LyondellBasell response to changing interregional...
Transcript of LyondellBasell response to changing interregional...
Martijn Vogelzang
Sales Director Licensing & Technical
Services
3rd Petrochemical Conclave of Indian Oil
Delhi, 7 February 2014
LyondellBasell response to changing interregional feedstock economics
lyondellbasell.com
Topics for Discussion
• Shale development and natural gas production
• U.S. petrochemical renaissance
• LyondellBasell’s response
• Brief introduction to LyondellBasell
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Shale Play Development
Source: EIA - May, 9 2011
Experience
Infrastructure
Chemical capacity
Extensive resource development in many US regions
Map of US Shale Gas & Shale Oil Plays2009 2020
Shale formations
Horizontal drilling
Hydraulic fracturing
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Natural Gas NYMEX Price Breakevens by Play
At current gas prices, most plays are well below target return thresholds.
NGL Rich
Gas
Dry Gas
Source: Credit Suisse as of Jan. 17, 2013.
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Natural Gas Production
35
40
45
50
55
60
65
70
75
200
400
600
800
1,000
1,200
1,400
1,600
2007 2008 2009 2010 2011 2012 2013
(Rig Count) (BCF / Day)
Rig Production Efficiency ClimbingUS - Energy Supply
Ratio of Published Projections
Gas Rig
Count
Sources: Baker Hughes as of September 2013.
Natural Gas
Production
Source: EIA - Total Energy Supply and Disposition Summary – Reference Case – 2013 vs. 2010
100%
125%
150%
175%
200%
2010 2012 2014 2016 2018 2020
Natural Gas Liquids
Although gas rig count has decreased, natural gas production and NGLs have
increased
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Sources: Third party consultants
Natural Gas
Ethane
Propane
Crude Oil
0%
100%
200%
300%
400%
2003 2005 2007 2009 2011 2013
Hu
nd
red
s
(indexed to 2003)
Indexed Commodity Prices
• U.S. chemical prices
are generally aligned
with global crude oil
price
• US petrochemical
production costs
aligned with regional
(U.S.)
ethane / propane
prices
Low Price Feedstock Advantage
Energy costs can represent 70 – 80% of the as delivered cost of most
petrochemical products
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Source: Third party consultants.
Evolution of US Nat Gas Value Chain: Value Migration to Downstream
20
40
¢60
2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013
(¢ / lb)
Ethane Premium to Fuel Value("Frac Spread")
20
40
¢60
2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013
Ethylene Margin
(¢ / lb)
4
8
$12
2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013
Natural Gas Price
($ / MMBTU)
Midstream
(Fractionation & Pipelines)
Chemicals
(Ethylene Crackers)
Upstream
(Natural Gas E&P)
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15
30
45
60
NE AsiaNaphtha
U.S.Propane
U.S.Ethane
2010 2011 2012 2013
(¢ / lb)
US Regained its Position as a Low Cost Producer
U.S. petrochemicals became highly advantaged on the global cost curve
World Ethylene Cost Curve
0.20
0.40
0.60
0.80
1.00
1.20
$1.40
85 141 210 247 311
Global Supply (cumulative in billions of pounds)
Pro
du
cti
on
Co
sts
($
/ p
ou
nd
)
Middle EastChina
China
Western
Europe
Other
NE Asia
Middle East
United States
United StatesOther
NE AsiaWestern
Europe
2011
2005
Cost of Ethylene Production
Sources: Third party consultants.
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And causes a “Traffic Jam” in the US Gulf Coast
Feedstocks
• Logistics of NGLs delivery to
consumption region
• Difference in export options
• Need for NGL storage
Construction Costs and Timing
• Availability of qualified resources
• Impact on return on capital
• Derivative strategy
Product Market
• Domestic markets can’t support
new product capacity, will be
dependent on export markets
Environmental /Political
• Carbon taxes, fracking bans, water
shortages, etc.
