Load Cases and Combination

22
WI KHARG ETHYLENE PLANT KHARG Olefin Complex 1300 000 I 0 I 1/13 --- INSTRUCTIONS FOR STRESS ANALYSIS LOAD CASES .. - Pl'TROCIWM 1 CAL INDUSTRIES MANAOIlMllNT co. 1 1(u1 ,11 FOR INFORMATION ONLY , ' . WI 1 l ANG . ,.... A.ICH AAC UE ...lOAOCASCS_O. dO(:

description

Brief description of load case combination that are requiredd for pipe stress analysis.

Transcript of Load Cases and Combination

Page 1: Load Cases and Combination

bull

bull

bull

bull

WI

KHARG ETHYLENE PLANT KHARG Olefin Complex

1300 000 I 0 I 113

--shyINSTRUCTIONS FOR STRESS ANALYSIS

LOAD CASES

-~

PlTROCIWM 1CAL INDUSTRIES DEVFIOPMr~T MANAOIlMllNT co

11(u111

FOR INFORMATION ONLY

WI 1 l ANG AICHAACUElOAOCASCS_OdO(

bull Techn ip

000

KHARG ETHYLENE PLANT KHARG Olefin Complex

CONTENT

2113

l Load C bullbullbull bull bull bullbullbullbullbullbullbullbullbullbullbullbull+ J

11 For Lines Carrying Heavy Fluid ( Hydropoundarboll Waler J I J2 For Lines Carrying Gas Steam or Vapnr + Jj For Unef Connected to Rotating Eqpm + 14 FOR LOW TEMPERATURE CARBON STEEL (LTCS) Error Bokak lot dJlUud

IA 1 Load Cases 10 be calculated to comply with ASME B3 13 Code ea I 15 S ao -I 8

2 CONFIGURAnON FILES USING CAESAR n+ 10

2 1 Unit System (7273F FIL)

22 Setup File ( CAESARCFG) 1 II

bull

bull

I

bull

bull

bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

CONTRACTOR DOCUMENT N OWNER OCXUMENT Ndeg

p Ndeg Unil Doc T Matetlal coo Serial Ndeg Rev Pa B PIN Unit Doc T Malerial Code Serial Ndeg Rev Pa

7273F 3 13313

1 LOAD CASES

Loads and stress types to be considered in the computer analysis are

Loads Stress types

-W Deadweight - (EXP) EXPANSION

-WNC Weight (No Contents) - (SUS) SUSTAINED

- WW Weight full of water - (OPE) OPERATING

- P Pressure Set 1 bull (OCC) OCCASIONAL

-P2 Pressure Set 2

- T1 Thennal Set 1

- T2 Thermal Set 2

- T3 Thermal Set 3

- 01 D2 03 Displacements (thermal effect)

- Fl F2 F3 External Forces ( used for slug surge p~v and rupture disk) bull- H Spring hanger fqrces

- Ul U2 U3 Uniform Loads

- WIN Wind ~oad 1

-WIN2 WinCl Load 2

The following load cases description assume that all calculated cases are lineaf (Le no n linear restraints gaps or friction)

Combination loads in the computer analysis can be the following assumin the calibration toad 01 s rin han er ha b en detin in a revious run 137 and the value defined in the s readshee s rin hanger

Technip

bull KHARG ETHYLENE PLANT

KHARG Olefin Complex

7273F WI

Case

(OCC) Sustained plus Wind Z combined absolutely

11 For Lines Carrying Heavy Fluid (Hydrocarbon Water )

a - Example File 2_00CA_O_A (Unit 20 Calculation Number 001 Load Case File AIKev 0)

bull

exposed to wind hydrostatic test spring supports No Yes_No CASE I W+~I+IJ+PI+H (O~E) Operating

CASE 2 W+PI+H (SUS) Deadweight + Pressure

CASE 3 U I (OCC) Seismic Load X

CASE 4 U2 (OCC) Seismic Load Y

CASES U3 (OCC) Seismic Load Z

CASE 6 L1 -L2 (EXP) Expansion range Code Case

CASE 7 W +lA+L5 (OCC) Resultant seismic load SRSS combination

CASE8 L2+L7 (OCC) Suslalncd plus Seismic Combined Case

b - Example File 2_002_A_O_A (Unil 20 Calculation Number 002 Load Case File A

exposed to wind hydrostatic test spring supports Noy Ye

bull

CASE I W+D1+T1+Pl+H

CASE 2 W+Pl+H

CASE 3 WIN I

CASE4 WIN2

CASES UI

CASE6 U2

CASE 7 U3

CASE 8 LI -L2

CASE 9 L5+ L6+L 7

CASE 10 L2+L3

CASE II L2+lA

CASE 12 L2+L9

(OPE) Operang

(SUS) Deadweight + Pressure

(SUS) Wind along X (Instead or oce 10 avoid Snbbe ivoio~ irany)

(SUS) Wind along Z Onslead oroce to avoid Snubber ifi(lY)

(OCC) Seismic Load X

(OCC) Sesmc Load Y

(OCC) Seismic Load Z

(EXP) Expansion range Code Case

(OCC) Resultant seismic load SRSS combination

(OCC) Sustained plus Wind X combined absolutely

Case

(OCC) Sustained plus Seismic Combined absolutely Case

Technip

P eel N

7273F

KHARG ETHYLENE PLANT KHARG Olefin Complex

CONTRACTOR DOCUMENT Ndeg

Malellal Code Selia N Rev Pa p

1300 000 0 513

PETItOCHllMrCAL IN ST1UES DEVELOPMENT MANG MENT CO

OW NER DOCUMENT Ndeg

Material Code Serial Ndeg Rev Pa

513

12 For Lines Carrying Gas Steam or Vapor

bull

Examplelr~~~~~+-_ex~po_S_ed~0 ~nd_ ~Wi __~_h~yd_~__I~a~____tic es1-_s~pn_n~g~s~u~ppo~rts__~ Line criteria No shy Yes Yes

a - Example File 2_003_A_O_A File A RevD)

CASE I WNC+DI+TI+PI+H

CASE 2 WNC+PI+H

CASE3UI

CASE 4 U2

CASES U3

(Unit 20 Calculation Number 003 Operating Loa Cases

(OPE) Operating

(SUS) Deadweight (No contents) + Pressure PI

(OCC) Seismic Load X

(OCC) Se ismic Load Y

(ccq Seismic Load Z

CASE 6 LImiddotL2 (EXP) Expansion range Code Case

CASE 7 L3+L4+LS (CCe) R~sultant seismic load SRSS combination

CASE 8 L2+L7 (OCC) Sustalfled plus SeIsmic Combined absolutely C e Case

b Example File 2_003_B_O_A (Unot 20 Calculation Number 003 Hydrotest LcJCase Fi le B RevD) lftested in place

CASE I WW+PI (SUS) Deadweight Full of water + Hydrotest Pressure PI

bull 4 -gt fv

L1 --1- r

Igt 0

bull Technip

P ec(Ndeg

n73F

KHARG ETHYLENE PLANT KHARG Olefin Complex

CONTRACTOR DOCUMENT N

P N

613

PETROCHEMICAL IN USTRJpoundS DEVElOPMENT MANA EMENT CO

OWNER DOCUMENT Ndeg

Material Code Sertal Ndeg Rev Pa

613

Example 2 r-~~~~~~~XP~osed~to~w~i~nd~~h~~=r~ost~at=ic~t==st~~sp=n=n~g~su=ppo==rt=s~ line criteria Yes Yes Yes

a Example File S_OOS_A_Obullfi (Uuil50 Calculation Number 00) Operating Load Case Fi e ArevO) J7LLA A_A

CASE 1 WNC+QI+Tt+PI+H (OPE) Operating

CASE 2 WNC+PI+H

CASE 3 WIN I

CASE 4 WlN2

CASE 5 VI

CASE 6 U2

CASE 7V3

CASE 8 Ll -L2

CASE 9 L5+L6+L7

CASE 10 L2+L3-shyCASE II L2+L4

CASE 12 L2+L9

(SUS) Deadweight (No contents) + Pressure

(SUS) Wind along X (1nstcad oroce 10 avoid Snubber activatio if any)

(SUS) Wind along Z (Instead ofoce to avoid Snubberactivarion ifany)

(OCe) Seismic Load X

(OCC) Seismic Load Y

(OCC) Seismic Load Z

(EXP) Ex pansion range Code Case

(ocq Resultant seismic load SRSS combination gt

(OCe) Sustained plus Wind X combined absolutely C I Case

(OCC) Sustained plus Wind Z combined absolutely Codf Case

(aCe) Sustained plus Seismic Combined absolutely Cod Case

b Example File S_OOSJl_O bull A (Unit 5OCalculation Number 005Hydrostatic Load case fil B

revO) 4-OlL ~ _A_A

CASE 1 WW+PI (SUS) Deadweight full of water + Hydrotest Pressure PI

bull WI I bull AHa bull_ Amiddot KHARGJELOAOCASESOdDc

bull

bull

RevO)

CASE I W+PI +TI+DI+H

CASE 2 W+PI+T2+DI+H

CASE 3 W+PI+T3+DI+H

CASE 4 W+Pl+H

CASE 5 WNC+H

CASE6UI

CASE U2

CASE 8 U3

CASE 9 L6+L+L8

CASE 10 LimiddotL4

CASE I I L2middotL4

CASE 12 L3middotL4

CASE 13 L4+L9

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

PET1IOCJiEMCAL INOUSTIUES DEVElOfMENT MANA EMENT co

7273F

Nmiddot UtIiI Doe T

1300 000 0 713

File A

1-1 For Lines Connected to Rotating Equipmenl

Example File 002_007 _A_O_A (Unit 002 Calculation Number 007 Load ea

(OPE)

(OPE)

(OPE)

(SUS)

(SUS)

(OCC)

(OCC)

(OCC)

Operating Pump A operating 380degC

Pump B Standby 21degC (Ambient)

Operating Pump B operating 380degC

Pump A Standby 21degC (Ambient)

Operating Pump A and B hot 380ltgtlt

Deadweight + Pressure

Weight (No contents)

Seismic X

Seismic Y

Seismic Z

(ocq Resultant seismic load SRSS combination

(EXP) Thermal T 1 Pump A operating 380degC

Pump B Standby 21degC (Ambient)

(EXP) ThennaJ 12 Pump B operating 380degC

Pump A Standby 21degC (Ambient)

(EXP) Therma1 13 Pump A and B hot 380degC

(OCC) Sustained plus Seismic Combined absolutely C e Case

Note Load Case 5 is used to calrulate shop calibration of spring support instaJled above pump nozzle

- - - -

bull Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

CONTRACTOR OOCUIoENT N OWNER DOCUMENT

P N IJnIt Doc T lMtecW eoo Serial N Rev P p unit Doe T Material Code Serial Rev P

7273F 000 WI 1300 000 0 813

131 Load Cases to be calculated to comply wjtb ASME 831 3 Code Cases

~xample

CASE I W+DI+TI+P I(OPE)Operaling CASE 2 W+Pl(SUS) Deadweight + Pressure

CASE 3 U I (OCC) Seismic Load X

CASE 4 U2(OCC) Seismic Load Y

CASE 5 U3(OCC) Seismic load Z

CASE 6 LI -L2(EXP) Expansion range Code Ca~

CASE 7 W+L4+L5(OCC) Resultanl seismic load SRSS combination

ASE 8 L2+L7(OCC) Sustained plus Seismic Combined absolutelyCode Case

CASE 9 LI+L7(OCC) Operating plus Seismic combined absolutely hOI restraint (Optional)

813

CASE 10 L9+~(OCC) Maximum restrai nt loads (Optional)~ 14 FOR LOW TEMPERATURE CARBON STEEL (LTCS)

141 Stress criteria

The point (3) of the figure 3232B imposes to take into account the following load cases

Permanent static loads

bull W Weight (signed load)

bull bull P Pressure (signed load)

bull T low Temperature (signed load)

bull F exlemal loads (signed load)

Occasional static and dynamic loads

bull U seismic accelerations Corresponding to the SASS combination of the Ul (X dyion) U2 (Y direction) and U3 (Z direction) components

bull WIN Wind (unsigned load)

Remarks

I) In Caesar load case it is necessary to have by load case line only one of load cases d~=ibed her-under

2) In Caesar input all stress intensification factors shal l be equal to 1

TIle criteria is

W + P +T + F + U or WIN lt O3Sh - 413 Mpa combined in ABS( ~ shy

bull

9113

Technip

bull KHARG ETHYLENE PLANT

KHARG Olefin Complex

QVoINEA OClCUME NT N

P bull p N Unit Doc T Malerial Code Serial Ndeg Rw

913

142 Examples

Examplelr-~__~~-+~e~x~po=s~ed~to~W~ind=-~~h~~~r~o~st=a=t~~te=s~t~=s~ ~ po~rt~s-+pr=ing~s~u~p~line criteria Yes Yes Yes

bull Example File 002_01O-A_O_A (Unit 002 Calculation Number OlD Load Case File A evD)

CASE 1 W+Tl+PI+H (OPE) Operating cold condition

CASE 2 W+T2+P2+H (OPE) Operating hot conditions

CASE 3 W+PI +H (SUS) Deadweight + Pressure

CASE 4 WINl (SUS) Wind along X (Instead of OCC to avoid Snubber activation if I y)

CASES WIN2 (SUS) Wind along Z (Instead of OCC to avoid Snubber activation if y)

CASE 6 Ul (OCC) Seismic Lcentad X

CASE 7 U2 (OCe) Seismic Load Y

CASES U3 (OCC) Seismic Load Z

CASE9W+H (SUS) Deadweight + Spring hanger

CASE 10 PI (SUS) Pressure

CASE J 1 Tl (EXP) Temperarure

CASE 12 LI -L2 (EXP) thermal stress range Code Case

CASE 13 Ll -L3 (EXP) thermal suess range Code Case

CASE 14 LlI+Ll2 (EXP) full thermal stress range checking ABS combination

CASE 15 L6+L7+LS (OCC) Resultant seismic load SRSS combination CASE 16 ~9+L10+L1I+L3 (OCC) Sustained plus Wind X combined absolutely Code Ease CASE 17 L9+LI0+L11+L4 (OCC) Sustained plus Wind Z combined absolutely Code tase CASE 18 L9+L10+Lll+L15 (OCC) Sustained plus Seismic Combined absolutely Code ase

bull

bull

bull

bull

bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

COHTAACTOR DOCUMENT N

-~

PEJROCHEMICAI IES DBVELOPMENT MANAG co

OWNER DOCUMENT Ndeg Unit Doe T P N

7273F 000 WI 1300 006 813 1 813 1

8 SNOW WAD (Ws)

I Emiddot~middotv O

Snow loads shall 00 applied only for cold outside lines for which design T is below 0 C and which are not protected by floor equ ipment or others

The hereafter calculated vaJue (Ws) will be classed as unifonn load foUowing Y axis (U ) in a separate Caesar input file See 7273F_OOO_CN3_CN2_1370_SAMPLlC AXLS

Design snow load 25 kgll1l2

The distribution of snow remaining on the horizontal pipe will take the shape hereu dec a reducljon factor of 072 may be applied

Ws = ( lx 051gt In x h 022D ) 25

Ws = (Ix 072 x D ) 25

Ws = 18 x D Kflrsi= 180 x D NIP Where 0 = outside diameter of pipe o r outside diameter of pipe + insulation if exist( m)

70middot

9120

o

bull Technip -D KHARG ETHYLENE PLANT ~

KHARG Olefin Complex

middot INmiddot I A~ I P~ UNo I 7273F 000 WI 1300 I 006 I A I 115 I 115

APPENDIX IV

L bull WIND PRESSURE I ELEVATION

11 Wind Basic nata I Wind pressure calcuJation

As per Project Basic Engineering 7273F-30-PP-206 Bask Design Data

Basic wind speed 160km h (44 5 m s)

Exposure Category 0

According to UBC 97 the design wind loading shall be

p= CxCxqX

where

P =Design wind pressure allevel 10 III

C~ =156 at leve1 10 m (EIIposure and gust factor-Table I6-G)

Cq I for DNlt= 50 nun

= 08 for DNgt 50 mm (Exposure and gust factor-Table I6-H)

qs= 1226 kNm2 ( Wind stagnation pressure at 10 m -Table J6-F)

lw = 1 15 (Importance factor - Table 16-K)

p = 220 xC (kNl m)

Height Above Wind pressure Ground Level

(m) PI eq (kNlm2 )

Oto 10 22

10 (0 20 247

20 to 30 264

30 10 40 276

40 to 50 286

50 to 60 289

60 to 70 293

70 1080 299

80 to 90 312

bull

bull

bull

bull

CONTRACTOR OOCUIENT bull N UniI Doc T Milttl CoOl srI N Rev Pa p

7273F 000 WI 1300 000 0 ()J 13

2 CONFIGURATION FILES USING CAESAR II

21 Unit System (7273FFIL)

CAE S A R liVERS 430

INPUT UNITS USED

UNITS 7273F NOMISCH INPUT ON

LENGTH inches

FORCE pounds

MASS(dynamics) pounds

MOMENTS(INPUn inch-pounds

MOMENTS(OUTPUT) inch-pounds

STRESS Ibssqin

TEMP SCALE degrees F

PRESSURE psig

ELASTIC MODULUS Ibslsqin

PI PE DENSITY Ibslcuin

INSULATION DENS Ibslcuin

FLUID DENSITY Ibslcuin

TRANSL STI F Ibslin

ROTATIONAL STiF inlbldeg

UNIFORM LOAD Jblin

GLOAD gs

WIND LOAD IbsJsqin

ELEVATION inches

COMPOUND LENGTH inches

DIAMETER inches

WALL THICKNESS inches

OWNER DOCUMENT Ndeg

~ Doc T Malerial CoOa Serial Ndeg Rev

1013

x 25400 mm

x 4448 N

x 0454 kg

x 0113 Nm

x 0113 Nm

x 0007 MPa

x 0556 C

x 0069 bars

x 0007 MPa

x 27680000 kgCrmiddotm

x 27680000 kgJcum

x 27680000 kgci m

x 0175 Nm

x 0113

l x 175127 NJm

x 1000 gs

x 6894757 NJ m

x 0025 m

x 25400 mm

x 1000 inch

x 25400 mm

bull bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

PETROCHlMlCAL IND JES DIiVElOPMENT MANGEMENT CO

11113

Technip bull

KHARG ETHYLENE PLANT ~ KHARG Olefin Complex

iETltOCHEMICtl OEVEIOPMENT MANArCO

CONTRACTOR DOCUMENT N OWNER DOCUMENT Nmiddot ProIecl N p U Doe TwalMrolerial Code ISen N ReI P_ Proiect N I UNt Doo T~ I ~eriIII Code

7273F 000 WI I 1300 I 000 I 0 I 11113 I I I

22 Setup File ( CAESARCFG )

C A E SAR II VERS450

SETUP FILE PARAMETERS

CONNECT GEOMETRY THRU CNODES YES I MIN ALLOWED BEND ANGLE 500000 I MAXjLLOWED BEND ANGLE bull 135000 I BEND LENGTH ATIACHMENT PERCENT 100000 I MINjNGLE TO ADJACENT BEND PT 500000

LOOP CLOSURE TOLERANCE 254000mm

THERMAL BOWING HORZ TOLERANCE 100000E-04

AUTO NODE NUMBER INCREMENT 100000

ZJXIS UP NO

USE PRESSURE STIFFENING DEFAULT

ALPHA TOLERANCE 500000E-02

RESLDmiddotFORCE NO

HGR_DEF RESWGT STIF

bull 01751200E+12 Nlmm

DECOMP SNG TOL 01 OOOOOOE+ 11

BEND_AXIAL SHAPE NO

FRICT STIF 875600 Ni mm I FRICT NORM FORCE VAR 025000 I FRICT ANGLE VAR 300000 I FRICT SLIDE MULT 100000

ROD TOLERANCE 100000

ROD INC 200000

INCORE NUMERICAL CHECK NO

OUTCORE NUMERICAL CHECK NO

DEFAULT TRANS RESTRAINT STIFF 0175120E+12 Nlmm

DEFAULT ROT RESTRAINT STIFF 0112980E+12 Nmi deaJ

IGNORE SPRING HANGER STIFFNESS bull NO I

WI I middot AiHG bull _ KtVRCUE LOoO CAS ES_Odoc

rmiddot

bull

bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

Setup File (

CONNECT_GEOMETRY _ THRU_CNODES

WRC-07 VERSION

WRC- 07

DEFAULT

831

WI I middot AIlaquo) Amiddot KHARGJUOAD CASFsOdoc

T

F

YES

NO

181 281

NO

DEFAULT

02206272E+OSbull

bullbull

bull

bull

Thchnip bull

KHARG ETHYLENE PLANT ~ KHARG Olefin Complex

PFffiOCHEMICAL INO bull DEVELOPMENT MANAG ~ENTCO_

CONTRACTOR DOCUMENT Ndeg OWNER DOCUMENT N

Proioct Ndeg Unit Doc TIIDEII Material Code Serial Ndeg Rev I Paae Proiect N Unit Doc Type Material Code Serial N A~ 7273F I 000 I WI I 1300 I 000 I a I 13 13 I 1313

FRP Ratio GmodlEmo(Uaxial) O2500000E+OO

FRP EalEhVhla O1527272E+OO

SetuD File (CAESARCFG Continuation)

FRP Lamina1e Type THREE

FRP Alpha O2159827E+02 C

FRP Density O1660800E+04 kocum bullEXCLUDE 12 FROM UKOOA BENDI NG NO

OUTPUT REPORTS BY LOAD CASE YES

DISPLACEMENT NODAL SORTING YES

DYNAMIC INPUT EXAMPLE TEXT MAX

TIME HIST ANIMATE YES

ENABLE AUTOSAVE YES

AUTOSAVE TIME INTERVAL O3000000E+02

PROMPTED AUTOSAVE YES

DISABLE UNDOREDO NO

STRUCTURAL DATABASE AISC89BIN

VALVE amp FLANGE GENERIC VHD

EXPANSION JT DBASE FLEXPATHJHD

PI PING SIZE SPECIFICATION ANSI

DEFAULT SPRING HANGER TABLE O5000000E+01

SYSTEM DIRECTORY NAME SYSTEM

UNITS FILE NAME 7273FFIL

ENABLE ODBC OUTPUT NO

DEFAULT SPRING HANGER TABLE LlSEGA

- bull -

WI 1 ANG bull IV IlHAAG_IELOAD CAS ES_OdOC

SRMPL6 LOf]) C(15euro5 S V REfK Ti O-l FOeC e- JlUE TO PSv oPttvlNG

bull Sldlle Aymmiddot [CIDO(UMpoundNTS AllD SETIINGSVhBACONI7173FmiddotMBACONICAESAR FILESICNj016_REV ~

bull

bull

bull

Edt

+ t

loadCose Edlcr LoadCoseOptiom Loads WlNeLoads

loads Oefned n IrtJIA loed Casu Stress Type

W -Woltllt L1 W+D1 +T1 +P1 +H Of 01 middot Displcmnt Case ~ L2 wO-iT2+P1 +H-- Of T1 middot Thermal Case tn l3 W~D1~T3~P1H ~(]S-oiit~~ Of LltgtOd e T2 Thermal Case 2 -- - _- ------- -__- T3 Thermal Case U3

l4 W+P1+H SUS __ _- -----PI middot Pr euUle Case 1 LS Wt-P1t-H-t-F1 OCC Hp middot Hydlo Prenae L6 Ul OCC --- ---- _----- H middot Hanger l oads 17 U2 OCC UI middot Unf Load eMe 11 La U3 OCC U2 -UriloodlAse 12 L9 F1 OCC U3 Uri l oad Case 13 L10 L1-l4 EXP F1 middot Cone FOIct Case 11 1 Ll1 L2-l4 J EXP Vlllet Fled W WNC middot W~ no corieris L12 L3-lS EXP

L13 LS+l7+l8 OCC L1 4 L-4+l13 ----l ~~ IL15 L1 lt-l1 3 L1 6 LJl9 (fD lO(ll ch 011 (f~tnlh OCC

STATIQUE LoR)) I- Ill

1

FW FRANCE NDG SHT16F I

CliENT

PROJECT

CPNo

EXXON

18KTA E5000 Expansion

CALCNo ISV 3310

CALC BY BEP

CHKD BY

DATE 13012006

RELIEF VALVE LOADINGS vapour

RV Nos ISV 3310

SIZE 4x3

RATING 150xlSO

ORIFICE L

bull DATA DESCRIPTION

RV SET PRESSURE

PERCENT OVERPRESSURE

Ps (l+PolOO) + 147

REliEF TEMPERATURE

1195492

RATIO OF SPECIFIC HEATS SIZING FLOW

SElECTED ORIFICE AREA

CALCULATED ORIFICE AREA

FACTORED SIZING flOW

MAX No OF WORKING VALVES

SIZING flOW PER VALVE

113600

MOLECULAR WEIGHT

GAS CONSTANT 1544M

SYMBOl UNITS

Ps BARG

Po

P PSIA T1 DegC

T Oeg R

k WI Kg h A sqin Ac sqin W2 Kgh N

W Ib h w Ibsec M

R ftlblb Oeg

bull GRAVITY IQ ftS2

FI=

2 W RI

gPA

VALUE

7 10 F2

12635 256

9528 105

- shyFl

t~ --+

~ middotFI FI

t5489 rTABIJSmn Ow COiiOmON

2853 NOn IIQRIZOllTAL IOItCIS Kt MtA CEil

2853 15489 F2

1 341532 +shy948701 F3

885 174463 ltV AT POICONllIll0N

322 AampUMING IMPACT CTOII OYl

260496 Ib 1159 N

128894 Ib 573 N

520993 Ib 2318 N -

bullbull

SARASIN-lltJ l7Technical amp Calculation Data Sheet ZI 8olto R~62IKI _____ J40 11ap11M GnlCMl

VAlVH e COlTllOlS Safety Valve

e Bomel lype Opened

Project KHARG OLEfiN COMPLEX ~A

Tag No PSV 6 453A C-Quote Ref 3A30880IOOO Sales Engineer Abdeljalill Baigar W de Commande

Operating ondl tlons Connect ons

19 InlelON shy1 fluid type Superheated Stetlm

20 Inlet Finish ANSt600 RF (125-250 AARH) 2 Capacity 78500 Kglh 21 Outlet DN J Set ptesSUe br eft 22 Outlet Finish ANSI 150 ftF 1125-250 AARH) Ol$charoe Tom p J7S C Accordinn 10 ASME 616-5

5 Variable bad pressure 0 bar eft

Cold (If lest lXess 47 bar eft 8111 of material 7 Overpressure 11 () 16 floltfv SA216 wee

SA2115WCC2 Ylt8 Operating Pressure 40 bar eft

SA216 wee Tight Closing pressUIe (MAOP) 423 bar eft 26 NoWe Stllited AlSl410 1~ 27 174 PH Stainless SteelMechanical Tomp J7S middotC ~ 28 Gaskets Stalnl St1

29 SPfinQ Chromium Allov Steel 30 AlSI431c31 Adusitina Rlna SA351 CF3M 32 Stud Al1lQrB7 JJ Alt4i1r2H Accessories

Regular Levr 35 51etUted nozzl

ReqUIred Area 31 927 om Test Gag 495 s q InIl Selected Area 41 2 om

I 839 sq in 15 Onfice p

Reaction loroe DN~ t Flow capacity 101299 Kglh 18 Noise at 30 m acc to APt521 120 dB

apprO)flTlate noise level at 30 m according to API521 (mouth noiso) )perl dlsctlarge

Customer Name TECHNIP FRANCE evlslon ~ lion ate

890 4 20-juin-2005

Cust Item Numb 7U3F RFQ 1545-01 a ely a ype pflllg a a ely alve ea1T

I I J7 Standard API 520 I )

Commercial code S46P3530AmiddotDmiddotVMM I shyI Dimensions

A- 2254 mm B- 2540 mm W - 11800 mrnIA 525PlKd~KnKb Kshl ~ Welghl() s 1523 Kg I A- 89 Inch I bullB- 100 Inch

Dati 01 calcul w - 4115 Inch Mass Capaatv W 18500 KgIh Weight( ) 3357 Pound

P1 5553 bar abs r~ C Gase Constant 143843

() Indicative Values 0 now ooeIficient Kd 0915 0

Ksn 0865 Remarks Napier equation correction Kn 1

~ 2 valves are necessary 10 reach the required capacity

Back pressure correcUon Kb 1a BUlHmiddotup back pressureO 1 berg Same calculallO1 heet lor the 1st va lve and the spare one bull

N

~

GENERAl

PEO

PROCESS

CONDITONS

bull DESIGN

DATA

bull MATERIALS

I

OPT IONS

1 T Nu~

2 Service 3 Line NUrMer 4 P amp to Numbef

5 6 Conform to 961231EC 7 Fluid T

8 NJ licable rED Table 9

0 11

12

13

14

15 16

17 19

20 21 22

PED Cal

Fluid Fluid Servlc Required Capaci

MoltcullWe hI

ratln PrtSi ur

tlll TIm tUri

Badlt Prl$IIure

AJlovtabie Ova sure

Ov esslI10 FactOI Com esslbU Latenl Heal 01 V lion

o Tl 1012812005 Pour Commenta ires

Equipment

Fluid Groo

Fluid S~I

5 cltle Gl1Ivl Set Pressure

Col

HC+H20

15489

5 02

ReHov Temperatlyene 212

Constant Varia1je Total

23 Specific Hnt RItIo lC 24 Relief Densi

25 Relief Viscosity

26 Barometric Pressure 27 28 Nozzle Flit Semi

29 Design Saely Reflef Sale -Relief 30 Type Conventional BelloIN Plot Opefatad 31 BonnetT 32 n Code

33 Sizing Basis 34 Calcula ted Area

35 Selected Area 36 Orifice De nation

37 Size Rating -Inlel 38 Size Rat - Outlet

39 40 41 42 43 Stt 44 Fla es

45 Resilient Seat Seal 46 Guide

471 Spfing 46 Wtted Material

49 50

Bonnt Disc

Ri s Bellows

51 Cap Screwed or Bolted 52 Lever Plain or Packed 53 TestGag

54 55

22-ISV 3310 0 331fD332 SHCOO20150A1A 1 l -Q2S)(l2

y Gaseous Group 1

0 1

0

09

105

4

Note 10

k

C

k p

Safety Corrventlonal

hI Solted

ASME Delaut eau de refroldissement

1812 em

L 3 150 RF 450 RF

A2 16 WCB

NOlet A216WCB

NOle 1

Note 1

NOIot

NOIel

(Note 1

No

No

INSTRUMENT SPECIFICATION

Valve Safety Pressure Relief

oxicFlammable

GasIVapo

7

2564 C

A21 6WCB SS 316 Mini

Note 1

EJflt0nMobil Chemic

Sheet 5middot11 of 46

f

No 8 Date Revision Code 2831 No C3 1052 Amiddot163 1middottVOl Rev 0

i (

II Technical amp Calculation Data Sheet SARASIN-Agt Zllloa-R~

Safety Valve Nt BiOPUIle Gt1wtI bull bull 2110 1-1_

IN I ICustomer Name TECHNIP FRANCE

891 I 4 I bull s~ I

Cuslllem Numb 7273F RFQ 1545-01

Project KHARG OLEFIN COMPLEX I Opened

I 1 I

Quote Ref Tag No PSV pound I Nde Sales Abdeljalill Baigar I

I I uperatIng onaltons

Fluid ~e Superheated Steam 19 tnle ON shy

capaci ty 78500 Kgn 20 Inlet Finish ANSI 600 RF (125-250 AARH)

3 Set presMKC 21 Outlet ON

4935 bar eM 22 OtItlet Finish ANSI 150 RF (125-250 AARH)

DiSCharge Temp 375 middotC ASME B16-5 5 Variable back presslJe bull bar eft

Cold dilf lesc press 4935 bar eft I Bill 01 I

OverptesslKe B() 10 Bod SAl16 wee a Operating ProsslKe bar elf 24 Yoke SA216 wee

25 cabull SA216 weebull bull Tlglt Closing presSlKe (MAOP) 44 415 bar eff 26 Nozzle Sellited AlSI410 bullMlaquohBnIcaI Temp J15 C 21 Disc 174 PH Stilinless Steel 28 Gaskets Stainless $t1 bullSDOM Chromium Alloy Steel 30 Golde AlSI431 31 AcluslthQRinP SAl51 CF3M 32 Stud A183flr81 33 Nul Al94gr2H

gt0 Revulr Lever

Reqllif~ Afea 32023 om 35 middot SlelUted noule

12 496 sq in TU I Gag

1 Sellcl(l(l AIel 41 2 om

I 839 sq in Orirooe p

I ReactIon loree 3016 D I Flow capacity 100996 KgIh

I Noise ill 30 m ace to AP152 1 126 dB approxmate noise level at 30 m aCCOfding to APl521 (mtluth noise) open discharge

II 37 j API52 I I I

Commercial code S46P3530A-D-VMM I

IA= 525 PlKd~Kn KbKsh I I~-middot 2254 mm 2540 mm

11800 mm

bull 1523 Kg

lA shy 89 InCh

Dab 01 COI lcul I ~ - 100 Inch

IH- 465 Inch -jshyMa55 Capaoty W 18500 KgIh 3351 Pound -IP I 553 barabs C C-ase Constant 341143 I () Indicative Values 0 now coeffiCIent Kd 09150

N Ksh 0866 w- Napier equation coffeclion Kn bull 2 valves afe necessary to reach the required capacity lt Back Pfessure correcllon Kb

BUIItmiddotup back pressurecO 1 barg 2nd Ialve set at 05 of set pranure with 10 olelpreSSure in accordill1Ce With API 520

bullbulliii

bull 11 Load cases Ioad case combinations

The following load cases f load case combinations shall be analyzed 1) always or 2) on a casemiddot to-case basis

Static load cases for operating design and pressure test conditions

L6 jillL7 I

I --shy

I --shyI I I I I

L L

I Ll 9 L20

bull ~--

Load types (iC a pplicable load types should be added) W Dead weight (pipe weight + fluid weight + insulation weight) D Displacement T Design temperature P Design internal pressure U Uniform loads (eg snow load seismic load) F External forces (forces andor moments) HP Hydro test pressure H Hanger loads WIN Wind loads (for the main wind directions) WNC Dead weight without contents (pipe weight + insulation weight) WW Water-filled weight for pressure test

bull bull bull

bull

bull ~-

Page 2: Load Cases and Combination

bull Techn ip

000

KHARG ETHYLENE PLANT KHARG Olefin Complex

CONTENT

2113

l Load C bullbullbull bull bull bullbullbullbullbullbullbullbullbullbullbullbull+ J

11 For Lines Carrying Heavy Fluid ( Hydropoundarboll Waler J I J2 For Lines Carrying Gas Steam or Vapnr + Jj For Unef Connected to Rotating Eqpm + 14 FOR LOW TEMPERATURE CARBON STEEL (LTCS) Error Bokak lot dJlUud

IA 1 Load Cases 10 be calculated to comply with ASME B3 13 Code ea I 15 S ao -I 8

2 CONFIGURAnON FILES USING CAESAR n+ 10

2 1 Unit System (7273F FIL)

22 Setup File ( CAESARCFG) 1 II

bull

bull

I

bull

bull

bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

CONTRACTOR DOCUMENT N OWNER OCXUMENT Ndeg

p Ndeg Unil Doc T Matetlal coo Serial Ndeg Rev Pa B PIN Unit Doc T Malerial Code Serial Ndeg Rev Pa

7273F 3 13313

1 LOAD CASES

Loads and stress types to be considered in the computer analysis are

Loads Stress types

-W Deadweight - (EXP) EXPANSION

-WNC Weight (No Contents) - (SUS) SUSTAINED

- WW Weight full of water - (OPE) OPERATING

- P Pressure Set 1 bull (OCC) OCCASIONAL

-P2 Pressure Set 2

- T1 Thennal Set 1

- T2 Thermal Set 2

- T3 Thermal Set 3

- 01 D2 03 Displacements (thermal effect)

- Fl F2 F3 External Forces ( used for slug surge p~v and rupture disk) bull- H Spring hanger fqrces

- Ul U2 U3 Uniform Loads

- WIN Wind ~oad 1

-WIN2 WinCl Load 2

The following load cases description assume that all calculated cases are lineaf (Le no n linear restraints gaps or friction)

Combination loads in the computer analysis can be the following assumin the calibration toad 01 s rin han er ha b en detin in a revious run 137 and the value defined in the s readshee s rin hanger

Technip

bull KHARG ETHYLENE PLANT

KHARG Olefin Complex

7273F WI

Case

(OCC) Sustained plus Wind Z combined absolutely

11 For Lines Carrying Heavy Fluid (Hydrocarbon Water )

a - Example File 2_00CA_O_A (Unit 20 Calculation Number 001 Load Case File AIKev 0)

bull

exposed to wind hydrostatic test spring supports No Yes_No CASE I W+~I+IJ+PI+H (O~E) Operating

CASE 2 W+PI+H (SUS) Deadweight + Pressure

CASE 3 U I (OCC) Seismic Load X

CASE 4 U2 (OCC) Seismic Load Y

CASES U3 (OCC) Seismic Load Z

CASE 6 L1 -L2 (EXP) Expansion range Code Case

CASE 7 W +lA+L5 (OCC) Resultant seismic load SRSS combination

CASE8 L2+L7 (OCC) Suslalncd plus Seismic Combined Case

b - Example File 2_002_A_O_A (Unil 20 Calculation Number 002 Load Case File A

exposed to wind hydrostatic test spring supports Noy Ye

bull

CASE I W+D1+T1+Pl+H

CASE 2 W+Pl+H

CASE 3 WIN I

CASE4 WIN2

CASES UI

CASE6 U2

CASE 7 U3

CASE 8 LI -L2

CASE 9 L5+ L6+L 7

CASE 10 L2+L3

CASE II L2+lA

CASE 12 L2+L9

(OPE) Operang

(SUS) Deadweight + Pressure

(SUS) Wind along X (Instead or oce 10 avoid Snbbe ivoio~ irany)

(SUS) Wind along Z Onslead oroce to avoid Snubber ifi(lY)

(OCC) Seismic Load X

(OCC) Sesmc Load Y

(OCC) Seismic Load Z

(EXP) Expansion range Code Case

(OCC) Resultant seismic load SRSS combination

(OCC) Sustained plus Wind X combined absolutely

Case

(OCC) Sustained plus Seismic Combined absolutely Case

Technip

P eel N

7273F

KHARG ETHYLENE PLANT KHARG Olefin Complex

CONTRACTOR DOCUMENT Ndeg

Malellal Code Selia N Rev Pa p

1300 000 0 513

PETItOCHllMrCAL IN ST1UES DEVELOPMENT MANG MENT CO

OW NER DOCUMENT Ndeg

Material Code Serial Ndeg Rev Pa

513

12 For Lines Carrying Gas Steam or Vapor

bull

Examplelr~~~~~+-_ex~po_S_ed~0 ~nd_ ~Wi __~_h~yd_~__I~a~____tic es1-_s~pn_n~g~s~u~ppo~rts__~ Line criteria No shy Yes Yes

a - Example File 2_003_A_O_A File A RevD)

CASE I WNC+DI+TI+PI+H

CASE 2 WNC+PI+H

CASE3UI

CASE 4 U2

CASES U3

(Unit 20 Calculation Number 003 Operating Loa Cases

(OPE) Operating

(SUS) Deadweight (No contents) + Pressure PI

(OCC) Seismic Load X

(OCC) Se ismic Load Y

(ccq Seismic Load Z

CASE 6 LImiddotL2 (EXP) Expansion range Code Case

CASE 7 L3+L4+LS (CCe) R~sultant seismic load SRSS combination

CASE 8 L2+L7 (OCC) Sustalfled plus SeIsmic Combined absolutely C e Case

b Example File 2_003_B_O_A (Unot 20 Calculation Number 003 Hydrotest LcJCase Fi le B RevD) lftested in place

CASE I WW+PI (SUS) Deadweight Full of water + Hydrotest Pressure PI

bull 4 -gt fv

L1 --1- r

Igt 0

bull Technip

P ec(Ndeg

n73F

KHARG ETHYLENE PLANT KHARG Olefin Complex

CONTRACTOR DOCUMENT N

P N

613

PETROCHEMICAL IN USTRJpoundS DEVElOPMENT MANA EMENT CO

OWNER DOCUMENT Ndeg

Material Code Sertal Ndeg Rev Pa

613

Example 2 r-~~~~~~~XP~osed~to~w~i~nd~~h~~=r~ost~at=ic~t==st~~sp=n=n~g~su=ppo==rt=s~ line criteria Yes Yes Yes

a Example File S_OOS_A_Obullfi (Uuil50 Calculation Number 00) Operating Load Case Fi e ArevO) J7LLA A_A

CASE 1 WNC+QI+Tt+PI+H (OPE) Operating

CASE 2 WNC+PI+H

CASE 3 WIN I

CASE 4 WlN2

CASE 5 VI

CASE 6 U2

CASE 7V3

CASE 8 Ll -L2

CASE 9 L5+L6+L7

CASE 10 L2+L3-shyCASE II L2+L4

CASE 12 L2+L9

(SUS) Deadweight (No contents) + Pressure

(SUS) Wind along X (1nstcad oroce 10 avoid Snubber activatio if any)

(SUS) Wind along Z (Instead ofoce to avoid Snubberactivarion ifany)

(OCe) Seismic Load X

(OCC) Seismic Load Y

(OCC) Seismic Load Z

(EXP) Ex pansion range Code Case

(ocq Resultant seismic load SRSS combination gt

(OCe) Sustained plus Wind X combined absolutely C I Case

(OCC) Sustained plus Wind Z combined absolutely Codf Case

(aCe) Sustained plus Seismic Combined absolutely Cod Case

b Example File S_OOSJl_O bull A (Unit 5OCalculation Number 005Hydrostatic Load case fil B

revO) 4-OlL ~ _A_A

CASE 1 WW+PI (SUS) Deadweight full of water + Hydrotest Pressure PI

bull WI I bull AHa bull_ Amiddot KHARGJELOAOCASESOdDc

bull

bull

RevO)

CASE I W+PI +TI+DI+H

CASE 2 W+PI+T2+DI+H

CASE 3 W+PI+T3+DI+H

CASE 4 W+Pl+H

CASE 5 WNC+H

CASE6UI

CASE U2

CASE 8 U3

CASE 9 L6+L+L8

CASE 10 LimiddotL4

CASE I I L2middotL4

CASE 12 L3middotL4

CASE 13 L4+L9

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

PET1IOCJiEMCAL INOUSTIUES DEVElOfMENT MANA EMENT co

7273F

Nmiddot UtIiI Doe T

1300 000 0 713

File A

1-1 For Lines Connected to Rotating Equipmenl

Example File 002_007 _A_O_A (Unit 002 Calculation Number 007 Load ea

(OPE)

(OPE)

(OPE)

(SUS)

(SUS)

(OCC)

(OCC)

(OCC)

Operating Pump A operating 380degC

Pump B Standby 21degC (Ambient)

Operating Pump B operating 380degC

Pump A Standby 21degC (Ambient)

Operating Pump A and B hot 380ltgtlt

Deadweight + Pressure

Weight (No contents)

Seismic X

Seismic Y

Seismic Z

(ocq Resultant seismic load SRSS combination

(EXP) Thermal T 1 Pump A operating 380degC

Pump B Standby 21degC (Ambient)

(EXP) ThennaJ 12 Pump B operating 380degC

Pump A Standby 21degC (Ambient)

(EXP) Therma1 13 Pump A and B hot 380degC

(OCC) Sustained plus Seismic Combined absolutely C e Case

Note Load Case 5 is used to calrulate shop calibration of spring support instaJled above pump nozzle

- - - -

bull Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

CONTRACTOR OOCUIoENT N OWNER DOCUMENT

P N IJnIt Doc T lMtecW eoo Serial N Rev P p unit Doe T Material Code Serial Rev P

7273F 000 WI 1300 000 0 813

131 Load Cases to be calculated to comply wjtb ASME 831 3 Code Cases

~xample

CASE I W+DI+TI+P I(OPE)Operaling CASE 2 W+Pl(SUS) Deadweight + Pressure

CASE 3 U I (OCC) Seismic Load X

CASE 4 U2(OCC) Seismic Load Y

CASE 5 U3(OCC) Seismic load Z

CASE 6 LI -L2(EXP) Expansion range Code Ca~

CASE 7 W+L4+L5(OCC) Resultanl seismic load SRSS combination

ASE 8 L2+L7(OCC) Sustained plus Seismic Combined absolutelyCode Case

CASE 9 LI+L7(OCC) Operating plus Seismic combined absolutely hOI restraint (Optional)

813

CASE 10 L9+~(OCC) Maximum restrai nt loads (Optional)~ 14 FOR LOW TEMPERATURE CARBON STEEL (LTCS)

141 Stress criteria

The point (3) of the figure 3232B imposes to take into account the following load cases

Permanent static loads

bull W Weight (signed load)

bull bull P Pressure (signed load)

bull T low Temperature (signed load)

bull F exlemal loads (signed load)

Occasional static and dynamic loads

bull U seismic accelerations Corresponding to the SASS combination of the Ul (X dyion) U2 (Y direction) and U3 (Z direction) components

bull WIN Wind (unsigned load)

Remarks

I) In Caesar load case it is necessary to have by load case line only one of load cases d~=ibed her-under

2) In Caesar input all stress intensification factors shal l be equal to 1

TIle criteria is

W + P +T + F + U or WIN lt O3Sh - 413 Mpa combined in ABS( ~ shy

bull

9113

Technip

bull KHARG ETHYLENE PLANT

KHARG Olefin Complex

QVoINEA OClCUME NT N

P bull p N Unit Doc T Malerial Code Serial Ndeg Rw

913

142 Examples

Examplelr-~__~~-+~e~x~po=s~ed~to~W~ind=-~~h~~~r~o~st=a=t~~te=s~t~=s~ ~ po~rt~s-+pr=ing~s~u~p~line criteria Yes Yes Yes

bull Example File 002_01O-A_O_A (Unit 002 Calculation Number OlD Load Case File A evD)

CASE 1 W+Tl+PI+H (OPE) Operating cold condition

CASE 2 W+T2+P2+H (OPE) Operating hot conditions

CASE 3 W+PI +H (SUS) Deadweight + Pressure

CASE 4 WINl (SUS) Wind along X (Instead of OCC to avoid Snubber activation if I y)

CASES WIN2 (SUS) Wind along Z (Instead of OCC to avoid Snubber activation if y)

CASE 6 Ul (OCC) Seismic Lcentad X

CASE 7 U2 (OCe) Seismic Load Y

CASES U3 (OCC) Seismic Load Z

CASE9W+H (SUS) Deadweight + Spring hanger

CASE 10 PI (SUS) Pressure

CASE J 1 Tl (EXP) Temperarure

CASE 12 LI -L2 (EXP) thermal stress range Code Case

CASE 13 Ll -L3 (EXP) thermal suess range Code Case

CASE 14 LlI+Ll2 (EXP) full thermal stress range checking ABS combination

CASE 15 L6+L7+LS (OCC) Resultant seismic load SRSS combination CASE 16 ~9+L10+L1I+L3 (OCC) Sustained plus Wind X combined absolutely Code Ease CASE 17 L9+LI0+L11+L4 (OCC) Sustained plus Wind Z combined absolutely Code tase CASE 18 L9+L10+Lll+L15 (OCC) Sustained plus Seismic Combined absolutely Code ase

bull

bull

bull

bull

bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

COHTAACTOR DOCUMENT N

-~

PEJROCHEMICAI IES DBVELOPMENT MANAG co

OWNER DOCUMENT Ndeg Unit Doe T P N

7273F 000 WI 1300 006 813 1 813 1

8 SNOW WAD (Ws)

I Emiddot~middotv O

Snow loads shall 00 applied only for cold outside lines for which design T is below 0 C and which are not protected by floor equ ipment or others

The hereafter calculated vaJue (Ws) will be classed as unifonn load foUowing Y axis (U ) in a separate Caesar input file See 7273F_OOO_CN3_CN2_1370_SAMPLlC AXLS

Design snow load 25 kgll1l2

The distribution of snow remaining on the horizontal pipe will take the shape hereu dec a reducljon factor of 072 may be applied

Ws = ( lx 051gt In x h 022D ) 25

Ws = (Ix 072 x D ) 25

Ws = 18 x D Kflrsi= 180 x D NIP Where 0 = outside diameter of pipe o r outside diameter of pipe + insulation if exist( m)

70middot

9120

o

bull Technip -D KHARG ETHYLENE PLANT ~

KHARG Olefin Complex

middot INmiddot I A~ I P~ UNo I 7273F 000 WI 1300 I 006 I A I 115 I 115

APPENDIX IV

L bull WIND PRESSURE I ELEVATION

11 Wind Basic nata I Wind pressure calcuJation

As per Project Basic Engineering 7273F-30-PP-206 Bask Design Data

Basic wind speed 160km h (44 5 m s)

Exposure Category 0

According to UBC 97 the design wind loading shall be

p= CxCxqX

where

P =Design wind pressure allevel 10 III

C~ =156 at leve1 10 m (EIIposure and gust factor-Table I6-G)

Cq I for DNlt= 50 nun

= 08 for DNgt 50 mm (Exposure and gust factor-Table I6-H)

qs= 1226 kNm2 ( Wind stagnation pressure at 10 m -Table J6-F)

lw = 1 15 (Importance factor - Table 16-K)

p = 220 xC (kNl m)

Height Above Wind pressure Ground Level

(m) PI eq (kNlm2 )

