LNG Tank Sloshing Assessment Methodology—The New Generationlegacy.isope.org/ijope-19-4-p241-jc488...

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International Journal of Offshore and Polar Engineering (ISSN 1053-5381) Copyright © by The International Society of Offshore and Polar Engineers Vol. 19, No. 4, December 2009, pp. 241–253 LNG Tank Sloshing Assessment Methodology—The New Generation J. F. Kuo, R. B. Campbell, Z. Ding, S. M. Hoie, A. J. Rinehart, R. E. Sandström and T. W. Yung ExxonMobil Upstream Research Company, Houston, Texas, USA M. N. Greer ExxonMobil Development Company, Houston, Texas, USA M. A. Danaczko ExxonMobil Production Company, Houston, Texas, USA This paper presents ExxonMobil’s evolution of a direct sloshing assessment methodology to resolve several challenging technical issues that are essential for evaluating the integrity of LNG containment systems. Among the most significant developments is the introduction of a probabilistic-based framework that facilitates modeling of the high variability of sloshing impact pressures due to sloshing physics and insulation materials that is inherent in products from natural sources (e.g. plywood, etc.). This probabilistic-based framework also provides the basis for a reliability-based assessment of structural integrity. In addition, this methodology furthered the technical basis of the Scaling Law that supports the use of the sloshing test as the method for prediction of design sloshing loads; addressed tank sloshing and ship motion coupling effects in deriving inputs to drive the sloshing test rig; demonstrated the influence of membrane surface structures on sloshing pressures; and developed limit state structural capacities as a function of a loaded area. The authors are hopeful that this methodology enhances the foundation for achieving continuous safe operation of LNG carriers and enables sound design of offshore LNG loading and receiving terminals. INTRODUCTION Over the past 4 decades, the LNG industry has experienced 2 step-changes that produced significant cost savings in deliver- ing LNG. As shown in Fig. 1, the first step-change occurred in the 1970s when scientists and engineers succeeded in increasing capacity of LNG carriers from 75,000 m 3 to 130,000 m 3 . Jean et al. (1998) reported that sloshing of LNG inside the LNG car- rier’s insulated tanks was one of the key technical challenges for the step-change. Directionally, with the same number of tanks on an LNG ship, the larger the ship size, the larger the sloshing pres- sures impacting its tank insulation structures. Thus, maintaining the integrity of the insulated LNG tanks subjected to increased sloshing loads was the primary focus that challenged engineers to realize the step-change. Jean et al. (1998) also reported that, although performance of those LNG carriers has been excellent, some ships’ insulation tanks incurred a few damages due to LNG sloshing impacts under both high-fill and partial-fill conditions. In the late 1970s, the Ship Structure Committee (SSC) of the U.S. National Academy of Sciences initiated an effort by work- ing with a team of experts from the Southwest Research Institute (Cox, Bowles and Bass, 1980) to perform a comprehensive review of worldwide scale-model sloshing loads, and use it to explain what happened to those damaged carriers. Their goal was to use those experiences to improve future LNG carrier designs. As a part of that effort, the SSC also sponsored additional sloshing tests in order to provide a complete picture of slosh- Received September 14, 2009; revised manuscript received by the editors October 27, 2009. The original version (prior to the final revised manuscript) was presented as plenary paper at the First ISOPE Sloshing Dynamics and Design Symposium, part of the 19th International Offshore and Polar Engineering Conference (ISOPE-2009), Osaka, June 21–26, 2009. KEY WORDS: LNG containment system, LNG tank sloshing, sloshing test, impact dynamics, extreme value statistics, reliability-based structural assessment, offshore LNG terminals. ing loads for assessing the integrity of LNG tanks. Along with the developed pressure database presented as a function of the amplitude and frequency of tank excitation, and relative fill range to tank height, etc., the SSC report (SSC-297, 1980) outlined a methodology and detailed analysis flow-chart for ease of applica- tions. Among the contributors to the SSC efforts were the Amer- ican Bureau of Shipping (ABS), Bureau Veritas (BV) and Det Norske Veritas (DNV). As documented in the SSC-297 report, when applying its proposed assessment methodology, the team of experts succeeded in proving its explanations of those LNG experiences where sloshing impact loads exceeded insulation tank structural capacities. Table 1 is a highlight of the key techni- cal elements from the then state-of-the-art sloshing assessment methodology. Development of sloshing methodologies in the industry since 1980 has evolved primarily around a deterministic-based framework. One area of improvement is that engineers have been able to conduct sloshing tests of much longer duration (beyond 1,000 cycles) as a result of advancement in computing capabilities Year Built LNG Carrier Capacity (1000 m 3 ) 0 50 100 150 200 250 300 1965 1970 1975 1980 1985 1990 1995 2000 2005 Year Built LNG Carrier Capacity (1000 m 3 ) 0 50 100 150 200 250 300 1965 1970 1975 1980 1985 1990 1995 2000 2005 1 st Step-change in LNG Ship Size 2 nd Step-change in LNG Ship Size Fig. 1 Recent step-changes in LNG-delivery industry

Transcript of LNG Tank Sloshing Assessment Methodology—The New Generationlegacy.isope.org/ijope-19-4-p241-jc488...

Page 1: LNG Tank Sloshing Assessment Methodology—The New Generationlegacy.isope.org/ijope-19-4-p241-jc488 Kuo.pdf · sloshing test as the method for prediction of design sloshing loads;

International Journal of Offshore and Polar Engineering (ISSN 1053-5381)Copyright © by The International Society of Offshore and Polar EngineersVol. 19, No. 4, December 2009, pp. 241–253

LNG Tank Sloshing Assessment Methodology—The New Generation

J. F. Kuo, R. B. Campbell, Z. Ding, S. M. Hoie, A. J. Rinehart, R. E. Sandström and T. W. YungExxonMobil Upstream Research Company, Houston, Texas, USA

M. N. GreerExxonMobil Development Company, Houston, Texas, USA

M. A. DanaczkoExxonMobil Production Company, Houston, Texas, USA

This paper presents ExxonMobil’s evolution of a direct sloshing assessment methodology to resolve several challengingtechnical issues that are essential for evaluating the integrity of LNG containment systems. Among the most significantdevelopments is the introduction of a probabilistic-based framework that facilitates modeling of the high variability ofsloshing impact pressures due to sloshing physics and insulation materials that is inherent in products from natural sources(e.g. plywood, etc.). This probabilistic-based framework also provides the basis for a reliability-based assessment of structuralintegrity. In addition, this methodology furthered the technical basis of the Scaling Law that supports the use of thesloshing test as the method for prediction of design sloshing loads; addressed tank sloshing and ship motion coupling effectsin deriving inputs to drive the sloshing test rig; demonstrated the influence of membrane surface structures on sloshingpressures; and developed limit state structural capacities as a function of a loaded area. The authors are hopeful that thismethodology enhances the foundation for achieving continuous safe operation of LNG carriers and enables sound design ofoffshore LNG loading and receiving terminals.

INTRODUCTION

Over the past 4 decades, the LNG industry has experienced2 step-changes that produced significant cost savings in deliver-ing LNG. As shown in Fig. 1, the first step-change occurred inthe 1970s when scientists and engineers succeeded in increasingcapacity of LNG carriers from ∼75,000 m3 to ∼130,000 m3. Jeanet al. (1998) reported that sloshing of LNG inside the LNG car-rier’s insulated tanks was one of the key technical challenges forthe step-change. Directionally, with the same number of tanks onan LNG ship, the larger the ship size, the larger the sloshing pres-sures impacting its tank insulation structures. Thus, maintainingthe integrity of the insulated LNG tanks subjected to increasedsloshing loads was the primary focus that challenged engineersto realize the step-change. Jean et al. (1998) also reported that,although performance of those LNG carriers has been excellent,some ships’ insulation tanks incurred a few damages due to LNGsloshing impacts under both high-fill and partial-fill conditions.

