LNC-M600i Maintenance Manual V04.00.000 4408210076 ENG · LNC-M600i Series is a standard DOS-Based...
Transcript of LNC-M600i Maintenance Manual V04.00.000 4408210076 ENG · LNC-M600i Series is a standard DOS-Based...
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Leading Numerical Controller
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LNC Technology Co., Ltd.
LNC-M600i
2009/10 Ver:V04.00.000(4408210076)
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LNC-M600i Table of Contents
LNC Technology Co., Ltd. I
Table of Contents
1 SPECIFICATION ........................................................................................................ 1
1.1 Normal Specification & Option Specification ..................................................................................1
2 Software Maintenance.............................................................................................. 2
2.1 LNC-M600i Installation Description ................................................................................................2 2.1.1 [O.S UTILITY] ......................................................................................................................2 2.1.2 [LNC_M600 INSTALL DISK]................................................................................................3 2.1.3 Font Disk..............................................................................................................................5
2.2 System update................................................................................................................................6 2.3 System Direction Description .......................................................................................................10
2.3.1 [OS.UTILTIY] Results ........................................................................................................10 2.3.2 [LNC_M600 INSTALL DISK] Results.................................................................................10
3 Hardware Maintenance............................................................................................11
3.1 LNC-600i Product Display ............................................................................................................ 11 3.1.1 Specification.......................................................................................................................12
3.2 ELCLCD-2601 system connection and description......................................................................17 3.3 OT/EMG PIN.................................................................................................................................27 3.4 Hardware Module Description ......................................................................................................32
3.4.1 I/O Module .........................................................................................................................32 3.4.2 I/O card SIO 1520 definition ..............................................................................................34 3.4.3 I/O SIO 1540 DEFINITION ................................................................................................41 3.4.4 MDIOP8500 OP DESCRIPTION .......................................................................................51
4 PLC Maintenance -- C,S Bits and Register......................................................... 62
4.1 C Bits Definition ............................................................................................................................62 4.2 S Bits Definition ............................................................................................................................65 4.3 Register Definition ........................................................................................................................67 4.4 C Bits Description .........................................................................................................................68 4.5 S Bits Desctiption..........................................................................................................................80 4.6 Register Desctiption .....................................................................................................................89 4.7 PLC Window Function ..................................................................................................................95 4.8 PLC Initial Setting Description(PLCIO.CFG) ...........................................................................99
5 Parameter .............................................................................................................. 101
5.1 Parameter List ............................................................................................................................102
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5.2 Servo Parameter ........................................................................................................................ 117 5.3 Machine Parameter ....................................................................................................................130 5.4 Spindle Parameter ......................................................................................................................132 5.5 MPG Parameter..........................................................................................................................151 5.6 Compensation Parameter...........................................................................................................152 5.7 Zero Return parameter ...............................................................................................................159 5.8 Operation Parameter ..................................................................................................................172
6 SYSTEM ALARM and WARNING ......................................................................... 199
6.1 OP OPERATION RELATED ALARM..........................................................................................200 6.2 OP OPERATION RELATED WARNING.....................................................................................203 6.3 INT INTERPRETATION RELATED ALARM ...............................................................................204 6.4 MOT MOTION RELATED ALARM..............................................................................................212 6.5 MOT RELATING ALARM............................................................................................................225
7 Machine Adjustment............................................................................................. 226
7.1 Milling Rigid Tapping Commanding ............................................................................................226 7.2 Laser Compensation Procedure.................................................................................................231 7.3 Double Ball Bar Measure – Backlash or Circular Spike .............................................................234 7.4 Spindle Positioning Tuning .........................................................................................................236
8 Dimension and Installation .................................................................................. 238
8.1 Dimension...................................................................................................................................238 8.1.1 ELCLCD-2601 Dimension ...............................................................................................238 8.1.2 MDIOP-8500 Dimension..................................................................................................238 8.1.3 MDIOP-8501 Dimension..................................................................................................239 8.1.4 MDIOP-8510 Dimension..................................................................................................239
8.2 Dimension...................................................................................................................................240 8.2.1 ELCLCD-2601 Dimension ...............................................................................................240 8.2.2 MDIOP-8500 Dimension..................................................................................................240 8.2.3 MDIOP-8501 Dimension..................................................................................................241 8.2.4 MDIOP-8510 Dimension..................................................................................................241
8.3 TRF-9500 Dimension and installation ........................................................................................242
APPENDIX A PARAMETER ADJUSTMENT EXAMPLE .............................................. 243
A1 Parameter Adjustment of V Command Control Method ................................................................243 A2 Parameter Adjustment when Encoder is installed besides Ball Screw..........................................246 A3 Parameter Adjustment when using Linear Scale Control Method .................................................248
Appendix B:Servo Connection Example ................................................................. 251
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B1 Yaskawa Servo Connection Example ............................................................................................251 B2 Panasonic Servo Connection Example .........................................................................................257 B3 Mitsubishi Servo Example..............................................................................................................260 B4 TOSHIBA converter........................................................................................................................265
Appendix C:3 In 1 MPG Connection Example......................................................... 277
Appendix D RS232 Connection Description.............................................................. 279
Appendix E Internet Setting Description ................................................................... 281
Appendix F Wiring Diagram........................................................................................ 347
A-System Configuration ......................................................................................................................347 B-Main Power Cable............................................................................................................................362 C-Control Loop Wiring Diagram ..........................................................................................................366 E-ON/OFF ...........................................................................................................................................368 F-Spindle Terminal Interface................................................................................................................369 I-INPUT Wiring ....................................................................................................................................371 O-OUTPUT Wiring...............................................................................................................................373 P-Servo Main Power............................................................................................................................375 T- I/O LIst.............................................................................................................................................381
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LNC-M600i SPECIFICATION
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1 SPECIFICATION
LNC-M600i Series is a standard DOS-Based controller and also an integrated numerical controller product
which is designed by LNC Technology. Its stability in quality is best suitable for applications of middle
complexity, such as lathe, milling, grinding and all other kinds of industrial and automatically tools.
The following introduces the functional and structure specification of LNC-M600i series controller.
1.1 Normal Specification & Option Specification
Normal Specification
Normal G/M Code Operating
Background Editing
MACRO Program Function
External/Internal Program Transmitting Function for DNC
Multiple Language Selection (English, Traditional/Simplify Chinese)
Picture Simulation Display
Soft Interface Extension
Hardware Self-Diagnostic Display
Additional back-up of Installation floppy disk
PLC Ladder Diagram Display
Internet Function
Option Specification
CAD/CAM
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2 Software Maintenance
2.1 LNC-M600i Installation Description This system has 3 installation diskettes wich are [O.S UTILITY], [LNC_M600i INSTALL DISK], Text Font Disk
and also three anti-virus program diskettes, details are as below:
2.1.1 [O.S UTILITY] Insert [O.S UTILITY] disk to floppy(A:) or run R.BAT, it shows as below:
QUICK MAKE AN BOOTABLE H.D(C)
This will install OS to your IPC and make it bootable. Here is the step: 1. Prepare a formatted CF card. 2. Set the boot sequence of IPC to A: first 3. Insert [O.S UTILITY] disk to A: 4. RESET and boot with A: 5. Run this option 6. After all have done, reboot again and change boot sequence of IPC to C ONLY.
