LOCATION NameTeriel Sp. z o.o., Iron Foundry Addressul. Lipowa 2a, 68-300 Gostyń, Polska Contact...
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Transcript of LOCATION NameTeriel Sp. z o.o., Iron Foundry Addressul. Lipowa 2a, 68-300 Gostyń, Polska Contact...
LOCATION
• Name Teriel Sp. z o.o., Iron Foundry
• Address ul. Lipowa 2a, 68-300 Gostyń, Polska
• Contact Tel. 0048 65 572 08 20, Fax 0048 65 572 14 05, E-mail: [email protected], www.teriel.pl
• Established Year 1953 (owned by GMT since 2004)
• Space 40 000 m³
• Workforce Year 2012 - 127 persons
• Turnover Year 2012 – 34,7 mln. PLN
• Production capacity 8 000 tons per year
COMPANY PROFILE
QUALITY
COMMUNICATION
INNOVATION
COSTS/ TIMELY DELIEVERIES
OUR RULES
2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
10,815
1718,9
24,7
31,2
17,2
22,8
34,4 34,7
21
89 2
83
2
30
67
34
21 4
23
9 48
32
27
00
38
82
52
52
55
32
TURNOVER (in mln. PLN)
TONNAGE (tons)
TURNOVER + TONNAGE
PRODUCTIVITY per person
2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
15
19,321,3
23,3
30,4
36,8
47,4
43,6
35,5
40AMOUNT OF TONS per person
INVESTMENTS
2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
181,1
0
3384,1
2430,72028,3
1640
6420
1424 1508,5
14
00
INVESTMENTS in thousands PLN
• Improvement of integrated inductive melting process by buying the MFT 3000 Ge furnace
• Automate the process of selection of the optimum batch, which is necessary to produce the cast iron of the species GJS-400-18- LT, and GJS-500-10 by buying the first in Poland fully automatic crane
• Modernization of the furnaces loading system• Extend the system of secondary metallurgy of liquid cast iron
for the position of the wire spheroidization• Develop and implement a dust management technology,
which contain active bentonite from the dry dedusting system• Building one of the most modern Core shop in Poland / Europe• Implementation of returning dust to the moulding mass cycle
• Installation and start-up of automatic water treatment plant
• Implementation of a new bunker system
PLANNED INVESTMENTS
Technology: moulding lineProduction range: Castings waight ranging from 0,5 to 150 kgMain Markets: machine-making industries, engineering industry, farming machinert and
household appliances
Materials:Grey cast iron EN-GJL-150, EN-GJL-200, EN-GJL-250, EN-GJL-300Spheroidal (Nodular) cast iron EN-GJS-400-15, EN-GJS-420-12, EN-GJS-450-10,
EN-GJS-500-7, EN-GJS-600-3; EN-GJS-700-2Planned EN-400-18LT, EN-GJS-450-18, EN-GJS-500-14
Production machinery:Pattern shop – Patterns and core boxes made of wood, brass and metalMelting – induction furnaces of medium frequency 1 x 4 tons, net frequency 1 x 3 tons (by Junker)Moulding – automatic moulding line, Hansberg 750x750x220/220,
jolt-squeeze moulding machines: FKT 1000x800x350/350, Savelli sand plantCore shop – “cold box” core production method (using Roeper-Werk H2,5; H5; H12)
CO2-Manual core production method, „Hot box“ core production methodFettling and finishing – Turbine and chain shot blasting by StemMachining – traditional machine tools and CNC cooperation
Computer system:PC Guss: 2000 Braun Software & Systeme (Germany) computer system to support salesand marketing but also production planning and control
CASTINGS
PRODUCTION PER SECTION
80 % machinery
10 % armatures
10 % others
PRODUCTION
30 % GREY CAST IRON70 % SPHEROIDAL CAST IRON
PRODUCTION PER KIND OF CAST IRON
GREY CAST IRON
22 % EN-GJL-200
70 % EN-GJL-250
8 % EN-GJL-300
SPHEROIDAL CAST IRON
50 % EN-GJS-400-15
40 % EN-GJS-500-7
10 % EN-GJS-600-3
The Quality Management system is basedon transparent processes, structure andclear responsibilities. In this way we areable to effectively control good quality ofour products, which is a prime goal ofa modern company.
We hold ISO 9001:2008 certificate, whichallows us to compete in domestic, but also European and international markets.
QUALITY