Logistics Systems · 2014-11-18 · ØChain conveyors ØRoller conveyors ØRoller-Chain transfer...
Transcript of Logistics Systems · 2014-11-18 · ØChain conveyors ØRoller conveyors ØRoller-Chain transfer...
HIGH ADDED VALUEENGINEERING FOR YOURWAREHOUSE
DF Logistics Systems provides its automated
material handling and storage systems together
with complete logistic solutions for many different
applications and sectors.
Our team of engineers and programmers, with over
30 years’ experience in the development of
logistics systems, boasts profound knowledge of
state-of-the-art technology to provide the best
solution for our customers’ intralogistics.
DF comprises a group of companies specialized in the execution
of turnkey projects for the industrial, energy and oil & gas
sectors, as well as specialized service supply and capital goods
manufacturing.
With over 150 years’ experience in industrial activity, DF executes
comprehensive projects covering all stages from engineering to
commissioning, operation and maintenance.
With its headquarters in Gijón (Spain), DF boasts extensive
international experience.
The company carries out major industrial projects in various
countries in Europe, Latin America, Asia and Africa.
DF’s capacity and the quality of its work has enabled the
company to gain the backing of major clients and technological
partners worldwide.
• Pallet Lift
Ø LENA ELD-1500
Ø CARES T2P-1500
Ø CARES T1P-1500
Stacker CranesPalletized loads
Miniload
• Pallet Conveyor
Ø PAJARES TRS-1500
Ø PAJARES TCS-1500
• Roller-Chain transfer
Ø PORCIA MTS-1500
• Turntable
Ø NORA MGR-1000
• Turn lift table
Ø NAVIA CGR-800
• Empty pallet dispenser
Ø TURON APP-001
• Full Pallet Stacker
Ø DEVA ERP-800
• Cardboard conveyor
Ø VEGA TAC-4000
• Transfer cars
Ø DOBRA CTS-4000
• Belt transfer
Ø SELLA MCR-2500
• Tunnel
Ø TRUBIA TUN-2500
• Cardboard compactors
Ø PONGA CPC-2500
EQUIPMENT INDEX
Support Systems
• Motorized roller shelf
Ø NARCEA P5
• Automated truck loading and unloading
Ø NALON N8
• Radio Shuttle
Ø IBIAS RSH-1500
Heavy loads without pallets
Ø CAUDAL T1M-100
Ø CAUDAL T2M-250
Man on board picking
Ø CUBIA T2H-500
Ø ESVA T2C-2500
Palletized loads
Heavy loads without pallets
Other systems
Dimensional ControlsØ ACEBO QPC-001
Ø ACEBO QPC-002
Ø ACEBO QPC-003
• Centering pallets
Ø CABO CTP-001
MOVEMENTS
Ø Transversal: along a rail corridor.
Ø Lifting: along the stacker frame.
Ø Fork: effected by removing the stacker
crane systems.
TYPES
Ø Single mast
Ø Double mast
Stacker cranes are machines designed for the
automatic storage of all materials by means of
mechanical movements.
This increases productivity in facilities, reducing
time and cost in operations.
Stacker Crane for palletizedload
CARES T2P-1500
Automatic storage of pallets in height
Main features
Type Double Mast
Maximum load capacity 1,500 kg
Size of load Europallet / American
Maximum workingheight
35 m
Travelling speed -acceleration
3.3 m/s - 0.5 m/s2
Lifting speed -acceleration
1 m/s - 0.5 m/s2
Telescopic fork speed -acceleration
1.3 m/s – 1 m/s2
Positioning controlServodrive for controlling torque,speed and position.
Energy savingRegenerative braking with energyrecovery.
Safety Emergency control station.
Optional Double-deep storage T2P-1500 DP.
Stacker Crane forpalletized load
CARES T1P-1500
Automatic storage of pallets in height
Main Features
Type Single mast
Maximum load capacity 1,500 kg
Size of load Europallet / American
Maximum workingheight
12 m
Travelling speed -acceleration
3.3 m/s - 0.5 m/s2
Lifting speed -acceleration
1 m/s – 0.5 m/s2
Telescopic fork speed -acceleration
1.3 m/s – 1 m/s2
Positioning controlServodrive for controlling torque,speed and position.