INSTALL PLC UTILITIES
This will install PLC utilities to your IPC(OS required), but you need to install Operation System firstly
and proceed this software. After pressing install button, system will show if you are sure of it, then press
「Y」.
WELCOME TO INSTALL LNC SERIES
THIS WILL GUIDE YOU TO CREATE AN
PLATFORM FOR LNC .APP AND UTILITIES.
--------------VER 2.5---------------
1.QUICK MAKE AN BOOTABLE H.D(C)
2.INSTALL PLC UTILITIES
3.INSTALL NETWORK UTILITIES
4.VIRUS SCAN
5.QUIT
CHOISE AN OPTION[1,2,3,4,5]?
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INSTALL NETWORK UTILITIES
This will install network utilities to your IPC(OS required).
VIRUS SCAN
To scan if the system has virus(OS and scan program required).
QUIT
To quit installation.
2.1.2 [LNC_M600 INSTALL DISK]
Execute G.BAT of install disk, the screen will show as below:
====================================
WELCME TO INSTALL LNC-M600 SERIES
====================================
Please read the belows NOTICE first
before INSTALL task.
[1]Installing..below tasks are no
prompting!
a.The previous File/Directory that
named "*.BAK" will be killed!
b.The exist File/Directory that c-
onflict with SETUP will be rena-
med as "*.bak"!
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After press any key:
Install
For first time full install or hard disk reconstraction. LNC-M600i SERIES has been installed in the disk
before selling. This selection is useless under normal usage unless the disk has been formated again
Maintain
Maintenance selection, there are 3 items below:
1.PCscan
Virus checking
2.DISK doctor
Disk diagnostic and errer-fix
3.DEFRAG
Disk access performance enhancement
0.Quit
=====================================
LNC-M600 INSTALL UTILITY V1.20
Copyright (C) POU CHEN 2002 05/07/2001
=====================================
1.Install
2.Maintain
3.Quit and Restart
Choice an Option[1,2,3]?
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(1) PCscan:to scan if there are virus in the disk or not. (2) DISK Doctor:to scan the disk is broken or not. (3) DEFRAG:disk defragment.
Quit
To quit install program and return to DOS.
2.1.3 Font Disk
To install fonts, execute G.BAT of install disk.
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2.2 System update This function can only be executed under imcomplete preparation, press EMG-STOP and press system
update, below picture will be shown on the screen, users can choose each item to continue.
Figure 2.2-1 System Update Main Page
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System update
This function offers two ways for update: general disk/RS232 transmission. Please install LNC
Technology Co., Ltd. latest version software if choosing this function. Pressing【YES】, the installation
screen will occur. There is installation program instruction during installation so you only need to follow
the instruction to upgrade the system.
Figure 2.2-2 System Upgrade
At the system upgrade file,move cursor to the line and press【OK】
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System will double confirm if you want to do upgrade, make sure if you really want to do upgrade and
press【OK】
Then system will turn to DOS page as below to show current version and update version, press【Y】and
system will process upgrade automatically.
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Please wait, file preparing.
System upgrade is completed, please press any key to reboot and you can use new version software
later.
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2.3 System Direction Description Users will find the following files in the system hardware after running LNC-M600i series installation program.
2.3.1 [OS.UTILTIY] Results
Name Files
C:\DOS\ IBM PC_DOS 2000 files(partially)
C:\ANTIVIR\ Anti-Virus
C:\MLC:\MLC\ Ladder editor
2.3.2 [LNC_M600 INSTALL DISK] Results
Name Files
C:\LNCMILL.BAK Backup of LNCMILL directory(last edition)
C:\LNCMILL.B2 Backup of LNCMILL directory (recently edition)
C:\LNCMILL\EXE System files
C:\LNCMILL\RESOURCE Environment relative data files (refer to DIR.DOC)
C:\LNCMILL\MACHINE LADDER and system files
C:\LNCMILL\MACRO Canned cycle macro for Standard miller(user’s NC files should not be here)
C:\LNCMILL\NCFILES User’s NC files (file name must be O0000~O8999)
C:\LNCMILL\CAMPRJ CAM project files (extended file name is *.DAT)
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LNC-M600i Hardware Maintenance
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3 Hardware Maintenance
3.1 LNC-600i Product Display
ELCLCD-2601
REL-2840
MPG
MDIOP-85 series
TRF-9500
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3.1.1 Specification System hardware specification:
ELCLCD-2601 Specification
Monitor 10.4” full color TFT montior
SDRAM 64M bytes or above
Single CF Card 64M bytes or above
PC Motherboard Industrial PC board
Remote I/O Max 128 Input/128 Output
USER I/O 20Input/16 Output
Servo System Offer position loop/Speed loop control (Optional)
DNC RS232 19200 Baud Rate
Operation Panel Standard Lathe OP
MPG Interface 3 in 1 MPG
Control Axes 3 axes
Spindle Numbers 1 axis
Power AC 110V/230V 50Hz/60Hz
System Power Demand:
Power Category Specification Usage Note
System Power AC110V/230V 50Hz/60Hz For System Fixed at system back side External Power(24V) DC24V/(4A UP) For external IO
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Port and interface
Controller Front View
Controller Back View
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Controller Right View
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Mark Icon Code Function Connection Format Note
1 Z AXIS Z Axis servo control D-SUB 25 PIN(Jack)
2 Y AXIS Y Axis servo control D-SUB 25 PIN(Jack)
3 X AXIS X Axis servo control D-SUB 25 PIN(Jack)
4 SP AXIS Spindle D-SUB 25 PIN(Jack)
5 MPG MPG pin D-SUB 15 PIN(Jack) Commnad/IN
6 USER I/O 20IN/16OUT interface HD_D-SUB 44 PIN(Plug) Connect REL
7 RIO IO control port D-SUB 15 PIN(Plug) Connect SIO
8 EMG Connect Hardware protection
9 OT Connect Hardware protection
10 E24V FUSE Fuse 5.2*20mm Fuse 5A/250V
11 5V FUSE Fuse 5.2*20mm Fuse 5A/250V
12 OT FUSE Fuse 5.2*20mm Fuse 0.5A/250V
13 FG、EGND、E24V External Power 24V 3pin 5.08mm terminal
14 12V、GND、5V、FG 12V、5V 3pin 5.08mm terminal
15 7 set of monitor Numerical view
16 SVI-COM Servo COM point Switch Default=EGND
NPN/PNP USER IN standard setting Switch switch at right side
KB Keyboard port Ps2 Connect
CF Industrial CF card CFCard Connect
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ELCLCD-2601 indicator lights as below:
LED lights ON Description OFF Description Exam and check
B External E24V input lights on No external E24V input Confirm E24V C Servo reset lights on Servo is not at reset step D Servo start lights on Servo is not at start step Confirm servo
E Didn’t pass stroke lights on(OT1、OT2short circuit) OT1、OT2 open circuit Confirm OT
F External E5V input lights on No external E5V input Confirm E24V
B C
D
F E
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3.2 ELCLCD-2601 system connection and description A、 POWER:
A-1:System Power Supply ◎Description:Offer 5V.12V power for system.
◎Connection:Connection as below:
Put AC110V/220V power connect to power supply’s AC IN, FG to grounding, please connect with
metal chassis (grounding)
Power supply’s output 5V/12V/GND to connect with controller’s 12V/GND/5V pin.
