LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon...

114
Merlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact Merlin Gerin 52387 Sans titre-1 21/12/01, 9:26 1

Transcript of LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon...

Page 1: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin Modicon Square D Telemecanique

Catalogue

LV power air circuit-breakersand switch-disconnectors

Masterpact Merlin Gerin52

387

Sans titre-1 21/12/01, 9:261

Page 2: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

As standards, specifications and designs change from time to time, please ask for confirmationof the information given in this publication.

5, rue Nadar92506 Rueil-Malmaison CedexFrance

Tel: +33 (0)1 41 29 82 00Fax:+33 (0)1 47 51 80 20

http://www.schneiderelectric.com

Schneider Electric SA

ce document a été imprimé sur du papier écologique.

0000

000

© 1

996

Sch

neid

er E

lect

ric S

A -

All

right

res

erve

d

0000 000 12-96

This document has been printed on ecological paper.

Created by:Photos: SchneiderPrinting by:

Sans titre-1 21/12/01, 9:262

Page 3: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

front face1 opening push-button (O)2 closing push-button (I)3 keylock for "connected",

"disconnected" or "test" position4 door interlock5 stored-energy-mechanism charging

handle6 operations counter7 "open" position keylock8 racking handle storage9 functional position indicator:

"connected", "test" and "disconnected"10 controls on fixed chassis (accessible

with cubicle door closed)11 padlocking facilities for "connected",

"disconnected" or "test" position12 stored-energy-mechanism status

indicator

c "charged"

c "discharged"

13 main-contact position indicator

c "OFF" (O);

c "ON" (I).

14 fault-trip indicator/breaker reset buttonLV circuit-breaker: blue figuresEnclosure: red figures

Masterpact: presentation

Masterpact circuit breakers are used toprotect and control low-voltage distributionsystems. They may be installed in main LVswitchboards (incoming units, main andsecondary outgoers). Masterpact is acomplete range offering a large selection ofperformance levels:c ratings from 800 to 6300 A AC,from 1000 to 8000 A DC;c breaking capacity from 40 to 150 kA rms;c operational voltages 690 V AC,1000 V DC.

2 Merlin Gerin

Many versionsc 3 or 4 poles;c fixed or drawout versions;c current-limiting version up to 2500 A;c wide range of control units offeringmultiple functions.

Circuit breakers designed for allapplicationsc 1000 V AC version;c DC version;c anti-corrosion version;c source-changeover version;c merchant-marine and military versions.Masterpact circuit breakers comply with allmajor international standards and meetT2 tropicalisation criteria.

Reduced dimensionsc AC circuit breakers:v a single frame size from 800 to 3200 A,v common height and depth from 800 to6300 A;c DC circuit breakers:v common height and length from 1000 to8000 A for operational voltages of up to 500V DC,v common height and length from 1000 to4000 A for operational voltages greater than500 V DC.

push to reset

I

I1 I2 I3

90%

50%

20%

STR 58 UE

0.63Io

Ir

0.8

0.5 1

xIn

90

105%Ir

.88.9 .92

.95

.981.8

.85

xIo

Im tm

3

4 56

8

101.52

xIo

.3

.4 .3

.1

.1.2

on I2t off

.2

0

Ir fault

tr

Im fault

tm

I

faultIh

th

t

i

test

+ S –

– T +

T

F

Ihth

400

500 600800

1000

1200250

320

A

.3

.4 .4

.2

.1.2

on I2t off

.3

.1

I

off2

xIn

Ir :

Im :

th :

I

IG LI

G

LLG

LIG

off

reset V

tr

60

120 240

480

1530

at 1,5Ir

4

6

8 12

17

22

Ic1Ic2

.86

.9 .93.95

.98

1.8

.85

.7

.8 .85

.95

.5.6

xIr

.9

1

R

xIr

test

Opush OFF

connected

test

disconnected

O OFFdischarged

I

push ON

MERLIN GERIN

M32 H1masterpact

IEC 947-2

00000

Ui

Ue

Icu

Ics

Icw

1000V

380/440V

100kA

100kA

75kA 1s

50/60Hz

480/690V

85kA

85kA

M63 M50 M40 M08 à M32

charged

discharged

O OFF

I ON

E28

791

E28

761

E28

760

M08 to M32

0359

28P

C

11

14

7

2

5

1

6

12

13

4

39 108

BTP207E-1.010-presentation 21/12/01, 9:342

Page 4: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

3Merlin Gerin

drawout version1 arc chute cover2 auxiliary terminal shield3 auxiliaries connection block4 fixed chassis5 safety shutters6 arc chute7 remote control voltage release8 motor for electrical charging of

stored energy mechanism9 control unit (AC system)10 front cover

1

2

3

6

7

8

10

9

5

4

0151

59

BTP207E-1.010-presentation 21/12/01, 9:343

Page 5: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin4

Automatic source-changeover controller

Fixed circuit breaker

50%

20%

STR 58 U

0.63Io Ir tr

0.8

0.5 1

xIn

90

105

τ tr

%Ir

.88.9 .92

.95

.981.8

.85

xIo

60120 240

480

1530

at 1.5Ir

Im tm

3

4 56

8

101.52

xIr

.3

.4 .3

.1

.1.2

on I2t off

.2

0

Ir fault

tr

Im fault

tm

I

faultIh

th

i

test

+ –

– +

T

R

test

Ih 1200A Max th

400500 600

800

1000

1200250320

A

.3

.4 .4

.2

.1.2

on I2t off

.3

.1

I

8

12 1419

22

Max.24

xIn

Ic1 Ic2

.86

.9 .93.95

.98

1.8.85

xIr

.7.8 .85

.95

.5.6

.9

1xIr

Ir :

Im :

th :

min.norm

overcurrent

ground

isolation renforcéeclasse II

séparation totaleentre chaque phase

déclencheurs voltmétriquesaccessibles à l'avant

Masterpact: presentation

safety and reliabilityc reduced, simple maintenance (maincontacts easily accessible, with wearindication feature);c double insulation from the front face;c positive contact indication;c auxiliary devices can be fitted on sitewithout adjustment;c fewer parts than conventional ranges (by afactor of 5-10);c a trip interlock ensures that the circuitbreaker is open during connection anddisconnection;c connection to top or bottom terminals;c fully tropicalised as standard.

stored energy operatingmechanismMasterpact circuit breakers are operated viaa stored energy mechanism forinstantaneous opening and closing.The mechanism is charged either manuallyor electrically. Closing and openingoperations can be initiated either from thelocal pushbuttons on the circuit breaker frontface, or by remote control.

common auxiliariesfrom 800 A to 6300 AAuxiliariesc accessible from the front, mounted in aseparate compartment insulated from powercircuits;c secured by a single screw;c adjustment-free;c can be fitted on site.

ccccc Source changeover systemFour solutions are available:v mechanical interlocking for 2 or 3 circuitbreakers, adaptable to various source-changeover configurations;v automatic source-changeover controller,easy to implement on any two suitablyequipped circuit breakers (electricallycharged operating mechanism, etc.) (for 3circuit breakers, consult us);v complete assembly including 2 or3 mechanically (rod assembly) interlockedcircuit breakers, adaptable to varioussource-changeover configurations;v complete assembly including2 mechanically (rod assembly) interlockedcircuit breakers and an automatic source-changeover controller, adaptable to varioussource-changeover configurations. Readyfor connection.

other possibilities ccccc Fixed circuit breakerThe fixed circuit breaker is derived from themoving part of the drawout circuit breaker byadding a fixing bracket on each side.

ccccc Switch versionThe switch (unprotected) version is deriveddirectly from the standard circuit breaker, butdoes not implement a control unit (or themagnetic trip units used with the DC circuitbreakers). Available models are:v standard: type HI and NI;v high performance: type HF, equipped witha protection system that instantaneouslyopens the circuit breaker in the event ofclosure under fault conditions.

ccccc Earthing switchA special short-circuit and earthing switch isavailable on request for the M08 to M32Hdrawout types, 3 or 4 poles. Please consultus.

ccccc 1000 V AC circuit breakers

E29

490

voltage releasesaccessible from thefront

total phaseseparation

double insulation

0359

2905

3061

0530

60

0530

58

BTP207E-1.015-presentation 21/12/01, 9:354

Page 6: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin 5

Drawout Masterpact DC circuit breaker

Fixed Masterpact DC circuit breaker

device identificationM 20 H1

breaking capacity;c N1: standard;c H1: H2: high performance;c L1: current limiting;c DC: direct current.

ratingc rated current / 100.

familyc Masterpact: LV power aircircuit breaker.

DC circuit breakersMasterpact DC circuit breakers are availablein fixed and drawout versions. They benefitfrom the AC range technology andadvantages.c 5 available ratings from 1000 to 8000 A;c 2 breaking capacities, 100 kA at 500 V,50 kA at 750 and 1000 V;c a circuit-breaker version offeringinstantaneous short-circuit protection withan adjustable, magnetic trip unit (DINA);c a switch (unprotected) version.note: up to 125 V DC, the devices in the ACrange (M08 to M63) may be used only in theswitch version, in which case a three-pole,type HI device should be used, with:c 1 pole for the positive polarity;c 1 pole for the negative polarity;c 1 pole not used.

AuxiliariesAll the auxiliaries designed for theMasterpact AC circuit breakers may be usedon the DC versions, with the exception of theposition switches, indicating the connected(CE), disconnected (CD) and test (CT)positions.Auxiliary connections are made via one ortwo manually disconnectable plugs thatremain accessible from the front.

AccessoriesStandard Masterpact DC range equipmentincludes an arc-chute cover (CC) and, ondrawout versions, safety shutters (VO).Interphase barriers (EIP) are not availablefor the DC range.

8609

486

096

BTP207E-1.015-presentation 21/12/01, 9:355

Page 7: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin6

Masterpact: presentation

Masterpact circuit breakers are the productof Merlin Gerin’s vast experience in the fieldof power circuit breakers. They incorporateall the qualities of traditional air circuitbreakers while drawing on certain of theadvantages specific to moulded-case circuitbreakers. In particular, they require nopreventive maintenance.

ease of installationMasterpact is a complete and rationallydesigned range.c 10 ratings;c 4 breaking-capacity levels;c 6 control units;c a complete range of auxiliaries andaccessories;c numerous versions (three and four-poledevices, fixed and drawout versions, etc.).

Masterpact circuit breakers are easy toincorporate in switchboards.c a single frame size from 800 to 3200 A,thus making for standardised columns;c an upper safety clearance equal to zerodue to the arc-chute cover, on both the fixedand drawout versions;c built-in measurement functions in thecontrol units;c auxiliaries are the same for the entirerange and may be easily implemented (onlya screwdriver is required).

Masterpact circuit breakers are easy toconnect to the main distribution system.c all types of connections are available(horizontal and vertical terminals, front andmixed connections);c connections are possible with bars of anythickness;c connection to the input power source ispossible on the upper or lower terminals ofthe circuit breakers.

Due to their small size, Masterpact circuitbreakers can replace most existingcircuit breakers.

continuity of serviceMasterpact circuit breakers are designedwith continuity of service in mind. Theresult is:c total time discrimination on the N1 and H1circuit breakers and maximum discriminationon H2 circuit breakers;c factory pre-setting of Masterpact circuitbreakers which never require any periodicmaintenance;c high electrical endurance: 10 000 cycles at1600 A and 30 cycles at 50 kA, withoutmaintenance;c preventive indications: load-sheddingindication switch, long-time thresholdoverrun alarm, etc.;c easy access to the main contacts fittedwith mechanical wear indicators. An optionalfunction on the STR68 control unit is theremote indication of contact wear, thusmaking possible continuous monitoring ofcircuit breakers during their service life.

operating safetyThe insulating casing of Masterpactcircuit breakers provides for:c user safety:v double insulation on the front face(class II),v auxiliary circuits in a compartmentinsulated from the power circuits;c switchboard safety when the circuitbreaker is in the open position:v each pole is effectively isolated in its ownhousing,v limitation of external disturbances.Positive contact indicationThe position indicator cannot indicate«open» unless the poles are effectivelyseparated by the required distance.The circuit breakers automatically openduring racking in and out .

reliabilityc Masterpact circuit breakers comprise tentimes fewer parts than traditional devices.They are easier to produce and morereliable.c the Masterpact circuit-breaker factory iscertified ISO 9002;c the design of Masterpact circuit breakersis modular with delayed differentiation(highest possible number of common partson all models). The result is shorter deliverytimes and enhanced reliability.

,

0366

3402

5179

2500 A Masterpact circuit breaker

Top: front connectionBottom: rear vertical connection

BTP207E-1.020-contents 21/12/01, 9:386

Page 8: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

7

LV power aircircuit breakers andswitch-disconnectors

Masterpact

2/ functions andcharacteristics

page

generales characteristics 0circuit breaker selection 0switch-disconnectors 0dimensions an weights 0control unit selection 0control unit accessories 0electrical auxiliaries 0mechanical accessories 0source changeover systems 0

BTP207E-2.001-content 21/12/01, 9:397

Page 9: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin8

MERLIN GERINmasterpactM32 H2Ui 1000V 50/60Hz

Ue 380/440V 480/690V

Icu 100kA 85kA

Ics 100kA 85kA

Icw 75kA 1s

IEC 947-2

Masterpact: functions and characteristics

general characteristics

Standardised characteristics indicated onthe rating plate:Ui: rated insulation voltageUe: rated operational voltageIcu: ultimate breaking capacity, for variousvalues of the rated operational voltage UeIcs: service breaking capacityIcw: short-time withstand current

: suitable for isolation

Masterpact circuit breakers comply with allthe major international standards:c International standard IEC 947-2;c North American standards (please consultus):UL 489, ANSI C37-50, CSA C22-2,NEMA AB1 et SG3;c Japanese standards: JIS 160 and C 8372.

They also comply with the following nationalstandards:c France NF C 63-120;c Germany VDE 0660;c United Kingdom BS 4752;c Australia AS ;c Italy CEI.Masterpact circuit breakers comply with thespecifications of the marine classificationcompanies (Veritas, Lloyd's Register ofShipping, Det Norske Veritas, etc.).

IEC 947-2This standard replaces IEC 157-1,applicable since 1973.The circuit breaker selection criteria areunchanged, but the new standard providesthe user with a better guarantee concerningquality and performance.Circuit breakers are subjected to tests thatare more representative of real operatingconditions.IEC 947-2 also clarifies the notion ofbreaking capacity.c Icu : the ultimate breaking capacity, whichmust be greater than or equal to the 3-phaseshort-circuit current at the point ofinstallation of the circuit breaker, a valueunlikely to be reached under real conditions;c Ics : the service breaking capacity,generally expressed as a percentage of theultimate breaking capacity (25, 50, 75 or100 % of Icu). It corresponds to a short-circuit current that is more likely to bereached under real conditions. The circuitbreaker must continue to operate normallyafter having interrupted a current equal toIcs several times;c Icw : short-time withstand current forcircuit breakers belonging to category B(category B refers to circuit breakers withtime discrimination and category A to thosewithout time discrimination).Furthermore, IEC 947-2 takes into accountrecent technological advances:c suitability for isolation recognised forcircuit breakers having passed specialelectrical and mechanical tests;c industrial earth-fault circuit breakerscovered by an appendix;c definition of tests designed to ensurecoordination between two circuit breakers.

conformity with standards

tropicalisationAs standard, Masterpact circuit breakerscomply with NF C 63-100 standard level 2conditions (95 % relative humidity at 45 °Cor 80 % at 55 °C, hot and humid climateconditions). They also comply with thefollowing standards:c IEC 68-2-30 damp heat;c IEC 68-2-2 dry heat;c IEC 68-2-11 salt spray;c IEC 68-2-1 low temperatures during

storage.Corrosive atmospheres: Special grease orother surface coatings available (pleaseconsult us).

pollution degreeMasterpact circuit breakers are certified foroperation in pollution degree IVenvironments as defined byIEC standard 947 (industrial environments).

E29

049

BTP207E-2.020-gen. charact.. 21/12/01, 9:408

Page 10: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

9Merlin Gerin

positive contact indicationAll Masterpact circuit breakers offer positivecontact indication. The toggle positionrigorously reflects the position of the maincontacts. It can indicate the "OFF" positiononly if the contacts are effectively open anda suitable distance apart.

degree of protection(as defined by IEC 529)

circuit breaker installed free standing IP 30-5

circuit breaker installed in a cabinet with access IP 40-5to controls through a door cut-out

circuit breaker installed in a cabinet behind a door with IP 54-9a cut-out fitted with a sealed, transparent cover

installationMasterpact circuit breakers may be installedon horizontal metal surfaces or on rails.They are secured by four points accessibleat the bottom of the chassis (drawoutversions) or on either side of the circuitbreaker (fixed versions). A single doorcut-out is required for the entire range andprovides access to Masterpact controls(see the description on page 2)..

0359

32R

C

E28

757

E28

758

E28

763

maximum dependabilityAll Masterpact circuit breakers are alsodisconnectors (suitable for isolation) asspecified by IEC 947-2. They bear thecorresponding symbol on the front cover:

This characteristic considerably increasesthe dependability of the circuit breaker.The conditions specified by IEC 947-2 forthis function are:c positive contact indication;c impulse withstand: 8 kV at sea level;c very low leakage current, checked on newcircuit breakers and on circuit breakerssubjected to tests representative of the endof service life.Moreover Masterpact circuit breakers have adouble-insulation front face (i.e. a class IIdevice) allowing control from the outside.

E18

569

BTP207E-2.020-gen. charact.. 21/12/01, 9:409

Page 11: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin6

Masterpact: functions and characteristics

circuit breaker selection

(1) Defined for a power factor of 0.25 if 20 < kA rms≤ 50 or 0.20 of kA rms > 50.(2) Closing at 6 x Ie and opening at 0.17 x Un.(3) For control unit STR 68 U, the minimum ratingIn is 400 A.

Masterpact circuit breakersnumber of poles

electrical characteristics as per IEC 947-2 and EN 60947-2rated current (A) In 40 °Crating of 4th pole (A)rated insulation voltage (V) Uirated impulse withstand voltage (V) Uimprated operational voltage (V) Ue AC 50/60 Hz

type of circuit breakerultimate breaking capacity (1) Icu AC 50/60 Hz 220/415 V(kA rms) 440 V

500/690 Vservice breaking capacity Ics (% Icu)short-time withstand current Icw AC 50/60 Hz 0.5 s(kA rms) 1 s

3 smaking capacity (kA peak) Icm AC 50/60 Hz 220/415 V

440 V500/690 V

electrodynamic withstand (kA peak)utilisation categorysuitability for isolationbreak timeclosing timeendurance (C-O cycles) x 1000 mechanical with maintenance

no maintenanceelectrical no maintenance 440 V - In

690 V - Inmotor control (AC3-947-4) (2) 690 V

electrical characteristics as per standard Nema AB1breaking capacity (kA) 480 V

600 V

protection (see following pages)sensor ratings (A) (see page 12)control unit instantaneous STR 18 Mprotection type distribution STR 28 D

selective STR 38 Suniversal STR 58 U

STR 68 U

installation and connectionsconnectionversion drawout

fixed

indication and measurement auxiliariesauxiliary switcheselectronic trip unit related functions

control auxiliariesauxiliary releases (MN, MNR, MX, XF)motor mechanism (MCH)operation counter (CDM)

installation and connection accessorieslocking by padlock or keylock/mismatch protection

safety shutters (VO)interphase barriers (EIP)

partitioning fixture (AC)arc-chute cover (CC)terminal-block cover (CB)door frame (CDP)transparent cover (CCP)

0359

28

Masterpact M16 H1

BTP207E-2.060-M08...16 21/12/01, 9:416

Page 12: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

7Merlin Gerin

M08 M10 M12 M163, 4 3, 4 3, 4 3, 4

800 1000 1250 1600800 1000 1250 16001000 1000 1000 1000

8000 8000 8000 8000690 690 690 690

N1 H1 H2 L1 N1 H1 H2 L1 N1 H1 H2 L1 N1 H1 H2 L140 65 100 130 40 65 100 130 40 65 100 130 40 65 100 13040 65 100 110 40 65 100 110 40 65 100 110 40 65 100 11040 65 85 65 40 65 85 65 40 65 85 65 40 65 85 65100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 %40 65 65 12 40 65 65 12 40 65 65 12 40 65 65 1730 50 50 12 30 50 50 12 30 50 50 12 40 50 50 1722 32 32 12 22 32 32 12 22 32 32 12 22 32 32 1284 143 220 286 84 143 220 286 84 143 220 286 84 143 220 28684 143 220 242 84 143 220 242 84 143 220 242 84 143 220 24284 143 187 143 84 143 187 143 84 143 187 143 84 143 187 14384 143 143 24 84 143 143 24 84 143 143 24 84 143 143 34B B B B B B B B B B B B B B B Bc c c c25 to 30 ms without intentional time delay and 9 ms for type L170 ms20 20 20 20 20 20 20 20 20 20 20 15 20 20 20 1510 10 10 10 10 10 10 10 10 10 10 10 10 10 10 1010 10 10 3 10 10 10 2.7 10 10 10 2.5 10 10 10 2.210 10 10 3 10 10 10 2.7 10 10 10 2.5 10 10 10 2.210 10 10 - 10 10 10 - 10 10 10 - 10 10 10 -

40 65 100 - 40 65 100 - 40 65 100 - 40 65 100 -40 65 65 - 40 65 65 - 40 65 65 - 40 65 65 -

200 to 800 (3) 200 to 1000 (3) 200 to 1250 (3) 200 to 1600 (3)c c c c c c c c c c c cc c c c c c c c c c c cc c c c c c c c c c c c c c c cc c c c c c c c c c c c c c c cc c c c c c c c c c c c c c c c

front and rear connectionsc c c cc c c c

c c c cc c c c

c c c cc c c cc c c c

c c c cc c c cc c c cc c c cc c c cc c c cc c c cc c c c

BTP207E-2.060-M08...16 21/12/01, 9:417

Page 13: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin8

Masterpact: functions and characteristics

circuit breaker selection (cont.)

Masterpact circuit breakersnumber of poles

electrical characteristics as per IEC 947-2 and EN 60947-2rated current (A) In 40 °Crating of 4th pole (A)rated insulation voltage (V) Uirated impulse withstand voltage (V) Uimprated operational voltage (V) Ue AC 50/60 Hz

type of circuit breakerultimate breaking capacity (1) Icu AC 50/60 Hz 220/415 V(kA rms) 440 V

500/690 Vservice breaking capacity Ics (% Icu)short-time withstand current Icw AC 50/60 Hz 0.5 s(kA rms) 1 s

3 smaking capacity (kA peak) Icm AC 50/60 Hz 220/415 V

440 V500/690 V

electrodynamic withstand (kA peak)utilisation categorysuitability for isolationbreak timeclosing timeendurance (C-O cycles) x 1000 mechanical with maintenance

no maintenanceelectrical no maintenance 440 V - In

690 V - Inmotor control (AC3-947-4) (2) 690 V

electrical characteristics as per standard Nema AB1breaking capacity (kA) 480 V

600 V

protection (see following pages)sensor ratings (A) (see page 12)control unit instantaneous STR 18 Mprotection type distribution STR 28 D

selective STR 38 Suniversal STR 58 U

STR 68 U

installation and connectionsconnectionversion drawout

fixed

indication and measurement auxiliariesauxiliary switcheselectronic trip unit related functions

control auxiliariesauxiliary releases (MN, MNR, MX, XF)motor mechanism (MCH)operation counter (CDM)

installation and connection accessorieslocking by padlock or keylock/mismatch protection

safety shutters (VO)interphase barriers (EIP)

partitioning fixture (AC)arc-chute cover (CC)terminal-block cover (CB)door frame (CDP)transparent cover (CCP)

0366

35

Masterpact M50 H1

(1) Defined for a power factor of 0.25 if 20 < kA rms≤ 50 or 0.20 of kA rms > 50.(2) Closing at 6 x Ie and opening at 0.17 x Un.(3) For control unit STR 68 U, the minimum ratingIn is 400 A.(4) 83% if Ue i 440 V.(5) Consult us for full rated neutral.