Oto 10 22

10 (0 20 247

20 to 30 264

30 10 40 276

40 to 50 286

50 to 60 289

60 to 70 293

70 1080 299

80 to 90 312

bull

bull

bull

bull

CONTRACTOR OOCUIENT bull N UniI Doc T Milttl CoOl srI N Rev Pa p

7273F 000 WI 1300 000 0 ()J 13

2 CONFIGURATION FILES USING CAESAR II

21 Unit System (7273FFIL)

CAE S A R liVERS 430

INPUT UNITS USED

UNITS 7273F NOMISCH INPUT ON

LENGTH inches

FORCE pounds

MASS(dynamics) pounds

MOMENTS(INPUn inch-pounds

MOMENTS(OUTPUT) inch-pounds

STRESS Ibssqin

TEMP SCALE degrees F

PRESSURE psig

ELASTIC MODULUS Ibslsqin

PI PE DENSITY Ibslcuin

INSULATION DENS Ibslcuin

FLUID DENSITY Ibslcuin

TRANSL STI F Ibslin

ROTATIONAL STiF inlbldeg

UNIFORM LOAD Jblin

GLOAD gs

WIND LOAD IbsJsqin

ELEVATION inches

COMPOUND LENGTH inches

DIAMETER inches

WALL THICKNESS inches

OWNER DOCUMENT Ndeg

~ Doc T Malerial CoOa Serial Ndeg Rev

1013

x 25400 mm

x 4448 N

x 0454 kg

x 0113 Nm

x 0113 Nm

x 0007 MPa

x 0556 C

x 0069 bars

x 0007 MPa

x 27680000 kgCrmiddotm

x 27680000 kgJcum

x 27680000 kgci m

x 0175 Nm

x 0113

l x 175127 NJm

x 1000 gs

x 6894757 NJ m

x 0025 m

x 25400 mm

x 1000 inch

x 25400 mm

bull bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

PETROCHlMlCAL IND JES DIiVElOPMENT MANGEMENT CO

11113

Technip bull

KHARG ETHYLENE PLANT ~ KHARG Olefin Complex

iETltOCHEMICtl OEVEIOPMENT MANArCO

CONTRACTOR DOCUMENT N OWNER DOCUMENT Nmiddot ProIecl N p U Doe TwalMrolerial Code ISen N ReI P_ Proiect N I UNt Doo T~ I ~eriIII Code

7273F 000 WI I 1300 I 000 I 0 I 11113 I I I

22 Setup File ( CAESARCFG )

C A E SAR II VERS450

SETUP FILE PARAMETERS

CONNECT GEOMETRY THRU CNODES YES I MIN ALLOWED BEND ANGLE 500000 I MAXjLLOWED BEND ANGLE bull 135000 I BEND LENGTH ATIACHMENT PERCENT 100000 I MINjNGLE TO ADJACENT BEND PT 500000

LOOP CLOSURE TOLERANCE 254000mm

THERMAL BOWING HORZ TOLERANCE 100000E-04

AUTO NODE NUMBER INCREMENT 100000

ZJXIS UP NO

USE PRESSURE STIFFENING DEFAULT

ALPHA TOLERANCE 500000E-02

RESLDmiddotFORCE NO

HGR_DEF RESWGT STIF

bull 01751200E+12 Nlmm

DECOMP SNG TOL 01 OOOOOOE+ 11

BEND_AXIAL SHAPE NO

FRICT STIF 875600 Ni mm I FRICT NORM FORCE VAR 025000 I FRICT ANGLE VAR 300000 I FRICT SLIDE MULT 100000

ROD TOLERANCE 100000

ROD INC 200000

INCORE NUMERICAL CHECK NO

OUTCORE NUMERICAL CHECK NO

DEFAULT TRANS RESTRAINT STIFF 0175120E+12 Nlmm

DEFAULT ROT RESTRAINT STIFF 0112980E+12 Nmi deaJ

IGNORE SPRING HANGER STIFFNESS bull NO I

WI I middot AiHG bull _ KtVRCUE LOoO CAS ES_Odoc

rmiddot

bull

bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

Setup File (

CONNECT_GEOMETRY _ THRU_CNODES

WRC-07 VERSION

WRC- 07

DEFAULT

831

WI I middot AIlaquo) Amiddot KHARGJUOAD CASFsOdoc

T

F

YES

NO

181 281

NO

DEFAULT

02206272E+OSbull

bullbull

bull

bull

Thchnip bull

KHARG ETHYLENE PLANT ~ KHARG Olefin Complex

PFffiOCHEMICAL INO bull DEVELOPMENT MANAG ~ENTCO_

CONTRACTOR DOCUMENT Ndeg OWNER DOCUMENT N

Proioct Ndeg Unit Doc TIIDEII Material Code Serial Ndeg Rev I Paae Proiect N Unit Doc Type Material Code Serial N A~ 7273F I 000 I WI I 1300 I 000 I a I 13 13 I 1313

FRP Ratio GmodlEmo(Uaxial) O2500000E+OO

FRP EalEhVhla O1527272E+OO

SetuD File (CAESARCFG Continuation)

FRP Lamina1e Type THREE

FRP Alpha O2159827E+02 C

FRP Density O1660800E+04 kocum bullEXCLUDE 12 FROM UKOOA BENDI NG NO

OUTPUT REPORTS BY LOAD CASE YES

DISPLACEMENT NODAL SORTING YES

DYNAMIC INPUT EXAMPLE TEXT MAX

TIME HIST ANIMATE YES

ENABLE AUTOSAVE YES

AUTOSAVE TIME INTERVAL O3000000E+02

PROMPTED AUTOSAVE YES

DISABLE UNDOREDO NO

STRUCTURAL DATABASE AISC89BIN

VALVE amp FLANGE GENERIC VHD

EXPANSION JT DBASE FLEXPATHJHD

PI PING SIZE SPECIFICATION ANSI

DEFAULT SPRING HANGER TABLE O5000000E+01

SYSTEM DIRECTORY NAME SYSTEM

UNITS FILE NAME 7273FFIL

ENABLE ODBC OUTPUT NO

DEFAULT SPRING HANGER TABLE LlSEGA

- bull -

WI 1 ANG bull IV IlHAAG_IELOAD CAS ES_OdOC

SRMPL6 LOf]) C(15euro5 S V REfK Ti O-l FOeC e- JlUE TO PSv oPttvlNG

bull Sldlle Aymmiddot [CIDO(UMpoundNTS AllD SETIINGSVhBACONI7173FmiddotMBACONICAESAR FILESICNj016_REV ~

bull

bull

bull

Edt

+ t

loadCose Edlcr LoadCoseOptiom Loads WlNeLoads

loads Oefned n IrtJIA loed Casu Stress Type

W -Woltllt L1 W+D1 +T1 +P1 +H Of 01 middot Displcmnt Case ~ L2 wO-iT2+P1 +H-- Of T1 middot Thermal Case tn l3 W~D1~T3~P1H ~(]S-oiit~~ Of LltgtOd e T2 Thermal Case 2 -- - _- ------- -__- T3 Thermal Case U3

l4 W+P1+H SUS __ _- -----PI middot Pr euUle Case 1 LS Wt-P1t-H-t-F1 OCC Hp middot Hydlo Prenae L6 Ul OCC --- ---- _----- H middot Hanger l oads 17 U2 OCC UI middot Unf Load eMe 11 La U3 OCC U2 -UriloodlAse 12 L9 F1 OCC U3 Uri l oad Case 13 L10 L1-l4 EXP F1 middot Cone FOIct Case 11 1 Ll1 L2-l4 J EXP Vlllet Fled W WNC middot W~ no corieris L12 L3-lS EXP

L13 LS+l7+l8 OCC L1 4 L-4+l13 ----l ~~ IL15 L1 lt-l1 3 L1 6 LJl9 (fD lO(ll ch 011 (f~tnlh OCC

STATIQUE LoR)) I- Ill

1

FW FRANCE NDG SHT16F I

CliENT

PROJECT

CPNo

EXXON

18KTA E5000 Expansion

CALCNo ISV 3310

CALC BY BEP

CHKD BY

DATE 13012006

RELIEF VALVE LOADINGS vapour

RV Nos ISV 3310

SIZE 4x3

RATING 150xlSO

ORIFICE L

bull DATA DESCRIPTION

RV SET PRESSURE

PERCENT OVERPRESSURE

Ps (l+PolOO) + 147

REliEF TEMPERATURE

1195492

RATIO OF SPECIFIC HEATS SIZING FLOW

SElECTED ORIFICE AREA

CALCULATED ORIFICE AREA

FACTORED SIZING flOW

MAX No OF WORKING VALVES

SIZING flOW PER VALVE

113600

MOLECULAR WEIGHT

GAS CONSTANT 1544M

SYMBOl UNITS

Ps BARG

Po

P PSIA T1 DegC

T Oeg R

k WI Kg h A sqin Ac sqin W2 Kgh N

W Ib h w Ibsec M

R ftlblb Oeg

bull GRAVITY IQ ftS2

FI=

2 W RI

gPA

VALUE

7 10 F2

12635 256

9528 105

- shyFl

t~ --+

~ middotFI FI

t5489 rTABIJSmn Ow COiiOmON

2853 NOn IIQRIZOllTAL IOItCIS Kt MtA CEil

2853 15489 F2

1 341532 +shy948701 F3

885 174463 ltV AT POICONllIll0N

322 AampUMING IMPACT CTOII OYl

260496 Ib 1159 N

128894 Ib 573 N

520993 Ib 2318 N -

bullbull

SARASIN-lltJ l7Technical amp Calculation Data Sheet ZI 8olto R~62IKI _____ J40 11ap11M GnlCMl

VAlVH e COlTllOlS Safety Valve

e Bomel lype Opened

Project KHARG OLEfiN COMPLEX ~A

Tag No PSV 6 453A C-Quote Ref 3A30880IOOO Sales Engineer Abdeljalill Baigar W de Commande

Operating ondl tlons Connect ons

19 InlelON shy1 fluid type Superheated Stetlm

20 Inlet Finish ANSt600 RF (125-250 AARH) 2 Capacity 78500 Kglh 21 Outlet DN J Set ptesSUe br eft 22 Outlet Finish ANSI 150 ftF 1125-250 AARH) Ol$charoe Tom p J7S C Accordinn 10 ASME 616-5

5 Variable bad pressure 0 bar eft

Cold (If lest lXess 47 bar eft 8111 of material 7 Overpressure 11 () 16 floltfv SA216 wee

SA2115WCC2 Ylt8 Operating Pressure 40 bar eft

SA216 wee Tight Closing pressUIe (MAOP) 423 bar eft 26 NoWe Stllited AlSl410 1~ 27 174 PH Stainless SteelMechanical Tomp J7S middotC ~ 28 Gaskets Stalnl St1

29 SPfinQ Chromium Allov Steel 30 AlSI431c31 Adusitina Rlna SA351 CF3M 32 Stud Al1lQrB7 JJ Alt4i1r2H Accessories

Regular Levr 35 51etUted nozzl

ReqUIred Area 31 927 om Test Gag 495 s q InIl Selected Area 41 2 om

I 839 sq in 15 Onfice p

Reaction loroe DN~ t Flow capacity 101299 Kglh 18 Noise at 30 m acc to APt521 120 dB

apprO)flTlate noise level at 30 m according to API521 (mouth noiso) )perl dlsctlarge

Customer Name TECHNIP FRANCE evlslon ~ lion ate

890 4 20-juin-2005

Cust Item Numb 7U3F RFQ 1545-01 a ely a ype pflllg a a ely alve ea1T

I I J7 Standard API 520 I )

Commercial code S46P3530AmiddotDmiddotVMM I shyI Dimensions

A- 2254 mm B- 2540 mm W - 11800 mrnIA 525PlKd~KnKb Kshl ~ Welghl() s 1523 Kg I A- 89 Inch I bullB- 100 Inch

Dati 01 calcul w - 4115 Inch Mass Capaatv W 18500 KgIh Weight( ) 3357 Pound

P1 5553 bar abs r~ C Gase Constant 143843

() Indicative Values 0 now ooeIficient Kd 0915 0

Ksn 0865 Remarks Napier equation correction Kn 1

~ 2 valves are necessary 10 reach the required capacity

Back pressure correcUon Kb 1a BUlHmiddotup back pressureO 1 berg Same calculallO1 heet lor the 1st va lve and the spare one bull

N

~

GENERAl

PEO

PROCESS

CONDITONS

bull DESIGN

DATA

bull MATERIALS

I

OPT IONS

1 T Nu~

2 Service 3 Line NUrMer 4 P amp to Numbef

5 6 Conform to 961231EC 7 Fluid T

8 NJ licable rED Table 9

0 11

12

13

14

15 16

17 19

20 21 22

PED Cal

Fluid Fluid Servlc Required Capaci

MoltcullWe hI

ratln PrtSi ur

tlll TIm tUri

Badlt Prl$IIure

AJlovtabie Ova sure

Ov esslI10 FactOI Com esslbU Latenl Heal 01 V lion

o Tl 1012812005 Pour Commenta ires

Equipment

Fluid Groo

Fluid S~I

5 cltle Gl1Ivl Set Pressure

Col

HC+H20

15489

5 02

ReHov Temperatlyene 212

Constant Varia1je Total

23 Specific Hnt RItIo lC 24 Relief Densi

25 Relief Viscosity

26 Barometric Pressure 27 28 Nozzle Flit Semi

29 Design Saely Reflef Sale -Relief 30 Type Conventional BelloIN Plot Opefatad 31 BonnetT 32 n Code

33 Sizing Basis 34 Calcula ted Area

35 Selected Area 36 Orifice De nation

37 Size Rating -Inlel 38 Size Rat - Outlet

39 40 41 42 43 Stt 44 Fla es

45 Resilient Seat Seal 46 Guide

471 Spfing 46 Wtted Material

49 50

Bonnt Disc

Ri s Bellows

51 Cap Screwed or Bolted 52 Lever Plain or Packed 53 TestGag

54 55

22-ISV 3310 0 331fD332 SHCOO20150A1A 1 l -Q2S)(l2

y Gaseous Group 1

0 1

0

09

105

4

Note 10

k

C

k p

Safety Corrventlonal

hI Solted

ASME Delaut eau de refroldissement

1812 em

L 3 150 RF 450 RF

A2 16 WCB

NOlet A216WCB

NOle 1

Note 1

NOIot

NOIel

(Note 1

No

No

INSTRUMENT SPECIFICATION

Valve Safety Pressure Relief

oxicFlammable

GasIVapo

7

2564 C

A21 6WCB SS 316 Mini

Note 1

EJflt0nMobil Chemic

Sheet 5middot11 of 46

f

No 8 Date Revision Code 2831 No C3 1052 Amiddot163 1middottVOl Rev 0

i (

II Technical amp Calculation Data Sheet SARASIN-Agt Zllloa-R~

Safety Valve Nt BiOPUIle Gt1wtI bull bull 2110 1-1_

IN I ICustomer Name TECHNIP FRANCE

891 I 4 I bull s~ I

Cuslllem Numb 7273F RFQ 1545-01

Project KHARG OLEFIN COMPLEX I Opened

I 1 I

Quote Ref Tag No PSV pound I Nde Sales Abdeljalill Baigar I

I I uperatIng onaltons

Fluid ~e Superheated Steam 19 tnle ON shy

capaci ty 78500 Kgn 20 Inlet Finish ANSI 600 RF (125-250 AARH)

3 Set presMKC 21 Outlet ON

4935 bar eM 22 OtItlet Finish ANSI 150 RF (125-250 AARH)

DiSCharge Temp 375 middotC ASME B16-5 5 Variable back presslJe bull bar eft

Cold dilf lesc press 4935 bar eft I Bill 01 I

OverptesslKe B() 10 Bod SAl16 wee a Operating ProsslKe bar elf 24 Yoke SA216 wee

25 cabull SA216 weebull bull Tlglt Closing presSlKe (MAOP) 44 415 bar eff 26 Nozzle Sellited AlSI410 bullMlaquohBnIcaI Temp J15 C 21 Disc 174 PH Stilinless Steel 28 Gaskets Stainless $t1 bullSDOM Chromium Alloy Steel 30 Golde AlSI431 31 AcluslthQRinP SAl51 CF3M 32 Stud A183flr81 33 Nul Al94gr2H

gt0 Revulr Lever

Reqllif~ Afea 32023 om 35 middot SlelUted noule

12 496 sq in TU I Gag

1 Sellcl(l(l AIel 41 2 om

I 839 sq in Orirooe p

I ReactIon loree 3016 D I Flow capacity 100996 KgIh

I Noise ill 30 m ace to AP152 1 126 dB approxmate noise level at 30 m aCCOfding to APl521 (mtluth noise) open discharge

II 37 j API52 I I I

Commercial code S46P3530A-D-VMM I

IA= 525 PlKd~Kn KbKsh I I~-middot 2254 mm 2540 mm

11800 mm

bull 1523 Kg

lA shy 89 InCh

Dab 01 COI lcul I ~ - 100 Inch

IH- 465 Inch -jshyMa55 Capaoty W 18500 KgIh 3351 Pound -IP I 553 barabs C C-ase Constant 341143 I () Indicative Values 0 now coeffiCIent Kd 09150

N Ksh 0866 w- Napier equation coffeclion Kn bull 2 valves afe necessary to reach the required capacity lt Back Pfessure correcllon Kb

BUIItmiddotup back pressurecO 1 barg 2nd Ialve set at 05 of set pranure with 10 olelpreSSure in accordill1Ce With API 520

bullbulliii

bull 11 Load cases Ioad case combinations

The following load cases f load case combinations shall be analyzed 1) always or 2) on a casemiddot to-case basis

Static load cases for operating design and pressure test conditions

L6 jillL7 I

I --shy

I --shyI I I I I

L L

I Ll 9 L20

bull ~--

Load types (iC a pplicable load types should be added) W Dead weight (pipe weight + fluid weight + insulation weight) D Displacement T Design temperature P Design internal pressure U Uniform loads (eg snow load seismic load) F External forces (forces andor moments) HP Hydro test pressure H Hanger loads WIN Wind loads (for the main wind directions) WNC Dead weight without contents (pipe weight + insulation weight) WW Water-filled weight for pressure test

bull bull bull

bull

bull ~-

Page 3: Load Cases and Combination

I

bull

bull

bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

CONTRACTOR DOCUMENT N OWNER OCXUMENT Ndeg

p Ndeg Unil Doc T Matetlal coo Serial Ndeg Rev Pa B PIN Unit Doc T Malerial Code Serial Ndeg Rev Pa

7273F 3 13313

1 LOAD CASES

Loads and stress types to be considered in the computer analysis are

Loads Stress types

-W Deadweight - (EXP) EXPANSION

-WNC Weight (No Contents) - (SUS) SUSTAINED

- WW Weight full of water - (OPE) OPERATING

- P Pressure Set 1 bull (OCC) OCCASIONAL

-P2 Pressure Set 2

- T1 Thennal Set 1

- T2 Thermal Set 2

- T3 Thermal Set 3

- 01 D2 03 Displacements (thermal effect)

- Fl F2 F3 External Forces ( used for slug surge p~v and rupture disk) bull- H Spring hanger fqrces

- Ul U2 U3 Uniform Loads

- WIN Wind ~oad 1

-WIN2 WinCl Load 2

The following load cases description assume that all calculated cases are lineaf (Le no n linear restraints gaps or friction)

Combination loads in the computer analysis can be the following assumin the calibration toad 01 s rin han er ha b en detin in a revious run 137 and the value defined in the s readshee s rin hanger

Technip

bull KHARG ETHYLENE PLANT

KHARG Olefin Complex

7273F WI

Case

(OCC) Sustained plus Wind Z combined absolutely

11 For Lines Carrying Heavy Fluid (Hydrocarbon Water )

a - Example File 2_00CA_O_A (Unit 20 Calculation Number 001 Load Case File AIKev 0)

bull

exposed to wind hydrostatic test spring supports No Yes_No CASE I W+~I+IJ+PI+H (O~E) Operating

CASE 2 W+PI+H (SUS) Deadweight + Pressure

CASE 3 U I (OCC) Seismic Load X

CASE 4 U2 (OCC) Seismic Load Y

CASES U3 (OCC) Seismic Load Z

CASE 6 L1 -L2 (EXP) Expansion range Code Case

CASE 7 W +lA+L5 (OCC) Resultant seismic load SRSS combination

CASE8 L2+L7 (OCC) Suslalncd plus Seismic Combined Case

b - Example File 2_002_A_O_A (Unil 20 Calculation Number 002 Load Case File A

exposed to wind hydrostatic test spring supports Noy Ye

bull

CASE I W+D1+T1+Pl+H

CASE 2 W+Pl+H

CASE 3 WIN I

CASE4 WIN2

CASES UI

CASE6 U2

CASE 7 U3

CASE 8 LI -L2

CASE 9 L5+ L6+L 7

CASE 10 L2+L3

CASE II L2+lA

CASE 12 L2+L9

(OPE) Operang

(SUS) Deadweight + Pressure

(SUS) Wind along X (Instead or oce 10 avoid Snbbe ivoio~ irany)

(SUS) Wind along Z Onslead oroce to avoid Snubber ifi(lY)

(OCC) Seismic Load X

(OCC) Sesmc Load Y

(OCC) Seismic Load Z

(EXP) Expansion range Code Case

(OCC) Resultant seismic load SRSS combination

(OCC) Sustained plus Wind X combined absolutely

Case

(OCC) Sustained plus Seismic Combined absolutely Case

Technip

P eel N

7273F

KHARG ETHYLENE PLANT KHARG Olefin Complex

CONTRACTOR DOCUMENT Ndeg

Malellal Code Selia N Rev Pa p

1300 000 0 513

PETItOCHllMrCAL IN ST1UES DEVELOPMENT MANG MENT CO

OW NER DOCUMENT Ndeg

Material Code Serial Ndeg Rev Pa

513

12 For Lines Carrying Gas Steam or Vapor

bull

Examplelr~~~~~+-_ex~po_S_ed~0 ~nd_ ~Wi __~_h~yd_~__I~a~____tic es1-_s~pn_n~g~s~u~ppo~rts__~ Line criteria No shy Yes Yes

a - Example File 2_003_A_O_A File A RevD)

CASE I WNC+DI+TI+PI+H

CASE 2 WNC+PI+H

CASE3UI

CASE 4 U2

CASES U3

(Unit 20 Calculation Number 003 Operating Loa Cases

(OPE) Operating

(SUS) Deadweight (No contents) + Pressure PI

(OCC) Seismic Load X

(OCC) Se ismic Load Y

(ccq Seismic Load Z

CASE 6 LImiddotL2 (EXP) Expansion range Code Case

CASE 7 L3+L4+LS (CCe) R~sultant seismic load SRSS combination

CASE 8 L2+L7 (OCC) Sustalfled plus SeIsmic Combined absolutely C e Case

b Example File 2_003_B_O_A (Unot 20 Calculation Number 003 Hydrotest LcJCase Fi le B RevD) lftested in place

CASE I WW+PI (SUS) Deadweight Full of water + Hydrotest Pressure PI

bull 4 -gt fv

L1 --1- r

Igt 0

bull Technip

P ec(Ndeg

n73F

KHARG ETHYLENE PLANT KHARG Olefin Complex

CONTRACTOR DOCUMENT N

P N

613

PETROCHEMICAL IN USTRJpoundS DEVElOPMENT MANA EMENT CO

OWNER DOCUMENT Ndeg

Material Code Sertal Ndeg Rev Pa

613

Example 2 r-~~~~~~~XP~osed~to~w~i~nd~~h~~=r~ost~at=ic~t==st~~sp=n=n~g~su=ppo==rt=s~ line criteria Yes Yes Yes

a Example File S_OOS_A_Obullfi (Uuil50 Calculation Number 00) Operating Load Case Fi e ArevO) J7LLA A_A

CASE 1 WNC+QI+Tt+PI+H (OPE) Operating

CASE 2 WNC+PI+H

CASE 3 WIN I

CASE 4 WlN2

CASE 5 VI

CASE 6 U2

CASE 7V3

CASE 8 Ll -L2

CASE 9 L5+L6+L7

CASE 10 L2+L3-shyCASE II L2+L4

CASE 12 L2+L9

(SUS) Deadweight (No contents) + Pressure

(SUS) Wind along X (1nstcad oroce 10 avoid Snubber activatio if any)

(SUS) Wind along Z (Instead ofoce to avoid Snubberactivarion ifany)

(OCe) Seismic Load X

(OCC) Seismic Load Y

(OCC) Seismic Load Z

(EXP) Ex pansion range Code Case

(ocq Resultant seismic load SRSS combination gt

(OCe) Sustained plus Wind X combined absolutely C I Case

(OCC) Sustained plus Wind Z combined absolutely Codf Case

(aCe) Sustained plus Seismic Combined absolutely Cod Case

b Example File S_OOSJl_O bull A (Unit 5OCalculation Number 005Hydrostatic Load case fil B

revO) 4-OlL ~ _A_A

CASE 1 WW+PI (SUS) Deadweight full of water + Hydrotest Pressure PI

bull WI I bull AHa bull_ Amiddot KHARGJELOAOCASESOdDc

bull

bull

RevO)

CASE I W+PI +TI+DI+H

CASE 2 W+PI+T2+DI+H

CASE 3 W+PI+T3+DI+H

CASE 4 W+Pl+H

CASE 5 WNC+H

CASE6UI

CASE U2

CASE 8 U3

CASE 9 L6+L+L8

CASE 10 LimiddotL4

CASE I I L2middotL4

CASE 12 L3middotL4

CASE 13 L4+L9

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

PET1IOCJiEMCAL INOUSTIUES DEVElOfMENT MANA EMENT co

7273F

Nmiddot UtIiI Doe T

1300 000 0 713

File A

1-1 For Lines Connected to Rotating Equipmenl

Example File 002_007 _A_O_A (Unit 002 Calculation Number 007 Load ea

(OPE)

(OPE)

(OPE)

(SUS)

(SUS)

(OCC)

(OCC)

(OCC)

Operating Pump A operating 380degC

Pump B Standby 21degC (Ambient)

Operating Pump B operating 380degC

Pump A Standby 21degC (Ambient)

Operating Pump A and B hot 380ltgtlt

Deadweight + Pressure

Weight (No contents)

Seismic X

Seismic Y

Seismic Z

(ocq Resultant seismic load SRSS combination

(EXP) Thermal T 1 Pump A operating 380degC

Pump B Standby 21degC (Ambient)

(EXP) ThennaJ 12 Pump B operating 380degC

Pump A Standby 21degC (Ambient)

(EXP) Therma1 13 Pump A and B hot 380degC

(OCC) Sustained plus Seismic Combined absolutely C e Case

Note Load Case 5 is used to calrulate shop calibration of spring support instaJled above pump nozzle

- - - -

bull Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

CONTRACTOR OOCUIoENT N OWNER DOCUMENT

P N IJnIt Doc T lMtecW eoo Serial N Rev P p unit Doe T Material Code Serial Rev P

7273F 000 WI 1300 000 0 813

131 Load Cases to be calculated to comply wjtb ASME 831 3 Code Cases

~xample

CASE I W+DI+TI+P I(OPE)Operaling CASE 2 W+Pl(SUS) Deadweight + Pressure

CASE 3 U I (OCC) Seismic Load X

CASE 4 U2(OCC) Seismic Load Y

CASE 5 U3(OCC) Seismic load Z

CASE 6 LI -L2(EXP) Expansion range Code Ca~

CASE 7 W+L4+L5(OCC) Resultanl seismic load SRSS combination

ASE 8 L2+L7(OCC) Sustained plus Seismic Combined absolutelyCode Case

CASE 9 LI+L7(OCC) Operating plus Seismic combined absolutely hOI restraint (Optional)

813

CASE 10 L9+~(OCC) Maximum restrai nt loads (Optional)~ 14 FOR LOW TEMPERATURE CARBON STEEL (LTCS)

141 Stress criteria

The point (3) of the figure 3232B imposes to take into account the following load cases

Permanent static loads

bull W Weight (signed load)

bull bull P Pressure (signed load)

bull T low Temperature (signed load)

bull F exlemal loads (signed load)

Occasional static and dynamic loads

bull U seismic accelerations Corresponding to the SASS combination of the Ul (X dyion) U2 (Y direction) and U3 (Z direction) components

bull WIN Wind (unsigned load)

Remarks

I) In Caesar load case it is necessary to have by load case line only one of load cases d~=ibed her-under

2) In Caesar input all stress intensification factors shal l be equal to 1

TIle criteria is

W + P +T + F + U or WIN lt O3Sh - 413 Mpa combined in ABS( ~ shy

bull

9113

Technip

bull KHARG ETHYLENE PLANT

KHARG Olefin Complex

QVoINEA OClCUME NT N

P bull p N Unit Doc T Malerial Code Serial Ndeg Rw

913

142 Examples

Examplelr-~__~~-+~e~x~po=s~ed~to~W~ind=-~~h~~~r~o~st=a=t~~te=s~t~=s~ ~ po~rt~s-+pr=ing~s~u~p~line criteria Yes Yes Yes

bull Example File 002_01O-A_O_A (Unit 002 Calculation Number OlD Load Case File A evD)

CASE 1 W+Tl+PI+H (OPE) Operating cold condition

CASE 2 W+T2+P2+H (OPE) Operating hot conditions

CASE 3 W+PI +H (SUS) Deadweight + Pressure

CASE 4 WINl (SUS) Wind along X (Instead of OCC to avoid Snubber activation if I y)

CASES WIN2 (SUS) Wind along Z (Instead of OCC to avoid Snubber activation if y)

CASE 6 Ul (OCC) Seismic Lcentad X

CASE 7 U2 (OCe) Seismic Load Y

CASES U3 (OCC) Seismic Load Z

CASE9W+H (SUS) Deadweight + Spring hanger

CASE 10 PI (SUS) Pressure

CASE J 1 Tl (EXP) Temperarure

CASE 12 LI -L2 (EXP) thermal stress range Code Case

CASE 13 Ll -L3 (EXP) thermal suess range Code Case

CASE 14 LlI+Ll2 (EXP) full thermal stress range checking ABS combination

CASE 15 L6+L7+LS (OCC) Resultant seismic load SRSS combination CASE 16 ~9+L10+L1I+L3 (OCC) Sustained plus Wind X combined absolutely Code Ease CASE 17 L9+LI0+L11+L4 (OCC) Sustained plus Wind Z combined absolutely Code tase CASE 18 L9+L10+Lll+L15 (OCC) Sustained plus Seismic Combined absolutely Code ase

bull

bull

bull

bull

bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

COHTAACTOR DOCUMENT N

-~

PEJROCHEMICAI IES DBVELOPMENT MANAG co

OWNER DOCUMENT Ndeg Unit Doe T P N

7273F 000 WI 1300 006 813 1 813 1

8 SNOW WAD (Ws)

I Emiddot~middotv O

Snow loads shall 00 applied only for cold outside lines for which design T is below 0 C and which are not protected by floor equ ipment or others

The hereafter calculated vaJue (Ws) will be classed as unifonn load foUowing Y axis (U ) in a separate Caesar input file See 7273F_OOO_CN3_CN2_1370_SAMPLlC AXLS

Design snow load 25 kgll1l2

The distribution of snow remaining on the horizontal pipe will take the shape hereu dec a reducljon factor of 072 may be applied

Ws = ( lx 051gt In x h 022D ) 25

Ws = (Ix 072 x D ) 25

Ws = 18 x D Kflrsi= 180 x D NIP Where 0 = outside diameter of pipe o r outside diameter of pipe + insulation if exist( m)

70middot

9120

o

bull Technip -D KHARG ETHYLENE PLANT ~

KHARG Olefin Complex

middot INmiddot I A~ I P~ UNo I 7273F 000 WI 1300 I 006 I A I 115 I 115

APPENDIX IV

L bull WIND PRESSURE I ELEVATION

11 Wind Basic nata I Wind pressure calcuJation

As per Project Basic Engineering 7273F-30-PP-206 Bask Design Data

Basic wind speed 160km h (44 5 m s)

Exposure Category 0

According to UBC 97 the design wind loading shall be

p= CxCxqX

where

P =Design wind pressure allevel 10 III

C~ =156 at leve1 10 m (EIIposure and gust factor-Table I6-G)

Cq I for DNlt= 50 nun

= 08 for DNgt 50 mm (Exposure and gust factor-Table I6-H)

qs= 1226 kNm2 ( Wind stagnation pressure at 10 m -Table J6-F)

lw = 1 15 (Importance factor - Table 16-K)

p = 220 xC (kNl m)

Height Above Wind pressure Ground Level

(m) PI eq (kNlm2 )

Oto 10 22

10 (0 20 247

20 to 30 264

30 10 40 276

40 to 50 286

50 to 60 289

60 to 70 293

70 1080 299

80 to 90 312

bull

bull

bull

bull

CONTRACTOR OOCUIENT bull N UniI Doc T Milttl CoOl srI N Rev Pa p

7273F 000 WI 1300 000 0 ()J 13

2 CONFIGURATION FILES USING CAESAR II

21 Unit System (7273FFIL)

CAE S A R liVERS 430

INPUT UNITS USED

UNITS 7273F NOMISCH INPUT ON

LENGTH inches

FORCE pounds

MASS(dynamics) pounds

MOMENTS(INPUn inch-pounds

MOMENTS(OUTPUT) inch-pounds

STRESS Ibssqin

TEMP SCALE degrees F

PRESSURE psig

ELASTIC MODULUS Ibslsqin

PI PE DENSITY Ibslcuin

INSULATION DENS Ibslcuin

FLUID DENSITY Ibslcuin

TRANSL STI F Ibslin

ROTATIONAL STiF inlbldeg

UNIFORM LOAD Jblin

GLOAD gs

WIND LOAD IbsJsqin

ELEVATION inches

COMPOUND LENGTH inches

DIAMETER inches

WALL THICKNESS inches

OWNER DOCUMENT Ndeg

~ Doc T Malerial CoOa Serial Ndeg Rev

1013

x 25400 mm

x 4448 N

x 0454 kg

x 0113 Nm

x 0113 Nm

x 0007 MPa

x 0556 C

x 0069 bars

x 0007 MPa

x 27680000 kgCrmiddotm

x 27680000 kgJcum

x 27680000 kgci m

x 0175 Nm

x 0113

l x 175127 NJm

x 1000 gs

x 6894757 NJ m

x 0025 m

x 25400 mm

x 1000 inch

x 25400 mm

bull bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

PETROCHlMlCAL IND JES DIiVElOPMENT MANGEMENT CO

11113

Technip bull

KHARG ETHYLENE PLANT ~ KHARG Olefin Complex

iETltOCHEMICtl OEVEIOPMENT MANArCO

CONTRACTOR DOCUMENT N OWNER DOCUMENT Nmiddot ProIecl N p U Doe TwalMrolerial Code ISen N ReI P_ Proiect N I UNt Doo T~ I ~eriIII Code

7273F 000 WI I 1300 I 000 I 0 I 11113 I I I

22 Setup File ( CAESARCFG )

C A E SAR II VERS450

SETUP FILE PARAMETERS

CONNECT GEOMETRY THRU CNODES YES I MIN ALLOWED BEND ANGLE 500000 I MAXjLLOWED BEND ANGLE bull 135000 I BEND LENGTH ATIACHMENT PERCENT 100000 I MINjNGLE TO ADJACENT BEND PT 500000

LOOP CLOSURE TOLERANCE 254000mm

THERMAL BOWING HORZ TOLERANCE 100000E-04

AUTO NODE NUMBER INCREMENT 100000

ZJXIS UP NO

USE PRESSURE STIFFENING DEFAULT

ALPHA TOLERANCE 500000E-02

RESLDmiddotFORCE NO

HGR_DEF RESWGT STIF

bull 01751200E+12 Nlmm

DECOMP SNG TOL 01 OOOOOOE+ 11

BEND_AXIAL SHAPE NO

FRICT STIF 875600 Ni mm I FRICT NORM FORCE VAR 025000 I FRICT ANGLE VAR 300000 I FRICT SLIDE MULT 100000

ROD TOLERANCE 100000

ROD INC 200000

INCORE NUMERICAL CHECK NO

OUTCORE NUMERICAL CHECK NO

DEFAULT TRANS RESTRAINT STIFF 0175120E+12 Nlmm

DEFAULT ROT RESTRAINT STIFF 0112980E+12 Nmi deaJ

IGNORE SPRING HANGER STIFFNESS bull NO I

WI I middot AiHG bull _ KtVRCUE LOoO CAS ES_Odoc

rmiddot

bull

bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

Setup File (

CONNECT_GEOMETRY _ THRU_CNODES

WRC-07 VERSION

WRC- 07

DEFAULT

831

WI I middot AIlaquo) Amiddot KHARGJUOAD CASFsOdoc

T

F

YES

NO

181 281

NO

DEFAULT

02206272E+OSbull

bullbull

bull

bull

Thchnip bull

KHARG ETHYLENE PLANT ~ KHARG Olefin Complex

PFffiOCHEMICAL INO bull DEVELOPMENT MANAG ~ENTCO_

CONTRACTOR DOCUMENT Ndeg OWNER DOCUMENT N

Proioct Ndeg Unit Doc TIIDEII Material Code Serial Ndeg Rev I Paae Proiect N Unit Doc Type Material Code Serial N A~ 7273F I 000 I WI I 1300 I 000 I a I 13 13 I 1313

FRP Ratio GmodlEmo(Uaxial) O2500000E+OO

FRP EalEhVhla O1527272E+OO

SetuD File (CAESARCFG Continuation)

FRP Lamina1e Type THREE

FRP Alpha O2159827E+02 C

FRP Density O1660800E+04 kocum bullEXCLUDE 12 FROM UKOOA BENDI NG NO

OUTPUT REPORTS BY LOAD CASE YES

DISPLACEMENT NODAL SORTING YES

DYNAMIC INPUT EXAMPLE TEXT MAX

TIME HIST ANIMATE YES

ENABLE AUTOSAVE YES

AUTOSAVE TIME INTERVAL O3000000E+02

PROMPTED AUTOSAVE YES

DISABLE UNDOREDO NO

STRUCTURAL DATABASE AISC89BIN

VALVE amp FLANGE GENERIC VHD

EXPANSION JT DBASE FLEXPATHJHD

PI PING SIZE SPECIFICATION ANSI

DEFAULT SPRING HANGER TABLE O5000000E+01

SYSTEM DIRECTORY NAME SYSTEM

UNITS FILE NAME 7273FFIL

ENABLE ODBC OUTPUT NO

DEFAULT SPRING HANGER TABLE LlSEGA

- bull -

WI 1 ANG bull IV IlHAAG_IELOAD CAS ES_OdOC

SRMPL6 LOf]) C(15euro5 S V REfK Ti O-l FOeC e- JlUE TO PSv oPttvlNG

bull Sldlle Aymmiddot [CIDO(UMpoundNTS AllD SETIINGSVhBACONI7173FmiddotMBACONICAESAR FILESICNj016_REV ~

bull

bull

bull

Edt

+ t

loadCose Edlcr LoadCoseOptiom Loads WlNeLoads

loads Oefned n IrtJIA loed Casu Stress Type

W -Woltllt L1 W+D1 +T1 +P1 +H Of 01 middot Displcmnt Case ~ L2 wO-iT2+P1 +H-- Of T1 middot Thermal Case tn l3 W~D1~T3~P1H ~(]S-oiit~~ Of LltgtOd e T2 Thermal Case 2 -- - _- ------- -__- T3 Thermal Case U3

l4 W+P1+H SUS __ _- -----PI middot Pr euUle Case 1 LS Wt-P1t-H-t-F1 OCC Hp middot Hydlo Prenae L6 Ul OCC --- ---- _----- H middot Hanger l oads 17 U2 OCC UI middot Unf Load eMe 11 La U3 OCC U2 -UriloodlAse 12 L9 F1 OCC U3 Uri l oad Case 13 L10 L1-l4 EXP F1 middot Cone FOIct Case 11 1 Ll1 L2-l4 J EXP Vlllet Fled W WNC middot W~ no corieris L12 L3-lS EXP

L13 LS+l7+l8 OCC L1 4 L-4+l13 ----l ~~ IL15 L1 lt-l1 3 L1 6 LJl9 (fD lO(ll ch 011 (f~tnlh OCC

STATIQUE LoR)) I- Ill

1

FW FRANCE NDG SHT16F I

CliENT

PROJECT

CPNo

EXXON

18KTA E5000 Expansion

CALCNo ISV 3310

CALC BY BEP

CHKD BY

DATE 13012006

RELIEF VALVE LOADINGS vapour

RV Nos ISV 3310

SIZE 4x3

RATING 150xlSO

ORIFICE L

bull DATA DESCRIPTION

RV SET PRESSURE

PERCENT OVERPRESSURE

Ps (l+PolOO) + 147

REliEF TEMPERATURE

1195492

RATIO OF SPECIFIC HEATS SIZING FLOW

SElECTED ORIFICE AREA

CALCULATED ORIFICE AREA

FACTORED SIZING flOW

MAX No OF WORKING VALVES

SIZING flOW PER VALVE

113600

MOLECULAR WEIGHT

GAS CONSTANT 1544M

SYMBOl UNITS

Ps BARG

Po

P PSIA T1 DegC

T Oeg R

k WI Kg h A sqin Ac sqin W2 Kgh N

W Ib h w Ibsec M

R ftlblb Oeg

bull GRAVITY IQ ftS2

FI=

2 W RI

gPA

VALUE

7 10 F2

12635 256

9528 105

- shyFl

t~ --+

~ middotFI FI

t5489 rTABIJSmn Ow COiiOmON

2853 NOn IIQRIZOllTAL IOItCIS Kt MtA CEil

2853 15489 F2

1 341532 +shy948701 F3

885 174463 ltV AT POICONllIll0N

322 AampUMING IMPACT CTOII OYl

260496 Ib 1159 N

128894 Ib 573 N

520993 Ib 2318 N -

bullbull

SARASIN-lltJ l7Technical amp Calculation Data Sheet ZI 8olto R~62IKI _____ J40 11ap11M GnlCMl

VAlVH e COlTllOlS Safety Valve

e Bomel lype Opened

Project KHARG OLEfiN COMPLEX ~A

Tag No PSV 6 453A C-Quote Ref 3A30880IOOO Sales Engineer Abdeljalill Baigar W de Commande

Operating ondl tlons Connect ons

19 InlelON shy1 fluid type Superheated Stetlm

20 Inlet Finish ANSt600 RF (125-250 AARH) 2 Capacity 78500 Kglh 21 Outlet DN J Set ptesSUe br eft 22 Outlet Finish ANSI 150 ftF 1125-250 AARH) Ol$charoe Tom p J7S C Accordinn 10 ASME 616-5

5 Variable bad pressure 0 bar eft

Cold (If lest lXess 47 bar eft 8111 of material 7 Overpressure 11 () 16 floltfv SA216 wee

SA2115WCC2 Ylt8 Operating Pressure 40 bar eft

SA216 wee Tight Closing pressUIe (MAOP) 423 bar eft 26 NoWe Stllited AlSl410 1~ 27 174 PH Stainless SteelMechanical Tomp J7S middotC ~ 28 Gaskets Stalnl St1

29 SPfinQ Chromium Allov Steel 30 AlSI431c31 Adusitina Rlna SA351 CF3M 32 Stud Al1lQrB7 JJ Alt4i1r2H Accessories

Regular Levr 35 51etUted nozzl

ReqUIred Area 31 927 om Test Gag 495 s q InIl Selected Area 41 2 om

I 839 sq in 15 Onfice p

Reaction loroe DN~ t Flow capacity 101299 Kglh 18 Noise at 30 m acc to APt521 120 dB

apprO)flTlate noise level at 30 m according to API521 (mouth noiso) )perl dlsctlarge

Customer Name TECHNIP FRANCE evlslon ~ lion ate

890 4 20-juin-2005

Cust Item Numb 7U3F RFQ 1545-01 a ely a ype pflllg a a ely alve ea1T

I I J7 Standard API 520 I )

Commercial code S46P3530AmiddotDmiddotVMM I shyI Dimensions

A- 2254 mm B- 2540 mm W - 11800 mrnIA 525PlKd~KnKb Kshl ~ Welghl() s 1523 Kg I A- 89 Inch I bullB- 100 Inch

Dati 01 calcul w - 4115 Inch Mass Capaatv W 18500 KgIh Weight( ) 3357 Pound

P1 5553 bar abs r~ C Gase Constant 143843

() Indicative Values 0 now ooeIficient Kd 0915 0

Ksn 0865 Remarks Napier equation correction Kn 1

~ 2 valves are necessary 10 reach the required capacity

Back pressure correcUon Kb 1a BUlHmiddotup back pressureO 1 berg Same calculallO1 heet lor the 1st va lve and the spare one bull

N

~

GENERAl

PEO

PROCESS

CONDITONS

bull DESIGN

DATA

bull MATERIALS

I

OPT IONS

1 T Nu~

2 Service 3 Line NUrMer 4 P amp to Numbef

5 6 Conform to 961231EC 7 Fluid T

8 NJ licable rED Table 9

0 11

12

13

14

15 16

17 19

20 21 22

PED Cal

Fluid Fluid Servlc Required Capaci

MoltcullWe hI

ratln PrtSi ur

tlll TIm tUri

Badlt Prl$IIure

AJlovtabie Ova sure

Ov esslI10 FactOI Com esslbU Latenl Heal 01 V lion

o Tl 1012812005 Pour Commenta ires

Equipment

Fluid Groo

Fluid S~I

5 cltle Gl1Ivl Set Pressure

Col

HC+H20

15489

5 02

ReHov Temperatlyene 212

Constant Varia1je Total

23 Specific Hnt RItIo lC 24 Relief Densi

25 Relief Viscosity

26 Barometric Pressure 27 28 Nozzle Flit Semi

29 Design Saely Reflef Sale -Relief 30 Type Conventional BelloIN Plot Opefatad 31 BonnetT 32 n Code

33 Sizing Basis 34 Calcula ted Area

35 Selected Area 36 Orifice De nation

37 Size Rating -Inlel 38 Size Rat - Outlet

39 40 41 42 43 Stt 44 Fla es

45 Resilient Seat Seal 46 Guide

471 Spfing 46 Wtted Material

49 50

Bonnt Disc

Ri s Bellows

51 Cap Screwed or Bolted 52 Lever Plain or Packed 53 TestGag

54 55

22-ISV 3310 0 331fD332 SHCOO20150A1A 1 l -Q2S)(l2

y Gaseous Group 1

0 1

0

09

105

4

Note 10

k

C

k p

Safety Corrventlonal

hI Solted

ASME Delaut eau de refroldissement

1812 em

L 3 150 RF 450 RF

A2 16 WCB

NOlet A216WCB

NOle 1

Note 1

NOIot

NOIel

(Note 1

No

No

INSTRUMENT SPECIFICATION

Valve Safety Pressure Relief

oxicFlammable

GasIVapo

7

2564 C

A21 6WCB SS 316 Mini

Note 1

EJflt0nMobil Chemic

Sheet 5middot11 of 46

f

No 8 Date Revision Code 2831 No C3 1052 Amiddot163 1middottVOl Rev 0

i (

II Technical amp Calculation Data Sheet SARASIN-Agt Zllloa-R~

Safety Valve Nt BiOPUIle Gt1wtI bull bull 2110 1-1_

IN I ICustomer Name TECHNIP FRANCE

891 I 4 I bull s~ I

Cuslllem Numb 7273F RFQ 1545-01

Project KHARG OLEFIN COMPLEX I Opened

I 1 I

Quote Ref Tag No PSV pound I Nde Sales Abdeljalill Baigar I

I I uperatIng onaltons

Fluid ~e Superheated Steam 19 tnle ON shy

capaci ty 78500 Kgn 20 Inlet Finish ANSI 600 RF (125-250 AARH)

3 Set presMKC 21 Outlet ON

4935 bar eM 22 OtItlet Finish ANSI 150 RF (125-250 AARH)

DiSCharge Temp 375 middotC ASME B16-5 5 Variable back presslJe bull bar eft

Cold dilf lesc press 4935 bar eft I Bill 01 I

OverptesslKe B() 10 Bod SAl16 wee a Operating ProsslKe bar elf 24 Yoke SA216 wee

25 cabull SA216 weebull bull Tlglt Closing presSlKe (MAOP) 44 415 bar eff 26 Nozzle Sellited AlSI410 bullMlaquohBnIcaI Temp J15 C 21 Disc 174 PH Stilinless Steel 28 Gaskets Stainless $t1 bullSDOM Chromium Alloy Steel 30 Golde AlSI431 31 AcluslthQRinP SAl51 CF3M 32 Stud A183flr81 33 Nul Al94gr2H

gt0 Revulr Lever

Reqllif~ Afea 32023 om 35 middot SlelUted noule

12 496 sq in TU I Gag

1 Sellcl(l(l AIel 41 2 om

I 839 sq in Orirooe p

I ReactIon loree 3016 D I Flow capacity 100996 KgIh

I Noise ill 30 m ace to AP152 1 126 dB approxmate noise level at 30 m aCCOfding to APl521 (mtluth noise) open discharge

II 37 j API52 I I I

Commercial code S46P3530A-D-VMM I

IA= 525 PlKd~Kn KbKsh I I~-middot 2254 mm 2540 mm

11800 mm

bull 1523 Kg

lA shy 89 InCh

Dab 01 COI lcul I ~ - 100 Inch

IH- 465 Inch -jshyMa55 Capaoty W 18500 KgIh 3351 Pound -IP I 553 barabs C C-ase Constant 341143 I () Indicative Values 0 now coeffiCIent Kd 09150

N Ksh 0866 w- Napier equation coffeclion Kn bull 2 valves afe necessary to reach the required capacity lt Back Pfessure correcllon Kb

BUIItmiddotup back pressurecO 1 barg 2nd Ialve set at 05 of set pranure with 10 olelpreSSure in accordill1Ce With API 520

bullbulliii

bull 11 Load cases Ioad case combinations

The following load cases f load case combinations shall be analyzed 1) always or 2) on a casemiddot to-case basis

Static load cases for operating design and pressure test conditions

L6 jillL7 I

I --shy

I --shyI I I I I

L L

I Ll 9 L20

bull ~--

Load types (iC a pplicable load types should be added) W Dead weight (pipe weight + fluid weight + insulation weight) D Displacement T Design temperature P Design internal pressure U Uniform loads (eg snow load seismic load) F External forces (forces andor moments) HP Hydro test pressure H Hanger loads WIN Wind loads (for the main wind directions) WNC Dead weight without contents (pipe weight + insulation weight) WW Water-filled weight for pressure test

bull bull bull

bull

bull ~-

Page 4: Load Cases and Combination

Technip

bull KHARG ETHYLENE PLANT

KHARG Olefin Complex

7273F WI

Case

(OCC) Sustained plus Wind Z combined absolutely

11 For Lines Carrying Heavy Fluid (Hydrocarbon Water )

a - Example File 2_00CA_O_A (Unit 20 Calculation Number 001 Load Case File AIKev 0)

bull

exposed to wind hydrostatic test spring supports No Yes_No CASE I W+~I+IJ+PI+H (O~E) Operating