AC IN FG 12V GND 5V 12V GND 5V
A-2
A-1
A-3
A-4
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AC power cable:we recommend you use PVC cables and the cable diameter is 0.75 mm2 or above material (better within 5m).
System powersupply is mainly used for offering controller system power, except the accessories( like CF card), please do not use for other equipment.
A-2:System use 5V、12V pin ◎Description:Offer 5V,12V controller kernel power, use12V,5V and GND to connect to power supply
AC output;FG to grounding, please connect with metal chassis (grounding).
◎Power Demand:(1) 12V/2A;5V/6A or above
(2) Output voltage ripple and noise is smaller then 150mVp-p.
Please kindly use LNC power supply(12V/3A、5V/11.5A) for system to use 5V,12V power. This device suits to LNC controller. LNC have passed the CE test. We can not guarantee your needs without using this model.
A-3:E24V External Power Pin ◎Description:E24V offer controller power control and for external IO to use.
◎Connection:Connection as below:
E24V and EGND connect to external power supply AC output side;FG to grounding, please connect
with metal chassis (grounding).
◎Power Demand:(1) E24V/5A above.
(2) Output voltage ripple and noise is smaller then 150mVp-p.
We recommend you to use MW ADS-15524 power supply(E24V/5.8A、E5V/3A). With using this model, LNC have passed the CE test. We can not guarantee your needs without using this model.
When using this power supply, please make sure the installation location will not be too far( DC output may have drop voltage, especially All in one series ) After booting, E24V power supply voltage will need to stay within E24V±0.5V.
E24V EGNDFG
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A-4:FUSE ◎Description:Fuse is the circuit protection. When controller has strange situation, please check if
fuse is OK.
◎Position:Relating position is as below:
◎Fuse Specification: 5V、E24V、5V is all 250V/5A;OT is 250V/0.5A. B、Motion Control:
B-1:Servo Control Connect ◎Description:B-1 offer 3 axis control pin(X、Y、Z) to connect and control back side drives.
◎Connection:UseD_SUB 25PIN(Jack) connect, details as below:
OT 5V E24V
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PIN Name Description PIN Name Description
1 /PB Pulse Output B Opp. P 14 /PA Pulse Output A Opp. P
2 PB Pulse Output B Phase 15 PA Pulse Output A Phase 3 E5V External E5V of Linear Scale 16 - -
4 EGND External Power 17 DACO Analog Voltage Output
5 AGND Anlog Output 18 E24V External Power E24V 6 SRV_ON Servo Start Control 19 ALARM Servo Alarm
7 EGND External power(E5V、E24V) 20 SVI_COM External Power (E5V、E24V)
8 SVI_COM Servo COM Setting 21 EGND External Power (E5V、E24V) 9 SRV_RST Servo Reset Signal 22 - -
10 C Encoder C Phase 23 /C Encoder C Phase
11 A Encoder A Phase 24 /A Encoder A Phase
12 B Encoder B Phase 25 /B Encoder B Phase
13 FG Chassis - - -
◎Description:(1) Pulse output and encoder feedback are all differential signals.
(2) Analog voltage output is ±10V.
(3) SP axis analog voltage DACO3 is standard device;X/Y/Z axis analog voltage
(DACO0~DACO2) output is optional.
When making the connection cables of control pin and back-end driver, please use better shielding cover and cables (A.W.G24 UP) And make sure the connection of shielding cables to reduce the chance of noise interference. LNC offers standard cables for selection
Please don’t bind signal control cables with power cables at the same time or put at the same cable box.
B-2:MPG Control Connect ◎Description:This control pin is to connect MPG handwheel which contains pulse and I/O signals
inside.
◎Connectio:UseD_SUB 25PIN(Jack) connect, details as below:
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PIN Name Description PIN Name Description
1 E24V MPG E24V 9 EGND MPG power
2 MPG4 MPG select 4 10 FG grounding
3 E/B Encoder B phase 11 EB Encoder B phase
4 E/A Encoder A phase 12 EA Encoder A phase
5 X100 MPG ratio100 13 X10 MPG ratio 10
6 MPGZ MPG select Z 14 MPGY MPG selectY
7 MPGX MPG select X 15 E5V MPG E5V
8 E5V MPG E5V - - -
◎Description:(1) Encoder responses are all differential signals.
(2) This pin offer 6 sets of 24V input for axis direction and ratio selection to use.
B-3:OT and EMG Connect ◎Description:(1) OT connect is a overtravel point and a safepoint to protect hardware.Normally will
be at short-circuit situation.
(2) When you want to make servo on, you will need to make OT and EMG to be short
circuit, therefore OT object is close pin. When using several OT objects, please
connect with serial way, and EMG will be short circuit state at normal using.
(3) With MDIOP series, you need to connect EMG on MDIOP to another EMG pin,
this function will be valid.
◎OT connection:Picture and pin definition as below.
◎EMG connection:Picture and pin definition as below.
EMG2 EMG1
OT2 OT1
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OT only offer 2 pin for connection, if you have more overtravel pics, you will need to collocate with
EMG, connection is as below:
B-4:Servo Input SVI-COM Switch ◎COM switch description:Picture and pin definition as below.
SW turns to right side EGND, servo’s IN COM port will be set to be EGND(default).SW turns to left
side E24V, servo’s IN COM port will be set to be 24V.
SVI-COM and B-1:Connect with each servo system 20th PIN.
SVI-COM points will depend on servo drives, please refer to drives manual. Switching error will make the drive does not work.
When changing SW, please turn off power and do not process when power on to protect hardware.
E24V SVI-COM EGND
Connect to controller IN
point, can detect OT
connect signal (24V)
OT1 OT2
…
Series circuit b pin
EMG2 EMG1
B pin
Controller inside
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C、IO Control:
C-1:USER IO ◎Description:C-1offers 20IN/16 OUT-IO interface, usually for connection with REL.
◎Pin description:Adopts HD_SUB 44PIN(Plug), details as below:
USER I/O PIN
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PIN Description PIN Description PIN Description
1 IN00 16 IN01 31 IN02
2 IN03 17 IN04 32 IN05
3 IN06 18 IN07 33 IN08
4 IN09 19 IN10 34 IN11
5 IN12 20 IN13 35 IN14
6 IN15 21 IN16 36 IN17
7 IN18 22 IN19 37 OUT02
8 OUT00 23 OUT01 38 OUT05
9 OUT03 24 OUT04 39 OUT08
10 OUT06 25 OUT07 40 OUT11
11 OUT09 26 OUT10 41 OUT14
12 OUT12 27 OUT13 42 -
13 OUT15 28 - 43 E24V
14 - 29 - 44 E24V
15 EGND 30 EGND - -
C-2:RIO ◎Description:(1) C-2 offers IO expansion interface, when USER IO is not enough, you can connect
with SIO/EIO from here to do expansion of IO points.
(2) With MDIOP series, please connect to MDIOP module serial communication
header.
◎Pin description:Adopts D_SUB 15PIN(Plug) to connect with SIO, one on one.
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D、Side pin :
D-1:MDI Connect ◎Description:MDI offers button decoder interface to connect with MDIOP module.
◎Pin description:Adopts 2.54mm 26PIN(Plug)
IDE connection cable installation- please be sure to buckle into the connector, MDI's key can work properly.