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(3,000)
0
3,000
6,000
9,000
12,000
1990 - 1995 1995 - 2000 2000 - 2005 2005 - 2010 2010 - 2015E 2015E - 2020E
Net North American Ethylene Capacity Additions
Sources: Third party consultants as of September 2013.
Unprecedented level of new ethylene capacity addition will challenge industry
resources
(thousands of metric tons)
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How does LyondellBasell respond in USA…
ProjectCost
($Million)Start-up
Potential Pre-Tax Earnings
($ Million/year)
Increase Ethane Capability ~$25 2012 $120 - $140
Midwest Debottlenecks ~$25 2012 $30 - $40
PE Debottleneck ~$20 Early 2014 $10 - $20
LaPorte Expansion ~$420 Mid 2014 $300 - $350
Channelview Expansion ~$200 Early 2015 $90 - $110
Corpus Christi Expansion ~$530 Late 2015 $300 - $350
Total ~ $1,200 ~ $850 - $1,000
Complete In Construction Permit Pending
LYB major expansion projects will be complete by 2015 ahead of the new
ethylene crackers in 2017 - 2019
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And in Europe…
600
1,200
$1,800
2000-2009 2010-2012
($ / metric ton)
Source: Third party consultants.
(1) Potential growth value is based on historic third party consultant margins.
Size: 70,000 MT butadiene increase
Timing: 2013
Cost: ~$100 million
Potential Growth Value(1): ~$50 - $75 million / yr
5%
10%
15%
Ethane Light Naphtha
NW Europe Butadiene - Naphtha Spread
Butadiene / Ethylene Production Yield
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Conclusions
• Shale gas has created a U.S. energy renaissance
• Shale gas value transitioning from upstream energy to
downstream petrochemicals
• Exciting new possibilities and challenges are ahead for the
U.S. petrochemical industry and LyondellBasell
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LyondellBasell Fast Facts
Tarragona, Spain
• One of the world’s largest plastics,
chemicals and refining companies with
revenues of $44 billion and $6.3 billion
EBITDA (2013)
• Global reach that addresses worldwide
customer needs
• 58 manufacturing sites in 18 countries
on five continents
• Sales in more than 100 countries
• The global leader in polyolefins
technology, production and marketing
• Participation in 16 significant
manufacturing joint ventures, 11 of
which are outside of Western Europe
and the United States, primarily in
regions that have cost-advantaged raw
materials or high growth rates Brindisi (Italy), Spherizone plant
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40%
80%
120%
2009 2010 2011 2012
(Indexed to 2009)
94%
95%
96%
97%
98%
99%
100%
LYB A B C D E F G H
Outstanding HSE Results Leads to Strong Reliability and Financial Performance
Note: Based on LYB and third party consultant estimates. Peers include Chevron Phillips, Dow, ExxonMobil Chemical, Formosa, Ineos, Nova, Shell and Westlake.
Operational Excellence
Cost Reduction
Capital Discipline
Portfolio Management
Performance Driven Culture
Technology Driven Growth
15
40%
80%
120%
2009 2010 2011 2012
(Indexed to 2009)
0.2
0.4
0.6
2009 2010 2011 2012
(Injuries per 200,000 hours worked)
Average = 96.5%
Safety Incidents
Environmental Incidents
Avg. U.S. Ethylene Cracker
Reliability 2002 - 2012
LYB 2012 = 99.5%
Process Incidents
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0 2,000 4,000 6,000 8,000 10,000 12,000
Enichem
CP Chem
NPC Iran
Reliance
Braskem
Formosa
Ineos
TOTAL
CNPC
IPIC Group
SABIC
Dow
ExxonMobil
SINOPEC
LyondellBasell
HDPE LLDPE LDPE PP
LyondellBasell Is The Leading Polyolefins Producer
Capacity
Ranking (1) U.S. W. Europe
Olefins #1 #7
PE #3 #1
PP #1 #1
Source: CMAI 2010, LyondellBasell
1. Capacity ranking includes LyondellBasell wholly owned capacity and proportional share of JV capacity as of December 31, 2010.