CASE 2 W+PI+H (SUS) Deadweight + Pressure

CASE 3 U I (OCC) Seismic Load X

CASE 4 U2 (OCC) Seismic Load Y

CASES U3 (OCC) Seismic Load Z

CASE 6 L1 -L2 (EXP) Expansion range Code Case

CASE 7 W +lA+L5 (OCC) Resultant seismic load SRSS combination

CASE8 L2+L7 (OCC) Suslalncd plus Seismic Combined Case

b - Example File 2_002_A_O_A (Unil 20 Calculation Number 002 Load Case File A

exposed to wind hydrostatic test spring supports Noy Ye

bull

CASE I W+D1+T1+Pl+H

CASE 2 W+Pl+H

CASE 3 WIN I

CASE4 WIN2

CASES UI

CASE6 U2

CASE 7 U3

CASE 8 LI -L2

CASE 9 L5+ L6+L 7

CASE 10 L2+L3

CASE II L2+lA

CASE 12 L2+L9

(OPE) Operang

(SUS) Deadweight + Pressure

(SUS) Wind along X (Instead or oce 10 avoid Snbbe ivoio~ irany)

(SUS) Wind along Z Onslead oroce to avoid Snubber ifi(lY)

(OCC) Seismic Load X

(OCC) Sesmc Load Y

(OCC) Seismic Load Z

(EXP) Expansion range Code Case

(OCC) Resultant seismic load SRSS combination

(OCC) Sustained plus Wind X combined absolutely

Case

(OCC) Sustained plus Seismic Combined absolutely Case

Technip

P eel N

7273F

KHARG ETHYLENE PLANT KHARG Olefin Complex

CONTRACTOR DOCUMENT Ndeg

Malellal Code Selia N Rev Pa p

1300 000 0 513

PETItOCHllMrCAL IN ST1UES DEVELOPMENT MANG MENT CO

OW NER DOCUMENT Ndeg

Material Code Serial Ndeg Rev Pa

513

12 For Lines Carrying Gas Steam or Vapor

bull

Examplelr~~~~~+-_ex~po_S_ed~0 ~nd_ ~Wi __~_h~yd_~__I~a~____tic es1-_s~pn_n~g~s~u~ppo~rts__~ Line criteria No shy Yes Yes

a - Example File 2_003_A_O_A File A RevD)

CASE I WNC+DI+TI+PI+H

CASE 2 WNC+PI+H

CASE3UI

CASE 4 U2

CASES U3

(Unit 20 Calculation Number 003 Operating Loa Cases

(OPE) Operating

(SUS) Deadweight (No contents) + Pressure PI

(OCC) Seismic Load X

(OCC) Se ismic Load Y

(ccq Seismic Load Z

CASE 6 LImiddotL2 (EXP) Expansion range Code Case

CASE 7 L3+L4+LS (CCe) R~sultant seismic load SRSS combination

CASE 8 L2+L7 (OCC) Sustalfled plus SeIsmic Combined absolutely C e Case

b Example File 2_003_B_O_A (Unot 20 Calculation Number 003 Hydrotest LcJCase Fi le B RevD) lftested in place

CASE I WW+PI (SUS) Deadweight Full of water + Hydrotest Pressure PI

bull 4 -gt fv

L1 --1- r

Igt 0

bull Technip

P ec(Ndeg

n73F

KHARG ETHYLENE PLANT KHARG Olefin Complex

CONTRACTOR DOCUMENT N

P N

613

PETROCHEMICAL IN USTRJpoundS DEVElOPMENT MANA EMENT CO

OWNER DOCUMENT Ndeg

Material Code Sertal Ndeg Rev Pa

613

Example 2 r-~~~~~~~XP~osed~to~w~i~nd~~h~~=r~ost~at=ic~t==st~~sp=n=n~g~su=ppo==rt=s~ line criteria Yes Yes Yes

a Example File S_OOS_A_Obullfi (Uuil50 Calculation Number 00) Operating Load Case Fi e ArevO) J7LLA A_A

CASE 1 WNC+QI+Tt+PI+H (OPE) Operating

CASE 2 WNC+PI+H

CASE 3 WIN I

CASE 4 WlN2

CASE 5 VI

CASE 6 U2

CASE 7V3

CASE 8 Ll -L2

CASE 9 L5+L6+L7

CASE 10 L2+L3-shyCASE II L2+L4

CASE 12 L2+L9

(SUS) Deadweight (No contents) + Pressure

(SUS) Wind along X (1nstcad oroce 10 avoid Snubber activatio if any)

(SUS) Wind along Z (Instead ofoce to avoid Snubberactivarion ifany)

(OCe) Seismic Load X

(OCC) Seismic Load Y

(OCC) Seismic Load Z

(EXP) Ex pansion range Code Case

(ocq Resultant seismic load SRSS combination gt

(OCe) Sustained plus Wind X combined absolutely C I Case

(OCC) Sustained plus Wind Z combined absolutely Codf Case

(aCe) Sustained plus Seismic Combined absolutely Cod Case

b Example File S_OOSJl_O bull A (Unit 5OCalculation Number 005Hydrostatic Load case fil B

revO) 4-OlL ~ _A_A

CASE 1 WW+PI (SUS) Deadweight full of water + Hydrotest Pressure PI

bull WI I bull AHa bull_ Amiddot KHARGJELOAOCASESOdDc

bull

bull

RevO)

CASE I W+PI +TI+DI+H

CASE 2 W+PI+T2+DI+H

CASE 3 W+PI+T3+DI+H

CASE 4 W+Pl+H

CASE 5 WNC+H

CASE6UI

CASE U2

CASE 8 U3

CASE 9 L6+L+L8

CASE 10 LimiddotL4

CASE I I L2middotL4

CASE 12 L3middotL4

CASE 13 L4+L9

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

PET1IOCJiEMCAL INOUSTIUES DEVElOfMENT MANA EMENT co

7273F

Nmiddot UtIiI Doe T

1300 000 0 713

File A

1-1 For Lines Connected to Rotating Equipmenl

Example File 002_007 _A_O_A (Unit 002 Calculation Number 007 Load ea

(OPE)

(OPE)

(OPE)

(SUS)

(SUS)

(OCC)

(OCC)

(OCC)

Operating Pump A operating 380degC

Pump B Standby 21degC (Ambient)

Operating Pump B operating 380degC

Pump A Standby 21degC (Ambient)

Operating Pump A and B hot 380ltgtlt

Deadweight + Pressure

Weight (No contents)

Seismic X

Seismic Y

Seismic Z

(ocq Resultant seismic load SRSS combination

(EXP) Thermal T 1 Pump A operating 380degC

Pump B Standby 21degC (Ambient)

(EXP) ThennaJ 12 Pump B operating 380degC

Pump A Standby 21degC (Ambient)

(EXP) Therma1 13 Pump A and B hot 380degC

(OCC) Sustained plus Seismic Combined absolutely C e Case

Note Load Case 5 is used to calrulate shop calibration of spring support instaJled above pump nozzle

- - - -

bull Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

CONTRACTOR OOCUIoENT N OWNER DOCUMENT

P N IJnIt Doc T lMtecW eoo Serial N Rev P p unit Doe T Material Code Serial Rev P

7273F 000 WI 1300 000 0 813

131 Load Cases to be calculated to comply wjtb ASME 831 3 Code Cases

~xample

CASE I W+DI+TI+P I(OPE)Operaling CASE 2 W+Pl(SUS) Deadweight + Pressure

CASE 3 U I (OCC) Seismic Load X

CASE 4 U2(OCC) Seismic Load Y

CASE 5 U3(OCC) Seismic load Z

CASE 6 LI -L2(EXP) Expansion range Code Ca~

CASE 7 W+L4+L5(OCC) Resultanl seismic load SRSS combination

ASE 8 L2+L7(OCC) Sustained plus Seismic Combined absolutelyCode Case

CASE 9 LI+L7(OCC) Operating plus Seismic combined absolutely hOI restraint (Optional)

813

CASE 10 L9+~(OCC) Maximum restrai nt loads (Optional)~ 14 FOR LOW TEMPERATURE CARBON STEEL (LTCS)

141 Stress criteria

The point (3) of the figure 3232B imposes to take into account the following load cases

Permanent static loads

bull W Weight (signed load)

bull bull P Pressure (signed load)

bull T low Temperature (signed load)

bull F exlemal loads (signed load)

Occasional static and dynamic loads

bull U seismic accelerations Corresponding to the SASS combination of the Ul (X dyion) U2 (Y direction) and U3 (Z direction) components

bull WIN Wind (unsigned load)

Remarks

I) In Caesar load case it is necessary to have by load case line only one of load cases d~=ibed her-under

2) In Caesar input all stress intensification factors shal l be equal to 1

TIle criteria is

W + P +T + F + U or WIN lt O3Sh - 413 Mpa combined in ABS( ~ shy

bull

9113

Technip

bull KHARG ETHYLENE PLANT

KHARG Olefin Complex

QVoINEA OClCUME NT N

P bull p N Unit Doc T Malerial Code Serial Ndeg Rw

913

142 Examples

Examplelr-~__~~-+~e~x~po=s~ed~to~W~ind=-~~h~~~r~o~st=a=t~~te=s~t~=s~ ~ po~rt~s-+pr=ing~s~u~p~line criteria Yes Yes Yes

bull Example File 002_01O-A_O_A (Unit 002 Calculation Number OlD Load Case File A evD)

CASE 1 W+Tl+PI+H (OPE) Operating cold condition

CASE 2 W+T2+P2+H (OPE) Operating hot conditions

CASE 3 W+PI +H (SUS) Deadweight + Pressure

CASE 4 WINl (SUS) Wind along X (Instead of OCC to avoid Snubber activation if I y)

CASES WIN2 (SUS) Wind along Z (Instead of OCC to avoid Snubber activation if y)

CASE 6 Ul (OCC) Seismic Lcentad X

CASE 7 U2 (OCe) Seismic Load Y

CASES U3 (OCC) Seismic Load Z

CASE9W+H (SUS) Deadweight + Spring hanger

CASE 10 PI (SUS) Pressure

CASE J 1 Tl (EXP) Temperarure

CASE 12 LI -L2 (EXP) thermal stress range Code Case

CASE 13 Ll -L3 (EXP) thermal suess range Code Case

CASE 14 LlI+Ll2 (EXP) full thermal stress range checking ABS combination

CASE 15 L6+L7+LS (OCC) Resultant seismic load SRSS combination CASE 16 ~9+L10+L1I+L3 (OCC) Sustained plus Wind X combined absolutely Code Ease CASE 17 L9+LI0+L11+L4 (OCC) Sustained plus Wind Z combined absolutely Code tase CASE 18 L9+L10+Lll+L15 (OCC) Sustained plus Seismic Combined absolutely Code ase

bull

bull

bull

bull

bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

COHTAACTOR DOCUMENT N

-~

PEJROCHEMICAI IES DBVELOPMENT MANAG co

OWNER DOCUMENT Ndeg Unit Doe T P N

7273F 000 WI 1300 006 813 1 813 1

8 SNOW WAD (Ws)

I Emiddot~middotv O

Snow loads shall 00 applied only for cold outside lines for which design T is below 0 C and which are not protected by floor equ ipment or others

The hereafter calculated vaJue (Ws) will be classed as unifonn load foUowing Y axis (U ) in a separate Caesar input file See 7273F_OOO_CN3_CN2_1370_SAMPLlC AXLS

Design snow load 25 kgll1l2

The distribution of snow remaining on the horizontal pipe will take the shape hereu dec a reducljon factor of 072 may be applied

Ws = ( lx 051gt In x h 022D ) 25

Ws = (Ix 072 x D ) 25

Ws = 18 x D Kflrsi= 180 x D NIP Where 0 = outside diameter of pipe o r outside diameter of pipe + insulation if exist( m)

70middot

9120

o

bull Technip -D KHARG ETHYLENE PLANT ~

KHARG Olefin Complex

middot INmiddot I A~ I P~ UNo I 7273F 000 WI 1300 I 006 I A I 115 I 115

APPENDIX IV

L bull WIND PRESSURE I ELEVATION

11 Wind Basic nata I Wind pressure calcuJation

As per Project Basic Engineering 7273F-30-PP-206 Bask Design Data

Basic wind speed 160km h (44 5 m s)

Exposure Category 0

According to UBC 97 the design wind loading shall be

p= CxCxqX

where

P =Design wind pressure allevel 10 III

C~ =156 at leve1 10 m (EIIposure and gust factor-Table I6-G)

Cq I for DNlt= 50 nun

= 08 for DNgt 50 mm (Exposure and gust factor-Table I6-H)

qs= 1226 kNm2 ( Wind stagnation pressure at 10 m -Table J6-F)

lw = 1 15 (Importance factor - Table 16-K)

p = 220 xC (kNl m)

Height Above Wind pressure Ground Level

(m) PI eq (kNlm2 )

Oto 10 22

10 (0 20 247

20 to 30 264

30 10 40 276

40 to 50 286

50 to 60 289

60 to 70 293

70 1080 299

80 to 90 312

bull

bull

bull

bull

CONTRACTOR OOCUIENT bull N UniI Doc T Milttl CoOl srI N Rev Pa p

7273F 000 WI 1300 000 0 ()J 13

2 CONFIGURATION FILES USING CAESAR II

21 Unit System (7273FFIL)

CAE S A R liVERS 430

INPUT UNITS USED

UNITS 7273F NOMISCH INPUT ON

LENGTH inches

FORCE pounds

MASS(dynamics) pounds

MOMENTS(INPUn inch-pounds

MOMENTS(OUTPUT) inch-pounds

STRESS Ibssqin

TEMP SCALE degrees F

PRESSURE psig

ELASTIC MODULUS Ibslsqin

PI PE DENSITY Ibslcuin

INSULATION DENS Ibslcuin

FLUID DENSITY Ibslcuin

TRANSL STI F Ibslin

ROTATIONAL STiF inlbldeg

UNIFORM LOAD Jblin

GLOAD gs

WIND LOAD IbsJsqin

ELEVATION inches

COMPOUND LENGTH inches

DIAMETER inches

WALL THICKNESS inches

OWNER DOCUMENT Ndeg

~ Doc T Malerial CoOa Serial Ndeg Rev

1013

x 25400 mm

x 4448 N

x 0454 kg

x 0113 Nm

x 0113 Nm

x 0007 MPa

x 0556 C

x 0069 bars

x 0007 MPa

x 27680000 kgCrmiddotm

x 27680000 kgJcum

x 27680000 kgci m

x 0175 Nm

x 0113

l x 175127 NJm

x 1000 gs

x 6894757 NJ m

x 0025 m

x 25400 mm

x 1000 inch

x 25400 mm

bull bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

PETROCHlMlCAL IND JES DIiVElOPMENT MANGEMENT CO

11113

Technip bull

KHARG ETHYLENE PLANT ~ KHARG Olefin Complex

iETltOCHEMICtl OEVEIOPMENT MANArCO

CONTRACTOR DOCUMENT N OWNER DOCUMENT Nmiddot ProIecl N p U Doe TwalMrolerial Code ISen N ReI P_ Proiect N I UNt Doo T~ I ~eriIII Code

7273F 000 WI I 1300 I 000 I 0 I 11113 I I I

22 Setup File ( CAESARCFG )

C A E SAR II VERS450

SETUP FILE PARAMETERS

CONNECT GEOMETRY THRU CNODES YES I MIN ALLOWED BEND ANGLE 500000 I MAXjLLOWED BEND ANGLE bull 135000 I BEND LENGTH ATIACHMENT PERCENT 100000 I MINjNGLE TO ADJACENT BEND PT 500000

LOOP CLOSURE TOLERANCE 254000mm

THERMAL BOWING HORZ TOLERANCE 100000E-04

AUTO NODE NUMBER INCREMENT 100000

ZJXIS UP NO

USE PRESSURE STIFFENING DEFAULT

ALPHA TOLERANCE 500000E-02

RESLDmiddotFORCE NO

HGR_DEF RESWGT STIF

bull 01751200E+12 Nlmm

DECOMP SNG TOL 01 OOOOOOE+ 11

BEND_AXIAL SHAPE NO

FRICT STIF 875600 Ni mm I FRICT NORM FORCE VAR 025000 I FRICT ANGLE VAR 300000 I FRICT SLIDE MULT 100000

ROD TOLERANCE 100000

ROD INC 200000

INCORE NUMERICAL CHECK NO

OUTCORE NUMERICAL CHECK NO

DEFAULT TRANS RESTRAINT STIFF 0175120E+12 Nlmm

DEFAULT ROT RESTRAINT STIFF 0112980E+12 Nmi deaJ

IGNORE SPRING HANGER STIFFNESS bull NO I

WI I middot AiHG bull _ KtVRCUE LOoO CAS ES_Odoc

rmiddot

bull

bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

Setup File (

CONNECT_GEOMETRY _ THRU_CNODES

WRC-07 VERSION

WRC- 07

DEFAULT

831

WI I middot AIlaquo) Amiddot KHARGJUOAD CASFsOdoc

T

F

YES

NO

181 281

NO

DEFAULT

02206272E+OSbull

bullbull

bull

bull

Thchnip bull

KHARG ETHYLENE PLANT ~ KHARG Olefin Complex

PFffiOCHEMICAL INO bull DEVELOPMENT MANAG ~ENTCO_

CONTRACTOR DOCUMENT Ndeg OWNER DOCUMENT N

Proioct Ndeg Unit Doc TIIDEII Material Code Serial Ndeg Rev I Paae Proiect N Unit Doc Type Material Code Serial N A~ 7273F I 000 I WI I 1300 I 000 I a I 13 13 I 1313

FRP Ratio GmodlEmo(Uaxial) O2500000E+OO

FRP EalEhVhla O1527272E+OO

SetuD File (CAESARCFG Continuation)

FRP Lamina1e Type THREE

FRP Alpha O2159827E+02 C

FRP Density O1660800E+04 kocum bullEXCLUDE 12 FROM UKOOA BENDI NG NO

OUTPUT REPORTS BY LOAD CASE YES

DISPLACEMENT NODAL SORTING YES

DYNAMIC INPUT EXAMPLE TEXT MAX

TIME HIST ANIMATE YES

ENABLE AUTOSAVE YES

AUTOSAVE TIME INTERVAL O3000000E+02

PROMPTED AUTOSAVE YES

DISABLE UNDOREDO NO

STRUCTURAL DATABASE AISC89BIN

VALVE amp FLANGE GENERIC VHD

EXPANSION JT DBASE FLEXPATHJHD

PI PING SIZE SPECIFICATION ANSI

DEFAULT SPRING HANGER TABLE O5000000E+01

SYSTEM DIRECTORY NAME SYSTEM

UNITS FILE NAME 7273FFIL

ENABLE ODBC OUTPUT NO

DEFAULT SPRING HANGER TABLE LlSEGA

- bull -

WI 1 ANG bull IV IlHAAG_IELOAD CAS ES_OdOC

SRMPL6 LOf]) C(15euro5 S V REfK Ti O-l FOeC e- JlUE TO PSv oPttvlNG

bull Sldlle Aymmiddot [CIDO(UMpoundNTS AllD SETIINGSVhBACONI7173FmiddotMBACONICAESAR FILESICNj016_REV ~

bull

bull

bull

Edt

+ t

loadCose Edlcr LoadCoseOptiom Loads WlNeLoads

loads Oefned n IrtJIA loed Casu Stress Type

W -Woltllt L1 W+D1 +T1 +P1 +H Of 01 middot Displcmnt Case ~ L2 wO-iT2+P1 +H-- Of T1 middot Thermal Case tn l3 W~D1~T3~P1H ~(]S-oiit~~ Of LltgtOd e T2 Thermal Case 2 -- - _- ------- -__- T3 Thermal Case U3

l4 W+P1+H SUS __ _- -----PI middot Pr euUle Case 1 LS Wt-P1t-H-t-F1 OCC Hp middot Hydlo Prenae L6 Ul OCC --- ---- _----- H middot Hanger l oads 17 U2 OCC UI middot Unf Load eMe 11 La U3 OCC U2 -UriloodlAse 12 L9 F1 OCC U3 Uri l oad Case 13 L10 L1-l4 EXP F1 middot Cone FOIct Case 11 1 Ll1 L2-l4 J EXP Vlllet Fled W WNC middot W~ no corieris L12 L3-lS EXP

L13 LS+l7+l8 OCC L1 4 L-4+l13 ----l ~~ IL15 L1 lt-l1 3 L1 6 LJl9 (fD lO(ll ch 011 (f~tnlh OCC

STATIQUE LoR)) I- Ill

1

FW FRANCE NDG SHT16F I

CliENT

PROJECT

CPNo

EXXON

18KTA E5000 Expansion

CALCNo ISV 3310

CALC BY BEP

CHKD BY

DATE 13012006

RELIEF VALVE LOADINGS vapour

RV Nos ISV 3310

SIZE 4x3

RATING 150xlSO

ORIFICE L

bull DATA DESCRIPTION

RV SET PRESSURE

PERCENT OVERPRESSURE

Ps (l+PolOO) + 147

REliEF TEMPERATURE

1195492

RATIO OF SPECIFIC HEATS SIZING FLOW

SElECTED ORIFICE AREA

CALCULATED ORIFICE AREA

FACTORED SIZING flOW

MAX No OF WORKING VALVES

SIZING flOW PER VALVE

113600

MOLECULAR WEIGHT

GAS CONSTANT 1544M

SYMBOl UNITS

Ps BARG

Po

P PSIA T1 DegC

T Oeg R

k WI Kg h A sqin Ac sqin W2 Kgh N

W Ib h w Ibsec M

R ftlblb Oeg

bull GRAVITY IQ ftS2

FI=

2 W RI

gPA

VALUE

7 10 F2

12635 256

9528 105

- shyFl

t~ --+

~ middotFI FI

t5489 rTABIJSmn Ow COiiOmON

2853 NOn IIQRIZOllTAL IOItCIS Kt MtA CEil

2853 15489 F2

1 341532 +shy948701 F3

885 174463 ltV AT POICONllIll0N

322 AampUMING IMPACT CTOII OYl

260496 Ib 1159 N

128894 Ib 573 N

520993 Ib 2318 N -

bullbull

SARASIN-lltJ l7Technical amp Calculation Data Sheet ZI 8olto R~62IKI _____ J40 11ap11M GnlCMl

VAlVH e COlTllOlS Safety Valve

e Bomel lype Opened

Project KHARG OLEfiN COMPLEX ~A

Tag No PSV 6 453A C-Quote Ref 3A30880IOOO Sales Engineer Abdeljalill Baigar W de Commande

Operating ondl tlons Connect ons

19 InlelON shy1 fluid type Superheated Stetlm

20 Inlet Finish ANSt600 RF (125-250 AARH) 2 Capacity 78500 Kglh 21 Outlet DN J Set ptesSUe br eft 22 Outlet Finish ANSI 150 ftF 1125-250 AARH) Ol$charoe Tom p J7S C Accordinn 10 ASME 616-5

5 Variable bad pressure 0 bar eft

Cold (If lest lXess 47 bar eft 8111 of material 7 Overpressure 11 () 16 floltfv SA216 wee

SA2115WCC2 Ylt8 Operating Pressure 40 bar eft

SA216 wee Tight Closing pressUIe (MAOP) 423 bar eft 26 NoWe Stllited AlSl410 1~ 27 174 PH Stainless SteelMechanical Tomp J7S middotC ~ 28 Gaskets Stalnl St1

29 SPfinQ Chromium Allov Steel 30 AlSI431c31 Adusitina Rlna SA351 CF3M 32 Stud Al1lQrB7 JJ Alt4i1r2H Accessories

Regular Levr 35 51etUted nozzl

ReqUIred Area 31 927 om Test Gag 495 s q InIl Selected Area 41 2 om

I 839 sq in 15 Onfice p

Reaction loroe DN~ t Flow capacity 101299 Kglh 18 Noise at 30 m acc to APt521 120 dB

apprO)flTlate noise level at 30 m according to API521 (mouth noiso) )perl dlsctlarge

Customer Name TECHNIP FRANCE evlslon ~ lion ate

890 4 20-juin-2005

Cust Item Numb 7U3F RFQ 1545-01 a ely a ype pflllg a a ely alve ea1T

I I J7 Standard API 520 I )

Commercial code S46P3530AmiddotDmiddotVMM I shyI Dimensions

A- 2254 mm B- 2540 mm W - 11800 mrnIA 525PlKd~KnKb Kshl ~ Welghl() s 1523 Kg I A- 89 Inch I bullB- 100 Inch

Dati 01 calcul w - 4115 Inch Mass Capaatv W 18500 KgIh Weight( ) 3357 Pound

P1 5553 bar abs r~ C Gase Constant 143843

() Indicative Values 0 now ooeIficient Kd 0915 0

Ksn 0865 Remarks Napier equation correction Kn 1

~ 2 valves are necessary 10 reach the required capacity

Back pressure correcUon Kb 1a BUlHmiddotup back pressureO 1 berg Same calculallO1 heet lor the 1st va lve and the spare one bull

N

~

GENERAl

PEO

PROCESS

CONDITONS

bull DESIGN

DATA

bull MATERIALS

I

OPT IONS

1 T Nu~

2 Service 3 Line NUrMer 4 P amp to Numbef

5 6 Conform to 961231EC 7 Fluid T

8 NJ licable rED Table 9

0 11

12

13

14

15 16

17 19

20 21 22

PED Cal

Fluid Fluid Servlc Required Capaci

MoltcullWe hI

ratln PrtSi ur

tlll TIm tUri

Badlt Prl$IIure

AJlovtabie Ova sure

Ov esslI10 FactOI Com esslbU Latenl Heal 01 V lion

o Tl 1012812005 Pour Commenta ires

Equipment

Fluid Groo

Fluid S~I

5 cltle Gl1Ivl Set Pressure

Col

HC+H20

15489

5 02

ReHov Temperatlyene 212

Constant Varia1je Total

23 Specific Hnt RItIo lC 24 Relief Densi

25 Relief Viscosity

26 Barometric Pressure 27 28 Nozzle Flit Semi

29 Design Saely Reflef Sale -Relief 30 Type Conventional BelloIN Plot Opefatad 31 BonnetT 32 n Code

33 Sizing Basis 34 Calcula ted Area

35 Selected Area 36 Orifice De nation

37 Size Rating -Inlel 38 Size Rat - Outlet

39 40 41 42 43 Stt 44 Fla es

45 Resilient Seat Seal 46 Guide

471 Spfing 46 Wtted Material

49 50

Bonnt Disc

Ri s Bellows

51 Cap Screwed or Bolted 52 Lever Plain or Packed 53 TestGag

54 55

22-ISV 3310 0 331fD332 SHCOO20150A1A 1 l -Q2S)(l2

y Gaseous Group 1

0 1

0

09

105

4

Note 10

k

C

k p

Safety Corrventlonal

hI Solted

ASME Delaut eau de refroldissement

1812 em

L 3 150 RF 450 RF

A2 16 WCB

NOlet A216WCB

NOle 1

Note 1

NOIot

NOIel

(Note 1

No

No

INSTRUMENT SPECIFICATION

Valve Safety Pressure Relief

oxicFlammable

GasIVapo

7

2564 C

A21 6WCB SS 316 Mini

Note 1

EJflt0nMobil Chemic

Sheet 5middot11 of 46

f

No 8 Date Revision Code 2831 No C3 1052 Amiddot163 1middottVOl Rev 0

i (

II Technical amp Calculation Data Sheet SARASIN-Agt Zllloa-R~

Safety Valve Nt BiOPUIle Gt1wtI bull bull 2110 1-1_

IN I ICustomer Name TECHNIP FRANCE

891 I 4 I bull s~ I

Cuslllem Numb 7273F RFQ 1545-01

Project KHARG OLEFIN COMPLEX I Opened

I 1 I

Quote Ref Tag No PSV pound I Nde Sales Abdeljalill Baigar I

I I uperatIng onaltons

Fluid ~e Superheated Steam 19 tnle ON shy

capaci ty 78500 Kgn 20 Inlet Finish ANSI 600 RF (125-250 AARH)

3 Set presMKC 21 Outlet ON

4935 bar eM 22 OtItlet Finish ANSI 150 RF (125-250 AARH)

DiSCharge Temp 375 middotC ASME B16-5 5 Variable back presslJe bull bar eft

Cold dilf lesc press 4935 bar eft I Bill 01 I

OverptesslKe B() 10 Bod SAl16 wee a Operating ProsslKe bar elf 24 Yoke SA216 wee

25 cabull SA216 weebull bull Tlglt Closing presSlKe (MAOP) 44 415 bar eff 26 Nozzle Sellited AlSI410 bullMlaquohBnIcaI Temp J15 C 21 Disc 174 PH Stilinless Steel 28 Gaskets Stainless $t1 bullSDOM Chromium Alloy Steel 30 Golde AlSI431 31 AcluslthQRinP SAl51 CF3M 32 Stud A183flr81 33 Nul Al94gr2H

gt0 Revulr Lever

Reqllif~ Afea 32023 om 35 middot SlelUted noule

12 496 sq in TU I Gag

1 Sellcl(l(l AIel 41 2 om

I 839 sq in Orirooe p

I ReactIon loree 3016 D I Flow capacity 100996 KgIh

I Noise ill 30 m ace to AP152 1 126 dB approxmate noise level at 30 m aCCOfding to APl521 (mtluth noise) open discharge

II 37 j API52 I I I

Commercial code S46P3530A-D-VMM I

IA= 525 PlKd~Kn KbKsh I I~-middot 2254 mm 2540 mm

11800 mm

bull 1523 Kg

lA shy 89 InCh

Dab 01 COI lcul I ~ - 100 Inch

IH- 465 Inch -jshyMa55 Capaoty W 18500 KgIh 3351 Pound -IP I 553 barabs C C-ase Constant 341143 I () Indicative Values 0 now coeffiCIent Kd 09150

N Ksh 0866 w- Napier equation coffeclion Kn bull 2 valves afe necessary to reach the required capacity lt Back Pfessure correcllon Kb

BUIItmiddotup back pressurecO 1 barg 2nd Ialve set at 05 of set pranure with 10 olelpreSSure in accordill1Ce With API 520

bullbulliii

bull 11 Load cases Ioad case combinations

The following load cases f load case combinations shall be analyzed 1) always or 2) on a casemiddot to-case basis

Static load cases for operating design and pressure test conditions

L6 jillL7 I

I --shy

I --shyI I I I I

L L

I Ll 9 L20

bull ~--

Load types (iC a pplicable load types should be added) W Dead weight (pipe weight + fluid weight + insulation weight) D Displacement T Design temperature P Design internal pressure U Uniform loads (eg snow load seismic load) F External forces (forces andor moments) HP Hydro test pressure H Hanger loads WIN Wind loads (for the main wind directions) WNC Dead weight without contents (pipe weight + insulation weight) WW Water-filled weight for pressure test

bull bull bull

bull

bull ~-

Page 5: Load Cases and Combination

Technip

P eel N

7273F

KHARG ETHYLENE PLANT KHARG Olefin Complex

CONTRACTOR DOCUMENT Ndeg

Malellal Code Selia N Rev Pa p

1300 000 0 513

PETItOCHllMrCAL IN ST1UES DEVELOPMENT MANG MENT CO

OW NER DOCUMENT Ndeg

Material Code Serial Ndeg Rev Pa

513

12 For Lines Carrying Gas Steam or Vapor

bull

Examplelr~~~~~+-_ex~po_S_ed~0 ~nd_ ~Wi __~_h~yd_~__I~a~____tic es1-_s~pn_n~g~s~u~ppo~rts__~ Line criteria No shy Yes Yes

a - Example File 2_003_A_O_A File A RevD)

CASE I WNC+DI+TI+PI+H

CASE 2 WNC+PI+H

CASE3UI

CASE 4 U2

CASES U3

(Unit 20 Calculation Number 003 Operating Loa Cases

(OPE) Operating

(SUS) Deadweight (No contents) + Pressure PI

(OCC) Seismic Load X

(OCC) Se ismic Load Y

(ccq Seismic Load Z

CASE 6 LImiddotL2 (EXP) Expansion range Code Case

CASE 7 L3+L4+LS (CCe) R~sultant seismic load SRSS combination

CASE 8 L2+L7 (OCC) Sustalfled plus SeIsmic Combined absolutely C e Case

b Example File 2_003_B_O_A (Unot 20 Calculation Number 003 Hydrotest LcJCase Fi le B RevD) lftested in place

CASE I WW+PI (SUS) Deadweight Full of water + Hydrotest Pressure PI

bull 4 -gt fv

L1 --1- r

Igt 0

bull Technip

P ec(Ndeg

n73F

KHARG ETHYLENE PLANT KHARG Olefin Complex

CONTRACTOR DOCUMENT N

P N

613

PETROCHEMICAL IN USTRJpoundS DEVElOPMENT MANA EMENT CO

OWNER DOCUMENT Ndeg

Material Code Sertal Ndeg Rev Pa

613

Example 2 r-~~~~~~~XP~osed~to~w~i~nd~~h~~=r~ost~at=ic~t==st~~sp=n=n~g~su=ppo==rt=s~ line criteria Yes Yes Yes

a Example File S_OOS_A_Obullfi (Uuil50 Calculation Number 00) Operating Load Case Fi e ArevO) J7LLA A_A

CASE 1 WNC+QI+Tt+PI+H (OPE) Operating

CASE 2 WNC+PI+H

CASE 3 WIN I

CASE 4 WlN2

CASE 5 VI

CASE 6 U2

CASE 7V3

CASE 8 Ll -L2

CASE 9 L5+L6+L7

CASE 10 L2+L3-shyCASE II L2+L4

CASE 12 L2+L9

(SUS) Deadweight (No contents) + Pressure

(SUS) Wind along X (1nstcad oroce 10 avoid Snubber activatio if any)

(SUS) Wind along Z (Instead ofoce to avoid Snubberactivarion ifany)

(OCe) Seismic Load X

(OCC) Seismic Load Y

(OCC) Seismic Load Z

(EXP) Ex pansion range Code Case

(ocq Resultant seismic load SRSS combination gt

(OCe) Sustained plus Wind X combined absolutely C I Case

(OCC) Sustained plus Wind Z combined absolutely Codf Case

(aCe) Sustained plus Seismic Combined absolutely Cod Case

b Example File S_OOSJl_O bull A (Unit 5OCalculation Number 005Hydrostatic Load case fil B

revO) 4-OlL ~ _A_A

CASE 1 WW+PI (SUS) Deadweight full of water + Hydrotest Pressure PI

bull WI I bull AHa bull_ Amiddot KHARGJELOAOCASESOdDc

bull

bull

RevO)

CASE I W+PI +TI+DI+H

CASE 2 W+PI+T2+DI+H

CASE 3 W+PI+T3+DI+H

CASE 4 W+Pl+H

CASE 5 WNC+H

CASE6UI

CASE U2

CASE 8 U3

CASE 9 L6+L+L8

CASE 10 LimiddotL4

CASE I I L2middotL4

CASE 12 L3middotL4

CASE 13 L4+L9

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

PET1IOCJiEMCAL INOUSTIUES DEVElOfMENT MANA EMENT co

7273F

Nmiddot UtIiI Doe T

1300 000 0 713

File A

1-1 For Lines Connected to Rotating Equipmenl

Example File 002_007 _A_O_A (Unit 002 Calculation Number 007 Load ea

(OPE)

(OPE)

(OPE)

(SUS)

(SUS)

(OCC)

(OCC)

(OCC)

Operating Pump A operating 380degC

Pump B Standby 21degC (Ambient)

Operating Pump B operating 380degC

Pump A Standby 21degC (Ambient)

Operating Pump A and B hot 380ltgtlt

Deadweight + Pressure

Weight (No contents)

Seismic X

Seismic Y

Seismic Z

(ocq Resultant seismic load SRSS combination

(EXP) Thermal T 1 Pump A operating 380degC

Pump B Standby 21degC (Ambient)

(EXP) ThennaJ 12 Pump B operating 380degC

Pump A Standby 21degC (Ambient)

(EXP) Therma1 13 Pump A and B hot 380degC

(OCC) Sustained plus Seismic Combined absolutely C e Case

Note Load Case 5 is used to calrulate shop calibration of spring support instaJled above pump nozzle

- - - -

bull Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

CONTRACTOR OOCUIoENT N OWNER DOCUMENT

P N IJnIt Doc T lMtecW eoo Serial N Rev P p unit Doe T Material Code Serial Rev P

7273F 000 WI 1300 000 0 813

131 Load Cases to be calculated to comply wjtb ASME 831 3 Code Cases

~xample

CASE I W+DI+TI+P I(OPE)Operaling CASE 2 W+Pl(SUS) Deadweight + Pressure

CASE 3 U I (OCC) Seismic Load X

CASE 4 U2(OCC) Seismic Load Y

CASE 5 U3(OCC) Seismic load Z

CASE 6 LI -L2(EXP) Expansion range Code Ca~

CASE 7 W+L4+L5(OCC) Resultanl seismic load SRSS combination

ASE 8 L2+L7(OCC) Sustained plus Seismic Combined absolutelyCode Case

CASE 9 LI+L7(OCC) Operating plus Seismic combined absolutely hOI restraint (Optional)

813

CASE 10 L9+~(OCC) Maximum restrai nt loads (Optional)~ 14 FOR LOW TEMPERATURE CARBON STEEL (LTCS)

141 Stress criteria

The point (3) of the figure 3232B imposes to take into account the following load cases

Permanent static loads

bull W Weight (signed load)

bull bull P Pressure (signed load)

bull T low Temperature (signed load)

bull F exlemal loads (signed load)

Occasional static and dynamic loads

bull U seismic accelerations Corresponding to the SASS combination of the Ul (X dyion) U2 (Y direction) and U3 (Z direction) components

bull WIN Wind (unsigned load)

Remarks

I) In Caesar load case it is necessary to have by load case line only one of load cases d~=ibed her-under

2) In Caesar input all stress intensification factors shal l be equal to 1

TIle criteria is

W + P +T + F + U or WIN lt O3Sh - 413 Mpa combined in ABS( ~ shy

bull

9113

Technip

bull KHARG ETHYLENE PLANT

KHARG Olefin Complex

QVoINEA OClCUME NT N

P bull p N Unit Doc T Malerial Code Serial Ndeg Rw

913

142 Examples

Examplelr-~__~~-+~e~x~po=s~ed~to~W~ind=-~~h~~~r~o~st=a=t~~te=s~t~=s~ ~ po~rt~s-+pr=ing~s~u~p~line criteria Yes Yes Yes

bull Example File 002_01O-A_O_A (Unit 002 Calculation Number OlD Load Case File A evD)

CASE 1 W+Tl+PI+H (OPE) Operating cold condition

CASE 2 W+T2+P2+H (OPE) Operating hot conditions

CASE 3 W+PI +H (SUS) Deadweight + Pressure

CASE 4 WINl (SUS) Wind along X (Instead of OCC to avoid Snubber activation if I y)

CASES WIN2 (SUS) Wind along Z (Instead of OCC to avoid Snubber activation if y)

CASE 6 Ul (OCC) Seismic Lcentad X

CASE 7 U2 (OCe) Seismic Load Y

CASES U3 (OCC) Seismic Load Z

CASE9W+H (SUS) Deadweight + Spring hanger

CASE 10 PI (SUS) Pressure

CASE J 1 Tl (EXP) Temperarure

CASE 12 LI -L2 (EXP) thermal stress range Code Case

CASE 13 Ll -L3 (EXP) thermal suess range Code Case

CASE 14 LlI+Ll2 (EXP) full thermal stress range checking ABS combination

CASE 15 L6+L7+LS (OCC) Resultant seismic load SRSS combination CASE 16 ~9+L10+L1I+L3 (OCC) Sustained plus Wind X combined absolutely Code Ease CASE 17 L9+LI0+L11+L4 (OCC) Sustained plus Wind Z combined absolutely Code tase CASE 18 L9+L10+Lll+L15 (OCC) Sustained plus Seismic Combined absolutely Code ase

bull

bull

bull

bull

bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

COHTAACTOR DOCUMENT N

-~

PEJROCHEMICAI IES DBVELOPMENT MANAG co

OWNER DOCUMENT Ndeg Unit Doe T P N

7273F 000 WI 1300 006 813 1 813 1

8 SNOW WAD (Ws)

I Emiddot~middotv O

Snow loads shall 00 applied only for cold outside lines for which design T is below 0 C and which are not protected by floor equ ipment or others

The hereafter calculated vaJue (Ws) will be classed as unifonn load foUowing Y axis (U ) in a separate Caesar input file See 7273F_OOO_CN3_CN2_1370_SAMPLlC AXLS

Design snow load 25 kgll1l2

The distribution of snow remaining on the horizontal pipe will take the shape hereu dec a reducljon factor of 072 may be applied

Ws = ( lx 051gt In x h 022D ) 25

Ws = (Ix 072 x D ) 25

Ws = 18 x D Kflrsi= 180 x D NIP Where 0 = outside diameter of pipe o r outside diameter of pipe + insulation if exist( m)

70middot

9120

o

bull Technip -D KHARG ETHYLENE PLANT ~

KHARG Olefin Complex

middot INmiddot I A~ I P~ UNo I 7273F 000 WI 1300 I 006 I A I 115 I 115

APPENDIX IV

L bull WIND PRESSURE I ELEVATION

11 Wind Basic nata I Wind pressure calcuJation

As per Project Basic Engineering 7273F-30-PP-206 Bask Design Data

Basic wind speed 160km h (44 5 m s)

Exposure Category 0

According to UBC 97 the design wind loading shall be

p= CxCxqX

where

P =Design wind pressure allevel 10 III

C~ =156 at leve1 10 m (EIIposure and gust factor-Table I6-G)

Cq I for DNlt= 50 nun

= 08 for DNgt 50 mm (Exposure and gust factor-Table I6-H)

qs= 1226 kNm2 ( Wind stagnation pressure at 10 m -Table J6-F)

lw = 1 15 (Importance factor - Table 16-K)

p = 220 xC (kNl m)

Height Above Wind pressure Ground Level

(m) PI eq (kNlm2 )

Oto 10 22

10 (0 20 247

20 to 30 264

30 10 40 276

40 to 50 286

50 to 60 289

60 to 70 293

70 1080 299

80 to 90 312

bull

bull

bull

bull

CONTRACTOR OOCUIENT bull N UniI Doc T Milttl CoOl srI N Rev Pa p

7273F 000 WI 1300 000 0 ()J 13

2 CONFIGURATION FILES USING CAESAR II

21 Unit System (7273FFIL)

CAE S A R liVERS 430

INPUT UNITS USED

UNITS 7273F NOMISCH INPUT ON

LENGTH inches

FORCE pounds

MASS(dynamics) pounds

MOMENTS(INPUn inch-pounds

MOMENTS(OUTPUT) inch-pounds

STRESS Ibssqin

TEMP SCALE degrees F

PRESSURE psig

ELASTIC MODULUS Ibslsqin

PI PE DENSITY Ibslcuin

INSULATION DENS Ibslcuin

FLUID DENSITY Ibslcuin

TRANSL STI F Ibslin

ROTATIONAL STiF inlbldeg

UNIFORM LOAD Jblin

GLOAD gs

WIND LOAD IbsJsqin

ELEVATION inches

COMPOUND LENGTH inches

DIAMETER inches

WALL THICKNESS inches

OWNER DOCUMENT Ndeg

~ Doc T Malerial CoOa Serial Ndeg Rev

1013

x 25400 mm

x 4448 N

x 0454 kg

x 0113 Nm

x 0113 Nm

x 0007 MPa

x 0556 C

x 0069 bars

x 0007 MPa

x 27680000 kgCrmiddotm

x 27680000 kgJcum

x 27680000 kgci m

x 0175 Nm

x 0113

l x 175127 NJm

x 1000 gs

x 6894757 NJ m

x 0025 m

x 25400 mm

x 1000 inch

x 25400 mm

bull bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

PETROCHlMlCAL IND JES DIiVElOPMENT MANGEMENT CO

11113

Technip bull

KHARG ETHYLENE PLANT ~ KHARG Olefin Complex

iETltOCHEMICtl OEVEIOPMENT MANArCO

CONTRACTOR DOCUMENT N OWNER DOCUMENT Nmiddot ProIecl N p U Doe TwalMrolerial Code ISen N ReI P_ Proiect N I UNt Doo T~ I ~eriIII Code

7273F 000 WI I 1300 I 000 I 0 I 11113 I I I

22 Setup File ( CAESARCFG )

C A E SAR II VERS450

SETUP FILE PARAMETERS

CONNECT GEOMETRY THRU CNODES YES I MIN ALLOWED BEND ANGLE 500000 I MAXjLLOWED BEND ANGLE bull 135000 I BEND LENGTH ATIACHMENT PERCENT 100000 I MINjNGLE TO ADJACENT BEND PT 500000

LOOP CLOSURE TOLERANCE 254000mm

THERMAL BOWING HORZ TOLERANCE 100000E-04

AUTO NODE NUMBER INCREMENT 100000

ZJXIS UP NO

USE PRESSURE STIFFENING DEFAULT

ALPHA TOLERANCE 500000E-02

RESLDmiddotFORCE NO

HGR_DEF RESWGT STIF

bull 01751200E+12 Nlmm

DECOMP SNG TOL 01 OOOOOOE+ 11

BEND_AXIAL SHAPE NO

FRICT STIF 875600 Ni mm I FRICT NORM FORCE VAR 025000 I FRICT ANGLE VAR 300000 I FRICT SLIDE MULT 100000

ROD TOLERANCE 100000

ROD INC 200000

INCORE NUMERICAL CHECK NO

OUTCORE NUMERICAL CHECK NO

DEFAULT TRANS RESTRAINT STIFF 0175120E+12 Nlmm

DEFAULT ROT RESTRAINT STIFF 0112980E+12 Nmi deaJ

IGNORE SPRING HANGER STIFFNESS bull NO I

WI I middot AiHG bull _ KtVRCUE LOoO CAS ES_Odoc

rmiddot

bull

bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

Setup File (

CONNECT_GEOMETRY _ THRU_CNODES

WRC-07 VERSION

WRC- 07

DEFAULT

831

WI I middot AIlaquo) Amiddot KHARGJUOAD CASFsOdoc

T

F

YES

NO

181 281

NO

DEFAULT

02206272E+OSbull

bullbull

bull

bull

Thchnip bull

KHARG ETHYLENE PLANT ~ KHARG Olefin Complex

PFffiOCHEMICAL INO bull DEVELOPMENT MANAG ~ENTCO_

CONTRACTOR DOCUMENT Ndeg OWNER DOCUMENT N

Proioct Ndeg Unit Doc TIIDEII Material Code Serial Ndeg Rev I Paae Proiect N Unit Doc Type Material Code Serial N A~ 7273F I 000 I WI I 1300 I 000 I a I 13 13 I 1313

FRP Ratio GmodlEmo(Uaxial) O2500000E+OO

FRP EalEhVhla O1527272E+OO

SetuD File (CAESARCFG Continuation)

FRP Lamina1e Type THREE

FRP Alpha O2159827E+02 C

FRP Density O1660800E+04 kocum bullEXCLUDE 12 FROM UKOOA BENDI NG NO

OUTPUT REPORTS BY LOAD CASE YES

DISPLACEMENT NODAL SORTING YES

DYNAMIC INPUT EXAMPLE TEXT MAX

TIME HIST ANIMATE YES

ENABLE AUTOSAVE YES

AUTOSAVE TIME INTERVAL O3000000E+02

PROMPTED AUTOSAVE YES

DISABLE UNDOREDO NO

STRUCTURAL DATABASE AISC89BIN

VALVE amp FLANGE GENERIC VHD

EXPANSION JT DBASE FLEXPATHJHD

PI PING SIZE SPECIFICATION ANSI

DEFAULT SPRING HANGER TABLE O5000000E+01

SYSTEM DIRECTORY NAME SYSTEM

UNITS FILE NAME 7273FFIL

ENABLE ODBC OUTPUT NO

DEFAULT SPRING HANGER TABLE LlSEGA

- bull -

WI 1 ANG bull IV IlHAAG_IELOAD CAS ES_OdOC

SRMPL6 LOf]) C(15euro5 S V REfK Ti O-l FOeC e- JlUE TO PSv oPttvlNG

bull Sldlle Aymmiddot [CIDO(UMpoundNTS AllD SETIINGSVhBACONI7173FmiddotMBACONICAESAR FILESICNj016_REV ~

bull

bull

bull

Edt

+ t

loadCose Edlcr LoadCoseOptiom Loads WlNeLoads

loads Oefned n IrtJIA loed Casu Stress Type

W -Woltllt L1 W+D1 +T1 +P1 +H Of 01 middot Displcmnt Case ~ L2 wO-iT2+P1 +H-- Of T1 middot Thermal Case tn l3 W~D1~T3~P1H ~(]S-oiit~~ Of LltgtOd e T2 Thermal Case 2 -- - _- ------- -__- T3 Thermal Case U3

l4 W+P1+H SUS __ _- -----PI middot Pr euUle Case 1 LS Wt-P1t-H-t-F1 OCC Hp middot Hydlo Prenae L6 Ul OCC --- ---- _----- H middot Hanger l oads 17 U2 OCC UI middot Unf Load eMe 11 La U3 OCC U2 -UriloodlAse 12 L9 F1 OCC U3 Uri l oad Case 13 L10 L1-l4 EXP F1 middot Cone FOIct Case 11 1 Ll1 L2-l4 J EXP Vlllet Fled W WNC middot W~ no corieris L12 L3-lS EXP

L13 LS+l7+l8 OCC L1 4 L-4+l13 ----l ~~ IL15 L1 lt-l1 3 L1 6 LJl9 (fD lO(ll ch 011 (f~tnlh OCC

STATIQUE LoR)) I- Ill

1

FW FRANCE NDG SHT16F I

CliENT

PROJECT

CPNo

EXXON

18KTA E5000 Expansion

CALCNo ISV 3310

CALC BY BEP

CHKD BY

DATE 13012006

RELIEF VALVE LOADINGS vapour

RV Nos ISV 3310

SIZE 4x3

RATING 150xlSO

ORIFICE L

bull DATA DESCRIPTION

RV SET PRESSURE

PERCENT OVERPRESSURE

Ps (l+PolOO) + 147

REliEF TEMPERATURE

1195492

RATIO OF SPECIFIC HEATS SIZING FLOW

SElECTED ORIFICE AREA

CALCULATED ORIFICE AREA

FACTORED SIZING flOW

MAX No OF WORKING VALVES

SIZING flOW PER VALVE

113600

MOLECULAR WEIGHT

GAS CONSTANT 1544M

SYMBOl UNITS

Ps BARG

Po

P PSIA T1 DegC

T Oeg R

k WI Kg h A sqin Ac sqin W2 Kgh N

W Ib h w Ibsec M

R ftlblb Oeg

bull GRAVITY IQ ftS2

FI=

2 W RI

gPA

VALUE

7 10 F2

12635 256

9528 105

- shyFl

t~ --+

~ middotFI FI

t5489 rTABIJSmn Ow COiiOmON

2853 NOn IIQRIZOllTAL IOItCIS Kt MtA CEil

2853 15489 F2

1 341532 +shy948701 F3

885 174463 ltV AT POICONllIll0N

322 AampUMING IMPACT CTOII OYl

260496 Ib 1159 N

128894 Ib 573 N

520993 Ib 2318 N -

bullbull

SARASIN-lltJ l7Technical amp Calculation Data Sheet ZI 8olto R~62IKI _____ J40 11ap11M GnlCMl

