LORENZ Unternehmensbroschuere En

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Intelligent roof solutions

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PV

Transcript of LORENZ Unternehmensbroschuere En

Intelligent roof solutions

Klaus Leyendecker | General Manager

„Together, we shall overcome the challenges of the

energy revolution – focused, professional and in partnership.

I look forward to working on some exciting joint projects.“

LORENZ-Montagesysteme GmbH develops, produces and sells

the LORENZ® mounting system for solar power systems all

over the world. After 10 years of experience as the branded

mounting system of Energiebau Solarstromsysteme GmbH, the

two companies will continue to work closely together in future.

Our business is built on fair and honest cooperation with cus-

tomers, suppliers and our employees. This is today and will

continue to be tomorrow a sustainable value in the work we do.

Together with you, we will continue along the path of success

we have been following in recent years and, stronger than ever,

we will focus on cost-effective, professional PV mounting sys-

tems that are quick to install.

Whether it is a question of wind or snow loads, height alignment

or architecture, LORENZ® will find the right solution amongst

its pitched and flat roof systems to meet any requirements,

particularly those of its customers.

To ensure that everything goes according to plan on the roof,

the focus has naturally been on practicality in developing the

LORENZ® system. This has resulted in components which enable

fast, simple and flexible installation. LORENZ® is the product of

many years of experience with the solar trade, meeting the needs

of installers. As such, it is flexible, simple, extremely secure and

above all, quick to install.

A systematic approach to installation.

The material behind our reliability. LORENZ® roof hook.

The roof hooks group.

The base plate and bracket arm. LORENZ® roof hooks were

designed using the latest methods developed in cooperation

with Cologne University of Applied Sciences. Strictly speaking,

they consist of two components: a base plate and a bracket arm.

Load testing and material stress analyses have been used to

optimise the design, eliminating the possibility of overloading.

As a result, the stability of our roof hooks has been proven to be

better than those of all our competitors, while the reliability of

the roof hooks has also been confirmed by independent inspec-

tors. The base plate is a component subject to extreme stress

factors, in which we used vertical, side stop-ridges and a stable

box shape to achieve maximum rigidity. The robust LORENZ®

bracket arm is available in two materials.

One particular benefit is that the bracket arm can support

heavier loads at a lower cost due to the extremely high tempera-

ture galvanisation of the fine grain steel. Should customers or

the region (e.g. a maritime climate) have special requirements,

we recommend the stainless steel version.

The support bracket.

An innovation developed specifically for the LORENZ® mounting

system. Inserting a support bracket between the cross batten and

the base plate of the roof hook reduces the pressure on the

wood. In turn, this helps to stop the bracket arm sinking and

prevents tile breakage. This gives a significant increase in load

reserves and a 40 % improvement in deformation results that are

already excellent.

LORENZ® Roof hook

Aluminium base plate with pipe inlet

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The most intelligent connector for slate roofs.

Secure, simple, unique.

An overview of the benefitsThe LORENZ® slate roof connector with base plate, threaded

sleeve and rod not only provides a simple and secure connection,

but gives the roof covering a high quality appearance. There

are other advantages included in the total package:

• Can be used on slate and shingle roofs without the need

to remove the roof covering

• Drilling directly through slates or shingles

• Installation time reduced by more than

half compared with that of fitting

roof hooks

• Rain-resistant seal provided by the base plate with pipe inlet

and EPDM-seal

• Higher load-bearing capacity provided by the hot dip

galvanised threaded rod combined with a threaded sleeve

• Suitable for use on pitched roofs with an angle up to 60˚

• Suitable for the two-tiered mounting systems, LORENZ® eco

and LORENZ® plus

LORENZ® Slate roof connectors

Hot dip galvanised threaded rod

Threaded sleeve

EPDM-seal

Strong bolt for flat roofs.Easy to install, cost-effective, secure.

An overview of the benefitsThe combination of the new hanger bolt with innovative

sealing and the new multi-head provides a total package of

advantages for the installer:

• Thanks to the stability of the system, it is suitable for universal

use (all snow load zones, roof pitches of 20° or more)

• Easy to install and adapt for use on any roof

• Convincing price:performance ratio

• Multi-head can be attached to the hanger bolt manually,

without the need for tools

• Because of the special thread geometry, it is not

necessary to drill into the wood

• Seal can be pressed into place manually, without

the need for tools

• Unique clicking function to fit the rails at any height

• Total legal compliance when used with the

LORENZ® mounting system

The perfect solution for trapezoidal, corrugated and sandwich sheets up to 170 mm in height.

