M · 2012. 6. 19. · M Add:Block C&D,7&8/F,Bldg F3.8,Tian'an Cyber Park,Chegongmiao,Futian...

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WWW.OCEANPOWER.COM Add:Block C&D,7&8/F,Bldg F3.8,Tian'an Cyber Park,Chegongmiao,Futian District,Shenzhen City, P.R.China Postcode:518040 Tel: 86-755-83300611 83300696 82831998 Fax: 86-755-83300726 83300727 83300728 Shenzhen High-tech Enterprise No.S2006041

Transcript of M · 2012. 6. 19. · M Add:Block C&D,7&8/F,Bldg F3.8,Tian'an Cyber Park,Chegongmiao,Futian...

Page 1: M · 2012. 6. 19. · M Add:Block C&D,7&8/F,Bldg F3.8,Tian'an Cyber Park,Chegongmiao,Futian District,Shenzhe n City, P.R.China Postcode:518040 Tel: 86-755-83300611 83300696 82831998

WWW.OCEANPOWER.COM

Add:Block C&D,7&8/F,Bldg F3.8,Tian'an Cyber

Park,Chegongmiao,Futian District,Shenzhen

City, P.R.China Postcode:518040

Tel: 86-755-83300611 83300696 82831998Fax: 86-755-83300726 83300727 83300728

Shenzhen High-tech Enterprise No.S2006041

Page 2: M · 2012. 6. 19. · M Add:Block C&D,7&8/F,Bldg F3.8,Tian'an Cyber Park,Chegongmiao,Futian District,Shenzhe n City, P.R.China Postcode:518040 Tel: 86-755-83300611 83300696 82831998

Warm Mix Asphalt (WMA) is a kind of blending asphalt that is used in asphalt mixture,

this kind of asphalt has proven to have suitable viscosity, so it can be mixed and used in

lower temperatures. Based on the current technology, the temperature of mixing WMA is

usually between 120~140 , For paving and compacting the pavement the temperature

is normally between 90~120 . Compared with hot asphalt mixture (HMA), the

temperature of the mixture during construction can be reduced with about 30 , and still

have the same characteristics as HMA when used.

Oceanpower Company is one of the first national enterprises that are dealing in

developing WMA, and it has its own research center. The newest product for energy

conservation, Energy Champion120 (EC120) is an asphalt additive. The technology of

WMA is applied and developed by Oceanpower postdoctoral programme & Oceanpower

engineering technology co., Ltd. that are leaders in the field concerning the usage of

WMA within the global market.

Shenzhen Oceanpower New Material Technology Co., Ltd., established in October 2010, by merger and reorganization of Oceanpower Chemical

Engineering Co, Ltd., Oceanpower Color Technology Co, Ltd. and Oceanpower Engineering Technology Co, Ltd., which wholly owned by

Oceanpower Industrial Co., Ltd., devoted itself to R&D, production and sales of functional additives and providing client with environmentally

friendly additive products needed for low-carbon green economy and efficient industrial production. By optimizing the integration of advantages of

professional resources of its subsidiaries, powerful combination and enhancing development, application and sales of ancillary services capabilities

to provide client with better quality of system products and services.

Oceanpower also is the earlier high-grade road surface material R&D unit with independent intellectual property rights. The high viscosity asphalt

developed independently is the most suitable material for drainage pavement and low noise and permeable pavement. The laying of drainage

pavement and low noise and permeable pavement is of very important significance in reducing traffic noise pollution, improving traffic safety in rainy

day and alleviating the urban heat island effect. With combination of the expertise of all companies and integrated resources over years, Oceanpower

aim to introduce a personalized overall solution, DrainAPMax pavement, which is believed more suitable to the needs of China's current high-grade

road construction. Through application of technology and innovation to provide client with the leading integrated solutions, which creates synergy and driving forces for

our developing direction and service concept, let Oceanpower New Material Technology become your one-stop destination for fulfilling your

advanced technology needs. We believe we will be your loyal partners in your fast-developing process.

Page 3: M · 2012. 6. 19. · M Add:Block C&D,7&8/F,Bldg F3.8,Tian'an Cyber Park,Chegongmiao,Futian District,Shenzhe n City, P.R.China Postcode:518040 Tel: 86-755-83300611 83300696 82831998

(1)It can efficiently reduce energy consumption of the production of asphalt mixture, and compared with HMA

it reduces energy consumption by 30%.