VAlVH e COlTllOlS Safety Valve

e Bomel lype Opened

Project KHARG OLEfiN COMPLEX ~A

Tag No PSV 6 453A C-Quote Ref 3A30880IOOO Sales Engineer Abdeljalill Baigar W de Commande

Operating ondl tlons Connect ons

19 InlelON shy1 fluid type Superheated Stetlm

20 Inlet Finish ANSt600 RF (125-250 AARH) 2 Capacity 78500 Kglh 21 Outlet DN J Set ptesSUe br eft 22 Outlet Finish ANSI 150 ftF 1125-250 AARH) Ol$charoe Tom p J7S C Accordinn 10 ASME 616-5

5 Variable bad pressure 0 bar eft

Cold (If lest lXess 47 bar eft 8111 of material 7 Overpressure 11 () 16 floltfv SA216 wee

SA2115WCC2 Ylt8 Operating Pressure 40 bar eft

SA216 wee Tight Closing pressUIe (MAOP) 423 bar eft 26 NoWe Stllited AlSl410 1~ 27 174 PH Stainless SteelMechanical Tomp J7S middotC ~ 28 Gaskets Stalnl St1

29 SPfinQ Chromium Allov Steel 30 AlSI431c31 Adusitina Rlna SA351 CF3M 32 Stud Al1lQrB7 JJ Alt4i1r2H Accessories

Regular Levr 35 51etUted nozzl

ReqUIred Area 31 927 om Test Gag 495 s q InIl Selected Area 41 2 om

I 839 sq in 15 Onfice p

Reaction loroe DN~ t Flow capacity 101299 Kglh 18 Noise at 30 m acc to APt521 120 dB

apprO)flTlate noise level at 30 m according to API521 (mouth noiso) )perl dlsctlarge

Customer Name TECHNIP FRANCE evlslon ~ lion ate

890 4 20-juin-2005

Cust Item Numb 7U3F RFQ 1545-01 a ely a ype pflllg a a ely alve ea1T

I I J7 Standard API 520 I )

Commercial code S46P3530AmiddotDmiddotVMM I shyI Dimensions

A- 2254 mm B- 2540 mm W - 11800 mrnIA 525PlKd~KnKb Kshl ~ Welghl() s 1523 Kg I A- 89 Inch I bullB- 100 Inch

Dati 01 calcul w - 4115 Inch Mass Capaatv W 18500 KgIh Weight( ) 3357 Pound

P1 5553 bar abs r~ C Gase Constant 143843

() Indicative Values 0 now ooeIficient Kd 0915 0

Ksn 0865 Remarks Napier equation correction Kn 1

~ 2 valves are necessary 10 reach the required capacity

Back pressure correcUon Kb 1a BUlHmiddotup back pressureO 1 berg Same calculallO1 heet lor the 1st va lve and the spare one bull

N

~

GENERAl

PEO

PROCESS

CONDITONS

bull DESIGN

DATA

bull MATERIALS

I

OPT IONS

1 T Nu~

2 Service 3 Line NUrMer 4 P amp to Numbef

5 6 Conform to 961231EC 7 Fluid T

8 NJ licable rED Table 9

0 11

12

13

14

15 16

17 19

20 21 22

PED Cal

Fluid Fluid Servlc Required Capaci

MoltcullWe hI

ratln PrtSi ur

tlll TIm tUri

Badlt Prl$IIure

AJlovtabie Ova sure

Ov esslI10 FactOI Com esslbU Latenl Heal 01 V lion

o Tl 1012812005 Pour Commenta ires

Equipment

Fluid Groo

Fluid S~I

5 cltle Gl1Ivl Set Pressure

Col

HC+H20

15489

5 02

ReHov Temperatlyene 212

Constant Varia1je Total

23 Specific Hnt RItIo lC 24 Relief Densi

25 Relief Viscosity

26 Barometric Pressure 27 28 Nozzle Flit Semi

29 Design Saely Reflef Sale -Relief 30 Type Conventional BelloIN Plot Opefatad 31 BonnetT 32 n Code

33 Sizing Basis 34 Calcula ted Area

35 Selected Area 36 Orifice De nation

37 Size Rating -Inlel 38 Size Rat - Outlet

39 40 41 42 43 Stt 44 Fla es

45 Resilient Seat Seal 46 Guide

471 Spfing 46 Wtted Material

49 50

Bonnt Disc

Ri s Bellows

51 Cap Screwed or Bolted 52 Lever Plain or Packed 53 TestGag

54 55

22-ISV 3310 0 331fD332 SHCOO20150A1A 1 l -Q2S)(l2

y Gaseous Group 1

0 1

0

09

105

4

Note 10

k

C

k p

Safety Corrventlonal

hI Solted

ASME Delaut eau de refroldissement

1812 em

L 3 150 RF 450 RF

A2 16 WCB

NOlet A216WCB

NOle 1

Note 1

NOIot

NOIel

(Note 1

No

No

INSTRUMENT SPECIFICATION

Valve Safety Pressure Relief

oxicFlammable

GasIVapo

7

2564 C

A21 6WCB SS 316 Mini

Note 1

EJflt0nMobil Chemic

Sheet 5middot11 of 46

f

No 8 Date Revision Code 2831 No C3 1052 Amiddot163 1middottVOl Rev 0

i (

II Technical amp Calculation Data Sheet SARASIN-Agt Zllloa-R~

Safety Valve Nt BiOPUIle Gt1wtI bull bull 2110 1-1_

IN I ICustomer Name TECHNIP FRANCE

891 I 4 I bull s~ I

Cuslllem Numb 7273F RFQ 1545-01

Project KHARG OLEFIN COMPLEX I Opened

I 1 I

Quote Ref Tag No PSV pound I Nde Sales Abdeljalill Baigar I

I I uperatIng onaltons

Fluid ~e Superheated Steam 19 tnle ON shy

capaci ty 78500 Kgn 20 Inlet Finish ANSI 600 RF (125-250 AARH)

3 Set presMKC 21 Outlet ON

4935 bar eM 22 OtItlet Finish ANSI 150 RF (125-250 AARH)

DiSCharge Temp 375 middotC ASME B16-5 5 Variable back presslJe bull bar eft

Cold dilf lesc press 4935 bar eft I Bill 01 I

OverptesslKe B() 10 Bod SAl16 wee a Operating ProsslKe bar elf 24 Yoke SA216 wee

25 cabull SA216 weebull bull Tlglt Closing presSlKe (MAOP) 44 415 bar eff 26 Nozzle Sellited AlSI410 bullMlaquohBnIcaI Temp J15 C 21 Disc 174 PH Stilinless Steel 28 Gaskets Stainless $t1 bullSDOM Chromium Alloy Steel 30 Golde AlSI431 31 AcluslthQRinP SAl51 CF3M 32 Stud A183flr81 33 Nul Al94gr2H

gt0 Revulr Lever

Reqllif~ Afea 32023 om 35 middot SlelUted noule

12 496 sq in TU I Gag

1 Sellcl(l(l AIel 41 2 om

I 839 sq in Orirooe p

I ReactIon loree 3016 D I Flow capacity 100996 KgIh

I Noise ill 30 m ace to AP152 1 126 dB approxmate noise level at 30 m aCCOfding to APl521 (mtluth noise) open discharge

II 37 j API52 I I I

Commercial code S46P3530A-D-VMM I

IA= 525 PlKd~Kn KbKsh I I~-middot 2254 mm 2540 mm

11800 mm

bull 1523 Kg

lA shy 89 InCh

Dab 01 COI lcul I ~ - 100 Inch

IH- 465 Inch -jshyMa55 Capaoty W 18500 KgIh 3351 Pound -IP I 553 barabs C C-ase Constant 341143 I () Indicative Values 0 now coeffiCIent Kd 09150

N Ksh 0866 w- Napier equation coffeclion Kn bull 2 valves afe necessary to reach the required capacity lt Back Pfessure correcllon Kb

BUIItmiddotup back pressurecO 1 barg 2nd Ialve set at 05 of set pranure with 10 olelpreSSure in accordill1Ce With API 520

bullbulliii

bull 11 Load cases Ioad case combinations

The following load cases f load case combinations shall be analyzed 1) always or 2) on a casemiddot to-case basis

Static load cases for operating design and pressure test conditions

L6 jillL7 I

I --shy

I --shyI I I I I

L L

I Ll 9 L20

bull ~--

Load types (iC a pplicable load types should be added) W Dead weight (pipe weight + fluid weight + insulation weight) D Displacement T Design temperature P Design internal pressure U Uniform loads (eg snow load seismic load) F External forces (forces andor moments) HP Hydro test pressure H Hanger loads WIN Wind loads (for the main wind directions) WNC Dead weight without contents (pipe weight + insulation weight) WW Water-filled weight for pressure test

bull bull bull

bull

bull ~-

Page 6: Load Cases and Combination

bull Technip

P ec(Ndeg

n73F

KHARG ETHYLENE PLANT KHARG Olefin Complex

CONTRACTOR DOCUMENT N

P N

613

PETROCHEMICAL IN USTRJpoundS DEVElOPMENT MANA EMENT CO

OWNER DOCUMENT Ndeg

Material Code Sertal Ndeg Rev Pa

613

Example 2 r-~~~~~~~XP~osed~to~w~i~nd~~h~~=r~ost~at=ic~t==st~~sp=n=n~g~su=ppo==rt=s~ line criteria Yes Yes Yes

a Example File S_OOS_A_Obullfi (Uuil50 Calculation Number 00) Operating Load Case Fi e ArevO) J7LLA A_A

CASE 1 WNC+QI+Tt+PI+H (OPE) Operating

CASE 2 WNC+PI+H

CASE 3 WIN I

CASE 4 WlN2

CASE 5 VI

CASE 6 U2

CASE 7V3

CASE 8 Ll -L2

CASE 9 L5+L6+L7

CASE 10 L2+L3-shyCASE II L2+L4

CASE 12 L2+L9

(SUS) Deadweight (No contents) + Pressure

(SUS) Wind along X (1nstcad oroce 10 avoid Snubber activatio if any)

(SUS) Wind along Z (Instead ofoce to avoid Snubberactivarion ifany)

(OCe) Seismic Load X

(OCC) Seismic Load Y

(OCC) Seismic Load Z

(EXP) Ex pansion range Code Case

(ocq Resultant seismic load SRSS combination gt

(OCe) Sustained plus Wind X combined absolutely C I Case

(OCC) Sustained plus Wind Z combined absolutely Codf Case

(aCe) Sustained plus Seismic Combined absolutely Cod Case

b Example File S_OOSJl_O bull A (Unit 5OCalculation Number 005Hydrostatic Load case fil B

revO) 4-OlL ~ _A_A

CASE 1 WW+PI (SUS) Deadweight full of water + Hydrotest Pressure PI

bull WI I bull AHa bull_ Amiddot KHARGJELOAOCASESOdDc

bull

bull

RevO)

CASE I W+PI +TI+DI+H

CASE 2 W+PI+T2+DI+H

CASE 3 W+PI+T3+DI+H

CASE 4 W+Pl+H

CASE 5 WNC+H

CASE6UI

CASE U2

CASE 8 U3

CASE 9 L6+L+L8

CASE 10 LimiddotL4

CASE I I L2middotL4

CASE 12 L3middotL4

CASE 13 L4+L9

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

PET1IOCJiEMCAL INOUSTIUES DEVElOfMENT MANA EMENT co

7273F

Nmiddot UtIiI Doe T

1300 000 0 713

File A

1-1 For Lines Connected to Rotating Equipmenl

Example File 002_007 _A_O_A (Unit 002 Calculation Number 007 Load ea

(OPE)

(OPE)

(OPE)

(SUS)

(SUS)

(OCC)

(OCC)

(OCC)

Operating Pump A operating 380degC

Pump B Standby 21degC (Ambient)

Operating Pump B operating 380degC

Pump A Standby 21degC (Ambient)

Operating Pump A and B hot 380ltgtlt

Deadweight + Pressure

Weight (No contents)

Seismic X

Seismic Y

Seismic Z

(ocq Resultant seismic load SRSS combination

(EXP) Thermal T 1 Pump A operating 380degC

Pump B Standby 21degC (Ambient)

(EXP) ThennaJ 12 Pump B operating 380degC

Pump A Standby 21degC (Ambient)

(EXP) Therma1 13 Pump A and B hot 380degC

(OCC) Sustained plus Seismic Combined absolutely C e Case

Note Load Case 5 is used to calrulate shop calibration of spring support instaJled above pump nozzle

- - - -

bull Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

CONTRACTOR OOCUIoENT N OWNER DOCUMENT

P N IJnIt Doc T lMtecW eoo Serial N Rev P p unit Doe T Material Code Serial Rev P

7273F 000 WI 1300 000 0 813

131 Load Cases to be calculated to comply wjtb ASME 831 3 Code Cases

~xample

CASE I W+DI+TI+P I(OPE)Operaling CASE 2 W+Pl(SUS) Deadweight + Pressure

CASE 3 U I (OCC) Seismic Load X

CASE 4 U2(OCC) Seismic Load Y

CASE 5 U3(OCC) Seismic load Z

CASE 6 LI -L2(EXP) Expansion range Code Ca~

CASE 7 W+L4+L5(OCC) Resultanl seismic load SRSS combination

ASE 8 L2+L7(OCC) Sustained plus Seismic Combined absolutelyCode Case

CASE 9 LI+L7(OCC) Operating plus Seismic combined absolutely hOI restraint (Optional)

813

CASE 10 L9+~(OCC) Maximum restrai nt loads (Optional)~ 14 FOR LOW TEMPERATURE CARBON STEEL (LTCS)

141 Stress criteria

The point (3) of the figure 3232B imposes to take into account the following load cases

Permanent static loads

bull W Weight (signed load)

bull bull P Pressure (signed load)

bull T low Temperature (signed load)

bull F exlemal loads (signed load)

Occasional static and dynamic loads

bull U seismic accelerations Corresponding to the SASS combination of the Ul (X dyion) U2 (Y direction) and U3 (Z direction) components

bull WIN Wind (unsigned load)

Remarks

I) In Caesar load case it is necessary to have by load case line only one of load cases d~=ibed her-under

2) In Caesar input all stress intensification factors shal l be equal to 1

TIle criteria is

W + P +T + F + U or WIN lt O3Sh - 413 Mpa combined in ABS( ~ shy

bull

9113

Technip

bull KHARG ETHYLENE PLANT

KHARG Olefin Complex

QVoINEA OClCUME NT N

P bull p N Unit Doc T Malerial Code Serial Ndeg Rw

913

142 Examples

Examplelr-~__~~-+~e~x~po=s~ed~to~W~ind=-~~h~~~r~o~st=a=t~~te=s~t~=s~ ~ po~rt~s-+pr=ing~s~u~p~line criteria Yes Yes Yes

bull Example File 002_01O-A_O_A (Unit 002 Calculation Number OlD Load Case File A evD)

CASE 1 W+Tl+PI+H (OPE) Operating cold condition

CASE 2 W+T2+P2+H (OPE) Operating hot conditions

CASE 3 W+PI +H (SUS) Deadweight + Pressure

CASE 4 WINl (SUS) Wind along X (Instead of OCC to avoid Snubber activation if I y)

CASES WIN2 (SUS) Wind along Z (Instead of OCC to avoid Snubber activation if y)

CASE 6 Ul (OCC) Seismic Lcentad X

CASE 7 U2 (OCe) Seismic Load Y

CASES U3 (OCC) Seismic Load Z

CASE9W+H (SUS) Deadweight + Spring hanger

CASE 10 PI (SUS) Pressure

CASE J 1 Tl (EXP) Temperarure

CASE 12 LI -L2 (EXP) thermal stress range Code Case

CASE 13 Ll -L3 (EXP) thermal suess range Code Case

CASE 14 LlI+Ll2 (EXP) full thermal stress range checking ABS combination

CASE 15 L6+L7+LS (OCC) Resultant seismic load SRSS combination CASE 16 ~9+L10+L1I+L3 (OCC) Sustained plus Wind X combined absolutely Code Ease CASE 17 L9+LI0+L11+L4 (OCC) Sustained plus Wind Z combined absolutely Code tase CASE 18 L9+L10+Lll+L15 (OCC) Sustained plus Seismic Combined absolutely Code ase

bull

bull

bull

bull

bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

COHTAACTOR DOCUMENT N

-~

PEJROCHEMICAI IES DBVELOPMENT MANAG co

OWNER DOCUMENT Ndeg Unit Doe T P N

7273F 000 WI 1300 006 813 1 813 1

8 SNOW WAD (Ws)

I Emiddot~middotv O

Snow loads shall 00 applied only for cold outside lines for which design T is below 0 C and which are not protected by floor equ ipment or others

The hereafter calculated vaJue (Ws) will be classed as unifonn load foUowing Y axis (U ) in a separate Caesar input file See 7273F_OOO_CN3_CN2_1370_SAMPLlC AXLS

Design snow load 25 kgll1l2

The distribution of snow remaining on the horizontal pipe will take the shape hereu dec a reducljon factor of 072 may be applied

Ws = ( lx 051gt In x h 022D ) 25

Ws = (Ix 072 x D ) 25

Ws = 18 x D Kflrsi= 180 x D NIP Where 0 = outside diameter of pipe o r outside diameter of pipe + insulation if exist( m)

70middot

9120

o

bull Technip -D KHARG ETHYLENE PLANT ~

KHARG Olefin Complex

middot INmiddot I A~ I P~ UNo I 7273F 000 WI 1300 I 006 I A I 115 I 115

APPENDIX IV

L bull WIND PRESSURE I ELEVATION

11 Wind Basic nata I Wind pressure calcuJation

As per Project Basic Engineering 7273F-30-PP-206 Bask Design Data

Basic wind speed 160km h (44 5 m s)

Exposure Category 0

According to UBC 97 the design wind loading shall be

p= CxCxqX

where

P =Design wind pressure allevel 10 III

C~ =156 at leve1 10 m (EIIposure and gust factor-Table I6-G)

Cq I for DNlt= 50 nun

= 08 for DNgt 50 mm (Exposure and gust factor-Table I6-H)

qs= 1226 kNm2 ( Wind stagnation pressure at 10 m -Table J6-F)

lw = 1 15 (Importance factor - Table 16-K)

p = 220 xC (kNl m)

Height Above Wind pressure Ground Level

(m) PI eq (kNlm2 )

Oto 10 22

10 (0 20 247

20 to 30 264

30 10 40 276

40 to 50 286

50 to 60 289

60 to 70 293

70 1080 299

80 to 90 312

bull

bull

bull

bull

CONTRACTOR OOCUIENT bull N UniI Doc T Milttl CoOl srI N Rev Pa p

7273F 000 WI 1300 000 0 ()J 13

2 CONFIGURATION FILES USING CAESAR II

21 Unit System (7273FFIL)

CAE S A R liVERS 430

INPUT UNITS USED

UNITS 7273F NOMISCH INPUT ON

LENGTH inches

FORCE pounds

MASS(dynamics) pounds

MOMENTS(INPUn inch-pounds

MOMENTS(OUTPUT) inch-pounds

STRESS Ibssqin

TEMP SCALE degrees F

PRESSURE psig

ELASTIC MODULUS Ibslsqin

PI PE DENSITY Ibslcuin

INSULATION DENS Ibslcuin

FLUID DENSITY Ibslcuin

TRANSL STI F Ibslin

ROTATIONAL STiF inlbldeg

UNIFORM LOAD Jblin

GLOAD gs

WIND LOAD IbsJsqin

ELEVATION inches

COMPOUND LENGTH inches

DIAMETER inches

WALL THICKNESS inches

OWNER DOCUMENT Ndeg

~ Doc T Malerial CoOa Serial Ndeg Rev

1013

x 25400 mm

x 4448 N

x 0454 kg

x 0113 Nm

x 0113 Nm

x 0007 MPa

x 0556 C

x 0069 bars

x 0007 MPa

x 27680000 kgCrmiddotm

x 27680000 kgJcum

x 27680000 kgci m

x 0175 Nm

x 0113

l x 175127 NJm

x 1000 gs

x 6894757 NJ m

x 0025 m

x 25400 mm

x 1000 inch

x 25400 mm

bull bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

PETROCHlMlCAL IND JES DIiVElOPMENT MANGEMENT CO

11113

Technip bull

KHARG ETHYLENE PLANT ~ KHARG Olefin Complex

iETltOCHEMICtl OEVEIOPMENT MANArCO

CONTRACTOR DOCUMENT N OWNER DOCUMENT Nmiddot ProIecl N p U Doe TwalMrolerial Code ISen N ReI P_ Proiect N I UNt Doo T~ I ~eriIII Code

7273F 000 WI I 1300 I 000 I 0 I 11113 I I I

22 Setup File ( CAESARCFG )

C A E SAR II VERS450

SETUP FILE PARAMETERS

CONNECT GEOMETRY THRU CNODES YES I MIN ALLOWED BEND ANGLE 500000 I MAXjLLOWED BEND ANGLE bull 135000 I BEND LENGTH ATIACHMENT PERCENT 100000 I MINjNGLE TO ADJACENT BEND PT 500000

LOOP CLOSURE TOLERANCE 254000mm

THERMAL BOWING HORZ TOLERANCE 100000E-04

AUTO NODE NUMBER INCREMENT 100000

ZJXIS UP NO

USE PRESSURE STIFFENING DEFAULT

ALPHA TOLERANCE 500000E-02

RESLDmiddotFORCE NO

HGR_DEF RESWGT STIF

bull 01751200E+12 Nlmm

DECOMP SNG TOL 01 OOOOOOE+ 11

BEND_AXIAL SHAPE NO

FRICT STIF 875600 Ni mm I FRICT NORM FORCE VAR 025000 I FRICT ANGLE VAR 300000 I FRICT SLIDE MULT 100000

ROD TOLERANCE 100000

ROD INC 200000

INCORE NUMERICAL CHECK NO

OUTCORE NUMERICAL CHECK NO

DEFAULT TRANS RESTRAINT STIFF 0175120E+12 Nlmm

DEFAULT ROT RESTRAINT STIFF 0112980E+12 Nmi deaJ

IGNORE SPRING HANGER STIFFNESS bull NO I

WI I middot AiHG bull _ KtVRCUE LOoO CAS ES_Odoc

rmiddot

bull

bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

Setup File (

CONNECT_GEOMETRY _ THRU_CNODES

WRC-07 VERSION

WRC- 07

DEFAULT

831

WI I middot AIlaquo) Amiddot KHARGJUOAD CASFsOdoc

T

F

YES

NO

181 281

NO

DEFAULT

02206272E+OSbull

bullbull

bull

bull

Thchnip bull

KHARG ETHYLENE PLANT ~ KHARG Olefin Complex

PFffiOCHEMICAL INO bull DEVELOPMENT MANAG ~ENTCO_

CONTRACTOR DOCUMENT Ndeg OWNER DOCUMENT N

Proioct Ndeg Unit Doc TIIDEII Material Code Serial Ndeg Rev I Paae Proiect N Unit Doc Type Material Code Serial N A~ 7273F I 000 I WI I 1300 I 000 I a I 13 13 I 1313

FRP Ratio GmodlEmo(Uaxial) O2500000E+OO

FRP EalEhVhla O1527272E+OO

SetuD File (CAESARCFG Continuation)

FRP Lamina1e Type THREE

FRP Alpha O2159827E+02 C

FRP Density O1660800E+04 kocum bullEXCLUDE 12 FROM UKOOA BENDI NG NO

OUTPUT REPORTS BY LOAD CASE YES

DISPLACEMENT NODAL SORTING YES

DYNAMIC INPUT EXAMPLE TEXT MAX

TIME HIST ANIMATE YES

ENABLE AUTOSAVE YES

AUTOSAVE TIME INTERVAL O3000000E+02

PROMPTED AUTOSAVE YES

DISABLE UNDOREDO NO

STRUCTURAL DATABASE AISC89BIN

VALVE amp FLANGE GENERIC VHD

EXPANSION JT DBASE FLEXPATHJHD

PI PING SIZE SPECIFICATION ANSI

DEFAULT SPRING HANGER TABLE O5000000E+01

SYSTEM DIRECTORY NAME SYSTEM

UNITS FILE NAME 7273FFIL

ENABLE ODBC OUTPUT NO

DEFAULT SPRING HANGER TABLE LlSEGA

- bull -

WI 1 ANG bull IV IlHAAG_IELOAD CAS ES_OdOC

SRMPL6 LOf]) C(15euro5 S V REfK Ti O-l FOeC e- JlUE TO PSv oPttvlNG

bull Sldlle Aymmiddot [CIDO(UMpoundNTS AllD SETIINGSVhBACONI7173FmiddotMBACONICAESAR FILESICNj016_REV ~

bull

bull

bull

Edt

+ t

loadCose Edlcr LoadCoseOptiom Loads WlNeLoads

loads Oefned n IrtJIA loed Casu Stress Type

W -Woltllt L1 W+D1 +T1 +P1 +H Of 01 middot Displcmnt Case ~ L2 wO-iT2+P1 +H-- Of T1 middot Thermal Case tn l3 W~D1~T3~P1H ~(]S-oiit~~ Of LltgtOd e T2 Thermal Case 2 -- - _- ------- -__- T3 Thermal Case U3

l4 W+P1+H SUS __ _- -----PI middot Pr euUle Case 1 LS Wt-P1t-H-t-F1 OCC Hp middot Hydlo Prenae L6 Ul OCC --- ---- _----- H middot Hanger l oads 17 U2 OCC UI middot Unf Load eMe 11 La U3 OCC U2 -UriloodlAse 12 L9 F1 OCC U3 Uri l oad Case 13 L10 L1-l4 EXP F1 middot Cone FOIct Case 11 1 Ll1 L2-l4 J EXP Vlllet Fled W WNC middot W~ no corieris L12 L3-lS EXP

L13 LS+l7+l8 OCC L1 4 L-4+l13 ----l ~~ IL15 L1 lt-l1 3 L1 6 LJl9 (fD lO(ll ch 011 (f~tnlh OCC

STATIQUE LoR)) I- Ill

1

FW FRANCE NDG SHT16F I

CliENT

PROJECT

CPNo

EXXON

18KTA E5000 Expansion

CALCNo ISV 3310

CALC BY BEP

CHKD BY

DATE 13012006

RELIEF VALVE LOADINGS vapour

RV Nos ISV 3310

SIZE 4x3

RATING 150xlSO

ORIFICE L

bull DATA DESCRIPTION

RV SET PRESSURE

PERCENT OVERPRESSURE

Ps (l+PolOO) + 147

REliEF TEMPERATURE

1195492

RATIO OF SPECIFIC HEATS SIZING FLOW

SElECTED ORIFICE AREA

CALCULATED ORIFICE AREA

FACTORED SIZING flOW

MAX No OF WORKING VALVES

SIZING flOW PER VALVE

113600

MOLECULAR WEIGHT

GAS CONSTANT 1544M

SYMBOl UNITS

Ps BARG

Po

P PSIA T1 DegC

T Oeg R

k WI Kg h A sqin Ac sqin W2 Kgh N

W Ib h w Ibsec M

R ftlblb Oeg

bull GRAVITY IQ ftS2

FI=

2 W RI

gPA

VALUE

7 10 F2

12635 256

9528 105

- shyFl

t~ --+

~ middotFI FI

t5489 rTABIJSmn Ow COiiOmON

2853 NOn IIQRIZOllTAL IOItCIS Kt MtA CEil

2853 15489 F2

1 341532 +shy948701 F3

885 174463 ltV AT POICONllIll0N

322 AampUMING IMPACT CTOII OYl

260496 Ib 1159 N

128894 Ib 573 N

520993 Ib 2318 N -

bullbull

SARASIN-lltJ l7Technical amp Calculation Data Sheet ZI 8olto R~62IKI _____ J40 11ap11M GnlCMl

VAlVH e COlTllOlS Safety Valve

e Bomel lype Opened

Project KHARG OLEfiN COMPLEX ~A

Tag No PSV 6 453A C-Quote Ref 3A30880IOOO Sales Engineer Abdeljalill Baigar W de Commande

Operating ondl tlons Connect ons

19 InlelON shy1 fluid type Superheated Stetlm

20 Inlet Finish ANSt600 RF (125-250 AARH) 2 Capacity 78500 Kglh 21 Outlet DN J Set ptesSUe br eft 22 Outlet Finish ANSI 150 ftF 1125-250 AARH) Ol$charoe Tom p J7S C Accordinn 10 ASME 616-5

5 Variable bad pressure 0 bar eft

Cold (If lest lXess 47 bar eft 8111 of material 7 Overpressure 11 () 16 floltfv SA216 wee

SA2115WCC2 Ylt8 Operating Pressure 40 bar eft

SA216 wee Tight Closing pressUIe (MAOP) 423 bar eft 26 NoWe Stllited AlSl410 1~ 27 174 PH Stainless SteelMechanical Tomp J7S middotC ~ 28 Gaskets Stalnl St1

29 SPfinQ Chromium Allov Steel 30 AlSI431c31 Adusitina Rlna SA351 CF3M 32 Stud Al1lQrB7 JJ Alt4i1r2H Accessories

Regular Levr 35 51etUted nozzl

ReqUIred Area 31 927 om Test Gag 495 s q InIl Selected Area 41 2 om

I 839 sq in 15 Onfice p

Reaction loroe DN~ t Flow capacity 101299 Kglh 18 Noise at 30 m acc to APt521 120 dB

apprO)flTlate noise level at 30 m according to API521 (mouth noiso) )perl dlsctlarge

Customer Name TECHNIP FRANCE evlslon ~ lion ate

890 4 20-juin-2005

Cust Item Numb 7U3F RFQ 1545-01 a ely a ype pflllg a a ely alve ea1T

I I J7 Standard API 520 I )

Commercial code S46P3530AmiddotDmiddotVMM I shyI Dimensions

A- 2254 mm B- 2540 mm W - 11800 mrnIA 525PlKd~KnKb Kshl ~ Welghl() s 1523 Kg I A- 89 Inch I bullB- 100 Inch

Dati 01 calcul w - 4115 Inch Mass Capaatv W 18500 KgIh Weight( ) 3357 Pound

P1 5553 bar abs r~ C Gase Constant 143843

() Indicative Values 0 now ooeIficient Kd 0915 0

Ksn 0865 Remarks Napier equation correction Kn 1

~ 2 valves are necessary 10 reach the required capacity

Back pressure correcUon Kb 1a BUlHmiddotup back pressureO 1 berg Same calculallO1 heet lor the 1st va lve and the spare one bull

N

~

GENERAl

PEO

PROCESS

CONDITONS

bull DESIGN

DATA

bull MATERIALS

I

OPT IONS

1 T Nu~

2 Service 3 Line NUrMer 4 P amp to Numbef

5 6 Conform to 961231EC 7 Fluid T

8 NJ licable rED Table 9

0 11

12

13

14

15 16

17 19

20 21 22

PED Cal

Fluid Fluid Servlc Required Capaci

MoltcullWe hI

ratln PrtSi ur

tlll TIm tUri

Badlt Prl$IIure

AJlovtabie Ova sure

Ov esslI10 FactOI Com esslbU Latenl Heal 01 V lion

o Tl 1012812005 Pour Commenta ires

Equipment

Fluid Groo

Fluid S~I

5 cltle Gl1Ivl Set Pressure

Col

HC+H20

15489

5 02

ReHov Temperatlyene 212

Constant Varia1je Total

23 Specific Hnt RItIo lC 24 Relief Densi

25 Relief Viscosity

26 Barometric Pressure 27 28 Nozzle Flit Semi

29 Design Saely Reflef Sale -Relief 30 Type Conventional BelloIN Plot Opefatad 31 BonnetT 32 n Code

33 Sizing Basis 34 Calcula ted Area

35 Selected Area 36 Orifice De nation

37 Size Rating -Inlel 38 Size Rat - Outlet

39 40 41 42 43 Stt 44 Fla es

45 Resilient Seat Seal 46 Guide

471 Spfing 46 Wtted Material

49 50

Bonnt Disc

Ri s Bellows

51 Cap Screwed or Bolted 52 Lever Plain or Packed 53 TestGag

54 55

22-ISV 3310 0 331fD332 SHCOO20150A1A 1 l -Q2S)(l2

y Gaseous Group 1

0 1

0

09

105

4

Note 10

k

C

k p

Safety Corrventlonal

hI Solted

ASME Delaut eau de refroldissement

1812 em

L 3 150 RF 450 RF

A2 16 WCB

NOlet A216WCB

NOle 1

Note 1

NOIot

NOIel

(Note 1

No

No

INSTRUMENT SPECIFICATION

Valve Safety Pressure Relief

oxicFlammable

GasIVapo

7

2564 C

A21 6WCB SS 316 Mini

Note 1

EJflt0nMobil Chemic

Sheet 5middot11 of 46

f

No 8 Date Revision Code 2831 No C3 1052 Amiddot163 1middottVOl Rev 0

i (

II Technical amp Calculation Data Sheet SARASIN-Agt Zllloa-R~

Safety Valve Nt BiOPUIle Gt1wtI bull bull 2110 1-1_

IN I ICustomer Name TECHNIP FRANCE

891 I 4 I bull s~ I

Cuslllem Numb 7273F RFQ 1545-01

Project KHARG OLEFIN COMPLEX I Opened

I 1 I

Quote Ref Tag No PSV pound I Nde Sales Abdeljalill Baigar I

I I uperatIng onaltons

Fluid ~e Superheated Steam 19 tnle ON shy

capaci ty 78500 Kgn 20 Inlet Finish ANSI 600 RF (125-250 AARH)

3 Set presMKC 21 Outlet ON

4935 bar eM 22 OtItlet Finish ANSI 150 RF (125-250 AARH)

DiSCharge Temp 375 middotC ASME B16-5 5 Variable back presslJe bull bar eft

Cold dilf lesc press 4935 bar eft I Bill 01 I

OverptesslKe B() 10 Bod SAl16 wee a Operating ProsslKe bar elf 24 Yoke SA216 wee

25 cabull SA216 weebull bull Tlglt Closing presSlKe (MAOP) 44 415 bar eff 26 Nozzle Sellited AlSI410 bullMlaquohBnIcaI Temp J15 C 21 Disc 174 PH Stilinless Steel 28 Gaskets Stainless $t1 bullSDOM Chromium Alloy Steel 30 Golde AlSI431 31 AcluslthQRinP SAl51 CF3M 32 Stud A183flr81 33 Nul Al94gr2H

gt0 Revulr Lever

Reqllif~ Afea 32023 om 35 middot SlelUted noule

12 496 sq in TU I Gag

1 Sellcl(l(l AIel 41 2 om

I 839 sq in Orirooe p

I ReactIon loree 3016 D I Flow capacity 100996 KgIh

I Noise ill 30 m ace to AP152 1 126 dB approxmate noise level at 30 m aCCOfding to APl521 (mtluth noise) open discharge

II 37 j API52 I I I

Commercial code S46P3530A-D-VMM I

IA= 525 PlKd~Kn KbKsh I I~-middot 2254 mm 2540 mm

11800 mm

bull 1523 Kg

lA shy 89 InCh

Dab 01 COI lcul I ~ - 100 Inch

IH- 465 Inch -jshyMa55 Capaoty W 18500 KgIh 3351 Pound -IP I 553 barabs C C-ase Constant 341143 I () Indicative Values 0 now coeffiCIent Kd 09150

N Ksh 0866 w- Napier equation coffeclion Kn bull 2 valves afe necessary to reach the required capacity lt Back Pfessure correcllon Kb

BUIItmiddotup back pressurecO 1 barg 2nd Ialve set at 05 of set pranure with 10 olelpreSSure in accordill1Ce With API 520

bullbulliii

bull 11 Load cases Ioad case combinations

The following load cases f load case combinations shall be analyzed 1) always or 2) on a casemiddot to-case basis

Static load cases for operating design and pressure test conditions

L6 jillL7 I

I --shy

I --shyI I I I I

L L

I Ll 9 L20

bull ~--

Load types (iC a pplicable load types should be added) W Dead weight (pipe weight + fluid weight + insulation weight) D Displacement T Design temperature P Design internal pressure U Uniform loads (eg snow load seismic load) F External forces (forces andor moments) HP Hydro test pressure H Hanger loads WIN Wind loads (for the main wind directions) WNC Dead weight without contents (pipe weight + insulation weight) WW Water-filled weight for pressure test

bull bull bull

bull

bull ~-

Page 7: Load Cases and Combination

bull

bull

RevO)

CASE I W+PI +TI+DI+H

CASE 2 W+PI+T2+DI+H

CASE 3 W+PI+T3+DI+H

CASE 4 W+Pl+H

CASE 5 WNC+H

CASE6UI

CASE U2

CASE 8 U3

CASE 9 L6+L+L8

CASE 10 LimiddotL4

CASE I I L2middotL4

CASE 12 L3middotL4

CASE 13 L4+L9

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

PET1IOCJiEMCAL INOUSTIUES DEVElOfMENT MANA EMENT co

7273F

Nmiddot UtIiI Doe T

1300 000 0 713

File A

1-1 For Lines Connected to Rotating Equipmenl

Example File 002_007 _A_O_A (Unit 002 Calculation Number 007 Load ea

(OPE)

(OPE)

(OPE)

(SUS)

(SUS)

(OCC)

(OCC)

(OCC)

Operating Pump A operating 380degC

Pump B Standby 21degC (Ambient)

Operating Pump B operating 380degC

Pump A Standby 21degC (Ambient)

Operating Pump A and B hot 380ltgtlt

Deadweight + Pressure

Weight (No contents)

Seismic X

Seismic Y

Seismic Z

(ocq Resultant seismic load SRSS combination

(EXP) Thermal T 1 Pump A operating 380degC

Pump B Standby 21degC (Ambient)

(EXP) ThennaJ 12 Pump B operating 380degC

Pump A Standby 21degC (Ambient)

(EXP) Therma1 13 Pump A and B hot 380degC

(OCC) Sustained plus Seismic Combined absolutely C e Case

Note Load Case 5 is used to calrulate shop calibration of spring support instaJled above pump nozzle

- - - -

bull Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

CONTRACTOR OOCUIoENT N OWNER DOCUMENT

P N IJnIt Doc T lMtecW eoo Serial N Rev P p unit Doe T Material Code Serial Rev P

7273F 000 WI 1300 000 0 813

131 Load Cases to be calculated to comply wjtb ASME 831 3 Code Cases

~xample

CASE I W+DI+TI+P I(OPE)Operaling CASE 2 W+Pl(SUS) Deadweight + Pressure

CASE 3 U I (OCC) Seismic Load X

CASE 4 U2(OCC) Seismic Load Y

CASE 5 U3(OCC) Seismic load Z

CASE 6 LI -L2(EXP) Expansion range Code Ca~

CASE 7 W+L4+L5(OCC) Resultanl seismic load SRSS combination

ASE 8 L2+L7(OCC) Sustained plus Seismic Combined absolutelyCode Case

CASE 9 LI+L7(OCC) Operating plus Seismic combined absolutely hOI restraint (Optional)

813

CASE 10 L9+~(OCC) Maximum restrai nt loads (Optional)~ 14 FOR LOW TEMPERATURE CARBON STEEL (LTCS)

141 Stress criteria

The point (3) of the figure 3232B imposes to take into account the following load cases

Permanent static loads

bull W Weight (signed load)

bull bull P Pressure (signed load)

bull T low Temperature (signed load)

bull F exlemal loads (signed load)

Occasional static and dynamic loads

bull U seismic accelerations Corresponding to the SASS combination of the Ul (X dyion) U2 (Y direction) and U3 (Z direction) components

bull WIN Wind (unsigned load)

Remarks

I) In Caesar load case it is necessary to have by load case line only one of load cases d~=ibed her-under

2) In Caesar input all stress intensification factors shal l be equal to 1

TIle criteria is

W + P +T + F + U or WIN lt O3Sh - 413 Mpa combined in ABS( ~ shy

bull

9113

Technip

bull KHARG ETHYLENE PLANT

KHARG Olefin Complex

QVoINEA OClCUME NT N

P bull p N Unit Doc T Malerial Code Serial Ndeg Rw

913

142 Examples

Examplelr-~__~~-+~e~x~po=s~ed~to~W~ind=-~~h~~~r~o~st=a=t~~te=s~t~=s~ ~ po~rt~s-+pr=ing~s~u~p~line criteria Yes Yes Yes

bull Example File 002_01O-A_O_A (Unit 002 Calculation Number OlD Load Case File A evD)

CASE 1 W+Tl+PI+H (OPE) Operating cold condition

CASE 2 W+T2+P2+H (OPE) Operating hot conditions

CASE 3 W+PI +H (SUS) Deadweight + Pressure

CASE 4 WINl (SUS) Wind along X (Instead of OCC to avoid Snubber activation if I y)

CASES WIN2 (SUS) Wind along Z (Instead of OCC to avoid Snubber activation if y)

CASE 6 Ul (OCC) Seismic Lcentad X

CASE 7 U2 (OCe) Seismic Load Y

CASES U3 (OCC) Seismic Load Z

CASE9W+H (SUS) Deadweight + Spring hanger

CASE 10 PI (SUS) Pressure

CASE J 1 Tl (EXP) Temperarure

CASE 12 LI -L2 (EXP) thermal stress range Code Case

CASE 13 Ll -L3 (EXP) thermal suess range Code Case

CASE 14 LlI+Ll2 (EXP) full thermal stress range checking ABS combination

CASE 15 L6+L7+LS (OCC) Resultant seismic load SRSS combination CASE 16 ~9+L10+L1I+L3 (OCC) Sustained plus Wind X combined absolutely Code Ease CASE 17 L9+LI0+L11+L4 (OCC) Sustained plus Wind Z combined absolutely Code tase CASE 18 L9+L10+Lll+L15 (OCC) Sustained plus Seismic Combined absolutely Code ase

bull

bull

bull

bull

bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

COHTAACTOR DOCUMENT N

-~

PEJROCHEMICAI IES DBVELOPMENT MANAG co

OWNER DOCUMENT Ndeg Unit Doe T P N

7273F 000 WI 1300 006 813 1 813 1

8 SNOW WAD (Ws)

I Emiddot~middotv O

Snow loads shall 00 applied only for cold outside lines for which design T is below 0 C and which are not protected by floor equ ipment or others

The hereafter calculated vaJue (Ws) will be classed as unifonn load foUowing Y axis (U ) in a separate Caesar input file See 7273F_OOO_CN3_CN2_1370_SAMPLlC AXLS

Design snow load 25 kgll1l2

The distribution of snow remaining on the horizontal pipe will take the shape hereu dec a reducljon factor of 072 may be applied

Ws = ( lx 051gt In x h 022D ) 25

Ws = (Ix 072 x D ) 25

Ws = 18 x D Kflrsi= 180 x D NIP Where 0 = outside diameter of pipe o r outside diameter of pipe + insulation if exist( m)

70middot

9120

o

bull Technip -D KHARG ETHYLENE PLANT ~

KHARG Olefin Complex

middot INmiddot I A~ I P~ UNo I 7273F 000 WI 1300 I 006 I A I 115 I 115

APPENDIX IV

L bull WIND PRESSURE I ELEVATION

11 Wind Basic nata I Wind pressure calcuJation

As per Project Basic Engineering 7273F-30-PP-206 Bask Design Data

Basic wind speed 160km h (44 5 m s)

Exposure Category 0

According to UBC 97 the design wind loading shall be

p= CxCxqX

where

P =Design wind pressure allevel 10 III

C~ =156 at leve1 10 m (EIIposure and gust factor-Table I6-G)

Cq I for DNlt= 50 nun

= 08 for DNgt 50 mm (Exposure and gust factor-Table I6-H)

qs= 1226 kNm2 ( Wind stagnation pressure at 10 m -Table J6-F)

lw = 1 15 (Importance factor - Table 16-K)

p = 220 xC (kNl m)

Height Above Wind pressure Ground Level

(m) PI eq (kNlm2 )

Oto 10 22

10 (0 20 247

20 to 30 264

30 10 40 276

40 to 50 286

50 to 60 289

60 to 70 293

70 1080 299

80 to 90 312

bull

bull

bull

bull

CONTRACTOR OOCUIENT bull N UniI Doc T Milttl CoOl srI N Rev Pa p

7273F 000 WI 1300 000 0 ()J 13

2 CONFIGURATION FILES USING CAESAR II

21 Unit System (7273FFIL)

CAE S A R liVERS 430

INPUT UNITS USED

UNITS 7273F NOMISCH INPUT ON

LENGTH inches

FORCE pounds

MASS(dynamics) pounds

MOMENTS(INPUn inch-pounds

MOMENTS(OUTPUT) inch-pounds

STRESS Ibssqin

TEMP SCALE degrees F

PRESSURE psig

ELASTIC MODULUS Ibslsqin

PI PE DENSITY Ibslcuin

INSULATION DENS Ibslcuin

FLUID DENSITY Ibslcuin

TRANSL STI F Ibslin

ROTATIONAL STiF inlbldeg

UNIFORM LOAD Jblin

GLOAD gs

WIND LOAD IbsJsqin

ELEVATION inches

COMPOUND LENGTH inches

DIAMETER inches

WALL THICKNESS inches

OWNER DOCUMENT Ndeg

~ Doc T Malerial CoOa Serial Ndeg Rev

1013

x 25400 mm

x 4448 N

x 0454 kg

x 0113 Nm

x 0113 Nm

x 0007 MPa

x 0556 C

x 0069 bars

x 0007 MPa

x 27680000 kgCrmiddotm

x 27680000 kgJcum

x 27680000 kgci m

x 0175 Nm

x 0113

l x 175127 NJm

x 1000 gs

x 6894757 NJ m

x 0025 m

x 25400 mm

x 1000 inch

x 25400 mm

bull bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

PETROCHlMlCAL IND JES DIiVElOPMENT MANGEMENT CO

11113

Technip bull

KHARG ETHYLENE PLANT ~ KHARG Olefin Complex

iETltOCHEMICtl OEVEIOPMENT MANArCO

CONTRACTOR DOCUMENT N OWNER DOCUMENT Nmiddot ProIecl N p U Doe TwalMrolerial Code ISen N ReI P_ Proiect N I UNt Doo T~ I ~eriIII Code

7273F 000 WI I 1300 I 000 I 0 I 11113 I I I

22 Setup File ( CAESARCFG )

C A E SAR II VERS450

SETUP FILE PARAMETERS

CONNECT GEOMETRY THRU CNODES YES I MIN ALLOWED BEND ANGLE 500000 I MAXjLLOWED BEND ANGLE bull 135000 I BEND LENGTH ATIACHMENT PERCENT 100000 I MINjNGLE TO ADJACENT BEND PT 500000

LOOP CLOSURE TOLERANCE 254000mm

THERMAL BOWING HORZ TOLERANCE 100000E-04

AUTO NODE NUMBER INCREMENT 100000

ZJXIS UP NO

USE PRESSURE STIFFENING DEFAULT

ALPHA TOLERANCE 500000E-02

RESLDmiddotFORCE NO

HGR_DEF RESWGT STIF

bull 01751200E+12 Nlmm

DECOMP SNG TOL 01 OOOOOOE+ 11

BEND_AXIAL SHAPE NO

FRICT STIF 875600 Ni mm I FRICT NORM FORCE VAR 025000 I FRICT ANGLE VAR 300000 I FRICT SLIDE MULT 100000

ROD TOLERANCE 100000

ROD INC 200000

INCORE NUMERICAL CHECK NO

OUTCORE NUMERICAL CHECK NO

DEFAULT TRANS RESTRAINT STIFF 0175120E+12 Nlmm

DEFAULT ROT RESTRAINT STIFF 0112980E+12 Nmi deaJ

IGNORE SPRING HANGER STIFFNESS bull NO I

WI I middot AiHG bull _ KtVRCUE LOoO CAS ES_Odoc

rmiddot

bull

bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

Setup File (

CONNECT_GEOMETRY _ THRU_CNODES

WRC-07 VERSION

WRC- 07

DEFAULT

831

WI I middot AIlaquo) Amiddot KHARGJUOAD CASFsOdoc

T

F

YES

NO

181 281

NO

DEFAULT

02206272E+OSbull

bullbull

bull

bull

Thchnip bull

KHARG ETHYLENE PLANT ~ KHARG Olefin Complex

PFffiOCHEMICAL INO bull DEVELOPMENT MANAG ~ENTCO_

CONTRACTOR DOCUMENT Ndeg OWNER DOCUMENT N

Proioct Ndeg Unit Doc TIIDEII Material Code Serial Ndeg Rev I Paae Proiect N Unit Doc Type Material Code Serial N A~ 7273F I 000 I WI I 1300 I 000 I a I 13 13 I 1313

FRP Ratio GmodlEmo(Uaxial) O2500000E+OO

FRP EalEhVhla O1527272E+OO

SetuD File (CAESARCFG Continuation)