KT
Most of these top
producers operate one or
more of LyondellBasell
licensed processes
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World PP installed capacity by technology 2016
Data taken from Townsend Polypropylene Report 2011
Total PP Capacity: 73 mio t/a
LyondellBasell share: 40%
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World PE installed capacity by technology 2016
Total PE Capacity: 118 mio t/a
LyondellBasell share: 16%
Data taken from Townsend Polyethylene Report 2011
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A comprehensive portfolio of technologies for license - Polyolefins
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LyondellBasell’s Technology Business:Llicensing, Catalysts and Technology services
Technology Services:
• Unique professional services group
• Supporting technology transfer:
• Process design
• Project support
• Training and plant start-up
• Long-term technical exchange
relationship & improvementsLicensing
Catalysts
Technol. Services
Catalysts
• Nobel prize winners for
discovery of basic
polypropylene and
polyethylene polymers
• Leader in the development,
production and sale of
advanced catalyst systems
Process Technology
• Developed and implemented
technology for the world’s first
commercial production of
polypropylene, high pressure and low
pressure polyethylene
• Leading licensor and user of
polypropylene and polyethylene
technologies
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Disclaimer and Trademarks
Glacido, Hostalen, Lupotech, Metocene, , Spherilene, Spheripol, Spherizone, Superflex, Trans4m and Vacido are trademarks owned and/or used by the LyondellBasell family of companies.
Glacido, Hostalen, Metocene, Spheripol, Spherizone and Trans4m are registered in the U.S. Patent and Trademark Office.
All information (“Information”) contained herein is provided without compensation and is intended to be general in nature. You should not rely on it in making any decision. LyondellBasell accepts no responsibility for results obtained by the application of this Information, and disclaims liability for all damages, including without limitation, direct, indirect, incidental, consequential, special, exemplary or punitive damages, alleged to have been caused by or in connection with the use of this Information. LyondellBasell disclaims all warranties, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, that might arise in connection with this information.
Before using a product sold by one of the LyondellBasell family of companies, users should make their own independent determination that the product is suitable for the intended use and can be used safely and legally. SELLER MAKES NO WARRANTY; EXPRESS OR IMPLIED (INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE) OTHER THAN AS SEPARATELY AGREED BETWEEN THE PARTIES IN WRITING. This product(s) may not be used in the manufacture of any US FDA Class III Medical Device or Health Canada Class IV Medical Device and may not be used in the manufacture of any US FDA Class II Medical Device or Health Canada Class II or Class III Medical Device without the prior written approval by Seller of each specific product or application.
Users should review the applicable Material Safety Data Sheet before handling the product.
LyondellBasell does not sell PB-1 for use in pipe applications intended for use in North America, and requires its customers not to sell products made from PB-1 into pipe applications for North America.
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Disclaimer
The statements in this presentation relating to matters that are not historical facts are forward-looking statements. These forward-looking statements are based upon assumptions of management which are believed to be reasonable at the time made, and are subject to significant risks and uncertainties. Actual results could differ materially based on factors including, but not limited to, the ability to comply with the terms of our credit facilities and other financing arrangements; the costs and availability of financing; the ability to maintain adequate liquidity; the ability to implement business strategies; availability, cost and price volatility of raw materials and utilities; supply/demand balances; industry production capacities and operating rates; uncertainties associated with the U.S. and worldwide economies; legal, tax and environmental proceedings; cyclical nature of the chemical and refining industries; operating interruptions; current and potential governmental regulatory actions; terrorist acts; international political unrest; competitive products and pricing; technological developments; risks of doing business outside of the U.S.; access to capital markets; and other risk factors. Additional factors that could cause results to differ materially from those described in the forward-looking statements can be found in our financial reports, which are available at www.lyondellbasell.com on the Investor Relations page.
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