Loaia Star Linger Machinery

8/2/2019 Loaia Star Linger Machinery

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Woven Fabric

Fabrics are composed of two sets of yarns. One set of yarns, the warp, runs along the length of

the fabric. The other set of yarns, the fill or weft, is perpendicular to the warp. Woven fabrics are

held together by weaving the warp and the fill yarns over and under each other.

The woven plastic fabric is produced using HDPE or PP in wide range of specifications

depending upon the end use application.

provides standard and customized equipments to produce woven

fabrics by circular looms used in storing products such as cereals to chemicals, flour to animal

feeds, cement to vegetables.

Process

Process Steps


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Tape Stretching Lines

LOREX duotec

Tape Stretching Lines from LOHIA STARLINGER LIMITED have been developed to

produce PP/HDPE tapes for many applications such as Woven/Knitted Bags, Flexible

Intermediate Bulk Containers (FIBC), Carpet Backing, Tarpaulins, Wrapping Fabrics, JumboBags and many more
http://www.lohiagroup.com/lorex/http://www.lohiagroup.com/lorex/http://www.lohiagroup.com/duotec/http://www.lohiagroup.com/duotec/http://www.lohiagroup.com/duotec/http://www.lohiagroup.com/lorex/


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High Speed Tape Stretching Lines incorporate state-of-the-art technology. The tape extrusion

lines are designed to meet the highest performance and quality requirement with maximumefficiency and flexibility while using minimum raw material and energy. The design incorporates

the experience gained over 28 years in production and processing of tape extrusion and takes into

account the current market needs. The consistently applied modular construction principle

permits tailored adaptation or subsequent expansion to meet any desired requirement.

LOREX

Extruder

The extruder with the help of Hi-Q computer optimized screw

ensures optimum melt homogenization and conveys the melt to theT-die. Universal screws are the best choice for special applications

with extremely low / high denier of tapes whereas Barrier screws arerecommended for tape deniers used for normal sack applications.The T-die features computer designed flow geometry for optimum

mass flow distribution and minimum gauge variation across the

width. Other attractive features of the extruder are grooved bush

feeding, cold start protection, micro-processor based PID controls, melt temperature, backpressure indicator and pneumatic movement of the extruder cart.

Technical Specifications

Extruder

Model E75B E75H E90 E90B E90H E105 E105B

Screw diameter (mm) 75 75 90 90 90 105 105

Maximum melt capacity 260 - 275 350 - 400 450


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PP (kg/hr)

HDPE (kg/hr) - 210 260 - 300 350 -

Model E105H E120 E120B E150B

Screw diameter (mm) 105 120 120 150

Maximum melt capacity

PP (kg/hr) - 540 600 900

HDPE (kg/hr) 400 460 - -

Downstream Equipment

Working width 800/1000/1400/2000 mm

Screen Changer

Manual/Automatic

Slitter Single Station/Six Station

Godet diameter 320/436 mm

Godet Configuration

Holding 2/3 godets per stand

Stretching & Annealing 5/6 godets per stand

Hot Air Oven 4/6 meter

Max Line Speed

Standard version Up to 350 meters/minute

High speed version Up to 425 meters/minute

436 mm godets have modular construction and are used in multiples as per the applications

Specifications subject to change without prior notice due to continuous developments.

The details are indicative and not binding.

The pictures may show optional equipment that is not a part of the standard supply. For details,refer to quotation.


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duotec

Backed by over 28 years of experience and reliability, Lohia duotec is a revolution in technology

for processing PP tapes. This is the most innovative technology in Raffia production process,after the Blown film technology migrated to the flat film production. In this technology the flat

tapes are subject to a double stage draw.

This grass root innovation enables better 'run ability' of the process and can be used to improve

any one or a mix of the following factors.

Process stability - higher efficiency Tenacity (breaking strength) of tapes Elongation (or modulus) Additional amount of filler


Extruder

Model E90B E105B E120B E135B

Screw diameter (mm) 90 105 120 135

Max. melt capacity (kg/hr) 350 450 600 750

Melt pump Included

Downstream Equipment

Working width (mm) 600 1000 1400

Screen Changer Automatic

Slitter 6 station

Holding Unit - no. of godets / dia (mm) 3/320 3/320 3/320

Intermediate Stretching Unit - no. of godets / dia (mm) 3/320 3/320 3/320


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Oven length (m) 6

Model 600A 1000A 1400A 1400C

Stretching & Annealing Unit - no of godets/dia (mm) 6/320 6/436

Max. film speed (mpm) 150 150 150 120

Max. line speed (mpm) 600 600 600 500

Specifications are subject to change without prior notice due to continuous developments.