BTP207E-2.070-M20...63 21/12/01, 9:428

Page 14: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

9Merlin Gerin

M20 M25 M32 M40 M50 M633, 4 3, 4 3, 4 3, 4 3, 4 3, 4

2000 2500 3200 4000 5000 63002000 2500 3200 4000 2500 (5) 32001000 1000 1000 1000 1000 1000

8000 8000 8000 8000 8000 8000690 690 690 690 690 690

N1 H1 H2 L1 N1 H1 H2 L1 H1 H2 H1 H2 H1 H2 H1 H255 75 100 130 55 75 100 130 75 100 75 100 100 150 100 15055 75 100 110 55 75 100 110 75 100 75 100 100 150 100 15055 75 85 65 55 75 85 65 75 85 75 85 85 85 85 85100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % (4) 100 % 100 % (4)55 75 75 17 55 75 75 17 75 75 75 75 100 100 100 10055 75 75 17 55 75 75 17 75 75 75 75 100 100 100 10050 57 57 17 50 75 75 17 75 75 75 75 100 100 100 100121 165 220 286 121 165 220 286 165 220 165 220 220 330 220 330121 165 220 242 121 165 220 242 165 220 165 220 220 330 220 330121 165 187 143 121 165 187 143 165 187 165 187 187 187 187 187121 165 165 34 121 165 165 34 165 165 165 165 220 220 220 220B B B B B B B B B B B B B B B Bc c c c c c25 to 30 ms without intentional time delay and 9 ms for type L170 ms 80 ms15 15 15 15 15 15 15 15 15 15 10 10 10 10 10 1010 10 10 10 10 10 10 10 10 10 5 5 5 5 5 59 9 9 2 8 8 8 1.8 4 4 3 3 3 3 2 27 7 7 2 6 6 6 1.8 2.6 2.6 2.5 2.5 2.5 2.5 1.5 1.57 7 7 - 6 6 6 - 2.6 2.6 2.5 2.5 2.5 2.5 1.5 1.5

55 75 100 - 55 75 100 - 75 100 75 100 100 125 100 15055 75 75 - 55 75 75 - 75 75 75 75 100 100 100 100

200 to 2000 (3) 300 to 2500 (3) 600 to 3200 2000 to 4000 2000 to 5000 2000 to 6300c c c c c c c c c c c c c cc c c c c c c c c c c c c cc c c c c c c c c c c c c c c cc c c c c c c c c c c c c c c cc c c c c c c c c c c c c c c c

front and rear connections rear connectionsc c c c c cc c c c c (3P only)

c c c c c cc c c c c c

c c c c c cc c c c c cc c c c c c

c c c c c cc c c c c cc c c c (3P only)

c c c c c cc c c c c cc c c c c cc c c c c cc c c c c c

BTP207E-2.070-M20...63 21/12/01, 9:429

Page 15: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin10

Masterpact: functions and characteristics

circuit breaker selection (cont.)

Masterpact 1000 V AC

Masterpact 1000 V AC circuit breakersnumber of poles

electrical characteristics as per IEC 947-2 and EN 60947-2rated current (A) In 40 °Crating of 4th pole (A)rated insulation voltage (V) Uirated impulse withstand voltage (V) Uimprated operational voltage (V) Ue AC 50/60 Hz

type of circuit breakerultimate breaking capacity (1) Icu AC 50/60 Hz 220/415 V(kA rms) 440 V

500/690 V1000 V

service breaking capacity Ics (% Icu)short-time withstand current Icw AC 50/60 Hz 0.5 s(kA rms) 1 s

3 smaking capacity (kA peak) Icm AC 50/60 Hz 220/415 V

440 V500/690 V1000 V

electrodynamic withstand (kA peak)utilisation categorysuitability for isolationbreak timeclosing timeendurance (C-O cycles) x 1000 mechanical with maintenance

no maintenanceelectrical no maintenance 440 V - In

690 V - Inmotor control (AC3-947-4) (2) 690 V

protection (see following pages)sensor ratings (A) (see page 12)control unit instantaneous STR 18 Mprotection type distribution STR 28 D

selective STR 38 Suniversal STR 58 U

STR 68 U

installation and connectionsconnectionversion drawout

fixed

indication and measurement auxiliariesauxiliary switcheselectronic trip unit related functions

control auxiliariesauxiliary releases (MN, MNR, MX, XF)motor mechanism (MCH)operation counter (CDM)

installation and connection accessorieslocking by padlock or keylock/mismatch protection

safety shutters (VO)interphase barriers (EIP)partitioning fixture (AC)arc-chute cover (CC) (as standard on the 1000 V version)

terminal-block cover (CB)door frame (CDP)transparent cover (CCP)

(1) Defined for a power factor of 0.25 if 20 < kA rms≤ 50 or 0.20 of kA rms > 50.(2) Closing at 6 x Ie and opening at 0.17 x Un.(3) For control unit STR 68 U, the minimum ratingIn is 400 A.

Masterpact M20 H1 1000 V

0523

80

BTP207E-2.080-M08...32 21/12/01, 9:4210

Page 16: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

11Merlin Gerin

M08 M10 M12 M16 M20 M25 M323, 4 3, 4 3, 4 3, 4 3, 4 3, 4 3, 4

800 1000 1250 1600 2000 2500 3200800 1000 1250 1600 2000 2500 32001000 1000 1000 1000 1000 1000 1000

8000 8000 8000 8000 8000 8000 80001000 1000 1000 1000 1000 1000 1000

H1 H1 H1 H1 H1 H1 H165 65 65 65 75 75 7565 65 65 65 75 75 7565 65 65 65 75 75 7545 45 45 45 45 45 45100 % 100 % 100 % 100 % 100 % 100 % 100 %45 45 45 45 45 45 4545 45 45 45 45 45 4532 32 32 32 45 45 4595 95 95 95 95 95 95143 143 143 143 165 165 165143 143 143 143 165 165 165143 143 143 143 165 165 165143 143 143 143 165 165 165B B B B B B Bc c c c c c c25 to 30 ms without intentional time delay and 9 ms for type L170 ms20 20 20 20 15 15 1510 10 10 10 10 10 1010 10 10 10 9 8 410 10 10 10 7 6 2.610 10 10 10 7 6 2.6

200 to 800 (3) 200 to 1000 (3) 200 to 1250 (3) 200 to 1600 (3) 200 to 2000 (3) 300 to 2500 (3) 600 to 3200c c c c c c cc c c c c c cc c c c c c cc c c c c c cc c c c c c c

rear connections only / supply by upstream terminals mandatoryc c c c c c c

c c c c c c cc c c c c c c

c c c c c c cc c c c c c cc c c c c c c

c c c c c c cc c c c c c cc c c c c c cc c c c c c cc c c c c c cc c c c c c cc c c c c c cc c c c c c c

BTP207E-2.080-M08...32 21/12/01, 9:4211

Page 17: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin12

Masterpact: functions and characteristics

switch-disconnectors

Masterpact switch-disconnectorsnumber of poles

electrical characteristics as per IEC 947-2 and EN 60947-2rated current (A) In 40 °Crating of 4th pole (A)rated insulation voltage (V) Uirated impulse withstand voltage (V) Uimprated operational voltage (V) Ue AC 50/60 Hz

type of switch-disconnectorshort-time withstand current Icw AC 50/60 Hz 0.5 s(kA rms) 1 s

3 smaking capacity (kA peak) Icm AC 50/60 Hz 440 V

500/690 Velectrodynamic withstand (kA peak)suitability for isolationclosing timeendurance (C-O cycles) x 1000 mechanical with maintenance

no maintenanceelectrical no maintenance 440 V - In

690 V - Inmotor control (AC3-947-4) (1) 690 V

protectionSTR 08 dummy unit (no protection)STR 18I (protection against short-circuits when closing)

installation and connectionsconnectionversion drawout

fixed

indication and measurement auxiliariesauxiliary switches

control auxiliariesauxiliary releases (MN, MNR, MX, XF)motor mechanism (MCH)operation counter (CDM)

installation and connection accessorieslocking by padlock or keylock/mismatch protection

safety shutters (VO)interphase barriers (EIP)partitioning fixture (AC)arc-chute cover (CC)

terminal-block cover (CB)door frame (CDP)transparent cover (CCP)

(1) Closing at 6 x Ie and opening at 0.17 x Un.

Masterpact M10 NI

0523

84

BTP207E-2.082-inter M08 21/12/01, 9:4212

Page 18: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

13Merlin Gerin

M08 M10 M12 M163, 4 3, 4 3, 4 3, 4

800 1000 1250 1600800 1000 1250 16001000 1000 1000 1000

8000 8000 8000 8000690 690 690 690

NI HI HF NI HI HF NI HI HF NI HI HF40 65 65 40 65 65 40 65 65 40 65 6530 50 50 30 50 50 30 50 50 30 50 5022 32 32 22 32 32 22 32 32 22 32 3284 105 143 84 105 143 84 105 143 84 105 14384 105 143 84 105 143 84 105 143 84 105 14384 143 143 84 143 143 84 143 143 84 143 143c c c c70 ms20 20 20 20 20 20 20 20 20 20 20 2010 10 10 10 10 10 10 10 10 10 10 1010 10 10 10 10 10 10 10 10 10 10 1010 10 10 10 10 10 10 10 10 10 10 1010 10 10 10 10 10 10 10 10 10 10 10

c c c c c c c cc c c c

front and rear connectionsc c c cc c c c

c c c c

c c c cc c c cc c c c

c c c cc c c cc c c cc c c cc c c cc c c cc c c cc c c c

BTP207E-2.082-inter M08 21/12/01, 9:4213

Page 19: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin12

Masterpact: functions and characteristics

switch-disconnectors (cont.)

Masterpact switch-disconnectorsnumber of poles

electrical characteristics as per IEC 947-2 and EN 60947-2rated current (A) In 40 °Crating of 4th pole (A)rated insulation voltage (V) Uirated impulse withstand voltage (V) Uimprated operational voltage (V) Ue AC 50/60 Hz

type of switch-disconnectorshort-time withstand current Icw AC 50/60 Hz 0.5 s(kA rms) 1 s

3 smaking capacity (kA peak) Icm AC 50/60 Hz 440 V

500/690 Velectrodynamic withstand (kA peak)suitability for isolationclosing timeendurance (C-O cycles) x 1000 mechanical with maintenance

no maintenanceelectrical no maintenance 440 V - In

690 V - Inmotor control (AC3-947-4) (1) 690 V

protectionSTR 08 dummy unit (no protection)STR 18 I (protection against short-circuits when closing)

installation and connectionsconnectionversion drawout

fixed

indication and measurement auxiliariesauxiliary switches

control auxiliariesauxiliary releases (MN, MNR, MX, XF)motor mechanism (MCH)operation counter (CDM)

installation and connection accessorieslocking by padlock or keylock/mismatch protection

safety shutters (VO)interphase barriers (EIP)partitioning fixture (AC)arc-chute cover (CC)

terminal-block cover (CB)door frame (CDP)transparent cover (CCP)

(1) Closing at 6 x Ie and opening at 0.17 x Un.

Masterpact M50 HI

0523

88

BTP207E-2.084-inter M20 21/12/01, 9:4312

Page 20: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

13Merlin Gerin

M20 M25 M32 M40 M50 M633, 4 3, 4 3, 4 3, 4 3, 4 3, 4

2000 2500 3200 4000 5000 63002000 2500 3200 4000 2500 32001000 1000 1000 1000 1000 1000

8000 8000 8000 8000 8000 8000690 690 690 690 690 690

NI HI HF NI HI HF HI HF HI HF HI HF HI HF55 75 75 55 75 75 75 75 75 75 100 100 100 10055 75 75 55 75 75 75 75 75 75 100 100 100 10050 57 57 50 75 75 75 75 75 75 100 100 100 10084 105 165 84 105 165 105 165 105 165 187 220 187 22084 105 165 84 105 165 105 165 105 165 187 220 187 220121 165 165 121 165 165 165 165 165 165 220 220 220 220c c c c c c70 ms 80 ms15 15 15 15 15 15 15 15 10 10 10 10 10 1010 10 10 10 10 10 10 10 5 5 5 5 5 59 9 9 8 8 8 4 4 3 3 3 3 2 27 7 7 6 6 6 2.6 2.6 2.5 2.5 2.5 2.5 1.5 1.57 7 7 6 6 6 2.6 2.6 2.5 2.5 2.5 2.5 1.5 1.5

c c c c c c c cc c c c c c

front and rear connections rear connectionsc c c c c cc c c c c (3P only)

c c c c c c

c c c c c cc c c c c cc c c c c c

c c c c c cc c c c c cc c c c (3P only)

c c c c c cc c c c c cc c c c c cc c c c c cc c c c c c

BTP207E-2.084-inter M20 21/12/01, 9:4313

Page 21: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin12

Masterpact: functions and characteristics

dimensions and weights

Masterpact circuit breakers and switch-disconnectorstype

dimensions and weightsdimensions W x H x D drawout 3P(mm) 4P

fixed 3P4P

maximum weight drawout 3P(kg) 4P

fixed 3P4P

Masterpact circuit breakers and switch-disconnectorstype

dimensions and weightsdimensions W x H x D drawout 3P(mm) 4P

fixed 3P4P

maximum weight drawout 3P(kg) 4P

fixed 3P4P

Masterpact 1000 V circuit breakerstypedimensions and weightsdimensions W x H x D drawout 3P(mm) 4Pmaximum weight drawout 3P(kg) 4P

sensor selectionIn (A) 200 250 320 400 500 600 630 800 1000 1200Ir threshold 80 100 125 160 200 240 250 320 400 480settings (A) to 200 to 250 to 320 to 400 to 500 to 600 to 630 to 800 to 1000 to 1200In (A) 1250 1600 2000 2500 3000 3200 4000 5000 6000 6300Ir threshold 500 640 800 1000 1200 1280 1600 2000 2400 2500settings (A) to 1250 to 1600 to 2000 to 2500 to 3000 to 3200 to 4000 to 5000 to 6000 to 6300

The table above indicates:

c all the available sensor ratings In;c the limits of the long time Ir settings.

BTP207E-2.090-M08...63 21/12/01, 9:4712

Page 22: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

13Merlin Gerin

M08 M10 M12 M16 M20 M25 M32N1/H1/H2/L1 N1/H1/H2/L1 N1/H1/H2/L1 N1/H1/H2 L1 N1/H1/H2 L1 N1/H1/H2 L1 H1/H2NI/HI/HF NI/HI/HF NI/HI/HF NI/HI/HF NI/HI/HF NI/HI/HF HI/HF

435 x 439 x 367 435 x 439 x 367 435 x 439 x 367 435 x 439 x 367 435 x 439 x 367 435 x 439 x 367 435 x 439 x 367550 x 439 x 367 550 x 439 x 367 550 x 439 x 367 550 x 439 x 367 550 x 439 x 367 550 x 439 x 367 550 x 439 x 367422 x 356 x 290 422 x 356 x 290 422 x 356 x 290 422 x 356 x 290 422 x 356 x 290 422 x 356 x 290 422 x 356 x 290537 x 356 x 290 537 x 356 x 290 537 x 356 x 290 537 x 356 x 290 537 x 356 x 290 537 x 356 x 290 537 x 356 x 29065 65 65 69 82 82 130 82 130 13080 80 80 85 102 102 150 102 150 15043 43 43 46 55 55 80 55 80 8054 54 54 58 69 69 90 69 90 90

M40 M50 M63H1/H2 H1/H2 H1/H2HI/HF HI/HF HI/HF

550 x 439 x 367 815 x 484 x 367 1045 x 484 x 367815 x 484 x 367 1045 x 484 x 367 1045 x 484 x 367537 x 356 x 290 802 x 356 x 290801 x 356 x 290150 215 245200 230 26590 110110

M08 M10 M12 M16 M20 M25 M32H1 H1 H1 H1 H1 H1 H1

435 x 439 x 367 435 x 439 x 367 435 x 439 x 367 435 x 439 x 367 435 x 439 x 367 435 x 439 x 367 435 x 439 x 367550 x 439 x 367 550 x 439 x 367 550 x 439 x 367 550 x 439 x 367 550 x 439 x 367 550 x 439 x 367 550 x 439 x 36765 65 65 69 82 82 13080 80 80 85 102 102 150

BTP207E-2.090-M08...63 21/12/01, 9:4713

Page 23: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin14

16080 1250 2000 2500 4000 6300500032001600400

STR 18 M

STR 28 D

STR 38 S

STR 58 U

STR 68 U

Masterpact: functions and characteristics

control unit selection

Masterpact M08 to M63 circuit breakers areequipped with microprocessor-basedelectronic control units.

All the protection functions are powered bythe AC system and no auxiliary powersupply is required. The same is true for mostof the complementary functions.

Each control unit of the Masterpact rangecorresponds to a certain type of application(instantaneous, distribution, selective,universal).All the STR control units measure the truerms value of the current and are thereforenot affected by harmonics that may bepresent on the system.

current settings (A)

protectionSTR 18 M

3

I I

t

0

push to reset

STR 18 M

I

xIn

test

+ –

1

812 14

19

22max2

4

2

5

3

4

5

Key:

1 reset button: pops out when the circuitbreaker has tripped on a fault and mustbe pressed (reset) before the circuitbreaker can be closed again.

2 maximum protection rating.

3 instantaneous pick-up.

4 test connector.

5 holes for sealable cover plate screws.

instantaneous protection

distribution protection

selective protection

universal protection

E31

218

E31

219

E30

703

other functionsc fault indication.

BTP207E-2.110-unité cont. 21/12/01, 9:4714

Page 24: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

15Merlin Gerin

protectionSTR 28 DKey:

1 reset button: pops out when the circuitbreaker has tripped on a fault and mustbe pressed (reset) before the circuitbreaker can be closed again.

2 ammeter digital display.

3 bar graph indicating load level (% Ir).

4 maximum protection rating.

5-6 long-time current setting as a function of:Io x Ir x In.

7 instantaneous pick-up.

8 overcurrent indicator LED.

9 noted settings.

10 test connector.

11 holes for sealable cover plate screws.

push to reset

II1 I2 I3

90%

50%

20%

STR 28 D

Io

xIn

90

105%Ir

xIoIm

xIr

Ir

Im

t

i

test

+ –

Ir :

Im :

Ir

1

.88.9 .92

.95

.981.8

.850.5

0.63 0.8

1

34 5

6

8101.5

2

2

3

4

115

6

7

9

8

10

11

protectionSTR 38 SKey:

1 reset button: pops out when the circuitbreaker has tripped on a fault and mustbe pressed (reset) before the circuitbreaker can be closed again.

2 ammeter digital display.

3 bar graph indicating load level (% Ir).

4 maximum protection rating.

5 overcurrent indicator LED.

6-7 long-time current setting as a function of:Io x Ir x In.

8 short-time pick-up.

9 short-time delay.

10 noted settings.

11 instantaneous pick-up.

12 earth fault pick-up.

13 earth fault delay.

14 LEDs indicating tripping on long-time,short-time or earth fault.

15 test connector.

16 holes for sealable cover plate screws.

17 battery supplying backup power for faultindication.

18 fault indication reset and/or battery test.

19 re-indication of last fault.

push to reset

II1 I2 I3

90%

50%

20%

STR 38 S

xIn xIoIm tm

xIr on I2t off

Ir fault

tr

Im faulttm

I

faultIh

th

t

i

test

+ –

– +

T

Ftest

Ih th

A on I2t off

I

xIn

Ir :

Im :

th :

overcurrent

ground

1

2

3

4

1690

105%Ir

Io

0.5

0.63 0.8

1

Ir

.88.9 .92

.95

.981.8

.85

34 5

6

8101.5

2

.3.4 .3

.2

.10.1

.2

max. off

400500 600

800

10001200250

320

.3.4 .4

.3

.2.1.1

.2

5

6

7

8 9

12

11

1314

16 15

1918

17

10

7

6

I IIr

t

0

other functionsc fault indication;c indication of LT overrun;c ammeter;c self-monitoring (internal overheating).

11

Ir Im

8

I I

t

0

7

912

13

I2t ON

I2t OFF

other functionsc fault indication;c indication of LT overrun;c ammeter;c self-monitoring (internal overheating);c indication of type of fault (F).

E30

704

E31

220

E31

221

E33

950

BTP207E-2.110-unité cont. 21/12/01, 9:4715

Page 25: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin16

Masterpact: functions and characteristics

control unit selection (cont.)

protectionSTR 58 U

push to reset

II1 I2 I3

90%

50%

20%

STR 58 U

τ tr

Ir fault

tr

Im faulttm

I

faultIh

th

t

i

test

+ –

– +

T

R

Ftest

Ir :

Im :

th :

Max.

norm

overcurrent

ground

2

3

4

5

21

6

7

8

21

16

V

reset V II+T L+I

L+I+T

ToffL

L+T

xIn

Io

0.5

0.63 0.8

1

90

105%Ir

.88.9 .92

.95

.981.8

.85

Ir

xIo

60120 240

48015

30

tr

at 1.5IrIm tm

xIr on I2t off

34 5

6

8101.5

2

.3.4 .3

.2

.10.1

.2

I

xInoff

2219

141284

2

Ih 1200A Max th

A on I2t off

400500 600

800

10001200250

320

.3.4 .4

.3

.2.1.1

.2

Ic1 Ic2

xIr

.86.9 .93

.95

.9818

.85

.7.8 .85

.9

.951.5

.6

xIr

1

12

9

10

11

13

15

14

17

19

24 18

2023

22

protectionSTR 68 U

STR 68 U

reset

1 2 3 max

A

Ir Im I

s

Ih

tmth

fault

adjustments

24 V DC

test

KA

S

1

tr

A

trip no trip MEM

test

2%

load monitoringmaintenance

N 1 2 3

Hz

Cos ϕ

kW

MWh

+–

685812

V

10

88

9

7

611

5

4

3

2

2

1Key:

1 reset button: pops out when the circuitbreaker has tripped on a fault and mustbe pressed (reset) before the circuitbreaker can be closed again.

2 selection of displayed value (voltage,power, energy, power factor, frequency).

3 display of current or interrupted current(when flashing).

4 local fault indication and indication reset.5 selection and indication of protection

parameter to be set.6 selection and indication of load

monitoring parameters.7 adjustment and saving of parameter

settings.8 holes for sealable cover plate screws.9 test connector.10 test.11 maintenance indicator.

Ir Im I I

t

0

I2t ON

I2t OFFLT setting(Ir)

ST pick-up(Im)

ST time delay(tm)

instantaneouspick-up (I)

earth fault time delay (th)

earth faultpick-up (Ih)

LT time delay(tr)

other functionsc fault indications and memorisation;c maintenance indicator;c ammeter;c integrated test;c power measurement;c load monitoring (R);c self-monitoring (internal overheating,

malfunction of the microprocessor);c zone selective interlocking for earth

faults.

other functionsc fault indication;c indication of LT overrun;c ammeter;c self-monitoring (internal overheating);c fault type indication (F);c segregated alarm switch for selected

fault type (V);c zone selective interlocking (Z);c load monitoring (R);c communication (COM).

9

13

Ir Im

10

I I

t

0

8

1114

15

I2t ON

I2t OFF

E30

705

E31

222

E31

223

E33

949

Key:

1 reset button: pops out when the circuitbreaker has tripped on a fault and mustbe pressed (reset) before the circuitbreaker can be closed again.

2 selection of fault type for segregatedalarm: Ir and/or Im and/or IhL: long-time fault (Ir)I: short-time fault (Im/l)T: earth fault (Ih)

3 ammeter digital display.4 bar graph indicating load level (% Ir).5 maximum protection rating.6 overcurrent indicator LED.7-8 long-time current setting as a function of:

Io x Ir x In.9 long-time trip delay10 short-time pick-up.11 short-time delay.12 adjustment of thermal memory after

tripping.13 instantaneous pick-up.14 earth fault pick-up.15 earth fault delay.16 noted settings.17-18 load monitoring settings.19 test connector.20 battery supplying backup power for fault

indication.21 holes for sealable cover plate screws.22 fault indication reset and/or battery test.23 re-indication of last fault.24 LEDs indicating tripping on long-time,

short-time or earth fault.

BTP207E-2.120-unité cont. 21/12/01, 9:5016

Page 26: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

17Merlin Gerin

I

t

0

Ih

Th

I2t ON

I2t OFF

options for STR control units

zone selective interlocking(Z)

"earth fault" protection(T or W)

This earth fault protection is designed toprotect the installation against the risks offire due to high earth faults (not to beconfused with schemes designed for theprotection of persons against electricalshock).Two types of earth protection are availablefor Masterpact:c residual current type (T): the control unitcalculates the vector sum of the phase andneutral (if distributed) currents;c source ground return type (W): the controlunit acts directly on the signal received froman external current transformer installed onthe source earthing circuit.

earth fault curves for the STR 58

load monitoring (R) Remote indication of threshold overrun forload-shedding or load-reconnectionpurposes.