In the late 1970s, the Ship Structure Committee (SSC) of theU.S. National Academy of Sciences initiated an effort by work-ing with a team of experts from the Southwest Research Institute(Cox, Bowles and Bass, 1980) to perform a comprehensive reviewof worldwide scale-model sloshing loads, and use it to explainwhat happened to those damaged carriers. Their goal was to usethose experiences to improve future LNG carrier designs.

As a part of that effort, the SSC also sponsored additionalsloshing tests in order to provide a complete picture of slosh-

Received September 14, 2009; revised manuscript received by the editorsOctober 27, 2009. The original version (prior to the final revisedmanuscript) was presented as plenary paper at the First ISOPE SloshingDynamics and Design Symposium, part of the 19th InternationalOffshore and Polar Engineering Conference (ISOPE-2009), Osaka,June 21–26, 2009.

KEY WORDS: LNG containment system, LNG tank sloshing, sloshingtest, impact dynamics, extreme value statistics, reliability-basedstructural assessment, offshore LNG terminals.

ing loads for assessing the integrity of LNG tanks. Along withthe developed pressure database presented as a function of theamplitude and frequency of tank excitation, and relative fill rangeto tank height, etc., the SSC report (SSC-297, 1980) outlined amethodology and detailed analysis flow-chart for ease of applica-tions. Among the contributors to the SSC efforts were the Amer-ican Bureau of Shipping (ABS), Bureau Veritas (BV) and DetNorske Veritas (DNV). As documented in the SSC-297 report,when applying its proposed assessment methodology, the teamof experts succeeded in proving its explanations of those LNGexperiences where sloshing impact loads exceeded insulation tankstructural capacities. Table 1 is a highlight of the key techni-cal elements from the then state-of-the-art sloshing assessmentmethodology.

Development of sloshing methodologies in the industrysince 1980 has evolved primarily around a deterministic-basedframework. One area of improvement is that engineers have beenable to conduct sloshing tests of much longer duration (beyond1,000 cycles) as a result of advancement in computing capabilities

Year Built

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Fig. 1 Recent step-changes in LNG-delivery industry

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242 LNG Tank Sloshing Assessment Methodology—The New Generation

TechnicalElements

Methods Developed in 1970s asSummarized in SSC-297 Report

MethodologyFramework

Deterministic approach by comparingcharacteristic sloshing loads (the maximumpressure from 1,000 cycles of sloshing)against structural capacity

PressureMeasurements

Pressures defined using single sensor for1-m2 area

Scale-up MeasuredPressures

Froude-scaling Law, using air/water as testmedia

Effects ofMembraneSurfaceStructures

Based on smooth tank testing, wherehydrodynamic effects from MKIIIcorrugations or No.96 raised Invar edgeswere not considered

CapacityDefinition

Capacity defined only for limit statesubjected to uniform pressure on 1-m2 area

Table 1 Key technical elements summarized in SSC-297 Report

that enhanced data acquisition and processing. Further, the indus-try has moved toward a statistical method based on a 3-parameterWeibull fitting of measured sloshing pressures, and uses it to pre-dict the most probable maximum pressure during a 3-h exposure,or P3−hr, for integrity assessment. The method published by Pas-toor et al. (2005) is an example.

Recognizing the shortcomings of the above approach, Graczykand Moan (2008) developed an alternative statistical method basedon fitting of extreme pressures using the generalized Pareto dis-tribution function. In keeping with the use of P3−hr for structuralassessment, Graczyk and Moan proposed a characteristic sloshingpressure at the 90% non-exceedence level. In addition, they con-cluded that the 3-parameter Weibull fitting of sloshing pressuresis not suitable for describing the extreme sloshing pressures, asthey believe that sloshing pressures are unbounded. One cautiousnote from Graczyk and Moan is that the generalized Pareto distri-bution fitting may not be adequate for data from a short test; theydid not, however, provide guidance on how confidence should beestablished.

It is well understood in engineering practices that assessing theintegrity of structures requires an adequate design margin betweenthe predicted loads and structural capacities. A deterministic-based assessment requires the predicted safety factor to be largerthan “1” using defined characteristic load and capacity. But isachieving a larger than “1” safety factor guaranteed to be conser-vative? Further, will 2 designs with the same safety factor havethe same level of reliability? For designs where variability exists,as in the case of sloshing assessment, the answer may be a “No.”This case is illustrated in Fig. 2 where 2 designs with normallydistributed loads/capacities, N(mean, stdev), may have the samesafety factor, but different reliability.

Following the above deterministic-based framework and basedon the industry’s understanding of the fundamentals of LNGsloshing physics, sloshing assessment methodologies have evolvedtoward various forms of a comparative method (American Bureauof Shipping, 2006; Det Norske Veritas, 2004; Lloyd’s Register ofShipping, 2008; etc.) for the evaluation of structural integrity.

Under the comparative framework, designers used the pre-dicted sloshing loads/capacities for new designs and comparedthem against the performance of an existing 138,000-m3 (or138 kcm) LNG ship. An example of a comparative form is:(Load/Capacity)New Design < (Load/Capacity)Reference138 kcm Ship. Thechallenge in identifying a reference 138 kcm LNG ship as thebasis to support the comparative method is apparent. Further,

Loads (S, Stresses) / Capacities (R, Resistance)

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Fig. 2 Concept of reliability of structural design; pdf in verticalaxis= probability density function of loads or capacities

although the comparative approach can provide a sound basis fora certain type of LNG carrier designs, it offers little flexibilityfor setting design requirements of step-out applications. This isdemonstrated in Fig. 1 where, during the 30-year period betweenthe LNG industry’s 2 step-changes, the improvements and asso-ciated cost-savings to the consumers are relatively incremental.

Physics-based technologies developed at ExxonMobil since theearly 2000s that enabled the second step-change in large LNGship designs (Richardson et al., 2005; Sandström et al., 2007)and the recent research efforts to support partial-fill applications(Huang et al., 2009; Yung et al., 2009; He et al., 2009; and Issaet al., 2009) highlight the following fundamentals of LNG slosh-ing that have challenged the comparative-based methodologies:

• Sloshing is highly stochastic, so that maximum pressuresobtained from a 1,000-cycle or longer test are not repeatable.

• Sloshing pressure is highly nonuniform on a 1-m2 area, sothe assumption of using a sensor of an area much less than 1 m2

to represent the pressure distribution may be incomplete.• Applying Froude scaling to measured sloshing pressures from

model-scale tests while using air/water as the test media in lieuof NG/LNG is nonrepresentative. The ullage gas (natural gas/NG)plays an important role in LNG tank sloshing.

• Ignoring the influence of hydrodynamic effects caused byraised structures, such as MKIII corrugations and No.96 raisedinvar edges, on otherwise smooth membrane surfaces may benonconservative.

• Assuming uniform pressure acts on an insulation box basedon single-sensor pressure measurement is not adequate. Designersshould define the limit states of insulation structures and associ-ated capacities as a function of loaded area.