LORENZ® Hanger bolt

Self-drilling wood screw

Multi-head for optimal leveling

Innovative sealing technique

The mounting-kit consists of: 40 cm aluminium rail section and two self-tapping screws.

Four pre-drilled holes, suitable for mounting on all trapezoidal geometries

EPDM-sealCable clip

Clamps from the LORENZ® solo system

Overview of the benefitsLORENZ® trapeo is a simple, flexible mounting sys-tem for trapezoidal roofs. In developing this system, the focus was on rapid mounting and universal use. It also offers the following advantages:

• Can be used on all trapezoidal geometries and roof pitches up to 60°

• Suitable for all framed modules of all sizes and types and for the most common frame heights

• Pre-assembled and very practical mounting kits ensure no on-site finishing

• Use of surface-mounted EPDM material ensures that the roof remains watertight

• Cable channels integrated into rail sections; cable clips optional

• Total legal compliance and quality tested materials (10 years warranty)

• Best value for your money

Thread geometry for rapid tightening

New tip designed to prevent the formation of shavings

Gasket

Your trapeze artist for trapezoidal roofs.Practical, fast, secure.

LORENZ® trapeo

The self-tapping screw with gasket and general building approval

creates no shavings and is easily fitted without the need to drill.

The LORENZplaner software• Intuitive menu-based navigation with planning

progress indicator

• Assistance during project planning, system and material selection

• Determination of module layout and mount construction

• DIN 1055 resp. DIN EN-1991-1 compliance thanks to project-specific planning with a detailed structural report

• Automatic elimination of incorrect installation or mounting decisions

• Comprehensive documentation of the mounting system

• Legal compliance and a minimised liability risk

• Advantages when taking out system insurance

• Cost calculation and profitability studies for your customers

• Satisfied end users thanks to secure and transparent planning

All you need is on screen.The program for the reliable planning of solar power systems on pitched roofs.

The smarter system does not back down. It thinks ahead. This

is why carefully planned, detailed and – most importantly –

safe planning of all components is the priority of the LORENZ®

mounting system.

Maximum security. Minimal liability risk.

Its not just statics that has rules. For this reason, duringthe de-

velopment of the planning software we wanted to provide not

only safe installation, but also reliable and legally compliant

documentationto those responsible for the project, including the

installers.

The LORENZplaner software gives you a well-designed project

overview right from the start. The software takes you through

the entire process very easily and with absolute reliability: from

determining wind and snow load regions and the entering of a

customised module plan to the creation of a complete structural

report, in which even the loads on the edge and corner areas

are documented in detail.

LORENZplaner

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LORENZ® solo

Our robust jack-of-all-trades: LORENZ® solo offers a simple yet

smart solution to the most demanding requirements. The

single-layer mounting system requires a minimum of com-

ponents and is compatible with all types of solar modules.

The profiles provide stable support to the module frames at just

the right points, helping to reduce loads on the frames. The

system is approved for all module types in all snow and wind

load regions.

An overview of the benefits Single-layer design

Minimal components

Compatible with all module types

Suitable for all snow and wind regions

Simple installation

Intelligent roof solutions.

Three is a lucky number, even when installing solar

power systems. Many factors play a role when in-

stalling modules: the region, roof shape or aesthetic

tastes of the customer. The three LORENZ® systems for

pitched roofs – solo, eco and plus – provide you with

the right solution for almost any request.

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LORENZ® eco

Simply twice as flexible. Thanks to its two-layer design, LORENZ®

eco is exceptionally adaptable, levels out even large differences

in height during installation and ensures a homogenous module

surface on the roof. At the same time, installation is fast, prac-

tical and even possible by just one person. The reason is that

the modules can be easily placed into the cross profiles. Yet this

system requires scarcely more material than the solo series and

delivers an impressive price/performance ratio.

An overview of the benefits Two-layer design

Excellent height adjustment

Fast module installation

by just one person

Excellent value for money

Scarcely more material than in LORENZ® solo

Innovative anti-twist protection

Outstanding design quality.

The international jury of the 2011

iF product design award gave this

prestigious prize to our LORENZ®

plus mounting system. The main

focus of its deliberations was on the

brand image of the individual ent-

ries, with the jurors noting that the

consistent branding of many com-

panies results in a strong and

striking product launch.

Apart from stability and safety,

the aesthetic aspect is increasingly

important to end customers when

purchasing a photo-voltaic system.

The LORENZ team recognised this

trend at an early stage and, with

LORENZ® plus, developed a product

that takes into account customers’

high design expectations.

LORENZ® plus

The LORENZ® plus system incorporates all the benefits of the

LORENZ® eco series, such as flexibility, two-layer design and ge-

nerous height adjustment, into an impressive design solution.

