LORENZ Unternehmensbroschuere En
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Transcript of LORENZ Unternehmensbroschuere En
Klaus Leyendecker | General Manager
„Together, we shall overcome the challenges of the
energy revolution – focused, professional and in partnership.
I look forward to working on some exciting joint projects.“
LORENZ-Montagesysteme GmbH develops, produces and sells
the LORENZ® mounting system for solar power systems all
over the world. After 10 years of experience as the branded
mounting system of Energiebau Solarstromsysteme GmbH, the
two companies will continue to work closely together in future.
Our business is built on fair and honest cooperation with cus-
tomers, suppliers and our employees. This is today and will
continue to be tomorrow a sustainable value in the work we do.
Together with you, we will continue along the path of success
we have been following in recent years and, stronger than ever,
we will focus on cost-effective, professional PV mounting sys-
tems that are quick to install.
Whether it is a question of wind or snow loads, height alignment
or architecture, LORENZ® will find the right solution amongst
its pitched and flat roof systems to meet any requirements,
particularly those of its customers.
To ensure that everything goes according to plan on the roof,
the focus has naturally been on practicality in developing the
LORENZ® system. This has resulted in components which enable
fast, simple and flexible installation. LORENZ® is the product of
many years of experience with the solar trade, meeting the needs
of installers. As such, it is flexible, simple, extremely secure and
above all, quick to install.
A systematic approach to installation.
The material behind our reliability. LORENZ® roof hook.
The roof hooks group.
The base plate and bracket arm. LORENZ® roof hooks were
designed using the latest methods developed in cooperation
with Cologne University of Applied Sciences. Strictly speaking,
they consist of two components: a base plate and a bracket arm.
Load testing and material stress analyses have been used to
optimise the design, eliminating the possibility of overloading.
As a result, the stability of our roof hooks has been proven to be
better than those of all our competitors, while the reliability of
the roof hooks has also been confirmed by independent inspec-
tors. The base plate is a component subject to extreme stress
factors, in which we used vertical, side stop-ridges and a stable
box shape to achieve maximum rigidity. The robust LORENZ®
bracket arm is available in two materials.
One particular benefit is that the bracket arm can support
heavier loads at a lower cost due to the extremely high tempera-
ture galvanisation of the fine grain steel. Should customers or
the region (e.g. a maritime climate) have special requirements,
we recommend the stainless steel version.
The support bracket.
An innovation developed specifically for the LORENZ® mounting
system. Inserting a support bracket between the cross batten and
the base plate of the roof hook reduces the pressure on the
wood. In turn, this helps to stop the bracket arm sinking and
prevents tile breakage. This gives a significant increase in load
reserves and a 40 % improvement in deformation results that are
already excellent.
LORENZ® Roof hook
Aluminium base plate with pipe inlet
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The most intelligent connector for slate roofs.
Secure, simple, unique.
An overview of the benefitsThe LORENZ® slate roof connector with base plate, threaded
sleeve and rod not only provides a simple and secure connection,
but gives the roof covering a high quality appearance. There
are other advantages included in the total package:
• Can be used on slate and shingle roofs without the need
to remove the roof covering
• Drilling directly through slates or shingles
• Installation time reduced by more than
half compared with that of fitting
roof hooks
• Rain-resistant seal provided by the base plate with pipe inlet
and EPDM-seal
• Higher load-bearing capacity provided by the hot dip
galvanised threaded rod combined with a threaded sleeve
• Suitable for use on pitched roofs with an angle up to 60˚
• Suitable for the two-tiered mounting systems, LORENZ® eco
and LORENZ® plus
LORENZ® Slate roof connectors
Hot dip galvanised threaded rod
Threaded sleeve
EPDM-seal
Strong bolt for flat roofs.Easy to install, cost-effective, secure.
An overview of the benefitsThe combination of the new hanger bolt with innovative
sealing and the new multi-head provides a total package of
advantages for the installer:
• Thanks to the stability of the system, it is suitable for universal
use (all snow load zones, roof pitches of 20° or more)
• Easy to install and adapt for use on any roof
• Convincing price:performance ratio
• Multi-head can be attached to the hanger bolt manually,
without the need for tools
• Because of the special thread geometry, it is not
necessary to drill into the wood
• Seal can be pressed into place manually, without
the need for tools
• Unique clicking function to fit the rails at any height
• Total legal compliance when used with the
LORENZ® mounting system
The perfect solution for trapezoidal, corrugated and sandwich sheets up to 170 mm in height.
LORENZ® Hanger bolt
Self-drilling wood screw
Multi-head for optimal leveling
Innovative sealing technique
The mounting-kit consists of: 40 cm aluminium rail section and two self-tapping screws.