Energy savingRegenerative braking with energyrecovery.
Stacker crane forminiload
CAUDAL T1M-100
Automatic storage of miniload in height
Main Features
Type Single mast
Maximum load capacity 100 kg
Size of load 600 x 400 mm
Maximum workingheight
10 m
Travelling speed -acceleration
5 m/s – 3 m/s2
Lifting speed -acceleration
2 m/s - 3 m/s2
Telescopic fork speed -acceleration
1.3 m/s – 1 m/s2
Positioning controlServodrive for controlling torque,speed and position.
OptionalTelescopic tray; extractor devicedrawers.
Stacker Crane forminiload
CAUDAL T2M-250
Automatic storage of miniload in height
Main Features
Type Double mast
Maximum load capacity 250 kg
Size of load 800 x 600 mm
Maximum workingheight
20 m
Travelling speed -acceleration
5 m/s - 3 m/s2
Lifting speed -acceleration
2 m/s - 3 m/s2
Telescopic fork speed -acceleration
1.3 m/s – 1 m/s2
Positioning controlServodrive for controlling torque,speed and position.
Optional- Telescopic tray; extractor devicedrawers.- Double extractor device.
Stracker crane for picking (manon board)
CUBIA T1H-1000
Automatic storage man on board for picking
Main Features
Type Single mast
Maximum load capacity 1,000 kg
Size of load Europallet / American
Maximum workingheight
20 m
Travelling speed -acceleration
1.5 m/s – 0.35 m/s2
Lifting speed -acceleration
0.3 m/s – 0.5 m/s2
Telescopic fork speed -acceleration
1.3 m/s – 1 m/s2
Positioning controlServodrive for controlling torque,speed and position.
Optional- Telescopic fork.- Trilateral fork.- Adjustable tray height.
ADVANTAGES
Ø Most robust machines on the market
Ø Savings and energy recovery in all drives
Ø High precision positioning using control loop
torque, speed and position
Ø Components from leading brands
Ø Electronic components plug and play
Ø Union of lower guideway sections by thermite
welding
Parque Científico Tecnológico | C/ Ada Byron, 90.
33203 Gijón. Asturias (Spain)
Tel: +34 985 17 94 49 | Fax: +34 985 34 64 74
e-mail: [email protected]
Stacker crane for heavy loadswithout pallets
ESVA T2C-2500
Stacker crane for heavy loads without pallets
Main features
Type Double Mast
Maximum load capacity 2,500 kg
Size of load 3,600 x 2,500 x 2,000 mm
Maximum workingheight
20 m
Travelling speed -acceleration
2.5 m/s – 0.3 m/s2
Lifting speed -acceleration
0.5 m/s – 0.3 m/s2
Telescopic fork speed -acceleration
1.3 m/s – 1 m/s2
Positioning controlServodrive for controlling torque,speed and position.
Energy savingRegenerative braking with energyrecovery.
Safety Emergency control station.
OptionalDouble extractor with tandemoperation
ADVANTAGES
Ø Most robust machines on the market
Ø Savings and energy recovery in all drives
Ø High precision positioning using control loop
torque, speed and position
Ø Components from leading brands
Ø Plug and play electronic components
Ø Self-levelling rack elevation
Ø Union of lower guideway sections by thermite
welding
HORIZONTAL SUPPORT
SYSTEMS
Ø Chain conveyors
Ø Roller conveyors
Ø Roller-Chain transfer
Ø Turntable
Horizontal support teams are responsible for the
movement of loads of any size and weight at the same
level, avoiding manual transportation and handling and
improving productivity and safety in the logistics
operations area.
