dimensions: L 130 x W 75 mm
Seat Cleaner for Nozzle Sleeve
9.9222 D
Weight: 2.05 kg Dimensions: L 830 x W 240 x H 50 mm
Claw Foot Wrench with Tommy Bar
• For removal and installation of the injection pump
1.9497-030
Weight: 1.3 kg Dimensions: L 400 x W 80 x H 50 mm
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Tool Catalogue
Description
Tool No. Illustration
Mounting/Removal Device for Nozzle Sleeve
9.9220 C
Weight: 2.1 kg Dimensions: Ø 65 x L 190 mm
Lifting Device for Injection Pump (V-engine)
9.9235 D
Weight: 1.8 kg Dimensions:
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Tool Catalogue
Lubricating Oil System Description
Tool No. Illustration
Ejector for Filter Candles
• Required for servicing and cleaning of the lubricating oil filter
1.9100-120
Weight: 0.3 kg Dimensions: L 115 x W 100 x H 20 mm
Cleaning Gun for Lubricating Oil Filter
• Used for cleaning the filter candles of the lubricating oil filter.
1.9100-114
Weight: 0.9 kg Dimensions: L 800 x W 220 x H 35 mm
Cleaning Pipe
1.9100-115
Weight: 0.05 kg Dimensions: L 320 x W 20 x H 20 mm
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Tool Catalogue
Additional Installation Description
Tool No. Illustration
Tool Box
1.9498-001
Weight: 3.3 kg Dimensions: L 480 x W 210 x H 190 mm
Hand Oiler, 0.5 l
1.9490-001
Weight: 0.1 kg Dimensions: Ø 70 x L 250 mm
Set of Feeler Gauges, DIN 2275-C
• Used for purposes such as servicing of the lubricating oil pump
1.9075-003
Weight: Dimensions:
Grinding Paste, DP 30 /10-15MY Syringe, 5 g
1.9493-002
Weight: Dimensions:
Silicone Rubber Sealing and Filling Compound, Grey
1.9492-002
Weight: 0.5 kg Dimensions: Ø 50 x L 325 mm
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Tool Catalogue
Description
Tool No. Illustration
Information Sign
• ATTENTION! When carrying out welding work in the area of the engine, disconnect the electric power supply on both sides!
0.9570A
Weight: 0.5 kg
Dimensions: L 300 x W 200 x H 20 mm Hook Wrench A 45-50
1.9001-050
Weight: 0.2 kg Dimensions: L 210 x W 40 x H 10 mm
DICARE Software for Engine Diagnosis and Preventive Maintenance
• By means of accurate information on the current condition and operating mode of the diesel engine DICARE provides for condition-based, adjusted maintenance intervals. Progress of fouling and wear can be identified at an early stage through trend charts.
• By means of different comparison charts
and condition-based maintenance recommendations DICARE supports optimum operating conditions.
• More information is available on the
Internet. Address: http://marine.cat.com/dicare
• However, we will be pleased to inform you
personally. E-mail: [email protected]
Weight: Dimensions:
m M 32 / M 32 C / VM 32 / VM 32 C
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Tool Catalogue
Hydraulic Tools Description
Tool No. Illustration
Storage Box for Hydraulic Tools (in-line engine)
9.9101 A
Weight: 44.0 kg Dimensions: L 1100 x W 630 x H 560 mm
Storage Box for Hydraulic Tools (V-engine)
9.9101 B
Weight: 44.0 kg Dimensions: L 1250 x W 630 x H 560 mm
High-Pressure Pump
0.9204 D
Weight: 10.5 kg Dimensions: L 800 x W 160 x H 270 mm
Portable Hydraulic Pump
0.9204 N
Weight: 12.3 kg Dimensions: L 340 x W 220 x H 240 mm
High-Pressure Hose, 1 m
0.9205 B
Weight: 0.9 kg Dimensions: Ø 30 x L 1100 mm
m M 32 / M 32 C / VM 32 / VM 32 C
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Tool Catalogue
Description