(2)Over 30% emission of harmful gases and dust can be reduced, such as CO , SO, with the usage of WHA, the 2

environmental pollution can be decreased and the construction environment can be improved.

(3)The lower mixing temperature will reduce the asphalt aging in the constructions. With good workability,

EC is suitable for night and cold weather construction.

(4)To extend service life of the asphalt mixing plant, and reduce the maintenance costs for the equipment.

(5) The road paved with WMA is easier to recycle.

EC WMA agent is tiny tablet and granular solid

Mixing plant needs no modification during the usage

EC WMA agent can be directly added to mixture during mixing and convenient operation is achieved

The dosage is 3.5%-5% or so of asphalt equal to adding 1.8-2.5kg to 1 metric ton of mixture

Offer different specification packing according to customer requirement, it s easy to operate and process.

Pa

ssin

g p

erce

nt

Sieve size

Grading curve

Upper limit

Lower limit

Mid-value

In general, WMA is appropriate for various mixtures with different gradation. The change of the gradation has a direct influence on the embedded force among aggregates of the mixtures, which can affect the road performance of the mixture.

Test item Onsite testing Specification requirements

Permeability Coefficient

Texture depth

FB

Compaction degree 92% of the theoretical maximum density

Road test result of WMA

As a case of AC-13, according to the test method given by the norm of Ministry of Communication Highway

Engineering Asphalt and Asphalt Mixture Test Rules JTJ052-2000, the evaluation of the properties of EC WMA is made

and just for reference. Heavy traffic 70 Grade A petroleum asphalt is adopted, and the dosage of EC WMA agent is 3.5%.

The aggregate coming from Shenzhen Furong Quarry is diabase. The optimum oil-stone ratio given by Marshall test

is 4.6%, and the grading curve is shown in the right figure

According to the above test result, each index of the asphalt mixture with 3.5% EC WMA agent, prepared by

Marshall residual stability test, split strength ratio test, rutting dynamic stability test, is not only better than the

requirements of Highway Asphalt Pavement Construction Technical Specification JTGF40-2004, but the rutting

dynamic stability enhances by a large margin as well. In the meantime, the mixing and compaction temperature is

dramatically reduced, and the aim of saving energy and reducing emissions is achieved.

Page 4: M · 2012. 6. 19. · M Add:Block C&D,7&8/F,Bldg F3.8,Tian'an Cyber Park,Chegongmiao,Futian District,Shenzhe n City, P.R.China Postcode:518040 Tel: 86-755-83300611 83300696 82831998

Firstly, adding different specification cold aggregates to drying cylinder according to definite proportion( it was

confirmed by lab, accord with a certain gradation), the mixing carried out by normal mixing technology and the drying

temperature of aggregates is 140 150 , then injected it into already heated 150-160 asphalt, meanwhile, adding the

EC120 to mixing tank according to certain proportion the mixing time will increase 3s to 5s, until it mix homogeneous

without gray material.(Discharge temperatare 125 135 )

The mixing of warm-mix asphalt mixture

Transportation for warm mix asphalt mixture

Transporting the warm mix asphalt mixture that has been mixed well to the spreading site by automatic discharge

wagon(not less than 20t)

The spreading and compaction of warm mix asphalt mixture

Preheat the ironing board of spreading machine to 100 and spread slowly equably and continuously, the spreading

speed is 2-3m/min. the initial temperature is 115 125 , the final temperature should not lower than 90 100 , until

meeting the requirements of compaction degree of the roads.

High-performance Thin Overlays. Owing to the good workability and compaction of WMA, it can solve the problem,

which is difficult to be compacted leaded by the temperature reduction of thin overlays

A high amount of recycled mixture can be reused. By applying the technology of WMA, it can reduce the temperature of

discharging, so more than 40% of recycled material can be added, it can also reach the temperature of discharging.

Therefore, it can increase the amount of recycled asphalt mixture used in the mixture.

High-level environment protection municipal road. The emissions of pollution can be reduced by more than 30% when

WMA is used. Suitable usage areas are residential areas, hospital and roads connected with scenic areas.

Asphalt pavement for tunnels. During the construction of tunnels, dust from the asphalt mixture is difficult to decrease

and the working temperature in construction sites is too high. When using WMA, this problem is solved efficient.

Successful Application of Oceanpower WMA Technology in Haozhou Road Hefei City

Successful Application of Oceanpower WMA Technology in Taoyuan Connecting Line Project of Changji Highway

Successful Application of Oceanpower WMA Technology in Gan-E Tunnel Project of Wuji Highway