I

t

0

Ic2Ic1

load monitoring curves for the STR 58

communication: STR 58 Utransmission: STR 68 U

Transmission of the control unit settings,circuit breaker position and current, voltageand power measurements.

indication andmeasurement

c ammeter (I): a digital displaycontinuously indicates the current of thephase with the greatest load (Imax). Bypressing a scroll button, it is also possible todisplay successively the readings of I1, I2,I3, Ineutral and Ih.In addition, three bargraphs provide animmediate visual indication of the load oneach of the three phases.

E26

037

E31

225

A number of circuit breakers areinterconnected one after another by a pilot-wire. In the event of a short-time or earthfault, the control unit applies the set timedelay only if it receives a signal from adownstream circuit breaker. If not, it tripsinstantaneously (tripping time as 0.1 short-time setting). In this way, the fault is clearedrapidly by the nearest circuit breaker. Thethermal stresses in the installation areminimised while maintaining timediscrimination throughout the entire

installation.Opto-electronic outputsThe use of opto-transistors ensures totalisolation between the internal circuits of thecontrol unit and the circuits wired by theuser.

Other information that can be transmittedincludes the value of the interrupted current,the state of the thermal memory and themaintenance indications

c indication of type of fault (F);

c segregated alarm switch for selectedfault type (V) , wired in parallel with theopening button (MX), it disables circuitbreaker closing for the selected type of fault.

BTP207E-2.120-unité cont. 21/12/01, 9:5017

Page 27: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin18

Masterpact: functions and characteristics

control unit selection (cont.)

STR 18 M to STR 58 U

control unittype of circuit breaker

basic protectionlong time protection LT

current setting (Ir) as a function of Io and Ir Io = In x ...settings tripping between 1.05 and 1.20 x Ir Ir = Io x ...time delay (tr)accuracy: + 0 - 20 % tr at 1.5 Ir (s)

tr at 6 Ir (s)tr at 7.2 Ir (s)

short-time protection STpick-up (Im) adjustable by Im setting Im = Ir x ...time delay (tm) tm setting with I2t OFF

tm setting with I2t ONmax. overcurrent time before tripping (ms)max. break time (ms)

instantaneous protection Ipick-up settingsetting rangeaccuracyOFF switch on front face

basic functionsfault indication

for tripping on a fault indicator button on front facefault trip alarm contact (SDE)

for LT setting overrun LED (lights up at 0.9 Ir and flashes at 1.05 Ir)LT overrun alarm contact (optional)self-powered

self-monitoring internal overheating

optional functionsammeter (I) display between 0.2 and 1.20 In

current readings with an accuracy of ± 1.5 % (1) (3)bargraph indication of current levels with a resolution of 10 %self-powered

earth fault protection: residual current (T) or source ground return (W) type on requestpick-up adjustable by Ih setting Ih = In x ...time delay (th) th setting with I2t ON and I2t OFF

max. overcurrent time before tripping (ms)max. break time (ms)

indication of type of fault (F) (LT - CT/Inst. - Earth) by LEDs on front facepower supply with battery module

with external power supply by AD module

segregated alarm switch for selected fault type (V) (LT - CT/Inst. - Earth)output via relay contactpower supply by AD module

zone selective interlocking (Z)by opto-electronic contact on ST and earth (T/W) fault

load monitoring (R)adjustment of load limit thresholds by Ic1 and Ic2 settings Ic1 = Ir x ... / Ic2 = Ir x ...time delay tr1 at 1.5 Ic1time delay tr2 at 1.5 Ic2output via opto-electronic contact 0.1 A / 240 Vtime delay for load reconnection

communication (COM)2 outputs for data transmission to Dialpact moduletransmitted values all control unit settings

alarms: Ir warning, fault type, self-monitoringload monitoring thresholdscurrent values I1, I2, I3, IN

power supply by AD module

STR 58 U

0484

49

(1) Plus the uncertainty of the built-in transformers:± 3 %.

(2) Max = In x ... N1/H1 H2 L1630 A 22 28 14800 - 1000 A 22 28 101200 - 1600 A 22 24 82000 A 17 20 62500 A 12 14 63000 - 3200 A 10 12 –4000 - 6300 A 8 10 –

(3) Continuous display for the phase with thegreatest load.

(4) 0.2 x In to 1200 A without external powersupply or 0.1 x In with external power supply.

(5) Accuracy with respect to the long time LTprotection.

(6) Resettable maximum ammeter.

BTP207E-2.130-STR18…58 21/12/01, 9:5118

Page 28: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

19Merlin Gerin

STR 18 M STR 28 D STR 38 S STR 58 UN1, H1, H2 N1, H1, H2 N1, H1, H2, L1 N1, H1, H2, L1

c c c0.5 to 1 (4 settings) 0.5 to 1 (4 settings) 0.5 to 1 (4 settings)0.8 to 1 (8 settings) 0.8 to 1 (8 settings) 0.8 to 1 (8 settings)fixed fixed adjustable120 120 15 30 60 120 240 4807.5 7.5 0.94 1.88 3.75 7.50 15 305.2 5.2 0.65 1.30 2.60 5.20 10 21

c c1.5 to 10 ± 15 % 1.5 to 10 ± 15 %0 0.1 0.2 0.3 0.4 0 0.1 0.2 0.3 0.4

0.1 0.2 0.3 0.1 0.2 0.30 80 140 230 350 0 80 140 230 35080 140 230 350 500 80 140 230 350 500

c c c cIm = In x ... Im = Ir x ... I = In x ... I = In x ...2 x In to Max (2) 1.5 to 10 x Ir fixed at high set (Max) (2) 2 x In to Max (2)± 15 % ± 15 % ± 20 % ± 15 %on types N1 and H1 on types N1 and H1 on types N1 and H1

c c c cc c c c

c c cc c cc c cc c c

c c cI1, I2, I3, IN, Imax (6) I1, I2, I3, IN, Ih, Imax (6) I1, I2, I3, IN, Ih, Imax (6)I1, I2, I3 I1, I2, I3 I1, I2, I3c c c

c c0.1 at 1 (max 1200 A) (4) ± 15 % 0.1 at 1 (max 1200 A) (4) ± 15 %0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.460 140 230 350 60 140 230 350140 230 350 500 140 230 350 500c cc cc c

cc

c

0.8 to 1 (8 settings) ± 1 % (5)0.5 x tr0.25 x trcfixed at 10 s

cccccc

BTP207E-2.130-STR18…58 21/12/01, 9:5119

Page 29: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin20

Masterpact: functions and characteristics

control unit selection (cont.)

STR 68 U

presentationThe STR 68 U control unit offersmeasurement, supervision and energymanagement functions.Microprocessor technology, liquid crystaldisplay and function keys ensure highaccuracy and easy adjustment.

The standard STR 68 U control unit providesthe following:c universal protection;c ammeter function;c indication of fault type;c values of interrupted currents;c maintenance indicator;c integrated test.

The following options can be added:c power measurement module (P);c "earth fault" protection module;c control and indication modules (M) with orwithout transmission to a supervisor.Certain M modules can provide loadmonitoring or zone selective interlocking forearth fault protection.

The STR 68 control unit provides:c overload protection , with long timeprotection LT including:v adjustable time delay and thermalmemory possibility;c short-circuit protection:v delayed, with short time function ST, forwhich the I2t curve can be disabled by theuser,v instantaneous, with the INST function thatcan be disabled by the user;

protection

0366

30

c "earth" protection with timediscrimination or zone selective interlocking.The protection is of the residual current type(or source ground return type on request).

basic functions c ammeter;c maintenance indicator;c fault indications and values of theinterrupted currents;c self-monitoring: in the event ofoverheating of the control unit or amalfunction of the microprocessor, an alarmsignal is transmitted. Unless the "servicecontinuity" option was ordered, the circuitbreaker will trip ;c test.

BTP207E-2.140-unité cont. 21/12/01, 9:5120

Page 30: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

21Merlin Gerin

optional functions c power measurement (P);c indication and control (M)Thirty-one different modules offer variouscombinations of functions including:v load monitoring,v trip indication,v self-monitoring,v zone selective interlocking for "earth fault"protection,v transmission of data to a supervisor(modules M17 to M31 only).Each STR 68 U control unit can be equippedwith only one M module.For the function offered by each M module,(see page xxx).

c "earth fault" protection (T)Of the residual current type (or sourceground return type on request), it is possibleto obtain zone selective interlocking bycombining the T option with the appropriateM option.

BTP207E-2.140-unité cont. 21/12/01, 9:5121

Page 31: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin22

Masterpact: functions and characteristics

control unit selection (cont.)

STR 68 U

control unit STR 68 Utype of circuit breaker N1. H1. H2. L1

basic protectionlong time protection LT c

current setting (Ir) adjustable in 2 % steps Ir = In x ... 0.4 to 1 (mini 160 A)tripping between 1.05 and 1.20 x Irtime delay (tr) adjustableaccuracy: + 0 - 20 % tr at 1.5 Ir (s) 15 30 60 120 240 480

tr at 6 Ir (s) 0.94 1.88 3.75 7.50 15 30tr at 7.2 Ir (s) 0.65 1.30 2.60 5.20 10 21

thermal memory (30 mn) standard + OFF positionshort time protection ST c

pick-up (Im) adjustable in 4 % steps Im = Ir x ... 0.4 to 15 ± 10 %time delay (tr) tm setting with I2t OFF 0.1 0.2 0.3 0.4

tm setting with I2t ON 0.1 0.2 0.3 0.4max. overcurrent time before tripping (ms) 60 140 230 350max. break time (ms) 140 230 350 500

thermal memory (10 mn) standardinstantaneous protection I c

fixed pick-up I (kA) M08 to M16 : 65. M20 to M63: 75.pick-up (I) adjustable in 8 % steps from In to fixed pick-up (mini at 1.6 kA)accuracy ± 15 %OFF switch on front face on types N1 and H1

basic functionsfault indication

for tripping on a fault button on front face cfault trip alarm contact (SDE) c

for Ir setting overrun LED on front face cself powered c

indication of fault type LEDs on front face cand value of interrupted current display on ammeter c

power supply 110 V - 220 V - 380 V AC 50/60 Hzself-monitoring internal overheating and microprocessor errors cmaintenance indicator c

displays degree of wear of main contacts between 0 and 655ammeter c

current readings with an accuracy of ± 3 % I1. I2. I3. Imax (1)self-powered c

integrated test c

(1) Current of the phase carrying the highest load.

BTP207E-2.160-STR68U 21/12/01, 9:5222

Page 32: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

23Merlin Gerin

optional functionsearth fault protection: residual current (T) or source ground return (W) type on request c (zone selective interlocking with option M)

pick-up (Ih) adjustable in 2 % steps Ih = In x ... 0.2 to 1 (maxi 1200 A. mini 160 A ) ± 15 %time delay (th) th setting 0.1 0.2 0.3 0.4

max. overcurrent time before tripping (ms) 60 140 230 350max. break time (ms) 140 230 350 500

thermal memory (10 mn) cpower measurement (P) (see opposite page for details) c

output characteristics opto-decoupled 0.2 A - 24 V DCintegrated power supply cvoltage measurements U12. U23. U31 160 to 690 ± 1 %

V1N. V2N. V3N 90 to 400 V ± 1 %frequency measurement: f 45 to 65 Hz ± 0.5 %power factor measurement: cos ϕ - 1 to + 1 ± 2.5 %instantaneous active power measurement: P - 9000 to 9000 kW ± 5 %instantaneous active energy measurement: EP 0 to 9999 MWh ± 5 %

indication and control (M): 31 modules (1 per control unit) providing the following combinations: cload monitoring 2 possible options

option 1: 2 load limit pick-ups Ic1 and Ic2 Ic1 = In x ... 0.2 to 1 In 2 % stepsdelay tr1 = 0.5 x tr ± 5 %Ic2 = In x ... 0.2 to 1 In 2 % stepsdelay tr2 = 0.25 x tr ± 5 %

option 2: 1 load limit pick-up Ic1 Ic1 = In x ... 0.2 to 1 In 2 % steps1 load reconnection pick-up Ic2 delay tr1 = 0.5 x tr ± 5 %

Ic2 = In x ... 0.2 to 1 In 2 % stepsdelay tr2 = 60 s fixed ± 5 %

zone selective interlocking for earth fault protectiontrip indications

for type of fault long-time, short-time, earthfor self-monitoring (1) alarm

transmissioncharacteristics type RS 485

protocol JBusspeed 9600 baudsmax. number of addresses 255

values transmitted: type of fault tripping on Im, Ir, Ihcircuit breaker status self-monitoring alarm

settings all pick-ups and delayscircuit breaker status open or closed

values transmitted: ammeter currents I1, I2, I3 maxpower system status voltmeter voltages U12, U23, U31

voltages V1N, V2N, V3Npower factor, frequency cos ϕ, finstantaneous active power and energy: P. EP - 9000 to 9000 kW. 0 to 9999 MWh ± 5 %instantaneous reactive power and energy: Q. EQ - 9000 to 9000 kVar. 0 to 9999 MVahr ± 5 %

power supply 24, 48, 125 V DC or 100, 240 V AC

(1) Depending on the equipment, the "self-monitoring" alarm signal may or may not trip the circuit breaker, see "service continuity" option on the order form.

BTP207E-2.160-STR68U 21/12/01, 9:5223

Page 33: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin24

option m selection Option M can be incorporated in control unitSTR68U to provide the following functions:c RS485 data transmission at 9600 bauds toJBUS protocol;c remote signal via opto-electronic output;c zone selective interlocking for earth faultprotection.

The following table indicates the functions ofthe different versions, designated m01 tom31.For terminal wiring see page xxxx.

without data transmissionoption m01 m02 m03 m04 m05 m06 m07 m08 m09 m10 m11 m12 m13 m14 m15 m16remotingload monitoring and controlpick-up Ic1 indication c c c c c c c c c c

load shedding c c c c c c c c c c c c cpick-up Ic2 indication c c c c

load shedding c c c c c c c c cload reconnection c c c c

fault indicationsIr c c c c c c c c c c cIm/I c c c c c c c c c c c c c c c c (1)Ih c c c c c c c c c cself-monitoring c c c c c c c c czone selective interlockingon the earth fault protection c c c c c

with data transmissionoption m17 m18 m19 m20 m21 m22 m23 m24 m25 m26 m27 m28 m29 m30 m31data transmissionall parameters (see page xxxx) c c c c c c c c c c c c c c cremotingload monitoring and controlpick-up Ic1 indication c c c

load shedding c c c c c cpick-up Ic2 indication c

load shedding cload reconnection c

fault indicationsIr cIm/I c c c c cIh c c c c

self-monitoring c c c czone selective interlockingon the earth fault protection c c c c

Masterpact: functions and characteristics

control unit selectionSTR 68 U (cont.)

(1) Two separate outputs for Im and I.

BTP207E-2.170-STR68U 21/12/01, 9:5224

Page 34: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

25Merlin Gerin

Factory adjustmentsThe STR68U control unit is factory adjustedas follows:LT setting Ir In

time delay tr 480 sST pick-up Im 4 In

time delay tm 0,2 sINST pick-up I maxiT earth fault pick-up Ih 0,2 In

time delay th 0,1 sload monitor Ic1 In

Ic2 In

Earth fault protection (option T)

operating zonesBasic functions: long time LT,short time ST, instantaneous INST

2

5

Ir Im

3

I I

t

0

1

4

I2t ON

I2t OFF

I

t

0

T1

T2

I2t ON

I2t OFF

overcurrent settings1 : LT setting Ir (long time)2 : LT time delay tr (long time)3 : ST pick-up Im ( short time)4 : ST time delay tm ( short time)5 : INST pick-up I (instantaneous)

earth fault protection settingsT1 : earth fault pick-up IhT2 : earth fault time delay th

load monitoring and control(option M)Operation with 2 load limit pick-ups

I

t

0

Ic2Ic1

I

t

0

Ic2Ic1

load monitoring and control settingsIc1 pick-up (load limit)Ic2 pick-up (load limit)

load monitoring and control settingsIc1 pick-up (load limit)Ic2 pick-up (load reconnection)

Operation with 1 load limit and 1 loadreconnection pick-up

E26

037

E26

038

E26

039

E26

042

BTP207E-2.170-STR68U 21/12/01, 9:5225

Page 35: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin26

Masterpact: functions and characteristics

control unit accessories

battery module (PIL)Complementary to the local indication of thefaults (F option for STR 38 and STR 58 tripunits), the battery module avoids the needfor any external power supply to save frontface indications.

This module is equipped with a button for re-activation, of fault indications that have beende-activated by the battery power-savingfeature. A test button is used to check thebattery status.

interface module ET44Compulsory with the data transmissionoption on the STR 68 trip unit, the ET44interface module allows:c setting of the transmission speed;c definition of the address of the breaker(which will not be affected by any drawoutbreaker manipulation);

c the direct remote control of the breaker,thanks to two outputs directly controlledthrough the data transmission.

Installation: on vertical plate or symmetricalrail.

Power supply: 24 V DC with galvanicisolation, or AD type power module.

0483

2704

8321

relay module (MR6)For relaying of information from outputs ofmodules m01 to m32 of control unit STR 68via output changeover contacts10 A/220 V AC or 3 A/24 V DC.

Installation : on vertical plate or symmetricalrail.Power supply module (AD) is required.

0251

72

power supply module (AD)These modules can be used to powercontrol unit complementary functions whichcannot be self-powered by the built-incurrent transformers:c STR 38 and STR 58: fault type indication(F);c STR 58: segregated alarm switch (V);c STR 58: communication option (COM);c STR 28, STR 38, STR 58: ammeter (I) forload less than 20% of In.c STR 68: indication and saving of

0251

73 measurements, alarms, maintenanceindicator…;c MR6 module.Moreover, these modules protect the trip unitfrom transient overvoltages thanks togalvanic isolation.

Available voltages:c AC 50/60 Hz: 110 V, 220 V or 380 V(–20 %; +15 %) (consumption 10 VA);c DC : 24/30 V, 48/60 V, 125 V (±20 %)(consumption 10 W).Installation: on vertical plate or symmetricalrail.

0470

3505

2172

battery module (BAT)Providing a complement to the AD module,the battery module provides backup powerfor display indications and maintenanceindicator data in the event of a power failure.Float connected between the power supplyand the control unit, it ensures a backuptime of approximately:

c 12 h with STR 38 and STR 58 controlunits;c 1.5 h with STR 68 control unit.

Installation: on vertical plate or symmetricalrail. (ambient temperature from: 0 °C to+50 °C).

mini test kit (BU)This self-contained portable unit is used tocheck STR 18 M to STR 58 U control unitsoperations and breaker tripping.Power supply: five 9 V alkaline batteries (notsupplied).

This test kit is common to the Masterpact,Compact NS, C, CM ranges.

0251

71

portable test kit for STR 18to STR 58The portable test kit is used:c for control unit STR 68, to power, checkand carry out adjustments and tests on thebreaker/control unit assembly (control unitwithout auxiliary power supply connected);

c for other control units, to check theoperation of the trip unit by measuring theactual trip time:v long-time protection,v short-time protection,v instantaneous protection,v earth-fault protection.

Power supply: 110, 220 V AC 50/60 Hz.

This test kit is common to the Masterpact,Compact NS, C, CM ranges.

BTP207E-2.180-unité cont 21/12/01, 9:5626

Page 36: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

27Merlin Gerin

Masterpact: functions and characteristics

auxiliary power supplies

The protection functions and most of theoptions available for the STR control unitsare self-powered. An auxiliary power supplyis nevertheless required for certain uses.

(1) Not recommended: possible with a 24 V DC source, class 2, 5 Watt, ripple factor < 10%.(2) Display will in this case be "". Auxiliary supply allows to save maximeter information.(3) Ih pick-ups for which protection is not self-powered are printed in red on the trip unit front face.

self-powered auxiliary power supplydirect AD + BAT terminals batteryconnection modules

STR 28 / 58protection : LT, ST, INST yesoption I if I u 20% In yes

if I < 20% In no no (1) yes (2) F1/F2 noor single phase load

option F no no (1) yes F1/F2 yesoption FV no no (1) yes F1/F2 nooption ALR yesoption R yesoption T/W if Ih u 0.2 x In yes

if Ih < 0.2 x In no (3) no (1) yes F1/F2 no

STR 68protection : LT, ST, INST, T, W yes

other functions : see drawings page 71

BTP207E-2.180-unité cont 21/12/01, 9:5627

Page 37: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin14

Masterpact: functions and characteristics

auxiliaries

electrical operatingmechanismAdded to the manual charging mechanism,a motor charges and automaticallyrecharges the stored-energy spring uponbreaker closing making possible fastO-C-O cycles.Opening and closing operations areinstantaneous.The manual mechanism remains availablefor emergency use.

The electrical operating mechanismincludes:c the gear motor(MCH);c a closing release (XF);c a shunt release (MX) or an undervoltagerelease (MN) for opening;c "springs charged" limit switch changeovercontact (CH).The addition of the electrical operatingmechanism does not alter circuit breakerdimensions.

characteristics geared motor MCHpower supply 50/60 Hz (V) 100/127 - 200/240 - 250/277 - 380 - 415 - 440 - 480

consumption (VA) 180DC (V) 24/30 - 48/60 - 100/125 - 200/250 consumption (W) 180

motor start-up surge 2 to 3 In for 0.1 scharging time 3 to 4 s

0132

82

BTP207E-2.202-circuit-breaker 21/12/01, 9:5814

Page 38: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

15Merlin Gerin

operation counter(CDM)With gear-motor option only. The operationcounter is read from the front and gives thetotal number of breaker operating cycles.

0359

32

BTP207E-2.202-circuit-breaker 21/12/01, 9:5815

Page 39: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin16

Masterpact: functions and characteristics

auxiliaries (cont.)

Shunt release (MX)This release instantaneously opens thebreaker when energised. The supply can bemaintained or automatically disconnected. Inthe latter case, the user can series connectan internal auxiliary contact (OF).

releasesTwo types of voltage releases can be usedfor remote opening of Masterpact circuitbreakers.

Undervoltage releasesc instantaneous (MN)This release instantaneously opens thebreaker when its supply voltage drops belowa value between 35 % and 70 % of its ratedvoltage.If the release is not energised, the breakercannot be closed (either manually ofelectrically). Any attempt to close will haveno effect on the main contacts.Closing is possible when the release voltagereaches 85 % of its rated value.c time delayed (MNR)To prevent the breaker tripping in the eventof transient voltage dips, this release has abuilt-in time delay.A special version, available on request,allows instantaneous tripping (from amushroom-head emergency off button) bythe wiring of an external contact.

closing release (XF)This device releases the breaker closingmechanism when the spring is charged.Energisation can be maintained, as theclosing release provides an antipumpingfunction.

Note: anti-pumping function:After the breaker has been opened, either byfault trip or by manual or electrical operation,anti-pumping is provided by requiringcancellation of the initial closing commandbefore reclosure of the breaker is possible.The closing release is supplied on requestwith the manual operating mechanism

(1) 500/525 V AC not available for MNR.

(2) MNR: DC, 125 V only.

0168

1303

6051 Release combinations

Each Masterpact circuit breaker can beequipped with:1 MX + 1 MN + 1 XF, or2 MX + 1 XF

characteristics undervoltage and shunt releases closing releaseMN MNR MX XF

breaker response time 90 ms ± 5 0.5 s-0.9 s 50 ms ± 10 70 ms + 10, – 15at Un 1.5 s-3 s i 3 200 A

80 ms ±10 > 3 200 Aoperating thresholdsopening from 0.35 to 0.7 Un 0.7 to 1.1 Unclosing 0.85 Un 0.85 to 1.1 Unpower supplyAC 50/60 Hz (V) 100 - 110/127 - 200 - 220/250 - 277 - 380/415 - 440/480 -

500/525(1)

consumption (VA) 20DC (V) (2) 24 - 30 - 48 - 60 - 100/110 - 125 - 200/220 - 250 consumption (W) 15

BTP207E-2.204-auxiliaries 21/12/01, 10:0816

Page 40: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

17Merlin Gerin

Changeover switches to indicate "connected"position "CE"

Double break changeover switches "OF"

auxiliary switchesIn addition to the main contact positionindication on the front, 3 auxiliary switchblocks are available to indicate the open andclosed breaker positions.c standard: 4 contacts (O) (2 normallyopen 2 normally closed);c optional: 4 directly-operated doublebreak changeover switches (OF) whichoperate only when the minimum isolatingdistance between the main contacts isreached;c optional: 24 additional changeoverswitches (OFSUP block). Thesemicroswitches can be parallel connected inpairs to increase the rated current andbreaking capacity (in drawout version only).