The LORENZ® plus model has end-to-end clamps and covering

rails that conceal the gaps between modules as well as the

outside edges, ensuring a uniform module surface. Even better,

these clamp rails are available in both silver and anodised black,

so that the system itself can match the colour of the solar

modules. In this way LORENZ® plus also satisfies the highest

visual demands and provides you with an architecturally per-

suasive argument for your customers.

An overview of the benefits Premium product

Flexible just like LORENZ® eco: two-layer

design, height alignment, etc.

Exceptional visual appeal

Covering clamp rails

Caps and covers in module frame colour

An architectural hit with customers

The pre-assembled, folding support on the LORENZ® aero12 simplifies transportation

and on-site mounting, considerably reducing installation time and labour costs.

LORENZ® aero12

The efficient mounting system for flat roofs.Aerodynamic, simple, fast.

The modular system 5 A back sheet completes the panel-row and

protects against possible gusts of wind

6 Side panels close the system at the ends

of each row of modules

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1 Pre-assembled supports are unfolded on site and

fixed into place: building protection materials,

fixings and stand for the ballast weights included

2 Cross member designed to carry and clamp the

module into place, in accordance with the

manufacturer’s instructions

3 Ballast using standard, square

paving blocks 20 x 20 x 8.5

4 End clamps from the

LORENZ® solo range

An overview of the benefits• Simplified planning requirements

• Reduced logistics costs

• Modular construction

• Pre-assembled units, no need to cut rails

• Flexibility to make adjustments on site for any

deviations from plan

• Uncomplicated and therefore low cost mounting

• Rapid quotations, planning and ballasting

using system-specific, free of charge software,

LORENZ® aero designer

LORENZ® aero designer

Your flat roof system of modular construction

LORENZ® aero12 is a modular mounting system for flat roofs,

setting new standards in mounting, logistics and planning

through its simple handling characteristics. The system can

be mounted easily and quickly using modular construction

techniques, without penetrating the roof. Pre-assembled units

such as the innovative folding supports can be installed in just

a few simple steps, ensuring that the whole mounting process

runs smoothly.

The compact packaging units fit on Euro pallets, simplifying

transportation and on-site handling.

LORENZ® aero designer

The perfect Software for LORENZ® aero12

The newly developed planning software,

LORENZ® aero designer, enables you to get

the very best from your mounting system. It

not only ensures automatically that you opti-

mise the space available for modules but it

also takes into account the relevant ballast

requirements for the roof and any obstacles

on the surface. Special feature: the effect of

shadows can be calculated according to the

time of year.

The software produces clear project data,

quotes and ballasting plans as well as a de-

tailed parts and price lists.

The LORENZ® aero designer software is now

available to download, free of charge at

www.lorenz-montagesystem.de

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90°

The LORENZ® delta mounting system for flat roofs comprises

a sturdy and corrosion-resistant aluminium structure that

can be used anywhere. Each of the individual rows are

installed on triangular stands with an angle of elevation

that can be varied in 5°C increments between 15° and 25°.

It is suitable for roof surfaces made of either profiled or

corrugated sheeting.

The system is firmly fixed to the roof, usually with hanger bolts,

and is suitable for roof inclines of up to 15°. The modules

are mounted on end and combined with system

components from the LORENZ® solo range.

Diagonal mounting is possible on request.

The LORENZ® delta system can be mounted

in either a north-south or east-west direction.

Three times easier: The pre-assembled triangular stands require minimal transportation space. Thanks to the telescopic rails, installation is quick and simple.

LORENZ® delta

Universal mounting system for flat roofs.Easy to transport, quick to assemble.

An overview of the benefits• Suitable for versatile use on many roof designs

and structures, for roofs with an incline up to 15°

• The entire system guarantees legal compliance

thanks to structurally calculated components

• Triangular stands can be versatilely mounted

on the respective roof structure; mounting requires

a bare minimum of tools

• Position of the module mounting profiles can be

optimally adjusted to the respective module width

• Vertical mounting possible for modules

with length 1.30 – 1.70 m

15˚ 20˚ 25˚

• Lightweight components

• High-quality, corrosion-resistant aluminium

profiles and components

• The triangular stands are folded up during

transportation to save space but can be quickly

and easily installed; units are preassembled

• Mounting angle can be positioned

in 3 steps at 15°, 20° or 25°

• Additional minor adjustment of +/-1° possible

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LORENZ-Montagesysteme GmbH

Heinrich-Rohlmann-Str. 17 DE-50829 Cologne

Tel.: +49 221-126107-0 Fax: +49 221-126107-19

E-Mail: [email protected] www.lorenz-montagesysteme.de