FRP Lamina1e Type THREE

FRP Alpha O2159827E+02 C

FRP Density O1660800E+04 kocum bullEXCLUDE 12 FROM UKOOA BENDI NG NO

OUTPUT REPORTS BY LOAD CASE YES

DISPLACEMENT NODAL SORTING YES

DYNAMIC INPUT EXAMPLE TEXT MAX

TIME HIST ANIMATE YES

ENABLE AUTOSAVE YES

AUTOSAVE TIME INTERVAL O3000000E+02

PROMPTED AUTOSAVE YES

DISABLE UNDOREDO NO

STRUCTURAL DATABASE AISC89BIN

VALVE amp FLANGE GENERIC VHD

EXPANSION JT DBASE FLEXPATHJHD

PI PING SIZE SPECIFICATION ANSI

DEFAULT SPRING HANGER TABLE O5000000E+01

SYSTEM DIRECTORY NAME SYSTEM

UNITS FILE NAME 7273FFIL

ENABLE ODBC OUTPUT NO

DEFAULT SPRING HANGER TABLE LlSEGA

- bull -

WI 1 ANG bull IV IlHAAG_IELOAD CAS ES_OdOC

SRMPL6 LOf]) C(15euro5 S V REfK Ti O-l FOeC e- JlUE TO PSv oPttvlNG

bull Sldlle Aymmiddot [CIDO(UMpoundNTS AllD SETIINGSVhBACONI7173FmiddotMBACONICAESAR FILESICNj016_REV ~

bull

bull

bull

Edt

+ t

loadCose Edlcr LoadCoseOptiom Loads WlNeLoads

loads Oefned n IrtJIA loed Casu Stress Type

W -Woltllt L1 W+D1 +T1 +P1 +H Of 01 middot Displcmnt Case ~ L2 wO-iT2+P1 +H-- Of T1 middot Thermal Case tn l3 W~D1~T3~P1H ~(]S-oiit~~ Of LltgtOd e T2 Thermal Case 2 -- - _- ------- -__- T3 Thermal Case U3

l4 W+P1+H SUS __ _- -----PI middot Pr euUle Case 1 LS Wt-P1t-H-t-F1 OCC Hp middot Hydlo Prenae L6 Ul OCC --- ---- _----- H middot Hanger l oads 17 U2 OCC UI middot Unf Load eMe 11 La U3 OCC U2 -UriloodlAse 12 L9 F1 OCC U3 Uri l oad Case 13 L10 L1-l4 EXP F1 middot Cone FOIct Case 11 1 Ll1 L2-l4 J EXP Vlllet Fled W WNC middot W~ no corieris L12 L3-lS EXP

L13 LS+l7+l8 OCC L1 4 L-4+l13 ----l ~~ IL15 L1 lt-l1 3 L1 6 LJl9 (fD lO(ll ch 011 (f~tnlh OCC

STATIQUE LoR)) I- Ill

1

FW FRANCE NDG SHT16F I

CliENT

PROJECT

CPNo

EXXON

18KTA E5000 Expansion

CALCNo ISV 3310

CALC BY BEP

CHKD BY

DATE 13012006

RELIEF VALVE LOADINGS vapour

RV Nos ISV 3310

SIZE 4x3

RATING 150xlSO

ORIFICE L

bull DATA DESCRIPTION

RV SET PRESSURE

PERCENT OVERPRESSURE

Ps (l+PolOO) + 147

REliEF TEMPERATURE

1195492

RATIO OF SPECIFIC HEATS SIZING FLOW

SElECTED ORIFICE AREA

CALCULATED ORIFICE AREA

FACTORED SIZING flOW

MAX No OF WORKING VALVES

SIZING flOW PER VALVE

113600

MOLECULAR WEIGHT

GAS CONSTANT 1544M

SYMBOl UNITS

Ps BARG

Po

P PSIA T1 DegC

T Oeg R

k WI Kg h A sqin Ac sqin W2 Kgh N

W Ib h w Ibsec M

R ftlblb Oeg

bull GRAVITY IQ ftS2

FI=

2 W RI

gPA

VALUE

7 10 F2

12635 256

9528 105

- shyFl

t~ --+

~ middotFI FI

t5489 rTABIJSmn Ow COiiOmON

2853 NOn IIQRIZOllTAL IOItCIS Kt MtA CEil

2853 15489 F2

1 341532 +shy948701 F3

885 174463 ltV AT POICONllIll0N

322 AampUMING IMPACT CTOII OYl

260496 Ib 1159 N

128894 Ib 573 N

520993 Ib 2318 N -

bullbull

SARASIN-lltJ l7Technical amp Calculation Data Sheet ZI 8olto R~62IKI _____ J40 11ap11M GnlCMl

VAlVH e COlTllOlS Safety Valve

e Bomel lype Opened

Project KHARG OLEfiN COMPLEX ~A

Tag No PSV 6 453A C-Quote Ref 3A30880IOOO Sales Engineer Abdeljalill Baigar W de Commande

Operating ondl tlons Connect ons

19 InlelON shy1 fluid type Superheated Stetlm

20 Inlet Finish ANSt600 RF (125-250 AARH) 2 Capacity 78500 Kglh 21 Outlet DN J Set ptesSUe br eft 22 Outlet Finish ANSI 150 ftF 1125-250 AARH) Ol$charoe Tom p J7S C Accordinn 10 ASME 616-5

5 Variable bad pressure 0 bar eft

Cold (If lest lXess 47 bar eft 8111 of material 7 Overpressure 11 () 16 floltfv SA216 wee

SA2115WCC2 Ylt8 Operating Pressure 40 bar eft

SA216 wee Tight Closing pressUIe (MAOP) 423 bar eft 26 NoWe Stllited AlSl410 1~ 27 174 PH Stainless SteelMechanical Tomp J7S middotC ~ 28 Gaskets Stalnl St1

29 SPfinQ Chromium Allov Steel 30 AlSI431c31 Adusitina Rlna SA351 CF3M 32 Stud Al1lQrB7 JJ Alt4i1r2H Accessories

Regular Levr 35 51etUted nozzl

ReqUIred Area 31 927 om Test Gag 495 s q InIl Selected Area 41 2 om

I 839 sq in 15 Onfice p

Reaction loroe DN~ t Flow capacity 101299 Kglh 18 Noise at 30 m acc to APt521 120 dB

apprO)flTlate noise level at 30 m according to API521 (mouth noiso) )perl dlsctlarge

Customer Name TECHNIP FRANCE evlslon ~ lion ate

890 4 20-juin-2005

Cust Item Numb 7U3F RFQ 1545-01 a ely a ype pflllg a a ely alve ea1T

I I J7 Standard API 520 I )

Commercial code S46P3530AmiddotDmiddotVMM I shyI Dimensions

A- 2254 mm B- 2540 mm W - 11800 mrnIA 525PlKd~KnKb Kshl ~ Welghl() s 1523 Kg I A- 89 Inch I bullB- 100 Inch

Dati 01 calcul w - 4115 Inch Mass Capaatv W 18500 KgIh Weight( ) 3357 Pound

P1 5553 bar abs r~ C Gase Constant 143843

() Indicative Values 0 now ooeIficient Kd 0915 0

Ksn 0865 Remarks Napier equation correction Kn 1

~ 2 valves are necessary 10 reach the required capacity

Back pressure correcUon Kb 1a BUlHmiddotup back pressureO 1 berg Same calculallO1 heet lor the 1st va lve and the spare one bull

N

~

GENERAl

PEO

PROCESS

CONDITONS

bull DESIGN

DATA

bull MATERIALS

I

OPT IONS

1 T Nu~

2 Service 3 Line NUrMer 4 P amp to Numbef

5 6 Conform to 961231EC 7 Fluid T

8 NJ licable rED Table 9

0 11

12

13

14

15 16

17 19

20 21 22

PED Cal

Fluid Fluid Servlc Required Capaci

MoltcullWe hI

ratln PrtSi ur

tlll TIm tUri

Badlt Prl$IIure

AJlovtabie Ova sure

Ov esslI10 FactOI Com esslbU Latenl Heal 01 V lion

o Tl 1012812005 Pour Commenta ires

Equipment

Fluid Groo

Fluid S~I

5 cltle Gl1Ivl Set Pressure

Col

HC+H20

15489

5 02

ReHov Temperatlyene 212

Constant Varia1je Total

23 Specific Hnt RItIo lC 24 Relief Densi

25 Relief Viscosity

26 Barometric Pressure 27 28 Nozzle Flit Semi

29 Design Saely Reflef Sale -Relief 30 Type Conventional BelloIN Plot Opefatad 31 BonnetT 32 n Code

33 Sizing Basis 34 Calcula ted Area

35 Selected Area 36 Orifice De nation

37 Size Rating -Inlel 38 Size Rat - Outlet

39 40 41 42 43 Stt 44 Fla es

45 Resilient Seat Seal 46 Guide

471 Spfing 46 Wtted Material

49 50

Bonnt Disc

Ri s Bellows

51 Cap Screwed or Bolted 52 Lever Plain or Packed 53 TestGag

54 55

22-ISV 3310 0 331fD332 SHCOO20150A1A 1 l -Q2S)(l2

y Gaseous Group 1

0 1

0

09

105

4

Note 10

k

C

k p

Safety Corrventlonal

hI Solted

ASME Delaut eau de refroldissement

1812 em

L 3 150 RF 450 RF

A2 16 WCB

NOlet A216WCB

NOle 1

Note 1

NOIot

NOIel

(Note 1

No

No

INSTRUMENT SPECIFICATION

Valve Safety Pressure Relief

oxicFlammable

GasIVapo

7

2564 C

A21 6WCB SS 316 Mini

Note 1

EJflt0nMobil Chemic

Sheet 5middot11 of 46

f

No 8 Date Revision Code 2831 No C3 1052 Amiddot163 1middottVOl Rev 0

i (

II Technical amp Calculation Data Sheet SARASIN-Agt Zllloa-R~

Safety Valve Nt BiOPUIle Gt1wtI bull bull 2110 1-1_

IN I ICustomer Name TECHNIP FRANCE

891 I 4 I bull s~ I

Cuslllem Numb 7273F RFQ 1545-01

Project KHARG OLEFIN COMPLEX I Opened

I 1 I

Quote Ref Tag No PSV pound I Nde Sales Abdeljalill Baigar I

I I uperatIng onaltons

Fluid ~e Superheated Steam 19 tnle ON shy

capaci ty 78500 Kgn 20 Inlet Finish ANSI 600 RF (125-250 AARH)

3 Set presMKC 21 Outlet ON

4935 bar eM 22 OtItlet Finish ANSI 150 RF (125-250 AARH)

DiSCharge Temp 375 middotC ASME B16-5 5 Variable back presslJe bull bar eft

Cold dilf lesc press 4935 bar eft I Bill 01 I

OverptesslKe B() 10 Bod SAl16 wee a Operating ProsslKe bar elf 24 Yoke SA216 wee

25 cabull SA216 weebull bull Tlglt Closing presSlKe (MAOP) 44 415 bar eff 26 Nozzle Sellited AlSI410 bullMlaquohBnIcaI Temp J15 C 21 Disc 174 PH Stilinless Steel 28 Gaskets Stainless $t1 bullSDOM Chromium Alloy Steel 30 Golde AlSI431 31 AcluslthQRinP SAl51 CF3M 32 Stud A183flr81 33 Nul Al94gr2H

gt0 Revulr Lever

Reqllif~ Afea 32023 om 35 middot SlelUted noule

12 496 sq in TU I Gag

1 Sellcl(l(l AIel 41 2 om

I 839 sq in Orirooe p

I ReactIon loree 3016 D I Flow capacity 100996 KgIh

I Noise ill 30 m ace to AP152 1 126 dB approxmate noise level at 30 m aCCOfding to APl521 (mtluth noise) open discharge

II 37 j API52 I I I

Commercial code S46P3530A-D-VMM I

IA= 525 PlKd~Kn KbKsh I I~-middot 2254 mm 2540 mm

11800 mm

bull 1523 Kg

lA shy 89 InCh

Dab 01 COI lcul I ~ - 100 Inch

IH- 465 Inch -jshyMa55 Capaoty W 18500 KgIh 3351 Pound -IP I 553 barabs C C-ase Constant 341143 I () Indicative Values 0 now coeffiCIent Kd 09150

N Ksh 0866 w- Napier equation coffeclion Kn bull 2 valves afe necessary to reach the required capacity lt Back Pfessure correcllon Kb

BUIItmiddotup back pressurecO 1 barg 2nd Ialve set at 05 of set pranure with 10 olelpreSSure in accordill1Ce With API 520

bullbulliii

bull 11 Load cases Ioad case combinations

The following load cases f load case combinations shall be analyzed 1) always or 2) on a casemiddot to-case basis

Static load cases for operating design and pressure test conditions

L6 jillL7 I

I --shy

I --shyI I I I I

L L

I Ll 9 L20

bull ~--

Load types (iC a pplicable load types should be added) W Dead weight (pipe weight + fluid weight + insulation weight) D Displacement T Design temperature P Design internal pressure U Uniform loads (eg snow load seismic load) F External forces (forces andor moments) HP Hydro test pressure H Hanger loads WIN Wind loads (for the main wind directions) WNC Dead weight without contents (pipe weight + insulation weight) WW Water-filled weight for pressure test

bull bull bull

bull

bull ~-

Page 8: Load Cases and Combination

- - - -

bull Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

CONTRACTOR OOCUIoENT N OWNER DOCUMENT

P N IJnIt Doc T lMtecW eoo Serial N Rev P p unit Doe T Material Code Serial Rev P

7273F 000 WI 1300 000 0 813

131 Load Cases to be calculated to comply wjtb ASME 831 3 Code Cases

~xample

CASE I W+DI+TI+P I(OPE)Operaling CASE 2 W+Pl(SUS) Deadweight + Pressure

CASE 3 U I (OCC) Seismic Load X

CASE 4 U2(OCC) Seismic Load Y

CASE 5 U3(OCC) Seismic load Z

CASE 6 LI -L2(EXP) Expansion range Code Ca~

CASE 7 W+L4+L5(OCC) Resultanl seismic load SRSS combination

ASE 8 L2+L7(OCC) Sustained plus Seismic Combined absolutelyCode Case

CASE 9 LI+L7(OCC) Operating plus Seismic combined absolutely hOI restraint (Optional)

813

CASE 10 L9+~(OCC) Maximum restrai nt loads (Optional)~ 14 FOR LOW TEMPERATURE CARBON STEEL (LTCS)

141 Stress criteria

The point (3) of the figure 3232B imposes to take into account the following load cases

Permanent static loads

bull W Weight (signed load)

bull bull P Pressure (signed load)

bull T low Temperature (signed load)

bull F exlemal loads (signed load)

Occasional static and dynamic loads

bull U seismic accelerations Corresponding to the SASS combination of the Ul (X dyion) U2 (Y direction) and U3 (Z direction) components

bull WIN Wind (unsigned load)

Remarks

I) In Caesar load case it is necessary to have by load case line only one of load cases d~=ibed her-under

2) In Caesar input all stress intensification factors shal l be equal to 1

TIle criteria is

W + P +T + F + U or WIN lt O3Sh - 413 Mpa combined in ABS( ~ shy

bull

9113

Technip

bull KHARG ETHYLENE PLANT

KHARG Olefin Complex

QVoINEA OClCUME NT N

P bull p N Unit Doc T Malerial Code Serial Ndeg Rw

913

142 Examples

Examplelr-~__~~-+~e~x~po=s~ed~to~W~ind=-~~h~~~r~o~st=a=t~~te=s~t~=s~ ~ po~rt~s-+pr=ing~s~u~p~line criteria Yes Yes Yes

bull Example File 002_01O-A_O_A (Unit 002 Calculation Number OlD Load Case File A evD)

CASE 1 W+Tl+PI+H (OPE) Operating cold condition

CASE 2 W+T2+P2+H (OPE) Operating hot conditions

CASE 3 W+PI +H (SUS) Deadweight + Pressure

CASE 4 WINl (SUS) Wind along X (Instead of OCC to avoid Snubber activation if I y)

CASES WIN2 (SUS) Wind along Z (Instead of OCC to avoid Snubber activation if y)

CASE 6 Ul (OCC) Seismic Lcentad X

CASE 7 U2 (OCe) Seismic Load Y

CASES U3 (OCC) Seismic Load Z

CASE9W+H (SUS) Deadweight + Spring hanger

CASE 10 PI (SUS) Pressure

CASE J 1 Tl (EXP) Temperarure

CASE 12 LI -L2 (EXP) thermal stress range Code Case

CASE 13 Ll -L3 (EXP) thermal suess range Code Case

CASE 14 LlI+Ll2 (EXP) full thermal stress range checking ABS combination

CASE 15 L6+L7+LS (OCC) Resultant seismic load SRSS combination CASE 16 ~9+L10+L1I+L3 (OCC) Sustained plus Wind X combined absolutely Code Ease CASE 17 L9+LI0+L11+L4 (OCC) Sustained plus Wind Z combined absolutely Code tase CASE 18 L9+L10+Lll+L15 (OCC) Sustained plus Seismic Combined absolutely Code ase

bull

bull

bull

bull

bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

COHTAACTOR DOCUMENT N

-~

PEJROCHEMICAI IES DBVELOPMENT MANAG co

OWNER DOCUMENT Ndeg Unit Doe T P N

7273F 000 WI 1300 006 813 1 813 1

8 SNOW WAD (Ws)

I Emiddot~middotv O

Snow loads shall 00 applied only for cold outside lines for which design T is below 0 C and which are not protected by floor equ ipment or others

The hereafter calculated vaJue (Ws) will be classed as unifonn load foUowing Y axis (U ) in a separate Caesar input file See 7273F_OOO_CN3_CN2_1370_SAMPLlC AXLS

Design snow load 25 kgll1l2

The distribution of snow remaining on the horizontal pipe will take the shape hereu dec a reducljon factor of 072 may be applied

Ws = ( lx 051gt In x h 022D ) 25

Ws = (Ix 072 x D ) 25

Ws = 18 x D Kflrsi= 180 x D NIP Where 0 = outside diameter of pipe o r outside diameter of pipe + insulation if exist( m)

70middot

9120

o

bull Technip -D KHARG ETHYLENE PLANT ~

KHARG Olefin Complex

middot INmiddot I A~ I P~ UNo I 7273F 000 WI 1300 I 006 I A I 115 I 115

APPENDIX IV

L bull WIND PRESSURE I ELEVATION

11 Wind Basic nata I Wind pressure calcuJation

As per Project Basic Engineering 7273F-30-PP-206 Bask Design Data

Basic wind speed 160km h (44 5 m s)

Exposure Category 0

According to UBC 97 the design wind loading shall be

p= CxCxqX

where

P =Design wind pressure allevel 10 III

C~ =156 at leve1 10 m (EIIposure and gust factor-Table I6-G)

Cq I for DNlt= 50 nun

= 08 for DNgt 50 mm (Exposure and gust factor-Table I6-H)

qs= 1226 kNm2 ( Wind stagnation pressure at 10 m -Table J6-F)

lw = 1 15 (Importance factor - Table 16-K)

p = 220 xC (kNl m)

Height Above Wind pressure Ground Level

(m) PI eq (kNlm2 )

Oto 10 22

10 (0 20 247

20 to 30 264

30 10 40 276

40 to 50 286

50 to 60 289

60 to 70 293

70 1080 299

80 to 90 312

bull

bull

bull

bull

CONTRACTOR OOCUIENT bull N UniI Doc T Milttl CoOl srI N Rev Pa p

7273F 000 WI 1300 000 0 ()J 13

2 CONFIGURATION FILES USING CAESAR II

21 Unit System (7273FFIL)

CAE S A R liVERS 430

INPUT UNITS USED

UNITS 7273F NOMISCH INPUT ON

LENGTH inches

FORCE pounds

MASS(dynamics) pounds

MOMENTS(INPUn inch-pounds

MOMENTS(OUTPUT) inch-pounds

STRESS Ibssqin

TEMP SCALE degrees F

PRESSURE psig

ELASTIC MODULUS Ibslsqin

PI PE DENSITY Ibslcuin

INSULATION DENS Ibslcuin

FLUID DENSITY Ibslcuin

TRANSL STI F Ibslin

ROTATIONAL STiF inlbldeg

UNIFORM LOAD Jblin

GLOAD gs

WIND LOAD IbsJsqin

ELEVATION inches

COMPOUND LENGTH inches

DIAMETER inches

WALL THICKNESS inches

OWNER DOCUMENT Ndeg

~ Doc T Malerial CoOa Serial Ndeg Rev

1013

x 25400 mm

x 4448 N

x 0454 kg

x 0113 Nm

x 0113 Nm

x 0007 MPa

x 0556 C

x 0069 bars

x 0007 MPa

x 27680000 kgCrmiddotm

x 27680000 kgJcum

x 27680000 kgci m

x 0175 Nm

x 0113

l x 175127 NJm

x 1000 gs

x 6894757 NJ m

x 0025 m

x 25400 mm

x 1000 inch

x 25400 mm

bull bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

PETROCHlMlCAL IND JES DIiVElOPMENT MANGEMENT CO

11113

Technip bull

KHARG ETHYLENE PLANT ~ KHARG Olefin Complex

iETltOCHEMICtl OEVEIOPMENT MANArCO

CONTRACTOR DOCUMENT N OWNER DOCUMENT Nmiddot ProIecl N p U Doe TwalMrolerial Code ISen N ReI P_ Proiect N I UNt Doo T~ I ~eriIII Code

7273F 000 WI I 1300 I 000 I 0 I 11113 I I I

22 Setup File ( CAESARCFG )

C A E SAR II VERS450

SETUP FILE PARAMETERS

CONNECT GEOMETRY THRU CNODES YES I MIN ALLOWED BEND ANGLE 500000 I MAXjLLOWED BEND ANGLE bull 135000 I BEND LENGTH ATIACHMENT PERCENT 100000 I MINjNGLE TO ADJACENT BEND PT 500000

LOOP CLOSURE TOLERANCE 254000mm

THERMAL BOWING HORZ TOLERANCE 100000E-04

AUTO NODE NUMBER INCREMENT 100000

ZJXIS UP NO

USE PRESSURE STIFFENING DEFAULT

ALPHA TOLERANCE 500000E-02

RESLDmiddotFORCE NO

HGR_DEF RESWGT STIF

bull 01751200E+12 Nlmm

DECOMP SNG TOL 01 OOOOOOE+ 11

BEND_AXIAL SHAPE NO

FRICT STIF 875600 Ni mm I FRICT NORM FORCE VAR 025000 I FRICT ANGLE VAR 300000 I FRICT SLIDE MULT 100000

ROD TOLERANCE 100000

ROD INC 200000

INCORE NUMERICAL CHECK NO

OUTCORE NUMERICAL CHECK NO

DEFAULT TRANS RESTRAINT STIFF 0175120E+12 Nlmm

DEFAULT ROT RESTRAINT STIFF 0112980E+12 Nmi deaJ

IGNORE SPRING HANGER STIFFNESS bull NO I

WI I middot AiHG bull _ KtVRCUE LOoO CAS ES_Odoc

rmiddot

bull

bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

Setup File (

CONNECT_GEOMETRY _ THRU_CNODES

WRC-07 VERSION

WRC- 07

DEFAULT

831

WI I middot AIlaquo) Amiddot KHARGJUOAD CASFsOdoc

T

F

YES

NO

181 281

NO

DEFAULT

02206272E+OSbull

bullbull

bull

bull

Thchnip bull

KHARG ETHYLENE PLANT ~ KHARG Olefin Complex

PFffiOCHEMICAL INO bull DEVELOPMENT MANAG ~ENTCO_

CONTRACTOR DOCUMENT Ndeg OWNER DOCUMENT N

Proioct Ndeg Unit Doc TIIDEII Material Code Serial Ndeg Rev I Paae Proiect N Unit Doc Type Material Code Serial N A~ 7273F I 000 I WI I 1300 I 000 I a I 13 13 I 1313

FRP Ratio GmodlEmo(Uaxial) O2500000E+OO

FRP EalEhVhla O1527272E+OO

SetuD File (CAESARCFG Continuation)

FRP Lamina1e Type THREE

FRP Alpha O2159827E+02 C

FRP Density O1660800E+04 kocum bullEXCLUDE 12 FROM UKOOA BENDI NG NO

OUTPUT REPORTS BY LOAD CASE YES

DISPLACEMENT NODAL SORTING YES

DYNAMIC INPUT EXAMPLE TEXT MAX

TIME HIST ANIMATE YES

ENABLE AUTOSAVE YES

AUTOSAVE TIME INTERVAL O3000000E+02

PROMPTED AUTOSAVE YES

DISABLE UNDOREDO NO

STRUCTURAL DATABASE AISC89BIN

VALVE amp FLANGE GENERIC VHD

EXPANSION JT DBASE FLEXPATHJHD

PI PING SIZE SPECIFICATION ANSI

DEFAULT SPRING HANGER TABLE O5000000E+01

SYSTEM DIRECTORY NAME SYSTEM

UNITS FILE NAME 7273FFIL

ENABLE ODBC OUTPUT NO

DEFAULT SPRING HANGER TABLE LlSEGA

- bull -

WI 1 ANG bull IV IlHAAG_IELOAD CAS ES_OdOC

SRMPL6 LOf]) C(15euro5 S V REfK Ti O-l FOeC e- JlUE TO PSv oPttvlNG

bull Sldlle Aymmiddot [CIDO(UMpoundNTS AllD SETIINGSVhBACONI7173FmiddotMBACONICAESAR FILESICNj016_REV ~

bull

bull

bull

Edt

+ t

loadCose Edlcr LoadCoseOptiom Loads WlNeLoads

loads Oefned n IrtJIA loed Casu Stress Type

W -Woltllt L1 W+D1 +T1 +P1 +H Of 01 middot Displcmnt Case ~ L2 wO-iT2+P1 +H-- Of T1 middot Thermal Case tn l3 W~D1~T3~P1H ~(]S-oiit~~ Of LltgtOd e T2 Thermal Case 2 -- - _- ------- -__- T3 Thermal Case U3

l4 W+P1+H SUS __ _- -----PI middot Pr euUle Case 1 LS Wt-P1t-H-t-F1 OCC Hp middot Hydlo Prenae L6 Ul OCC --- ---- _----- H middot Hanger l oads 17 U2 OCC UI middot Unf Load eMe 11 La U3 OCC U2 -UriloodlAse 12 L9 F1 OCC U3 Uri l oad Case 13 L10 L1-l4 EXP F1 middot Cone FOIct Case 11 1 Ll1 L2-l4 J EXP Vlllet Fled W WNC middot W~ no corieris L12 L3-lS EXP

L13 LS+l7+l8 OCC L1 4 L-4+l13 ----l ~~ IL15 L1 lt-l1 3 L1 6 LJl9 (fD lO(ll ch 011 (f~tnlh OCC

STATIQUE LoR)) I- Ill

1

FW FRANCE NDG SHT16F I

CliENT

PROJECT

CPNo

EXXON

18KTA E5000 Expansion

CALCNo ISV 3310

CALC BY BEP

CHKD BY

DATE 13012006

RELIEF VALVE LOADINGS vapour

RV Nos ISV 3310

SIZE 4x3

RATING 150xlSO

ORIFICE L

bull DATA DESCRIPTION

RV SET PRESSURE

PERCENT OVERPRESSURE

Ps (l+PolOO) + 147

REliEF TEMPERATURE

1195492

RATIO OF SPECIFIC HEATS SIZING FLOW

SElECTED ORIFICE AREA

CALCULATED ORIFICE AREA

FACTORED SIZING flOW

MAX No OF WORKING VALVES

SIZING flOW PER VALVE

113600

MOLECULAR WEIGHT

GAS CONSTANT 1544M

SYMBOl UNITS

Ps BARG

Po

P PSIA T1 DegC

T Oeg R

k WI Kg h A sqin Ac sqin W2 Kgh N

W Ib h w Ibsec M

R ftlblb Oeg

bull GRAVITY IQ ftS2

FI=

2 W RI

gPA

VALUE

7 10 F2

12635 256

9528 105

- shyFl

t~ --+

~ middotFI FI

t5489 rTABIJSmn Ow COiiOmON

2853 NOn IIQRIZOllTAL IOItCIS Kt MtA CEil

2853 15489 F2

1 341532 +shy948701 F3

885 174463 ltV AT POICONllIll0N

322 AampUMING IMPACT CTOII OYl

260496 Ib 1159 N

128894 Ib 573 N

520993 Ib 2318 N -

bullbull

SARASIN-lltJ l7Technical amp Calculation Data Sheet ZI 8olto R~62IKI _____ J40 11ap11M GnlCMl

VAlVH e COlTllOlS Safety Valve

e Bomel lype Opened

Project KHARG OLEfiN COMPLEX ~A

Tag No PSV 6 453A C-Quote Ref 3A30880IOOO Sales Engineer Abdeljalill Baigar W de Commande

Operating ondl tlons Connect ons

19 InlelON shy1 fluid type Superheated Stetlm

20 Inlet Finish ANSt600 RF (125-250 AARH) 2 Capacity 78500 Kglh 21 Outlet DN J Set ptesSUe br eft 22 Outlet Finish ANSI 150 ftF 1125-250 AARH) Ol$charoe Tom p J7S C Accordinn 10 ASME 616-5

5 Variable bad pressure 0 bar eft

Cold (If lest lXess 47 bar eft 8111 of material 7 Overpressure 11 () 16 floltfv SA216 wee

SA2115WCC2 Ylt8 Operating Pressure 40 bar eft

SA216 wee Tight Closing pressUIe (MAOP) 423 bar eft 26 NoWe Stllited AlSl410 1~ 27 174 PH Stainless SteelMechanical Tomp J7S middotC ~ 28 Gaskets Stalnl St1

29 SPfinQ Chromium Allov Steel 30 AlSI431c31 Adusitina Rlna SA351 CF3M 32 Stud Al1lQrB7 JJ Alt4i1r2H Accessories

Regular Levr 35 51etUted nozzl

ReqUIred Area 31 927 om Test Gag 495 s q InIl Selected Area 41 2 om

I 839 sq in 15 Onfice p

Reaction loroe DN~ t Flow capacity 101299 Kglh 18 Noise at 30 m acc to APt521 120 dB

apprO)flTlate noise level at 30 m according to API521 (mouth noiso) )perl dlsctlarge

Customer Name TECHNIP FRANCE evlslon ~ lion ate

890 4 20-juin-2005

Cust Item Numb 7U3F RFQ 1545-01 a ely a ype pflllg a a ely alve ea1T

I I J7 Standard API 520 I )

Commercial code S46P3530AmiddotDmiddotVMM I shyI Dimensions

A- 2254 mm B- 2540 mm W - 11800 mrnIA 525PlKd~KnKb Kshl ~ Welghl() s 1523 Kg I A- 89 Inch I bullB- 100 Inch

Dati 01 calcul w - 4115 Inch Mass Capaatv W 18500 KgIh Weight( ) 3357 Pound

P1 5553 bar abs r~ C Gase Constant 143843

() Indicative Values 0 now ooeIficient Kd 0915 0

Ksn 0865 Remarks Napier equation correction Kn 1

~ 2 valves are necessary 10 reach the required capacity

Back pressure correcUon Kb 1a BUlHmiddotup back pressureO 1 berg Same calculallO1 heet lor the 1st va lve and the spare one bull

N

~

GENERAl

PEO

PROCESS

CONDITONS

bull DESIGN

DATA

bull MATERIALS

I

OPT IONS

1 T Nu~

2 Service 3 Line NUrMer 4 P amp to Numbef

5 6 Conform to 961231EC 7 Fluid T

8 NJ licable rED Table 9

0 11

12

13

14

15 16

17 19

20 21 22

PED Cal

Fluid Fluid Servlc Required Capaci

MoltcullWe hI

ratln PrtSi ur

tlll TIm tUri

Badlt Prl$IIure

AJlovtabie Ova sure

Ov esslI10 FactOI Com esslbU Latenl Heal 01 V lion

o Tl 1012812005 Pour Commenta ires

Equipment

Fluid Groo

Fluid S~I

5 cltle Gl1Ivl Set Pressure

Col

HC+H20

15489

5 02

ReHov Temperatlyene 212

Constant Varia1je Total

23 Specific Hnt RItIo lC 24 Relief Densi

25 Relief Viscosity

26 Barometric Pressure 27 28 Nozzle Flit Semi

29 Design Saely Reflef Sale -Relief 30 Type Conventional BelloIN Plot Opefatad 31 BonnetT 32 n Code

33 Sizing Basis 34 Calcula ted Area

35 Selected Area 36 Orifice De nation

37 Size Rating -Inlel 38 Size Rat - Outlet

39 40 41 42 43 Stt 44 Fla es

45 Resilient Seat Seal 46 Guide

471 Spfing 46 Wtted Material

49 50

Bonnt Disc

Ri s Bellows

51 Cap Screwed or Bolted 52 Lever Plain or Packed 53 TestGag

54 55

22-ISV 3310 0 331fD332 SHCOO20150A1A 1 l -Q2S)(l2

y Gaseous Group 1

0 1

0

09

105

4

Note 10

k

C

k p

Safety Corrventlonal

hI Solted

ASME Delaut eau de refroldissement

1812 em

L 3 150 RF 450 RF

A2 16 WCB

NOlet A216WCB

NOle 1

Note 1

NOIot

NOIel

(Note 1

No

No

INSTRUMENT SPECIFICATION

Valve Safety Pressure Relief

oxicFlammable

GasIVapo

7

2564 C

A21 6WCB SS 316 Mini

Note 1

EJflt0nMobil Chemic

Sheet 5middot11 of 46

f

No 8 Date Revision Code 2831 No C3 1052 Amiddot163 1middottVOl Rev 0

i (

II Technical amp Calculation Data Sheet SARASIN-Agt Zllloa-R~

Safety Valve Nt BiOPUIle Gt1wtI bull bull 2110 1-1_

IN I ICustomer Name TECHNIP FRANCE

891 I 4 I bull s~ I

Cuslllem Numb 7273F RFQ 1545-01

Project KHARG OLEFIN COMPLEX I Opened

I 1 I

Quote Ref Tag No PSV pound I Nde Sales Abdeljalill Baigar I

I I uperatIng onaltons

Fluid ~e Superheated Steam 19 tnle ON shy

capaci ty 78500 Kgn 20 Inlet Finish ANSI 600 RF (125-250 AARH)

3 Set presMKC 21 Outlet ON

4935 bar eM 22 OtItlet Finish ANSI 150 RF (125-250 AARH)

DiSCharge Temp 375 middotC ASME B16-5 5 Variable back presslJe bull bar eft

Cold dilf lesc press 4935 bar eft I Bill 01 I

OverptesslKe B() 10 Bod SAl16 wee a Operating ProsslKe bar elf 24 Yoke SA216 wee

25 cabull SA216 weebull bull Tlglt Closing presSlKe (MAOP) 44 415 bar eff 26 Nozzle Sellited AlSI410 bullMlaquohBnIcaI Temp J15 C 21 Disc 174 PH Stilinless Steel 28 Gaskets Stainless $t1 bullSDOM Chromium Alloy Steel 30 Golde AlSI431 31 AcluslthQRinP SAl51 CF3M 32 Stud A183flr81 33 Nul Al94gr2H

gt0 Revulr Lever

Reqllif~ Afea 32023 om 35 middot SlelUted noule

12 496 sq in TU I Gag

1 Sellcl(l(l AIel 41 2 om

I 839 sq in Orirooe p

I ReactIon loree 3016 D I Flow capacity 100996 KgIh

I Noise ill 30 m ace to AP152 1 126 dB approxmate noise level at 30 m aCCOfding to APl521 (mtluth noise) open discharge

II 37 j API52 I I I

Commercial code S46P3530A-D-VMM I

IA= 525 PlKd~Kn KbKsh I I~-middot 2254 mm 2540 mm

11800 mm

bull 1523 Kg

lA shy 89 InCh

Dab 01 COI lcul I ~ - 100 Inch

IH- 465 Inch -jshyMa55 Capaoty W 18500 KgIh 3351 Pound -IP I 553 barabs C C-ase Constant 341143 I () Indicative Values 0 now coeffiCIent Kd 09150

N Ksh 0866 w- Napier equation coffeclion Kn bull 2 valves afe necessary to reach the required capacity lt Back Pfessure correcllon Kb

BUIItmiddotup back pressurecO 1 barg 2nd Ialve set at 05 of set pranure with 10 olelpreSSure in accordill1Ce With API 520

bullbulliii

bull 11 Load cases Ioad case combinations

The following load cases f load case combinations shall be analyzed 1) always or 2) on a casemiddot to-case basis

Static load cases for operating design and pressure test conditions

L6 jillL7 I

I --shy

I --shyI I I I I

L L

I Ll 9 L20

bull ~--

Load types (iC a pplicable load types should be added) W Dead weight (pipe weight + fluid weight + insulation weight) D Displacement T Design temperature P Design internal pressure U Uniform loads (eg snow load seismic load) F External forces (forces andor moments) HP Hydro test pressure H Hanger loads WIN Wind loads (for the main wind directions) WNC Dead weight without contents (pipe weight + insulation weight) WW Water-filled weight for pressure test

bull bull bull

bull

bull ~-

Page 9: Load Cases and Combination

9113

Technip

bull KHARG ETHYLENE PLANT

KHARG Olefin Complex

QVoINEA OClCUME NT N

P bull p N Unit Doc T Malerial Code Serial Ndeg Rw

913

142 Examples

Examplelr-~__~~-+~e~x~po=s~ed~to~W~ind=-~~h~~~r~o~st=a=t~~te=s~t~=s~ ~ po~rt~s-+pr=ing~s~u~p~line criteria Yes Yes Yes

bull Example File 002_01O-A_O_A (Unit 002 Calculation Number OlD Load Case File A evD)

CASE 1 W+Tl+PI+H (OPE) Operating cold condition

CASE 2 W+T2+P2+H (OPE) Operating hot conditions

CASE 3 W+PI +H (SUS) Deadweight + Pressure

CASE 4 WINl (SUS) Wind along X (Instead of OCC to avoid Snubber activation if I y)

CASES WIN2 (SUS) Wind along Z (Instead of OCC to avoid Snubber activation if y)

CASE 6 Ul (OCC) Seismic Lcentad X

CASE 7 U2 (OCe) Seismic Load Y

CASES U3 (OCC) Seismic Load Z

CASE9W+H (SUS) Deadweight + Spring hanger

CASE 10 PI (SUS) Pressure

CASE J 1 Tl (EXP) Temperarure

CASE 12 LI -L2 (EXP) thermal stress range Code Case

CASE 13 Ll -L3 (EXP) thermal suess range Code Case

CASE 14 LlI+Ll2 (EXP) full thermal stress range checking ABS combination

CASE 15 L6+L7+LS (OCC) Resultant seismic load SRSS combination CASE 16 ~9+L10+L1I+L3 (OCC) Sustained plus Wind X combined absolutely Code Ease CASE 17 L9+LI0+L11+L4 (OCC) Sustained plus Wind Z combined absolutely Code tase CASE 18 L9+L10+Lll+L15 (OCC) Sustained plus Seismic Combined absolutely Code ase

bull

bull

bull

bull

bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

COHTAACTOR DOCUMENT N

-~

PEJROCHEMICAI IES DBVELOPMENT MANAG co

OWNER DOCUMENT Ndeg Unit Doe T P N

7273F 000 WI 1300 006 813 1 813 1

8 SNOW WAD (Ws)

I Emiddot~middotv O

Snow loads shall 00 applied only for cold outside lines for which design T is below 0 C and which are not protected by floor equ ipment or others

The hereafter calculated vaJue (Ws) will be classed as unifonn load foUowing Y axis (U ) in a separate Caesar input file See 7273F_OOO_CN3_CN2_1370_SAMPLlC AXLS

Design snow load 25 kgll1l2

The distribution of snow remaining on the horizontal pipe will take the shape hereu dec a reducljon factor of 072 may be applied

Ws = ( lx 051gt In x h 022D ) 25

Ws = (Ix 072 x D ) 25

Ws = 18 x D Kflrsi= 180 x D NIP Where 0 = outside diameter of pipe o r outside diameter of pipe + insulation if exist( m)

70middot

9120

o

bull Technip -D KHARG ETHYLENE PLANT ~

KHARG Olefin Complex

middot INmiddot I A~ I P~ UNo I 7273F 000 WI 1300 I 006 I A I 115 I 115

APPENDIX IV

L bull WIND PRESSURE I ELEVATION

11 Wind Basic nata I Wind pressure calcuJation

As per Project Basic Engineering 7273F-30-PP-206 Bask Design Data

Basic wind speed 160km h (44 5 m s)

Exposure Category 0

According to UBC 97 the design wind loading shall be

p= CxCxqX

where

P =Design wind pressure allevel 10 III

C~ =156 at leve1 10 m (EIIposure and gust factor-Table I6-G)

Cq I for DNlt= 50 nun

= 08 for DNgt 50 mm (Exposure and gust factor-Table I6-H)

qs= 1226 kNm2 ( Wind stagnation pressure at 10 m -Table J6-F)

lw = 1 15 (Importance factor - Table 16-K)

p = 220 xC (kNl m)

Height Above Wind pressure Ground Level

(m) PI eq (kNlm2 )

Oto 10 22

10 (0 20 247

20 to 30 264

30 10 40 276

40 to 50 286

50 to 60 289

60 to 70 293

70 1080 299

80 to 90 312

bull

bull

bull

bull

CONTRACTOR OOCUIENT bull N UniI Doc T Milttl CoOl srI N Rev Pa p

7273F 000 WI 1300 000 0 ()J 13

2 CONFIGURATION FILES USING CAESAR II

21 Unit System (7273FFIL)

CAE S A R liVERS 430

INPUT UNITS USED

UNITS 7273F NOMISCH INPUT ON

LENGTH inches

FORCE pounds

MASS(dynamics) pounds

MOMENTS(INPUn inch-pounds

MOMENTS(OUTPUT) inch-pounds

STRESS Ibssqin

TEMP SCALE degrees F

PRESSURE psig

ELASTIC MODULUS Ibslsqin

PI PE DENSITY Ibslcuin

INSULATION DENS Ibslcuin

FLUID DENSITY Ibslcuin

TRANSL STI F Ibslin

ROTATIONAL STiF inlbldeg

UNIFORM LOAD Jblin

GLOAD gs

WIND LOAD IbsJsqin

ELEVATION inches

COMPOUND LENGTH inches

DIAMETER inches

WALL THICKNESS inches

OWNER DOCUMENT Ndeg

~ Doc T Malerial CoOa Serial Ndeg Rev

1013

x 25400 mm

x 4448 N

x 0454 kg

x 0113 Nm

x 0113 Nm

x 0007 MPa

x 0556 C

x 0069 bars

x 0007 MPa

x 27680000 kgCrmiddotm

x 27680000 kgJcum

x 27680000 kgci m

x 0175 Nm

x 0113

l x 175127 NJm

x 1000 gs

x 6894757 NJ m

x 0025 m

x 25400 mm

x 1000 inch

x 25400 mm

bull bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

PETROCHlMlCAL IND JES DIiVElOPMENT MANGEMENT CO

11113

Technip bull

KHARG ETHYLENE PLANT ~ KHARG Olefin Complex

iETltOCHEMICtl OEVEIOPMENT MANArCO

CONTRACTOR DOCUMENT N OWNER DOCUMENT Nmiddot ProIecl N p U Doe TwalMrolerial Code ISen N ReI P_ Proiect N I UNt Doo T~ I ~eriIII Code

7273F 000 WI I 1300 I 000 I 0 I 11113 I I I

22 Setup File ( CAESARCFG )

C A E SAR II VERS450

SETUP FILE PARAMETERS

CONNECT GEOMETRY THRU CNODES YES I MIN ALLOWED BEND ANGLE 500000 I MAXjLLOWED BEND ANGLE bull 135000 I BEND LENGTH ATIACHMENT PERCENT 100000 I MINjNGLE TO ADJACENT BEND PT 500000

LOOP CLOSURE TOLERANCE 254000mm

THERMAL BOWING HORZ TOLERANCE 100000E-04

AUTO NODE NUMBER INCREMENT 100000

ZJXIS UP NO

USE PRESSURE STIFFENING DEFAULT

ALPHA TOLERANCE 500000E-02

RESLDmiddotFORCE NO

HGR_DEF RESWGT STIF

bull 01751200E+12 Nlmm

DECOMP SNG TOL 01 OOOOOOE+ 11

BEND_AXIAL SHAPE NO

FRICT STIF 875600 Ni mm I FRICT NORM FORCE VAR 025000 I FRICT ANGLE VAR 300000 I FRICT SLIDE MULT 100000

ROD TOLERANCE 100000

ROD INC 200000

INCORE NUMERICAL CHECK NO

OUTCORE NUMERICAL CHECK NO

DEFAULT TRANS RESTRAINT STIFF 0175120E+12 Nlmm

DEFAULT ROT RESTRAINT STIFF 0112980E+12 Nmi deaJ

IGNORE SPRING HANGER STIFFNESS bull NO I

WI I middot AiHG bull _ KtVRCUE LOoO CAS ES_Odoc

rmiddot

bull

bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

Setup File (

CONNECT_GEOMETRY _ THRU_CNODES

WRC-07 VERSION

WRC- 07

DEFAULT

831

WI I middot AIlaquo) Amiddot KHARGJUOAD CASFsOdoc

T

F

YES

NO

181 281

NO

DEFAULT

02206272E+OSbull

bullbull

bull

bull

Thchnip bull

KHARG ETHYLENE PLANT ~ KHARG Olefin Complex

PFffiOCHEMICAL INO bull DEVELOPMENT MANAG ~ENTCO_

CONTRACTOR DOCUMENT Ndeg OWNER DOCUMENT N

Proioct Ndeg Unit Doc TIIDEII Material Code Serial Ndeg Rev I Paae Proiect N Unit Doc Type Material Code Serial N A~ 7273F I 000 I WI I 1300 I 000 I a I 13 13 I 1313

FRP Ratio GmodlEmo(Uaxial) O2500000E+OO

FRP EalEhVhla O1527272E+OO

SetuD File (CAESARCFG Continuation)

FRP Lamina1e Type THREE

FRP Alpha O2159827E+02 C

FRP Density O1660800E+04 kocum bullEXCLUDE 12 FROM UKOOA BENDI NG NO

OUTPUT REPORTS BY LOAD CASE YES

DISPLACEMENT NODAL SORTING YES

DYNAMIC INPUT EXAMPLE TEXT MAX

TIME HIST ANIMATE YES

ENABLE AUTOSAVE YES

AUTOSAVE TIME INTERVAL O3000000E+02

PROMPTED AUTOSAVE YES

DISABLE UNDOREDO NO

STRUCTURAL DATABASE AISC89BIN

VALVE amp FLANGE GENERIC VHD

EXPANSION JT DBASE FLEXPATHJHD

PI PING SIZE SPECIFICATION ANSI

DEFAULT SPRING HANGER TABLE O5000000E+01

SYSTEM DIRECTORY NAME SYSTEM

UNITS FILE NAME 7273FFIL

ENABLE ODBC OUTPUT NO

DEFAULT SPRING HANGER TABLE LlSEGA

- bull -

WI 1 ANG bull IV IlHAAG_IELOAD CAS ES_OdOC

SRMPL6 LOf]) C(15euro5 S V REfK Ti O-l FOeC e- JlUE TO PSv oPttvlNG

bull Sldlle Aymmiddot [CIDO(UMpoundNTS AllD SETIINGSVhBACONI7173FmiddotMBACONICAESAR FILESICNj016_REV ~

bull

bull

bull

Edt

+ t

loadCose Edlcr LoadCoseOptiom Loads WlNeLoads

loads Oefned n IrtJIA loed Casu Stress Type

W -Woltllt L1 W+D1 +T1 +P1 +H Of 01 middot Displcmnt Case ~ L2 wO-iT2+P1 +H-- Of T1 middot Thermal Case tn l3 W~D1~T3~P1H ~(]S-oiit~~ Of LltgtOd e T2 Thermal Case 2 -- - _- ------- -__- T3 Thermal Case U3

l4 W+P1+H SUS __ _- -----PI middot Pr euUle Case 1 LS Wt-P1t-H-t-F1 OCC Hp middot Hydlo Prenae L6 Ul OCC --- ---- _----- H middot Hanger l oads 17 U2 OCC UI middot Unf Load eMe 11 La U3 OCC U2 -UriloodlAse 12 L9 F1 OCC U3 Uri l oad Case 13 L10 L1-l4 EXP F1 middot Cone FOIct Case 11 1 Ll1 L2-l4 J EXP Vlllet Fled W WNC middot W~ no corieris L12 L3-lS EXP

L13 LS+l7+l8 OCC L1 4 L-4+l13 ----l ~~ IL15 L1 lt-l1 3 L1 6 LJl9 (fD lO(ll ch 011 (f~tnlh OCC

STATIQUE LoR)) I- Ill

1

FW FRANCE NDG SHT16F I

CliENT

PROJECT

CPNo

EXXON

18KTA E5000 Expansion

CALCNo ISV 3310

CALC BY BEP

CHKD BY

DATE 13012006

RELIEF VALVE LOADINGS vapour

RV Nos ISV 3310

SIZE 4x3

RATING 150xlSO

ORIFICE L

bull DATA DESCRIPTION

RV SET PRESSURE

PERCENT OVERPRESSURE

Ps (l+PolOO) + 147

REliEF TEMPERATURE

1195492

RATIO OF SPECIFIC HEATS SIZING FLOW

SElECTED ORIFICE AREA

CALCULATED ORIFICE AREA

FACTORED SIZING flOW

MAX No OF WORKING VALVES

SIZING flOW PER VALVE

113600

MOLECULAR WEIGHT

GAS CONSTANT 1544M

SYMBOl UNITS

Ps BARG

Po

P PSIA T1 DegC

T Oeg R

k WI Kg h A sqin Ac sqin W2 Kgh N

W Ib h w Ibsec M

R ftlblb Oeg

bull GRAVITY IQ ftS2

FI=

2 W RI

gPA

VALUE

7 10 F2

12635 256

9528 105

- shyFl

t~ --+

~ middotFI FI

t5489 rTABIJSmn Ow COiiOmON

2853 NOn IIQRIZOllTAL IOItCIS Kt MtA CEil

2853 15489 F2

1 341532 +shy948701 F3

885 174463 ltV AT POICONllIll0N

322 AampUMING IMPACT CTOII OYl

260496 Ib 1159 N

128894 Ib 573 N

520993 Ib 2318 N -

bullbull

SARASIN-lltJ l7Technical amp Calculation Data Sheet ZI 8olto R~62IKI _____ J40 11ap11M GnlCMl

VAlVH e COlTllOlS Safety Valve

e Bomel lype Opened

Project KHARG OLEfiN COMPLEX ~A

Tag No PSV 6 453A C-Quote Ref 3A30880IOOO Sales Engineer Abdeljalill Baigar W de Commande

Operating ondl tlons Connect ons

19 InlelON shy1 fluid type Superheated Stetlm

20 Inlet Finish ANSt600 RF (125-250 AARH) 2 Capacity 78500 Kglh 21 Outlet DN J Set ptesSUe br eft 22 Outlet Finish ANSI 150 ftF 1125-250 AARH) Ol$charoe Tom p J7S C Accordinn 10 ASME 616-5