"ready to close" contact(PF)Optional:This contact simultaneously indicates thefollowing:c the breaker is open;c the stored-energy mechanism is charged;c the mechanism is correctly reset;c the breaker opening pushbutton is notlocked;c no opening order is present.

This contact can be series connected to theclosing release (XF) to disable the anti-pumping function.

connected/disconnectedposition carriage switchesIn addition to the local "connected/test/disconnected" position indicator, two seriesof optional carriage switches are availablefor the fixed chassis (of drawout circuitbreaker).c a block of 4 changeover switches toindicate "connected" position (CE);c a block of 2 changeover switches toindicate "disconnected" position (CD). Thedisconnected position is indicated only whenthe minimum isolating distance betweenmain and auxiliary circuits has beenreached.By series connection of these contacts thetest position can be indicated.c 1 changeover switch to indicate "test"position (CT).

contact characteristics

"spring charged"contact (CH)In addition to the local mechanical indicatorand the "ready to close" contact, the gear-motor limit switch changeover contact canindicate that the operating mechanism isready (spring charged). This contact issupplied as standard with the gear motor.

fault-trip indication (SDE)As standard and independent from thedifferentiated fault indications on the controlunit, any fault-trip is indicated by:c 1 fault-trip indicator/reset button;c 1 changeover contact (SDE).The reset button must always be pressedafter a fault-trip to enable breaker closing.Optional: automatic reset, allowing remotebreaker closing without local resetting (theSDE contact operates up to the reset).

auxiliary contacts type O OF OFSUP SDE PF CE CD CT CHquantity changeover 4 24 1 1 4 2 1 1

NO 2 NONC 2 NC

current rating (A) 10 10 10 10 10 10 10 10 10breaking capacity 110 V 15AC 50/60 Hz (A rms.) 240 V 10 10 10 10 10 10 10 10 10pf u 0.3 380 V 6 10 6 5 5 6 6 6 6

480 V 6 10 6 6 6 6 6600 V 3 6 3 3 3 3 3

DC (A) 48 V 3 5 3 3 3 3 3 3 3L/R i 0.01 s 125 V 0.5 3 0.5 0.3 0,3 0.5 0.5 0.5 0.5

250 V 0.25 3 0.25 0.15 0.15 0.25 0.25 0.25 0.25500 V 0.5

0168

1401

8242

0165

24

Additional changeover switches ("OFSUP" block)

BTP207E-2.204-auxiliaries 21/12/01, 10:0817

Page 41: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin18

a: partitioning fixture (AC)b: interphase barrier (EIP)

Fixed portion of drawout circuit breakers with arc chute andterminal shield

0359

28

Fixed portion of drawout circuit breakers with safety shutters

safety shutters (VO)Optional: mounted on the fixed portion ofdrawout breakers, the safety shuttersautomatically block access to thedisconnection contacts when the breaker isin the disconnected or test position (degreeof protection IP 20).

Masterpact: functions and characteristics

accessories

terminal shield (CB)Optional: attached to the fixed portion ofdrawout circuit breakers, this cover preventsaccess to the electrical auxiliary connectionterminals.

arc chute cover (CC)Optional: attached to the fixed portion ofdrawout circuit breakers or on the fixedcircuit breaker, this cover eliminates thesafety clearance requirement above thebreaker (this option is incompatible with frontconnection on top).

interphase barrier(EIP)Optional: attached to the fixed portion ofdrawout breaker (Masterpact i M40 3P), theinsulated partitions for vertical installationbetween connection pads to:c reinforce insulation at connection points ininsulated busbar installation;c prevent arc propagation to the breaker inthe event of a line side fault on the mainbusbars.

partitioning fixture (AC)Optional: attached to the fixed portion ofdrawout breakers (except when equippedwith front connections), this fixture providesIP30 partitioning between the breakercompartment (accessible from the front) andthe connection zone (located in the rear). Itsimplifies partition cut-outs.Example of partition cut-out forMasterpact M08 to M32.

shutter lock (VVC)Optional: mounted on the fixed portion ofdrawout breakers, a mobile and lockableslide (padlocks not supplied) is used to:c lock the shutters in the closed position;,c hold the shutters in the open position.A support is provided at the back of theframe to hold the slide when not in use. Asecond slide is supplied:c on request for Masterpact i 3200 A ;c in standard for Masterpact 4000 Ato 6300 A.

360

445 (3 pôles) et 560 (4 pôles)

60

plan de fixationchâssis

référence

445 (3 pole) and 560 (4 pole)

chassisfixing

datum

0168

1801

3280

a b

2851

8

BTP207E-2.206-accessories 21/12/01, 10:0918

Page 42: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

19Merlin Gerin

Auxiliaries for drawout version

Auxiliaries for fixed version

0168

14

door frame (CDP)Optional: fixed to the cublicle door, thisframe provides an equipment seal function(degree of protection IP 405).Suitable for fixed and drawout patterns.

Earth connectionThe earth connection terminal (drawoutpattern) is on the left hand side of thechassis. It is marked with the symbol t

transparent cover (CCP)Optional: hinge-mounted and equipped witha screw-closure, this cover is designed forthe door frame (CDP). It provides a degreeof protection of IP549.Suitable for fixed and drawout patterns.

0168

19

auxiliaries connectionFixed versionConnection by one or two plugs,disconnectable and accessible from the front(screwless tunnel terminals for flex cable upto 2.5 mm2).

Drawout versionc standard: connection to a terminal blockin the front of the fixed frame (screwlesstunnel terminals for flex cable up to2.5 mm2).The breaker auxiliary circuits are connectedby connection blocks that operateautomatically to isolate the auxiliaries whenthe breaker is in "disconnected" position.On request, an additional 5-way terminalblock (BS) is available to provide fivecommon points.c optional : by one or two plugs,disconnectable and accessible from thefront, installed on the mobile part of theassembly.

"Connected/disconnect/test" positioncontactsInstalled on the fixed chassis, these contactsare directly connected by 6.35 mmconnectors.

0155

61

breaker mismatchprotectionOptional: for drawout version only, thissystems allows only correctly matchedbreakers (rating, type wiring, etc.) to beinserted in a given fixed frame.Two matching parts (1 for the fixed chassisand 1 for the mobile assembly) can be usedto create 20 different user selectedcombinations.

0359

40

BTP207E-2.206-accessories 21/12/01, 10:0919

Page 43: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin20

"disconnected","connected" and "test"position locking (1)

Mounted on the frame and accessible withthe cubicle door locked, this system isavailable in two versions:c "disconnected" position locking;v as standard by 1 padlocking device (1 to 3padlocks not supplied),v optional: by a locking device with 1 or 2Profalux key locks;c "disconnected", "connected" and "test"position locking (optional);v by 1 padlocking device, with 1 to 3padlocks not supplied (VEC),v by 1 locking device, with 1 or 2 Profaluxkey locks (VSPEC),

padlocks 1 keylock 2 keylocks"disconnected"standard"disconnected" "disconnected"standard optional"disconnected" "disconnected" "disconnected"standard optional optional"disconnected,connected""disconnected, "disconnected,connected" connected""disconnected, "disconnected, "disconnected,connected" connected" connected"

pushbutton locking deviceOptional: this padlockable device (padlocksnot supplied) prevents direct operation of thecircuit breaker by covering the "on" and "off"pushbuttons. This locking device can also beused for lead sealing.

Masterpact: functions and characteristics

accessories (cont.)

(1) keylock typesProfalux B24 D4ZRonis 1351 BKirk CN22-12Castell SK7113/1Trayvou L1P1E

"off" position lockingdeviceOptional: a Profalux key lock locks thebreaker in "off" position by holding thepushbutton in its depressed position.

pushbutton locking deviceby padlocks (not supplied) VBP

"off " position locking device (1)

1 Profalux key lock VSPA12 Profalux key locks, identical profiles VSPA2adaptation fixture for 1 Profalux key lock, lock not supplied VSPRACOn request1 Ronis key lock VSRA12 Ronis key locks, identical profiles VSRA2adaptation for 1 Castell key lock, lock not supplied VSCAadaptation for 1 Kirk key lock, lock not supplied VSKA

Remarksc the keylocks are of the captive key type,i.e. key free when locked;c Profalux and Ronis keylocks can be usedtogether;c a second Profalux or Ronis lock, identicalto the one mounted on the chassis, can besupplied separately.

0359

3203

5931

BTP207E-2.208-accessories 21/12/01, 10:0920

Page 44: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

21Merlin Gerin

0168

17

"disconnected" position lockingby padlocks (not supplied) as standard1 Profalux key lock VSPC12 Profalux key locks, identical profiles VSPC22 Profalux key locks, different profiles 2 VSPC1adaptation fixture for Profalux key lock (lock not supplied) VSPRCC

On request1 Ronis key lock VSRC12 Ronis key locks, identical profiles VSRC22 Ronis key locks, different profiles 2 VSRC1adaptation fixture for Castell key lock (lock not supplied) VSCCadaptation fixture for Kirk key lock (lock not supplied) VSKCadaptation fixture for Trayvou key lock (lock not supplied) VSTC

"disconnected", "connected" and "test" position lockingby padlocks (not supplied) VEC1 Profalux key lock VSEPC2 Profalux key lock, different profiles 2 VSEPC

On request1 Ronis key lock VSERC2 Ronis key locks, differents profiles 2 VSERCadaptation fixture for Castell key lock (lock not supplied) VSECCadaptation fixture for Kirk key lock (lock not supplied) VSEKC

door interlockOptional: mounted on the chassis, this lockprevents the cubicle door from being openedwhen the breaker is in the "connected"position. If the breaker is put into the"connected" position with the door open, thelatter can be closed without disconnectingthe breaker.

racking interlockOptional: this lock prevents insertion of thebreaker racking handle when the cubicledoor is open. It can be defeated by pressingon the unlocking mechanism.

withdrawal/spring chargedinterlockOptional: this lock prevents withdrawal ofthe breaker from the chassis when thesprings are charged.Incompatible with MN or MNR release.

a: racking interlockb: door latch

door interlock right-hand side VPECD left-hand side VPECGracking interlock VPOCwithdrawal/spring charged interlock VEAA

a b

BTP207E-2.208-accessories 21/12/01, 10:0921

Page 45: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin36

Masterpact: functions and characteristics

automatic source-changeover systems

Masterpact source-changeover systems canbe used to implement various configurationsinvolving several incoming feeders. The twoor three Masterpact circuit breakers orswitch-disconnectors used are mechanicallyinterlocked to prevent certain combinationsof operations.All types of Masterpact devices may be fitted(fixed and drawout versions, three-pole andfour-pole, different ratings).The devices may be arranged:c vertically, i.e. stack-mounted andinterconnected by a set of rods;c horizontally (two only), i.e. side-by-sideand interconnected by a set of cables.An electrical interlock must be used whenthe source changeover is part of anautomatic system.

E33

079

E33

078

R

N

N

R

auto

stop

manu

UN

ON / I

OFF / O

fault

UR

ON / I

OFF / O

fault

UN = O

UN = 1

MERLIN GERIN

STOP generator

N

R

test

BU

S

Test

MERLIN GERIN

multi 9

P25M

660V

AC3-IEC292-1

0 . OFF

Test

MERLIN GERIN

multi 9

P25M

660V

AC3-IEC292-1

0 . OFF

4

5

6

R

N

N

0,5s

R

0,5s

UN

ON / I

OFF / O

fault

UR

ON / I

OFF / O

fault

UN = O

UN = 1

MERLIN GERIN

stop

manu

N

test

R

E33

082

automatic source-changeover system with 2 devices

1

2

3

3

1 2

3

with controller In this case, conditional changeoversbetween the «Normal» and «Replacement»sources are initiated by a Merlin Gerincontroller.

A Masterpact automatic source-changeover system with 2 devices ismade up of:1 - circuit breaker QN connected to the

"Normal" source;2 - circuit breaker QR connected to the

"Replacement" source;3 - mechanical interlocking system by rods

or cables;

automatic control of the system can beprovided by adding:4 - electrical interlocking unit IVE;5 - auxiliaries control plate ACP;6 - controller BA or UA.

Each Masterpact circuit breaker isequipped with:c a motor mechanism;c a shunt release (MX);c a «ready to close» contact (PF);c a block of 4 changeover switches (OF);c an additional terminal block (BS) and ablock of 4 «connected» position switches(CE) for source-changeover systems madeup of drawout breakers.

without controller In this case, the automatic control system toinitiate changeovers between the «Normal»and «Replacement» sources underpredefined conditions must be provided bythe customer.Note that we can provide diagrams for thedesign of various automatic control systemsfor different sources.

Masterpact automatic source-changeover system

Controller

0251

86

0530

61

0530

60

0530

58

BTP207E-2.220-invers source 21/12/01, 10:1036

Page 46: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

37Merlin Gerin

E33

080

1

1

2

3

3

3

automatic source-changeover system with 3 devicesA Masterpact automatic source-changeover system with 3 devices ismade up of:1 - 2 circuit breakers QN1 and QN2

connected to the "Normal" source;2 - circuit breaker QR connected to the

"Replacement" source;3 - mechanical interlocking system by rods;

for such applications (consult us)automatic control of the system can beprovided by adding:4 - 2 electrical interlocking unit IVE;5 - auxiliaries control plate ACP;6 - controller BA or UA.

Each Masterpact circuit breaker isequipped with:c a motor mechanism;c a shunt release (MX);c a "ready to close" contact (PF);c a block of 4 changeover switches (OF);c an additional terminal block (BS) and ablock of 4 "connected" position switches(CE) for source-changeover systems madeup of drawout breakers.

without controller In this case, the automatic control system toinitiate changeovers between the «Normal»and «Replacement» sources underpredefined conditions must be provided bythe customer.Note that we can provide diagrams for thedesign of various automatic control systemsfor different sources.

with controller (consult us)

E33

383

R

N

N

R

auto

stop

manu

UN

ON / I

OFF / O

fault

UR

ON / I

OFF / O

fault

UN = O

UN = 1

MERLIN GERIN

STOP generator

N

R

test

BU

S

Test

MERLIN GERIN

multi 9

P25M

660V

AC3-IEC292-1

0 . OFF

Test

MERLIN GERIN

multi 9

P25M

660V

AC3-IEC292-1

0 . OFF

4

5

6

R

N

N

0,5s

R

0,5s

UN

ON / I

OFF / O

fault

UR

ON / I

OFF / O

fault

UN = O

UN = 1

MERLIN GERIN

stop

manu

N

test

R

In this case, conditional changeoversbetween the "Normal" and "Replacement"sources are initiated by a Merlin Gerincontroller.

BTP207E-2.220-invers source 21/12/01, 10:1037

Page 47: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin38

Masterpact: functions and characteristics

automatic source-changeover systems (cont.)

mechanical interlock selection

0251

8402

5186

mechanical interlocking byconnecting rods for 2 or 3stack-mounted breakersThis involves:c 2 or 3 Masterpact circuit breakers and/orswitch-disconnectors;c an adaptation fixture on the right side ofeach breaker;c 1 or 2 sets of connecting rods with no-slipadjustments;The various parts are mounted by the user.The changeover system with interlocking byconnecting rods is also available in a versionwhich is factory mounted on a steel frame.

Maximum distance between fixingplanes: 900 mm.

mechanical interlocking bycables for 2 side-by-sidebreakersThis involves:c 2 Masterpact circuit breakers and/orswitch-disconnectors;c an adaptation fixture on the right side ofeach breaker;c a set of cables with no-slip adjustments;The various parts are mounted by the user.

Distance between fixing planes:c maximum: 2 000 mm;c minimum: breaker height with arc chutecover (see pages ????).

device combinationsAll combinations are possible: fixed anddrawout versions, three-pole and four-pole,different ratings, circuit breakers or switch-disconnectors.All control units can be used on the circuitbreakers.

assembly and installationThe various parts of the Masterpactautomatic source-changeover system aremounted and connected by the user. Nocircuit breaker modifications are required.The wiring diagrams are shown on pages??? to ???.The Masterpact automatic source-changeover system may also be suppliedfactory-wired and mounted on a metalframe.

BTP207E-2.230-invers source 21/12/01, 10:1138

Page 48: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

39Merlin Gerin

power circuit possible combinations configuration type cat. No.

interlocking with 3 breakers3 sources, only one breaker closed

interlocking with 3 breakers2 sources + 1 coupling

E30

737

E30

738

E30

739

electrical interlocking 685363automatic controlwith generator set 688784with permanent "Replacement" 688942source

interlocking with 2 breakers Q1 Q20 00 11 0

E30

736

Q1 Q2

Q1 Q2 Q3

Q1 Q2 Q3

Masterpact: functions and characteristics

automatic source-changeover systems (cont.)

automatic control: typical configurations

The electrical interlocking system andautomatic control system for multiplesources must be wired by the user. It mustbe used in conjunction with the mechanicalinterlocking system.Typical wiring configurations are availableon request. See examples below. For otherconfigurations, consult us.

Necessary auxiliaries and accessoriesTo implement the configurations below, eachMasterpact circuit breaker must be equippedwith:

c a motor mechanism (MCH);c a shunt release (MX);c a "ready to close" contact (PF);c a block of 4 changeover switches (OF);c an additional terminal block (BS) and ablock of 4 "connected" position switches(CE) for changeover systems includingdrawout breakers.

Option with "lockout after fault"With this option, the circuit breaker must bereset manually after a fault trip.

interlocking with 3 breakers2 "Normal" sources + 1 "Replacement"source

Q1 Q2 Q3

Q1 Q2 Q30 0 01 0 00 0 11 1 00 1 0

automatic control with permanent"Replacement" sourcewith lockout after fault 685366without lockout after fault 688183automatic control with generator setwith lockout after fault 689642without lockout after fault 689644

electrical interlockingwith lockout after fault 688188without lockout after fault 688187

Q1 Q2 Q30 0 01 0 00 1 00 0 1

Q1 Q2 Q30 0 01 0 00 1 00 0 11 1 00 1 11 0 1

electrical interlockingwith lockout after fault 688189without lockout after fault 688190automatic control 689651

BTP207E-2.230-invers source 21/12/01, 10:1139

Page 49: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

40 Merlin Gerin

Masterpact: functions and characteristics

automatic source-changeover systems (cont.)

controller option selection

Used together with the auxiliaries controlplate ACP, controllers BA and UA initiate theautomatic changeover operations accordingto the status of the "Normal" and"Replacement" sources.

E32

704

E32

705

E32

703

InstallationTwo possibilities:c mounted directly on the auxiliaries controlplate ACP.

c mounted on the front of the switchboard.The distance between the controller and theauxiliaries control plate must not exceed2 metres. The interconnection wiring mustbe done by the customer.

terminal block and electrical interlocking unit: IVE

R

N

N

R

auto

stop

manu

UN

ON / I

OFF / O

fault

UR

ON / I

OFF / O

fault

UN = O

UN = 1

MERLIN GERIN

STOP generator

N

R

test

BU

S

Test

MERLIN GERIN

multi 9

P25M

660V

AC3-IEC292-1

0 . OFF

Test

MERLIN GERIN

multi 9

P25M

660V

AC3-IEC292-1

0 . OFF

customerconnection

Test

MERLIN GERIN

multi 9

P25M

660V

AC3-IEC292-1

0 . OFF

Test

MERLIN GERIN

multi 9

P25M

660V

AC3-IEC292-1

0 . OFF

R

N

N

R

auto

stop

manu

UN

ON / I

OFF / O

fault

UR

ON / I

OFF / O

fault

UN = O

UN = 1

MERLIN GERIN

STOP generator

N

R

test

BU

S

The terminal block and electrical interlockingunit IVE is used to connect the operatingmechanism.

Control voltage:c 48 to 415 V, 50/60 Hz - 440 V 60 Hz.The IVE control voltage must be the sameas the motor mechanism voltage.

auxiliaries control plate: ACPThe auxiliaries control plate ACP includes:c two P25M circuit breakers supplying andprotecting the automatic control circuits forthe "Normal" and "Replacement" sources.These circuit breakers have an infinitebreaking capacity;c two relay contactors for the BA or UAcontroller;c the terminal block for connection to thecontroller.

Power supply:Power is supplied by the "Normal" and"Replacement" sources. The controlvoltage for the auxiliaries control plate mustbe the same as for the IVE unit and themotor mechanisms.

Control voltagesc 220 to 240 V 50/60 Hz;c 380 to 415 V 50/60 Hz - 440 V 60 Hz.

Installation:The auxiliaries control plate ACP must bewired to the IVE unit by the customer.

0530

60

BTP207E-2.240-invers source 21/12/01, 10:1240

Page 50: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin 41

Controller UA

controller

controller BA UAcompatible circuit breakers All Masterpact circuit breakers

4-position switchautomatic operation c cforced operation on "Normal" source c cforced operation on "Replacement" source c cstop (both "Normal" and "Replacement" sources off) c cautomatic operationmonitoring of the "Normal" source and automatic changeover c cgenerator set control cload shedding and reconnection of non-priority circuits cchangeover to the "Replacement" source if one of the phases of the"Normal" phase is absent ctestby opening the P25M circuit breaker supplying the controller cby pressing the test button on the front of the controller cindicationscircuit breaker status indication on the front of the controller: on, off,fault trip, automatic mode indicating contact c cautomatic mode indicating contract c cother functionsselection of type of "Normal" source (single-phase or three-phase) cvoluntary transfer to "Replacement" source (e.g. energy management commands) c cduring peak-tariff periods (energy management commands), forced operationon "Normal" if "Replacement" source not operational csupplementary control contact (not carried out by the controller). Transfer to"Replacement" source only if contact closed. (ex: UR frequency control) c csetting of maximum startup time for the replacement source cpower supplycontrol voltages (1) 220 to 240 V 50/60 Hz

380 to 415 V 50/60 Hz - 440 V 60 Hz

optionscommunication option c

(1) The same voltage must be used for the ACP plate, the IVE unit and the circuit breaker motor mechanisms. If this voltage is the same as the source voltage, thenthe “Normal” and “Replacement” sources can be used directly for the power supply. If not, a BC type or equivalent isolation transformer must be used.

0530

58

BTP207E-2.240-invers source 21/12/01, 10:1241

Page 51: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

42 Merlin Gerin

Masterpact: functions and characteristics

automatic source-changeover systemscontroller option selection (cont.)

controller BA Controller BA can be used with Masterpactcircuit breakers to implement a straight-forward automatic source-changeoversystem (switching from one source toanother depending on the presence ofvoltage UN on the "Normal" source).

Control voltagesc 220 to 240 V 50/60 Hz;c 380 to 415 V 50/60 Hz - 440 V 60 Hz.

Electrical characteristicsPower is supplied from the auxiliaries controlplate ACP. The same voltage must be usedto supply the ACP plate, the IVE unit and thecircuit breaker motor mechanisms. If thisvoltage is the same as the source voltage,the "Normal" and "Replacement" sourcescan be used directly for the power supply.If not, a BC type or equivalent isolationtransformer must be used.

Operationc a four-position switch can be used toselect:v automatic operation;v forced operation on source N;v forced operation on source R;v stop (both "Normal" and "Replacement"sources off);c adjustment of time delays in front:v t1 from 0.1 to 30 seconds;v t2 from 0.1 to 240 seconds;c circuit breaker status indication on thefront of the controller: on, off, fault trip;

c integrated terminal block for connection ofthe following signals:v inputs:– order for voluntary transfer to source R(e.g. energy management commands),– supplementary control contact: (notcarried out by the controller). Transfer to"Replacement" source only if contact closed(ex: UR frequency control),v outputs:– indication of operation in automatic mode.Connection to the terminal block: see p.XXX.c controller BA can be tested by openingthe P25M circuit breaker on the N circuit,thus simulating a failure of UN.See detailed transfer steps on page XXX.