These are indicative and not binding.Extreme values indicated are not achievable simultaneously.

The pictures may show optional equipment that is not a part of the standard supply. For details,

refer to quotation.

Tape Winder

LTW 200C/200CE autoroto LTW 200F/250F/300F/200FE/250FE/300FE

Tape winder is the most appropriate solution for high speed winding of flat / fibrillated tape.

Tape winders meets the requirements of highest precision and flawless quality winding whileeliminating complicated mechanisms and reducing energy consumption significantly. Our range

of cheese winder/tape winder machine is perfect for winding variety of fabrics. Easy to operate,

our winder machines reduce the friction while winding and hence quality of yarn is improved.

LTW 200C/200CE

The LTW 200C is supplied with robust distortion free frame suitable for 12 or 24 spindles in a 6high space saving arrangement. LTW 200C model tape winder is easy to operate and maintain.

LTW 200CE is equipped with electronic gearing between metallic traverse cam and the spindleallowing dynamic change of winding ratio to optimize bobbin build-up in terms of crossing

angle. User adjustable winding ratio makes process of winding tape of different specifications

easier and less time consuming.
http://www.lohiagroup.com/ltw-200c-200ce/http://www.lohiagroup.com/autoroto/http://www.lohiagroup.com/autoroto/http://www.lohiagroup.com/ltw200f/http://www.lohiagroup.com/ltw200f/http://www.lohiagroup.com/ltw200f/http://www.lohiagroup.com/autoroto/http://www.lohiagroup.com/ltw-200c-200ce/


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LTW 200C LTW 200CE

Technical Data

Speed control of spindle 3-Phase frequency inverter 3-Phase frequency inverter

Winding tension

Adjustment

Spring loaded

Graduated collar

Spring loaded

Graduated collar

Winding ratio

SettingMechanical Electronic

Tape width range # 1.6 - 6.0 mm 1.6 - 6.0 mm

Denier range # 400 - 3000 400 - 3000

Length of traverse 200 mm 200 mm

Bobbin Core Dimensions

Inner diameter * 35 mm 35 mm

Outer diameter * 40 mm 40 mm

Length * 218 mm 218 mm

Capacity

Winding speed # 160 425 m/min 160 500 m/min

Max. bobbin diameter 160 mm 160 mm


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Space Requirements

Frame configuration 6 High, 4 Across 6 High, 4 Across

Frame size (L X W X H) 2.1 m X 0.8 m X 1.9 m 2.1 m X 0.8 m X 1.9 m

# Extreme values cannot be combined.

Other options on request.Specifications subject to change without prior notice due to continuous developments.


autoroto

A new benchmark in tape winding technologyLOHIA autoroto is the latest in the series of tape winders for producing quality bobbins of

polyolefin flat / fibrillated tapes. This technology enables automatic changeover of bobbins andis especially designed to meet the ever increasing demand of efficient and cost effective tape

winding. With over 25 years of experience, constant product innovation and development in tape

winders, the Lohia Autoroto benefits the producers in the following ways:

Lowers operational costs Improves extrusion and loom efficiency Provides better quality of woven fabric Winding speeds of 600 m/min.

Salient features:

Automatic changeover from full to empty bobbin, including yarn transfer. Equal length of tape in all bobbins. The length / build up time is user adjustable. The winders can be divided into one to four groups for producing different length, diameter of

bobbins (e.g. warp, weft).

Electronic gearing between cam and spindle which lowers tension variation in unwinding. User adjustable and dynamic change of winding ratio to optimize bobbin build-up in terms of

crossing angle. This makes the process of winding tape of different specifications easier and less

time consuming.

200mm diameter bobbins for circular looms with 35mm cores. This corresponds to a weight ofabout 5kg., the maximum in the industry, useful for warp bobbins and other possible

applications.

320mm diameter bobbins for flat looms and other applications with 90/82.5mm cores. Thiscorresponds to package weight upto 18 kgs.