Roller conveyorPAJARES TRS-1500
Transport through corridors with motorizedrollers
Main Features
Application Transport of palletized load
Maximum loadcapacity
1,500 kg
Size of loadEuropallet / American /Semipallet
LengthUp to 6 m (5 pallets) with 1monitoring
Minimumworkingheight
200 mm
Maximum travellingspeed
0.5 m/s
Drive powerAccording to length and numberof pallets
Positioning control Photoelectrical
Optional- Central or lateral flange.- Inverter.
Chain conveyorPAJARES TCS-1500
Carries pallets on chains
Main Features
ApplicationTransport of palletizedload
Maximum load capacity 1,500 kg
Size of loadEuropallet / American /Semipallet
Minimumworkingheight
200 mm
Maximum travellingspeed
0.5 m/s
Positioning control Photoelectrical
Optional- Number of chains- Inverter
Roller-Chain transfer for palletsPORCIA MTS-1500
Enables transport of pallets
Main Features
ApplicationTransport of palletizedload(Transfer 90°)
Maximum load capacity 1,500 kg
Size of loadEuropallet / American /Semipallet
Minimumworkingheight
350 mm
Maximum travellingspeed
0.5 m/s
Positioning control Photoelectrical
OptionalElectrically orpneumatically
TurntableNORA MGR-1000
Easy to change load direction and lanepositioning
Main Features
ApplicationRotation of palletizedload
Maximum load capacity 1,000 kg
Size of loadEuropallet / American /Semipallet
Roller turn lift tableNAVIA CGR-800
Facilitates load reversal
Main Features
ApplicationLifting and turningpalletized load
Maximum load capacity 800 kg
Size of loadEuropallet / American /Semipallet
Empty Pallet DispenserTURON APP-001
Picks up pallets and stores and distributesas needed
Main Features
Size of loadEuropallet / American /Semipallet
Maximum numberof pallets to stack
15
Full Pallet StackerDEVA ERP-800
Stacks palletized load onto another palletized loadand / or onto a slave pallet
Main Features
Size of load 1,200 x 1,800 mm
Maximum weight UDC 800 kg
Column length 3,600 mm
Transport height (min/max) 350/2,850 mm
Lifting speed 0.5 m/s
The DEVA ERP-800 full pallet stacker is
the ideal solution for special storage
systems when the quality of the pallet
requires the use of different supports,
such as the slave pallet. This also
enables loads to be lifted thanks to the
extension of the elevation run.
Pallet LiftLENA ELD-1500
Palletized load transport at differentheights
Main Features
ApplicationPalletized load transport(distribution at differentheights)
Maximum load capacity 1,500 kg
Size of loadEuropallet / American /Semipallet
Drive power Portables
Lifting speed -acceleration
1 m/s – 0.5 m/s2
Positioning controlServodrive forcontrolling torque,speed and position.
Optional
- Turntable.- Chain conveyor.- Roller-Chain transfer.- Telescopic forks.
Cardboard conveyorVEGA TAC-4000
Transports cardboard stacks without palletsby means of acetal tapes.
Main Features
Material tape Acetal
Maximum load capacity 4,000 kg
Size of load 3,000 x 3,000 mm
Minimum workingheight
350 mm
Travelling speed 0.33 m/s
Number of tapes 1 – 2 – 3
Positioningcontrol Photoelectrical
Drive Inverter
Transfer carsDOBRA CTS-4000
Transfer car for transportation of loads withno strapping or palletizing. Distribution onacetal carriers.
Main Features
Material tape Acetal
Maximum load capacity 4,000 kg
Size of load 3,000 x 3,000 mm
Minimumworkingheight
350 mm
Travelling speed 2 m/s
Number of tapes 2/3/4
Drive power Electric rail 5 pole
Positioningcontrol Laser telemeter
Optional Infrared
Turn lift tableSELLA MCR-2500
Turn lift table enabling transfer of heavyloads at 90° with no strapping or palletizing
Main Features
Maximum load capacity 2,500 kg
Size of load 3,000 x 3,000 mm
Minimum workingheight
350 mm
Tape / Roller speed 0.3 m/s
Positioning Control Photoelectrical
Average cycle time 30 s (120 cycles per hour)
TunnelTRUBIA TUN-2500
Transport of heavy loads with no strappingor palletizing. Linear feed inside storagearea.