MERLIN GERINBA automatism220/240 V 50/60 Hz

N R

fault fault

UN UR

ON/I ON/I

OFF/O OFF/O

N

R

UN = 0

UN = I

4281

0.50.1

1530

3015608

40.1

120240

t1 s

t2s

compact / masterpact

0.5s 0.5s

N R

stopmanu

autoreset

E30

184

Front face of controller BA

Time delay settings:QN: Masterpact circuit breaker with motormechanism on “Normal” source,QR: Masterpact circuit breaker with motormechanism on “Replacement” source,t1: time delay before QN opens when the voltageUN of the “Normal” source disappears,t2: time delay before QR opens when the voltageUN of the “Normal” source is restored.

BTP207E-2.250-BA 21/12/01, 10:1242

Page 52: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin 43

RN

OI

RN

IO

RN

OI

RN

IO

E32

708

"auto"

operat. onsource N

UN fail (duration > t1) or voluntaryswitching order receivedUR present and supplementarycontrol contact NR closed

t > 0,5 s

QR closed

t > 0,5 s

QN closed

QN opens

QR closes

QR opens

QN closes

E21

108

E27

107

E30

187

4-position switch N et UN présente

QR opens

QN closes

operat. onsource N

QN fermé

4-position switch in "R" positionUR present and supplementary controlcontact NR closed

QN opens

QR closes

QR closed

t > 0,5 s

operat. onsource R

end of reset

"stop"

off QN et QR open

duration a 1 sreset

ccccc 4-position switch in "stop" position

UN present for t > t2 or voluntaryswitching order stopped

action on 4-position switch

t > 0,5 s

action on 4-position switch

ccccc 4-position switch in "R" position(forced operation on "Replacement" source)

operat. onsource R

ccccc 4-position switch in "auto" position(automatic operation)

ccccc 4-position switch in "N " position(forced operation on "Normal" source)

BTP207E-2.250-BA 21/12/01, 10:1243

Page 53: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin44

Masterpact: functions and characteristics

automatic source-changeover systemscontroller option selection (cont.)

controller UA Controller UA can be used with Masterpactcircuit breakers to implement a source-changeover system offering the followingautomatic functions:c switching from one source to anotherdepending on the presence of voltage UNon the "Normal" source;c control of an engine generating set;c shedding and reconnection of non-prioritycircuits;c switching to the "Replacement" source inthe event of a failure on one of the phases ofthe "Normal" source.

Electrical characteristicsPower is supplied from the auxiliaries controlplate ACP. The same voltage must be usedto supply the ACP plate, the IVE unit and thecircuit breaker motor mechanisms. If thisvoltage is the same as the source voltage,the "Normal" and "Replacement" sourcescan be used directly for the power supply. Ifnot, a BC type or equivalent isolationtransformer must be used.

Control voltagesc 220 to 240 V 50/60 Hz;c 380 to 415 V 50/60 Hz - 440 V 60 Hz.

Operationc a four-position switch can be used toselect:v automatic operation;v forced operation on source N;v forced operation on source R;v stop (circuit breakers open and manualoperation);c adjustment of time delays in front:v t1 from 0.1 to 30 seconds;v t2 from 0.1 to 240 seconds;v t3 from 0.5 to 30 seconds;v t4 from 0.5 to 30 seconds;v t5 from 60 to 600 seconds;c circuit breaker status indication on thefront of the controller: on, off, fault trip;c test button on the front of the controllerto check the transfer from the “Normal”source to the "Replacement" source and thereturn to the "Normal" source;

c integrated terminal block for connection ofthe following signals:v inputs:– order for voluntary transfer to source R(e.g. energy management commands),– supplementary control contact: (notcarried out by the controller). Transfer to"Replacement" source only if contact closed(ex: UR frequency control),v outputs:– control of engine generator set,– load shedding of non-priority circuits,– indication of operation in automatic mode;c 3 switches provide the following functions:v selection of the type of "Normal" source,i.e. single-phase or three-phase;v enable or disable voluntary energymanagement transfer if the "Replacement"source is not operational;v selection of the maximum toleratedstarting time for the engine generator set("Replacement" source): 120 s or 180 s.

Batibus option for controller UAA communication function can be used tocheck the following from a remote location:c status of the circuit breakers (open,closed or fault trip);c voltage presence on the “Normal” and“Replacement” sources;c presence of an order forcing operation onthe “Replacement” source (e.g. for energymanagement purposes);c values of settings and configurations,c status of the non-priority circuits (whethersubject to load shedding or not).

In automatic mode, this communicationsoption also offers the possibility of remoteforced operation on the “Replacement”source.

E30

183

MERLIN GERINUA automatism220/240 V 50/60 Hz

N R

N R

stopmanu

auto

test

reset

fault fault

UN UR

ON/I ON/I

OFF/O OFF/O

N

R

UN = 0

UN = I

STOP generator

4281

0.50.1

1530

105152

10.5

2030

105152

10.5

2030

3015608

40.1

120240

300240360160

12060

480600

t1 s

t3 s

t4s

t2s

t5s

compact / masterpact

Front face of controller UA

Time delay settings:QN: Masterpact circuit breaker with motormechanism on “Normal” source,QR: Masterpact circuit breaker with motormechanism on “Replacement” source,t1: time delay before QN opens when the voltageUN of the “Normal” source disappears,t2: time delay before QR opens when the voltageUN of the “Normal” source is restored,t3: time delay before QR closes once QN hasopened and the load has been shed,t4: time delay before QN closes once QR hasopened and the load has been reconnected,t5: time delay for confirmation of presence of UNbefore stopping the generator set.

0530

59

BTP207E-2.260-UA 21/12/01, 10:1244

Page 54: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin 45

RN

IO

RN

OI

RN

OI

RN

IO

operat. onsource N

genset off

genset startup

UN fails (duration > t1) or voluntaryswitching order received

t > t3

QR closes

QR closed

operat. onsource R genset on

t > t4

QN closes

QN closed

UN present for t > t5 and novoluntary switching order received

genset off

UR absent

4-position switch in "N" and UN

present

t > t4

QN closes

genset off

QN closed

4-position switch in "R" and UN

present

genset startup

UR present for t < 120 s or 180 sand supplementary control contact NRclosed

t > t3

QR closed

QR closes

E30

185

E30

187

E30

186

genset on

"auto"

E27

107

ccccc 4-position switch in "R" position(forced operation on "Replacement" source)

reset

end of reset

"stop"

stop

operat. onsource R

duration a 1 s

QN opens and loadshedding

UN present for t > t2 or voluntaryswitching order stopped

QR opens and loadreconnection

genset remains on

QR opens and loadshedding

operat. onsource N

action on 4-position switch

action on 4-position switch

QN opens and loadshedding

ccccc 4-position switch in "auto" position(automatic operation)

ccccc 4-position switch in "stop" position ccccc 4-position switch in "N" position(forced operation on "Normal" source)

QN and QR open

UR present for t < 120 s or 180 sand supplementary control contactNR closed

BTP207E-2.260-UA 21/12/01, 10:1245

Page 55: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin40

BTP207E-3.001-sommaire 21/12/01, 10:1340

Page 56: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

41

LV power air circuitbreakers andswitch-disconnectors

Masterpact

3/ installationand connection

page

installationgeneral 0safety clearance 0fixed circuit breakers M08 to M32 0drawout circuit breakers M08 to M32 0fixed circuit breaker M40 0drawout circuit breaker M40 0fixed circuit breaker M50 0drawout circuit breaker M50 0drawout circuit breaker M63 0manual source changeover systemsmanual and automatic sourcechangeover systems 0

connectionfixed and drawout circuit breakersM08N/M10N/M12N 0fixed and drawout circuit breakersM08H,L/M10H,L/M12H,L/M16N,H,L 0fixed and drawout circuit breakersM20N,H/M25N,H 0fixed and drawout circuit breakersM20L/M25L/M32H 0fixed and drawout circuit breaker M40 0fixed and drawout circuit breakerM08 to M16 0fixed and drawout circuit breakerM50 to M63 0wiring diagrams:c STR 18 M / 28 D / 38 S / 58 U 0c STR 28 D / 38 S / 58 U avec options 0c STR 68 U avec options m01 à m31 0c automatic source changeover 0c manual source changeover 0

BTP207E-3.001-sommaire 21/12/01, 10:1341

Page 57: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin42

Installation on rails Installation on a metal base plate

E29

026

E28

811

0182

41E

3125

4

305E31

25726

E31

256

45E31

255

Masterpact: installation and connection

general

installation Masterpact circuit breakers must be installedin the vertical position on a base plate or onrails.

fixed circuit breaker (M08 to M50)

drawout circuit breaker(M08 to M63)

The drawout version makes it possible to:c rapidly remove and/or replace the circuitbreaker without having to deal withconnections;c install stand-by outgoers in a switchboardthat will receive the necessary circuitbreakers later in time

"Connected" position "Test" positionample clearance between contacts

"Disconnected" positioneasy withdrawal, short travel

"Withdrawn" positioncompact dimensions

BTP207E-3.200-généralité 21/12/01, 10:1442

Page 58: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

43Merlin Gerin

Certain distances must be maintainedbetween a circuit breaker and otherelements such as panels, bars and othercircuit breakers. Taken together, thesedistances form the safety clearance for thecircuit breaker. The diagrams and the tablebelow indicate the required distances wheninstalling Masterpact circuit breakers.

These distances are the results of testscarried out in accordance with standardIEC 947-2 and are in part determined by theultimate breaking capacities.

Masterpact M08 to M50type of connection to insulated barrier to metal parts to live bars

A B C D (2) A B C D (2) A B C D (2)front connection without cover (1) 360 30 0 0 360 70 – 0 1085 420 – 0rear connection without cover 150 30 20 0 250 70 95 0 1085 420 495 0rear connection with cover 0 0 20 0 0 0 95 – 145 105 125 0

drawout circuit breaker

(1) Shield necessary.(2) D is the clearance required for connection ofauxiliaries.D = 0 for fixed circuit breakers (required clearanceincluded in the height of the connection plugs).D = 0 for drawout circuit breakers as well.

Masterpact: installation and connection

safety clearance

Note: For the fixed circuit breakers, a clearance of130 mm is required on top for removal of the arcchutes.

fixed circuit breaker

A

C100

D

E31

232

E31

233

B

A

B

A

B B

E31

230

A

C100

D

E31

229 C100

213

A

B

A

B

E31

231

Masterpact M08 to M63type of connection to insulated barrier to metal parts to live bars

A B C A B C A B Cfront connection without cover (1) 300 15 0 300 50 – 1000 400 –rear connection without cover 150 15 45 150 50 45 1000 400 445rear connection with cover 0 0 45 0 0 45 60 85 75

BTP207E-3.200-généralité 21/12/01, 10:1443

Page 59: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin44

Rear horizontal connection Mixed connection.Upper terminals: front connection.Bottom terminals: vertical connection.

Rear vertical connectionFront connection

Masterpact: connection

general

Four types of connection are possible:c rear horizontal;c rear vertical;c front;c mixed.The terminals are sized to allow circuitbreaker connection with bars up to 20 mmthick (except for the M40, M50 and M63).

Conductor materialsThe terminals of Masterpact circuit breakerscan be used to connect bare copper, tinnedcopper or tinned aluminium conductorswithout any special surface treatment.

0168

08

0251

79

0168

06

0168

07

electrodynamic forces c the first bar spacers must be located atless than a certain distance from the circuitbreaker connection point;

c this maximum distance must berespected to withstand the electrodynamicforces that are applied between the barsduring a short-circuit.

Maximum distance between circuit breaker connection point and thefirst bar spacers for various short-circuit currentsIsc (kA) 30 50 65 80 100 150distance (mm) 350 300 250 150 150 150

BTP207E-3.210-généralité 21/12/01, 10:1644

Page 60: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

45Merlin Gerin

connection selection table Note:The indicated values come from tests andtheoretical calculations made for theparameters given below. These tables areintended to serve as a general guide forconnection design and not to replaceexperience acquired for a certain type ofconnection or the need for subsequent tests.

parameters used inestablishing the tables

c maximum admissible bartemperature: 100 °C;c temperature in the switchboard aroundthe circuit breaker and its connections: Ta;c copper busbars.

drawout circuit breakers

E31

258

drawout circuit breakers, edgewise barsmaximum T a = 40 °C Ta = 50 °C Ta = 60°Ccurrent

Masterpact number of bars Masterpact number of bars Masterpact number of bars5 thick bars 10 thick bars 5 thick bars 10 thick bars 5 thick bars 10 thick bars

800 M08 2b.50 x 5 1b.50 x 10 M08 2b.50 x 5 1b.50 x 10 M08 2b.50 x 5 1b.50 x 101000 M10 2b.50 x 5 1b.50 x 10 M10 2b.50 x 5 1b.50 x 10 M10 2b.63 x 5 1b.63 x 101250 M12 2b.63 x 5 1b.63 x 10 M12 2b.63 x 5 1b.63 x 10 M12 3b.50 x 5 2b.50 x 101400 M16 2b.63 x 5 1b.63 x 10 M16 2b.63 x 5 1b.63 x 10 M16 3b.50 x 5 2b.50 x 101600 M16 2b.80 x 5 1b.80 x 10 M16 2b.80 x 5 1b.80 x 10 M20 3b.63 x 5 2b.50 x 101800 M20 2b.80 x 5 1b.80 x 10 M20 2b.80 x 5 2b.50 x 10 M20 3b.80 x 5 2b.63 x 102000 M20 2b.100 x 5 2b.63 x 10 M20 2b.100 x 5 2b.63 x 10 M25 3b.100 x 5 2b.80 x 102200 M25 2b.100 x 5 2b.63 x 10 M25 2b.100 x 5 2b.63 x 10 M25 3b.100 x 5 2b.80 x 102500 M25 4b.80 x 5 2b.80 x 10 M25 4b.80 x 5 2b.80 x 10 M32 4b.100 x 5 3b.80 x 102800 M32 4b.100 x 5 2b.100 x 10 M32 4b.100 x 5 2b.100 x 10 M32 4b.100 x 5 3b.80 x 103000 M32 5b.100 x 5 3b.80 x 10 M32 6b.100 x 5 3b.100 x 10 M40 3b.100 x 103200 M32 6b.100 x 5 3b.100 x 10 M40 3b.100 x 10 M40 4b.100 x 103600 M40 4b.100 x 10 M40 4b.100 x 10 M50 4b.100 x 104000 M40 4b.100 x 10 M50 4b.100 x 10 M50 5b.100 x 104700 M50 5b.100 x 10 M50 5b.100 x 10 M50 5b.100 x 105000 M50 5b.100 x 10 M50 5b.100 x 10 M63 6b.100 x 105100 M63 5b.100 x 10 M63 6b.100 x 10 M63 6b.100 x 105700 M63 6b.100 x 10 M63 6b.100 x 106300 M63 6b.100 x 10

BTP207E-3.210-généralité 21/12/01, 10:1645

Page 61: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin48

Masterpact: installation

fixed circuit breakers M08 to M32

dimensions3 or 4 poles

(*) Datum

90 130

311

45

6830 mini60 maxi

290

150

(*)

necessary space for removing the arc chutes(with or without arc chute cover)

1111 515

11 11

(*)

493

553

378

438

400

422 (3p)

537 (4p)

on rails

mountingon a base plate

(*) Datum

150

30 mini60 maxi

150

30 mini60 maxi

mounting detail

3 poles 4 polesA 150 150B 400 515

cut-outscut-outs de porte holes for escutcheon

Ø14

2 Ø11 x 6Ø11

B

A

E30

742 E

3074

8

E30

749

E30

765

E30

766

E30

775

152,5

148,5

6971,5

17,518018011 Ø5

14,5

325

(*)

37,580 mini

270

27

(*)

80 mini

E30

763

E30

764

BTP207E-3.230-M08…32 21/12/01, 10:1748

Page 62: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

49Merlin Gerin

Masterpact: installation

drawout circuit breaker M08 to M32

dimensions3 or 4 poles

(*) Datum

mounting detailon railsmountingon a base plate

3 poles 4 polesA 175 175B 325 425

cut-outsfront panel cut-out

Ø14

2 Ø11 x 6Ø11

B

A

aaaaaaa (*)45

10160367

175 85

439

128

800mini

"disconnected" position

(*)

70 55425

5532555

435 (3p)

550 (4p)

175101 175101

E30

747

E30

746

E30

741

E30

768

E30

767

E30

775

holes for escutcheon

325

55100 mini

100 mini

270

4719

ACB's side

ACB's basis

152,5

148,5

69

71,5

18,5

17,518018011 Ø5

E30

760

E30

761

BTP207E-3.230-M08…32 21/12/01, 10:1749

Page 63: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin50

Masterpact: installation

fixed circuit breaker M40

(*) Datum

759

819

553

493

(*)

1111 515

537 (3p)

78011

11

802 (4p)

dimensions3 or 4 poles

on rails

mountingon a base plate mounting detail

150

30 mini60 maxi

50 maxi 150

30 mini60 maxi

50 maxi

Ø14

2 Ø11 x 6Ø11

B

A

3 poles 4 polesA 150 150B 515 780

cut-outsfront panel cut-out

(*) Datum

90130

311

45

6830 mini60 maxi

290

150

(*)

necessary space for removing the arc chutes(with or without arc chute cover)

E31

226 E30

752

E30

753

E30

771

E30

772

E30

775

holes for escutcheon

325

(*)

37,580 mini

270

27

(*)

80 mini

152,5

148,5

6971,5

17,518018011 Ø5

14,5

E30

764

E30

763

BTP207E-3.240-M40 21/12/01, 10:1750

Page 64: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

51Merlin Gerin

Masterpact: installation

drawout circuit breaker M40

dimensions3 or 4 polesaaaaaaa (*)101

60

367

175 85

439

128

484

45

800mini

(1)

"disconnected" position

70 55425

60 350 55350

(*)

550 (3p)

815 (4p)

(*) Datum(1) 4-pole version only.

on rails

mountingon a base plate mounting detail

175101

(1)

175101

(1) 175 2 Ø11 x 6 (3p)6 Ø11 x 22 (4p)

350

350

150

40 40 30

(1) 4-pole version only.

cut-outsfront panel cut-out

(1) 4-pole version only.

E30

743

E30

750

E30

751

E30

773

E30

774

E30

777

holes for escutcheon

325

55100 mini

27047

19

45 (1)

ACB's side

ACB's basis

152,5

148,5

69

71,5

18,5

17,518018011 Ø5

E30

760

E30

762

BTP207E-3.240-M40 21/12/01, 10:1751

Page 65: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin50

Masterpact: installation

fixed circuit breaker M40

(*) Datum

759

819

553

493

(*)

1111 515

537 (3p)

78011

11

802 (4p)

dimensions3 or 4 poles

on rails

mountingon a base plate mounting detail

150

30 mini60 maxi

50 maxi 150

30 mini60 maxi

50 maxi

Ø14

2 Ø11 x 6Ø11

B

A

3 poles 4 polesA 150 150B 515 780

cut-outsfront panel cut-out

(*) Datum

90130

311

45

6830 mini60 maxi

290

150

(*)

necessary space for removing the arc chutes(with or without arc chute cover)

E31

226 E30

752

E30

753

E30

771

E30

772

E30

775

holes for escutcheon

325

(*)

37,580 mini

270

27

(*)

80 mini

152,5

148,5

6971,5

17,518018011 Ø5

14,5

E30

764

E30

763

BTP207E-3.240-M40 21/12/01, 10:1750

Page 66: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

51Merlin Gerin

Masterpact: installation

drawout circuit breaker M40

dimensions3 or 4 polesaaaaaaa (*)101

60

367

175 85

439

128

484

45

800mini

(1)

"disconnected" position

70 55425

60 350 55350

(*)

550 (3p)

815 (4p)

(*) Datum(1) 4-pole version only.

on rails

mountingon a base plate mounting detail

175101

(1)

175101

(1) 175 2 Ø11 x 6 (3p)6 Ø11 x 22 (4p)

350

350

150

40 40 30

(1) 4-pole version only.

cut-outsfront panel cut-out

(1) 4-pole version only.

E30

743

E30

750

E30

751

E30

773

E30

774

E30

777

holes for escutcheon

325

55100 mini

27047

19

45 (1)

ACB's side

ACB's basis

152,5

148,5

69

71,5

18,5

17,518018011 Ø5

E30

760

E30

762

BTP207E-3.240-M40 21/12/01, 10:1751

Page 67: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin52

Masterpact: installation

fixed circuit breaker M50

dimensions3 poles

(*) Datum

90130

311

45

6830 mini60 maxi

290

150

(*)

necessary space for removing the arc chutes(with or without arc chute cover)

(*)

1111 780

802

759

819

(*) Datum

on rails

mountingon a base plate mounting detail

150

30 mini60 maxi

50 maxi 150

30 mini60 maxi

50 maxi

Ø14

2 Ø11 x 6Ø11

B

A

3 polesA 150B 780

cut-outsfront panel cut-out

E31

227

E30

756

E30

757

E30

775

E30

772

E30

771

holes for escutcheon

152,5

148,5

6971,5

17,518018011 Ø5

14,5

325

(*)

37,580 mini

270

27

(*)

80 mini

E30

764

E30

763

BTP207E-3.250-M50 21/12/01, 10:1852

Page 68: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

53Merlin Gerin

Masterpact: installation

drawout circuit breaker M50

dimensions3 or 4 poles

(*)

45

10160

367

175 85

128

484aaaaaaa 45

800mini

"disconnected" position

60 350 55350

(*)

815 (3p)

5547547540

1045 (4p)

(1) 4-pole version only.

(*) Datum

on rails

mountingon a base plate mounting detail

175101 175101

175 6 Ø11 x 22 (3p)6 Ø11 x 33 (4p)

350

350

150

40 40 30

cut-outsfront panel cut-out

E30

744

E30

754

E30

755

E31

228

E30

770

E30

769

holes for escutcheon

325

55100 mini

27047

19

45 (1)

ACB's side

ACB's basis

152,5

148,5

69

71,5

18,5

17,518018011 Ø5

E30

762

E30

760

BTP207E-3.250-M50 21/12/01, 10:1853

Page 69: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin54

(1) 4-pole version only.

Masterpact: installation

drawout circuit breaker M63

dimensions3 poles or 4 poles

40 475 55475

(*)1045

(*) Datum

on rails

mountingon a plate mounting detail

175101 175101

cut-outsfront panel cut-out holes for escutcheon

152,5

148,5

69

71,5

18,5

17,518018011 Ø5

175 6 Ø11 x 33

475

475

40 40 30

150

E30

745

E30

758

E30

759

E30

778

E30

769

E30

770

E30

762

E30

760

(*)

45

10160

367

175 85

128

484aaaaaaa800mini

45

"disconnected" position

325

55100 mini

27047

19

45 (1)

side of c.b.

base of c.b.

BTP207E-3.260-M63+inv sour 21/12/01, 10:1854

Page 70: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

55Merlin Gerin

Masterpact: installation

source-changeover system

Interlocking by connecting rods for 2 stack-mounted breakersdrawout pattern, 3 or 4 poles

(*) Datum

fixed pattern, 3 or 4 poles

fixed pattern, 3 or 4 polesInterlocking by connecting rods for 3 stack-mounted breakersdrawout pattern, 3 or 4 poles

E30

779

E30

780

E30

782

E30

781

base of c.b.for ratings :M08 to M40 (3p)

base of c.b.for ratings :M40 (4p) to M63 (*)

3052

82

40

125

50

153

163 (*)

65

166

45

900max.

900max.

base of c.b.

5

125

50

175

105(*)

30

18030 mini60 maxi

900max.

3014

(*)

44

base of c.b.for ratings :M08 to M40 (3p)

base of c.b. for ratings :M40 (4p) to M63

6052

100

40180

50

153

163 (*)

65

166

45

900max.

900max.

40180

50

900max.

6052

base of c.b.

5

180

175

105(*)

30

18030 mini60 maxi

900max.

6014

(*)

62

50

5

180

900max.