Transfer tail possible. Recipe storage for the previously produced tapes in central controller. Reduced use of suction gun means lower air consumption


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Bobbin changeover At Preset Length

Winding ratio Electronically programmable

Speed control of cam & spindle 3-phase frequency inverter

Winding tension adjustment Spring loaded graduated collar

Tape width range # * 1.6-6.0mm

Denier range # 400-2000 400-3000

Length of traverse 200mm 200 / 250 / 300mm

Bobbin Core Dimensions

Inner diameter * 35 mm 90/82.5 mm

Outer diameter * 40 mm 96/88.5 mm

Length * 218 mm 230 / 280 / 330 mm

Capacity

Winding speed # 260-600 m/min

Max. bobbin diameter 200 mm 320 mm

Space Requirements

Frame configuration 5 High, 3 Across 3 High, 3 Across


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Frame size (L X W X H) 2.1m X .98m X 2m 2.2m X 1.2m X 1.8m

# Extreme values cannot be combined

* Traverse guides may need to be changed depending on tape widthSpecifications are subject to change without prior notice due to continuous developments.

These details are indicative and not binding.

Extreme values indicated are not achievable simultaneously.The pictures may show optional equipment that are not a part of the standard supply. For details,

refer to quotation.

LTW

200F/250F/300F/200FE/250FE/300FEThese tape winders are the most appropriate solution for high speed winding of flat / fibrillated

tape on bobbin cores used as warp bobbins on flat/circular loom and/or weft bobbins on flat

looms. These are supplied with robust distortion free frame suitable for 8 or 12 spindles in a 4

high space saving arrangement. These tape winders are easier to operate and maintain.

LTW 200FE/LTW 250FE/LTW 300FE are equipped with electronic gearing between metallictraverse cam and the spindle allowing dynamic change of winding ratio to optimize bobbin

build-up in terms of crossing angle. User adjustable winding ratio makes process of winding tape

of different specifications easier and less time consuming.


LTW

200F

LTW

250F

LTW

300F

LTW

200FE

LTW

250FE

LTW

300FE


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Speed control of spindle By 3-Phase Frequency Invertor By 3-Phase Frequency Invertor

Winding tension

adjustmentBy Spring Loaded Collar By Spring Loaded Collar

Winding ratio setting Mechanical Electronic

Tape width range# (mm) 1.6 - 6.0 1.6 - 6.0 1.6 - 6.0 1.6 - 6.0 1.6 - 6.0 1.6 - 6.0

Denier range400 -

3000 D

400 -

3000 D

400 -

3000 D

400 -

3000 D

400 -

3000 D

400 -

3000 D

Length of traverse 200 mm 250 mm 300 mm 200 mm 250 mm 300 mm

Bobbin Core Specifications

Inner diameter * 90mm 90mm 90mm 90mm 90mm 90mm

Length * 230mm 280mm 330mm 230mm 280mm 330mm

Capacity

Winding speed # 160 - 425 m/min 160 - 500 m/min

Max. bobbin diameter 240 mm 280 mm 290 mm 240 mm 280 mm 290 mm

Space Requirements

Frame configuration ..........................................4 High, 4 Across................................................

Frame size (L X W x H)1.7m X

0.8m X 2m

1.7m X

0.8m X 2m

1.7m X

0.8m X 2m

1.7m X

0.8m X 2m

1.7m X

0.8m X 2m

1.7m X

0.8m X 2m

# Extreme values cannot be combined.

Other options on request.Specifications subject to change without prior notice due to continuous developments.



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Circular Looms ace 6 lsl-6 LSL-610 LSL-620 LSL-8 LSL-10 LENO-4

We offer complete range of circular looms to cover full range of PP/HDPE woven fabric

requirement upto 2.5 mts (Double Lay Flat) or 5.0 mts (Split Open) for a wide range ofapplications.

These circular looms from are the combination of latest technologytogether with other advantages of lower energy consumption /lower maintenance etc. thus

making these circular looms the best choice for customers requiring flexibility for the varied

demands of the global market.

Circular looms with electronic control system have been developed to make available highperformance machines for producing fabric of PP/HDPE tapes with almost zero defect fabric.