5 Variable bad pressure 0 bar eft

Cold (If lest lXess 47 bar eft 8111 of material 7 Overpressure 11 () 16 floltfv SA216 wee

SA2115WCC2 Ylt8 Operating Pressure 40 bar eft

SA216 wee Tight Closing pressUIe (MAOP) 423 bar eft 26 NoWe Stllited AlSl410 1~ 27 174 PH Stainless SteelMechanical Tomp J7S middotC ~ 28 Gaskets Stalnl St1

29 SPfinQ Chromium Allov Steel 30 AlSI431c31 Adusitina Rlna SA351 CF3M 32 Stud Al1lQrB7 JJ Alt4i1r2H Accessories

Regular Levr 35 51etUted nozzl

ReqUIred Area 31 927 om Test Gag 495 s q InIl Selected Area 41 2 om

I 839 sq in 15 Onfice p

Reaction loroe DN~ t Flow capacity 101299 Kglh 18 Noise at 30 m acc to APt521 120 dB

apprO)flTlate noise level at 30 m according to API521 (mouth noiso) )perl dlsctlarge

Customer Name TECHNIP FRANCE evlslon ~ lion ate

890 4 20-juin-2005

Cust Item Numb 7U3F RFQ 1545-01 a ely a ype pflllg a a ely alve ea1T

I I J7 Standard API 520 I )

Commercial code S46P3530AmiddotDmiddotVMM I shyI Dimensions

A- 2254 mm B- 2540 mm W - 11800 mrnIA 525PlKd~KnKb Kshl ~ Welghl() s 1523 Kg I A- 89 Inch I bullB- 100 Inch

Dati 01 calcul w - 4115 Inch Mass Capaatv W 18500 KgIh Weight( ) 3357 Pound

P1 5553 bar abs r~ C Gase Constant 143843

() Indicative Values 0 now ooeIficient Kd 0915 0

Ksn 0865 Remarks Napier equation correction Kn 1

~ 2 valves are necessary 10 reach the required capacity

Back pressure correcUon Kb 1a BUlHmiddotup back pressureO 1 berg Same calculallO1 heet lor the 1st va lve and the spare one bull

N

~

GENERAl

PEO

PROCESS

CONDITONS

bull DESIGN

DATA

bull MATERIALS

I

OPT IONS

1 T Nu~

2 Service 3 Line NUrMer 4 P amp to Numbef

5 6 Conform to 961231EC 7 Fluid T

8 NJ licable rED Table 9

0 11

12

13

14

15 16

17 19

20 21 22

PED Cal

Fluid Fluid Servlc Required Capaci

MoltcullWe hI

ratln PrtSi ur

tlll TIm tUri

Badlt Prl$IIure

AJlovtabie Ova sure

Ov esslI10 FactOI Com esslbU Latenl Heal 01 V lion

o Tl 1012812005 Pour Commenta ires

Equipment

Fluid Groo

Fluid S~I

5 cltle Gl1Ivl Set Pressure

Col

HC+H20

15489

5 02

ReHov Temperatlyene 212

Constant Varia1je Total

23 Specific Hnt RItIo lC 24 Relief Densi

25 Relief Viscosity

26 Barometric Pressure 27 28 Nozzle Flit Semi

29 Design Saely Reflef Sale -Relief 30 Type Conventional BelloIN Plot Opefatad 31 BonnetT 32 n Code

33 Sizing Basis 34 Calcula ted Area

35 Selected Area 36 Orifice De nation

37 Size Rating -Inlel 38 Size Rat - Outlet

39 40 41 42 43 Stt 44 Fla es

45 Resilient Seat Seal 46 Guide

471 Spfing 46 Wtted Material

49 50

Bonnt Disc

Ri s Bellows

51 Cap Screwed or Bolted 52 Lever Plain or Packed 53 TestGag

54 55

22-ISV 3310 0 331fD332 SHCOO20150A1A 1 l -Q2S)(l2

y Gaseous Group 1

0 1

0

09

105

4

Note 10

k

C

k p

Safety Corrventlonal

hI Solted

ASME Delaut eau de refroldissement

1812 em

L 3 150 RF 450 RF

A2 16 WCB

NOlet A216WCB

NOle 1

Note 1

NOIot

NOIel

(Note 1

No

No

INSTRUMENT SPECIFICATION

Valve Safety Pressure Relief

oxicFlammable

GasIVapo

7

2564 C

A21 6WCB SS 316 Mini

Note 1

EJflt0nMobil Chemic

Sheet 5middot11 of 46

f

No 8 Date Revision Code 2831 No C3 1052 Amiddot163 1middottVOl Rev 0

i (

II Technical amp Calculation Data Sheet SARASIN-Agt Zllloa-R~

Safety Valve Nt BiOPUIle Gt1wtI bull bull 2110 1-1_

IN I ICustomer Name TECHNIP FRANCE

891 I 4 I bull s~ I

Cuslllem Numb 7273F RFQ 1545-01

Project KHARG OLEFIN COMPLEX I Opened

I 1 I

Quote Ref Tag No PSV pound I Nde Sales Abdeljalill Baigar I

I I uperatIng onaltons

Fluid ~e Superheated Steam 19 tnle ON shy

capaci ty 78500 Kgn 20 Inlet Finish ANSI 600 RF (125-250 AARH)

3 Set presMKC 21 Outlet ON

4935 bar eM 22 OtItlet Finish ANSI 150 RF (125-250 AARH)

DiSCharge Temp 375 middotC ASME B16-5 5 Variable back presslJe bull bar eft

Cold dilf lesc press 4935 bar eft I Bill 01 I

OverptesslKe B() 10 Bod SAl16 wee a Operating ProsslKe bar elf 24 Yoke SA216 wee

25 cabull SA216 weebull bull Tlglt Closing presSlKe (MAOP) 44 415 bar eff 26 Nozzle Sellited AlSI410 bullMlaquohBnIcaI Temp J15 C 21 Disc 174 PH Stilinless Steel 28 Gaskets Stainless $t1 bullSDOM Chromium Alloy Steel 30 Golde AlSI431 31 AcluslthQRinP SAl51 CF3M 32 Stud A183flr81 33 Nul Al94gr2H

gt0 Revulr Lever

Reqllif~ Afea 32023 om 35 middot SlelUted noule

12 496 sq in TU I Gag

1 Sellcl(l(l AIel 41 2 om

I 839 sq in Orirooe p

I ReactIon loree 3016 D I Flow capacity 100996 KgIh

I Noise ill 30 m ace to AP152 1 126 dB approxmate noise level at 30 m aCCOfding to APl521 (mtluth noise) open discharge

II 37 j API52 I I I

Commercial code S46P3530A-D-VMM I

IA= 525 PlKd~Kn KbKsh I I~-middot 2254 mm 2540 mm

11800 mm

bull 1523 Kg

lA shy 89 InCh

Dab 01 COI lcul I ~ - 100 Inch

IH- 465 Inch -jshyMa55 Capaoty W 18500 KgIh 3351 Pound -IP I 553 barabs C C-ase Constant 341143 I () Indicative Values 0 now coeffiCIent Kd 09150

N Ksh 0866 w- Napier equation coffeclion Kn bull 2 valves afe necessary to reach the required capacity lt Back Pfessure correcllon Kb

BUIItmiddotup back pressurecO 1 barg 2nd Ialve set at 05 of set pranure with 10 olelpreSSure in accordill1Ce With API 520

bullbulliii

bull 11 Load cases Ioad case combinations

The following load cases f load case combinations shall be analyzed 1) always or 2) on a casemiddot to-case basis

Static load cases for operating design and pressure test conditions

L6 jillL7 I

I --shy

I --shyI I I I I

L L

I Ll 9 L20

bull ~--

Load types (iC a pplicable load types should be added) W Dead weight (pipe weight + fluid weight + insulation weight) D Displacement T Design temperature P Design internal pressure U Uniform loads (eg snow load seismic load) F External forces (forces andor moments) HP Hydro test pressure H Hanger loads WIN Wind loads (for the main wind directions) WNC Dead weight without contents (pipe weight + insulation weight) WW Water-filled weight for pressure test

bull bull bull

bull

bull ~-

Page 10: Load Cases and Combination

bull

bull

bull

bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

COHTAACTOR DOCUMENT N

-~

PEJROCHEMICAI IES DBVELOPMENT MANAG co

OWNER DOCUMENT Ndeg Unit Doe T P N

7273F 000 WI 1300 006 813 1 813 1

8 SNOW WAD (Ws)

I Emiddot~middotv O

Snow loads shall 00 applied only for cold outside lines for which design T is below 0 C and which are not protected by floor equ ipment or others

The hereafter calculated vaJue (Ws) will be classed as unifonn load foUowing Y axis (U ) in a separate Caesar input file See 7273F_OOO_CN3_CN2_1370_SAMPLlC AXLS

Design snow load 25 kgll1l2

The distribution of snow remaining on the horizontal pipe will take the shape hereu dec a reducljon factor of 072 may be applied

Ws = ( lx 051gt In x h 022D ) 25

Ws = (Ix 072 x D ) 25

Ws = 18 x D Kflrsi= 180 x D NIP Where 0 = outside diameter of pipe o r outside diameter of pipe + insulation if exist( m)

70middot

9120

o

bull Technip -D KHARG ETHYLENE PLANT ~

KHARG Olefin Complex

middot INmiddot I A~ I P~ UNo I 7273F 000 WI 1300 I 006 I A I 115 I 115

APPENDIX IV

L bull WIND PRESSURE I ELEVATION

11 Wind Basic nata I Wind pressure calcuJation

As per Project Basic Engineering 7273F-30-PP-206 Bask Design Data

Basic wind speed 160km h (44 5 m s)

Exposure Category 0

According to UBC 97 the design wind loading shall be

p= CxCxqX

where

P =Design wind pressure allevel 10 III

C~ =156 at leve1 10 m (EIIposure and gust factor-Table I6-G)

Cq I for DNlt= 50 nun

= 08 for DNgt 50 mm (Exposure and gust factor-Table I6-H)

qs= 1226 kNm2 ( Wind stagnation pressure at 10 m -Table J6-F)

lw = 1 15 (Importance factor - Table 16-K)

p = 220 xC (kNl m)

Height Above Wind pressure Ground Level

(m) PI eq (kNlm2 )

Oto 10 22

10 (0 20 247

20 to 30 264

30 10 40 276

40 to 50 286

50 to 60 289

60 to 70 293

70 1080 299

80 to 90 312

bull

bull

bull

bull

CONTRACTOR OOCUIENT bull N UniI Doc T Milttl CoOl srI N Rev Pa p

7273F 000 WI 1300 000 0 ()J 13

2 CONFIGURATION FILES USING CAESAR II

21 Unit System (7273FFIL)

CAE S A R liVERS 430

INPUT UNITS USED

UNITS 7273F NOMISCH INPUT ON

LENGTH inches

FORCE pounds

MASS(dynamics) pounds

MOMENTS(INPUn inch-pounds

MOMENTS(OUTPUT) inch-pounds

STRESS Ibssqin

TEMP SCALE degrees F

PRESSURE psig

ELASTIC MODULUS Ibslsqin

PI PE DENSITY Ibslcuin

INSULATION DENS Ibslcuin

FLUID DENSITY Ibslcuin

TRANSL STI F Ibslin

ROTATIONAL STiF inlbldeg

UNIFORM LOAD Jblin

GLOAD gs

WIND LOAD IbsJsqin

ELEVATION inches

COMPOUND LENGTH inches

DIAMETER inches

WALL THICKNESS inches

OWNER DOCUMENT Ndeg

~ Doc T Malerial CoOa Serial Ndeg Rev

1013

x 25400 mm

x 4448 N

x 0454 kg

x 0113 Nm

x 0113 Nm

x 0007 MPa

x 0556 C

x 0069 bars

x 0007 MPa

x 27680000 kgCrmiddotm

x 27680000 kgJcum

x 27680000 kgci m

x 0175 Nm

x 0113

l x 175127 NJm

x 1000 gs

x 6894757 NJ m

x 0025 m

x 25400 mm

x 1000 inch

x 25400 mm

bull bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

PETROCHlMlCAL IND JES DIiVElOPMENT MANGEMENT CO

11113

Technip bull

KHARG ETHYLENE PLANT ~ KHARG Olefin Complex

iETltOCHEMICtl OEVEIOPMENT MANArCO

CONTRACTOR DOCUMENT N OWNER DOCUMENT Nmiddot ProIecl N p U Doe TwalMrolerial Code ISen N ReI P_ Proiect N I UNt Doo T~ I ~eriIII Code

7273F 000 WI I 1300 I 000 I 0 I 11113 I I I

22 Setup File ( CAESARCFG )

C A E SAR II VERS450

SETUP FILE PARAMETERS

CONNECT GEOMETRY THRU CNODES YES I MIN ALLOWED BEND ANGLE 500000 I MAXjLLOWED BEND ANGLE bull 135000 I BEND LENGTH ATIACHMENT PERCENT 100000 I MINjNGLE TO ADJACENT BEND PT 500000

LOOP CLOSURE TOLERANCE 254000mm

THERMAL BOWING HORZ TOLERANCE 100000E-04

AUTO NODE NUMBER INCREMENT 100000

ZJXIS UP NO

USE PRESSURE STIFFENING DEFAULT

ALPHA TOLERANCE 500000E-02

RESLDmiddotFORCE NO

HGR_DEF RESWGT STIF

bull 01751200E+12 Nlmm

DECOMP SNG TOL 01 OOOOOOE+ 11

BEND_AXIAL SHAPE NO

FRICT STIF 875600 Ni mm I FRICT NORM FORCE VAR 025000 I FRICT ANGLE VAR 300000 I FRICT SLIDE MULT 100000

ROD TOLERANCE 100000

ROD INC 200000

INCORE NUMERICAL CHECK NO

OUTCORE NUMERICAL CHECK NO

DEFAULT TRANS RESTRAINT STIFF 0175120E+12 Nlmm

DEFAULT ROT RESTRAINT STIFF 0112980E+12 Nmi deaJ

IGNORE SPRING HANGER STIFFNESS bull NO I

WI I middot AiHG bull _ KtVRCUE LOoO CAS ES_Odoc

rmiddot

bull

bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

Setup File (

CONNECT_GEOMETRY _ THRU_CNODES

WRC-07 VERSION

WRC- 07

DEFAULT

831

WI I middot AIlaquo) Amiddot KHARGJUOAD CASFsOdoc

T

F

YES

NO

181 281

NO

DEFAULT

02206272E+OSbull

bullbull

bull

bull

Thchnip bull

KHARG ETHYLENE PLANT ~ KHARG Olefin Complex

PFffiOCHEMICAL INO bull DEVELOPMENT MANAG ~ENTCO_

CONTRACTOR DOCUMENT Ndeg OWNER DOCUMENT N

Proioct Ndeg Unit Doc TIIDEII Material Code Serial Ndeg Rev I Paae Proiect N Unit Doc Type Material Code Serial N A~ 7273F I 000 I WI I 1300 I 000 I a I 13 13 I 1313

FRP Ratio GmodlEmo(Uaxial) O2500000E+OO

FRP EalEhVhla O1527272E+OO

SetuD File (CAESARCFG Continuation)

FRP Lamina1e Type THREE

FRP Alpha O2159827E+02 C

FRP Density O1660800E+04 kocum bullEXCLUDE 12 FROM UKOOA BENDI NG NO

OUTPUT REPORTS BY LOAD CASE YES

DISPLACEMENT NODAL SORTING YES

DYNAMIC INPUT EXAMPLE TEXT MAX

TIME HIST ANIMATE YES

ENABLE AUTOSAVE YES

AUTOSAVE TIME INTERVAL O3000000E+02

PROMPTED AUTOSAVE YES

DISABLE UNDOREDO NO

STRUCTURAL DATABASE AISC89BIN

VALVE amp FLANGE GENERIC VHD

EXPANSION JT DBASE FLEXPATHJHD

PI PING SIZE SPECIFICATION ANSI

DEFAULT SPRING HANGER TABLE O5000000E+01

SYSTEM DIRECTORY NAME SYSTEM

UNITS FILE NAME 7273FFIL

ENABLE ODBC OUTPUT NO

DEFAULT SPRING HANGER TABLE LlSEGA

- bull -

WI 1 ANG bull IV IlHAAG_IELOAD CAS ES_OdOC

SRMPL6 LOf]) C(15euro5 S V REfK Ti O-l FOeC e- JlUE TO PSv oPttvlNG

bull Sldlle Aymmiddot [CIDO(UMpoundNTS AllD SETIINGSVhBACONI7173FmiddotMBACONICAESAR FILESICNj016_REV ~

bull

bull

bull

Edt

+ t

loadCose Edlcr LoadCoseOptiom Loads WlNeLoads

loads Oefned n IrtJIA loed Casu Stress Type

W -Woltllt L1 W+D1 +T1 +P1 +H Of 01 middot Displcmnt Case ~ L2 wO-iT2+P1 +H-- Of T1 middot Thermal Case tn l3 W~D1~T3~P1H ~(]S-oiit~~ Of LltgtOd e T2 Thermal Case 2 -- - _- ------- -__- T3 Thermal Case U3

l4 W+P1+H SUS __ _- -----PI middot Pr euUle Case 1 LS Wt-P1t-H-t-F1 OCC Hp middot Hydlo Prenae L6 Ul OCC --- ---- _----- H middot Hanger l oads 17 U2 OCC UI middot Unf Load eMe 11 La U3 OCC U2 -UriloodlAse 12 L9 F1 OCC U3 Uri l oad Case 13 L10 L1-l4 EXP F1 middot Cone FOIct Case 11 1 Ll1 L2-l4 J EXP Vlllet Fled W WNC middot W~ no corieris L12 L3-lS EXP

L13 LS+l7+l8 OCC L1 4 L-4+l13 ----l ~~ IL15 L1 lt-l1 3 L1 6 LJl9 (fD lO(ll ch 011 (f~tnlh OCC

STATIQUE LoR)) I- Ill

1

FW FRANCE NDG SHT16F I

CliENT

PROJECT

CPNo

EXXON

18KTA E5000 Expansion

CALCNo ISV 3310

CALC BY BEP

CHKD BY

DATE 13012006

RELIEF VALVE LOADINGS vapour

RV Nos ISV 3310

SIZE 4x3

RATING 150xlSO

ORIFICE L

bull DATA DESCRIPTION

RV SET PRESSURE

PERCENT OVERPRESSURE

Ps (l+PolOO) + 147

REliEF TEMPERATURE

1195492

RATIO OF SPECIFIC HEATS SIZING FLOW

SElECTED ORIFICE AREA

CALCULATED ORIFICE AREA

FACTORED SIZING flOW

MAX No OF WORKING VALVES

SIZING flOW PER VALVE

113600

MOLECULAR WEIGHT

GAS CONSTANT 1544M

SYMBOl UNITS

Ps BARG

Po

P PSIA T1 DegC

T Oeg R

k WI Kg h A sqin Ac sqin W2 Kgh N

W Ib h w Ibsec M

R ftlblb Oeg

bull GRAVITY IQ ftS2

FI=

2 W RI

gPA

VALUE

7 10 F2

12635 256

9528 105

- shyFl

t~ --+

~ middotFI FI

t5489 rTABIJSmn Ow COiiOmON

2853 NOn IIQRIZOllTAL IOItCIS Kt MtA CEil

2853 15489 F2

1 341532 +shy948701 F3

885 174463 ltV AT POICONllIll0N

322 AampUMING IMPACT CTOII OYl

260496 Ib 1159 N

128894 Ib 573 N

520993 Ib 2318 N -

bullbull

SARASIN-lltJ l7Technical amp Calculation Data Sheet ZI 8olto R~62IKI _____ J40 11ap11M GnlCMl

VAlVH e COlTllOlS Safety Valve

e Bomel lype Opened

Project KHARG OLEfiN COMPLEX ~A

Tag No PSV 6 453A C-Quote Ref 3A30880IOOO Sales Engineer Abdeljalill Baigar W de Commande

Operating ondl tlons Connect ons

19 InlelON shy1 fluid type Superheated Stetlm

20 Inlet Finish ANSt600 RF (125-250 AARH) 2 Capacity 78500 Kglh 21 Outlet DN J Set ptesSUe br eft 22 Outlet Finish ANSI 150 ftF 1125-250 AARH) Ol$charoe Tom p J7S C Accordinn 10 ASME 616-5

5 Variable bad pressure 0 bar eft

Cold (If lest lXess 47 bar eft 8111 of material 7 Overpressure 11 () 16 floltfv SA216 wee

SA2115WCC2 Ylt8 Operating Pressure 40 bar eft

SA216 wee Tight Closing pressUIe (MAOP) 423 bar eft 26 NoWe Stllited AlSl410 1~ 27 174 PH Stainless SteelMechanical Tomp J7S middotC ~ 28 Gaskets Stalnl St1

29 SPfinQ Chromium Allov Steel 30 AlSI431c31 Adusitina Rlna SA351 CF3M 32 Stud Al1lQrB7 JJ Alt4i1r2H Accessories

Regular Levr 35 51etUted nozzl

ReqUIred Area 31 927 om Test Gag 495 s q InIl Selected Area 41 2 om

I 839 sq in 15 Onfice p

Reaction loroe DN~ t Flow capacity 101299 Kglh 18 Noise at 30 m acc to APt521 120 dB

apprO)flTlate noise level at 30 m according to API521 (mouth noiso) )perl dlsctlarge

Customer Name TECHNIP FRANCE evlslon ~ lion ate

890 4 20-juin-2005

Cust Item Numb 7U3F RFQ 1545-01 a ely a ype pflllg a a ely alve ea1T

I I J7 Standard API 520 I )

Commercial code S46P3530AmiddotDmiddotVMM I shyI Dimensions

A- 2254 mm B- 2540 mm W - 11800 mrnIA 525PlKd~KnKb Kshl ~ Welghl() s 1523 Kg I A- 89 Inch I bullB- 100 Inch

Dati 01 calcul w - 4115 Inch Mass Capaatv W 18500 KgIh Weight( ) 3357 Pound

P1 5553 bar abs r~ C Gase Constant 143843

() Indicative Values 0 now ooeIficient Kd 0915 0

Ksn 0865 Remarks Napier equation correction Kn 1

~ 2 valves are necessary 10 reach the required capacity

Back pressure correcUon Kb 1a BUlHmiddotup back pressureO 1 berg Same calculallO1 heet lor the 1st va lve and the spare one bull

N

~

GENERAl

PEO

PROCESS

CONDITONS

bull DESIGN

DATA

bull MATERIALS

I

OPT IONS

1 T Nu~

2 Service 3 Line NUrMer 4 P amp to Numbef

5 6 Conform to 961231EC 7 Fluid T

8 NJ licable rED Table 9

0 11

12

13

14

15 16

17 19

20 21 22

PED Cal

Fluid Fluid Servlc Required Capaci

MoltcullWe hI

ratln PrtSi ur

tlll TIm tUri

Badlt Prl$IIure

AJlovtabie Ova sure

Ov esslI10 FactOI Com esslbU Latenl Heal 01 V lion

o Tl 1012812005 Pour Commenta ires

Equipment

Fluid Groo

Fluid S~I

5 cltle Gl1Ivl Set Pressure

Col

HC+H20

15489

5 02

ReHov Temperatlyene 212

Constant Varia1je Total

23 Specific Hnt RItIo lC 24 Relief Densi

25 Relief Viscosity

26 Barometric Pressure 27 28 Nozzle Flit Semi

29 Design Saely Reflef Sale -Relief 30 Type Conventional BelloIN Plot Opefatad 31 BonnetT 32 n Code

33 Sizing Basis 34 Calcula ted Area

35 Selected Area 36 Orifice De nation

37 Size Rating -Inlel 38 Size Rat - Outlet

39 40 41 42 43 Stt 44 Fla es

45 Resilient Seat Seal 46 Guide

471 Spfing 46 Wtted Material

49 50

Bonnt Disc

Ri s Bellows

51 Cap Screwed or Bolted 52 Lever Plain or Packed 53 TestGag

54 55

22-ISV 3310 0 331fD332 SHCOO20150A1A 1 l -Q2S)(l2

y Gaseous Group 1

0 1

0

09

105

4

Note 10

k

C

k p

Safety Corrventlonal

hI Solted

ASME Delaut eau de refroldissement

1812 em

L 3 150 RF 450 RF

A2 16 WCB

NOlet A216WCB

NOle 1

Note 1

NOIot

NOIel

(Note 1

No

No

INSTRUMENT SPECIFICATION

Valve Safety Pressure Relief

oxicFlammable

GasIVapo

7

2564 C

A21 6WCB SS 316 Mini

Note 1

EJflt0nMobil Chemic

Sheet 5middot11 of 46

f

No 8 Date Revision Code 2831 No C3 1052 Amiddot163 1middottVOl Rev 0

i (

II Technical amp Calculation Data Sheet SARASIN-Agt Zllloa-R~

Safety Valve Nt BiOPUIle Gt1wtI bull bull 2110 1-1_

IN I ICustomer Name TECHNIP FRANCE

891 I 4 I bull s~ I

Cuslllem Numb 7273F RFQ 1545-01

Project KHARG OLEFIN COMPLEX I Opened

I 1 I

Quote Ref Tag No PSV pound I Nde Sales Abdeljalill Baigar I

I I uperatIng onaltons

Fluid ~e Superheated Steam 19 tnle ON shy

capaci ty 78500 Kgn 20 Inlet Finish ANSI 600 RF (125-250 AARH)

3 Set presMKC 21 Outlet ON

4935 bar eM 22 OtItlet Finish ANSI 150 RF (125-250 AARH)

DiSCharge Temp 375 middotC ASME B16-5 5 Variable back presslJe bull bar eft

Cold dilf lesc press 4935 bar eft I Bill 01 I

OverptesslKe B() 10 Bod SAl16 wee a Operating ProsslKe bar elf 24 Yoke SA216 wee

25 cabull SA216 weebull bull Tlglt Closing presSlKe (MAOP) 44 415 bar eff 26 Nozzle Sellited AlSI410 bullMlaquohBnIcaI Temp J15 C 21 Disc 174 PH Stilinless Steel 28 Gaskets Stainless $t1 bullSDOM Chromium Alloy Steel 30 Golde AlSI431 31 AcluslthQRinP SAl51 CF3M 32 Stud A183flr81 33 Nul Al94gr2H

gt0 Revulr Lever

Reqllif~ Afea 32023 om 35 middot SlelUted noule

12 496 sq in TU I Gag

1 Sellcl(l(l AIel 41 2 om

I 839 sq in Orirooe p

I ReactIon loree 3016 D I Flow capacity 100996 KgIh

I Noise ill 30 m ace to AP152 1 126 dB approxmate noise level at 30 m aCCOfding to APl521 (mtluth noise) open discharge

II 37 j API52 I I I

Commercial code S46P3530A-D-VMM I

IA= 525 PlKd~Kn KbKsh I I~-middot 2254 mm 2540 mm

11800 mm

bull 1523 Kg

lA shy 89 InCh

Dab 01 COI lcul I ~ - 100 Inch

IH- 465 Inch -jshyMa55 Capaoty W 18500 KgIh 3351 Pound -IP I 553 barabs C C-ase Constant 341143 I () Indicative Values 0 now coeffiCIent Kd 09150

N Ksh 0866 w- Napier equation coffeclion Kn bull 2 valves afe necessary to reach the required capacity lt Back Pfessure correcllon Kb

BUIItmiddotup back pressurecO 1 barg 2nd Ialve set at 05 of set pranure with 10 olelpreSSure in accordill1Ce With API 520

bullbulliii

bull 11 Load cases Ioad case combinations

The following load cases f load case combinations shall be analyzed 1) always or 2) on a casemiddot to-case basis

Static load cases for operating design and pressure test conditions

L6 jillL7 I

I --shy

I --shyI I I I I

L L

I Ll 9 L20

bull ~--

Load types (iC a pplicable load types should be added) W Dead weight (pipe weight + fluid weight + insulation weight) D Displacement T Design temperature P Design internal pressure U Uniform loads (eg snow load seismic load) F External forces (forces andor moments) HP Hydro test pressure H Hanger loads WIN Wind loads (for the main wind directions) WNC Dead weight without contents (pipe weight + insulation weight) WW Water-filled weight for pressure test

bull bull bull

bull

bull ~-

Page 11: Load Cases and Combination

bull Technip -D KHARG ETHYLENE PLANT ~

KHARG Olefin Complex

middot INmiddot I A~ I P~ UNo I 7273F 000 WI 1300 I 006 I A I 115 I 115

APPENDIX IV

L bull WIND PRESSURE I ELEVATION

11 Wind Basic nata I Wind pressure calcuJation

As per Project Basic Engineering 7273F-30-PP-206 Bask Design Data

Basic wind speed 160km h (44 5 m s)

Exposure Category 0

According to UBC 97 the design wind loading shall be

p= CxCxqX

where

P =Design wind pressure allevel 10 III

C~ =156 at leve1 10 m (EIIposure and gust factor-Table I6-G)

Cq I for DNlt= 50 nun

= 08 for DNgt 50 mm (Exposure and gust factor-Table I6-H)

qs= 1226 kNm2 ( Wind stagnation pressure at 10 m -Table J6-F)

lw = 1 15 (Importance factor - Table 16-K)

p = 220 xC (kNl m)

Height Above Wind pressure Ground Level

(m) PI eq (kNlm2 )

Oto 10 22

10 (0 20 247

20 to 30 264

30 10 40 276

40 to 50 286

50 to 60 289

60 to 70 293

70 1080 299

80 to 90 312

bull

bull

bull

bull

CONTRACTOR OOCUIENT bull N UniI Doc T Milttl CoOl srI N Rev Pa p

7273F 000 WI 1300 000 0 ()J 13

2 CONFIGURATION FILES USING CAESAR II

21 Unit System (7273FFIL)

CAE S A R liVERS 430

INPUT UNITS USED

UNITS 7273F NOMISCH INPUT ON

LENGTH inches

FORCE pounds

MASS(dynamics) pounds

MOMENTS(INPUn inch-pounds

MOMENTS(OUTPUT) inch-pounds

STRESS Ibssqin

TEMP SCALE degrees F

PRESSURE psig

ELASTIC MODULUS Ibslsqin

PI PE DENSITY Ibslcuin

INSULATION DENS Ibslcuin

FLUID DENSITY Ibslcuin

TRANSL STI F Ibslin

ROTATIONAL STiF inlbldeg

UNIFORM LOAD Jblin

GLOAD gs

WIND LOAD IbsJsqin

ELEVATION inches

COMPOUND LENGTH inches

DIAMETER inches

WALL THICKNESS inches

OWNER DOCUMENT Ndeg

~ Doc T Malerial CoOa Serial Ndeg Rev

1013

x 25400 mm

x 4448 N

x 0454 kg

x 0113 Nm

x 0113 Nm

x 0007 MPa

x 0556 C

x 0069 bars

x 0007 MPa

x 27680000 kgCrmiddotm

x 27680000 kgJcum

x 27680000 kgci m

x 0175 Nm

x 0113

l x 175127 NJm

x 1000 gs

x 6894757 NJ m

x 0025 m

x 25400 mm

x 1000 inch

x 25400 mm

bull bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

PETROCHlMlCAL IND JES DIiVElOPMENT MANGEMENT CO

11113

Technip bull

KHARG ETHYLENE PLANT ~ KHARG Olefin Complex

iETltOCHEMICtl OEVEIOPMENT MANArCO

CONTRACTOR DOCUMENT N OWNER DOCUMENT Nmiddot ProIecl N p U Doe TwalMrolerial Code ISen N ReI P_ Proiect N I UNt Doo T~ I ~eriIII Code

7273F 000 WI I 1300 I 000 I 0 I 11113 I I I

22 Setup File ( CAESARCFG )

C A E SAR II VERS450

SETUP FILE PARAMETERS

CONNECT GEOMETRY THRU CNODES YES I MIN ALLOWED BEND ANGLE 500000 I MAXjLLOWED BEND ANGLE bull 135000 I BEND LENGTH ATIACHMENT PERCENT 100000 I MINjNGLE TO ADJACENT BEND PT 500000

LOOP CLOSURE TOLERANCE 254000mm

THERMAL BOWING HORZ TOLERANCE 100000E-04

AUTO NODE NUMBER INCREMENT 100000

ZJXIS UP NO

USE PRESSURE STIFFENING DEFAULT

ALPHA TOLERANCE 500000E-02

RESLDmiddotFORCE NO

HGR_DEF RESWGT STIF

bull 01751200E+12 Nlmm

DECOMP SNG TOL 01 OOOOOOE+ 11

BEND_AXIAL SHAPE NO

FRICT STIF 875600 Ni mm I FRICT NORM FORCE VAR 025000 I FRICT ANGLE VAR 300000 I FRICT SLIDE MULT 100000

ROD TOLERANCE 100000

ROD INC 200000

INCORE NUMERICAL CHECK NO

OUTCORE NUMERICAL CHECK NO

DEFAULT TRANS RESTRAINT STIFF 0175120E+12 Nlmm

DEFAULT ROT RESTRAINT STIFF 0112980E+12 Nmi deaJ

IGNORE SPRING HANGER STIFFNESS bull NO I

WI I middot AiHG bull _ KtVRCUE LOoO CAS ES_Odoc

rmiddot

bull

bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

Setup File (

CONNECT_GEOMETRY _ THRU_CNODES

WRC-07 VERSION

WRC- 07

DEFAULT

831

WI I middot AIlaquo) Amiddot KHARGJUOAD CASFsOdoc

T

F

YES

NO

181 281

NO

DEFAULT

02206272E+OSbull

bullbull

bull

bull

Thchnip bull

KHARG ETHYLENE PLANT ~ KHARG Olefin Complex

PFffiOCHEMICAL INO bull DEVELOPMENT MANAG ~ENTCO_

CONTRACTOR DOCUMENT Ndeg OWNER DOCUMENT N

Proioct Ndeg Unit Doc TIIDEII Material Code Serial Ndeg Rev I Paae Proiect N Unit Doc Type Material Code Serial N A~ 7273F I 000 I WI I 1300 I 000 I a I 13 13 I 1313

FRP Ratio GmodlEmo(Uaxial) O2500000E+OO

FRP EalEhVhla O1527272E+OO

SetuD File (CAESARCFG Continuation)

FRP Lamina1e Type THREE

FRP Alpha O2159827E+02 C

FRP Density O1660800E+04 kocum bullEXCLUDE 12 FROM UKOOA BENDI NG NO

OUTPUT REPORTS BY LOAD CASE YES

DISPLACEMENT NODAL SORTING YES

DYNAMIC INPUT EXAMPLE TEXT MAX

TIME HIST ANIMATE YES

ENABLE AUTOSAVE YES

AUTOSAVE TIME INTERVAL O3000000E+02

PROMPTED AUTOSAVE YES

DISABLE UNDOREDO NO

STRUCTURAL DATABASE AISC89BIN

VALVE amp FLANGE GENERIC VHD

EXPANSION JT DBASE FLEXPATHJHD

PI PING SIZE SPECIFICATION ANSI

DEFAULT SPRING HANGER TABLE O5000000E+01

SYSTEM DIRECTORY NAME SYSTEM

UNITS FILE NAME 7273FFIL

ENABLE ODBC OUTPUT NO

DEFAULT SPRING HANGER TABLE LlSEGA

- bull -

WI 1 ANG bull IV IlHAAG_IELOAD CAS ES_OdOC

SRMPL6 LOf]) C(15euro5 S V REfK Ti O-l FOeC e- JlUE TO PSv oPttvlNG

bull Sldlle Aymmiddot [CIDO(UMpoundNTS AllD SETIINGSVhBACONI7173FmiddotMBACONICAESAR FILESICNj016_REV ~

bull

bull

bull

Edt

+ t

loadCose Edlcr LoadCoseOptiom Loads WlNeLoads

loads Oefned n IrtJIA loed Casu Stress Type

W -Woltllt L1 W+D1 +T1 +P1 +H Of 01 middot Displcmnt Case ~ L2 wO-iT2+P1 +H-- Of T1 middot Thermal Case tn l3 W~D1~T3~P1H ~(]S-oiit~~ Of LltgtOd e T2 Thermal Case 2 -- - _- ------- -__- T3 Thermal Case U3

l4 W+P1+H SUS __ _- -----PI middot Pr euUle Case 1 LS Wt-P1t-H-t-F1 OCC Hp middot Hydlo Prenae L6 Ul OCC --- ---- _----- H middot Hanger l oads 17 U2 OCC UI middot Unf Load eMe 11 La U3 OCC U2 -UriloodlAse 12 L9 F1 OCC U3 Uri l oad Case 13 L10 L1-l4 EXP F1 middot Cone FOIct Case 11 1 Ll1 L2-l4 J EXP Vlllet Fled W WNC middot W~ no corieris L12 L3-lS EXP

L13 LS+l7+l8 OCC L1 4 L-4+l13 ----l ~~ IL15 L1 lt-l1 3 L1 6 LJl9 (fD lO(ll ch 011 (f~tnlh OCC

STATIQUE LoR)) I- Ill

1

FW FRANCE NDG SHT16F I

CliENT

PROJECT

CPNo

EXXON

18KTA E5000 Expansion

CALCNo ISV 3310

CALC BY BEP

CHKD BY

DATE 13012006

RELIEF VALVE LOADINGS vapour

RV Nos ISV 3310

SIZE 4x3

RATING 150xlSO

ORIFICE L

bull DATA DESCRIPTION

RV SET PRESSURE

PERCENT OVERPRESSURE

Ps (l+PolOO) + 147

REliEF TEMPERATURE

1195492

RATIO OF SPECIFIC HEATS SIZING FLOW

SElECTED ORIFICE AREA

CALCULATED ORIFICE AREA

FACTORED SIZING flOW

MAX No OF WORKING VALVES

SIZING flOW PER VALVE

113600

MOLECULAR WEIGHT

GAS CONSTANT 1544M

SYMBOl UNITS

Ps BARG

Po

P PSIA T1 DegC

T Oeg R

k WI Kg h A sqin Ac sqin W2 Kgh N

W Ib h w Ibsec M

R ftlblb Oeg

bull GRAVITY IQ ftS2

FI=

2 W RI

gPA

VALUE

7 10 F2

12635 256

9528 105

- shyFl

t~ --+

~ middotFI FI

t5489 rTABIJSmn Ow COiiOmON

2853 NOn IIQRIZOllTAL IOItCIS Kt MtA CEil

2853 15489 F2

1 341532 +shy948701 F3

885 174463 ltV AT POICONllIll0N

322 AampUMING IMPACT CTOII OYl

260496 Ib 1159 N

128894 Ib 573 N

520993 Ib 2318 N -

bullbull

SARASIN-lltJ l7Technical amp Calculation Data Sheet ZI 8olto R~62IKI _____ J40 11ap11M GnlCMl

VAlVH e COlTllOlS Safety Valve

e Bomel lype Opened

Project KHARG OLEfiN COMPLEX ~A

Tag No PSV 6 453A C-Quote Ref 3A30880IOOO Sales Engineer Abdeljalill Baigar W de Commande

Operating ondl tlons Connect ons

19 InlelON shy1 fluid type Superheated Stetlm

20 Inlet Finish ANSt600 RF (125-250 AARH) 2 Capacity 78500 Kglh 21 Outlet DN J Set ptesSUe br eft 22 Outlet Finish ANSI 150 ftF 1125-250 AARH) Ol$charoe Tom p J7S C Accordinn 10 ASME 616-5

5 Variable bad pressure 0 bar eft

Cold (If lest lXess 47 bar eft 8111 of material 7 Overpressure 11 () 16 floltfv SA216 wee

SA2115WCC2 Ylt8 Operating Pressure 40 bar eft

SA216 wee Tight Closing pressUIe (MAOP) 423 bar eft 26 NoWe Stllited AlSl410 1~ 27 174 PH Stainless SteelMechanical Tomp J7S middotC ~ 28 Gaskets Stalnl St1

29 SPfinQ Chromium Allov Steel 30 AlSI431c31 Adusitina Rlna SA351 CF3M 32 Stud Al1lQrB7 JJ Alt4i1r2H Accessories

Regular Levr 35 51etUted nozzl

ReqUIred Area 31 927 om Test Gag 495 s q InIl Selected Area 41 2 om

I 839 sq in 15 Onfice p

Reaction loroe DN~ t Flow capacity 101299 Kglh 18 Noise at 30 m acc to APt521 120 dB

apprO)flTlate noise level at 30 m according to API521 (mouth noiso) )perl dlsctlarge

Customer Name TECHNIP FRANCE evlslon ~ lion ate

890 4 20-juin-2005

Cust Item Numb 7U3F RFQ 1545-01 a ely a ype pflllg a a ely alve ea1T

I I J7 Standard API 520 I )

Commercial code S46P3530AmiddotDmiddotVMM I shyI Dimensions

A- 2254 mm B- 2540 mm W - 11800 mrnIA 525PlKd~KnKb Kshl ~ Welghl() s 1523 Kg I A- 89 Inch I bullB- 100 Inch

Dati 01 calcul w - 4115 Inch Mass Capaatv W 18500 KgIh Weight( ) 3357 Pound

P1 5553 bar abs r~ C Gase Constant 143843

() Indicative Values 0 now ooeIficient Kd 0915 0

Ksn 0865 Remarks Napier equation correction Kn 1

~ 2 valves are necessary 10 reach the required capacity

Back pressure correcUon Kb 1a BUlHmiddotup back pressureO 1 berg Same calculallO1 heet lor the 1st va lve and the spare one bull

N

~

GENERAl

PEO

PROCESS

CONDITONS

bull DESIGN

DATA

bull MATERIALS

I

OPT IONS

1 T Nu~

2 Service 3 Line NUrMer 4 P amp to Numbef

5 6 Conform to 961231EC 7 Fluid T

8 NJ licable rED Table 9

0 11

12

13

14

15 16

17 19

20 21 22

PED Cal

Fluid Fluid Servlc Required Capaci

MoltcullWe hI

ratln PrtSi ur

tlll TIm tUri

Badlt Prl$IIure

AJlovtabie Ova sure

Ov esslI10 FactOI Com esslbU Latenl Heal 01 V lion

o Tl 1012812005 Pour Commenta ires

Equipment

Fluid Groo

Fluid S~I

5 cltle Gl1Ivl Set Pressure

Col

HC+H20

15489

5 02

ReHov Temperatlyene 212

Constant Varia1je Total

23 Specific Hnt RItIo lC 24 Relief Densi

25 Relief Viscosity

26 Barometric Pressure 27 28 Nozzle Flit Semi

29 Design Saely Reflef Sale -Relief 30 Type Conventional BelloIN Plot Opefatad 31 BonnetT 32 n Code

33 Sizing Basis 34 Calcula ted Area

35 Selected Area 36 Orifice De nation

37 Size Rating -Inlel 38 Size Rat - Outlet

39 40 41 42 43 Stt 44 Fla es

45 Resilient Seat Seal 46 Guide

471 Spfing 46 Wtted Material

49 50

Bonnt Disc

Ri s Bellows

51 Cap Screwed or Bolted 52 Lever Plain or Packed 53 TestGag

54 55

22-ISV 3310 0 331fD332 SHCOO20150A1A 1 l -Q2S)(l2

y Gaseous Group 1

0 1

0

09

105

4

Note 10

k

C

k p

Safety Corrventlonal

hI Solted

ASME Delaut eau de refroldissement

1812 em

L 3 150 RF 450 RF

A2 16 WCB

NOlet A216WCB

NOle 1

Note 1

NOIot

NOIel

(Note 1

No

No

INSTRUMENT SPECIFICATION

Valve Safety Pressure Relief

oxicFlammable

GasIVapo

7

2564 C

A21 6WCB SS 316 Mini

Note 1

EJflt0nMobil Chemic

Sheet 5middot11 of 46

f

No 8 Date Revision Code 2831 No C3 1052 Amiddot163 1middottVOl Rev 0

i (

II Technical amp Calculation Data Sheet SARASIN-Agt Zllloa-R~

Safety Valve Nt BiOPUIle Gt1wtI bull bull 2110 1-1_

IN I ICustomer Name TECHNIP FRANCE

891 I 4 I bull s~ I

Cuslllem Numb 7273F RFQ 1545-01

Project KHARG OLEFIN COMPLEX I Opened

I 1 I

Quote Ref Tag No PSV pound I Nde Sales Abdeljalill Baigar I

I I uperatIng onaltons

Fluid ~e Superheated Steam 19 tnle ON shy

capaci ty 78500 Kgn 20 Inlet Finish ANSI 600 RF (125-250 AARH)

3 Set presMKC 21 Outlet ON

4935 bar eM 22 OtItlet Finish ANSI 150 RF (125-250 AARH)

DiSCharge Temp 375 middotC ASME B16-5 5 Variable back presslJe bull bar eft

Cold dilf lesc press 4935 bar eft I Bill 01 I

OverptesslKe B() 10 Bod SAl16 wee a Operating ProsslKe bar elf 24 Yoke SA216 wee

25 cabull SA216 weebull bull Tlglt Closing presSlKe (MAOP) 44 415 bar eff 26 Nozzle Sellited AlSI410 bullMlaquohBnIcaI Temp J15 C 21 Disc 174 PH Stilinless Steel 28 Gaskets Stainless $t1 bullSDOM Chromium Alloy Steel 30 Golde AlSI431 31 AcluslthQRinP SAl51 CF3M 32 Stud A183flr81 33 Nul Al94gr2H

gt0 Revulr Lever

Reqllif~ Afea 32023 om 35 middot SlelUted noule

12 496 sq in TU I Gag

1 Sellcl(l(l AIel 41 2 om

I 839 sq in Orirooe p

I ReactIon loree 3016 D I Flow capacity 100996 KgIh

I Noise ill 30 m ace to AP152 1 126 dB approxmate noise level at 30 m aCCOfding to APl521 (mtluth noise) open discharge

II 37 j API52 I I I

Commercial code S46P3530A-D-VMM I

IA= 525 PlKd~Kn KbKsh I I~-middot 2254 mm 2540 mm

11800 mm

bull 1523 Kg

lA shy 89 InCh

Dab 01 COI lcul I ~ - 100 Inch

IH- 465 Inch -jshyMa55 Capaoty W 18500 KgIh 3351 Pound -IP I 553 barabs C C-ase Constant 341143 I () Indicative Values 0 now coeffiCIent Kd 09150

N Ksh 0866 w- Napier equation coffeclion Kn bull 2 valves afe necessary to reach the required capacity lt Back Pfessure correcllon Kb

BUIItmiddotup back pressurecO 1 barg 2nd Ialve set at 05 of set pranure with 10 olelpreSSure in accordill1Ce With API 520

bullbulliii

bull 11 Load cases Ioad case combinations

The following load cases f load case combinations shall be analyzed 1) always or 2) on a casemiddot to-case basis

Static load cases for operating design and pressure test conditions

L6 jillL7 I

I --shy

I --shyI I I I I

L L

I Ll 9 L20

bull ~--

Load types (iC a pplicable load types should be added) W Dead weight (pipe weight + fluid weight + insulation weight) D Displacement T Design temperature P Design internal pressure U Uniform loads (eg snow load seismic load) F External forces (forces andor moments) HP Hydro test pressure H Hanger loads WIN Wind loads (for the main wind directions) WNC Dead weight without contents (pipe weight + insulation weight) WW Water-filled weight for pressure test

bull bull bull

bull

bull ~-

Page 12: Load Cases and Combination

bull

bull

bull

CONTRACTOR OOCUIENT bull N UniI Doc T Milttl CoOl srI N Rev Pa p

7273F 000 WI 1300 000 0 ()J 13

2 CONFIGURATION FILES USING CAESAR II

21 Unit System (7273FFIL)

CAE S A R liVERS 430

INPUT UNITS USED

UNITS 7273F NOMISCH INPUT ON

LENGTH inches

FORCE pounds

MASS(dynamics) pounds

MOMENTS(INPUn inch-pounds

MOMENTS(OUTPUT) inch-pounds

STRESS Ibssqin

TEMP SCALE degrees F

PRESSURE psig

ELASTIC MODULUS Ibslsqin

PI PE DENSITY Ibslcuin

INSULATION DENS Ibslcuin

FLUID DENSITY Ibslcuin

TRANSL STI F Ibslin

ROTATIONAL STiF inlbldeg

UNIFORM LOAD Jblin

GLOAD gs

WIND LOAD IbsJsqin

ELEVATION inches

COMPOUND LENGTH inches

DIAMETER inches

WALL THICKNESS inches

OWNER DOCUMENT Ndeg

~ Doc T Malerial CoOa Serial Ndeg Rev

1013

x 25400 mm

x 4448 N

x 0454 kg

x 0113 Nm

x 0113 Nm

x 0007 MPa

x 0556 C

x 0069 bars

x 0007 MPa

x 27680000 kgCrmiddotm

x 27680000 kgJcum

x 27680000 kgci m

x 0175 Nm

x 0113

l x 175127 NJm

x 1000 gs

x 6894757 NJ m

x 0025 m

x 25400 mm

x 1000 inch

x 25400 mm

bull bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

PETROCHlMlCAL IND JES DIiVElOPMENT MANGEMENT CO

11113

Technip bull

KHARG ETHYLENE PLANT ~ KHARG Olefin Complex

iETltOCHEMICtl OEVEIOPMENT MANArCO

CONTRACTOR DOCUMENT N OWNER DOCUMENT Nmiddot ProIecl N p U Doe TwalMrolerial Code ISen N ReI P_ Proiect N I UNt Doo T~ I ~eriIII Code

7273F 000 WI I 1300 I 000 I 0 I 11113 I I I

22 Setup File ( CAESARCFG )

C A E SAR II VERS450

SETUP FILE PARAMETERS

CONNECT GEOMETRY THRU CNODES YES I MIN ALLOWED BEND ANGLE 500000 I MAXjLLOWED BEND ANGLE bull 135000 I BEND LENGTH ATIACHMENT PERCENT 100000 I MINjNGLE TO ADJACENT BEND PT 500000