D-2:Quick IN Connect ◎Description:IN points is 24V standard input.
◎Pin description:Upper terminal blocks are IN, below is EGND
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D-3:NPN/PNP Switch ◎Description:This switch is USER IO-20 IN points, can be set according to different situations.
◎Usage:
PNP:IN point is 24V action (default)
NPN:IN point is EGND action.
Note:This 20 In point will need to be changed at one time, can not be changed separately.
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3.3 OT/EMG PIN
Same as this picture, if you want to make servo on, you need to make OT and EMG to be short circuit.
Therefore OT head is usual close point. When using multi OT components, please use serial connection to
connect. And as for servo on’s signal standard can be changed by SW of SVI_COM. Meanwhile LNC-M600i
offer 1 RELAY to do SERVO_ON control. SERVO_ON’s control signal is sent by software, but will also be
protected by hardware. EMG_SIG need to have 24V, then SERVO_ON.
Circuit only offers OT1、OT2、EMG1、EMG2, 4 motion relating points. Please make it short circuit when in no
use.
OT、EMG connection way:
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EMG22V
OT1
OT1 B Pin
EMG B Pin
OT2
EMG1
OT2 B Pin
……
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External ON/OFF System Power Control with 2 switched
Description:After giving AC power to the back side power point of LNC-600i, System wil be ON. If you need
to control by external power, connection will be as below:
Demand Material:
1. RELAY:DC24VCoil 2AB connect’s rated power is 5A UP (1PCS)
2. Switch:DC24V Reversion type witch with lights(Red/green)-each 1PCS.
When using RELAY, please take more care on the protection of pin to increase pin using life.
ON A pin
OFF B pin
RELAY Coil
ON Light(green) OFF light(red)
RELAY 2B pin
E24V
EGND
RELAY 2A pin
RELAY 2Cpin
24Power
AC1
AC0
12V
5V
E24V
Bk Power AC IN pin
Back power
RELAY 1C pin RELAY 1A pin
2601
system
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ELCLCD-2601with MDIOP module/TRF9500 connection:
PART1:ELCLCD-2601/ MDIOP-8500 / TRF9500
MDIOP-8500 Module
RIO
MDI
E24VTRF9500 ON/OFF
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PART2:TRF9500 / ELCLCD-2601 System Connection
Note:Conenct OT Pin from TRF9500 with ELCLCD-2601-OT pin by parallel, MDIOP’s OTR button can be
valid.
AC IN
POWER
POWER
TRF9500
E24V
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3.4 Hardware Module Description
3.4.1 I/O Module
Controller system adopts serial transmission method of IO expansion, max control port can up to 2 sets of
I/O( according to control side hardware ). Each I/O port’s max control points will also be different depends on
controllered side hardware.
Serial I/O module as below:
Serial I/O expansion connection as below:(Each port can have serial connection, max to 2
controlled components.)
Serial Control Seiral controlled
Controller/Motion card SIO-1520
SIO-1540
EIO-2000
OP
User Interface
REL-2840
Serial
Control
REL
Slave1
Serial Controlled Side
P 1
P 2
REL
Slave2
Serial Controlled Side
P 1
P 2
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SERIES I/O EXPANSION PIN DESCRIPTION:
1、EACH OBJECT SPECIFICATION:
MASTER
HARDWARE NO. EXPANSION I/O PORT NOTE
ELCLCD-2601 1
SLAVE,EACH HARDWARE CAN CONNECTED WITH SERIES
HARDWARE NO. I/O CONTROL PIN NOTE
SIO-1540 40IN / 32OUT
EIO-2000-1 40IN / 32OUT
EIO-2000-2 60IN / 48OUT
SIO-1520 40IN / 32OUT USED FOR OP
OP-2520 64IN / 64OUT USED FOR OP
USER INTERFACE
HARDWARE NO. I/O POINTS NOTE
REL-2840 20IN / 16OUT
2、I/O POINTS CALCULATION: (1) If use ELCLCD-2601 to work with EIO-2000-2, max I/O is
1(CONTROL PORT) × 2( EIO-2000-2) × 60 IN = 120IN
1(CONTROL PORT) × 2( EIO-2000-2) × 48 OUT = 96 OUT (2) If use ELCLCD-2601 to work with I/O SIO-1540, max I/O is
1(CONTROL PORT) × 2( SIO-1540) × 40 IN = 80IN
1(CONTROL PORT) × 2( SIO-1540) × 32 OUT = 64 OUT And so on.
Each hardware usage, please refer to each module manual.
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3.4.2 I/O card SIO 1520 definition
3.4.2.1 I/O card SPEC
1、Description:
1 SIO-1520only offers 40IN /32 OUT( other 24IN / 32 OUT optional)。 2、Hardware Layout:
A B C
D E
F
G
H I
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3、Connect and components:
Power
Pic Component Function Description
A 3PIN 5.08mm head DC(24V)power input Connect to POWER
IOConnection
Picture Component Function Description
B D_SUB LD 15PIN Plug Serial port Connect to controller RIO
C D_SUB LD 15PIN Jack Serial port Connect to controller RIO
D 40PIN 2.54 mm head 32 OUT 24V Output
E 40PIN 2.54 mm head 40IN 24V Standard
F 40PIN 2.54 mmeasy head Spare 32 O points Option
G 26PIN 2.54 mmeasy head Spare 24 I points Option
Setting
Picture Component Function Description
H 2.54mm JUMPER SLAVE pointed Detail
Indicator
Picture Component Function Description
I E5V green LED(D8) E5V indicator light E5V normal>ON
E24V green LED(D2) E24V indicator light E24V normal>ON
CS yellow LED(D11) Sending state light Connect to controller>On
DO yellow LED(D12) Sending state light Connect to controller>On
DI yellow LED(D9) Sending state light OK>Lights on
LK yellow LED(D10) Sending state light OK>Lights on
4、Setting:
A:E24V Power ◎Description:This pin is for O point outpur power, if this pin has problem, O point output will be error.
(Has no effect to IN point)
◎Rated Capacity:E24V±0.5V (3A UP)
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C:Serial Connection ◎Description:1.B,C head is for serial connection, need to connect with controller’s RIO port.
2.B,C head is pararell signal, is for serial expansion to use.
◎Serial expansion example:Serial connection for 2 SIO-1520 cards.
D、E:IO Port ◎Description:D head contains 32 sets of 24V OUT, and E head contains 40 sets of IN.
◎IN points as below:
Controller RIO
SLAVE1 SLAVE2
(LD15PIN 1 to 1 Plug/Jack transmission line)
SIO- IN
E24V
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◎O point direct usage:
O type is SOURCE TYPE, motion output is E24V, max voltage is 60mA.
Please do not make the current more then 60 mA, when doing load selection. Otherwise it may have damage to components. E24V/60 mA=400Ω Load resistance can not be less than this value.
When O point grounds, if shortcircuit happens, IC will burn out instantly, please pay special attention to is.
F、G:Spare IO ◎Description:1 F、E head reserve 32OUT/24IN-IO『control interface』, this interface can not be
directly used, need to coordinate with SIO-1530 card.
H:SLAVE JUMPER ◎Description:SLAVE number setting, after setting, you need to coordinate with software, PLC plan to
work normally. Please do not change randomly.