Tool No. Illustration
High-Pressure Hose, 3 m
0.9205 A
Weight: 1.85 kg Dimensions: Ø 30 x L 3100 mm
Hydraulic Distributor
0.9203-004
Weight: 2.6 kg Dimensions: L 170 x W 210 x H 30 mm
Sealing Ring for Ø100 Hydraulic Device (0.9213 C)
0.9213-022
Weight: 0.05 kg Dimensions: Ø 100 x H 7.5 mm
Sealing Ring for Ø125 Hydraulic Device (0.9213 C)
0.9213-023
Weight: 0.05 kg Dimensions: Ø 125 x H 7.5 mm
Sealing Ring for Ø130 Hydraulic Device (0.9213 M)
0.9213-013
Weight: 0.05 kg Dimensions: Ø 130 x H 9 mm
Sealing Ring for Ø178 Hydraulic Device (0.9213 M)
0.9213-014
Weight: 0.05 kg Dimensions: Ø 178 x H 9 mm
m M 32 / M 32 C / VM 32 / VM 32 C
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Tool Catalogue
Description
Tool No. Illustration
Sealing Ring for Ø144.6 Hydraulic Device (0.9213H)
0.9213-024
Weight: 0.05 kg Dimensions: Ø 144,6 x H 10 mm
Sealing Ring for Ø108.7 Hydraulic Device (0.9213H)
0.9213-025
Weight: 0.05 kg Dimensions: Ø 108.7 x H 9 mm
Hydraulic Jack
0.9213 C
Weight: 6.7 kg Dimensions: Ø 220 x W 160 x H 80
Hydraulic Jack
0.9213 H
Weight: 8.5 kg Dimensions: Ø 230 x W 180 x H 90
Hydraulic Jack (V-engine)
0.9213 M
Weight: 14.0 kg Dimensions: L 230 x W 180 x H 90 mm
Supporting Ring Ø110
0.9203-211
Weight: 2.2 kg Dimensions: Ø 110 x H 115 mm
m M 32 / M 32 C / VM 32 / VM 32 C
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Tool Catalogue
Description
Tool No. Illustration
Supporting Ring Ø115
0.9203-209
Weight: 1.95 kg Dimensions: Ø 115 x H 55 mm
Supporting Ring Ø135
0.9203-115
Weight: 6.7 kg Dimensions: Ø 135 x H 135 mm
Supporting Ring Ø100 (V-engine)
0.9203-116
Weight: 5.3 kg Dimensions: Ø 100 x H 150 mm
Supporting Ring Ø110 (V-engine)
0.9203-119
Weight: 5.8 kg Dimensions: Ø 110 x H 150 mm
Threaded Sleeve Ø90
0.9203-112
Weight: 6.8 kg Dimensions: Ø 90 x H 405 mm
Threaded Sleeve Ø90
0.9203-106
Weight: 3.4 kg Dimensions: Ø 90 x H 150 mm
m M 32 / M 32 C / VM 32 / VM 32 C
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Tool Catalogue
Description
Tool No. Illustration
Threaded Sleeve Ø90
0.9203-102
Weight: 3.05 kg Dimensions: Ø 90 x H 150 mm
Threaded Sleeve Ø90
0.9203-101
Weight: 2.05 kg Dimensions: Ø 90 x H 90 mm
Threaded Sleeve Ø110
0.9203-104
Weight: 5.5 kg Dimensions: Ø 110 x H 170 mm
Threaded Sleeve Ø130 (V-engine)
0.9203-105
Weight: 5.5 kg Dimensions: Ø 130 x H 140 mm
Threaded Sleeve Ø140 (V-engine)
0.9203-207
Weight: 7.4 kg Dimensions: Ø 140 x H 170 mm
Ejector for Valve Seat Inserts
9.2126 B
Weight: 13.0 kg
Dimensions: L 350 x W 150 mm Set of Hydraulic Tools
9.9203 A
No illustration available
Weight: Dimensions:
m M 32 / M 32 C / VM 32 / VM 32 C
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Tool Catalogue
DIN Standard Tools Description
Tool No. Illustration
Set of Double-Head Wrenches, W 6-32 (12 pcs)
1.9456 A
Weight: Dimensions:
Set of Double-Head Box Wrenches W 6-32 (12 pcs)
1.9456 B
Weight: Dimensions:
Tool Case with Socket Wrench Inserts, W 10-32
1.9457 A
Weight: Dimensions:
Double Socket Wrench B 19 X 22 mm
1.9096-019
Weight: Dimensions:
Double Socket Wrench B 24 X 27 mm
1.9096-124
Weight: Dimensions:
Double Socket WrenchB 30 X 32 mm
1.9096-030
Weight: Dimensions:
m M 32 / M 32 C / VM 32 / VM 32 C
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Tool Catalogue
Description
Tool No. Illustration
Double Socket WrenchB 32 X 36 mm
1.9096-032
Weight: Dimensions:
Double Socket WrenchB 41 X 46 mm
1.9096-041
Weight: Dimensions:
General Purpose Pin Ø8