This paper presents ExxonMobil’s continuing development of adirect assessment methodology, EMPACT (Fig. 3), which evaluatesmembrane integrity by demonstrating that the capacities of theinsulation structures exceed predicted extreme sloshing loads byappropriate margins, using a probabilistic-based framework.

Fig. 3 EMPACT sloshing assessment methodology

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International Journal of Offshore and Polar Engineering, Vol. 19, No. 4, December 2009, pp. 241–253 243

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Fig. 4 Prediction of design reliability

In general, LNG membrane ships deliver LNG with their cargotanks filled to levels above 70% (also known as high-fill range)and below 10% of tank height for departure and return voyages.With the emerging development of offshore LNG terminal con-cepts, the industry needs to ensure that ships and floating termi-nals can safely transfer LNG cargo through the partial-fill range,i.e. between 70% and 10% of tank height. Compared to the high-fill sloshing conditions, the partial-fill loading and offloading oper-ations introduce much more difficult engineering challenges. Froman integrity assessment viewpoint, a sloshing assessment method-ology should be able to handle the above-mentioned operationalscenarios.

PROBABILISTIC ASSESSMENT FRAMEWORK

Under a probabilistic-based assessment framework, probabilityof failure is expressed as the probability that the applied loadsexceed the defined structural capacities:

Pf =∫∫p>c

fP�C P�C�dP dC (1)

where fP�C is the joint probability density of the applied loads,P , and the defined structural capacities, C.

Variability of Sloshing Pressures

Sloshing events are highly stochastic when their pressures arecharacterized using temporal and spatial resolutions that are rel-evant for assessing membrane LNG tanks. The required tempo-ral resolution is determined based on the dynamic characteristicsof the LNG tank’s insulation structures, and are typically around1 millisecond. A spatial resolution of 4 × 4 sensors on a 1-m2

area is needed to capture nonuniformity of pressures. For exam-ple, Abramson, Bass, Faltinsen and Olsen (1974) reported in their2-D experiments that even under harmonic oscillations in a 2-Dtank, the pressure variation is neither harmonic nor periodic.

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Fig. 6 Randomness of 5-h measured pressures

To further demonstrate the variability of sloshing pressures,ExxonMobil performed a 1:35-scale long-duration (320-h full-scale equivalent) partial-fill sloshing test using a 3-D tank. Notethat the 320-h database was generated by running 64 five-h indi-vidual tests. In that test campaign, a 3× 3 m2 area on the tank’sside wall near the forward end of the tank was instrumented using152 five-mm PCB sensors. Fig. 5 shows the time history of thepressure for the largest pressure measured by a single-sensor forthe 320-h test.

One way to highlight the observed variability is to compare thelargest pressures, Pmax, from the 64 individual 5-hour runs. First,there are 64 distinctively different Pmax pressures, e.g. they are notrepeatable from one 5-hour test to the next. For example, whennormalized to the mean Pmax of the 64 largest pressures from the64 five-h tests, the largest Pmax is 2.4 and the smallest Pmax is0.7. Another way to demonstrate the variability of sloshing pres-sures is to use exceedence plots. Shown in Fig. 6 are 3 continuous5-hour runs. Although the smaller pressures follow very similardistributions, the larger pressures are significantly different. Forexample, P3−hr (at 1/10800 s or ∼10−4 non-exceedence) may dif-fer by 100%. Note the variability of the 3 pressure time historiesplotted on the right.

When using P3−hr as the representative parameter, the resultsof this dataset (Fig. 7) show that the P3−hr converges relativelyquickly. However, as illustrated in Fig. 4 on the reliability assess-ment of structural design, convergence of pressure near the peakof the pressure distribution (the most probable value) does notprovide any information on the tail part of the pressure distribu-tion, and as a result it offers no information on the reliability ofthe structural design.

From a design viewpoint, what matters most to assessing struc-tural integrity is the largest sloshing pressure that a structurewould experience in a specified exposure time. In this paper, theexposure time is defined as the period during which the LNG tankis subjected to excitation due to ship motions in a seaway. Forexample, for a traditional LNG-delivery voyage, 3 h of exposuretime are a reasonable assumption, as waves are normally charac-

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Fig. 7 Convergence of P3−hr vs. test duration

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244 LNG Tank Sloshing Assessment Methodology—The New Generation

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terized every 3 h using significant wave height and spectral peakperiod.

Using this definition, a sloshing assessment for a 4-day voy-age would consist of 32 three-h exposures. On the other hand,the exposure time for an offshore offloading operation could bedifferent from 3 h. For example, if the offloading operation ofLNG cargo from a ∼140,000-m3 LNG ship takes 18 h to unloadfrom 95% to 5% fill levels, then 10 two-h exposures for 10% fillchange should be defined. Based on this definition, an engineercan apply a 2-h exposure for a tank sloshing assessment to rep-resent fill levels between 15% and 25%. The engineer may alsoassume a 4-h exposure time to represent fill levels between 10%and 30% for an assessment. Taking the 320-h pressure databaseas an example, the hourly maximum pressure vs. time (Fig. 8)provides the designer with a sense for the probability of seeingthe largest sloshing pressure in any 1-h exposure time. The chal-lenge for engineers is to find an appropriate statistical model thatcharacterizes the observed variability, and to use it to predict thedesign maximum pressure for a defined exposure time.

Statistical Modeling of Maximum Sloshing Pressures

It is well established from fundamental statistics that if theunderlying (or parent) distribution is known, the distribution of themaximum of N events is readily computed using extreme valuetheory. Let Fx x� represent the distribution of sloshing pressuresduring a defined exposure time, then the maximum response Ydue to a given number of exposures N is obtained as:

Y =maxNxi ⇒ Fy x�= �Fx x��

N (2)

However, in many cases it is impractical to know the parent distri-bution, although it can be shown that the distribution of maximumpressures of a reference exposure time converges to 1 of 3 limitingdistributions (e.g. Coles, 2001). These 3 types are widely knownas the Gumbel (Type I), Frechet (Type II) and Weibull (Type III)distributions. All 3 distribution types have a location (�) and scale(�) parameter; the Frechet and Weibull distribution also have ashape parameter (c), where Frechet has c > 0 and Weibull hasc < 0. These 3 distribution types can all be represented using aGeneralized Extreme Value Distribution (GEVD):

FGEVD x�= exp{−[1+ c

x−�

]−1/c

+

}� c �= 0 (3)

where+ denotes that the GEVD is defined only when the terminside the square brackets is positive. When the parameter c iszero, the Gumbel distribution is retrieved as a limiting case of theGEVD:

FGumbel x�= exp{− exp

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An advantage of using the generalized extreme value distribu-tion over the individual Gumbel, Frechet or Weibull distributionsis that the statistical confidence bounds (i.e. uncertainty) on theshape parameter (c) reflect the relative likelihood that the datafollow either Gumbel, Frechet or Weibull distribution.

Several methods are available for parameter estimation in thestatistical literature: moment estimation, maximum likelihood esti-mation, and minimum-variance best linear unbiased estimator,among others. A practical, risk-based method of estimating theparameters is described in Maes and Breitung (1993), where aweighted least-square fit is performed on the empirical distributionof the data in the Gumbel plot. Using this approach, the Gum-bel distribution (c= 0) becomes a straight line, while Frechet andWeibull distributions are concave and convex curves, respectively.

Given the estimated location parameter �, scale parameter �,and shape parameters c, one can easily predict statistical max-imum pressure distribution as a function of exposure time, orN-h. Fig. 10 shows that, at the same probability level, the longerthe exposure time, the larger the predicted maximum sloshingpressures.