Four pre-drilled holes, suitable for mounting on all trapezoidal geometries
EPDM-sealCable clip
Clamps from the LORENZ® solo system
Overview of the benefitsLORENZ® trapeo is a simple, flexible mounting sys-tem for trapezoidal roofs. In developing this system, the focus was on rapid mounting and universal use. It also offers the following advantages:
• Can be used on all trapezoidal geometries and roof pitches up to 60°
• Suitable for all framed modules of all sizes and types and for the most common frame heights
• Pre-assembled and very practical mounting kits ensure no on-site finishing
• Use of surface-mounted EPDM material ensures that the roof remains watertight
• Cable channels integrated into rail sections; cable clips optional
• Total legal compliance and quality tested materials (10 years warranty)
• Best value for your money
Thread geometry for rapid tightening
New tip designed to prevent the formation of shavings
Gasket
Your trapeze artist for trapezoidal roofs.Practical, fast, secure.
LORENZ® trapeo
The self-tapping screw with gasket and general building approval
creates no shavings and is easily fitted without the need to drill.
The LORENZplaner software• Intuitive menu-based navigation with planning
progress indicator
• Assistance during project planning, system and material selection
• Determination of module layout and mount construction
• DIN 1055 resp. DIN EN-1991-1 compliance thanks to project-specific planning with a detailed structural report
• Automatic elimination of incorrect installation or mounting decisions
• Comprehensive documentation of the mounting system
• Legal compliance and a minimised liability risk
• Advantages when taking out system insurance
• Cost calculation and profitability studies for your customers
• Satisfied end users thanks to secure and transparent planning
All you need is on screen.The program for the reliable planning of solar power systems on pitched roofs.
The smarter system does not back down. It thinks ahead. This
is why carefully planned, detailed and – most importantly –
safe planning of all components is the priority of the LORENZ®
mounting system.
Maximum security. Minimal liability risk.
Its not just statics that has rules. For this reason, duringthe de-
velopment of the planning software we wanted to provide not
only safe installation, but also reliable and legally compliant
documentationto those responsible for the project, including the
installers.
The LORENZplaner software gives you a well-designed project
overview right from the start. The software takes you through
the entire process very easily and with absolute reliability: from
determining wind and snow load regions and the entering of a
customised module plan to the creation of a complete structural
report, in which even the loads on the edge and corner areas
are documented in detail.
LORENZplaner
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LORENZ® solo
Our robust jack-of-all-trades: LORENZ® solo offers a simple yet
smart solution to the most demanding requirements. The
single-layer mounting system requires a minimum of com-
ponents and is compatible with all types of solar modules.
The profiles provide stable support to the module frames at just
the right points, helping to reduce loads on the frames. The
system is approved for all module types in all snow and wind
load regions.
An overview of the benefits Single-layer design
Minimal components
Compatible with all module types
Suitable for all snow and wind regions
Simple installation
Intelligent roof solutions.
Three is a lucky number, even when installing solar
power systems. Many factors play a role when in-
stalling modules: the region, roof shape or aesthetic
tastes of the customer. The three LORENZ® systems for
pitched roofs – solo, eco and plus – provide you with
the right solution for almost any request.
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LORENZ® eco
Simply twice as flexible. Thanks to its two-layer design, LORENZ®
eco is exceptionally adaptable, levels out even large differences
in height during installation and ensures a homogenous module
surface on the roof. At the same time, installation is fast, prac-
tical and even possible by just one person. The reason is that
the modules can be easily placed into the cross profiles. Yet this
system requires scarcely more material than the solo series and
delivers an impressive price/performance ratio.
An overview of the benefits Two-layer design
Excellent height adjustment
Fast module installation
by just one person
Excellent value for money
Scarcely more material than in LORENZ® solo
Innovative anti-twist protection
Outstanding design quality.
The international jury of the 2011
iF product design award gave this
prestigious prize to our LORENZ®
plus mounting system. The main
focus of its deliberations was on the
brand image of the individual ent-
ries, with the jurors noting that the
consistent branding of many com-
panies results in a strong and
striking product launch.
Apart from stability and safety,
the aesthetic aspect is increasingly
important to end customers when
purchasing a photo-voltaic system.
The LORENZ team recognised this
trend at an early stage and, with
LORENZ® plus, developed a product
that takes into account customers’
high design expectations.
LORENZ® plus
The LORENZ® plus system incorporates all the benefits of the
LORENZ® eco series, such as flexibility, two-layer design and ge-
nerous height adjustment, into an impressive design solution.