0.9203-110
Weight:
Dimensions: Ø 8 x L 130 mm General Purpose Pin Ø12
1.9090-112
Weight: Dimensions: Ø 12 x L 130 mm
General Purpose Pin Ø16
1.9090-116
Weight:
Dimensions: Ø 16 x L 130 mm Hexagon Socket Screw Key 4 mm (W 4)
1.9039-004
Weight: Dimensions:
Hexagon Socket Screw Key 5 mm (W 5)
1.9039-005
Weight: Dimensions:
Hexagon Socket Screw Key 6 mm (W 6)
1.9039-006
Weight: Dimensions:
Hexagon Socket Screw Key 8 mm (W 8)
1.9039-008
Weight: Dimensions:
m M 32 / M 32 C / VM 32 / VM 32 C
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Tool Catalogue
Description
Tool No. Illustration
Hexagon Socket Screw Key 10 mm (W 10)
1.9039-010
Weight: Dimensions:
Hexagon Socket Screw Key 12 mm (W 12)
1.9039-012
Weight: Dimensions:
Hexagon Socket Screw Key 14 mm (W 14)
1.9039-014
Weight: Dimensions:
Hexagon Socket Screw Key 17 mm (W 17)
1.9039-017
Weight: Dimensions:
Hexagon Socket Screw Key 19 mm (W 19)
1.9039-019
Weight: Dimensions:
Hexagon Socket Screw Key 22 mm (W 22)
1.9039-022
Weight: Dimensions:
Hexagon Socket Screw Key 24 mm (W 24)
1.9039-024
Weight: Dimensions:
Hexagon Socket Screw Key 27 mm (W 27)
1.9039-027
Weight: Dimensions:
Hexagon Socket Screw Key 32 mm (W 32)
1.9039-032
Weight: Dimensions:
m M 32 / M 32 C / VM 32 / VM 32 C
en / 18.08.2010 Page 36 / 45
Tool Catalogue
Description
Tool No. Illustration
Hexagon Socket Screw Key 14 mm (W 14)
• Specifically for M 43
436500 A
Weight: Dimensions:
Hexagon Socket Screw Key 8 mm (W 8) - Shortened
9.9236-080
Weight: Dimensions:
Screwdriver A 0.6 x 3.5
1.9065-135
Weight: Dimensions:
Screwdriver D 1.2 X 6.5
1.9065-165
Weight: Dimensions:
Pliers for Circlips A 10
• For circlips DIN 471 • For shafts with Ø 10 - 25 mm
1.9067-010
Weight: 0.55 kg Dimensions: L 320 x W 170 x H 20 mm
Pliers for Circlips A 19
• For circlips DIN 471 • For shafts with Ø 19 - 60 mm
1.9067-019
Weight: 0.55 kg Dimensions: L 320 x W 170 x H 20 mm
m M 32 / M 32 C / VM 32 / VM 32 C
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Tool Catalogue
Description
Tool No. Illustration
Pliers for Circlips A 40
• For circlips DIN 471 • For shafts with Ø 40 - 100 mm
1.9067-040
Weight: 0.55 kg Dimensions: L 320 x W 170 x H 20 mm
Pliers for Circlips A 85
• For circlips DIN 471 • For shafts with Ø 85 - 165 mm
431020 A
Weight: 0.55 kg Dimensions: L 320 x W 170 x H 20 mm
Pliers for Circlips C 19
• For circlips DIN 472 • For holes with Ø 19 - 60 mm
1.9067-419
Weight: 0.55 kg Dimensions: L 320 x W 170 x H 20 mm
Pliers for Circlips C 40
• For circlips DIN 472 • For holes with Ø 40 - 100 mm
1.9067-440
Weight: 0.55 kg Dimensions: L 320 x W 170 x H 20 mm
Pliers for Circlips C 85
• For circlips DIN 472 • For holes with Ø 85 - 165 mm
1.9067-485
Weight: 0.55 kg Dimensions: L 320 x W 170 x H 20 mm
m M 32 / M 32 C / VM 32 / VM 32 C
en / 18.08.2010 Page 38 / 45
Tool Catalogue
Description
Tool No. Illustration
Torque Wrench 300-800 Nm
1.9454-800
Weight: 7.2 kg Dimensions: L 1320 x W 100 x H 80 mm
Torque Wrench 200-500 Nm
1.9454-500
Weight: 6.0 kg Dimensions: L 1320 x W 100 x H 80 mm
Torque Wrench 100-400 Nm
1.9454-400
Weight: 4.0 kg Dimensions: L 835 x W 100 x H 80 mm
Torque Wrench 60-320 Nm
1.9454-320
Weight: 2.15 kg Dimensions: L 780 x W 80 x H 80 mm
Torque Wrench 40-200 Nm
1.9454-200
Weight: 1.8 kg Dimensions: L 640 x W 80 x H 80 mm
Torque Wrench 40-180 Nm
1.9454-040
Weight: 1.8 kg Dimensions: L 252 x W 60 x H 60 mm
Torque Wrench 20-200 Nm
1.9454-202