Arguably the biggest drawback of extreme value analysis is thatonly a single data point per reference period, such as 1 h, is used.Such an approach severely limits the amount of data available forestimating the distribution parameters, which may introduce sig-nificant statistical uncertainty on the fitted distribution parameters.In addition, the method discards some large peak pressure valuesif several were to occur within the reference period. On the otherhand, this filtered dataset may include some smaller peak pres-sures values, which are maximum pressures during a relativelycalm exposure.

The peak-over-threshold (POT) analysis method uses only data(xi� that exceed a given threshold value (�) in the distribu-tion parameter estimation. Pickands (1975) identified the general-ized Pareto distribution (GPD) as the limiting distribution for theexcesses (X–�) for a sufficiently large threshold value “�.” Thebiggest challenge for the POT method is that the event for largevalues that occurs during a defined reference period also followsa stochastic process. Directionally, many more testing efforts arerequired in order to appropriately define the stochastic behaviorof the arrival rate of sloshing events, and to use it to extrapolatedesign pressures.

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

0 3 6 9 12 15 18 21 24 27 30

cd

f /

pd

f

Exposure Time =3

Exposure Time =2

Exposure Time =1

Increased Exposure Time

Sloshing Pressures

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

0 3 6 9 12 15 18 21 24 27 30

cd

f /

pd

f

Exposure Time =3

Exposure Time =2

Exposure Time =1

Exposure Time =3

Exposure Time =2

Exposure Time =1

Increased Exposure Time

Sloshing Pressures

Fig. 10 Influence of exposure time on maximum pressures

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International Journal of Offshore and Polar Engineering, Vol. 19, No. 4, December 2009, pp. 241–253 245

Estimating Confidence Bounds Using Bootstrapping Method

In any statistical analysis, the estimates are the best guessesthat match the data from measurements. It is very likely that mea-sured pressures for the same test condition performed on differentdays may be different. Thus it is important that uncertainties beestimated for this stochastic process. Based on a study of var-ious methods, we adopted the Bootstrap Method (Davison andHinkley, 1997) in this probabilistic framework for estimating theuncertainty inherent in measured sloshing pressures.

The Bootstrap Method is a simulation analysis that can be usedto compute estimates of the GEVD parameters’ (�, �, c) distri-butions. In each Bootstrap replicate, a sample of size equal tothe original data sample size is generated by sampling from theoriginal dataset with replacement. In other words, if the origi-nal dataset contains 320 hourly maximum pressure data points,each Bootstrap sample will also contain 320 data points. Each ofthe 320 data points in the Bootstrap sample is then obtained byrandomly selecting a data point from the original sample. Con-sequently, it is possible for the Bootstrap sample to contain thelargest peak pressure several times, or perhaps not contain thehighest peak pressure at all. Hence bootstrapping simulates thefact that, if the experiment had been repeated in real life, anydifferent sample may have been observed with equal probability.In application, Bootstrap estimates of the GEVD parameters arestraightforward, using Monte Carlo sampling techniques.

It is our experience that the Bootstrap Method is ideally suitedto investigate the effect of the test duration on confidence bounds.An example of particular practical interest to sloshing is the con-fidence bound on the GEVD shape parameter c. Fig. 11 showsthe predicted Bootstrap results of the shape parameter by creating2 different datasets, one based on the hourly maximum pressures,the other on maximum pressure during every 5 h. In this exam-ple, the analysis was performed using the full-, half- and quarter-length of the 320-h pressure data.

The following observations can be drawn from this example:• The uncertainty increases with decreasing length of test.• The uncertainty is much less for 1-h-based maximum pres-

sure data than for 5-h-based maximum pressures.• The results for 1-h maximum pressures continue to follow a

normal distribution, even when the test duration is cut to 25% ofthe 320-h pressure dataset.

The last 2 observations are obviously a direct consequence ofthe larger dataset. The use of 1-h maximum pressures instead of5-h maximum pressures increases the sample size by a factor of 5.Even a quarter-length set of this 320 1-h maximum pressure dataexample contains enough information for fitting the GEVD. Thisobservation is confirmed by the result that the standard deviationof quarter-length Bootstrap sequences of hourly maxima is similarto that based on full-length Bootstrap sequences of 5-h exposuremaxima.

Fig. 11 Predicted confidence bounds vs. test duration

Fig. 12 Example of variability of material properties

In summary, using hourly maximum pressures for GEVD fit-ting, FGEVD x�, and extrapolation of extreme values does not intro-duce a bias in results. Because the hourly maximum pressures arestill independent of each other and the physical system has nomemory, these observations are justified on theoretical grounds aswell. Thus, the use of hourly maximum pressures leads to con-siderable savings in the experimental program (e.g. shortened testduration compared to use of 3-h maximum pressures) withoutintroducing bias or sacrificing accuracy.

Variability of Materials and Structural Designs

Variability is also present on the resistance side of a sloshingintegrity assessment, as part of the insulation structures used inmembrane LNG tanks are nontraditional, such as plywood andreinforced Polyurethane (PU) Foam, etc. The plywood is madeby glueing plywood sheets where the strong and weak layers areperpendicular to each other. The high-quality plywood sheet usedin the membrane LNG tank is made of birch wood. For example,the 12-mm plywood is made of 9 layers of plywood sheet, result-ing in strong and weak directions from a bending or compressionviewpoint.

To develop mechanical properties for analytical modeling ofthe plywood, we have performed extensive material property test-ing at both room and cryogenic temperature conditions. Shownbelow are results of bending modulus and yield strength of theplywood in its strong direction. In general, both bending modu-lus and yield strength are normally distributed and increase fromthe room to cryogenic temperature conditions. For this particularbatch of plywood, the coefficients of variation (CoV) are 0.05 and0.18 for the bending modulus and yield strength, respectively.

A similar trend was observed for the PU Foam. For the batchof foam tested by ExxonMobil, the CoV of its yield strength isroughly 0.05 at the cryogenic temperature condition. Issa et al.(2009) provide a detailed description of materials tests, and theuse of the test results to derive mechanical properties as inputsfor analytical modeling of the insulation structures.

In addition to materials variability, other sources of variabilityare present in the membrane LNG tank structural designs, such asgeometric variability in terms of relative location of the insulationbox to the supporting hull structures. To simplify assessment, abounding approach by assuming a worst-case positioning can bemade. Similarly, the allowable fabrication tolerance, such as out-of-straightness of the vertical bulkhead, is assumed for bucklinganalysis.

Other sources of variability may be fairly small, either becauseof the variability of materials or of sloshing pressures, and willhave a negligible impact on the overall probabilistic assessment.An example is the plywood’s thickness, where nominal values areused for analysis.

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246 LNG Tank Sloshing Assessment Methodology—The New Generation

0

5

10

15

20

25

30

0 0.25 0.5 0.75 1

Load area (fraction of total)

Ca

pa

cit

y (

ba

r)

Loaded Areas (Meter2)

Cap

acit

ies

(B

ars

) 2 sigma above mean

Mean

2 Sigma below mean

0

5

10

15

20

25

30

0 0.25 0.5 0.75 1

Load area (fraction of total)

Ca

pa

cit

y (

ba

r)

Loaded Areas (Meter2)

Cap

acit

ies

(B

ars

) 2 sigma above mean

Mean

2 Sigma below mean

2 sigma above mean

Mean

2 Sigma below mean

Fig. 13 Example of in-service capacity distributions

Statistical Modeling of Structural Capacities

Due to the dynamic characteristics of the insulation structures,their fundamental natural periods being close to 1 millisecond,dynamic analysis using very small incremental time is requiredfor predicting structural capacities.