Warp tapes are pulled or unwound from creel stands thus weaving fabric at lowest possible warp

tension. Magnetic sensor and Color sensor used in the weaving machine helps in producing

quality fabric. Circular loom machine controller system is used for setting various machineparameters as well as for indicating useful production data. Detailed information for shift wise as

well as cumulative production, machine efficiency, actual running time with warp/weft breakageand weft end incidents can be obtained by the machine evaluation system.

ace 6ace 6 is specially designed to weave light fabric suitable for a variety of packaging applications

viz. cement, plastic granules, chemicals, fertilizers etc. and for covering fabrics including

tarpaulin.

The tension of warp tapes is regulated via load cell type positive in-feed system, supplied asstandard with the machine which produces fabric of improved quality. Speed of inlet rollers is

regulated during weaving as per set tension. The surface winder for fabric also has a load cell

assisted drive to ensure uniform winding tensions of the fabric throughout the build.
http://www.lohiagroup.com/ace-6/http://www.lohiagroup.com/ace-6/http://www.lohiagroup.com/lsl-6/http://www.lohiagroup.com/lsl-6/http://www.lohiagroup.com/lsl-610/http://www.lohiagroup.com/lsl-610/http://www.lohiagroup.com/lsl-620/http://www.lohiagroup.com/lsl-620/http://www.lohiagroup.com/lsl-8/http://www.lohiagroup.com/lsl-8/http://www.lohiagroup.com/lsl-10/http://www.lohiagroup.com/lsl-10/http://www.lohiagroup.com/leno-31/http://www.lohiagroup.com/leno-31/http://www.lohiagroup.com/leno-31/http://www.lohiagroup.com/lsl-10/http://www.lohiagroup.com/lsl-8/http://www.lohiagroup.com/lsl-620/http://www.lohiagroup.com/lsl-610/http://www.lohiagroup.com/lsl-6/http://www.lohiagroup.com/ace-6/


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Machine controller Fabric winder with load cell Load cell with inlet drive


Working Width

Double flat 48 to 70 cm

Special version possible 30 to 48 cm & 70 - 85 cm*

No. of shuttles 6

Capacity

Weft insertion rate 1000 per minute*

Weft density 20-60 per 10 cm

No. of tapes 576

Warp Bobbin

Internal diameter 35 mm**

Length of core 218 mm**

Max. bobbin diameter 160 mm**

Length of traverse 200 mm**

Weft Bobbin



Max. bobbin diameter 115 mm


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Length of traverse 200 mm

Creel Capacity

Bobbins per machine 576

Fabric Winder

Max. roll diameter 1500 mm

Space required / machine

Length x Width x Height 10.6m x 2.8m x 3m

Centre to centre 2.2m

*Depends on fabric size, construction and tape specifications**Special versions on request

Specifications subject to change without prior notice due to continuous developments. These are

indicative and not binding. Extreme values indicated are not achievable simultaneously. Thepictures may show optional equipment that is not a part of the standard supply. For details, refer

to quotation.

LSL-6LSL-6 is designed to weave fabrics suitable for a variety of applications like plastic granules

/fertilizer /chemicals and smaller covering fabric /tarpaulin etc. Additionally this machine has anoption to produce anti-slip fabric on specific requests.

Machine Controller Fabric Winder Colour Sensor


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Working Width


Special version possible30 to 48 cm

85 to 95 cm

No. of shuttles 6

Capacity


Revolutions per minute 150 per minute*


No. of tapes 720

Warp Bobbin





Weft Bobbin





Creel Capacity


Special version possible 640


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Fabric Winder



Length x Width x Height 9.6m x 2.8m x 3.1m


**Depends on fabric size, construction and tape specifications**Special versions on requestSpecifications subject to change without prior notice due to continuous developments. The

details are indicative and not binding. Extreme values indicated are not achievable

simultaneously. The pictures may show optional equipment that is not a part of the standard

supply. For details, refer to quotation.

LSL 610LSL 610 is designed to weave fabrics suitable for a variety of applications like packing of husk /

cattle feed, cones used in textile industry, FIBCs for various applications including box type

bags, slitted fabric used for paper coated cement bags.

Smooth Inlet Mechanism Fabric Winder Central Portion



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Working Width


Special version possible 110 to 120 cm

No. of shuttles 6

Capacity


Revolutions per minute 116.7


No. of tapes 1080

Warp Bobbin





Weft BobbinInternal diameter 35 mm**




Creel Capacity


Fabric Winder



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Length x Width x Height 12m x 3.1m x 4.3m


**Depends on fabric size, construction and tape specifications

**Special versions on requestSpecifications are subject to change without prior notice due to continuous developments. These

are indicative and not binding. Extreme values indicated are not achievable simultaneously. The

pictures may show optional equipment that is not a part of the standard supply. For details, referto quotation.