The LORENZ® plus model has end-to-end clamps and covering
rails that conceal the gaps between modules as well as the
outside edges, ensuring a uniform module surface. Even better,
these clamp rails are available in both silver and anodised black,
so that the system itself can match the colour of the solar
modules. In this way LORENZ® plus also satisfies the highest
visual demands and provides you with an architecturally per-
suasive argument for your customers.
An overview of the benefits Premium product
Flexible just like LORENZ® eco: two-layer
design, height alignment, etc.
Exceptional visual appeal
Covering clamp rails
Caps and covers in module frame colour
An architectural hit with customers
The pre-assembled, folding support on the LORENZ® aero12 simplifies transportation
and on-site mounting, considerably reducing installation time and labour costs.
LORENZ® aero12
The efficient mounting system for flat roofs.Aerodynamic, simple, fast.
The modular system 5 A back sheet completes the panel-row and
protects against possible gusts of wind
6 Side panels close the system at the ends
of each row of modules
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1 Pre-assembled supports are unfolded on site and
fixed into place: building protection materials,
fixings and stand for the ballast weights included
2 Cross member designed to carry and clamp the
module into place, in accordance with the
manufacturer’s instructions
3 Ballast using standard, square
paving blocks 20 x 20 x 8.5
4 End clamps from the
LORENZ® solo range
An overview of the benefits• Simplified planning requirements
• Reduced logistics costs
• Modular construction
• Pre-assembled units, no need to cut rails
• Flexibility to make adjustments on site for any
deviations from plan
• Uncomplicated and therefore low cost mounting
• Rapid quotations, planning and ballasting
using system-specific, free of charge software,
LORENZ® aero designer
LORENZ® aero designer
Your flat roof system of modular construction
LORENZ® aero12 is a modular mounting system for flat roofs,
setting new standards in mounting, logistics and planning
through its simple handling characteristics. The system can
be mounted easily and quickly using modular construction
techniques, without penetrating the roof. Pre-assembled units
such as the innovative folding supports can be installed in just
a few simple steps, ensuring that the whole mounting process
runs smoothly.
The compact packaging units fit on Euro pallets, simplifying
transportation and on-site handling.
LORENZ® aero designer
The perfect Software for LORENZ® aero12
The newly developed planning software,
LORENZ® aero designer, enables you to get
the very best from your mounting system. It
not only ensures automatically that you opti-
mise the space available for modules but it
also takes into account the relevant ballast
requirements for the roof and any obstacles
on the surface. Special feature: the effect of
shadows can be calculated according to the
time of year.
The software produces clear project data,
quotes and ballasting plans as well as a de-
tailed parts and price lists.
The LORENZ® aero designer software is now
available to download, free of charge at
www.lorenz-montagesystem.de
N
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0°
90°
The LORENZ® delta mounting system for flat roofs comprises
a sturdy and corrosion-resistant aluminium structure that
can be used anywhere. Each of the individual rows are
installed on triangular stands with an angle of elevation
that can be varied in 5°C increments between 15° and 25°.
It is suitable for roof surfaces made of either profiled or
corrugated sheeting.
The system is firmly fixed to the roof, usually with hanger bolts,
and is suitable for roof inclines of up to 15°. The modules
are mounted on end and combined with system
components from the LORENZ® solo range.
Diagonal mounting is possible on request.
The LORENZ® delta system can be mounted
in either a north-south or east-west direction.
Three times easier: The pre-assembled triangular stands require minimal transportation space. Thanks to the telescopic rails, installation is quick and simple.
LORENZ® delta
Universal mounting system for flat roofs.Easy to transport, quick to assemble.
An overview of the benefits• Suitable for versatile use on many roof designs
and structures, for roofs with an incline up to 15°
• The entire system guarantees legal compliance
thanks to structurally calculated components
• Triangular stands can be versatilely mounted
on the respective roof structure; mounting requires
a bare minimum of tools
• Position of the module mounting profiles can be
optimally adjusted to the respective module width
• Vertical mounting possible for modules
with length 1.30 – 1.70 m
15˚ 20˚ 25˚
• Lightweight components
• High-quality, corrosion-resistant aluminium
profiles and components
• The triangular stands are folded up during
transportation to save space but can be quickly
and easily installed; units are preassembled
• Mounting angle can be positioned
in 3 steps at 15°, 20° or 25°
• Additional minor adjustment of +/-1° possible
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LORENZ-Montagesysteme GmbH
Heinrich-Rohlmann-Str. 17 DE-50829 Cologne
Tel.: +49 221-126107-0 Fax: +49 221-126107-19
E-Mail: [email protected] www.lorenz-montagesysteme.de