LOOP CLOSURE TOLERANCE 254000mm

THERMAL BOWING HORZ TOLERANCE 100000E-04

AUTO NODE NUMBER INCREMENT 100000

ZJXIS UP NO

USE PRESSURE STIFFENING DEFAULT

ALPHA TOLERANCE 500000E-02

RESLDmiddotFORCE NO

HGR_DEF RESWGT STIF

bull 01751200E+12 Nlmm

DECOMP SNG TOL 01 OOOOOOE+ 11

BEND_AXIAL SHAPE NO

FRICT STIF 875600 Ni mm I FRICT NORM FORCE VAR 025000 I FRICT ANGLE VAR 300000 I FRICT SLIDE MULT 100000

ROD TOLERANCE 100000

ROD INC 200000

INCORE NUMERICAL CHECK NO

OUTCORE NUMERICAL CHECK NO

DEFAULT TRANS RESTRAINT STIFF 0175120E+12 Nlmm

DEFAULT ROT RESTRAINT STIFF 0112980E+12 Nmi deaJ

IGNORE SPRING HANGER STIFFNESS bull NO I

WI I middot AiHG bull _ KtVRCUE LOoO CAS ES_Odoc

rmiddot

bull

bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

Setup File (

CONNECT_GEOMETRY _ THRU_CNODES

WRC-07 VERSION

WRC- 07

DEFAULT

831

WI I middot AIlaquo) Amiddot KHARGJUOAD CASFsOdoc

T

F

YES

NO

181 281

NO

DEFAULT

02206272E+OSbull

bullbull

bull

bull

Thchnip bull

KHARG ETHYLENE PLANT ~ KHARG Olefin Complex

PFffiOCHEMICAL INO bull DEVELOPMENT MANAG ~ENTCO_

CONTRACTOR DOCUMENT Ndeg OWNER DOCUMENT N

Proioct Ndeg Unit Doc TIIDEII Material Code Serial Ndeg Rev I Paae Proiect N Unit Doc Type Material Code Serial N A~ 7273F I 000 I WI I 1300 I 000 I a I 13 13 I 1313

FRP Ratio GmodlEmo(Uaxial) O2500000E+OO

FRP EalEhVhla O1527272E+OO

SetuD File (CAESARCFG Continuation)

FRP Lamina1e Type THREE

FRP Alpha O2159827E+02 C

FRP Density O1660800E+04 kocum bullEXCLUDE 12 FROM UKOOA BENDI NG NO

OUTPUT REPORTS BY LOAD CASE YES

DISPLACEMENT NODAL SORTING YES

DYNAMIC INPUT EXAMPLE TEXT MAX

TIME HIST ANIMATE YES

ENABLE AUTOSAVE YES

AUTOSAVE TIME INTERVAL O3000000E+02

PROMPTED AUTOSAVE YES

DISABLE UNDOREDO NO

STRUCTURAL DATABASE AISC89BIN

VALVE amp FLANGE GENERIC VHD

EXPANSION JT DBASE FLEXPATHJHD

PI PING SIZE SPECIFICATION ANSI

DEFAULT SPRING HANGER TABLE O5000000E+01

SYSTEM DIRECTORY NAME SYSTEM

UNITS FILE NAME 7273FFIL

ENABLE ODBC OUTPUT NO

DEFAULT SPRING HANGER TABLE LlSEGA

- bull -

WI 1 ANG bull IV IlHAAG_IELOAD CAS ES_OdOC

SRMPL6 LOf]) C(15euro5 S V REfK Ti O-l FOeC e- JlUE TO PSv oPttvlNG

bull Sldlle Aymmiddot [CIDO(UMpoundNTS AllD SETIINGSVhBACONI7173FmiddotMBACONICAESAR FILESICNj016_REV ~

bull

bull

bull

Edt

+ t

loadCose Edlcr LoadCoseOptiom Loads WlNeLoads

loads Oefned n IrtJIA loed Casu Stress Type

W -Woltllt L1 W+D1 +T1 +P1 +H Of 01 middot Displcmnt Case ~ L2 wO-iT2+P1 +H-- Of T1 middot Thermal Case tn l3 W~D1~T3~P1H ~(]S-oiit~~ Of LltgtOd e T2 Thermal Case 2 -- - _- ------- -__- T3 Thermal Case U3

l4 W+P1+H SUS __ _- -----PI middot Pr euUle Case 1 LS Wt-P1t-H-t-F1 OCC Hp middot Hydlo Prenae L6 Ul OCC --- ---- _----- H middot Hanger l oads 17 U2 OCC UI middot Unf Load eMe 11 La U3 OCC U2 -UriloodlAse 12 L9 F1 OCC U3 Uri l oad Case 13 L10 L1-l4 EXP F1 middot Cone FOIct Case 11 1 Ll1 L2-l4 J EXP Vlllet Fled W WNC middot W~ no corieris L12 L3-lS EXP

L13 LS+l7+l8 OCC L1 4 L-4+l13 ----l ~~ IL15 L1 lt-l1 3 L1 6 LJl9 (fD lO(ll ch 011 (f~tnlh OCC

STATIQUE LoR)) I- Ill

1

FW FRANCE NDG SHT16F I

CliENT

PROJECT

CPNo

EXXON

18KTA E5000 Expansion

CALCNo ISV 3310

CALC BY BEP

CHKD BY

DATE 13012006

RELIEF VALVE LOADINGS vapour

RV Nos ISV 3310

SIZE 4x3

RATING 150xlSO

ORIFICE L

bull DATA DESCRIPTION

RV SET PRESSURE

PERCENT OVERPRESSURE

Ps (l+PolOO) + 147

REliEF TEMPERATURE

1195492

RATIO OF SPECIFIC HEATS SIZING FLOW

SElECTED ORIFICE AREA

CALCULATED ORIFICE AREA

FACTORED SIZING flOW

MAX No OF WORKING VALVES

SIZING flOW PER VALVE

113600

MOLECULAR WEIGHT

GAS CONSTANT 1544M

SYMBOl UNITS

Ps BARG

Po

P PSIA T1 DegC

T Oeg R

k WI Kg h A sqin Ac sqin W2 Kgh N

W Ib h w Ibsec M

R ftlblb Oeg

bull GRAVITY IQ ftS2

FI=

2 W RI

gPA

VALUE

7 10 F2

12635 256

9528 105

- shyFl

t~ --+

~ middotFI FI

t5489 rTABIJSmn Ow COiiOmON

2853 NOn IIQRIZOllTAL IOItCIS Kt MtA CEil

2853 15489 F2

1 341532 +shy948701 F3

885 174463 ltV AT POICONllIll0N

322 AampUMING IMPACT CTOII OYl

260496 Ib 1159 N

128894 Ib 573 N

520993 Ib 2318 N -

bullbull

SARASIN-lltJ l7Technical amp Calculation Data Sheet ZI 8olto R~62IKI _____ J40 11ap11M GnlCMl

VAlVH e COlTllOlS Safety Valve

e Bomel lype Opened

Project KHARG OLEfiN COMPLEX ~A

Tag No PSV 6 453A C-Quote Ref 3A30880IOOO Sales Engineer Abdeljalill Baigar W de Commande

Operating ondl tlons Connect ons

19 InlelON shy1 fluid type Superheated Stetlm

20 Inlet Finish ANSt600 RF (125-250 AARH) 2 Capacity 78500 Kglh 21 Outlet DN J Set ptesSUe br eft 22 Outlet Finish ANSI 150 ftF 1125-250 AARH) Ol$charoe Tom p J7S C Accordinn 10 ASME 616-5

5 Variable bad pressure 0 bar eft

Cold (If lest lXess 47 bar eft 8111 of material 7 Overpressure 11 () 16 floltfv SA216 wee

SA2115WCC2 Ylt8 Operating Pressure 40 bar eft

SA216 wee Tight Closing pressUIe (MAOP) 423 bar eft 26 NoWe Stllited AlSl410 1~ 27 174 PH Stainless SteelMechanical Tomp J7S middotC ~ 28 Gaskets Stalnl St1

29 SPfinQ Chromium Allov Steel 30 AlSI431c31 Adusitina Rlna SA351 CF3M 32 Stud Al1lQrB7 JJ Alt4i1r2H Accessories

Regular Levr 35 51etUted nozzl

ReqUIred Area 31 927 om Test Gag 495 s q InIl Selected Area 41 2 om

I 839 sq in 15 Onfice p

Reaction loroe DN~ t Flow capacity 101299 Kglh 18 Noise at 30 m acc to APt521 120 dB

apprO)flTlate noise level at 30 m according to API521 (mouth noiso) )perl dlsctlarge

Customer Name TECHNIP FRANCE evlslon ~ lion ate

890 4 20-juin-2005

Cust Item Numb 7U3F RFQ 1545-01 a ely a ype pflllg a a ely alve ea1T

I I J7 Standard API 520 I )

Commercial code S46P3530AmiddotDmiddotVMM I shyI Dimensions

A- 2254 mm B- 2540 mm W - 11800 mrnIA 525PlKd~KnKb Kshl ~ Welghl() s 1523 Kg I A- 89 Inch I bullB- 100 Inch

Dati 01 calcul w - 4115 Inch Mass Capaatv W 18500 KgIh Weight( ) 3357 Pound

P1 5553 bar abs r~ C Gase Constant 143843

() Indicative Values 0 now ooeIficient Kd 0915 0

Ksn 0865 Remarks Napier equation correction Kn 1

~ 2 valves are necessary 10 reach the required capacity

Back pressure correcUon Kb 1a BUlHmiddotup back pressureO 1 berg Same calculallO1 heet lor the 1st va lve and the spare one bull

N

~

GENERAl

PEO

PROCESS

CONDITONS

bull DESIGN

DATA

bull MATERIALS

I

OPT IONS

1 T Nu~

2 Service 3 Line NUrMer 4 P amp to Numbef

5 6 Conform to 961231EC 7 Fluid T

8 NJ licable rED Table 9

0 11

12

13

14

15 16

17 19

20 21 22

PED Cal

Fluid Fluid Servlc Required Capaci

MoltcullWe hI

ratln PrtSi ur

tlll TIm tUri

Badlt Prl$IIure

AJlovtabie Ova sure

Ov esslI10 FactOI Com esslbU Latenl Heal 01 V lion

o Tl 1012812005 Pour Commenta ires

Equipment

Fluid Groo

Fluid S~I

5 cltle Gl1Ivl Set Pressure

Col

HC+H20

15489

5 02

ReHov Temperatlyene 212

Constant Varia1je Total

23 Specific Hnt RItIo lC 24 Relief Densi

25 Relief Viscosity

26 Barometric Pressure 27 28 Nozzle Flit Semi

29 Design Saely Reflef Sale -Relief 30 Type Conventional BelloIN Plot Opefatad 31 BonnetT 32 n Code

33 Sizing Basis 34 Calcula ted Area

35 Selected Area 36 Orifice De nation

37 Size Rating -Inlel 38 Size Rat - Outlet

39 40 41 42 43 Stt 44 Fla es

45 Resilient Seat Seal 46 Guide

471 Spfing 46 Wtted Material

49 50

Bonnt Disc

Ri s Bellows

51 Cap Screwed or Bolted 52 Lever Plain or Packed 53 TestGag

54 55

22-ISV 3310 0 331fD332 SHCOO20150A1A 1 l -Q2S)(l2

y Gaseous Group 1

0 1

0

09

105

4

Note 10

k

C

k p

Safety Corrventlonal

hI Solted

ASME Delaut eau de refroldissement

1812 em

L 3 150 RF 450 RF

A2 16 WCB

NOlet A216WCB

NOle 1

Note 1

NOIot

NOIel

(Note 1

No

No

INSTRUMENT SPECIFICATION

Valve Safety Pressure Relief

oxicFlammable

GasIVapo

7

2564 C

A21 6WCB SS 316 Mini

Note 1

EJflt0nMobil Chemic

Sheet 5middot11 of 46

f

No 8 Date Revision Code 2831 No C3 1052 Amiddot163 1middottVOl Rev 0

i (

II Technical amp Calculation Data Sheet SARASIN-Agt Zllloa-R~

Safety Valve Nt BiOPUIle Gt1wtI bull bull 2110 1-1_

IN I ICustomer Name TECHNIP FRANCE

891 I 4 I bull s~ I

Cuslllem Numb 7273F RFQ 1545-01

Project KHARG OLEFIN COMPLEX I Opened

I 1 I

Quote Ref Tag No PSV pound I Nde Sales Abdeljalill Baigar I

I I uperatIng onaltons

Fluid ~e Superheated Steam 19 tnle ON shy

capaci ty 78500 Kgn 20 Inlet Finish ANSI 600 RF (125-250 AARH)

3 Set presMKC 21 Outlet ON

4935 bar eM 22 OtItlet Finish ANSI 150 RF (125-250 AARH)

DiSCharge Temp 375 middotC ASME B16-5 5 Variable back presslJe bull bar eft

Cold dilf lesc press 4935 bar eft I Bill 01 I

OverptesslKe B() 10 Bod SAl16 wee a Operating ProsslKe bar elf 24 Yoke SA216 wee

25 cabull SA216 weebull bull Tlglt Closing presSlKe (MAOP) 44 415 bar eff 26 Nozzle Sellited AlSI410 bullMlaquohBnIcaI Temp J15 C 21 Disc 174 PH Stilinless Steel 28 Gaskets Stainless $t1 bullSDOM Chromium Alloy Steel 30 Golde AlSI431 31 AcluslthQRinP SAl51 CF3M 32 Stud A183flr81 33 Nul Al94gr2H

gt0 Revulr Lever

Reqllif~ Afea 32023 om 35 middot SlelUted noule

12 496 sq in TU I Gag

1 Sellcl(l(l AIel 41 2 om

I 839 sq in Orirooe p

I ReactIon loree 3016 D I Flow capacity 100996 KgIh

I Noise ill 30 m ace to AP152 1 126 dB approxmate noise level at 30 m aCCOfding to APl521 (mtluth noise) open discharge

II 37 j API52 I I I

Commercial code S46P3530A-D-VMM I

IA= 525 PlKd~Kn KbKsh I I~-middot 2254 mm 2540 mm

11800 mm

bull 1523 Kg

lA shy 89 InCh

Dab 01 COI lcul I ~ - 100 Inch

IH- 465 Inch -jshyMa55 Capaoty W 18500 KgIh 3351 Pound -IP I 553 barabs C C-ase Constant 341143 I () Indicative Values 0 now coeffiCIent Kd 09150

N Ksh 0866 w- Napier equation coffeclion Kn bull 2 valves afe necessary to reach the required capacity lt Back Pfessure correcllon Kb

BUIItmiddotup back pressurecO 1 barg 2nd Ialve set at 05 of set pranure with 10 olelpreSSure in accordill1Ce With API 520

bullbulliii

bull 11 Load cases Ioad case combinations

The following load cases f load case combinations shall be analyzed 1) always or 2) on a casemiddot to-case basis

Static load cases for operating design and pressure test conditions

L6 jillL7 I

I --shy

I --shyI I I I I

L L

I Ll 9 L20

bull ~--

Load types (iC a pplicable load types should be added) W Dead weight (pipe weight + fluid weight + insulation weight) D Displacement T Design temperature P Design internal pressure U Uniform loads (eg snow load seismic load) F External forces (forces andor moments) HP Hydro test pressure H Hanger loads WIN Wind loads (for the main wind directions) WNC Dead weight without contents (pipe weight + insulation weight) WW Water-filled weight for pressure test

bull bull bull

bull

bull ~-

Page 13: Load Cases and Combination

11113

Technip bull

KHARG ETHYLENE PLANT ~ KHARG Olefin Complex

iETltOCHEMICtl OEVEIOPMENT MANArCO

CONTRACTOR DOCUMENT N OWNER DOCUMENT Nmiddot ProIecl N p U Doe TwalMrolerial Code ISen N ReI P_ Proiect N I UNt Doo T~ I ~eriIII Code

7273F 000 WI I 1300 I 000 I 0 I 11113 I I I

22 Setup File ( CAESARCFG )

C A E SAR II VERS450

SETUP FILE PARAMETERS

CONNECT GEOMETRY THRU CNODES YES I MIN ALLOWED BEND ANGLE 500000 I MAXjLLOWED BEND ANGLE bull 135000 I BEND LENGTH ATIACHMENT PERCENT 100000 I MINjNGLE TO ADJACENT BEND PT 500000

LOOP CLOSURE TOLERANCE 254000mm

THERMAL BOWING HORZ TOLERANCE 100000E-04

AUTO NODE NUMBER INCREMENT 100000

ZJXIS UP NO

USE PRESSURE STIFFENING DEFAULT

ALPHA TOLERANCE 500000E-02

RESLDmiddotFORCE NO

HGR_DEF RESWGT STIF

bull 01751200E+12 Nlmm

DECOMP SNG TOL 01 OOOOOOE+ 11

BEND_AXIAL SHAPE NO

FRICT STIF 875600 Ni mm I FRICT NORM FORCE VAR 025000 I FRICT ANGLE VAR 300000 I FRICT SLIDE MULT 100000

ROD TOLERANCE 100000

ROD INC 200000

INCORE NUMERICAL CHECK NO

OUTCORE NUMERICAL CHECK NO

DEFAULT TRANS RESTRAINT STIFF 0175120E+12 Nlmm

DEFAULT ROT RESTRAINT STIFF 0112980E+12 Nmi deaJ

IGNORE SPRING HANGER STIFFNESS bull NO I

WI I middot AiHG bull _ KtVRCUE LOoO CAS ES_Odoc

rmiddot

bull

bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

Setup File (

CONNECT_GEOMETRY _ THRU_CNODES

WRC-07 VERSION

WRC- 07

DEFAULT

831

WI I middot AIlaquo) Amiddot KHARGJUOAD CASFsOdoc

T

F

YES

NO

181 281

NO

DEFAULT

02206272E+OSbull

bullbull

bull

bull

Thchnip bull

KHARG ETHYLENE PLANT ~ KHARG Olefin Complex

PFffiOCHEMICAL INO bull DEVELOPMENT MANAG ~ENTCO_

CONTRACTOR DOCUMENT Ndeg OWNER DOCUMENT N

Proioct Ndeg Unit Doc TIIDEII Material Code Serial Ndeg Rev I Paae Proiect N Unit Doc Type Material Code Serial N A~ 7273F I 000 I WI I 1300 I 000 I a I 13 13 I 1313

FRP Ratio GmodlEmo(Uaxial) O2500000E+OO

FRP EalEhVhla O1527272E+OO

SetuD File (CAESARCFG Continuation)

FRP Lamina1e Type THREE

FRP Alpha O2159827E+02 C

FRP Density O1660800E+04 kocum bullEXCLUDE 12 FROM UKOOA BENDI NG NO

OUTPUT REPORTS BY LOAD CASE YES

DISPLACEMENT NODAL SORTING YES

DYNAMIC INPUT EXAMPLE TEXT MAX

TIME HIST ANIMATE YES

ENABLE AUTOSAVE YES

AUTOSAVE TIME INTERVAL O3000000E+02

PROMPTED AUTOSAVE YES

DISABLE UNDOREDO NO

STRUCTURAL DATABASE AISC89BIN

VALVE amp FLANGE GENERIC VHD

EXPANSION JT DBASE FLEXPATHJHD

PI PING SIZE SPECIFICATION ANSI

DEFAULT SPRING HANGER TABLE O5000000E+01

SYSTEM DIRECTORY NAME SYSTEM

UNITS FILE NAME 7273FFIL

ENABLE ODBC OUTPUT NO

DEFAULT SPRING HANGER TABLE LlSEGA

- bull -

WI 1 ANG bull IV IlHAAG_IELOAD CAS ES_OdOC

SRMPL6 LOf]) C(15euro5 S V REfK Ti O-l FOeC e- JlUE TO PSv oPttvlNG

bull Sldlle Aymmiddot [CIDO(UMpoundNTS AllD SETIINGSVhBACONI7173FmiddotMBACONICAESAR FILESICNj016_REV ~

bull

bull

bull

Edt

+ t

loadCose Edlcr LoadCoseOptiom Loads WlNeLoads

loads Oefned n IrtJIA loed Casu Stress Type

W -Woltllt L1 W+D1 +T1 +P1 +H Of 01 middot Displcmnt Case ~ L2 wO-iT2+P1 +H-- Of T1 middot Thermal Case tn l3 W~D1~T3~P1H ~(]S-oiit~~ Of LltgtOd e T2 Thermal Case 2 -- - _- ------- -__- T3 Thermal Case U3

l4 W+P1+H SUS __ _- -----PI middot Pr euUle Case 1 LS Wt-P1t-H-t-F1 OCC Hp middot Hydlo Prenae L6 Ul OCC --- ---- _----- H middot Hanger l oads 17 U2 OCC UI middot Unf Load eMe 11 La U3 OCC U2 -UriloodlAse 12 L9 F1 OCC U3 Uri l oad Case 13 L10 L1-l4 EXP F1 middot Cone FOIct Case 11 1 Ll1 L2-l4 J EXP Vlllet Fled W WNC middot W~ no corieris L12 L3-lS EXP

L13 LS+l7+l8 OCC L1 4 L-4+l13 ----l ~~ IL15 L1 lt-l1 3 L1 6 LJl9 (fD lO(ll ch 011 (f~tnlh OCC

STATIQUE LoR)) I- Ill

1

FW FRANCE NDG SHT16F I

CliENT

PROJECT

CPNo

EXXON

18KTA E5000 Expansion

CALCNo ISV 3310

CALC BY BEP

CHKD BY

DATE 13012006

RELIEF VALVE LOADINGS vapour

RV Nos ISV 3310

SIZE 4x3

RATING 150xlSO

ORIFICE L

bull DATA DESCRIPTION

RV SET PRESSURE

PERCENT OVERPRESSURE

Ps (l+PolOO) + 147

REliEF TEMPERATURE

1195492

RATIO OF SPECIFIC HEATS SIZING FLOW

SElECTED ORIFICE AREA

CALCULATED ORIFICE AREA

FACTORED SIZING flOW

MAX No OF WORKING VALVES

SIZING flOW PER VALVE

113600

MOLECULAR WEIGHT

GAS CONSTANT 1544M

SYMBOl UNITS

Ps BARG

Po

P PSIA T1 DegC

T Oeg R

k WI Kg h A sqin Ac sqin W2 Kgh N

W Ib h w Ibsec M

R ftlblb Oeg

bull GRAVITY IQ ftS2

FI=

2 W RI

gPA

VALUE

7 10 F2

12635 256

9528 105

- shyFl

t~ --+

~ middotFI FI

t5489 rTABIJSmn Ow COiiOmON

2853 NOn IIQRIZOllTAL IOItCIS Kt MtA CEil

2853 15489 F2

1 341532 +shy948701 F3

885 174463 ltV AT POICONllIll0N

322 AampUMING IMPACT CTOII OYl

260496 Ib 1159 N

128894 Ib 573 N

520993 Ib 2318 N -

bullbull

SARASIN-lltJ l7Technical amp Calculation Data Sheet ZI 8olto R~62IKI _____ J40 11ap11M GnlCMl

VAlVH e COlTllOlS Safety Valve

e Bomel lype Opened

Project KHARG OLEfiN COMPLEX ~A

Tag No PSV 6 453A C-Quote Ref 3A30880IOOO Sales Engineer Abdeljalill Baigar W de Commande

Operating ondl tlons Connect ons

19 InlelON shy1 fluid type Superheated Stetlm

20 Inlet Finish ANSt600 RF (125-250 AARH) 2 Capacity 78500 Kglh 21 Outlet DN J Set ptesSUe br eft 22 Outlet Finish ANSI 150 ftF 1125-250 AARH) Ol$charoe Tom p J7S C Accordinn 10 ASME 616-5

5 Variable bad pressure 0 bar eft

Cold (If lest lXess 47 bar eft 8111 of material 7 Overpressure 11 () 16 floltfv SA216 wee

SA2115WCC2 Ylt8 Operating Pressure 40 bar eft

SA216 wee Tight Closing pressUIe (MAOP) 423 bar eft 26 NoWe Stllited AlSl410 1~ 27 174 PH Stainless SteelMechanical Tomp J7S middotC ~ 28 Gaskets Stalnl St1

29 SPfinQ Chromium Allov Steel 30 AlSI431c31 Adusitina Rlna SA351 CF3M 32 Stud Al1lQrB7 JJ Alt4i1r2H Accessories

Regular Levr 35 51etUted nozzl

ReqUIred Area 31 927 om Test Gag 495 s q InIl Selected Area 41 2 om

I 839 sq in 15 Onfice p

Reaction loroe DN~ t Flow capacity 101299 Kglh 18 Noise at 30 m acc to APt521 120 dB

apprO)flTlate noise level at 30 m according to API521 (mouth noiso) )perl dlsctlarge

Customer Name TECHNIP FRANCE evlslon ~ lion ate

890 4 20-juin-2005

Cust Item Numb 7U3F RFQ 1545-01 a ely a ype pflllg a a ely alve ea1T

I I J7 Standard API 520 I )

Commercial code S46P3530AmiddotDmiddotVMM I shyI Dimensions

A- 2254 mm B- 2540 mm W - 11800 mrnIA 525PlKd~KnKb Kshl ~ Welghl() s 1523 Kg I A- 89 Inch I bullB- 100 Inch

Dati 01 calcul w - 4115 Inch Mass Capaatv W 18500 KgIh Weight( ) 3357 Pound

P1 5553 bar abs r~ C Gase Constant 143843

() Indicative Values 0 now ooeIficient Kd 0915 0

Ksn 0865 Remarks Napier equation correction Kn 1

~ 2 valves are necessary 10 reach the required capacity

Back pressure correcUon Kb 1a BUlHmiddotup back pressureO 1 berg Same calculallO1 heet lor the 1st va lve and the spare one bull

N

~

GENERAl

PEO

PROCESS

CONDITONS

bull DESIGN

DATA

bull MATERIALS

I

OPT IONS

1 T Nu~

2 Service 3 Line NUrMer 4 P amp to Numbef

5 6 Conform to 961231EC 7 Fluid T

8 NJ licable rED Table 9

0 11

12

13

14

15 16

17 19

20 21 22

PED Cal

Fluid Fluid Servlc Required Capaci

MoltcullWe hI

ratln PrtSi ur

tlll TIm tUri

Badlt Prl$IIure

AJlovtabie Ova sure

Ov esslI10 FactOI Com esslbU Latenl Heal 01 V lion

o Tl 1012812005 Pour Commenta ires

Equipment

Fluid Groo

Fluid S~I

5 cltle Gl1Ivl Set Pressure

Col

HC+H20

15489

5 02

ReHov Temperatlyene 212

Constant Varia1je Total

23 Specific Hnt RItIo lC 24 Relief Densi

25 Relief Viscosity

26 Barometric Pressure 27 28 Nozzle Flit Semi

29 Design Saely Reflef Sale -Relief 30 Type Conventional BelloIN Plot Opefatad 31 BonnetT 32 n Code

33 Sizing Basis 34 Calcula ted Area

35 Selected Area 36 Orifice De nation

37 Size Rating -Inlel 38 Size Rat - Outlet

39 40 41 42 43 Stt 44 Fla es

45 Resilient Seat Seal 46 Guide

471 Spfing 46 Wtted Material

49 50

Bonnt Disc

Ri s Bellows

51 Cap Screwed or Bolted 52 Lever Plain or Packed 53 TestGag

54 55

22-ISV 3310 0 331fD332 SHCOO20150A1A 1 l -Q2S)(l2

y Gaseous Group 1

0 1

0

09

105

4

Note 10

k

C

k p

Safety Corrventlonal

hI Solted

ASME Delaut eau de refroldissement

1812 em

L 3 150 RF 450 RF

A2 16 WCB

NOlet A216WCB

NOle 1

Note 1

NOIot

NOIel

(Note 1

No

No

INSTRUMENT SPECIFICATION

Valve Safety Pressure Relief

oxicFlammable

GasIVapo

7

2564 C

A21 6WCB SS 316 Mini

Note 1

EJflt0nMobil Chemic

Sheet 5middot11 of 46

f

No 8 Date Revision Code 2831 No C3 1052 Amiddot163 1middottVOl Rev 0

i (

II Technical amp Calculation Data Sheet SARASIN-Agt Zllloa-R~

Safety Valve Nt BiOPUIle Gt1wtI bull bull 2110 1-1_

IN I ICustomer Name TECHNIP FRANCE

891 I 4 I bull s~ I

Cuslllem Numb 7273F RFQ 1545-01

Project KHARG OLEFIN COMPLEX I Opened

I 1 I

Quote Ref Tag No PSV pound I Nde Sales Abdeljalill Baigar I

I I uperatIng onaltons

Fluid ~e Superheated Steam 19 tnle ON shy

capaci ty 78500 Kgn 20 Inlet Finish ANSI 600 RF (125-250 AARH)

3 Set presMKC 21 Outlet ON

4935 bar eM 22 OtItlet Finish ANSI 150 RF (125-250 AARH)

DiSCharge Temp 375 middotC ASME B16-5 5 Variable back presslJe bull bar eft

Cold dilf lesc press 4935 bar eft I Bill 01 I

OverptesslKe B() 10 Bod SAl16 wee a Operating ProsslKe bar elf 24 Yoke SA216 wee

25 cabull SA216 weebull bull Tlglt Closing presSlKe (MAOP) 44 415 bar eff 26 Nozzle Sellited AlSI410 bullMlaquohBnIcaI Temp J15 C 21 Disc 174 PH Stilinless Steel 28 Gaskets Stainless $t1 bullSDOM Chromium Alloy Steel 30 Golde AlSI431 31 AcluslthQRinP SAl51 CF3M 32 Stud A183flr81 33 Nul Al94gr2H

gt0 Revulr Lever

Reqllif~ Afea 32023 om 35 middot SlelUted noule

12 496 sq in TU I Gag

1 Sellcl(l(l AIel 41 2 om

I 839 sq in Orirooe p

I ReactIon loree 3016 D I Flow capacity 100996 KgIh

I Noise ill 30 m ace to AP152 1 126 dB approxmate noise level at 30 m aCCOfding to APl521 (mtluth noise) open discharge

II 37 j API52 I I I

Commercial code S46P3530A-D-VMM I

IA= 525 PlKd~Kn KbKsh I I~-middot 2254 mm 2540 mm

11800 mm

bull 1523 Kg

lA shy 89 InCh

Dab 01 COI lcul I ~ - 100 Inch

IH- 465 Inch -jshyMa55 Capaoty W 18500 KgIh 3351 Pound -IP I 553 barabs C C-ase Constant 341143 I () Indicative Values 0 now coeffiCIent Kd 09150

N Ksh 0866 w- Napier equation coffeclion Kn bull 2 valves afe necessary to reach the required capacity lt Back Pfessure correcllon Kb

BUIItmiddotup back pressurecO 1 barg 2nd Ialve set at 05 of set pranure with 10 olelpreSSure in accordill1Ce With API 520

bullbulliii

bull 11 Load cases Ioad case combinations

The following load cases f load case combinations shall be analyzed 1) always or 2) on a casemiddot to-case basis

Static load cases for operating design and pressure test conditions

L6 jillL7 I

I --shy

I --shyI I I I I

L L

I Ll 9 L20

bull ~--

Load types (iC a pplicable load types should be added) W Dead weight (pipe weight + fluid weight + insulation weight) D Displacement T Design temperature P Design internal pressure U Uniform loads (eg snow load seismic load) F External forces (forces andor moments) HP Hydro test pressure H Hanger loads WIN Wind loads (for the main wind directions) WNC Dead weight without contents (pipe weight + insulation weight) WW Water-filled weight for pressure test

bull bull bull

bull

bull ~-

Page 14: Load Cases and Combination

rmiddot

bull

bull

Technip

KHARG ETHYLENE PLANT KHARG Olefin Complex

Setup File (

CONNECT_GEOMETRY _ THRU_CNODES

WRC-07 VERSION

WRC- 07

DEFAULT

831

WI I middot AIlaquo) Amiddot KHARGJUOAD CASFsOdoc

T

F

YES

NO

181 281

NO

DEFAULT

02206272E+OSbull

bullbull

bull

bull

Thchnip bull

KHARG ETHYLENE PLANT ~ KHARG Olefin Complex

PFffiOCHEMICAL INO bull DEVELOPMENT MANAG ~ENTCO_

CONTRACTOR DOCUMENT Ndeg OWNER DOCUMENT N

Proioct Ndeg Unit Doc TIIDEII Material Code Serial Ndeg Rev I Paae Proiect N Unit Doc Type Material Code Serial N A~ 7273F I 000 I WI I 1300 I 000 I a I 13 13 I 1313

FRP Ratio GmodlEmo(Uaxial) O2500000E+OO

FRP EalEhVhla O1527272E+OO

SetuD File (CAESARCFG Continuation)

FRP Lamina1e Type THREE

FRP Alpha O2159827E+02 C

FRP Density O1660800E+04 kocum bullEXCLUDE 12 FROM UKOOA BENDI NG NO

OUTPUT REPORTS BY LOAD CASE YES

DISPLACEMENT NODAL SORTING YES

DYNAMIC INPUT EXAMPLE TEXT MAX

TIME HIST ANIMATE YES

ENABLE AUTOSAVE YES

AUTOSAVE TIME INTERVAL O3000000E+02

PROMPTED AUTOSAVE YES

DISABLE UNDOREDO NO

STRUCTURAL DATABASE AISC89BIN

VALVE amp FLANGE GENERIC VHD

EXPANSION JT DBASE FLEXPATHJHD

PI PING SIZE SPECIFICATION ANSI

DEFAULT SPRING HANGER TABLE O5000000E+01

SYSTEM DIRECTORY NAME SYSTEM

UNITS FILE NAME 7273FFIL

ENABLE ODBC OUTPUT NO

DEFAULT SPRING HANGER TABLE LlSEGA

- bull -

WI 1 ANG bull IV IlHAAG_IELOAD CAS ES_OdOC

SRMPL6 LOf]) C(15euro5 S V REfK Ti O-l FOeC e- JlUE TO PSv oPttvlNG

bull Sldlle Aymmiddot [CIDO(UMpoundNTS AllD SETIINGSVhBACONI7173FmiddotMBACONICAESAR FILESICNj016_REV ~

bull

bull

bull

Edt

+ t

loadCose Edlcr LoadCoseOptiom Loads WlNeLoads

loads Oefned n IrtJIA loed Casu Stress Type

W -Woltllt L1 W+D1 +T1 +P1 +H Of 01 middot Displcmnt Case ~ L2 wO-iT2+P1 +H-- Of T1 middot Thermal Case tn l3 W~D1~T3~P1H ~(]S-oiit~~ Of LltgtOd e T2 Thermal Case 2 -- - _- ------- -__- T3 Thermal Case U3

l4 W+P1+H SUS __ _- -----PI middot Pr euUle Case 1 LS Wt-P1t-H-t-F1 OCC Hp middot Hydlo Prenae L6 Ul OCC --- ---- _----- H middot Hanger l oads 17 U2 OCC UI middot Unf Load eMe 11 La U3 OCC U2 -UriloodlAse 12 L9 F1 OCC U3 Uri l oad Case 13 L10 L1-l4 EXP F1 middot Cone FOIct Case 11 1 Ll1 L2-l4 J EXP Vlllet Fled W WNC middot W~ no corieris L12 L3-lS EXP

L13 LS+l7+l8 OCC L1 4 L-4+l13 ----l ~~ IL15 L1 lt-l1 3 L1 6 LJl9 (fD lO(ll ch 011 (f~tnlh OCC

STATIQUE LoR)) I- Ill

1

FW FRANCE NDG SHT16F I

CliENT

PROJECT

CPNo

EXXON

18KTA E5000 Expansion

CALCNo ISV 3310

CALC BY BEP

CHKD BY

DATE 13012006

RELIEF VALVE LOADINGS vapour

RV Nos ISV 3310

SIZE 4x3

RATING 150xlSO

ORIFICE L

bull DATA DESCRIPTION

RV SET PRESSURE

PERCENT OVERPRESSURE

Ps (l+PolOO) + 147

REliEF TEMPERATURE

1195492

RATIO OF SPECIFIC HEATS SIZING FLOW

SElECTED ORIFICE AREA

CALCULATED ORIFICE AREA

FACTORED SIZING flOW

MAX No OF WORKING VALVES

SIZING flOW PER VALVE

113600

MOLECULAR WEIGHT

GAS CONSTANT 1544M

SYMBOl UNITS

Ps BARG

Po

P PSIA T1 DegC

T Oeg R

k WI Kg h A sqin Ac sqin W2 Kgh N

W Ib h w Ibsec M

R ftlblb Oeg

bull GRAVITY IQ ftS2

FI=

2 W RI

gPA

VALUE

7 10 F2

12635 256

9528 105

- shyFl

t~ --+

~ middotFI FI

t5489 rTABIJSmn Ow COiiOmON

2853 NOn IIQRIZOllTAL IOItCIS Kt MtA CEil

2853 15489 F2

1 341532 +shy948701 F3

885 174463 ltV AT POICONllIll0N

322 AampUMING IMPACT CTOII OYl

260496 Ib 1159 N

128894 Ib 573 N

520993 Ib 2318 N -

bullbull

SARASIN-lltJ l7Technical amp Calculation Data Sheet ZI 8olto R~62IKI _____ J40 11ap11M GnlCMl

VAlVH e COlTllOlS Safety Valve

e Bomel lype Opened

Project KHARG OLEfiN COMPLEX ~A

Tag No PSV 6 453A C-Quote Ref 3A30880IOOO Sales Engineer Abdeljalill Baigar W de Commande

Operating ondl tlons Connect ons

19 InlelON shy1 fluid type Superheated Stetlm

20 Inlet Finish ANSt600 RF (125-250 AARH) 2 Capacity 78500 Kglh 21 Outlet DN J Set ptesSUe br eft 22 Outlet Finish ANSI 150 ftF 1125-250 AARH) Ol$charoe Tom p J7S C Accordinn 10 ASME 616-5

5 Variable bad pressure 0 bar eft

Cold (If lest lXess 47 bar eft 8111 of material 7 Overpressure 11 () 16 floltfv SA216 wee

SA2115WCC2 Ylt8 Operating Pressure 40 bar eft

SA216 wee Tight Closing pressUIe (MAOP) 423 bar eft 26 NoWe Stllited AlSl410 1~ 27 174 PH Stainless SteelMechanical Tomp J7S middotC ~ 28 Gaskets Stalnl St1

29 SPfinQ Chromium Allov Steel 30 AlSI431c31 Adusitina Rlna SA351 CF3M 32 Stud Al1lQrB7 JJ Alt4i1r2H Accessories

Regular Levr 35 51etUted nozzl

ReqUIred Area 31 927 om Test Gag 495 s q InIl Selected Area 41 2 om

I 839 sq in 15 Onfice p

Reaction loroe DN~ t Flow capacity 101299 Kglh 18 Noise at 30 m acc to APt521 120 dB

apprO)flTlate noise level at 30 m according to API521 (mouth noiso) )perl dlsctlarge

Customer Name TECHNIP FRANCE evlslon ~ lion ate

890 4 20-juin-2005

Cust Item Numb 7U3F RFQ 1545-01 a ely a ype pflllg a a ely alve ea1T

I I J7 Standard API 520 I )

Commercial code S46P3530AmiddotDmiddotVMM I shyI Dimensions

A- 2254 mm B- 2540 mm W - 11800 mrnIA 525PlKd~KnKb Kshl ~ Welghl() s 1523 Kg I A- 89 Inch I bullB- 100 Inch

Dati 01 calcul w - 4115 Inch Mass Capaatv W 18500 KgIh Weight( ) 3357 Pound

P1 5553 bar abs r~ C Gase Constant 143843

() Indicative Values 0 now ooeIficient Kd 0915 0

Ksn 0865 Remarks Napier equation correction Kn 1

~ 2 valves are necessary 10 reach the required capacity

Back pressure correcUon Kb 1a BUlHmiddotup back pressureO 1 berg Same calculallO1 heet lor the 1st va lve and the spare one bull

N

~

GENERAl

PEO

PROCESS

CONDITONS

bull DESIGN

DATA

bull MATERIALS

I

OPT IONS

1 T Nu~

2 Service 3 Line NUrMer 4 P amp to Numbef

5 6 Conform to 961231EC 7 Fluid T

8 NJ licable rED Table 9

0 11

12

13

14

15 16

17 19

20 21 22

PED Cal

Fluid Fluid Servlc Required Capaci

MoltcullWe hI

ratln PrtSi ur

tlll TIm tUri

Badlt Prl$IIure

AJlovtabie Ova sure

Ov esslI10 FactOI Com esslbU Latenl Heal 01 V lion

o Tl 1012812005 Pour Commenta ires

Equipment

Fluid Groo

Fluid S~I

5 cltle Gl1Ivl Set Pressure

Col

HC+H20

15489

5 02

ReHov Temperatlyene 212

Constant Varia1je Total

23 Specific Hnt RItIo lC 24 Relief Densi

25 Relief Viscosity

26 Barometric Pressure 27 28 Nozzle Flit Semi

29 Design Saely Reflef Sale -Relief 30 Type Conventional BelloIN Plot Opefatad 31 BonnetT 32 n Code

33 Sizing Basis 34 Calcula ted Area

35 Selected Area 36 Orifice De nation

37 Size Rating -Inlel 38 Size Rat - Outlet

39 40 41 42 43 Stt 44 Fla es

45 Resilient Seat Seal 46 Guide

471 Spfing 46 Wtted Material

49 50

Bonnt Disc

Ri s Bellows

51 Cap Screwed or Bolted 52 Lever Plain or Packed 53 TestGag

54 55

22-ISV 3310 0 331fD332 SHCOO20150A1A 1 l -Q2S)(l2

y Gaseous Group 1

0 1

0

09

105

4

Note 10

k

C

k p

Safety Corrventlonal

hI Solted

ASME Delaut eau de refroldissement

1812 em

L 3 150 RF 450 RF

A2 16 WCB

NOlet A216WCB

NOle 1

Note 1

NOIot

NOIel

(Note 1

No

No

INSTRUMENT SPECIFICATION

Valve Safety Pressure Relief

oxicFlammable

GasIVapo

7

2564 C

A21 6WCB SS 316 Mini

Note 1

EJflt0nMobil Chemic

Sheet 5middot11 of 46

f

No 8 Date Revision Code 2831 No C3 1052 Amiddot163 1middottVOl Rev 0

i (

II Technical amp Calculation Data Sheet SARASIN-Agt Zllloa-R~

Safety Valve Nt BiOPUIle Gt1wtI bull bull 2110 1-1_

IN I ICustomer Name TECHNIP FRANCE

891 I 4 I bull s~ I

Cuslllem Numb 7273F RFQ 1545-01

Project KHARG OLEFIN COMPLEX I Opened

I 1 I

Quote Ref Tag No PSV pound I Nde Sales Abdeljalill Baigar I

I I uperatIng onaltons

Fluid ~e Superheated Steam 19 tnle ON shy

capaci ty 78500 Kgn 20 Inlet Finish ANSI 600 RF (125-250 AARH)

3 Set presMKC 21 Outlet ON

4935 bar eM 22 OtItlet Finish ANSI 150 RF (125-250 AARH)

DiSCharge Temp 375 middotC ASME B16-5 5 Variable back presslJe bull bar eft

Cold dilf lesc press 4935 bar eft I Bill 01 I

OverptesslKe B() 10 Bod SAl16 wee a Operating ProsslKe bar elf 24 Yoke SA216 wee

25 cabull SA216 weebull bull Tlglt Closing presSlKe (MAOP) 44 415 bar eff 26 Nozzle Sellited AlSI410 bullMlaquohBnIcaI Temp J15 C 21 Disc 174 PH Stilinless Steel 28 Gaskets Stainless $t1 bullSDOM Chromium Alloy Steel 30 Golde AlSI431 31 AcluslthQRinP SAl51 CF3M 32 Stud A183flr81 33 Nul Al94gr2H

gt0 Revulr Lever

Reqllif~ Afea 32023 om 35 middot SlelUted noule

12 496 sq in TU I Gag

1 Sellcl(l(l AIel 41 2 om

I 839 sq in Orirooe p

I ReactIon loree 3016 D I Flow capacity 100996 KgIh

I Noise ill 30 m ace to AP152 1 126 dB approxmate noise level at 30 m aCCOfding to APl521 (mtluth noise) open discharge

II 37 j API52 I I I

Commercial code S46P3530A-D-VMM I

IA= 525 PlKd~Kn KbKsh I I~-middot 2254 mm 2540 mm

11800 mm

bull 1523 Kg

lA shy 89 InCh

Dab 01 COI lcul I ~ - 100 Inch

IH- 465 Inch -jshyMa55 Capaoty W 18500 KgIh 3351 Pound -IP I 553 barabs C C-ase Constant 341143 I () Indicative Values 0 now coeffiCIent Kd 09150

N Ksh 0866 w- Napier equation coffeclion Kn bull 2 valves afe necessary to reach the required capacity lt Back Pfessure correcllon Kb

BUIItmiddotup back pressurecO 1 barg 2nd Ialve set at 05 of set pranure with 10 olelpreSSure in accordill1Ce With API 520

bullbulliii

bull 11 Load cases Ioad case combinations

The following load cases f load case combinations shall be analyzed 1) always or 2) on a casemiddot to-case basis

Static load cases for operating design and pressure test conditions

L6 jillL7 I

I --shy

I --shyI I I I I

L L

I Ll 9 L20

bull ~--

Load types (iC a pplicable load types should be added) W Dead weight (pipe weight + fluid weight + insulation weight) D Displacement T Design temperature P Design internal pressure U Uniform loads (eg snow load seismic load) F External forces (forces andor moments) HP Hydro test pressure H Hanger loads WIN Wind loads (for the main wind directions) WNC Dead weight without contents (pipe weight + insulation weight) WW Water-filled weight for pressure test

bull bull bull

bull

bull ~-

Page 15: Load Cases and Combination

bullbull

bull

bull

Thchnip bull

KHARG ETHYLENE PLANT ~ KHARG Olefin Complex

PFffiOCHEMICAL INO bull DEVELOPMENT MANAG ~ENTCO_

CONTRACTOR DOCUMENT Ndeg OWNER DOCUMENT N

Proioct Ndeg Unit Doc TIIDEII Material Code Serial Ndeg Rev I Paae Proiect N Unit Doc Type Material Code Serial N A~ 7273F I 000 I WI I 1300 I 000 I a I 13 13 I 1313

FRP Ratio GmodlEmo(Uaxial) O2500000E+OO

FRP EalEhVhla O1527272E+OO

SetuD File (CAESARCFG Continuation)

FRP Lamina1e Type THREE

FRP Alpha O2159827E+02 C

FRP Density O1660800E+04 kocum bullEXCLUDE 12 FROM UKOOA BENDI NG NO

OUTPUT REPORTS BY LOAD CASE YES

DISPLACEMENT NODAL SORTING YES

DYNAMIC INPUT EXAMPLE TEXT MAX

TIME HIST ANIMATE YES

ENABLE AUTOSAVE YES

AUTOSAVE TIME INTERVAL O3000000E+02

PROMPTED AUTOSAVE YES

DISABLE UNDOREDO NO

STRUCTURAL DATABASE AISC89BIN

VALVE amp FLANGE GENERIC VHD

EXPANSION JT DBASE FLEXPATHJHD

PI PING SIZE SPECIFICATION ANSI

DEFAULT SPRING HANGER TABLE O5000000E+01

SYSTEM DIRECTORY NAME SYSTEM

UNITS FILE NAME 7273FFIL

ENABLE ODBC OUTPUT NO

DEFAULT SPRING HANGER TABLE LlSEGA

- bull -

WI 1 ANG bull IV IlHAAG_IELOAD CAS ES_OdOC

SRMPL6 LOf]) C(15euro5 S V REfK Ti O-l FOeC e- JlUE TO PSv oPttvlNG

bull Sldlle Aymmiddot [CIDO(UMpoundNTS AllD SETIINGSVhBACONI7173FmiddotMBACONICAESAR FILESICNj016_REV ~

bull

bull

bull

Edt

+ t

loadCose Edlcr LoadCoseOptiom Loads WlNeLoads

loads Oefned n IrtJIA loed Casu Stress Type

W -Woltllt L1 W+D1 +T1 +P1 +H Of 01 middot Displcmnt Case ~ L2 wO-iT2+P1 +H-- Of T1 middot Thermal Case tn l3 W~D1~T3~P1H ~(]S-oiit~~ Of LltgtOd e T2 Thermal Case 2 -- - _- ------- -__- T3 Thermal Case U3

l4 W+P1+H SUS __ _- -----PI middot Pr euUle Case 1 LS Wt-P1t-H-t-F1 OCC Hp middot Hydlo Prenae L6 Ul OCC --- ---- _----- H middot Hanger l oads 17 U2 OCC UI middot Unf Load eMe 11 La U3 OCC U2 -UriloodlAse 12 L9 F1 OCC U3 Uri l oad Case 13 L10 L1-l4 EXP F1 middot Cone FOIct Case 11 1 Ll1 L2-l4 J EXP Vlllet Fled W WNC middot W~ no corieris L12 L3-lS EXP

L13 LS+l7+l8 OCC L1 4 L-4+l13 ----l ~~ IL15 L1 lt-l1 3 L1 6 LJl9 (fD lO(ll ch 011 (f~tnlh OCC

STATIQUE LoR)) I- Ill

1

FW FRANCE NDG SHT16F I

CliENT

PROJECT

CPNo

EXXON

18KTA E5000 Expansion

CALCNo ISV 3310

CALC BY BEP

CHKD BY

DATE 13012006

RELIEF VALVE LOADINGS vapour

RV Nos ISV 3310

SIZE 4x3

RATING 150xlSO

ORIFICE L

bull DATA DESCRIPTION

RV SET PRESSURE

PERCENT OVERPRESSURE

Ps (l+PolOO) + 147

REliEF TEMPERATURE

1195492

RATIO OF SPECIFIC HEATS SIZING FLOW

SElECTED ORIFICE AREA

CALCULATED ORIFICE AREA

FACTORED SIZING flOW

MAX No OF WORKING VALVES

SIZING flOW PER VALVE

113600

MOLECULAR WEIGHT

GAS CONSTANT 1544M

SYMBOl UNITS

Ps BARG

Po

P PSIA T1 DegC

T Oeg R

k WI Kg h A sqin Ac sqin W2 Kgh N

W Ib h w Ibsec M

R ftlblb Oeg

bull GRAVITY IQ ftS2

FI=

2 W RI

gPA

VALUE

7 10 F2

12635 256

9528 105

- shyFl

t~ --+

~ middotFI FI

t5489 rTABIJSmn Ow COiiOmON

2853 NOn IIQRIZOllTAL IOItCIS Kt MtA CEil

2853 15489 F2

1 341532 +shy948701 F3

885 174463 ltV AT POICONllIll0N

322 AampUMING IMPACT CTOII OYl

260496 Ib 1159 N

128894 Ib 573 N

520993 Ib 2318 N -

bullbull

SARASIN-lltJ l7Technical amp Calculation Data Sheet ZI 8olto R~62IKI _____ J40 11ap11M GnlCMl

