low production time - lean Standard base + modular fixture ...

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Transcript of low production time - lean Standard base + modular fixture ...

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@ low production time - lean

@ Standard base + modular fixture

@ Quick setup

@ New Design Concept

MODULAR stations for tube LEAN production

Why

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@ Save time

MODULAR stations for tube LEAN production

Why

A B C

ABC

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WhatProductdesign

ABC

XYZ

123

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WhatProductdesign

Modular fixture

Standard Base

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WhatProductfeatures

Easy routingMake manufaturingafter welding

One Time Setup

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WhatProductrealized

video

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Certified process:@ ISO EN 9001 certification – TÜV Rehinland@ ISO EN 15607 certification [ WPS – WPQR ]@ T-PED – pressure equipment directive@ Pressure test

Focus on the best design guideline:@ Take care about material propriety@ Take care about coupling@ Take care about process

Why

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Venice

ricos

100 km

High developped Area

Where

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Who

@ Sales Dpt - Design Dpt + Production [ involved together]

@ High skill in production

@ Flexibility and quick reply to changes

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Who

@ A group of companies [ 15 M€ of revenues ][ 60 people involved ][ 11.000 sqm manufacturing surface ]

@ 90% group export sales [ RICOS 50% ]

@ High specialization and knowledge on the tube components realizations

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RICOS: different processes flexible people

SALES

DESIGN & TECHNICAL

PLANNING

INTERNAL DPT EXTERNAL DPT

How

TRACKING TRACKING

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How

@ Sales & Design Dpt

@ 4 specialized manufacturing Dpt

@ Balance between knowledge and equipment

@ Planning and tracking of the supply chain

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ricos

CUTTING

BENDING

n° 3 cutting center(max D 130 mm)

n° 1 LASER tube cuttingn° 1 3D Laser cutting

n° 12 Bending Machines(various types and dimensions)

WELDING

n° 6 MIG-TIG Welding Robotsn° 6 Oxyacetylene Welding positionsn° 4 MIG TIG manual weldingpositions

FORMING

n°3 CNC work centersn° 3 CNC lathen° 1 EDM(electro discharge machining)

TOOLING

Tooling experience for production

Design & Technical

Operations

SalesHow

n° 2 Beading Machinesn° 2 Tapering Machinesn° 2 End tube formingMachinesn° 1 Hot formingHydroforming in 2018

FINISHING

N°1 Finishing station low roughnessExternal 20 yearsoldsupplychain- Chrome plate- Passivization- Pickling

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How

with people

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HowManufacturing of skills and experience

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± Bending

WhatSkills

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± Tapering

WhatSkills

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± Swaging

WhatSkills

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± Welding

WhatSkills

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± Forming

WhatSkills

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Your Tube comes true

Via Aldo Moro, 9 Pianezze San Lorenzo – VICENZAITALY

www.ricos.org – [email protected] +39 424 472021 Fx +39 424 474371VAT 02508960248