6014

BTP207E-3.260-M63+inv sour 21/12/01, 10:1855

Page 71: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin56

Masterpact: installation

source-changeover system

Interlocking by cables for 2 side-by-side breakersfixed or drawout patterns, 3 or 4 poles

2m maxi

200 mini

r= 120 mini r= 120 mini

E30

783

E30

784

Dimensions (mm)type C34 H43 H47 H48 H49 H50 H51 H52 L33 L34 L35 L36 L37 P58 P59 P60 P61 P62 P63

140 120 151 137 160 200 255 22 6 48 84 138 150 61,5 170 95 90 150(min) 187

automatic source-changeover systemmounted on a frame

600

56 56

150

940

1640

1940

2100

750

56 56

M32(3p)

M32(4p)M40(3p)

controller

panel cut-out for controller UA/BA

C34

C34

E33

364

E33

363

E33

355

L37L36

H50

H51

H52

E33

354

auxiliaries control plate ACP and controller UA/BA

E33

352

E33

353

N R

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

H43

H47

L35L34

L33

H49

H48

electrical interlocking IVE

P58P62

P59

P60

P61

P63

BTP207E-3.270-inv sour+M08N 21/12/01, 10:1956

Page 72: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin 57

front connection

rear connectionhorizontal terminals

1025

45

85115115115

(*)2 Ø12

vertical terminals

10

85115115115

(*)2 Ø12

Masterpact: connection

fixed and drawout circuit breakersM08N/M10N/M12N

front connection

rear connectionhorizontal terminals

1025

45

47,5115115115

(*)

2 Ø12

vertical terminals

8

47,5115115115

(*)

2 Ø12

1025

45

85115115115

(*)

N(1)

2 Ø12

1525

80

47,5115115115

(*)

N(1)

3 Ø12

25

(*) Datum.

(**) Hole for securing front connection support bracket.

(1) On request, neutral on the right.

(*) Datum.

(1) On request, neutral on the right.

E30

785 E30

786

E30

787

E30

788

E30

790

E30

791

E30

792

E30

789

drawout circuit breakerfront connection rear connection

horizontal terminals vertical terminals

fixed circuit breakerfront connection rear connection

horizontal terminals vertical terminals

175 (**)

221 12,5

10

107

335

12,5

233

15 17

53

112

10

278 12,5

17,5

12,5

25

23

132

50

(*)

front connectors screen

306

12,5

30

12,510

273

25

300,5

12,5

306

1512,5

112

10

9210

25112

74,5

45

175

(*)

front connectors screen

BTP207E-3.270-inv sour+M08N 21/12/01, 10:1957

Page 73: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin64

fixed circuit breaker M50rear connection 3 poleshorizontal terminals vertical terminals

Masterpact: connection

fixed and drawout circuit breakerM50 to M63

E30

819

246

112

15(*)

53

30

25

306

55

1512,5

252525

52

100

200

drawout circuit breaker M50rear connection 3 or 4 poleshorizontal terminals vertical terminals

E30

810

92

15

25

345

(*)

363

137

112

30

15

12,5

252525

79,5

157

100

43

drawout circuit breaker M63rear connection 3 or 4 poleshorizontal terminals vertical terminals

92

15

25

345

(*)

363

137

112

30

15

12,5

252525

79,5

157

100

43

(*) Datum.

E30

820

BTP207E-3.310-raccord M50-M63 21/12/01, 10:2264

Page 74: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

65Merlin Gerin

fixed circuit breaker M50rear connection 3 poleshorizontal terminals vertical terminals

E30

826 E

3082

7

(*) Datum.

(1) On request, neutral on the right.

10

(*)

Ø12 10

35

142,5

145175

248248

145

(*)Ø12

252525

226 213

142,5

20

248

1320

248

213

drawout circuit breaker M50rear connection 3 poleshorizontal terminals vertical terminals

E30

828 E

3082

9

10

(*)

Ø12 10

72,5

100252,5252,5

145

25 25 2525 25 25 45

220

100

(*)

252,5252,5

Ø12

12,5

rear connection 4 poleshorizontal terminals vertical terminals

E30

830 E

3083

1

25 25 2525 25 25 45

220

100

(*)

245245

Ø12

12,5

297,5

100

25 25 25 12,5

N(1)

10

(*)

Ø12

N(1)

10

72,5

100245245297,5

35

14570

10 10

drawout circuit breaker M63rear connection 3 poleshorizontal terminals vertical terminals

E30

823

10

(*)

Ø12 10

92,5

117,5350350

185

25 25 2525 25 25 85

260

117,5

(*)

350350

Ø12

10

(*)

Ø12

N(1)

10

92,5

117,5287287206

35

18570

25 25 2525 25 25 85

260

117,5

(*)

260

287287

260100

25 25 25

206

Ø12N(1)

E30

824

E30

825

E30

822

rear connection 4 poleshorizontal terminals vertical terminals

BTP207E-3.310-raccord M50-M63 21/12/01, 10:2265

Page 75: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin62

fixed circuit breakerrear connection 3 or 4 poleshorizontal terminals vertical terminals

Masterpact: connection

fixed and drawout circuit breakerM40

243

112

15(*)

53

30

25

306

55

15

12,5

252525

252

100

E30

809

(*) Datum.

drawout circuit breakerrear connection 3 or 4 poleshorizontal terminals vertical terminals

92

15

175

345

(*)

363

137

112

30

15

34,5(3p)

12,5

252525

79,5(4p)

157

100

E30

810

(*) Datum.

BTP207E-3.300-raccord M40 21/12/01, 10:2262

Page 76: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

63Merlin Gerin

N(1)

(*)Ø12

65155

100 155

4025 25 2525252512,5

191

155155

230

fixed circuit breakerrear connection 3 poleshorizontal terminals vertical terminals

10

(*)

Ø12

10

35

85

80

145

172,5172,5

80100

12,525 25 2512,5

25 25 25

130

165

(*)

85180

Ø12

100

rear connection 4 poleshorizontal terminals vertical terminals

10

(*)

Ø12

10

35

85

80

145

172,5208,5

8080

230

N(1)

100

12,525 25 2512,5

25 25 25

130

165

(*)

85216

Ø12

100100

230

N(1)

E30

813 E

3081

4

E30

811 E

3081

2

(*) Datum.

(1) On request, neutral on the right.

drawout circuit breakerrear connection 3 poleshorizontal terminals vertical terminals

rear connection 4 poleshorizontal terminals vertical terminals

E30

818

E30

815 E

3081

6

(*) Datum.

(1) On request, neutral on the right.

4025 25 2525252512,5

100 155

65

(*)

155155

Ø12

10 10

35

47,5

(*)

Ø12

172,5172,5

70

10 10

35

47,5

(*)

Ø12

172,5208,5

70

230

N(1)

E30

817

BTP207E-3.300-raccord M40 21/12/01, 10:2263

Page 77: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin60

fixed circuit breakerfront connection rear connection

horizontal terminals vertical terminals

front connection

rear connectionhorizontal terminals

vertical terminals

Masterpact: connection

fixed circuit breakersM20L/M25L/M32H

11,5

85,5

72,5115140115

(*)3 Ø12

2525

1525

80

85115115115

(*)

N(1)

3 Ø12

25

60140140115

(*)4 Ø12

25

E30

802 E

3090

1E

3080

3E

3080

4

175 (**)

221 1530

87

335

15

236

18 15

53

112

30

268

18

12,5

25

7

162

100

(*)

25

15

25

front connectors screen

(*) Datum.

(**) Hole for securing front connection support bracket.

(1) On request, neutral on the right.

BTP207E-3.290-raccorde 21/12/01, 10:2060

Page 78: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

61Merlin Gerin

drawout circuit breakerfront connection rear connection

horizontal terminals vertical terminals

front connection

rear connectionhorizontal terminals

vertical terminals

12,525

37,5125125115

(*)

N(1)

4 Ø12

2525

100

363

15

37

1530

329

344 15

92

112

30

(*)

344 15

25

12,5

2525

34,5

157

100

front connectors sceen

10152,5152,5115

(*)4 Ø12

25

12,525

37,5125125115

(*)4 Ø12

2525

100

E30

806

E30

807

E30

808

E30

805

Masterpact: connection

drawout circuit breakersM20L/M25L/M32H

(*) Datum.

(1) On request, neutral on the right.

BTP207E-3.290-raccorde 21/12/01, 10:2061

Page 79: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin58

10

85115115115

(*)3 Ø12

175 (**)

221 12,5

10

107

335

12,5

233

15 17

53

112

10

278 12,5

17,5

158

132

80

(*)

2525

front connectors screen

fixed circuit breakerfront connection rear connection

horizontal terminals vertical terminals

front connection

rear connectionhorizontal terminals

vertical terminals

Masterpact: connection

fixed and drawout circuit breakersM08H,L/M10H,L/M12H,L/M16N,H,L

drawout circuit breakerfront connection rear connection

horizontal terminals vertical terminals

front connection

306

12,5

30

12,510

273

25

300,5

12,5

306

1512,5

112

10

9215

25 112

57

80

175

25

(*)

front connectors screen

rear connectionhorizontal terminals

vertical terminals

10

47,5115115115

(*)

3 Ø12

1525

80

47,5115115115

(*)

N(1)

3 Ø12

25

(*) Datum.

(**) Hole for securing front connection support bracket.

(1) On request, neutral on the right.

(*) Datum.

(1) On request, neutral on the right.

15

80

85115115115

(*)3 Ø12

2525

1525

80

85115115115

(*)

N(1)

3 Ø12

25

15

80

47,5115115115

(*)3 Ø12

2525

E30

793 E

3090

1E

3083

2E

3079

4E

3079

0E

3079

6E

3079

7

E30

795

BTP207E-3.280-raccorde 21/12/01, 10:1958

Page 80: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

59Merlin Gerin

fixed circuit breakerfront connection rear connection

horizontal terminals vertical terminals

front connection

rear connectionhorizontal terminals

vertical terminals

Masterpact: connection

fixed and drawout circuit breakersM20N,H/M25N,H

drawout circuit breakerfront connection rear connection

horizontal terminals vertical terminals

front connection

306

12,5

30

12,520

273

25

300,5

12,5

306

1512,5

112

20

9215

25 112

62

80

175

25

(*)

front connectors screen

rear connectionhorizontal terminals

vertical terminals

1525

80

47,5115115115

(*)

N(1)

3 Ø12

25

(*) Datum.

(**) Hole for securing front connection support bracket.

(1) On request, neutral on the right.

(*) Datum.

(1) On request, neutral on the right.

20

85115115115

(*)3 Ø12

15

80

85115115115

(*)3 Ø12

2525

1525

80

85115115115

(*)

N(1)

3 Ø12

25

15

80

47,5115115115

(*)3 Ø12

2525

16

47,5115115115

(*)

3 Ø12

E30

798 E

3090

1E

3083

2E

3079

9E

3079

0E

3079

6E

3080

1

E30

800

175 (**)

221 12,5

16

107

335

12,5

233

15 18

53

112

20

283

17,515

25

3

152

80

(*)

25

12,5

front connectors screen

BTP207E-3.280-raccorde 21/12/01, 10:1959

Page 81: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin66

Masterpact: connection

wiring diagramsSTR 18 M / 28 D / 38 S / 58 U

12 14

SDE

Fu

81

22 24 32 34

BPO

11 21 31

CN 1 - CN +

CN2 - CN –

Fu

314 312 324 322

311 321

352 354 362 364

CD

351 361

334 332 344 342

CE

331 341

82 84

211

212

221

222

O

231

234

O

241

244 42 44 D4 C12

41 D1

OF

C11

MX

C2

C1

MX

A4

A1

XF

252 254

251

PF

262 B4

B1

CH

AT

BPF

M

F F

372 374

CT

371

disconnected fault openconnected

MNor

MNR

or

readytoclose

springscharged

closed

CHASSIS AUXILIARIES CONTROL UNIT BREAKER AUXILIARIES

processingunit

MNR

D4

D1

254 262

Note: the wiring of the external contactreplaces the spring charged indication andthe contact PF.

AT: emergency offBPO: "open" pushbuttonBPF: "close" pushbuttonCE: "connected" position contact

(10 A/240 V AC)M: spring charging motor

(180 VA/240 V AC)XF: closing release

(20 VA/240 V AC)MX: shunt release (20 VA/240 V AC)MN: undervoltage release

(20 VA/240 V AC)MNR: time delayed undervoltage release

(20 VA/240 AC)OF: auxiliary changeover contacts

(10 A/240 V AC)O: 2 auxiliary NO contacts

(10 A/240 V AC)F: 2 auxiliary NC contacts

(10 A/240 V AC)SDE: fault trip indication contact

(10 A/240 V AC)CH: charging motor limit switch contactPF: "ready to close" contact

(10 A/240 V AC) (closing possible ifbreaker is open, not locked andoperating mechanism charged)

CD: "disconnected" position contact(10 A/240 V AC)

CT: test posiiton contact(10 A/240 V AC)

c diagram shown with circuits deenergised,breaker open and in "connected" position,springs charged and relays in releasedposition;c accessories such as pushbuttons, lampsand fuses are not supplied with the circuitbreaker.

Wiring of the MNR (modified diagram).Instantaneous tripping with MNR whencontact 254-262 opens.

E30

721

E30

718

BTP207E-3.320-raccord 21/12/01, 10:2366

Page 82: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

67Merlin Gerin

T1T2 12 14

SDE

Fu

81

22 24 32 34

BPO

11 21 31

CN 1 - CN +

CN2 - CN –

Fu

314

311

82 84

211

212

221

222

O

231

234

O

241

244 42 44 D4 C12

41 D1

OF

C11

MX

C2

C1

MX

A4

A1

XF

252 254

251

PF

262 B4

B1

CH

AT

BPF

M

F F

311 321 331 341 351 361

312

324

322

334

332

344

342

352

354

362

364

N

S1

S2

CE

CD

371

372

374

CT

C

V2

V1

V

Z21 Z22 F1F2

(3)

R

(2)

P1

P2

(5)Z11

LR1

Z12 LR2 R1 R2

(4)

Ic1 Ic2

e + e –

(4)

ALR

T

F

C

disconnected fault openconnected

MNor

MNR

readytoclose

springscharged

closed

power supply(1)

LRalarm

CHASSIS AUXILIARIES CONTROL UNIT BREAKER AUXILIARIES

proce-ssingunit

ammeter

or

Masterpact: connection

wiring diagramsSTR 28 D / 38 S / 58 U with options

MNR

D4

D1

254 262

V contact wiring:for breaker locking, depending on theselected fault.

MX

C2

C1

V

V

V

CN1/CN +

CN2/CN –

BPO

Selective locking needs:c external power supply (F1, F2);c an additional terminal (BS).

AT: emergency offBPO: "open" pushbuttonBPF: "close" pushbuttonLR: long time trip (LT) indicating lampCR: short time trip (ST) indicating lampT: earth fault trip indicating lampCE: "connected" position contact

(10 A/240 V AC)M: spring charging motor

(180 VA/240 V AC)R: load monitoring and controlXF: closing release (20 VA/240 V AC)T: earth fault protection (EZ and SZ:

input and output for zone selectiveinterlocking)

MX: shunt release (20 VA/240 V AC)MN: undervoltage release

(20 VA/240 V AC)MNR: time delayed undervoltage release

(20 VA/240 V AC)OF: auxiliary changeover contacts

(10 A/240 V AC)O: 2 auxiliary NC contacts

(10 A/240 V AC)F: 2 auxiliary NC contacts

(10 A/240 V AC)SDE: fault trip indication contact

(10 A/240 V AC)CH: charging motor limit switch contactF: fault trip local indicatorFV: segregated fault trip indication contact

(5 A/240 V AC)PF: "ready to close" contact

(10 A/240 V AC) (closing possible ifbreaker is open, not locked andoperating mechanism charged)

CD: "disconnected" position contact(10 A/240 V AC)

CT: test position contact (10 A/240 V AC)C: communication.

c Ic1: load shedding command according toIc1 settingIc2: load shedding command according toIc2 setting;c diagram shown with circuits deenergised,breaker open and in "connected" position,springs charged and relays in releasedposition;c accessories such as pushbuttons, lampsand fuses are not supplied with the circuitbreaker.

E30

720

Note: the wiring of the external contactreplaces the spring charged indication andthe contact PF.

Wiring of the MNR (modified diagram).Instantaneous tripping with MNR whencontact 254-262 opens.

E30

718

E30

719

(1) Power supply terminals for I or T or F options(AD module with BAT battery module for backuppower).(2) Zone selective interlocking with line sidebreaker.(3) Zone selective interlocking with load sidebreaker (remove jumper).(4) DC power supply. R contacts reset requestwiring of an external contact.(5) With Z and/or C options, terminal 84 is notavailable.

BTP207E-3.320-raccord 21/12/01, 10:2367

Page 83: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin68

Note: the wiring of the external contactreplaces the spring charged indication andthe contact PF.

Wiring of the MNR (modified diagram).Instantaneous tripping with MNR whencontact 254-262 opens.

Masterpact: connection

wiring diagramsSTR 68 Uwith options m01 to m31

12 14

SDE

Fu

81

22 24 32 34

BPO

11 21 31

CN 1 - CN +

CN2 - CN –

Fu

314

311

82

211

212

221

222

O

231

234

O

241

244 42 44 D4 C12

41 D1

OF

C11

MX

C2

C1

MX

A4

A1

XF

252 254

251

PF

262 B4

B1

CH

AT

BPF

M

F F

321 331 341 351 361

312

324

322

334

332

344

342

352

354

362

364

N

S1

S2

CE

CD

T1(3)T2

371

372

374

CT

F1 F2 542 552

T21

562

T22

F11 532

P1

P2

EZ(4)

522512F12+–

E2

E56

E55

E54

E53

E52

E51

411

412

414

421

422

424

431

432

434

441

442

444

451

452

454

461

462

464

MR6

(5)disconnected openconnected

MNor

MNR

readytoclose

springscharged

closed

power supply(1)

power supply (2)

M01to

M16

processingunit

or

CHASSIS AUXILIARIES CONTROL UNIT BREAKER AUXILIARIES

MNR

D4

D1

254 262

E30

722

AT: emergency offBPO: "open" pushbuttonBPF: "close" pushbuttonCE: "connected" position contact

(10 A/240 V AC)M: spring charging motor

(180 VA/240 V AC)XF: closing release (20 VA/240 V AC)MX: shunt release (20 VA/240 V AC)MN: undervoltage release

(20 VA/240 V AC)MNR: time delayed undervoltage release

(20 VA/240 V AC)OF: auxiliary changeover contacts

(10 A/240 V AC)O: 2 auxiliary NO contacts

(10 A/240 V AC)F: 2 auxiliary NC contacts

(10 A/240 V AC)SDE: fault trip indication contact

(10 A/240 V AC)CH: charging motor limit switch contactM01: indication option equipped withto 6 opto-decoupledM16 outputs to contacts (0.2 A/24 V DC),

for programming as per table onpage C54 (EZ: input for earth faultprotection zone selective interlocking)

PF: "ready to close" contact(10 A/240 V AC) (closing possible ifbreaker is open, not locked andoperating mechanism charged)

MR6: relay module with 6 changeovercontacts (3 A, 24 V DC)

CD: "disconnected" position contact(10 A/240 V AC)

CT: test position contact(10 A/240 V AC).

c diagram shown with circuits deenergised,breaker open and in "connected" position,springs charged and relays in releasedposition;c accessories such as pushbuttons, lampsand fuses are not supplied with the circuitbreaker.

E30

718

(1) Power supply for control unit and modules.(2) Power supply for option M and module MR6 bymodule AD.(3) Terminals T1 and T2 must be imperativelyshort-circuited when the external CT is notconnected.(4) The zone selective interlocking output isprovided by one output of module m01 to m32..(5) Zone selective interlocking with load sidebreaker: remove the jumper.

BTP207E-3.330-raccord 21/12/01, 10:2468

Page 84: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

69Merlin Gerin

module terminal number512 522 532 542 552 562

relay outputs basic versionm01 LT ST/Inst. ASother versionsm02 LT ST/Inst. limit 1 limit 2 shed 1 shed 2m03 LT ST/Inst. limit 1 limit 2 shed 1 reconn. 1m04 LT ST/Inst. limit 1 AS shed 1 shed 2m05 limit 2 ST/Inst. limit 1 AS shed 1 shed 2m06 LT ST/Inst. limit 1 AS shed 1 reconn. 2m07 LT ST/Inst. T limit 1 shed 1 shed 2m08 LT ST/Inst. T AS limit 1 Zm09 LT ST/Inst. T AS shed 1 shed 2m10 LT ST/Inst. T Z shed 1 shed 2m11 limit 2 ST/Inst. T limit 1 shed 1 shed 2m12 LT ST/Inst. T Z shed 1 reconn. 2m13 limit 1 ST/Inst. T AS shed 1 shed 2m14 limit 1 ST/Inst. T Z shed 1 shed 2m15 Z ST/Inst. T AS shed 1 reconn. 2m16 LT ST Inst. AS T

512 522 1 6 5 9transmission m17 ST/Inst. LT reception outputs m18 ST/Inst. AS

m19 T ST/Inst.m20 T AS data transmissionm21 T Zm22 Z ASm23 Z limit 1m24 Z shed 1 e+ e– s+ s–

m25 T shed 1 output output input inputm26 ST/Inst. limit 1m27 ST/Inst. shed 1m28 limit 2 limit 1m29 shed 2 shed 1m30 reconn. 2 shed 1m31 shed 1 AS

Protection:LT long time trip indicationST/Inst. short time or instantaneous trip

indicationT earth fault trip indicationZ zone selective interlocking output

Load monitoring and control:limit 1 indication of Ic1 setting overrunlimit 2 indication of Ic2 setting overrunshed 1 load shedding command

according to Ic1 setting (limit 1)shed 2 load shedding command

according to Ic2 settingreconn. 2 load reconnection command

according to Ic2 setting (limit 2)

self-monitoring:AS indication of control unit fault or

overtemperature.

connection modification fordata transmission: options m17 to m31

T1T2

F1 F2

T21 T22

F11 522512F12

(3)

e + e – r + r –

542 562552532

2 431

(3)

S1 (4) S2 (4)

–+

0V

24V(3)

4589

RD–TD–RD+TD+ (5)

1 3 2 1 3 2

power supply(2)

Sub D9connector

ET 44 interface (1)

datatransmissionM17to

M31

processingunit

E30

723

(1) Communication interface for RS485 - 9600 baudnetwork.(2) Power supply for m option and ET44 interface(AD module).(3) Provided connectors.(4) Remote controlled relay output (10 A, 220 V AC).(5) JBUS, RS485, 9600 baud network.

BTP207E-3.330-raccord 21/12/01, 10:2469

Page 85: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin70

T1T2 T21 T22

(5)

512(7)

522(7)

F11(7)

e + e – r + r –

H4H3H2H1CN2

L3L2L1N

CN1

(3)

(4)

r–r+e–e+

4321

(6)

4589

RD–TD–RD+TD+

S1 S2

(1)

1 3 2 1 3 2

–+

F1 F2 F12

ET 44

module P

M17 to

M31

Sub D 15connector

power supply(2)

Sub D 9connector

Sub D 9connector

processingunit

Masterpact: connection

wiring diagramsSTR 68 Uwith options m01 to m31 (cont.)

power supply connection

E30

724

power supply for controlunits and complementaryfunctions

All the protection functions of the control unitare powered by current sensors built into thecircuit breaker.However power must be supplied:c to terminals F1 and F2 for the indicationand display functions:v if the device has a low 3-phase load (lessthan 20% of the rated current) or a single-phase load,v if display and indications are requiredwhen the circuit breaker is off;c to terminals F11 and F12 for the Mmodules.

E30

725

(1) Provided cable: length 1.5 m (connected tochassis).(2) Available supply sources:24-48 V DC, 125 V DC, 100-240 V AC.(3) Backup power for trip unit information with BATmodule (remove jumpers).(4) Provided cable.(5) Voltage connection (load side shown, line sidealso available). 3 or 4 poles available.(6) JBUS, RS 485-9600 baud network.(7) MR6 module wiring.

H1 H2 H3 H4

H1 H2

H4 H3

module P

BAT

To ensure proper isolation of the circuits,two separate power supplies are required.They can be implemented as follows:c for terminals F1 and F2:v by direct supply of AC current (specify therequired voltage when ordering: 100, 220,380 V 50/60 Hz),v or by an AD module, with or without BAT(1 AD for each STR68),v or by direct supply of 24 V DC current (5W, Class 2 insulation, < 10% ripple);c for terminals F11 and F12:v by another AD module (1 AD for eachSTR68, in addition to the modules supplyingterminals F1 and F2),v or by direct supply of 24 V DC current,isolated from the circuit supplying terminalsF1 and F2 (5 W, Class 2 insulation, < 10%ripple).