As an engineering simplification, we assumed that the normallydistributed mechanical properties would translate into normallydistributed capacities. The predicted mean and standard deviations(stdev) of the capacities (Fig. 13) are predicted using materials atthe same exceedence levels through a series of structural analy-ses. As mentioned above, the most unfavorable values for otherparameters were chosen for predicting conservative capacity dis-tribution functions.

Probability of Loads Exceeding Capacities, Pf

Given the GEVD maximum pressure distribution for a speci-fied exposure time and normally distributed capacities for a limitstate of the insulation structures, the probability of the appliedpressures exceeding the structural capacities can be calculated. Ingeneral, it is difficult to compute this integral equation analyti-cally because fP�C is unknown and the region over which P >Cis not defined. In the field of reliability analysis, there are multiplemethods of approximating this integral, such as Monte Carlo Sam-pling, the First-Order Reliability Method (FORM), the Second-Order Reliability Method (SORM). It is worth pointing out thatneither FORM nor SORM works well when the shape parameterof Frechet-distributed sloshing pressures exceeds certain values.

In this application, however, by taking advantage of the formthat the limit state capacity assumed to be normally distributed,this conditional probability integral can be evaluated almostexactly by applying the Gauss-Hermite Quadrature (Abramowitzand Stegun, 1972) method:

Pf �n∑i=1

2n−1n!n2H2

n−1 xi��1− F N

GEVD xi�� (5)

where n is the number of quadrature points; xi, the ith root of the

Hermite polynomial; and Hn, and N , the exposure h.Example of compounding of probability. Assuming that the pre-

dicted monthly probability of sloshing loads exceeding structuralcapacities for an LNG carrier offloading at a floating LNG termi-nal are (Pf �N , where N = 1�2� � � � �12—e.g. (Pf �3 is the predictedprobability of failure for the month of March—then the yearlyprobability (Pf �YEARLY can be estimated as:

Pf �YEARLY = 1− � 1−Pf �1 ∗ 1−Pf �2 ∗ � � � ∗ 1−Pf �12� (6)

Another example is to predict the probability of sloshingloads exceeding structural capacities for 25 years of operation, Pf �25−YEAR:

Pf �25−YEAR = 1− � 1−Pf �YEARLY �25 (7)

Predict motion RAOs, and compute

motion time histories to drive

sloshing test rig

Conduct sloshing tests, including

QA exercises before, at the start of

and during testing

Predict effective pressures using

spatial and temporal contents of

sloshing events

Predict Prototype Sloshing

pressures using appropriate Scaling

Laws

Establish GEVD of effective maxima

pressures (pdf, cdf) and estimate

confidence

Include hydrodynamic

enhancement/reduction effects from

membrane raised edges

Predict motion RAOs, and compute

motion time histories to drive

sloshing test rig

Conduct sloshing tests, including

QA exercises before, at the start of

and during testing

Predict effective pressures using

spatial and temporal contents of

sloshing events

Predict Prototype Sloshing

pressures using appropriate Scaling

Laws

Establish GEVD of effective maxima

pressures (pdf, cdf) and estimate

confidence

Include hydrodynamic

enhancement/reduction effects from

membrane raised edges

Fig. 14 EMPACT prediction of sloshing loads

EMPACT PREDICTION OF DESIGN SLOSHING LOADS

Applying the probability framework discussed above, the fol-lowing flow chart illustrates a detailed process of how EMPACT

predicts GEVD maximum pressures for comparison against struc-tural capacities. It is worth pointing out that EMPACT trans-forms the temporal contents of the sloshing impact pressures intoeffective (or quasi-static) pressures by considering the dynamicresponse of the insulation structures. Here we highlight areasthat represent the state-of-the-art test technology for conductingthe sloshing test, required QA efforts, and technical basis andapproaches for scaling the measured pressures to prototype scalefor integrity assessment.

Predict Motion RAO and Time Histories to Drive Test Rig

The complexity of predicting LNG ship motions increases sig-nificantly for certain applications when compared to that of anLNG carrier sailing in an open sea. This is highlighted in Table 2:Because LNG tanks are relatively large when compared to theship’s displacement and lack centerline bulkheads, a key techni-cal challenge is to include the influence of tank sloshing effectson ship motions and vice versa. Huang et al. (2009) provide adetailed technical basis for EMPACT motions prediction, where themotions input to drive the sloshing test rig is based on a Fouriertransform of the predicted motion RAO and specified wave energyspectrum.

Conducting Sloshing Tests

The EMPACT engineering basis is that model-scale testing iscurrently the only viable option for predicting sloshing pressureswith sufficient spatial and temporal resolution needed for struc-tural integrity assessment. Over the years we have developedadvanced technologies that enable us to confidently and effec-tively measure sloshing impact events as input to the probabilistic-based framework. The following provides a brief description of

Forward

Speed Effects

Stochastic

Linearization

of Roll

Damping

Tank Flow

Moment of

Inertia

Coupled

Tank Sloshing

& LNG Carrier

Motions

2-body

Hydrodynamic

Interaction

LNG Carriers Forward

Speed Effects

Stochastic

Linearization

of Roll

Damping

Tank Flow

Moment of

Inertia

Coupled

Tank Sloshing

& LNG Carrier

Motions

2-body

Hydrodynamic

Interaction

LNG Carriers

YES

N/A

N/A

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

N/A

N/A

YES

YES

N/A

Emergency

Disconnected

from Terminal

Offloading

of LNG Next to

FSRU

Offloading

of LNG Next to

GBS

In Transit

Delivering LNG or

Return Voyage

YES

N/A

N/A

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

N/A

N/A

YES

YES

N/A

Emergency

Disconnected

from Terminal

Offloading

of LNG Next to

FSRU

Offloading

of LNG Next to

GBS

In Transit

Delivering LNG or

Return Voyage

Table 2 Seakeeping analysis for various operational scenarios

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International Journal of Offshore and Polar Engineering, Vol. 19, No. 4, December 2009, pp. 241–253 247

EMPACT test methodologies, including qualification of test facil-ity, hardware design and fabrication, QA efforts prior to andthroughout the test campaign, and data convergence versus testduration:

• Test Facility QualificationQualification of a test facility focuses on its test rig, data acqui-sition system, and safety of overall laboratory environments. Fortest rig qualification, the emphasis is on the measurement accu-racy of the rig’s motions and position-control under the targetdesign loads. It is our experience that an independent laser track-ing system should be used to check the rig’s accuracy. EMPACT

acceptance criteria of the maximum allowable errors are lessthan 0.1 mm in translational modes and 0.1 degrees in rota-tional modes. For the data acquisition system, EMPACT checksthe system’s logic of event gathering and through-put using sim-ulated signals. ExxonMobil’s commitment to safety requires thetest facility’s safety practices to be the first priority, including thecapability of handling different types of heavy gas (such as a mix-ture of SF6 and N2� as the ullage gas for testing.

• Design of Model-Scale Tank and Sensor ModulesAside from the scaling requirement that the model-scale tank begeometrically similar to the prototype design, it needs to haveadequate rigidity (with RMS uni-axial acceleration below 0.1 g);to be gas tight; and to have a proper pressure relief mechanism,as the tank is slightly over-pressured when we use heavy gasas ullage gas. The model-scale tank design (Fig. 15) shall alsoconsider flexible sensor module designs for easy instrumentationat various locations, and it shall be transparent for visualizationpurposes. Finally, it is important that the weight of the tank bedesigned within the test rig’s capacity. Note that the current stateof sloshing test technology can accommodate roughly 250 sen-sors.