◎Setting Example:
IO module E24V
OUT_DATA
SOURCE TYPE IC
EGND
OUTPUT
LOAD
EGND
1 1
1 1
To be SLAVE1, JUMPER Setting
To be SLAVE2, JUMPER Setting
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I:Communication/Power Indicator Light ◎Description:
(1) E5V Indicator light:when SIO-1520 module connects with controller system, sending power,
indicator light will be ON, that means the module power is complete.
(2) CS、DO Indicator light:If SIO-1520 connect with controller correctly, sending power, CS and DO
will ON. If these two lights didn’t ON at the same time, there may be some errors in it, there will
also have problems after later transmission.
(3) K、DI Indicator light:When CS、DO Indicator light On, If SIO-1540 module’s SLAVE number
setting is the same to PLC setting, LK、DI will ON.
(4) 24V Indicator light:When E24V Indicator light ON, that means the O interface power OK, but if
it’s OFF, O point will not have feedback.
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5、PIN DEFINITION
1、D:40PIN 2.54 mm SHROUDED HEADER DEFINITION (OUT00~OUT31,TOTAL 32 PINS)
PIN DEFINITION PIN DEFINITION
1 FG 2 FG
3 EGND 4 EGND
5 OUT 31 6 EGND
7 OUT 29 8 OUT 30
9 OUT 27 10 OUT 28
11 OUT 25 12 OUT 26
13 OUT 23 14 OUT 24
15 OUT 21 16 OUT 22
17 OUT 19 18 OUT 20
19 OUT 17 20 OUT 18
21 OUT 15 22 OUT 16
23 OUT 13 24 OUT 14
25 OUT 11 26 OUT 12
27 OUT 09 28 OUT 10
29 OUT 07 30 OUT 08
31 OUT 05 32 OUT 06
33 OUT 03 34 OUT 04
35 OUT 01 36 OUT 02
37 E24V 38 OUT 00
39 E24V 40 E24V
………
1
2
3
4
39
40
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2、E:40PIN 2.54 mm SHROUDED HEADER DEFINITION (IN00~IN39,TOTAL 40 PINS)
PIN DEFINITION PIN DEFINITION
1 IN39 2 IN38
3 IN37 4 IN36
5 IN35 6 IN34
7 IN33 8 IN32
9 IN31 10 IN30
11 IN29 12 IN28
13 IN27 14 IN26
15 IN25 16 IN24
17 IN23 18 IN22
19 IN21 20 IN20
21 IN19 22 IN18
23 IN17 24 IN16
25 IN15 26 IN14
27 IN13 28 IN12
29 IN11 30 IN10
31 IN09 32 IN08
33 IN07 34 IN06
35 IN05 36 IN04
37 IN03 38 IN02
39 IN01 40 IN00
………
1
2
3
4
39
40
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3.4.3 I/O SIO 1540 DEFINITION
3.4.3.1 I/O SPECIFICATION
1、SPECIFICATION:
1、SIO-1540 OFFER 40IN /32 OUT ( OTHER 24IN / 32 OUT OPTION)
2、HARDWARE LAYOUT:
A B
C
D E
F G
H I
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3、CONNECT/OBJECT DESCRIPTION:
POWER
PIC OBJECT TYPE FUNCTION USAGE
A 3PIN 3.81mm head DC(24V) POWER INPUT To POWER
INDICATOR LIGHT
PIC OBJECT TYPE FUNCTION USAGE
H E5V GREEN LED E5V indicator light E5V normal>ON
E24V GREEN LED E24V indicator light E24V normal>ON
CS YELLOW LED Transmission Light Connect to controller>On
DO YELLOW LED Transmission Light Connect to controller>On
DI YELLOW LED Transmission Light OK>Lights on
LK YELLOW LED Transmission Light OK>Lights on
IO POINT
PIC OBJECT TYPE FUNCTION USAGE
B D_SUB HD 15PIN Jack Serial Port To Controller RIO
C 16PIN 2.54mm easy head Serial Port To Controller RIO
D D_SUB HD 44PIN Plug Back 20 IN/16 OUT To REL
E D_SUB HD 44PIN Jack Front 20 IN/16 OUT To REL
F 40PIN 2.54 mm easy head Spare 32 O points OPTION
G 26PIN 2.54 mm easy head Spare 24 I points OPTION
SETTING
PIC OBJECT TYPE FUNCTION USAGE
I 2.54mm JUMPER SLAVE number setting Later chapter
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4、Usage、Setting:
A:E24V Power ◎Description:This pin is for O point outpur power, if this pin has problem, O point output will be error.
(Has no effect to IN point)
◎Rated Capacity:E24V±0.5V (3A UP)
B、C:Serial Transmission Head ◎Description:1.B,C head is for serial connection, need to connect with controller’s RIO port.
2.B,C head is pararell signal, is for serial expansion to use.
◎Serial expansion example:Serial connection for 2 SIO-1520 cards
Controller RIO
SLAVE1
SLAVE2
( 16 PIN 2.54mm cable)
(HD 15PIN 1-1 Plug/Plug
Cable)
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D、E:IO Port ◎Description:1.D、E head connects to REL to do IO controller. Each port can control 20IN/16OUT
tocoordinate with REL board.
◎IN points as below:(REL is not used together)
◎O point direct usage:(REL is not used together)
O type is SOURCE TYPE, motion output is E24V, max voltage is 60mA
Please do not make the current more then 60 mA, when doing load selection. Otherwise it may have damage to components. E24V/60 mA=400Ω Load resistance can not be less than this value.
When O point grounds, if shortcircuit happens, IC will burn out instantly, please pay special attention to is.
F、G:Spare IO ◎Description:1 F、E head reserve 32OUT/24IN-IO『control interface』, this interface can not be
directly used, need to coordinate with SIO-1530 card.
SIO-IN
E24V
IO Module E24V
OUT_DATA
SOURCE TYPE IC
EGND
OUTPUT
LOAD
EGND
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H:Communication/Power Light ◎Description:
(1) E5V Indicator light:when SIO-1520 module connects with controller system, sending power,
indicator light will be ON, that means the module power is complete.
(2) CS、DO Indicator light:If SIO-1520 connect with controller correctly, sending power, CS and DO
will ON. If these two lights didn’t ON at the same time, there may be some errors in it, there will
also have problems after later transmission.
(3) K、DI Indicator light:When CS、DO Indicator light On, If SIO-1540 module’s SLAVE number
setting is the same to PLC setting, LK、DI will ON.
(4) 24V Indicator light:When E24V Indicator light ON, that means the O interface power OK, but if
it’s OFF, O point will not have feedback.
I:SLAVE JUMPER
◎Description:SLAVE number setting, after setting, you need to coordinate with software, PLC plan to
work normally. Please do not change randomly.