LSL-620LSL-620 is designed to weave fabric suitable for a variety of applications like packing of husk /

cattle feed, cone/ fabric rolls used in textile industry, FIBCs for various applications including

box type bags, covering fabric/tarpaulin etc.

Magnetic Sensor Fabric Winder Central Portion


Working Width



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No. of shuttles 6

Capacity


Revolutions per minute 116.7 per minute*


No. of tapes 1296

Warp Bobbin





Weft Bobbin





Creel Capacity


Fabric Winder






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pictures may show optional equipment that is not a part of the standard supply. For details, refer

to quotation.

LSL-8LSL-8 is designed to weave fabric suitable for a variety of applications like FIBC (Jumbo) bagsupto 1500kgs capacity of different design / applications and their components. Additionally this

machine can also meet the requirements of producing Geo-textiles, covering fabric / tarpaulin.



Working Width



No. of shuttles 8

Capacity



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Revolutions per minute 77.5 per minute*


No. of tapes 2240

Warp Bobbin





Weft Bobbin





Creel Capacity


Special version possible 1568/2560

Fabric Winder








pictures may show optional equipment that is not a part of the standard supply. For details, referto quotation.


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LSL-10

LSL-10 is designed to weave fabric suitable for a variety of applications like Jumbo bags ofdifferent designs and their components, Geo-textiles etc. Additionally this machine can also meet

the requirements of producing wider width woven fabric for covering / tarpaulin application.



Working Width



No. of shuttles 10

Capacity




No. of tapes 2560

Warp Bobbin



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Weft Bobbin





Creel Capacity


Special version possible 1792/2880

Fabric Winder



Length x Width x Height 16.5m x 4m x 4.7m

Centre to centre 4m

**Depends on fabric size, construction and tape specifications**Special versions on request

Specifications are subject to change without prior notice due to continuous developments. Theseare indicative and not binding. Extreme values indicated are not achievable simultaneously. The


to quotation.


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LENO 4

LENO 4 is designed to weave fabric with open / semi-dense weave using PP / HDPE tapes.

Woven bags produced from such leno fabric are ideally suited for packaging of citrus fruits,

vegetables and similar other produces which are perishable like onion / garlic etc. Unlike knittedmaterial, leno fabric can also be made from low cost PP tapes and is smooth, with no knots to

bruise the products. Fabric constructions produced from this machine with very open, semi-denseor almost dense circular fabric makes the fabric also suitable for covering application also in

addition to woven leno bags application. This versatile machine is most appropriate for the

seasonal requirements of leno fabric bags and on specific demand of customer; option isavailable to convert the same machine for producing normal woven fabric by changing some

parts.

Fabric Winder Colour Sensor Central Portion


Working Width



No. of shuttles 4

Capacity



Weft density 10-37.5 per 10 cm

No. of tapes 576


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Warp Bobbin





Weft Bobbin





Creel Capacity


Fabric Winder


Space required / machineLength x Width x Height 9.2m x 2.8m x 3.1m


**Depends on fabric size, construction and tape specifications**Special versions on request

Specifications are subject to change without prior notice due to continuous developments. These



to quotation.


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Extrusion Coating Lines

Extrusion Coating Machine coatex 1500/90 from has been developedfor extrusion coating lines on flat woven fabric upto 1500 mm width and circular woven fabric in

widths upto 700 mm with consistently high quality and efficiency of production. It is capable ofcoating both sides of the circular fabric in a single operation. This high speed Extrusion Coating

Machine produces coated fabric with precise film thickness and is the latest development in the

field of extrusion coating lines technology. It also includes the features of semi-automatic rollchange during unwinding and rewinding while the machine is in operation. Coating of PP on PP

fabric and LDPE on HDPE fabric is possible without changing the screw.