Main Features
Maximum load capacity 2,500 kg
Size of load 3,000 x 3,000 x 2,500 mm
Minimumworkingheight
350 mm
Travelling speed 0.3 m/s
Positioningcontrol Photoelectrical
Cardboard compactorsPONGA CPC-2500
Enables compaction of cardboard stacks withno pallets
Main Features
Maximum loadcapacity
2,500 kg
Size of load 3,000 x 3,000 x 3,000 mm
Minimumworkingheight
200 mm
Average cycle time
- 2 faces 45 s(80 blocks/h)- 4 faces 90 s(40 blocks/h)
DIMENSIONAL CONTROL SYSTEMS
Ø Presence of boards
Ø Broken boards
Ø Niche height
Ø Control Clearance
Ø Weight Control
To guarantee the correct operation of an automated storage and maintenance system it is
necessary to ensure the correct dimensions and qualities of both the load and the pallet.
This is the mission of Dimensional Control Systems.
Quality and dimensional controlsQuality systems and security throughout the storage facility to supervise palletquality (boards and holes)
ACEBO QPC-001
Size of loadEuropallet / American /Semipallet (by request)
Main Features
Quality and dimensional controls
Security and quality system checking for collapses in loading and load height
ACEBO QPC-002
Centering palletsCABO CTP-001
Centers loads on conveyors
Main Features
Size of loadEuropallet / American /Semipallet
DF boasts an intensive research and development department,
starting up projects focusing on the development of new products.
These designs and processes enable the company to strengthen its
presence in international markets.
Innovation is not a fad or an activity that has arisen in recent years.
Some companies have innovated all their lives, without using the
word, while others have managed to survive without making any
changes or improvements. Today the global market leads to industry
changing at high speed, so companies must react quickly if they
want to survive and this can only be achieved by R+D+i.
Ø NARCEA P5
Ø NALON N8
Ø IBIAS RSH
Motorized roller shelfNARCEA P5
Storage and transportation of palletizedload. FIFO or LIFO
Main Features
Maximum load capacity 2,000 kg
Size of loadEuropallet / American /Semipallet
Minimum workingheight
400 mm
Travelling speed 0.5 m/s
Minimumnumber ofcycles
72 pallets/h
Drive power 400 V
Positioningcontrol Photoelectrical
Communication- Wired- Wireless
Automated truck loadingand unloading
NALON N8
System for automatic loading andunloading of trucks and containers
Main Features
System load capacity 150 pallets/h
Truck loading time (30pallets)
12 min
Maximum capacity ofTruck Loading Car(TLC)
3,000 kg
Speed1 m/s (empty)0.5 m/s (with load)
Acceleration 0.3 m/s2
Lifting acceleration 0.23 m/s2
Travelling speed -acceleration
0.33 m/s – 0.16 m/s2
Minimumwidth of truckbox
2,100 mm
Maximum length oftruck box
13,500 mm
Work area temperature 0-45°
Radio ShuttleIBIAS RSH-1500
Mobile handling device that moves along acompact-depth shelf extracting anddepositing palletized loads
Main Features
ApplicationMoving palletised loadson shelf
Maximum load capacity 1,500 kg
Size of load Europallet / American
Travelling speed 0.5 - 1 m/s
Acceleration 0.5 m/s2
Work area temperature -20° to 40°
PositioningcontrolDigital and analogphotoelectrical
Autonomy / Charge 8 h / 16 h
Slides towards pallet to be moved
Sensors closer to pallets for correctpositioning
Moving the pallet to the desired location
Positioning under the pallet tobe moved
Positioning the pallet in the desiredlocation
Positioning under the load
Positioning the pallet in the end position
Parque Cientifico Tecnológico.
C/ Ada Byron, 90.
33203 Gijón. Asturias (Spain)
Tel: +34 985 17 94 49
Fax: +34 985 34 64 74
e-mail: [email protected]
www.durofelguera.com