◎Setting Example:
1 1
1 1
To be SLAVE1,JUMPER Setting
To be SLAVE2,JUMPER Setting
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5、PIN DEFINITION
1.E:44 PIN HIGH DENSITY CONNECT(JACK)
PIN DEFINITION PIN DEFINITION PIN DEFINITION
1 IN 00 16 IN 01 31 IN 02
2 IN 03 17 IN 04 32 IN 05
3 IN 06 18 IN 07 33 IN 08
4 IN 09 19 IN 10 34 IN 11
5 IN 12 20 IN 13 35 IN 14
6 IN 15 21 IN 16 36 IN 17
7 IN 18 22 IN 19 37 OUT 02
8 OUT 00 23 OUT 01 38 OUT 05
9 OUT 03 24 OUT 04 39 OUT 08
10 OUT 06 25 OUT 07 40 OUT 11
11 OUT 09 26 OUT 10 41 OUT 14
12 OUT 12 27 OUT 13 42 -
13 OUT 15 28 - 43 E24V
14 - 29 - 44 E24V
15 EGND 30 EGND X -
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2.D:44 PIN HIGH DENSITY CONNECT(PLUG)
PIN DEFINITION PIN DEFINITION PIN DEFINITION
1 IN 20 16 IN 21 31 IN 22
2 IN 23 17 IN 24 32 IN 25
3 IN 26 18 IN 27 33 IN 28
4 IN 29 19 IN 30 34 IN 31
5 IN 32 20 IN 33 35 IN 34
6 IN 35 21 IN 36 36 IN 37
7 IN 38 22 IN 39 37 OUT 18
8 OUT 16 23 OUT 17 38 OUT 21
9 OUT 19 24 OUT 20 39 OUT 24
10 OUT 22 25 OUT 23 40 OUT 27
11 OUT 25 26 OUT 26 41 OUT 30
12 OUT 28 27 OUT 29 42 -
13 OUT 31 28 - 43 E24V
14 - 29 - 44 E24V
15 EGND 30 EGND - -
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3.4.3.2 REL2840 SPECIFICATION
1.、Specification:
1. Offers 20 IN and E24V/EGND input point with terminal lock.
2. Ouput side offers 2 sets of A、B、C points and 14 sets of A、C points, total to be 16 sets of output points.
3. Ouput point capacity is AC 6A/250V.
2、Hardware Layout:
3、Connect and components
IO
Picture Components Function Usage
A D_SUB HD 44PIN Jack 20 IN / 16 OUT SIO
B 5.08mm lock with head IN point To external object
C 5.08mm lock with head OUTpoint To external object
Note 1:B lock with head offers 20 EGND and 20 E24V to use with input points.
Note 2:Every relay has its own corresponding red LED. When relay has magnetizing action, LED will
ON. Users can use this function to find out relay errors.
A B
C
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4.、Usage and setting:
A:IO Control Head ◎Description:This head is 20IN/16 OUT IO control head, connects with SIO and EIO.
B:IN Point Head
◎Description:1.IN point signal will be lead in by these connects, via IO control head to lead back to
SIO and EIO Module.
2.The E24V and EGND(0V)on the connect were lead by SIO and EIO module via IO
control head to REL-2840.
◎IN points head example:
Use NPN IN, please confirm corresponding SIO and EIO module support NPN mode.
Please follow direction to connect, prevent the short circuit of E24V and EGND.
C:OUT Point Head
◎Description:REL-2840 O point head is on RELAY’s A and C, contact capacity is 6A / 250V.
◎OUT points head example:
IN 0V IN0
24V0V 24V
E24V input( sensor
object)
Use swith or points
to lead in E24V or
0V(EGND) into IN.
A C
A C Other powers
AC1
AC0
VEE load
VEE-GND
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OUT point is machine points, not suitable for high speed and requent ON / OFF application.
Do not connect over point capacity.
5、PIN DEFINITION:
A:44 PIN HIGH DENSITY CONNECT(JACK)
PIN DEFINITION PIN DEFINITION PIN DEFINITION
1 IN 00 16 IN 01 31 IN 02
2 IN 03 17 IN 04 32 IN 05
3 IN 06 18 IN 07 33 IN 08
4 IN 09 19 IN 10 34 IN 11
5 IN 12 20 IN 13 35 IN 14
6 IN 15 21 IN 16 36 IN 17
7 IN 18 22 IN 19 37 OUT 02
8 OUT 00 23 OUT 01 38 OUT 05
9 OUT 03 24 OUT 04 39 OUT 08
10 OUT 06 25 OUT 07 40 OUT 11
11 OUT 09 26 OUT 10 41 OUT 14
12 OUT 12 27 OUT 13 42 -
13 OUT 15 28 - 43 E24V
14 - 29 - 44 E24V
15 EGND 30 EGND - -
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3.4.4 MDIOP8500 OP DESCRIPTION 1、SPECIFICATION:
1.MDI
2.EMG STOP BUTTON
3.CYCLE START/FEED HOLD BUTTON
4.DIAL SWITCH
5.POWER ON、POWER OFF BUTTON
6.BUTTON
7.INPUT POINTS 64 IN (24V STANDARD INPUT)
8.OUTPUT POINTS 50 OUT(24V STANDARD OUTPUT)
2、HARDWARE LAYOUT:
MDIOP8500 FRONT LAYOUT
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MDIOP8500 BACK VIEW
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3、Connect and components:
IO Control---(A) Head Type Function Usage P2 D_SUB 15PIN Plug Serial IO Interface To PCC card P3 D_SUB 15PIN Plug Serial IO Interface To PCC card
Power---(B) Head Type Function Usage JP1 3PIN 5.08mm IO DC 24V /FG To POWER/Case
ON/OFF Control、Safety loop---(C) Head Type Function Usage J12 D_SUB 15PIN Jack Power ON/OFF, Safety loop head To TRF(ON/OFF)head
Panel IO---(D) Head Type Function Usage J6 3PIN 2.5 mm white head User planning J7 2PIN 2.5 mm white head KEY
Panel IO---(E) Head Type Function Usage J16~J19 4PIN2.5mm white head User planning J20 2PIN2.5 head User planning Panel IO---(F) J15 7PIN2.5mm white head User planning
JUMPER Setting---(G) Head Type Function Usage JP9、JP10 3PIN 2.54mm SLAVE setting To 1~3 Indicator Light ---(H、I、J、K、L) Light Type Function Usage D7 3.0mm (Green) IO Cable 5V indicator light D8 3.0mm (Green) SIO1520 E5V indicator light D9~D12 3.0mm (Yellow) Transmission indicator light D2 3.0mm (Green) SIO1520 E24V indicator light D1 3.0mm (Green) SIO1530 E24V indicator light MDI ---(M) Head Type Function Usage MD1 26PIN 2.54 Easy Head MDI To Keyboard
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4、Usage/setting and lights:
A:P2、P3 USAGE
NOTICE:As for transmission cable, please refer to accessory 1.
PCC Series motion card RIO Pin This picture is PCC1840 motion card
If you want this IO on the MDIOP to have feedback, you will need to connect this Pin with PCC card.
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B:JP1--E24V Power Connect Usage
JP1 head offers MDIOP8500’s Output power, O points need to have output and MDIOP needs to lead in
E24V power.
◎Head Description:
E24V and EGND connect to power supply’s DC output, FG to grounding( please connect with chassis
to do grounding )
◎Power demand:E24V(3A UP)
Notice:
1、E24V power input data has relation with MDIOP8500’s O points output. Please consider about the
voltage loss of cable when wiring to make sure later components have enough voltage to work (such
as:the driven RELAY object is 24V, but because of the voltage loss, it turn to be 16V. When doing
output action, RELAY may not workable.)
2、Please use 0.75mm or upper cables for T1 head and power supply and shorter is better.