BTP207E-3.340-raccord 21/12/01, 10:2470

Page 86: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

71Merlin Gerin

control unit STR 68 without power moduleAC supply without indicators maintained after tripping

110 - 220 - 380 V 50/60 Hz

- +

F1 F2 F11 F12

controlunit

M01 to M16option

moduleMR6

moduleAD

110 - 220 - 380 V 50/60 Hz

- +

F1 F2 F11 F12 0V 24V

controlunit

M17 to M31option

moduleET 44

moduleAD

AC supply with indicators maintained after tripping

DC supply with or without indicators maintained after tripping

110 - 220 - 380 V 50/60 Hz24/30 - 48/60 - 110/125 V CC

- +

F1 F2 F11 F12

- +

controlunit

M01 to M16option

moduleMR6

moduleBAT

moduleBAT

moduleAD

moduleAD

110 - 220 - 380 V 50/60 Hz24/30 - 48/60 - 110/125 V CC

- +

F1 F2 F11 F12

- +

- +

0V 24V

controlunit

M17 to M31option

moduleET44

moduleBAT

moduleBAT

moduleAD

moduleAD

STR 68 control unit with power moduleAC or DC supply with or without indicators maintained after tripping

100/240 V 50/60 Hz24/28 - 125 V CC

F1 F2 F11 F12

Cn2-Cn1+

controlunit

M17 to M31option

moduleMR6

moduleP

moduleBAT

100/240 V 50/60 Hz24/28 - 125 V CC

F1 F2 F11 F12

Cn2-Cn1+

controlunit

M01 to M16option

moduleMR6

moduleP

moduleBAT

E30

727

E30

728

E30

729

E30

730

E30

731

E30

732

Note: the battery module (BAT) providesback up power to the indicators on the tripunit front face to maintain indications aftertripping. It can be omitted if the auxiliarysupply is reliable.

BTP207E-3.340-raccord 21/12/01, 10:2471

Page 87: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin88

E33

097

possible statessource 1 0 1 1 0 1 0 0source 2 0 1 0 1 0 1 0coupling 0 0 1 1 0 0 1

Q1: Masterpact on source 1QC: Masterpact used for couplingQ2: Masterpact on source 2D: P25M circuit breaker (2 x 10 A)t1: coupling signal: «source 1 failure»

(minimum time delay 250 ms)t2: coupling signal: «source 2 failure»

(minimum time delay 250 ms)t3: uncoupling signal: «source 1

restored» (minimum time delay 250ms)

t4: uncoupling signal: «source 2restored» (minimum time delay 250ms)

R1,R2,R3: external relays for interlocking ofSDE auxiliary switches.

c diagram shown with circuits de-energised,breakers open and in «connected» position,springs charged and relays in releasedposition.

Note: All indicating signals by O, F, OF,SDE, PF and CH auxiliary switches shouldbe protected by fuses that discriminate withrespect to the protection devices on theautomatic control circuits to avoid disturbingthe operation of the source-changeoversystem.

The relays are not supplied with the circuitbreakers.

Masterpact: connection

wiring diagrams for automatic source-changeover systems (cont.)

electrical interlocking - 2 sources + 1 couplingand lockout after fault (688189)

M: motor mechanismXF: closing releaseMX: shunt releaseCE: «connected» position switchOF: auxiliary changeover switchSDE: overcurrent fault-trip indication switchCH: «springs charged» switchPF: «ready to close» contact (closing

possible if device is open, unlockedand operating mechanism charged).

Version represented:c 2 sources + 1 coupling;c 2 circuit breakers closed;c electrical interlocking with lockout after afault (SDE wiring): inoperative withautomatic reset option.

A

324

CE

322

314

312

SDE

MX

M

PF

CH

XF

82 84 C2

A4

252

254

262

B4

OF

32 34

321

311 81 31 C1 A1

251

B1

OFOF

2111

24221412

324

CE

322

314

312

SDE

MX

M

PF

CH

XF

82 84 C2

A4

252

254

262

B4

OF

32 34

321

311 81 31 C1 A1

251

B1

OFOF

2111

24221412

324

CE

322

314

312

SDE

MX

M

PF

CH

XF

82 84 C2

A4

252

254

262

B4

OF

32 34

321

311 81 31 C1 A1

251

B1

OFOF

2111

24221412

R1

S2

R2

R3

t4

t2

t1

t3

D

CN1

CN2

CE

CE

CE

S1

Q1

QC

Q2

COUPLING

"SOURCE 1" BREAKER AUXILIARIES "COUPLING" BREAKER AUXILIARIES "SOURCE 2" BREAKER AUXILIARIES

to A

BTP207E-3.430-raccord 21/12/01, 10:2788

Page 88: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

89Merlin Gerin

E33

098

possible statessource 1 0 1 1 0 1 0 0source 2 0 1 0 1 0 1 0coupling 0 0 1 1 0 0 1

c diagram shown with circuits de-energised,breakers open and in «connected» position,springs charged and relays in releasedposition.

Note: All indicating signals by O, F, OF,SDE, PF and CH auxiliary switches shouldbe protected by fuses that discriminate withrespect to the protection devices on theautomatic control circuits to avoid disturbingthe operation of the source-changeoversystem.

Q1: Masterpact on source 1QC: Masterpact used for couplingQ2: Masterpact on source 2D: P25M circuit breaker (2 x 10 A)t1: coupling signal: «source 1 failure»

(minimum time delay 250 ms)t2: coupling signal: «source 2 failure»

(minimum time delay 250 ms)t3: uncoupling signal: «source 1

restored» (minimum time delay 250ms)

t4: uncoupling signal: «source 2restored» (minimum time delay 250ms)

Masterpact: connection

wiring diagrams for automatic source-changeover systems (cont.)

electrical interlocking - 2 sources + 1 couplingand wihtout lockout after fault (688190)

M: motor mechanismXF: closing releaseMX: shunt releaseCE: «connected» position switchOF: auxiliary changeover switchSDE: overcurrent fault-trip indication switchCH: «springs charged» switchPF: «ready to close» contact (closing

possible if device is open, unlockedand operating mechanism charged).

Version represented:c 2 sources + 1 coupling;c 2 circuit breakers closed;c electrical interlocking without lockout aftera fault.

t4

t2

t1

t3

324

CE

322

314

312

MX

M

PF

CH

XFC

2

A4

252

254

262

B4

OF

32 34

321

311 31 C1 A1

251

B1

OFOF

2111

24221412

324

CE

322

314

312

MX

M

PF

CH

XF

C2

A4

252

254

262

B4

OF

32 34

321

311 31 C1 A1

251

B1

OFOF

2111

24221412

324

CE

322

314

312

MX

M

PF

CH

XF

C2

A4

252

254

262

B4

OF

32 34

321

311 31 C1 A1

251

B1

OFOF

2111

24221412

A

S1

D

CN1

CN2

S2

Q1

QC

Q2

COUPLING

"SOURCE 1" BREAKER AUXILIARIES "COUPLING" BREAKER AUXILIARIES "SOURCE 2" BREAKER AUXILIARIES

to A

BTP207E-3.430-raccord 21/12/01, 10:2789

Page 89: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin86

possible statessource 1 0 1 0 0source 2 0 0 1 0source 3 0 0 0 1

E33

095

Q1: Masterpact on source 1Q2: Masterpact on source 2Q3: Masterpact on source 3D: P25M circuit breaker (2 x 10 A)t1: signal for transfer to source 1

(minimum time delay 250 ms)t2: signal for transfer to source 2

(minimum time delay 250 ms)t3: signal for transfer to source 3

(minimum time delay 250 ms)R1,R2,R3: external relays for interlocking of

SDE auxiliary switches.

c diagram shown with circuits de-energised,breakers open and in «connected» position,springs charged and relays in releasedposition.

Note: All indicating signals by O, F, OF,SDE, PF and CH auxiliary switches shouldbe protected by fuses that discriminate withrespect to the protection devices on theautomatic control circuits to avoid disturbingthe operation of the source-changeoversystem.

The relays are not supplied with the circuitbreakers.

Masterpact: connection

wiring diagrams for automatic source-changeover systems (cont.)

electrical interlocking - 3 sources / 1 circuit breaker closed andlockout after fault (688188)Version represented:c 3 sources, 1 circuit breaker closed;c electrical interlocking with lockout after afault (SDE wiring).

M: motor mechanismXF: closing releaseMX: shunt releaseCE: «connected» position switchOF: auxiliary changeover switchSDE: overcurrent fault-trip indication

switchCH: «springs charged» switchPF: «ready to close» contact (closing

possible if device is open, unlockedand operating mechanism charged).

A

324

CE

322

314

312

SDE

MX

M

PF

CH

XF

82 84 C2

A4

252

254

262

B4

OF

32 34

321

311 81 31 C1

A1

251

B1

OFOF

2111

24221412

324

CE

322

314

312

SDE

MX

M

PF

CH

XF

82 84 C2

A4

252

254

262

B4

OF

32 34

321

311 81 31 C1

A1

251

B1

OFOF

2111

24221412

R1

S1

R2

R3

t3

t2

t1

D

CN1

CN2

324

CE

322

314

312

SDE

MX

M

PF

CH

XF

82 84 C2

A4

252

254

262

B4

OF

32 34

321

311 81 31 C1

A1

251

B1

OFOF

2111

24221412

CE

CE

CE

S2 S3

Q2

Q3

Q1

"SOURCE 1" BREAKER AUXILIARIES "SOURCE 2" BREAKER AUXILIARIES "SOURCE 3" BREAKER AUXILIARIES

to A

BTP207E-3.420-raccord 21/12/01, 10:2786

Page 90: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

87Merlin Gerin

possible statessource 1 0 1 0 0source 2 0 0 1 0source 3 0 0 0 1

E33

096

Q1: Masterpact on source 1Q2: Masterpact on source 2Q3: Masterpact on source 3D: P25M circuit breaker (2 x 10 A)t1: signal for transfer to source 1

(minimum time delay 250 ms)t2: signal for transfer to source 2

(minimum time delay 250 ms)t3: signal for transfer to source 3

(minimum time delay 250 ms)

c diagram shown with circuits de-energised,breakers open and in «connected» position,springs charged and relays in releasedposition.

Note: All indicating signals by O, F, OF,SDE, PF and CH auxiliary switches shouldbe protected by fuses that discriminate withrespect to the protection devices on theautomatic control circuits to avoid disturbingthe operation of the source-changeoversystem.

Masterpact: connection

wiring diagrams for automatic source-changeover systems (cont.)

electrical interlocking - 3 sources / 1 circuit breaker closed andwithout lockout after fault (688187)

Version represented:c 3 sources, 1 circuit breaker closed;c electrical interlocking without lockout aftera fault.

M: motor mechanismXF: closing releaseMX: shunt releaseCE: «connected» position switchOF: auxiliary changeover switchSDE: overcurrent fault-trip indication switchCH: «springs charged» switchPF: «ready to close» contact (closing

possible if device is open, unlockedand operating mechanism charged).

324

CE

322

314

312

MX

M

PF

CH

XF

C2

A4

252

254

262

B4

OF32 34

321

311 31 C1

A1

251

B1

OFOF

2111

24221412

324

CE

322

314

312

MX

M

PF

CH

XF

C2

A4

252

254

262

B4

OF

32 34

321

311 31 C1

A1

251

B1

OFOF

2111

24221412

324

CE

322

314

312

MX

M

PF

CH

XF

C2

A4

252

254

262

B4

OF

32 34

321

311 31 C1

A1

251

B1

OFOF

2111

24221412

A

S1

t3

t2

t1

D

CN1

CN2

S2 S3

Q1

Q2

Q3

"SOURCE 1" BREAKER AUXILIARIES "SOURCE 2" BREAKER AUXILIARIES "SOURCE 3" BREAKER AUXILIARIES

to A

BTP207E-3.420-raccord 21/12/01, 10:2787

Page 91: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin84

Masterpact: connection

wiring diagrams for automatic source-changeover systems (cont.)

3 circuit breakers - automatic control with generator set andlockout after fault (689642)

possible states"Normal 1" 0 1 0 1 0"Normal 2" 0 1 0 0 1"Replacement" 0 0 1 0 0

E33

093

QN1: Masterpact on «Normal1» sourceQN2: Masterpact on «Normal2» sourceQR: Masterpact on «Replacement»

sourceD: P25M circuit breaker (2 x 10 A)C: operation selection switchCma: source selection switchFU: fusesRtn1: voltage relay with 0.1 to 30 s time

delayRtn2: voltage relay with 10 to 180 s time

delayRtn3: voltage relayRX1: relay with 0.25 s time delayRX2: relay with 0.25 s time delayRX3: relayR1/R2: external relays for interlocking of

SDE auxiliary switches (equippedwith 2 contacts O).

c diagram shown with circuits de-energised,breakers open and in «connected» position,springs charged and relays in releasedposition.

Note: All indicating signals by O, F, OF,SDE, PF and CH auxiliary switches shouldbe protected by fuses that discriminate withrespect to the protection devices on theautomatic control circuits to avoid disturbingthe operation of the source-changeoversystem.

The two relays and selection switches arenot supplied with the circuit breakers.

M: motor mechanismXF: closing releaseMN: undervoltage releaseCE: «connected» position switchOF: auxiliary changeover switchSDE: overcurrent fault-trip indication

switchCH: «springs charged» switchPF: «ready to close» contact (closing

possible if device is open, unlockedand operating mechanism charged).

Version represented:c 2 sources + generator set;c electrical interlocking with lockout aftera fault: inoperative with automatic resetoption;c with auxiliary source;c with MN undervoltage release;c with choice of sources.

334

CE

332

324

CE

322

314

CE

312

82 84

SDE

OF OF MN

M

PFCH

XF

12 14 22 24 D4

A4

252

254

262

B4

324

CE

322

314

CE

312

82 84

SDE

OF

MN

M

PFCH

XF

12 14 D4

A4

252

254

262

B4

334

CE

332

324

CE

322

314

CE

312

82 84

SDE

OF OF

MN

M

PF

CH

12 14 22 24 D4

A4

252

254

262

B4

OF

22 24

R2

R1

RX2

RX3

RTn2

RTn3

RTn1

B

U = 0

G

XF

331

321

311 81 11 21 D1 A1

251

B1

331

321

311 81 11 21 D1 A1

251

B1

321

311 81 11 21 D1 A1

251

B1

C

NAUTO

OFF

D

CMa

N1 N2

N1-

2

RX1

Fu

Fu

Fu

Fu

N2N1

QN1

QN2

QR

R

"NORMAL 1" BREAKER AUXILIARIES

genset startup signal

undervoltage relay

genset faultcontact

"NORMAL 2" BREAKER AUXILIARIES "REPLACEMENT" BREAKER AUXILIARIES

auxiliary source

to B

R

BTP207E-3.410-raccord 21/12/01, 10:2684

Page 92: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

85Merlin Gerin

possible states"Normal 1" 0 1 0 1 0"Normal 2" 0 1 0 0 1"replacement" 0 0 1 0 0

E33

094

Masterpact: connection

wiring diagrams for automatic source-changeover systems (cont.)

3 circuit breakers - automatic control with generator set andwithout lockout after fault (689644)

M: motor mechanismXF: closing releaseMN: undervoltage releaseCE: «connected» position switchOF: auxiliary changeover switchSDE: overcurrent fault-trip indication

switchCH: «springs charged» switchPF: «ready to close» contact (closing

possible if device is open, unlockedand operating mechanism charged).

Version represented:c 2 sources + generator set;c electrical interlocking with lockout after afault: inoperative with automatic resetoption;c with auxiliary source;c with MN undervoltage release;c with choice of sources.

QN1: Masterpact on «Normal1» sourceQN2: Masterpact on «Normal2» sourceQR: Masterpact on «Replacement»

sourceD: P25M circuit breaker (2 x 10 A)C: operation selection switchCma: source selection switchFU: fusesRtn1: voltage relay with 0.1 to 30 s time

delayRtn2: voltage relay with 10 to 180 s time

delayRtn3: voltage relayRX1: relay with 0.25 s time delayRX2: relay with 0.25 s time delayRX3: relay

c diagram shown with circuits de-energised,breakers open and in «connected» position,springs charged and relays in releasedposition.

Note: All indicating signals by O, F, OF,SDE, PF and CH auxiliary switches shouldbe protected by fuses that discriminate withrespect to the protection devices on theautomatic control circuits to avoid disturbingthe operation of the source-changeoversystem.

The relays and selection switches are notsupplied with the circuit breakers.

324

CE

322

314

CE

312

82 84

SDE

OF OF MN

M

PFCH

XF

12 14 22 24 D4

A4

252

254

262

B4

324

CE

322

314

CE

312

82 84

SDE

OF

MN

M

PFCH

XF

12 14 D4

A4

252

254

262

B4

324

CE

322

314

CE

312

82 84

SDE

OF OF

MN

M

PF

CH

12 14 22 24 D4

A4

252

254

262

B4

OF

22 24

R2

R1

RX2

RX3

RTn2

RTn3

RTn1

B

U = 0

G

XF

321

311 81 11 21 D1 A1

251

B1

321

311 81 11 21 D1 A1

251

B1

321

311 81 11 21 D1 A1

251

B1

C

NAUTO

OFF

D

CMa

N1 N2

N1-

2

RX1

Fu

Fu

Fu

Fu

N1 N2

QN1

QN2

QR

R

"NORMAL 1" BREAKER AUXILIARIES

genset startup signal

undervoltage relay

genset faultcontact

"NORMAL 2" BREAKER AUXILIARIES "REPLACEMENT" BREAKER AUXILIARIES

auxiliarysource

to B

R

BTP207E-3.410-raccord 21/12/01, 10:2685

Page 93: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin82

Masterpact: connection

wiring diagrams for automatic source-changeover systems (cont.)

3 circuit breakers - automatic control with permanent "Replacement"source and lockout after fault (685366)

possible states"Normal 1" 0 1 0 1 0"Normal 2" 0 1 0 0 1"Replacement" 0 0 1 0 0

E33

091

Version represented:c 2 «Normal» sources + 1 «Replacement»source;c electrical interlocking with lockout after afault (SDE wiring): inoperative withautomatic reset option.

QN1: Masterpact on «Normal1» sourceQN2: Masterpact on «Normal2» sourceQR: Masterpact on «Replacement»

sourceD: P25M circuit breaker (2 x 10 A)t1: signal for transfer to «Normal1» and

«Normal2» sources (minimum timedelay 250 ms)

t1: signal for transfer to «Replacement»source (minimum time delay 250 ms)

R1/R2:external relays for interlocking ofSDE auxiliary switches (equippedwith 2 contacts O).

M: motor mechanismXF: closing releaseMX: shunt releaseCE: «connected» position switchOF: auxiliary changeover switchSDE: overcurrent fault-trip indication switchCH: «springs charged» switchPF: «ready to close» contact (closing

possible if device is open, unlockedand operating mechanism charged).

c diagram shown with circuits de-energised,breakers open and in «connected» position,springs charged and relays in releasedposition.

Note: All indicating signals by O, F, OF,SDE, PF and CH auxiliary switches shouldbe protected by fuses that discriminate withrespect to the protection devices on theautomatic control circuits to avoid disturbingthe operation of the source-changeoversystem.

(1) The two relays are not supplied with thecircuit breakers.

A

CE

314

312

SDE

MX

M

PF

CH

XF

82 84 C2

A4

252

254

262

B4

OF

22 24

311 81 21 C1 A1

251

B1

OF

111412

N1 N2

R2 (1)

D

CN1

CN2

CE

314

312

SDE

MX

M

PF

CH

XF

82 84 C2

A4

252

254

262

B4

OF

22 24

311 81 21 C1 A1

251

B1

OF

111412CE

314

312

SDE

MX

M

PFCH

XF

82 84 C2

A4

252

254

262

B4

OF

22 24

311 81 21 C1 A1

251

B1

OF

111412

R1 (1)

t1

t2

QN1

QN2

QR

R

"NORMAL 1" BREAKER AUXILIARIES "NORMAL 2" BREAKER AUXILIARIES "REPLACEMENT" BREAKER AUXILIARIES

to A

BTP207E-3.400-raccord 21/12/01, 10:2682

Page 94: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

83Merlin Gerin

possible states"Normal 1" 0 1 0 1 0"Normal 2" 0 1 0 0 1"Replacement" 0 0 1 0 0

E33

092

QN1: Masterpact on «Normal1» sourceQN2: Masterpact on «Normal2» sourceQR: Masterpact on «Replacement» sourceD: P25M circuit breaker (2 x 10 A)t1: signal for transfer to «Normal1» and

«Normal2» sources (minimum timedelay 250 ms)

t2: signal for transfer to «Replacement»source (minimum time delay 250 ms)

c diagram shown with circuits de-energised,breakers open and in «connected» position,springs charged and relays in releasedposition.

Note: All indicating signals by O, F, OF,SDE, PF and CH auxiliary switches shouldbe protected by fuses that discriminate withrespect to the protection devices on theautomatic control circuits to avoid disturbingthe operation of the source-changeoversystem.

Masterpact: connection

wiring diagrams for automatic source-changeover systems (cont.)

3 circuit breakers - automatic control with permanent"Replacement" source and without lockout after fault (688183)

Version represented:c 2 «Normal» sources + 1 «Replacement»source;c electrical interlocking without lockout aftera fault.

M: motor mechanismXF: closing releaseMX: shunt releaseCE: «connected» position switchOF: auxiliary changeover switchSDE: overcurrent fault-trip indication switchCH: «springs charged» switchPF: «ready to close» contact (closing

possible if device is open, unlockedand operating mechanism charged).

CE

314

312

MX

M

PFCH

XF

C2

A4

252

254

262

B4

OF

22 24

311 21 C1 A1

251

B1

OF

111412CE

314

312

MX

M

PFCH

XF

C2

A4

252

254

262

B4

OF

22 24

311 21 C1 A1

251

B1

OF

111412CE

314

312

MX

M

PFCH

XF

C2

A4

252

254

262

B4

OF

22 24

311 21 C1 A1

251

B1

OF

111412

A

N1 N2

D

CN1

CN2

t1

t2

QN1

QN2

QR

R

"NORMAL 1" BREAKER AUXILIARIES "NORMAL 2" BREAKER AUXILIARIES "REPLACEMENT" BREAKER AUXILIARIES

to A

BTP207E-3.400-raccord 21/12/01, 10:2683

Page 95: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin80

Masterpact: connection

wiring diagrams for automatic source-changeover systems (cont.)

2 circuit breakers - automatic control with generator set (688784)

possible states"Normal" 0 1 0"Replacement" 0 0 1

E33

089

QN: Masterpact on «Normal» sourceQR: Masterpact on «Replacement»

sourceD: P25M circuit breaker (2 x 10 A)C: 4-position switchFU: fusesRtn1: voltage relay with 0.1 to 30 s time

delayRtn2: voltage relay with 10 to 180 s time

delayRX1: relay with 0.25 s time delayRX2: relay with 0.25 s time delayRX3: relay

M: motor mechanismXF: closing releaseMN: undervoltage releaseCE: «connected» position switchOF: auxiliary changeover switchSDE: overcurrent fault-trip indication switchCH: «springs charged» switchPF: «ready to close» contact (closing

possible if device is open, unlockedand operating mechanism charged).

Version represented:c with generator set;c with lockout after a fault (SDE wiring):v inoperative with automatic reset option,v if lockout after a fault is not required, theSDE must be shorted on both breakers;

c diagram shown with circuits de-energised,breakers open and in «connected» position,springs charged and relays in releasedposition.

Note: All indicating signals by O, F and OFauxiliary switches should be protected byfuses that discriminate with respect to theprotection devices on the automatic controlcircuits to avoid disturbing the operation ofthe source-changeover system.

c with auxiliary source;c with MN undervoltage release.

RX2

RTn2

RTn1RX3

C

NAUTO

OFF

U = 0

G

D

Fu

Fu

B

314

CE

312

324

322

SDE

MN

M

PF

CH

XF

82 84 D1

A4

252

254

262

B4

311

321 81 D4 A1

251

B1

OFOF

2111

24221412

CE

314

CE

312

324

322

SDE

MN

M

PF

CH

XF

82 84 D1

A4

252

254

262

B4

311

321 81 D4 A1

251

B1

OFOF

2111

24221412

CE

RX1

N

QN

QR

Rgenset startup signal

"NORMAL" BREAKER AUXILIARIES

unvoltage relay

genset fault contact

"REPLACEMENT" BREAKER AUXILIARIES

auxiliary source

to B

STANDBY

BTP207E-3.390-raccord 21/12/01, 10:2680

Page 96: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

81Merlin Gerin

possible states"Normal" 0 1 0"Replacement" 0 0 1

E33

090

QN: Masterpact on «Normal» sourceQR: Masterpact on «Replacement»

sourceD: P25M circuit breaker (2 x 10 A)C: 4-position switchFU: fusesRtn1: voltage relay with 0.1 to 30 s time delayRtn2: voltage relay with 10 to 180 s time

delayRtn3: voltage relayRX1: relay with 0.25 s time delayRX2: relay with 0.25 s time delay

CE: «connected» position switchM: motor mechanismXF: closing releaseMN: undervoltage releaseOF: auxiliary changeover switchSDE: overcurrent fault-trip indication switchCH: «springs charged» switchPF: «ready to close» contact (closing

possible if device is open, unlockedand operating mechanism charged).

