LOCATION NameTeriel Sp. z o.o., Iron Foundry Addressul. Lipowa 2a, 68-300 Gostyń, Polska Contact...

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Transcript of LOCATION NameTeriel Sp. z o.o., Iron Foundry Addressul. Lipowa 2a, 68-300 Gostyń, Polska Contact...

Page 1: LOCATION NameTeriel Sp. z o.o., Iron Foundry Addressul. Lipowa 2a, 68-300 Gostyń, Polska Contact Tel. 0048 65 572 08 20, Fax 0048 65 572 14 05, E-mail:
Page 2: LOCATION NameTeriel Sp. z o.o., Iron Foundry Addressul. Lipowa 2a, 68-300 Gostyń, Polska Contact Tel. 0048 65 572 08 20, Fax 0048 65 572 14 05, E-mail:

LOCATION

Page 3: LOCATION NameTeriel Sp. z o.o., Iron Foundry Addressul. Lipowa 2a, 68-300 Gostyń, Polska Contact Tel. 0048 65 572 08 20, Fax 0048 65 572 14 05, E-mail:

• Name Teriel Sp. z o.o., Iron Foundry

• Address ul. Lipowa 2a, 68-300 Gostyń, Polska

• Contact Tel. 0048 65 572 08 20, Fax 0048 65 572 14 05, E-mail: [email protected], www.teriel.pl

• Established Year 1953 (owned by GMT since 2004)

• Space 40 000 m³

• Workforce Year 2012 - 127 persons

• Turnover Year 2012 – 34,7 mln. PLN

• Production capacity 8 000 tons per year

COMPANY PROFILE

Page 4: LOCATION NameTeriel Sp. z o.o., Iron Foundry Addressul. Lipowa 2a, 68-300 Gostyń, Polska Contact Tel. 0048 65 572 08 20, Fax 0048 65 572 14 05, E-mail:

QUALITY

COMMUNICATION

INNOVATION

COSTS/ TIMELY DELIEVERIES

OUR RULES

Page 5: LOCATION NameTeriel Sp. z o.o., Iron Foundry Addressul. Lipowa 2a, 68-300 Gostyń, Polska Contact Tel. 0048 65 572 08 20, Fax 0048 65 572 14 05, E-mail:

2003 2004 2005 2006 2007 2008 2009 2010 2011 2012

10,815

1718,9

24,7

31,2

17,2

22,8

34,4 34,7

21

89 2

83

2

30

67

34

21 4

23

9 48

32

27

00

38

82

52

52

55

32

TURNOVER (in mln. PLN)

TONNAGE (tons)

TURNOVER + TONNAGE

Page 6: LOCATION NameTeriel Sp. z o.o., Iron Foundry Addressul. Lipowa 2a, 68-300 Gostyń, Polska Contact Tel. 0048 65 572 08 20, Fax 0048 65 572 14 05, E-mail:

PRODUCTIVITY per person

2003 2004 2005 2006 2007 2008 2009 2010 2011 2012

15

19,321,3

23,3

30,4

36,8

47,4

43,6

35,5

40AMOUNT OF TONS per person

Page 7: LOCATION NameTeriel Sp. z o.o., Iron Foundry Addressul. Lipowa 2a, 68-300 Gostyń, Polska Contact Tel. 0048 65 572 08 20, Fax 0048 65 572 14 05, E-mail:

INVESTMENTS

2003 2004 2005 2006 2007 2008 2009 2010 2011 2012

181,1

0

3384,1

2430,72028,3

1640

6420

1424 1508,5

14

00

INVESTMENTS in thousands PLN

Page 8: LOCATION NameTeriel Sp. z o.o., Iron Foundry Addressul. Lipowa 2a, 68-300 Gostyń, Polska Contact Tel. 0048 65 572 08 20, Fax 0048 65 572 14 05, E-mail:

• Improvement of integrated inductive melting process by buying the MFT 3000 Ge furnace

• Automate the process of selection of the optimum batch, which is necessary to produce the cast iron of the species GJS-400-18- LT, and GJS-500-10 by buying the first in Poland fully automatic crane

• Modernization of the furnaces loading system• Extend the system of secondary metallurgy of liquid cast iron

for the position of the wire spheroidization• Develop and implement a dust management technology,

which contain active bentonite from the dry dedusting system• Building one of the most modern Core shop in Poland / Europe• Implementation of returning dust to the moulding mass cycle

• Installation and start-up of automatic water treatment plant

• Implementation of a new bunker system

PLANNED INVESTMENTS

Page 9: LOCATION NameTeriel Sp. z o.o., Iron Foundry Addressul. Lipowa 2a, 68-300 Gostyń, Polska Contact Tel. 0048 65 572 08 20, Fax 0048 65 572 14 05, E-mail:

Technology: moulding lineProduction range: Castings waight ranging from 0,5 to 150 kgMain Markets: machine-making industries, engineering industry, farming machinert and

household appliances

Materials:Grey cast iron EN-GJL-150, EN-GJL-200, EN-GJL-250, EN-GJL-300Spheroidal (Nodular) cast iron EN-GJS-400-15, EN-GJS-420-12, EN-GJS-450-10,

EN-GJS-500-7, EN-GJS-600-3; EN-GJS-700-2Planned EN-400-18LT, EN-GJS-450-18, EN-GJS-500-14

Production machinery:Pattern shop – Patterns and core boxes made of wood, brass and metalMelting – induction furnaces of medium frequency 1 x 4 tons, net frequency 1 x 3 tons (by Junker)Moulding – automatic moulding line, Hansberg 750x750x220/220,

jolt-squeeze moulding machines: FKT 1000x800x350/350, Savelli sand plantCore shop – “cold box” core production method (using Roeper-Werk H2,5; H5; H12)

CO2-Manual core production method, „Hot box“ core production methodFettling and finishing – Turbine and chain shot blasting by StemMachining – traditional machine tools and CNC cooperation

Computer system:PC Guss: 2000 Braun Software & Systeme (Germany) computer system to support salesand marketing but also production planning and control

CASTINGS

Page 10: LOCATION NameTeriel Sp. z o.o., Iron Foundry Addressul. Lipowa 2a, 68-300 Gostyń, Polska Contact Tel. 0048 65 572 08 20, Fax 0048 65 572 14 05, E-mail:

PRODUCTION PER SECTION

80 % machinery

10 % armatures

10 % others

PRODUCTION

30 % GREY CAST IRON70 % SPHEROIDAL CAST IRON

PRODUCTION PER KIND OF CAST IRON

GREY CAST IRON

22 % EN-GJL-200

70 % EN-GJL-250

8 % EN-GJL-300

SPHEROIDAL CAST IRON

50 % EN-GJS-400-15

40 % EN-GJS-500-7

10 % EN-GJS-600-3

Page 11: LOCATION NameTeriel Sp. z o.o., Iron Foundry Addressul. Lipowa 2a, 68-300 Gostyń, Polska Contact Tel. 0048 65 572 08 20, Fax 0048 65 572 14 05, E-mail:

The Quality Management system is basedon transparent processes, structure andclear responsibilities. In this way we areable to effectively control good quality ofour products, which is a prime goal ofa modern company.

We hold ISO 9001:2008 certificate, whichallows us to compete in domestic, but also European and international markets.

QUALITY