Weight: 1.8 kg Dimensions: L 510 x W 80 x H 80 mm
Torque Wrench 20-120 Nm
1.9454-120
Weight: 1.55 kg Dimensions: L 540 x W 80 x H 80 mm
Socket for Torque Wrench W 32
435102 A
Weight: Dimensions:
m M 32 / M 32 C / VM 32 / VM 32 C
en / 18.08.2010 Page 39 / 45
Tool Catalogue
Description
Tool No. Illustration
Socket for Torque Wrench W 41
435102 B
Weight: Dimensions:
Socket for Torque Wrench W 55
439208 - 001
Weight: Dimensions:
Reversible Ratchet 1/2"
1.9459-033
Weight: Dimensions:
Reversible ratchet 3/4"
1.9495-036
Weight: Dimensions:
Ring Spanner Insert W 19
1.9459-019
Weight: Dimensions:
Ring Spanner Insert W 22
1.9459-022
Weight: Dimensions:
Ring Spanner Insert W 24
1.9459-034
Weight: Dimensions:
Ring Spanner Insert W 30
1.9459-030
Weight: Dimensions:
m M 32 / M 32 C / VM 32 / VM 32 C
en / 18.08.2010 Page 40 / 45
Tool Catalogue
Description
Tool No. Illustration
Ring Spanner Insert W 41
1.9459-041
Weight: Dimensions:
Ring Spanner W 55
0.9100-055
Weight: Dimensions:
Open Jawed Spanner for Torque Wrench W 24
1.9459-024
Weight: Dimensions:
Open Jawed Spanner for Torque Wrench W 46
1.9106 A
Weight: Dimensions:
Bits Bracket for Camshaft Section
• For M 20 / M 20 C
1.9459-008
Weight: Dimensions:
Socket Wrench W 19
0.9123-001
Weight: Dimensions:
Socket Wrench Insert W 19
1.9024-019
Weight: Dimensions:
m M 32 / M 32 C / VM 32 / VM 32 C
en / 18.08.2010 Page 41 / 45
Tool Catalogue
Description
Tool No. Illustration
Socket Wrench Insert W 36
1.9024-036
Weight: Dimensions:
Extension
1.9482-094
Weight: 0.75 kg Dimensions: Ø 35 x L 200 mm
Socket W 22
1.9450-395
Weight: Dimensions:
Socket W 30 1/2"
1.9424-030
Weight: Dimensions:
Socket W 30 3/4"
1.9450-030
Weight: Dimensions:
Socket W 36
1.9450-036
Weight: Dimensions:
m M 32 / M 32 C / VM 32 / VM 32 C
en / 18.08.2010 Page 42 / 45
Tool Catalogue
Description
Tool No. Illustration
Socket W 41
1.9450-041
Weight: Dimensions:
Socket W 46
1.9450-046
Weight: Dimensions:
Socket for Single-Screw Piston DIN 3124 – 41 x 20 (1000 kW/cyl.)
• For M 43 / M 43 C / VM 43 / VM 43 C
1.9024-041
Weight: Dimensions:
Adapter for Single-Screw Piston DIN 3123 – A20 X 12.5 (1000 kW/cyl.)
• For M 43 / M 43 C / VM 43 / VM 43 C
1.9023-017
Weight: Dimensions:
• Adapter 3/4" x 1/2"
1.9459-035
Weight: Dimensions:
Screwdriver Socket for Camshaft Section
• For M 20 / M 20 C
1.9459-010
Weight: Dimensions:
m M 32 / M 32 C / VM 32 / VM 32 C
en / 18.08.2010 Page 43 / 45
Tool Catalogue
Description
Tool No. Illustration
Square Drive
1.9459-006
Weight: Dimensions:
Extension 200 mm
• Replaces extension 1.9482-094
1.9023-241
Weight: Dimensions:
Extension 250 mm
1.9023-243
Weight: Dimensions:
Hook Wrench A 45-50
1.9001-050
Weight: 0.2 kg Dimensions: L 210 x W 40 x H 10 mm
Washer
• For assembly of hydraulic jack and supporting rings
1.0058-457
Weight: 0.05 kg Dimensions: Ø 12 x H 1.6 mm
Hexagon Screw ISO 4017-M6X12
• For assembly of hydraulic jack and supporting rings
1.1387-240
Weight: Dimensions:
m M 32 / M 32 C / VM 32 / VM 32 C
en / 18.08.2010 Page 44 / 45
Tool Catalogue
Description
Tool No. Illustration
Hexagon Screw ISO 4017-M16X170
• For camshaft section M 32/M 32 C/VM 32/VM 32 C
1.1367-387
Weight: Dimensions:
m M 32 / M 32 C / VM 32 / VM 32 C
en / 18.08.2010 Page 45 / 45
Tool Catalogue
Notes
Caterpillar Motoren GmbH & Co. KG
Falckensteiner Str. 2 • D-24159 Kiel - Germany
Phone +49(0)431-3995-01 • Telefax +49(0)431-3995-2010
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