• QA PracticesQA is an essential part of conducting any sloshing test campaign.As shown in Fig. 16, EMPACT requires that the site-team performQA tasks prior to, at the beginning of, and throughout the testcampaign. Before tests start, the sensors are statically calibratedto their specification and qualified using the drop test. Yung et al.(2008) provide a detailed description of the technical basis ofthe drop test and its application to qualify sensors. ExxonMobilhas gathered quite a large high- and partial-fill pressure databasefrom tests performed to date. For any new test campaign, theExxonMobil site team is required to perform a tie-back test at thebeginning of tests and to compare the results against those fromthe above database to ensure that overall performance of the testsystem meets EMPACT requirements. Fig. 16 shows how a testcase based on harmonic motion is defined and performed every 1to 2 days to check for system consistency.

• On-site Data Analysis and Decision-makingAs localized sloshing pressures are a highly stochastic process, adynamic test execution strategy is required. It is our experiencethat a team of engineers at a laboratory should conduct an efficienton-site data processing of measurements and use these results for

Fig. 15 Example of model-scale tank and sensor modules

Fig. 16 Example of 3-step QA efforts to ensure quality of slosh-ing test campaign

real-time decision-making based on the predicted Pf and accept-able targets. A brief summary of the analysis and decision-makingprocess follows.

1. Conduct a pre-test engineering exercise to interpret theproject’s inputs, including operational scenarios and metoceanconditions, and use them to develop a preliminary test matrix.

2. Perform short-duration screening tests based on on-sitedata analysis to determine statistical pressures and associated Pf .Fig. 17 gives an example of screening analysis of 2 conditions.For initial assessment, it is adequate for the test to be focused ontest condition #1, as it is the most relevant case from a capacityviewpoint. Sloshing loads from test condition #2 are too large,and operation in that condition should be prohibited.

3. Perform additional tests for the above-selected condition(s).

0.0000

0.0500

0.1000

0.1500

0.2000

0.2500

0.3000

0.3500

0.4000

0.4500

0.5000

0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30

Maxima Sloshing Pressures

Test Condition #2

Test Condition #1

Target LS Capacity

0.0000

0.0500

0.1000

0.1500

0.2000

0.2500

0.3000

0.3500

0.4000

0.4500

0.5000

0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30

Maxima Sloshing Pressures

pd

f

Test Condition #2

Test Condition #1

0.0000

0.0500

0.1000

0.1500

0.2000

0.2500

0.3000

0.3500

0.4000

0.4500

0.5000

0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30

Maxima Sloshing Pressures

Test Condition #2

Test Condition #1

Test Condition #2

Test Condition #1

Target LS Capacity

Fig. 17 Example of screening of governing conditions

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248 LNG Tank Sloshing Assessment Methodology—The New Generation

Fig. 18 Convergence of Pf vs. test duration

4. Add more cases in the neighborhood of the envelope topotentially expand or better quantify the confidence. Fig. 18 pro-vides an example of Pf prediction versus test duration.

Scale-up of Measured Sloshing Impact Pressures

Dynamic similitude of 2 flows at different scales involvesthe projection of dynamic quantities from one scale to anotherthrough analytic relations of the scale ratio. For LNG tank slosh-ing, the quantities of interest are pressure, time and the flow veloc-ity components. Two conditions are necessary for the similitudeto hold true: The body geometries that constrain the flow must bethe same; and the relevant dimensionless numbers of the underly-ing physics must be identical. Yung et al. (2009) point out that theset of dimensionless numbers can either be obtained from percep-tion, experience or dimensionless governing and boundary condi-tions. The relevance and relative importance of each dimension-less number affecting the quantity in question must be substan-tiated by experimental measurements. Yung proposes 5 relevantdimensionless numbers for LNG sloshing: The Euler and Froudenumbers, Interaction Index, and Reynolds and Weber numbers.The Interaction Index consists of the product of mean ambientvapor to liquid density ratio (!̄G and !̄L are the mean densitiesof vapor and liquid, respectively), and a quotient involving theambient vapor’s polytropic index, #:

$ =(!̄G!̄L

)(#− 1#

)� (8)

The first 3 of the 5 dimensionless numbers were shown to bedominant for LNG sloshing, while the last 2 were of secondaryimportance. As the simultaneous scaling of the first 3 dimen-sionless numbers is possible for a wide range of liquids andgases, sloshing experiments can be conducted with a substantiallyscaled-down model at convenient thermal condition. They coin-cide with conventional Froude-scaling practice, with an additionalrequirement for ullage vapor properties, except when a gas pocketis formed. Fig. 19 shows that, if noncondensable vapor is used inthe ullage, trapped vapor pocket events characterized by unison

Fig. 19 Vapor pocket events observed using air-water vs. condi-tion when ullage= steam at vapor pressure

oscillations of neighboring pressure signals must be identified andremoved. Such signals do not represent condensable vapor/liquid(e.g. NG/LNG) interaction during impact.

Accounting for Effects of Membrane Surface Structures

Yung et al. (2008) and He et al. (2009) demonstrated the impor-tance of MKIII corrugations and No.96 raised Invar edges onlocal sloshing impact pressures. In general, when flow passes bythe raised invar edges or corrugations, the magnitude of pressuresincreases due to Bernoulli effects; Fig. 20a provides a pressurecontour plot showing the enhanced pressures upstream of raisedinvar edges.

Based on results from those studies, Yung and He et al. fur-ther justify the feasibility of modeling such structures for sloshingtests using model scales down to 1:35 (Fig. 20b). Hence, it is rec-ommended that 3-D models with membrane surface structures beincluded in sloshing tests. In application, however, detailed mod-eling of the membrane surface structures is laborious, and reliableminiature sensors are not readily available; in addition, such a

Fig. 20a Pressure contours showing pressure enhancement up-stream of raised invar edges

Fig. 20b Example of 1:35-scale corrugated sensor module andtank

Fig. 20c Pressure contours showing pressure enhancement at ran-dom locations

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International Journal of Offshore and Polar Engineering, Vol. 19, No. 4, December 2009, pp. 241–253 249

Pmax

t0

tr2tr

Pmax/2

Sloshing condition

Pressure sensor

Measured pressures for sloshing condition

Measured pressure for a single impact

Time0

Pre

ssu

re

T

Fig. 21 Characterization of sloshing pressures

test campaign can be time consuming and expensive. As an alter-native engineering approach, engineers may consider developingconservative design factors to bound such hydrodynamic effects.These design factors should be derived from a reasonably largepressure database acquired from tests with and without membranesurface structures, using different tank geometries and under var-ious environmental conditions.

Using a similar experimental setup and test conditions, butwithout modeling of the raised invar edges, e.g. a smooth tank,the pressure contours (Fig. 20c) indicate that pressure peaks occurrandomly. The dotted lines represent raised invar edges, if present.

Effective Pressure Approach

To achieve acceptable confidence in measured sloshing pres-sures, a long-duration test campaign is necessary, which often cre-ates tera bytes of data for processing and interpretation. Perform-ing a structural dynamic analysis for each of the sloshing eventswould be an impossible task. The engineering approach describedbelow is one that is efficient to include structural dynamics ininterpreting sloshing pressures for integrity assessment.