3、Please do not connect the grounding of 24V power supply to T1‘s FG(grounding) to prevent OP’s
action error or component damage.
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C:J12 ON/OFF Safety Loop Head Usage
J12 head offers ON/OFF and EMG button’s conection port. Users need to connect with TRF board’s
ON/OFF heads( such as TRF1720、TRF2760) and use 15PIN 1 on 1 cables. After connection, it can
control TRF board’s power control RELAY and SERVO_ON RELAY.
D:JP9、JP10 JUMPER Setting
JUMPER FUNCTION IS AS BELOW:
JP9、JP10:these are for serial connection SLAVE control setting.
JP9、JP10 Setting:
Setting Description:
1. Upper colored parts are for JUMPER short circuit position.
2. Hardware and software setting should be the same to software setting.(PLCIO.CGF file), IO can
work correctly.
E:Indicator Lights Description
MDIOP8500 offers 4 indicator lights for easy debug, details are as below:
JP9
JP10
S0 S1 S2 S0 S1 S2
S0 S1 S2 S0 S1 S2
Setting to be SLAVE1
(DEFAULT) Setting to be SLAVE2 Setting to be SLAVE3
S0 S1 S2
S0 S1 S2
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INDICATOR LIGHT H:
Users can not only use the software alarm to confirm RIO situation, but can also use indicator light H to
judge IO transmission.
Note:Transmission OK (D7~D10 ON) Need condition as below
1 RIO transmissioncable OK(No such error situation, like fail solder, braking cables…and so on)
Transmission cables connect two sidefirmly.
2 F and G two indicator lights ON.
3 JP9、JP10 JUMPER setting is the same to software(PLCIO.CFG file)
4 System program operation.
Indicator Light Description When Lights OFF>NG Exam method
I OP’s 5V OK RIO is NG Confirm RIO cables
J DC/DC OK RIO is NG PCB components Error
K SIO1520’s E24V OK I/O NG Confirm T1 head, E24V power
L SIO1520’s E24V OK I/O NG Confirm J3、J4 connection
SystemON>RIO
OK>D7,D8
ON>D9,D10 OFF
D8 D7 D8 D7
D10 D9
Transmission OK>D7~D9 ON
D10 D9
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5、Interface and pin definition:
(1) ON/OFF PIN DEFINITION ----ON/OFF、EMG control interface signal
(2) J15 PIN DEFINITION ---IN Interface Signals
J15
PIN DEFINITION
1 IN48
2 IN50
3 ×
4 E24V
5 IN51
6 IN49
7 ×
PIN NAME DESCRIPTION
1 OTR1 Overtravel release button point 1
2 × ×
3 × ×
4 SERONL Servo on indicator light control(light is on OP, control is on Transit board) 5 EGND E24V Power GND
6 OFF1 OFF button point 1
7 ESP1 EMG button point 1
8 ON1 ON button point 1
9 OTR2 Overtravel release button point 2
10 × ×
11 × ×
12 OFFL OFF button light control
13 OFF2 OFF button point 2
14 ESP2 EMG button point 2
15 ON2 ON button point 2
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(3) J16、J17、J18、J19 PIN DEFINITION ---IN Interface signals
J16 J17 J18 J19
1 IN54 1 IN58 1 IN56 1 IN60
2 IN53 2 IN57 2 IN55 2 IN59
3 IN54 3 IN58 3 IN56 3 IN60
4 EGND 4 EGND 4 EGND 4 EGND
(4) J6 PIN DEFINITION
J6
PIN DEFINITION
1 IN06
2 IN07
3 24V
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6、MDIOP8500 OPERATION IO PLAN CHART:
Description:Below IO numbers is the corresponding hardware IO point.
Example:IN1 means this point is the first IN point on SIO1520 card.
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7、Size Dimension:
Accessory:Transmission cable info
1 Cable 1 to 1.
2 Please kindly use set pair cable.
3 Please make sure to do grounding.
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4 PLC Maintenance -- C,S Bits and Register
4.1 C Bits Definition C BIT PLC CNC
BIT # SYMBOL Description Pagination000 ST Cycle Start 68 001 SP Feed Hold 68 003 PPROT Prog Protect 68 004 MANRET Manual Return 68 006 +X +X Axis Direction 69 007 -X -X Axis Direction 69 008 +Y +Y Axis Direction 69 009 -Y -Y Axis Direction 69 010 +Z +Z Axis Direction 69 011 -Z -Z Axis Direction 69 012 +4 +4 Axis Direction 69 013 -4 -4 Axis Direction 69 016 HX Handle X Axis 69 017 HY Handle Y Axis 69 018 HZ Handle Z Axis 69 019 H4 Handle 4th Axis 69 020 MPGDRN MPG Dry Run 69 021 SCNSAV Wake up the screen saver signal 69 023 RT Rapid 69 031 HOMEX X Axis Home DOG Signal 70 032 HOMEY Y Axis Home DOG Signal 70 033 HOMEZ Z Axis Home DOG Signal 70 034 HOME4 4th Axis Home DOG Signal 70 036 ESP Emergency Stop 70 037 ERS External Reset 70 038 FIN M, S, T Finish 70 040 SBK Single Block 71 041 BDT Optional Block Skip 71 042 DRN Dry Run 71 043 MLK Machine Lock 71 044 OPS Optional Stop 71 045 ZNG Z Axis Cancel 71 046 AFL Auxiliary Function Lock 71 049 4NG 4th Axis Neglect 71 050 +LX +X Axis OT 72 051 -LX -X Axis OT 72 052 +LY +Y Axis OT 72 053 -LY -Y Axis OT 72 054 +LZ +Z Axis OT 72 055 -LZ -Z Axis OT 72 056 +L4 +4th Axis OT 72 057 -L4 -4th Axis OT 72 059 INTLKX X Axis Interlock 73 060 INTLKY Y Axis Interlock 73 061 INTLKZ Z Axis Interlock 73 062 INTLK4 4th Axis Interlock 73 064 WINRW PLC Window Read/Write Signal 79 065 WINREQ PLC Commanding Signal 79
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BIT # SYMBOL Description Pagination066 HIX X Axis: Select Axis Direction Signal of Handle INT 73 067 HIY Y Axis: Select Axis Direction Signal of Handle INT 73 068 HIZ Z Axis: Select Axis Direction Signal of Handle INT 73 069 HI4 4th Axis: Select Axis Direction Signal of Handle INT 73 075 SVAX X Axis Servo Alarm 73 076 SVAY Y Axis Servo Alarm 73 077 SVAZ Z Axis Servo Alarm 73 078 SVA4 4th Axis Servo Alarm 73 082 S1CW 1st Spindle CW 74 083 S1CCW 1st Spindle CCW 74 085 ORT Spindle Orientation 74 086 SPPULF Spindle Command Type Changes to Pulse Type Under Spindle
Orientation and Ridig Tapping Modes 74