Unwinding Unit

Coatex extrusion coating machine is equipped with an unwind

system which has two pneumatic shafts. The fabric rolls are loaded

onto unwind stands, which can be laterally positioned. The alternate

use of two positions enables efficient continuous operation,minimized waste and uniform product quality. For semi-automatic

roll splicing, the fabric web in use, and nearing its end, is affixed tothe reserve web by means of a splicer assembly. To ensure constant

tension during unwinding, a load cell is used which helps in

controlling the brake power of the disc brake in the unwinder. Edge Position Control suppliedwith the machine, maintains the edge position of the unwinding roll by lateral adjustment of the

fabric roll with the help of edge sensors.

ExtruderThe extruder unit is equipped with screw for high output andexcellent melt-quality. This uniform melt-quality is achieved by

proper mixing of melt, uniform melt-temperature and by controlled

heating and cooling zones. The Extruder and the coating die areinstalled above the laminator and are automatically withdrawn


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sidewise from their working position whenever the line is stopped. The coating die has a profile

for perfect flow properties of the melt with highly polished flow channels.

Pre-heating/ Lamination unit

The pre-heating/ Lamination unit is equipped with a large diameterhard-chrome plated chill roll, with double walled spiral construction

and works with high water flow rate to achieve a narrow

temperature tolerance on the chilled roll surface. The internally

cooled impression roller and back-up roller assembly provideconsistency of the contact pressure. Impression roller and back-up

roller are automatically retracted on every stoppage of the machine.

A draw preheating roller is placed upstream of the laminator to

ensure good adhesion of the coating.

Fabric Reversing UnitThe circular woven fabric is reversed during running through a turnbar arrangement so as to coat on both sides of the fabric tube in a

single operation. This helps in saving of space, energy and alsogives flexibility of production.

Rewinding Unit

The continuous rewind system uses an AC motor driven contactroller for wrinkle free rewinding of the coated fabric. For rollsplicing, the web is automatically cut with the help of a rodless

cylinder; the beginning of the new web is pasted to the new core and

the full roll is lifted by the swivel arms and delivered onto theplatform. The winding shaft, once removed, is again prepared and

transferred to the roll change position.


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Bag Conversion LineConversion lines from have been developed for producing bottom

folded and sewn woven sack made from roll of tubular woven PP/HDPE fabric. bcs 850/40

model from LOHIA is a high speed machine suitable for conventional bag application and isdesigned for cross cutting the tubular fabric, bottom folding, sewing and stacking. This new

generation machine with servo and PLC controls is designed for fabric width upto 850 mm and

with speeds upto 40 bags/min. depending upon material, width of the fabric, number of folds,stitches etc. This bag making machine is most appropriate for working with un-laminated fabric

but can also be converted to use laminated fabric on the specific demand of the customer.

Following advantages make these bags making machines the best choice.

State of the art automated functions result in consistent quality of end product i.e. cut &sewn bags.

Reduced space requirement for converting the roll of fabric to the finished bag. Reduced manpower requirement for producing the same quantity of bags.

Unwinding Unit

bcs 850/40 automatic cutting and sewing machine consists of an

unwinding unit where roll of circular woven fabric can be easilymounted without any requirement of external lifting device. Edge

position control unit (EPC) supplied with the machine takes care of


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minor variations in fabric rolls and maintains edge of the fabric in line with the transfer unit.

Accumulator UnitThe accumulator unit is provided to accommodate and keep reserve

of any extra length of fabric opened during continuous unwinding

and is also helpful in maintaining uniform tension of fabric. Printmark sensor is supplied as standard with the machine to cut the

fabric as per marking on pre-printed fabric roll.

Cutting Unit

Machine is equipped with a hot cutting unit suitable for un-laminated fabric in conjunction with mouth opening device which

helps in easier opening of leading edge of the cut length. Servomotor used is helpful in cutting the fabric of pre-set length with

minimum cut length variation.

Bottom Folding & Sewing

Unit

These cut lengths are then transferred to the bottom folding andsewing unit with the help of transfer conveyor. With the help ofsensors provided, the sewing machine can be automatically stopped

for the duration when no cut lengths are received from cutting unit

in case of any problem or exhaustion of fabric roll etc. Variablefrequency drive system is provided to synchronize the cutting unit,

conveyor and sewing unit. The thread cutter unit is operated through

an electronic sensor.

Bag Stacking & Conveyor

UnitThe finished bags are discharged onto a delivery conveyor after

counting and stacking the pre-set number of bags.


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Loaia Star Linger Machinery

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