• Characterized Sloshing Pressures As shown in Fig. 21,sloshing impact pressures may be characterized by a rise time, tr ,and an associated peak pressure, Pmax, and may be fitted using atriangular pulse.Based on this definition, the example of the 320-h sloshing pres-sure database can be presented as a pressure scatter diagram(Fig. 22) with the trend that, in general, the larger the pressure,the shorter the rise time down to less than 1 millisecond.

• Predicting Effective Pressures (Method-1)The Membrane Insulation Structures (MIS) dynamically respondto applied sloshing loads. Conceptually shown in Fig. 23, theeffective pressure is the load that, when applied uniformly andstatically to the MIS panel, produces a static response of the samemagnitude as the peak dynamic response that resulted from appli-cation of the actual dynamic load. A response could be an internal

0

1

2

3

4

5

6

7

8

9

10

0 3 5 8 10 13 15 18 20 23 25 28 30 33 35 38 40 43 45 48 50 53 55

Sloshing Pressure

Scatter Diagram

Normalized Pressures (Bars)

Ris

e T

ime (

Mil

liseco

nd

s)

0

1

2

3

4

5

6

7

8

9

10

0 3 5 8 10 13 15 18 20 23 25 28 30 33 35 38 40 43 45 48 50 53 55

Sloshing Pressure

Scatter Diagram

Normalized Pressures (Bars)

Ris

e T

ime (

Mil

liseco

nd

s)

Fig. 22 Sloshing pressure scatter diagram

Fig. 23 Concept of dynamic amplification factor (DAF)

stress, internal load, or a displacement within the MIS, etc. AsEMPACT uses a 4× 4 sensor array to instrument ∼1-m2 area tomeasure sloshing pressures; Fig. 24 shows how this method goesthrough extensive searching of the maximum pressures for vari-ous sensor combinations.The effective pressures are predicted using the following equa-tions for single-sensor and multiple-sensor loaded areas:Single-sensor loaded areas

Peffective = Pmax tr� ∗DAF tr� (9)

Multiple-sensor loaded areas:

Pmax−effective = Pmax−continued

N∑i=1

Pmax� j ∗DAFi/N∑i=1

Pmax� j (10)

where Pmax−effective is the maximum effective pressure;Pmax−combined, the maximum measured pressure; and Pmax� i ∗DAFi,the maximum measured pressure and DAF for sensor “i” usedfor sensor combination.

• Predicting Effective Pressure (Method-2)Because sloshing pulses are irregular, their triangular fitting maynot be accurate for some events. An alternative approach usingthe Impulse Response Function (IRF, Fig. 25) should mitigatethis engineering assumption as long as the dynamic response ofa limit state is linear. The following equation represents the pre-

Fig. 24 Example of sensor combinations to search for worst-sloshing pressures

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250 LNG Tank Sloshing Assessment Methodology—The New Generation

Or P11-max (Static Pressure)P11(t)=

σA(t)=

P11(t)=

σA(t)= Impulse Response Function,

hA/11(t)Dynamic Stress,

σA-dynamic (t)

Fig. 25 IRF approach for predicting effective pressures

dicted dynamic stresses induced using convolution of the appliedsloshing pressure, P11 t�:

'A t�=∫ t

−�hA/11 t− )�P11 )�d) (11)

where hA/11 = impulse response function relating pressure at loca-tion 11 to stress at A. Using the IRF approach, the dynamic ampli-fication factor is:

DAF=max�'a−dynamic t��/'A−static (12)

where 'A−dynamic t� is the dynamic stress history at location Acalculated by convolution of measured pressure, P11 t�, with theimpulse response function, hA/11 t�. 'A−static is the stress at loca-tion A due to static pressure, P11−max.

Validation of Effective Pressure Method

As noted above, the effective pressure approach is an engineer-ing method that facilitates efficient data processing and interpre-tation of tera byte of a sloshing pressure database acquired duringa sloshing test campaign. To ensure that the predicted effectivepressures and quasi-static structural capacities are adequate forintegrity assessment, it is prudent that time domain dynamic anal-yses be performed using selected time histories. Fig. 26 shows anexample of validation analysis for a set of No.96 insulation boxesfastened to the ship hull structures using the ABAQUS-explicitprogram. Results of the analysis form a basis for engineers whenevaluating whether or not this procedure is conservative.

EMPACT PREDICTION OF STRUCTURAL CAPACITIES

Figs. 27 and 28 represent 2 widely used Cargo ContainmentSystems (CCS) on LNG carriers, the MKIII and No.96, respec-tively. From a structural design viewpoint, both systems consist of

hull structure

Example Pressures

Measured Using a

4x4 Sensor Array

No.96 Insulation Boxes

Fastened to Hull

Structures

Red Zones

Represent Yielding

of Plywood Due to

Sloshing Impact

hull structure

Example Pressures

Measured Using a

4x4 Sensor Array

No.96 Insulation Boxes

Fastened to Hull

Structures

Red Zones

Represent Yielding

of Plywood Due to

Sloshing Impact

Fig. 26 Validation of effective pressure method

270mm

Primary Barrier - Stainless steel (304L),

corrugated membrane (1.2 mm) - TIG welding

Secondary Barrier - Triplex

membrane (0.6 mm), glass cloth

layers around Al foil, glued to PUF

Primary Insulation –

PUF (ht 100mm), reinforced w/

glass fibers

Secondary Insulation -

Reinforced PUF (ht 170mm)

Double Hull

Plywood

Mastic Rope

Anchoring Strips

Bridge Pad

Fig. 27 MKIII CCS

Primary & Secondary Barriers

Invar (36 % Ni) membrane (0.7 mm)

Resistance seam welding

Primary Insulation

Plywood box (ht 230mm)

Filled with perlite

Secondary Insulation

Plywood box (ht 300mm)

Filled with perliteShip Hull

Couplers

530mm

Mastic ropesFigure used to define terminology

typical for Design Level 1 MIS

Fig. 28 No.96 CCS definition of limit states

standard interior insulation panels/boxes and perimeter nonstan-dard insulation structures that transition from the interior zone tothe 90-degree or 135-degree dihedron where 2 surfaces intersect.Different structures are designed for the corners where 3 surfacesintersect.

Fig. 29 Example of LS under laboratory-controlled conditions forMKIII CCS

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Fig. 30 Example of limit states under laboratory-controlled con-ditions for No.96 CCS

The EMPACT definition of the Limit State (LS) for an insulationstructural component is when it loses its load-bearing capabili-ties but without damaging the liquid-tightness of the membranesor insulation effectiveness. Further, all limit states are defined asa function of a loaded area consistent with a 4× 4 sensor array.Based on this definition, except for the case when the loaded areais the same as the size of an insulation panel/box, there are manylimit states for a given loaded area. The governing LS for eachloaded area is identified as that with the lowest capacity. Figs. 29and 30 show the limit states for the MKIII and No.96 CCS. Notethat one tributary area corresponds to roughly 0�25 × 0�25 m2

based on a 4× 4 sensor array on a ∼1-m2 area, such as the sizeof the No.96 insulation boxes. To demonstrate that the defined LSwould not result in the breaching of the membranes, ExxonMobilhas worked with GTT (Gaz Transport & Technigaz) to conducta full-scale test of the MKIII corrugated and No.96 Invar mem-branes. Fig. 31 shows that neither membrane experienced tear-ing or fracture when subjected to vertical displacements up to100 mm.