VAlVH e COlTllOlS Safety Valve

e Bomel lype Opened

Project KHARG OLEfiN COMPLEX ~A

Tag No PSV 6 453A C-Quote Ref 3A30880IOOO Sales Engineer Abdeljalill Baigar W de Commande

Operating ondl tlons Connect ons

19 InlelON shy1 fluid type Superheated Stetlm

20 Inlet Finish ANSt600 RF (125-250 AARH) 2 Capacity 78500 Kglh 21 Outlet DN J Set ptesSUe br eft 22 Outlet Finish ANSI 150 ftF 1125-250 AARH) Ol$charoe Tom p J7S C Accordinn 10 ASME 616-5

5 Variable bad pressure 0 bar eft

Cold (If lest lXess 47 bar eft 8111 of material 7 Overpressure 11 () 16 floltfv SA216 wee

SA2115WCC2 Ylt8 Operating Pressure 40 bar eft

SA216 wee Tight Closing pressUIe (MAOP) 423 bar eft 26 NoWe Stllited AlSl410 1~ 27 174 PH Stainless SteelMechanical Tomp J7S middotC ~ 28 Gaskets Stalnl St1

29 SPfinQ Chromium Allov Steel 30 AlSI431c31 Adusitina Rlna SA351 CF3M 32 Stud Al1lQrB7 JJ Alt4i1r2H Accessories

Regular Levr 35 51etUted nozzl

ReqUIred Area 31 927 om Test Gag 495 s q InIl Selected Area 41 2 om

I 839 sq in 15 Onfice p

Reaction loroe DN~ t Flow capacity 101299 Kglh 18 Noise at 30 m acc to APt521 120 dB

apprO)flTlate noise level at 30 m according to API521 (mouth noiso) )perl dlsctlarge

Customer Name TECHNIP FRANCE evlslon ~ lion ate

890 4 20-juin-2005

Cust Item Numb 7U3F RFQ 1545-01 a ely a ype pflllg a a ely alve ea1T

I I J7 Standard API 520 I )

Commercial code S46P3530AmiddotDmiddotVMM I shyI Dimensions

A- 2254 mm B- 2540 mm W - 11800 mrnIA 525PlKd~KnKb Kshl ~ Welghl() s 1523 Kg I A- 89 Inch I bullB- 100 Inch

Dati 01 calcul w - 4115 Inch Mass Capaatv W 18500 KgIh Weight( ) 3357 Pound

P1 5553 bar abs r~ C Gase Constant 143843

() Indicative Values 0 now ooeIficient Kd 0915 0

Ksn 0865 Remarks Napier equation correction Kn 1

~ 2 valves are necessary 10 reach the required capacity

Back pressure correcUon Kb 1a BUlHmiddotup back pressureO 1 berg Same calculallO1 heet lor the 1st va lve and the spare one bull

N

~

GENERAl

PEO

PROCESS

CONDITONS

bull DESIGN

DATA

bull MATERIALS

I

OPT IONS

1 T Nu~

2 Service 3 Line NUrMer 4 P amp to Numbef

5 6 Conform to 961231EC 7 Fluid T

8 NJ licable rED Table 9

0 11

12

13

14

15 16

17 19

20 21 22

PED Cal

Fluid Fluid Servlc Required Capaci

MoltcullWe hI

ratln PrtSi ur

tlll TIm tUri

Badlt Prl$IIure

AJlovtabie Ova sure

Ov esslI10 FactOI Com esslbU Latenl Heal 01 V lion

o Tl 1012812005 Pour Commenta ires

Equipment

Fluid Groo

Fluid S~I

5 cltle Gl1Ivl Set Pressure

Col

HC+H20

15489

5 02

ReHov Temperatlyene 212

Constant Varia1je Total

23 Specific Hnt RItIo lC 24 Relief Densi

25 Relief Viscosity

26 Barometric Pressure 27 28 Nozzle Flit Semi

29 Design Saely Reflef Sale -Relief 30 Type Conventional BelloIN Plot Opefatad 31 BonnetT 32 n Code

33 Sizing Basis 34 Calcula ted Area

35 Selected Area 36 Orifice De nation

37 Size Rating -Inlel 38 Size Rat - Outlet

39 40 41 42 43 Stt 44 Fla es

45 Resilient Seat Seal 46 Guide

471 Spfing 46 Wtted Material

49 50

Bonnt Disc

Ri s Bellows

51 Cap Screwed or Bolted 52 Lever Plain or Packed 53 TestGag

54 55

22-ISV 3310 0 331fD332 SHCOO20150A1A 1 l -Q2S)(l2

y Gaseous Group 1

0 1

0

09

105

4

Note 10

k

C

k p

Safety Corrventlonal

hI Solted

ASME Delaut eau de refroldissement

1812 em

L 3 150 RF 450 RF

A2 16 WCB

NOlet A216WCB

NOle 1

Note 1

NOIot

NOIel

(Note 1

No

No

INSTRUMENT SPECIFICATION

Valve Safety Pressure Relief

oxicFlammable

GasIVapo

7

2564 C

A21 6WCB SS 316 Mini

Note 1

EJflt0nMobil Chemic

Sheet 5middot11 of 46

f

No 8 Date Revision Code 2831 No C3 1052 Amiddot163 1middottVOl Rev 0

i (

II Technical amp Calculation Data Sheet SARASIN-Agt Zllloa-R~

Safety Valve Nt BiOPUIle Gt1wtI bull bull 2110 1-1_

IN I ICustomer Name TECHNIP FRANCE

891 I 4 I bull s~ I

Cuslllem Numb 7273F RFQ 1545-01

Project KHARG OLEFIN COMPLEX I Opened

I 1 I

Quote Ref Tag No PSV pound I Nde Sales Abdeljalill Baigar I

I I uperatIng onaltons

Fluid ~e Superheated Steam 19 tnle ON shy

capaci ty 78500 Kgn 20 Inlet Finish ANSI 600 RF (125-250 AARH)

3 Set presMKC 21 Outlet ON

4935 bar eM 22 OtItlet Finish ANSI 150 RF (125-250 AARH)

DiSCharge Temp 375 middotC ASME B16-5 5 Variable back presslJe bull bar eft

Cold dilf lesc press 4935 bar eft I Bill 01 I

OverptesslKe B() 10 Bod SAl16 wee a Operating ProsslKe bar elf 24 Yoke SA216 wee

25 cabull SA216 weebull bull Tlglt Closing presSlKe (MAOP) 44 415 bar eff 26 Nozzle Sellited AlSI410 bullMlaquohBnIcaI Temp J15 C 21 Disc 174 PH Stilinless Steel 28 Gaskets Stainless $t1 bullSDOM Chromium Alloy Steel 30 Golde AlSI431 31 AcluslthQRinP SAl51 CF3M 32 Stud A183flr81 33 Nul Al94gr2H

gt0 Revulr Lever

Reqllif~ Afea 32023 om 35 middot SlelUted noule

12 496 sq in TU I Gag

1 Sellcl(l(l AIel 41 2 om

I 839 sq in Orirooe p

I ReactIon loree 3016 D I Flow capacity 100996 KgIh

I Noise ill 30 m ace to AP152 1 126 dB approxmate noise level at 30 m aCCOfding to APl521 (mtluth noise) open discharge

II 37 j API52 I I I

Commercial code S46P3530A-D-VMM I

IA= 525 PlKd~Kn KbKsh I I~-middot 2254 mm 2540 mm

11800 mm

bull 1523 Kg

lA shy 89 InCh

Dab 01 COI lcul I ~ - 100 Inch

IH- 465 Inch -jshyMa55 Capaoty W 18500 KgIh 3351 Pound -IP I 553 barabs C C-ase Constant 341143 I () Indicative Values 0 now coeffiCIent Kd 09150

N Ksh 0866 w- Napier equation coffeclion Kn bull 2 valves afe necessary to reach the required capacity lt Back Pfessure correcllon Kb

BUIItmiddotup back pressurecO 1 barg 2nd Ialve set at 05 of set pranure with 10 olelpreSSure in accordill1Ce With API 520

bullbulliii

bull 11 Load cases Ioad case combinations

The following load cases f load case combinations shall be analyzed 1) always or 2) on a casemiddot to-case basis

Static load cases for operating design and pressure test conditions

L6 jillL7 I

I --shy

I --shyI I I I I

L L

I Ll 9 L20

bull ~--

Load types (iC a pplicable load types should be added) W Dead weight (pipe weight + fluid weight + insulation weight) D Displacement T Design temperature P Design internal pressure U Uniform loads (eg snow load seismic load) F External forces (forces andor moments) HP Hydro test pressure H Hanger loads WIN Wind loads (for the main wind directions) WNC Dead weight without contents (pipe weight + insulation weight) WW Water-filled weight for pressure test

bull bull bull

bull

bull ~-

Page 16: Load Cases and Combination

SRMPL6 LOf]) C(15euro5 S V REfK Ti O-l FOeC e- JlUE TO PSv oPttvlNG

bull Sldlle Aymmiddot [CIDO(UMpoundNTS AllD SETIINGSVhBACONI7173FmiddotMBACONICAESAR FILESICNj016_REV ~

bull

bull

bull

Edt

+ t

loadCose Edlcr LoadCoseOptiom Loads WlNeLoads

loads Oefned n IrtJIA loed Casu Stress Type

W -Woltllt L1 W+D1 +T1 +P1 +H Of 01 middot Displcmnt Case ~ L2 wO-iT2+P1 +H-- Of T1 middot Thermal Case tn l3 W~D1~T3~P1H ~(]S-oiit~~ Of LltgtOd e T2 Thermal Case 2 -- - _- ------- -__- T3 Thermal Case U3

l4 W+P1+H SUS __ _- -----PI middot Pr euUle Case 1 LS Wt-P1t-H-t-F1 OCC Hp middot Hydlo Prenae L6 Ul OCC --- ---- _----- H middot Hanger l oads 17 U2 OCC UI middot Unf Load eMe 11 La U3 OCC U2 -UriloodlAse 12 L9 F1 OCC U3 Uri l oad Case 13 L10 L1-l4 EXP F1 middot Cone FOIct Case 11 1 Ll1 L2-l4 J EXP Vlllet Fled W WNC middot W~ no corieris L12 L3-lS EXP

L13 LS+l7+l8 OCC L1 4 L-4+l13 ----l ~~ IL15 L1 lt-l1 3 L1 6 LJl9 (fD lO(ll ch 011 (f~tnlh OCC

STATIQUE LoR)) I- Ill

1

FW FRANCE NDG SHT16F I

CliENT

PROJECT

CPNo

EXXON

18KTA E5000 Expansion

CALCNo ISV 3310

CALC BY BEP

CHKD BY

DATE 13012006

RELIEF VALVE LOADINGS vapour

RV Nos ISV 3310

SIZE 4x3

RATING 150xlSO

ORIFICE L

bull DATA DESCRIPTION

RV SET PRESSURE

PERCENT OVERPRESSURE

Ps (l+PolOO) + 147

REliEF TEMPERATURE

1195492

RATIO OF SPECIFIC HEATS SIZING FLOW

SElECTED ORIFICE AREA

CALCULATED ORIFICE AREA

FACTORED SIZING flOW

MAX No OF WORKING VALVES

SIZING flOW PER VALVE

113600

MOLECULAR WEIGHT

GAS CONSTANT 1544M

SYMBOl UNITS

Ps BARG

Po

P PSIA T1 DegC

T Oeg R

k WI Kg h A sqin Ac sqin W2 Kgh N

W Ib h w Ibsec M

R ftlblb Oeg

bull GRAVITY IQ ftS2

FI=

2 W RI

gPA

VALUE

7 10 F2

12635 256

9528 105

- shyFl

t~ --+

~ middotFI FI

t5489 rTABIJSmn Ow COiiOmON

2853 NOn IIQRIZOllTAL IOItCIS Kt MtA CEil

2853 15489 F2

1 341532 +shy948701 F3

885 174463 ltV AT POICONllIll0N

322 AampUMING IMPACT CTOII OYl

260496 Ib 1159 N

128894 Ib 573 N

520993 Ib 2318 N -

bullbull

SARASIN-lltJ l7Technical amp Calculation Data Sheet ZI 8olto R~62IKI _____ J40 11ap11M GnlCMl

VAlVH e COlTllOlS Safety Valve

e Bomel lype Opened

Project KHARG OLEfiN COMPLEX ~A

Tag No PSV 6 453A C-Quote Ref 3A30880IOOO Sales Engineer Abdeljalill Baigar W de Commande

Operating ondl tlons Connect ons

19 InlelON shy1 fluid type Superheated Stetlm

20 Inlet Finish ANSt600 RF (125-250 AARH) 2 Capacity 78500 Kglh 21 Outlet DN J Set ptesSUe br eft 22 Outlet Finish ANSI 150 ftF 1125-250 AARH) Ol$charoe Tom p J7S C Accordinn 10 ASME 616-5

5 Variable bad pressure 0 bar eft

Cold (If lest lXess 47 bar eft 8111 of material 7 Overpressure 11 () 16 floltfv SA216 wee

SA2115WCC2 Ylt8 Operating Pressure 40 bar eft

SA216 wee Tight Closing pressUIe (MAOP) 423 bar eft 26 NoWe Stllited AlSl410 1~ 27 174 PH Stainless SteelMechanical Tomp J7S middotC ~ 28 Gaskets Stalnl St1

29 SPfinQ Chromium Allov Steel 30 AlSI431c31 Adusitina Rlna SA351 CF3M 32 Stud Al1lQrB7 JJ Alt4i1r2H Accessories

Regular Levr 35 51etUted nozzl

ReqUIred Area 31 927 om Test Gag 495 s q InIl Selected Area 41 2 om

I 839 sq in 15 Onfice p

Reaction loroe DN~ t Flow capacity 101299 Kglh 18 Noise at 30 m acc to APt521 120 dB

apprO)flTlate noise level at 30 m according to API521 (mouth noiso) )perl dlsctlarge

Customer Name TECHNIP FRANCE evlslon ~ lion ate

890 4 20-juin-2005

Cust Item Numb 7U3F RFQ 1545-01 a ely a ype pflllg a a ely alve ea1T

I I J7 Standard API 520 I )

Commercial code S46P3530AmiddotDmiddotVMM I shyI Dimensions

A- 2254 mm B- 2540 mm W - 11800 mrnIA 525PlKd~KnKb Kshl ~ Welghl() s 1523 Kg I A- 89 Inch I bullB- 100 Inch

Dati 01 calcul w - 4115 Inch Mass Capaatv W 18500 KgIh Weight( ) 3357 Pound

P1 5553 bar abs r~ C Gase Constant 143843

() Indicative Values 0 now ooeIficient Kd 0915 0

Ksn 0865 Remarks Napier equation correction Kn 1

~ 2 valves are necessary 10 reach the required capacity

Back pressure correcUon Kb 1a BUlHmiddotup back pressureO 1 berg Same calculallO1 heet lor the 1st va lve and the spare one bull

N

~

GENERAl

PEO

PROCESS

CONDITONS

bull DESIGN

DATA

bull MATERIALS

I

OPT IONS

1 T Nu~

2 Service 3 Line NUrMer 4 P amp to Numbef

5 6 Conform to 961231EC 7 Fluid T

8 NJ licable rED Table 9

0 11

12

13

14

15 16

17 19

20 21 22

PED Cal

Fluid Fluid Servlc Required Capaci

MoltcullWe hI

ratln PrtSi ur

tlll TIm tUri

Badlt Prl$IIure

AJlovtabie Ova sure

Ov esslI10 FactOI Com esslbU Latenl Heal 01 V lion

o Tl 1012812005 Pour Commenta ires

Equipment

Fluid Groo

Fluid S~I

5 cltle Gl1Ivl Set Pressure

Col

HC+H20

15489

5 02

ReHov Temperatlyene 212

Constant Varia1je Total

23 Specific Hnt RItIo lC 24 Relief Densi

25 Relief Viscosity

26 Barometric Pressure 27 28 Nozzle Flit Semi

29 Design Saely Reflef Sale -Relief 30 Type Conventional BelloIN Plot Opefatad 31 BonnetT 32 n Code

33 Sizing Basis 34 Calcula ted Area

35 Selected Area 36 Orifice De nation

37 Size Rating -Inlel 38 Size Rat - Outlet

39 40 41 42 43 Stt 44 Fla es

45 Resilient Seat Seal 46 Guide

471 Spfing 46 Wtted Material

49 50

Bonnt Disc

Ri s Bellows

51 Cap Screwed or Bolted 52 Lever Plain or Packed 53 TestGag

54 55

22-ISV 3310 0 331fD332 SHCOO20150A1A 1 l -Q2S)(l2

y Gaseous Group 1

0 1

0

09

105

4

Note 10

k

C

k p

Safety Corrventlonal

hI Solted

ASME Delaut eau de refroldissement

1812 em

L 3 150 RF 450 RF

A2 16 WCB

NOlet A216WCB

NOle 1

Note 1

NOIot

NOIel

(Note 1

No

No

INSTRUMENT SPECIFICATION

Valve Safety Pressure Relief

oxicFlammable

GasIVapo

7

2564 C

A21 6WCB SS 316 Mini

Note 1

EJflt0nMobil Chemic

Sheet 5middot11 of 46

f

No 8 Date Revision Code 2831 No C3 1052 Amiddot163 1middottVOl Rev 0

i (

II Technical amp Calculation Data Sheet SARASIN-Agt Zllloa-R~

Safety Valve Nt BiOPUIle Gt1wtI bull bull 2110 1-1_

IN I ICustomer Name TECHNIP FRANCE

891 I 4 I bull s~ I

Cuslllem Numb 7273F RFQ 1545-01

Project KHARG OLEFIN COMPLEX I Opened

I 1 I

Quote Ref Tag No PSV pound I Nde Sales Abdeljalill Baigar I

I I uperatIng onaltons

Fluid ~e Superheated Steam 19 tnle ON shy

capaci ty 78500 Kgn 20 Inlet Finish ANSI 600 RF (125-250 AARH)

3 Set presMKC 21 Outlet ON

4935 bar eM 22 OtItlet Finish ANSI 150 RF (125-250 AARH)

DiSCharge Temp 375 middotC ASME B16-5 5 Variable back presslJe bull bar eft

Cold dilf lesc press 4935 bar eft I Bill 01 I

OverptesslKe B() 10 Bod SAl16 wee a Operating ProsslKe bar elf 24 Yoke SA216 wee

25 cabull SA216 weebull bull Tlglt Closing presSlKe (MAOP) 44 415 bar eff 26 Nozzle Sellited AlSI410 bullMlaquohBnIcaI Temp J15 C 21 Disc 174 PH Stilinless Steel 28 Gaskets Stainless $t1 bullSDOM Chromium Alloy Steel 30 Golde AlSI431 31 AcluslthQRinP SAl51 CF3M 32 Stud A183flr81 33 Nul Al94gr2H

gt0 Revulr Lever

Reqllif~ Afea 32023 om 35 middot SlelUted noule

12 496 sq in TU I Gag

1 Sellcl(l(l AIel 41 2 om

I 839 sq in Orirooe p

I ReactIon loree 3016 D I Flow capacity 100996 KgIh

I Noise ill 30 m ace to AP152 1 126 dB approxmate noise level at 30 m aCCOfding to APl521 (mtluth noise) open discharge

II 37 j API52 I I I

Commercial code S46P3530A-D-VMM I

IA= 525 PlKd~Kn KbKsh I I~-middot 2254 mm 2540 mm

11800 mm

bull 1523 Kg

lA shy 89 InCh

Dab 01 COI lcul I ~ - 100 Inch

IH- 465 Inch -jshyMa55 Capaoty W 18500 KgIh 3351 Pound -IP I 553 barabs C C-ase Constant 341143 I () Indicative Values 0 now coeffiCIent Kd 09150

N Ksh 0866 w- Napier equation coffeclion Kn bull 2 valves afe necessary to reach the required capacity lt Back Pfessure correcllon Kb

BUIItmiddotup back pressurecO 1 barg 2nd Ialve set at 05 of set pranure with 10 olelpreSSure in accordill1Ce With API 520

bullbulliii

bull 11 Load cases Ioad case combinations

The following load cases f load case combinations shall be analyzed 1) always or 2) on a casemiddot to-case basis

Static load cases for operating design and pressure test conditions

L6 jillL7 I

I --shy

I --shyI I I I I

L L

I Ll 9 L20

bull ~--

Load types (iC a pplicable load types should be added) W Dead weight (pipe weight + fluid weight + insulation weight) D Displacement T Design temperature P Design internal pressure U Uniform loads (eg snow load seismic load) F External forces (forces andor moments) HP Hydro test pressure H Hanger loads WIN Wind loads (for the main wind directions) WNC Dead weight without contents (pipe weight + insulation weight) WW Water-filled weight for pressure test

bull bull bull

bull

bull ~-

Page 17: Load Cases and Combination

1

FW FRANCE NDG SHT16F I

CliENT

PROJECT

CPNo

EXXON

18KTA E5000 Expansion

CALCNo ISV 3310

CALC BY BEP

CHKD BY

DATE 13012006

RELIEF VALVE LOADINGS vapour

RV Nos ISV 3310

SIZE 4x3

RATING 150xlSO

ORIFICE L

bull DATA DESCRIPTION

RV SET PRESSURE

PERCENT OVERPRESSURE

Ps (l+PolOO) + 147

REliEF TEMPERATURE

1195492

RATIO OF SPECIFIC HEATS SIZING FLOW

SElECTED ORIFICE AREA

CALCULATED ORIFICE AREA

FACTORED SIZING flOW

MAX No OF WORKING VALVES

SIZING flOW PER VALVE

113600

MOLECULAR WEIGHT

GAS CONSTANT 1544M

SYMBOl UNITS

Ps BARG

Po

P PSIA T1 DegC

T Oeg R

k WI Kg h A sqin Ac sqin W2 Kgh N

W Ib h w Ibsec M

R ftlblb Oeg

bull GRAVITY IQ ftS2

FI=

2 W RI

gPA

VALUE

7 10 F2

12635 256

9528 105

- shyFl

t~ --+

~ middotFI FI

t5489 rTABIJSmn Ow COiiOmON

2853 NOn IIQRIZOllTAL IOItCIS Kt MtA CEil

2853 15489 F2

1 341532 +shy948701 F3

885 174463 ltV AT POICONllIll0N

322 AampUMING IMPACT CTOII OYl

260496 Ib 1159 N

128894 Ib 573 N

520993 Ib 2318 N -

bullbull

SARASIN-lltJ l7Technical amp Calculation Data Sheet ZI 8olto R~62IKI _____ J40 11ap11M GnlCMl

VAlVH e COlTllOlS Safety Valve

e Bomel lype Opened

Project KHARG OLEfiN COMPLEX ~A

Tag No PSV 6 453A C-Quote Ref 3A30880IOOO Sales Engineer Abdeljalill Baigar W de Commande

Operating ondl tlons Connect ons

19 InlelON shy1 fluid type Superheated Stetlm

20 Inlet Finish ANSt600 RF (125-250 AARH) 2 Capacity 78500 Kglh 21 Outlet DN J Set ptesSUe br eft 22 Outlet Finish ANSI 150 ftF 1125-250 AARH) Ol$charoe Tom p J7S C Accordinn 10 ASME 616-5

5 Variable bad pressure 0 bar eft

Cold (If lest lXess 47 bar eft 8111 of material 7 Overpressure 11 () 16 floltfv SA216 wee

SA2115WCC2 Ylt8 Operating Pressure 40 bar eft

SA216 wee Tight Closing pressUIe (MAOP) 423 bar eft 26 NoWe Stllited AlSl410 1~ 27 174 PH Stainless SteelMechanical Tomp J7S middotC ~ 28 Gaskets Stalnl St1

29 SPfinQ Chromium Allov Steel 30 AlSI431c31 Adusitina Rlna SA351 CF3M 32 Stud Al1lQrB7 JJ Alt4i1r2H Accessories

Regular Levr 35 51etUted nozzl

ReqUIred Area 31 927 om Test Gag 495 s q InIl Selected Area 41 2 om

I 839 sq in 15 Onfice p

Reaction loroe DN~ t Flow capacity 101299 Kglh 18 Noise at 30 m acc to APt521 120 dB

apprO)flTlate noise level at 30 m according to API521 (mouth noiso) )perl dlsctlarge

Customer Name TECHNIP FRANCE evlslon ~ lion ate

890 4 20-juin-2005

Cust Item Numb 7U3F RFQ 1545-01 a ely a ype pflllg a a ely alve ea1T

I I J7 Standard API 520 I )

Commercial code S46P3530AmiddotDmiddotVMM I shyI Dimensions

A- 2254 mm B- 2540 mm W - 11800 mrnIA 525PlKd~KnKb Kshl ~ Welghl() s 1523 Kg I A- 89 Inch I bullB- 100 Inch

Dati 01 calcul w - 4115 Inch Mass Capaatv W 18500 KgIh Weight( ) 3357 Pound

P1 5553 bar abs r~ C Gase Constant 143843

() Indicative Values 0 now ooeIficient Kd 0915 0

Ksn 0865 Remarks Napier equation correction Kn 1

~ 2 valves are necessary 10 reach the required capacity

Back pressure correcUon Kb 1a BUlHmiddotup back pressureO 1 berg Same calculallO1 heet lor the 1st va lve and the spare one bull

N

~

GENERAl

PEO

PROCESS

CONDITONS

bull DESIGN

DATA

bull MATERIALS

I

OPT IONS

1 T Nu~

2 Service 3 Line NUrMer 4 P amp to Numbef

5 6 Conform to 961231EC 7 Fluid T

8 NJ licable rED Table 9

0 11

12

13

14

15 16

17 19

20 21 22

PED Cal

Fluid Fluid Servlc Required Capaci

MoltcullWe hI

ratln PrtSi ur

tlll TIm tUri

Badlt Prl$IIure

AJlovtabie Ova sure

Ov esslI10 FactOI Com esslbU Latenl Heal 01 V lion

o Tl 1012812005 Pour Commenta ires

Equipment

Fluid Groo

Fluid S~I

5 cltle Gl1Ivl Set Pressure

Col

HC+H20

15489

5 02

ReHov Temperatlyene 212

Constant Varia1je Total

23 Specific Hnt RItIo lC 24 Relief Densi

25 Relief Viscosity

26 Barometric Pressure 27 28 Nozzle Flit Semi

29 Design Saely Reflef Sale -Relief 30 Type Conventional BelloIN Plot Opefatad 31 BonnetT 32 n Code

33 Sizing Basis 34 Calcula ted Area

35 Selected Area 36 Orifice De nation

37 Size Rating -Inlel 38 Size Rat - Outlet

39 40 41 42 43 Stt 44 Fla es

45 Resilient Seat Seal 46 Guide

471 Spfing 46 Wtted Material

49 50

Bonnt Disc

Ri s Bellows

51 Cap Screwed or Bolted 52 Lever Plain or Packed 53 TestGag

54 55

22-ISV 3310 0 331fD332 SHCOO20150A1A 1 l -Q2S)(l2

y Gaseous Group 1

0 1

0

09

105

4

Note 10

k

C

k p

Safety Corrventlonal

hI Solted

ASME Delaut eau de refroldissement

1812 em

L 3 150 RF 450 RF

A2 16 WCB

NOlet A216WCB

NOle 1

Note 1

NOIot

NOIel

(Note 1

No

No

INSTRUMENT SPECIFICATION

Valve Safety Pressure Relief

oxicFlammable

GasIVapo

7

2564 C

A21 6WCB SS 316 Mini

Note 1

EJflt0nMobil Chemic

Sheet 5middot11 of 46

f

No 8 Date Revision Code 2831 No C3 1052 Amiddot163 1middottVOl Rev 0

i (

II Technical amp Calculation Data Sheet SARASIN-Agt Zllloa-R~

Safety Valve Nt BiOPUIle Gt1wtI bull bull 2110 1-1_

IN I ICustomer Name TECHNIP FRANCE

891 I 4 I bull s~ I

Cuslllem Numb 7273F RFQ 1545-01

Project KHARG OLEFIN COMPLEX I Opened

I 1 I

Quote Ref Tag No PSV pound I Nde Sales Abdeljalill Baigar I

I I uperatIng onaltons

Fluid ~e Superheated Steam 19 tnle ON shy

capaci ty 78500 Kgn 20 Inlet Finish ANSI 600 RF (125-250 AARH)

3 Set presMKC 21 Outlet ON

4935 bar eM 22 OtItlet Finish ANSI 150 RF (125-250 AARH)

DiSCharge Temp 375 middotC ASME B16-5 5 Variable back presslJe bull bar eft

Cold dilf lesc press 4935 bar eft I Bill 01 I

OverptesslKe B() 10 Bod SAl16 wee a Operating ProsslKe bar elf 24 Yoke SA216 wee

25 cabull SA216 weebull bull Tlglt Closing presSlKe (MAOP) 44 415 bar eff 26 Nozzle Sellited AlSI410 bullMlaquohBnIcaI Temp J15 C 21 Disc 174 PH Stilinless Steel 28 Gaskets Stainless $t1 bullSDOM Chromium Alloy Steel 30 Golde AlSI431 31 AcluslthQRinP SAl51 CF3M 32 Stud A183flr81 33 Nul Al94gr2H

gt0 Revulr Lever

Reqllif~ Afea 32023 om 35 middot SlelUted noule

12 496 sq in TU I Gag

1 Sellcl(l(l AIel 41 2 om

I 839 sq in Orirooe p

I ReactIon loree 3016 D I Flow capacity 100996 KgIh

I Noise ill 30 m ace to AP152 1 126 dB approxmate noise level at 30 m aCCOfding to APl521 (mtluth noise) open discharge

II 37 j API52 I I I

Commercial code S46P3530A-D-VMM I

IA= 525 PlKd~Kn KbKsh I I~-middot 2254 mm 2540 mm

11800 mm

bull 1523 Kg

lA shy 89 InCh

Dab 01 COI lcul I ~ - 100 Inch

IH- 465 Inch -jshyMa55 Capaoty W 18500 KgIh 3351 Pound -IP I 553 barabs C C-ase Constant 341143 I () Indicative Values 0 now coeffiCIent Kd 09150

N Ksh 0866 w- Napier equation coffeclion Kn bull 2 valves afe necessary to reach the required capacity lt Back Pfessure correcllon Kb

BUIItmiddotup back pressurecO 1 barg 2nd Ialve set at 05 of set pranure with 10 olelpreSSure in accordill1Ce With API 520

bullbulliii

bull 11 Load cases Ioad case combinations

The following load cases f load case combinations shall be analyzed 1) always or 2) on a casemiddot to-case basis

Static load cases for operating design and pressure test conditions

L6 jillL7 I

I --shy

I --shyI I I I I

L L

I Ll 9 L20

bull ~--

Load types (iC a pplicable load types should be added) W Dead weight (pipe weight + fluid weight + insulation weight) D Displacement T Design temperature P Design internal pressure U Uniform loads (eg snow load seismic load) F External forces (forces andor moments) HP Hydro test pressure H Hanger loads WIN Wind loads (for the main wind directions) WNC Dead weight without contents (pipe weight + insulation weight) WW Water-filled weight for pressure test

bull bull bull

bull

bull ~-

Page 18: Load Cases and Combination

bullbull

SARASIN-lltJ l7Technical amp Calculation Data Sheet ZI 8olto R~62IKI _____ J40 11ap11M GnlCMl

VAlVH e COlTllOlS Safety Valve

e Bomel lype Opened

Project KHARG OLEfiN COMPLEX ~A

Tag No PSV 6 453A C-Quote Ref 3A30880IOOO Sales Engineer Abdeljalill Baigar W de Commande

Operating ondl tlons Connect ons

19 InlelON shy1 fluid type Superheated Stetlm

20 Inlet Finish ANSt600 RF (125-250 AARH) 2 Capacity 78500 Kglh 21 Outlet DN J Set ptesSUe br eft 22 Outlet Finish ANSI 150 ftF 1125-250 AARH) Ol$charoe Tom p J7S C Accordinn 10 ASME 616-5

5 Variable bad pressure 0 bar eft

Cold (If lest lXess 47 bar eft 8111 of material 7 Overpressure 11 () 16 floltfv SA216 wee

SA2115WCC2 Ylt8 Operating Pressure 40 bar eft

SA216 wee Tight Closing pressUIe (MAOP) 423 bar eft 26 NoWe Stllited AlSl410 1~ 27 174 PH Stainless SteelMechanical Tomp J7S middotC ~ 28 Gaskets Stalnl St1

29 SPfinQ Chromium Allov Steel 30 AlSI431c31 Adusitina Rlna SA351 CF3M 32 Stud Al1lQrB7 JJ Alt4i1r2H Accessories

Regular Levr 35 51etUted nozzl

ReqUIred Area 31 927 om Test Gag 495 s q InIl Selected Area 41 2 om

I 839 sq in 15 Onfice p

Reaction loroe DN~ t Flow capacity 101299 Kglh 18 Noise at 30 m acc to APt521 120 dB

apprO)flTlate noise level at 30 m according to API521 (mouth noiso) )perl dlsctlarge

Customer Name TECHNIP FRANCE evlslon ~ lion ate

890 4 20-juin-2005

Cust Item Numb 7U3F RFQ 1545-01 a ely a ype pflllg a a ely alve ea1T

I I J7 Standard API 520 I )

Commercial code S46P3530AmiddotDmiddotVMM I shyI Dimensions

A- 2254 mm B- 2540 mm W - 11800 mrnIA 525PlKd~KnKb Kshl ~ Welghl() s 1523 Kg I A- 89 Inch I bullB- 100 Inch

Dati 01 calcul w - 4115 Inch Mass Capaatv W 18500 KgIh Weight( ) 3357 Pound

P1 5553 bar abs r~ C Gase Constant 143843

() Indicative Values 0 now ooeIficient Kd 0915 0

Ksn 0865 Remarks Napier equation correction Kn 1

~ 2 valves are necessary 10 reach the required capacity

Back pressure correcUon Kb 1a BUlHmiddotup back pressureO 1 berg Same calculallO1 heet lor the 1st va lve and the spare one bull

N

~

GENERAl

PEO

PROCESS

CONDITONS

bull DESIGN

DATA

bull MATERIALS

I

OPT IONS

1 T Nu~

2 Service 3 Line NUrMer 4 P amp to Numbef

5 6 Conform to 961231EC 7 Fluid T

8 NJ licable rED Table 9

0 11

12

13

14

15 16

17 19

20 21 22

PED Cal

Fluid Fluid Servlc Required Capaci

MoltcullWe hI

ratln PrtSi ur

tlll TIm tUri

Badlt Prl$IIure

AJlovtabie Ova sure

Ov esslI10 FactOI Com esslbU Latenl Heal 01 V lion

o Tl 1012812005 Pour Commenta ires

Equipment

Fluid Groo

Fluid S~I

5 cltle Gl1Ivl Set Pressure

Col

HC+H20

15489

5 02

ReHov Temperatlyene 212

Constant Varia1je Total

23 Specific Hnt RItIo lC 24 Relief Densi

25 Relief Viscosity

26 Barometric Pressure 27 28 Nozzle Flit Semi

29 Design Saely Reflef Sale -Relief 30 Type Conventional BelloIN Plot Opefatad 31 BonnetT 32 n Code

33 Sizing Basis 34 Calcula ted Area

35 Selected Area 36 Orifice De nation

37 Size Rating -Inlel 38 Size Rat - Outlet

39 40 41 42 43 Stt 44 Fla es

45 Resilient Seat Seal 46 Guide

471 Spfing 46 Wtted Material

49 50

Bonnt Disc

Ri s Bellows

51 Cap Screwed or Bolted 52 Lever Plain or Packed 53 TestGag

54 55

22-ISV 3310 0 331fD332 SHCOO20150A1A 1 l -Q2S)(l2

y Gaseous Group 1

0 1

0

09

105

4

Note 10

k

C

k p

Safety Corrventlonal

hI Solted

ASME Delaut eau de refroldissement

1812 em

L 3 150 RF 450 RF

A2 16 WCB

NOlet A216WCB

NOle 1

Note 1

NOIot

NOIel

(Note 1

No

No

INSTRUMENT SPECIFICATION

Valve Safety Pressure Relief

oxicFlammable

GasIVapo

7

2564 C

A21 6WCB SS 316 Mini

Note 1

EJflt0nMobil Chemic

Sheet 5middot11 of 46

f

No 8 Date Revision Code 2831 No C3 1052 Amiddot163 1middottVOl Rev 0

i (

II Technical amp Calculation Data Sheet SARASIN-Agt Zllloa-R~

Safety Valve Nt BiOPUIle Gt1wtI bull bull 2110 1-1_

IN I ICustomer Name TECHNIP FRANCE

891 I 4 I bull s~ I

Cuslllem Numb 7273F RFQ 1545-01

Project KHARG OLEFIN COMPLEX I Opened

I 1 I

Quote Ref Tag No PSV pound I Nde Sales Abdeljalill Baigar I

I I uperatIng onaltons

Fluid ~e Superheated Steam 19 tnle ON shy

capaci ty 78500 Kgn 20 Inlet Finish ANSI 600 RF (125-250 AARH)

3 Set presMKC 21 Outlet ON

4935 bar eM 22 OtItlet Finish ANSI 150 RF (125-250 AARH)

DiSCharge Temp 375 middotC ASME B16-5 5 Variable back presslJe bull bar eft

Cold dilf lesc press 4935 bar eft I Bill 01 I

OverptesslKe B() 10 Bod SAl16 wee a Operating ProsslKe bar elf 24 Yoke SA216 wee

25 cabull SA216 weebull bull Tlglt Closing presSlKe (MAOP) 44 415 bar eff 26 Nozzle Sellited AlSI410 bullMlaquohBnIcaI Temp J15 C 21 Disc 174 PH Stilinless Steel 28 Gaskets Stainless $t1 bullSDOM Chromium Alloy Steel 30 Golde AlSI431 31 AcluslthQRinP SAl51 CF3M 32 Stud A183flr81 33 Nul Al94gr2H

gt0 Revulr Lever

Reqllif~ Afea 32023 om 35 middot SlelUted noule

12 496 sq in TU I Gag

1 Sellcl(l(l AIel 41 2 om

I 839 sq in Orirooe p

I ReactIon loree 3016 D I Flow capacity 100996 KgIh

I Noise ill 30 m ace to AP152 1 126 dB approxmate noise level at 30 m aCCOfding to APl521 (mtluth noise) open discharge

II 37 j API52 I I I

Commercial code S46P3530A-D-VMM I

IA= 525 PlKd~Kn KbKsh I I~-middot 2254 mm 2540 mm

11800 mm

bull 1523 Kg

lA shy 89 InCh

Dab 01 COI lcul I ~ - 100 Inch

IH- 465 Inch -jshyMa55 Capaoty W 18500 KgIh 3351 Pound -IP I 553 barabs C C-ase Constant 341143 I () Indicative Values 0 now coeffiCIent Kd 09150

N Ksh 0866 w- Napier equation coffeclion Kn bull 2 valves afe necessary to reach the required capacity lt Back Pfessure correcllon Kb

BUIItmiddotup back pressurecO 1 barg 2nd Ialve set at 05 of set pranure with 10 olelpreSSure in accordill1Ce With API 520

bullbulliii

bull 11 Load cases Ioad case combinations

The following load cases f load case combinations shall be analyzed 1) always or 2) on a casemiddot to-case basis

Static load cases for operating design and pressure test conditions

L6 jillL7 I

I --shy

I --shyI I I I I

L L

I Ll 9 L20

bull ~--

Load types (iC a pplicable load types should be added) W Dead weight (pipe weight + fluid weight + insulation weight) D Displacement T Design temperature P Design internal pressure U Uniform loads (eg snow load seismic load) F External forces (forces andor moments) HP Hydro test pressure H Hanger loads WIN Wind loads (for the main wind directions) WNC Dead weight without contents (pipe weight + insulation weight) WW Water-filled weight for pressure test

bull bull bull

bull

bull ~-

Page 19: Load Cases and Combination

GENERAl

PEO

PROCESS

CONDITONS

bull DESIGN

DATA

bull MATERIALS

I

OPT IONS

1 T Nu~

2 Service 3 Line NUrMer 4 P amp to Numbef

5 6 Conform to 961231EC 7 Fluid T

8 NJ licable rED Table 9

0 11

12

13

14

15 16

17 19

20 21 22

PED Cal

Fluid Fluid Servlc Required Capaci

MoltcullWe hI

ratln PrtSi ur

tlll TIm tUri

Badlt Prl$IIure

AJlovtabie Ova sure

Ov esslI10 FactOI Com esslbU Latenl Heal 01 V lion

o Tl 1012812005 Pour Commenta ires

Equipment

Fluid Groo

Fluid S~I

5 cltle Gl1Ivl Set Pressure

Col

HC+H20

15489

5 02

ReHov Temperatlyene 212

Constant Varia1je Total

23 Specific Hnt RItIo lC 24 Relief Densi

25 Relief Viscosity

26 Barometric Pressure 27 28 Nozzle Flit Semi

29 Design Saely Reflef Sale -Relief 30 Type Conventional BelloIN Plot Opefatad 31 BonnetT 32 n Code

33 Sizing Basis 34 Calcula ted Area

35 Selected Area 36 Orifice De nation

37 Size Rating -Inlel 38 Size Rat - Outlet

39 40 41 42 43 Stt 44 Fla es

45 Resilient Seat Seal 46 Guide

471 Spfing 46 Wtted Material

49 50

Bonnt Disc

Ri s Bellows

51 Cap Screwed or Bolted 52 Lever Plain or Packed 53 TestGag

54 55

22-ISV 3310 0 331fD332 SHCOO20150A1A 1 l -Q2S)(l2

y Gaseous Group 1

0 1

0

09

105

4

Note 10

k

C

k p

Safety Corrventlonal

hI Solted

ASME Delaut eau de refroldissement

1812 em

L 3 150 RF 450 RF

A2 16 WCB

NOlet A216WCB

NOle 1

Note 1

NOIot

NOIel

(Note 1

No

No

INSTRUMENT SPECIFICATION

Valve Safety Pressure Relief

oxicFlammable

GasIVapo

7

2564 C

A21 6WCB SS 316 Mini

Note 1

EJflt0nMobil Chemic

Sheet 5middot11 of 46

f

No 8 Date Revision Code 2831 No C3 1052 Amiddot163 1middottVOl Rev 0

i (

II Technical amp Calculation Data Sheet SARASIN-Agt Zllloa-R~

Safety Valve Nt BiOPUIle Gt1wtI bull bull 2110 1-1_

IN I ICustomer Name TECHNIP FRANCE

891 I 4 I bull s~ I

Cuslllem Numb 7273F RFQ 1545-01

Project KHARG OLEFIN COMPLEX I Opened

I 1 I

Quote Ref Tag No PSV pound I Nde Sales Abdeljalill Baigar I

I I uperatIng onaltons

Fluid ~e Superheated Steam 19 tnle ON shy

capaci ty 78500 Kgn 20 Inlet Finish ANSI 600 RF (125-250 AARH)

3 Set presMKC 21 Outlet ON

4935 bar eM 22 OtItlet Finish ANSI 150 RF (125-250 AARH)

DiSCharge Temp 375 middotC ASME B16-5 5 Variable back presslJe bull bar eft

Cold dilf lesc press 4935 bar eft I Bill 01 I

OverptesslKe B() 10 Bod SAl16 wee a Operating ProsslKe bar elf 24 Yoke SA216 wee

25 cabull SA216 weebull bull Tlglt Closing presSlKe (MAOP) 44 415 bar eff 26 Nozzle Sellited AlSI410 bullMlaquohBnIcaI Temp J15 C 21 Disc 174 PH Stilinless Steel 28 Gaskets Stainless $t1 bullSDOM Chromium Alloy Steel 30 Golde AlSI431 31 AcluslthQRinP SAl51 CF3M 32 Stud A183flr81 33 Nul Al94gr2H

gt0 Revulr Lever

Reqllif~ Afea 32023 om 35 middot SlelUted noule

12 496 sq in TU I Gag

1 Sellcl(l(l AIel 41 2 om

I 839 sq in Orirooe p

I ReactIon loree 3016 D I Flow capacity 100996 KgIh

I Noise ill 30 m ace to AP152 1 126 dB approxmate noise level at 30 m aCCOfding to APl521 (mtluth noise) open discharge

II 37 j API52 I I I

Commercial code S46P3530A-D-VMM I

IA= 525 PlKd~Kn KbKsh I I~-middot 2254 mm 2540 mm

11800 mm

bull 1523 Kg

lA shy 89 InCh

Dab 01 COI lcul I ~ - 100 Inch

IH- 465 Inch -jshyMa55 Capaoty W 18500 KgIh 3351 Pound -IP I 553 barabs C C-ase Constant 341143 I () Indicative Values 0 now coeffiCIent Kd 09150

N Ksh 0866 w- Napier equation coffeclion Kn bull 2 valves afe necessary to reach the required capacity lt Back Pfessure correcllon Kb

BUIItmiddotup back pressurecO 1 barg 2nd Ialve set at 05 of set pranure with 10 olelpreSSure in accordill1Ce With API 520

bullbulliii

bull 11 Load cases Ioad case combinations

The following load cases f load case combinations shall be analyzed 1) always or 2) on a casemiddot to-case basis

Static load cases for operating design and pressure test conditions

L6 jillL7 I

I --shy

I --shyI I I I I

L L

I Ll 9 L20

bull ~--

Load types (iC a pplicable load types should be added) W Dead weight (pipe weight + fluid weight + insulation weight) D Displacement T Design temperature P Design internal pressure U Uniform loads (eg snow load seismic load) F External forces (forces andor moments) HP Hydro test pressure H Hanger loads WIN Wind loads (for the main wind directions) WNC Dead weight without contents (pipe weight + insulation weight) WW Water-filled weight for pressure test

bull bull bull

bull

bull ~-

Page 20: Load Cases and Combination

II Technical amp Calculation Data Sheet SARASIN-Agt Zllloa-R~

Safety Valve Nt BiOPUIle Gt1wtI bull bull 2110 1-1_

IN I ICustomer Name TECHNIP FRANCE

891 I 4 I bull s~ I

Cuslllem Numb 7273F RFQ 1545-01

Project KHARG OLEFIN COMPLEX I Opened

I 1 I

Quote Ref Tag No PSV pound I Nde Sales Abdeljalill Baigar I

I I uperatIng onaltons

Fluid ~e Superheated Steam 19 tnle ON shy

capaci ty 78500 Kgn 20 Inlet Finish ANSI 600 RF (125-250 AARH)

3 Set presMKC 21 Outlet ON

4935 bar eM 22 OtItlet Finish ANSI 150 RF (125-250 AARH)

DiSCharge Temp 375 middotC ASME B16-5 5 Variable back presslJe bull bar eft

Cold dilf lesc press 4935 bar eft I Bill 01 I

OverptesslKe B() 10 Bod SAl16 wee a Operating ProsslKe bar elf 24 Yoke SA216 wee

25 cabull SA216 weebull bull Tlglt Closing presSlKe (MAOP) 44 415 bar eff 26 Nozzle Sellited AlSI410 bullMlaquohBnIcaI Temp J15 C 21 Disc 174 PH Stilinless Steel 28 Gaskets Stainless $t1 bullSDOM Chromium Alloy Steel 30 Golde AlSI431 31 AcluslthQRinP SAl51 CF3M 32 Stud A183flr81 33 Nul Al94gr2H

gt0 Revulr Lever

Reqllif~ Afea 32023 om 35 middot SlelUted noule

12 496 sq in TU I Gag

1 Sellcl(l(l AIel 41 2 om

I 839 sq in Orirooe p

I ReactIon loree 3016 D I Flow capacity 100996 KgIh

I Noise ill 30 m ace to AP152 1 126 dB approxmate noise level at 30 m aCCOfding to APl521 (mtluth noise) open discharge

II 37 j API52 I I I

Commercial code S46P3530A-D-VMM I

IA= 525 PlKd~Kn KbKsh I I~-middot 2254 mm 2540 mm

11800 mm

bull 1523 Kg

lA shy 89 InCh

Dab 01 COI lcul I ~ - 100 Inch

IH- 465 Inch -jshyMa55 Capaoty W 18500 KgIh 3351 Pound -IP I 553 barabs C C-ase Constant 341143 I () Indicative Values 0 now coeffiCIent Kd 09150

N Ksh 0866 w- Napier equation coffeclion Kn bull 2 valves afe necessary to reach the required capacity lt Back Pfessure correcllon Kb

BUIItmiddotup back pressurecO 1 barg 2nd Ialve set at 05 of set pranure with 10 olelpreSSure in accordill1Ce With API 520

bullbulliii

bull 11 Load cases Ioad case combinations

The following load cases f load case combinations shall be analyzed 1) always or 2) on a casemiddot to-case basis

Static load cases for operating design and pressure test conditions

L6 jillL7 I

I --shy

I --shyI I I I I

L L

I Ll 9 L20

bull ~--

Load types (iC a pplicable load types should be added) W Dead weight (pipe weight + fluid weight + insulation weight) D Displacement T Design temperature P Design internal pressure U Uniform loads (eg snow load seismic load) F External forces (forces andor moments) HP Hydro test pressure H Hanger loads WIN Wind loads (for the main wind directions) WNC Dead weight without contents (pipe weight + insulation weight) WW Water-filled weight for pressure test

bull bull bull

bull

bull ~-

Page 21: Load Cases and Combination

bull 11 Load cases Ioad case combinations

The following load cases f load case combinations shall be analyzed 1) always or 2) on a casemiddot to-case basis

Static load cases for operating design and pressure test conditions

L6 jillL7 I

I --shy

I --shyI I I I I

L L

I Ll 9 L20

bull ~--

Load types (iC a pplicable load types should be added) W Dead weight (pipe weight + fluid weight + insulation weight) D Displacement T Design temperature P Design internal pressure U Uniform loads (eg snow load seismic load) F External forces (forces andor moments) HP Hydro test pressure H Hanger loads WIN Wind loads (for the main wind directions) WNC Dead weight without contents (pipe weight + insulation weight) WW Water-filled weight for pressure test

bull bull bull

bull

bull ~-

Page 22: Load Cases and Combination

bull bull bull

bull

bull ~-