Masterpact: connection

wiring diagrams for automatic source-changeover systems (cont.)

2 circuit breakers - automatic control with permanent"Replacement" source (688942)

c diagram shown with circuits de-energised, breakers open and in«connected» position, springs charged andrelays in released position.

Note: All indicating signals by O, F and OFauxiliary switches should be protected byfuses that discriminate with respect to theprotection devices on the automatic controlcircuits to avoid disturbing the operation ofthe source-changeover system.

Version represented:c with permanent «Replacement» source;c with lockout after a fault (SDE wiring):v inoperative with automatic reset option,v if lockout after a fault is not required, theSDE must be shorted;

c with auxiliary source;c with MN undervoltage release.

N

RTn1

RTn2

RX1

D

C

NAUTO

OFF

Fu

Fu

B

RX2

RTn3

Fu

Fu

314

CE

312

324

322

SDE

MN

M

PF

CH

XF

82 84 D1

A4

252

254

262

B4

311

321 81 D4 A1

251

B1

OFOF

2111

24221412

314

CE

312

324

322

SDE

MN

M

PF

CH

XF

82 84 D1

A4

252

254

262

B4

311

321 81 D4 A1

251

B1

OFOF

2111

24221412

CE

CE

QN

QR

R

"NORMAL" BREAKER AUXILIARIES "REPLACEMENT" BREAKER AUXILIARIES

auxiliary source

to B

STANDBY

BTP207E-3.390-raccord 21/12/01, 10:2681

Page 97: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin78

Masterpact: connection

automatic source-changeover systemscontroller option (cont.)

E27

121

UA operation

E30

189

BA operation

I

OI

OI

O

0,1…30 sT1 500 ms 250 ms

I

OI

O

UN T

UR

KR

QN

QR

250 ms 500 ms 0,1…240 s

T2

or K

T10,1...30s

I

O

I

O

I

O

I

O

I

O

I

O

I

O

UR

KR

KG

SH

QN

QR

120-180s T30,5...30s

T210...240s

T40,5...30s

T560...600s

UN or KT

InputsUN : normal-source voltageUR : replacement-source voltageKT : forced operation on replacement-

source control signalKR : additional check before transfer.

OutputsKG : engine-generator set control signalSH : load-shedding control signalQN : normal-source MasterpactQR : replacement-source Masterpact.

If UR is not in I state when the transfer order(KT or UN) is given, transfer is not carriedout.If KR is not in I state when the transfer order(KT or UN) is given, transfer takes placeonly once KR has changed to I state.

Legendc O position: circuit openc I position: circuit closedc : no effect O or I.

BTP207E-3.380-raccord 21/12/01, 10:2578

Page 98: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

79Merlin Gerin

Masterpact: connection

wiring diagrams for automatic source-changeover systems2 circuit breakers - electrical interlocking (685363)

E33

088

Version represented: With lockout after afault.If lockout after a fault is not required, contactPF of the «Normal» breaker must beconnected directly in series with auxiliaryswitch OF of the «Replacement» breakerand vice versa, without passing through theswitch SDE.

The indication circuits, represented on thediagram by broken lines, are optional.Accessories such as voltage relays,indicating lights and fuses are not suppliedwith the circuit breaker.

possible states"Normal" 0 1 0"Replacement" 0 0 1

QN: Masterpact on «Normal» sourceQR: Masterpact on «Replacement» sourceD: P25M circuit breaker (2 x 10 A)F1, F2, F3, F4: protective fuses 2 ARts: «Replacement» source voltage relay

(minimum time delay 250 ms)Rtn: «Normal» source voltage relay

(minimum time delay 250 ms)

M: motor mechanismXF: closing releaseMX: shunt releaseCE: «connected» position switchOF: auxiliary changeover switchSDE:overcurrent fault-trip indication switchCH: «springs charged» switchPF: «ready to close» contact (closing

possible if device is open, unlockedand operating mechanism charged).

c diagram shown with circuits de-energised,breakers open and in «connected» position,springs charged and relays in releasedposition.

(1) The fuses clear faults occurring on theindication circuits without disturbing theoperation of the source-changeover system.(2) Terminal 84 does not exist on controlunits STR58 with options Z and/or C orSTR68UM/UTM; in this case there isdiscrimination between the indications.

CE

314

312

SDE

MX

M

PF

CH

XF

82 84 C2

A4

252

254

262

B4

OF

22 24

311 81 21 C1 A1

251 B1

OF

111412

A

B

F3 (1)

F2 (1)F1 (1)

F4 (1)

C

D

RTs

RTn

CN1

CN2

(2)

(2)

CE

314

312

SDE

MX

M

PF

CH

82 84 C2

A4

252

254

262

B4

OF

22 24

311 81 21 C1 A1

251 B1

OF

111412

XF

N R

QN

QR

"NORMAL" BREAKER AUXILIARIES "REPLACEMENT" BREAKER AUXILIARIES CONTROL PRINCIPLE

closed

open

fault

to A

closed

open

fault

to B

to C

controlvoltage

BTP207E-3.380-raccord 21/12/01, 10:2579

Page 99: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin72

Masterpact: connection

automatic source-changeover systemscontroller option

source-changeover system with 2 circuit breakers

E33

081

possible states"Normal" 0 1 0"Replacement" 0 0 1

QN

314

CE

312

M

PFCH

252

254

262

B4

311 25

1

B1

82 84

SDE

81

OF

12 1411

MX

C2

C1

XF

A4

A1

N R

GN

RD

BK

VT

WH

GN

RD

BK

VT

WH

YE

BN

GY

YE

BN

GY

314

CE

312

M

PFCH

252

254

262

B4

311 25

1

B1

82 84

SDE

81

OF

12 1411

MX

C2

C1

XF

A4

A1(3) (2)

(3)

QR

(3)

(3) (2)

(1)

(1)

"NORMAL" BREAKER AUXILIARIES "REPLACEMENT" BREAKER AUXILIARIES

IVE

N

R

QN: Masterpact on «Normal» sourceQR: Masterpact on «Replacement» sourceIVE: electrical interlocking and terminalblock unitM: motor mechanismXF: closing releaseMX: shunt releaseCE: connected position switch

OF: auxiliary changeover switchSDE: overcurrent fault-trip indication switchCH: «springs charged» switchPF: «ready to close» contact (closingpossible if device is open, unlocked andoperating mechanism charged).

c diagram shown with circuits de-energised,breakers open and in «connected» position,springs charged and relays in releasedposition.This diagram doesn't operate with"automatic reset" option.

(1) provided ready to connect wiring.(2) Don't wire for option "without lockout after fault".(3) Don't wire in fixed position.

BTP207E-3.350-raccord 21/12/01, 10:2572

Page 100: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

73Merlin Gerin

ACP

24 N O L 9 10 R E 25

IVEN

R

24 N O L

BA/UA

R E 25

N R

Q1

1

2

3

4

5

6

Q2

1

2

3

4

5

6

1718

2021

11 12 13 14 15 16

1 2 3 4 5 6 7 8 9 10

1211 13 14 15 16 10 9 8 7 6 5

2322

controller statusindication

voluntary transfercommand (e.j. forenergy management)

supplementarycontrol contactNR

E33

075

controller UAload shedding and gensetmanagement

BatiBUS option

E33

077

E33

076

UA

23 22 27 26 28 30 29 31

loadshedding

genset shutdown

loadshedding

gensetstartup

gensetstartup

load reconnection

UA

+–0V24V

+ – 0V 24V

BatiBUSloop

BatiBUSloop

Q1 : circuit breaker supplying and protectingthe automatic control circuits for the"Normal" sourceQ2 : circuit breaker supplying and protectingthe automatic control circuits for the"Replacement" sourceIVE : electrical interlocking and terminalblock unitACP : auxiliaries control plateBA/UA : controller

c diagram shown with circuits de-energised,all devices open and relays in the releasedposition.

Tests on "Normal" and "Replacement"voltagesBA:c single-phase check for UN and UR:v tested across terminals 1 and 5 of circuitbreakers Q1 and Q2.

UA:c three-phase check for UN:v tested across terminals 1, 3 and 5 ofcircuit breaker Q1,v selection switch A of controller set to 1;c single-phase check for UN :v tested across terminals 1 and 5 of circuitbreaker Q1,v selection switch A of controller set to 0.

BTP207E-3.350-raccord 21/12/01, 10:2573

Page 101: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin90

S1

Fu

Fu

Fu

Fu

Fu

Fu

CMa

CMb

OF

Fau

to

N1+

CN

1+N

2N

2+C

314

CE

312

324

322

SDE

MX

M

PFCH

XF

82 84 C2

A4

252

254

262

B4

OF

22 24

311

321 81 21 C1 A1

251

B1

OF

111412

CE 314

CE

312

324

322

SDE

MX

M

PF

CH

XF

82 84 C2

A4

252

254

262

B4

OF

22 24

311

321 81 21 C1 A1

251

B1

OF

111412

CE

314

CE

312

324

322

SDE

MX

M

PF

CH

XF

82 84 C2

A4

252

254

262

B4

OF

22 24

311

321 81 21 C1 A1

251

B1

OF

111412

CE

S2

RTn1

RTn2

RTn3

RTn4

RX1

RX2

RX3

COUPLER

"SOURCE 1" BREAKER AUXILIARIES "COUPLING" BREAKER AUXILIARIES "SOURCE 2" BREAKER AUXILIARIES

perm

anen

t

possible statessource 1 0 1 0 0 1 0 1source 2 0 0 1 0 1 1 0coupling 0 0 0 1 0 1 1

E33

099

c diagram shown with circuits de-energised,breakers open and in «connected» position,springs charged and relays in releasedposition.

Note: All indicating signals by O, F, OF,SDE, PF and CH auxiliary switches shouldbe protected by fuses that discriminate withrespect to the protection devices on theautomatic control circuits to avoid disturbingthe operation of the source-changeoversystem.

The relays are not supplied with the circuitbreakers.

Q1: Masterpact on source 1QC: Masterpact used for couplingQ2: Masterpact on source 2Cma: 3-position switchFU: fusesRtn1: voltage relay with 10 to 180 s time

delayRtn2: voltage relay with 0.1 to 30 s time

delayRtn3: voltage relay with 10 to 180 s time

delayRtn4: voltage relay with 0.1 to 30 s time

delayCmb: coupling selection switchRX1: relay with 0.25 s time delayRX2: relay with 0.25 s time delayRX3: relay with 0.25 s time delay

Masterpact: connection

wiring diagrams for automatic source-changeover systems (cont.)

automatic control - 2 sources + 1 couplingand lockout after fault (689651)

Version represented:c 2 sources + 1 coupling;c 2 circuit breakers closed;c electrical interlocking with lockout after afault: inoperative with automatic resetoption.

M: motor mechanismXF: closing releaseMX: shunt releaseCE: «connected» position switchOF: auxiliary changeover switchSDE: overcurrent fault-trip indication

switchCH: «springs charged» switchPF: «ready to close» contact (closing

possible if device is open, unlockedand operating mechanism charged).

BTP207E-3.440-raccord 21/12/01, 10:2890

Page 102: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

77

LV power aircircuit breakersand switch-disconnectors

Masterpact

4/ complementary technicalinformation

page

tripping curves 0effect of ambient temperature 0

BTP207E-4.001-sommaire 21/12/01, 10:2977

Page 103: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin86

Masterpact: complementary technical information

tripping curves (cont.)

.05 .06 .08 .1 .2 .3 .4 .5 .6 .8 1 2 3 4 5 6 8 10 20 30.001

.002

.01

.02

.05

.1

.2

.5

1

2

5

10

20

.005

50

100

200

500

1000

2000

5000

10000

tr = 15…480s

Ir = 0,4…1 x In

Ic1 = 0,2…1 x In

Ic2 = 0,2…1 x In

tr1 = tr / 2

tr2 = tr / 4

t(s)

x In

Ic1: one load-shedding pick-up (delay: tr1)Ic2: another load-shedding pick-up (delay: tr2)

In: CT ratingIr: LT protection current setting (delay: tr)

E30

715

STR 68 U: load monitoring with 2 load limits

BTP207E-4.100-courbe décl 21/12/01, 10:3286

Page 104: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

87Merlin Gerin

STR 68: load monitoring with 1 load-shedding and 1 load-reconnection pick-up

E30

717

.05.06 .08 .1 .2 .3 .4 .5 .6 .8 1 2 3 4 5 6 8 10 20 30.001

.002

.01

.02

.05

.1

.2

.5

1

2

5

10

20

.005

50

100

200

500

1000

2000

5000

10000

tr = 15…480s

Ir = 0,4…1 x In

Ic1 = 0,2…1 x In

Ic2 = 0,2…1 x In

tr1 = tr / 2

tr2 = 60s

t(s)

x In

Ic1: load-shedding pick-up (delay: tr1)Ic2: load-reconnection pick-up 2 (delay: tr2)

BTP207E-4.100-courbe décl 21/12/01, 10:3287

Page 105: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin84

Masterpact: complementary technical information

tripping curves (cont.)

STR 68 U

.5 .6 .8 1 2 3 4 5 6 8 10 20 30 40 50 60 80 100 200 300.001

.002

.01

.02

.05

.1

.2

.5

.005

1

2

5

10

20

50

100

200

500

1000

2000

5000

10000

Ir = 0,4 …1 x In

tr = 15…480s

I2t ON

I2t OFF

I (*)

0,4

0,3

0,2

0,1 0,1

0,2

0,3

0,4

t(s)

x In kA

Im = 0,4 …15 x In

(*)I

In (A)

type H2 : I = 1,6 kA ... 65 kA

1000

type H1 : I =type L1 : I =

In ou 1,6 kA ... 50 kA

1,6 kA ... 11 kA

800 1250 1600 2000 2500 3200 4000 5000 6000

In ... 75 kA

In ... 15 kA

E30

714

BTP207E-4.090-courbe décl 21/12/01, 10:3184

Page 106: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

85Merlin Gerin

STR 68 U: earth fault protection

E30

716

.05 .06 .08 .1 .2 .3 .4 .5 .6 .8 1 2 3 4 5 6 8 10 20 30.001

.002

.01

.02

.05

.1

.2

.5

1

2

5

10

20

.005

50

100

200

500

1000

2000

5000

10000

0,1

Ih = 0,2…1 x In…Max. 1200A

0,4

0,3

0,2

t(s)

x In

In: CT ratingIr: LT protection current setting (delay: tr)Im: ST protection pick-up (delay: tm) INST: instantaneous protection pick-up

Ih: earth fault protection pick-up (delay: th)(0, 0.1, …: time delay settings)

BTP207E-4.090-courbe décl 21/12/01, 10:3185

Page 107: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin82

Masterpact: complementary technical information

tripping curves (cont.)

.05 .06 .08 .1 .2 .3 .4 .5 .6 .8 1 2 3 4 5 6 8 10 20 30.001

.002

.01

.02

.05

.1

.2

.5

1

2

5

10

20

.005

50

100

200

500

1000

2000

5000

10000

0,1

I2t ON

I2t OFF

Ih = 0,1…1 x InMax 1200A

0,2

0,30,4

t(s)

x In

In: CT ratingIh: earth fault protection pick-up (delay: th)

E30

713

STR 38 S/STR 58 U: earth fault protection

BTP207E-4.080-courbe décl 21/12/01, 10:3182

Page 108: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

83Merlin Gerin

.05 .06 .08 .1 .2 .3 .4 .5 .6 .8 1 2 3 4 5 6 8 10 20 30.001

.002

.01

.02

.05

.1

.2

.5

1

2

5

10

20

.005

50

100

200

500

1000

2000

5000

10000

tr1 = tr / 2

Ir = 0,4…1 x In

Ic1 = 0,8…1 x Ir

Ic2 = 0,5…1 x Ir

tr2 = tr / 4

t(s)

x In

Ir: LT protection current setting (delay: tr)Ic1: load-shedding pick-up 1 (delay: tr1)Ic2: load-shedding pick-up 2 (delay: tr2)

E30

710

STR 38 S/STR 58 U: load monitoring

BTP207E-4.080-courbe décl 21/12/01, 10:3183

Page 109: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin80

.5 .6 .8 1 2 3 4 5 6 8 10 20 3 4 5 6 8 10 20 30.001

.002

.01

.02

.05

.1

.2

.5

1

2

5

10

20

50

100

200

500

1000

2000

5000

10000

.005

0,3

0,2

0,1 0,1

0

Ir = 0,4 …1 x In

I2t ON

I2t OFF

Inst (*)

0,3

0,4

0,2

(*)Inst

In (A)

I = In x ... (N-H)

1200/1600 2000 2500 3000/3200 4000/5000/6300

I = In x ... (L)

800/1000

28 12

-

630

t(s)

x Ir x In

Im = 1,5 …10 x Ir

14

28

10

24

8

20

6

14

6

10

-

Masterpact: complementary technical information

tripping curves (cont.)

STR 38 S

E30

711

BTP207E-4.070-courbe décl 21/12/01, 10:3080

Page 110: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

81Merlin Gerin

STR 58 U

.5 .6 .8 1 2 3 4 5 6 8 10 20 3 4 5 6 8 10 20 30.001

.002

.01

.02

.05

.1

.2

.5

1

2

5

10

20

50

100

200

500

1000

2000

5000

10000

.005

0,3

0,2

0,1

0,3

0,2

0,1

Ir = 0,4 …1 x In

tr = 15…480s

I2t ON

I = 2 x In…Max (*)

I2t OFF

0,4

0

(*)Max

In (A)

Max = In x ... (N-H)

Max = In x ... (L)

t(s)

x Ir x In

Im = 1,5 …10 x Ir

1200/1600800/1000

28

630

14

28

10

24

8

2000 2500 3000/3200 4000/5000/6300

12

-

20

6

14

6

10

-

E30

712

BTP207E-4.070-courbe décl 21/12/01, 10:3081

Page 111: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin78

Masterpact: complementary technical information

tripping curves

STR 18 M

.5 .6 .8 1 2 3 4 5 6 8 10 20 30 50 100 200 300.001

.002

.01

.02

.05

.1

.2

.5

1

2

5

10

20

.005

50

100

200

500

1000

2000

5000

10000

I = 2 x In… Max (*)

40 60 80

(*)Max

In (A)

Max = In x ...

1200/1600 2000 2500 3000/3200 4000/5000/6300800/1000

28 28 24 20 14 12 10

630

t(s)

x In

E30

708

BTP207E-4.060-courbe décl 21/12/01, 10:3078

Page 112: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

79Merlin Gerin

STR 28 D

.5 .6 .8 1 2 3 4 5 6 8 10 20 3 4 5 6 8 10 20 30.001

.002

.01

.02

.05

.1

.2

.5

1

2

5

10

20

50

100

200

500

1000

2000

5000

10000

.005

Ir = 0,4 …1 x In

Inst (*)

t(s)

x Ir x In

Im = 1,5 …10 x Ir

E30

709

Inst (*): fixed pick-up at 10 In

BTP207E-4.060-courbe décl 21/12/01, 10:3079

Page 113: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

Merlin Gerin88

Masterpact: complementary technical information

effect of ambient temperature

ambient temperature The electrical and mechanicalcharacteristics are specified for an ambienttemperature between –5 and +60 °C.Masterpact circuit breakers operate from–10 and +70 °C.First closing minimum temperature: –30 °C.In addition, Masterpact circuit breakerscomply with IEC standards 68.2.1 and68.2.2: exceptional storage temperaturefrom: –50 to +100 °C.

Current rating (A) as a function ambient temperature ( °C)Masterpact M08N/H/L M10N/H/L M12N M12H M12L M16N/H M16L M20N/H M20L M25N/H M25L M32H M40H M50H M63Hversion connection T °Cdrawout front or rear 40 800 1 000 1 250 1 250 1 250 1 600 1 600 2 000 2 000 2 500 2 500 3 150 3 800 5 000 6 000

horizontal 45 800 1 000 1 250 1 250 1 250 1 600 1 600 2 000 2 000 2 500 2 350 3 080 3 650 4 750 5 70050 800 1 000 1 250 1 250 1 250 1 600 1 600 2 000 2 000 2 430 2 250 3 000 3 500 4 500 5 40055 800 1 000 1 250 1 250 1 250 1 600 1 600 2 000 2 000 2 350 2 150 2 900 3 300 4 250 5 10060 800 1 000 1 200 1 250 1 250 1 550 1 500 1 900 1 900 2 250 2 000 2 800 3 100 4 000 4 800

rear vertical 40 800 1 000 1 250 1 250 1 250 1 600 1 600 2 000 2 000 2 500 2 500 3 200 4 000 5 000 6 30045 800 1 000 1 250 1 250 1 250 1 600 1 600 2 000 2 000 2 500 2 500 3 200 3 800 5 000 6 00050 800 1 000 1 250 1 250 1 250 1 600 1 600 2 000 2 000 2 500 2 500 3 100 3 600 5 000 5 70055 800 1 000 1 250 1 250 1 250 1 600 1 600 2 000 2 000 2 500 2 350 3 000 3 400 5 000 5 40060 800 1 000 1 250 1 250 1 250 1 550 1 600 1 900 1 900 2 400 2 200 2 900 3 200 4 700 5 100

fixed front or rear 40 800 1 000 1 250 1 250 1 250 1 600 1 600 2 000 2 000 2 500 2 500 3 200 4 000 5 000 –horizontal 45 800 1 000 1 250 1 250 1 250 1 600 1 600 2 000 2 000 2 500 2 500 3 200 4 000 5 000 –

50 800 1 000 1 250 1 250 1 250 1 600 1 600 2 000 2 000 2 500 2 500 3 200 4 000 5 000 –55 800 1 000 1 250 1 250 1 250 1 600 1 600 2 000 2 000 2 500 2 500 3 200 3 900 5 000 –60 800 1 000 1 250 1 250 1 250 1 600 1 600 2 000 2 000 2 500 2 300 3 100 3 800 5 000 –

rear vertical 40 800 1 000 1 250 1 250 1 250 1 600 1 600 2 000 2 000 2 500 2 500 3 200 4 000 5 000 –45 800 1 000 1 250 1 250 1 250 1 600 1 600 2 000 2 000 2 500 2 500 3 200 4 000 5 000 –50 800 1 000 1 250 1 250 1 250 1 600 1 600 2 000 2 000 2 500 2 500 3 200 4 000 5 000 –55 800 1 000 1 250 1 250 1 250 1 600 1 600 2 000 2 000 2 500 2 500 3 200 4 000 5 000 –60 800 1 000 1 250 1 250 1 250 1 600 1 600 2 000 2 000 2 500 2 500 3 100 3 900 5 000 –

Power dissipation and resistance between inputs/outputspower(1) drawout 160 250 360 230 360 390 460 365 500 520 780 803 1 250 1 150 1 200dissipated (W) fixed 66 103 150 100 150 170 220 180 250 260 390 500 780 700 –input/output(2) drawout 53 53 53 32 50 32 31 18 23 17 23 15 15 9 9resistance (µΩ) fixed 33 33 33 16 36 16 12 9 10 8 10 10 10 8 –

(1) Values measured at In, 50/60 Hz for a 3-pole or 4-pole breaker.(2) Values measured per pole.

The table below indicates the maximumcurrent rating, for each connection type, as afunction of the ambient temperature aroundthe circuit breaker and the busbars.

BTP207E-4.110-déclassement 21/12/01, 10:3288

Page 114: LV power air circuit-breakers and switch-disconnectors ... · PDF fileMerlin Gerin Modicon Square D Telemecanique Catalogue LV power air circuit-breakers and switch-disconnectors Masterpact

89Merlin Gerin

BTP207E-4.110-déclassement 21/12/01, 10:3289