Given the observed variability of the material properties of insu-lation structures, EMPACT uses the following materials manage-ment scheme for structural analysis:

• For predicting DAF or IRF→ use averaged material proper-ties.

• For predicting capacities → use material properties corre-sponding to values at the mean (50 percentile) or at the n standarddeviation from the mean.

Applying the material definitions above, Issa et al. (2009) pro-vide a detailed description of how EMPACT predicts governinglimit states of the insulation structures and associated capacitydistribution functions for comparison with the GEVD sloshingpressures.

No96 Membrane Integrity TestMkIII Membrane Integrity Test No96 Membrane Integrity TestMkIII Membrane Integrity Test

Fig. 31 Membrane integrity tests

Jet Flow Impact

Flat Impact

45-degree Impact

Jet Flow Impact

Flat Impact

45-degree Impact

Asymmetric

Load

Symmetric Load

Jet Flow Impact

Flat Impact

45-degree Impact

Jet Flow Impact

Flat Impact

45-degree Impact

Asymmetric

Load

Asymmetric

Load

Symmetric LoadSymmetric Load

Fig. 32 Example of pressure and limit state definition for assess-ing MKIII corrugations

For governing limit states that are influenced by ship hull struc-tural displacements when subjected to sloshing impact, such asshearing of the MKIII back-plywood or buckling of the No.96bulkheads, the most unfavorable arrangement of stiffeners andweb frames of the hull structures relative to the insulation struc-tures are assumed for a conservative prediction of capacities.

For the MKIII CCS, the corrugated membranes experience thefirst contact of sloshing impacts, and their strength should beassessed. Fig. 32 provides an example of impact pressures actingon the corrugations using the measured single sensor pressures. InEMPACT , the worst of the 3 pressure patterns is used for definingthe structural capacities of the corrugations. Using this approach,the LS of the corrugation is defined using n-mm permanent dis-placement, where “n” is defined based on the project’s acceptancecriteria. Again, as demonstrated in the membrane integrity test,this n-mm displacement should not cause fracturing and/or tear-ing of the corrugation membrane.

INTEGRITY ASSESSMENT

Despite the state-of-the-art test technology of using ∼250 sen-sors for a sloshing test campaign, the number of sensors is insuf-ficient to cover the complete walls of a 3-D 1/35-scale tank underpartially filled conditions. However, applying this probabilistic-based method, the engineers will be able to assess the tankintegrity conservatively by compounding the probability of fail-ure from the known region (instrumented) to unknown regions(not instrumented) of the tank. For example (Fig. 33), one cancompound the probability of loads exceeding capacities from theinstrumented half-tank, (Pf )wall, to the complete tank, (Pf )tank,provided that (Pf )wall is the worst of the half-tank results basedon screening and sensitivity tests. Once the engineers repeat theabove exercise for different sea states and different operating sce-narios relevant to an offshore offloading operation, they can sum-marize the results and present them using contours of equal prob-

Fig. 33 Compounding of Pf using results from instrumented half-tank to complete tank

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252 LNG Tank Sloshing Assessment Methodology—The New Generation

5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0 10.5 11.0 11.5 12.0 12.5 13.0 13.5 14.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

W

a

v

e

H

e

i

g

h

t

(

m

e

t

e

r

)

Peak Period (Second)

Pf

1.0E-06

1.0E-05

1.0E-04

1.0E-03

1.0E-02

1.0E-01

Fig. 34 Example of predicted contours of Pf

ability of failure. These results can then be used as inputs to theproject’s operability analysis and risk assessment. Fig. 34 showsa Pf contour plot; it is worth noting that this would change sig-nificantly with sloshing parameters such as tank fill level, waveheading, and carrier motions influenced by offshore LNG loadingand receiving terminals.

CONCLUSIONS

Extending the success of the LNG-delivery industry’s first step-change of increased capacity of LNG ships in the 1970s, Exxon-Mobil’s research efforts took it a step further by focusing on thefollowing fundamentals of LNG sloshing, which have challengedengineers:

• Variability of Sloshing PressuresLong-duration sloshing tests showed that sloshing is a highlystochastic process and will not repeat itself even under the samedrive motions. EMPACT adopted extreme value statistical model-ing of the maximum pressures, thus demonstrating the robustnessof its application for assessing a variety of operational scenarios.

• Coupled Tank Sloshing and Ship Motions. As the mem-brane LNG tank has no centerline bulkhead, the tank flow momentof inertia due to large-volume LNG cargo under high-fill condi-tions and global tank loads due to LNG sloshing under partial-fill conditions can have a significant impact on the LNG carrier’smotions. Based on research results, EMPACT can model the com-plicated behavior using linear superposition and use them as inputto drive the test rig for sloshing tests.

• Characteristics of and Scaling Law for LNG Sloshing.Through both a mathematical formulation and physical test data,the vapor in liquid sloshing impact test results has been shown tohave profound effects on maximum impact pressures. The dimen-sionless number (Interaction Index, $ ) proposed here provides ameans with which to scale impact pressures for model tests withfluids readily available at convenient thermal conditions. With it,dynamic similitude is possible regardless of length scale, pro-vided that the boundary conditions and other relevant dimension-less numbers are the same.

• Effects of Membrane Surfaces on Local Sloshing Pres-sures. Physical tests at 1:35 scales show that the effect of a bound-ary layer does not play a role on how MKIII corrugations andNo.96 Invar edges affect local sloshing impact pressures. Thus,modeling of the corrugations and invar edges at small-scale (1:35with current industry capabilities) 3-D sloshing tests is feasiblewith the proper instrumentation of pressure sensors.

• Structural Capacities of Membrane Systems. Using thephysics-based modeling of the insulation structures, EMPACT canpredict their capacities at the in-service conditions, which includehigh strain rate and low temperature effects. In addition to thelimit state defined for structures subjected to uniform pressure ona ∼1-m2 area, the developed tool enables prediction of limit statescapacity as a function of loaded area.

Similarly to what the Ship Structure Committee of the U.S.National Academy of Sciences accomplished in 1980 in apply-ing the then state-of-the-art sloshing assessment methodology toexplain what happened to the LNG carriers damaged in the 1970s,the industry shall work together to explain the cause(s) of therecent industry experiences (Gavory and de Sèze, 2009) and togather the lessons learned to improve future LNG carrier designsand offloading of LNG operations. The authors are hopeful thatthis new-generation sloshing assessment methodology can serveas a stepping stone toward achieving that milestone.

ACKNOWLEDGEMENTS

On behalf of the EMPACT Sloshing Team, the authors wish tothank ExxonMobil management’s tremendous support for devel-oping this milestone technology and for permission to publish it.

Also, the cooperation and collaborative efforts with the GTTSloshing Team on several sloshing test campaigns and struc-tural testing of the insulation structures have been essential tothe success. In the development process, the ExxonMobil andGTT Teams also engaged DNV, Marintek and Southwest ResearchInstitute to leverage their expertise and efforts. For many of usamong the roughly 60 professionals who have contributed to thisproject, this is the most significant accomplishment in our profes-sional lives.

Finally, ExxonMobil is appreciative of the opportunity topresent this sloshing assessment methodology as the PlenaryPaper of this inaugural Sloshing Dynamics Symposium in ISOPE2009. Similar to the technology advancement achieved in the1970s that produced the first step-change of the LNG-deliveryindustry, we are hopeful that this new generation of slosh-ing assessment methodology further enhances the foundation forachieving continuous safe operation of LNG carriers, and enablessound design of offshore LNG terminals.

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