089 MRX X Axis Mirror Image 74 090 MRY Y Axis Servo Alarm 74 091 MRZ Z Axis Servo Alarm 74 092 MR4 4th Axis Servo Alarm 74 097 S1GR1 1st Spindle Gear #1 75 098 S1GR2 1st Spindle Gear #2 75 099 S1GR3 1st Spindle Gear #3 75 100 UI0 MACRO Variable $200 76 101 UI1 MACRO Variable $201 76 102 UI2 MACRO Variable $202 76 103 UI3 MACRO Variable $203 76 104 UI4 MACRO Variable $204 76 105 UI5 MACRO Variable $205 76 106 UI6 MACRO Variable $206 76 107 UI7 MACRO Variable $207 76 108 UI8 MACRO Variable $208 76 109 UI9 MACRO Variable $209 76 110 UI10 MACRO Variable $210 76 111 UI11 MACRO Variable $211 76 112 UI12 MACRO Variable $212 76 113 UI13 MACRO Variable $213 76 114 UI14 MACRO Variable $214 76 115 UI15 MACRO Variable $215 76 119 ZP2ZDC ZP2Z Down Cancel 76 120 PMCGO PMC Axis Go 76 124 RTFIN Disable Sigal in Rigid Tapping 76 125 RTST Enable Signal in Rigid Tapping 76 126 SWEN Enable Signal of Spindle Motor Rotates in Gear-Shfiting Speed 76 127 SWFIN Spindle Gear-Shifting Complete Signal 77 134 PRTCLR Clear Working Piece Number 77 140 2NDSLX 2nd +X Axis Software Limit Choice 77 141 2NDSLX 2nd -X Axis Software Limit Choice 77 142 2NDSLY 2nd +Y Axis Software Limit Choice 77 143 2NDSLY 2nd -Y Axis Software Limit Choice 77 144 2NDSLZ 2nd +Z Axis Software Limit Choice 77 145 2NDSLZ 2nd -Y Axis Software Limit Choice 77 146 2NDSL4 2nd +4th Axis Software Limit Choice 77 147 2NDSL4 2nd -4th Axis Software Limit Choice 77 201 AERSTX Absolute encoder Reset Ready Signal:X Axis 78 202 AERSTY Absolute encoder Reset Ready Signal:Y Axis 78 203 AERSTZ Absolute encoder Reset Ready Signal:Z Axis 78 204 AERST4 Absolute encoder Reset Ready Signal:4th Axis 78 207 AERDYX Absolute Encoder Data Ready Signal:X Axis 78
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BIT # SYMBOL Description Pagination208 AERDYY Absolute Encoder Data Ready Signal:Y Axis 78 209 AERDYZ Absolute Encoder Data Ready Signal:Z Axis 78 210 AERDY4 Absolute Encoder Data Ready Signal:4th Axis 78 213 AEB0X Absolute Encoder Data Bit 0Transmitting Signal : X Axis 79 214 AEB0Y Absolute Encoder Data Bit 0Transmitting Signal : Y Axis 79 215 AEB0Z Absolute Encoder Data Bit 0Transmitting Signal : Z Axis 79 216 AEB04 Absolute Encoder Data Bit 0Transmitting Signal : 4th Axis 79 219 AEB1X Absolute Encoder Bit 1 Transmit: X Axis 79 220 AEB1Y Absolute Encoder Bit 1 Transmit: Y Axis 79 221 AEB1Z Absolute Encoder Bit 1 Transmit: Z Axis 79 222 AEB14 Absolute Encoder Bit 1 Transmit: 4th Axis 79
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4.2 S Bits Definition
S BIT CNC PLC BIT # SYMBOL Description Pagination000 STL Cycle Start Light 80 001 SPL Feed Hold Light 80 002 EDITL Edit Mode Light 80 003 MEML MEM Mode Light 80 004 MDIL MDI Mode Light 80 005 JOGL JOG Mode Light 80 006 INCJOG INC JOG Mode Light 80 007 MPGL MPG Mode Light 80 008 HOMEL Home Mode Light 80 010 MREADY Preparation Completed 80 011 MDIPRS MDI keyboard press signal 80 016 ZP1X X 1st Axis Point Return End 80 017 ZP1Y Y 1st Axis Point Return End 80 018 ZP1Z Z 1st Axis Point Return End 80 019 ZP14 4th 1st Axis Point Return End 80 020 ZP2X X 2nd Axis Point Return End 80 021 ZP2Y Y 2nd Axis Point Return End 80 022 ZP2Z Z 2nd Axis Point Return End 80 023 ZP24 4th 2nd Axis Point Return End 80 028 WRN Warning 81 029 MF M Code Read 81 030 DEN Distribution EndAlarm 81 031 AL Alarm 81 032 RST Reset 81 033 NCRDY NC Ready 81 035 X1000 MPG x1000 Ratio Speeding 81 036 X1 MPG x1 Ratio Speeding 81 037 X10 MPG x10 Ratio Speeding 81 038 X100 MPG x100 Ratio Speeding 81 039 PROGST Program Restart 81 040 SBKL Single Block 82 041 BDTL Optional Block Skip 82 042 DRNL Dry Run 82 043 MLKL Machine Lock 82 044 OPSL Optional Stop 82 045 RTL Rapid Traverse 82 046 ZNGL Z-Axis Neglect 82 047 AFLL Auxiliary Function Lock 82 054 S1STB S Code Read 82 061 SK2 Z-Axis Neglect 83 062 SK3 MPG Dry Run 83 063 SK4 Auxiliary Function Lock 83 068 MPGDRN MPG Dry Run 84 069 TSTB T Code Read 84 071 SK6 Machine Lock 84 072 SK7 Dry Run 84 073 SK8 Optional Block Skip 85 074 SK9 Optional Stop 85 079 MLCFN PLC Window Finish 88 080 M00 M00 Read 85
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BIT # SYMBOL Description Pagination081 M01 M01 Read 85 082 M02 M02 Read 85 083 M30 M30 Read 85 086 ORTFIN Orientation Finish 85 088 S1SA 1st Spindle Speed Arrival 86 091 G80 Not in Canned Cycle Mode 86 092 S1ZSA Spindle Zero Speed Arrival 86 093 PLSCR Spindle Command Type Changes to Pulse Command in Spindle and
Ridig Tapping Mode 86
094 GRCAR Spindle Motor Speed when Gears are Switched 86 100 UO0 MACRO Variable $600 86 101 UO1 MACRO Variable $601 86 102 UO2 MACRO Variable $602 86 103 UO3 MACRO Variable $603 86 104 UO4 MACRO Variable $604 86 105 UO5 MACRO Variable $605 86 106 UO6 MACRO Variable $606 86 109 UO9 MACRO Variable $609 86 112 UO12 MACRO Variable $612 86 113 UO13 MACRO Variable $613 86 114 UO14 MACRO Variable $614 86 115 UO15 MACRO Variable $615 86 120 PMCFIN PMC Axis Finish 86 128 RTMODE Riding Tapping Mode 86 130 MOVX X Axis Moving 87 131 MOVY Y Axis Moving 87 132 MOVZ Z Axis Moving 87 133 MOV4 4th Axis Moving 87 134 WPARV Max Working Piece Arrival 87 150 SGRC1 Request Signal of Spindle Gear-Shifting: 1st Gear 87 151 SGRC2 Request Signal of Spindle Gear-Shifting: 2nd Gear 87 152 SGRC3 Request Signal of Spindle Gear-Shifting: 3rd Gear 87 153 SGRC4 Request Signal of Spindle Gear-Shifting: 4th Gear 87 154 MOVDX X Axis Moving Direction 88 155 MOVDX Y Axis Moving Direction 88 156 MOVDX Z Axis Moving Direction 88 157 MOVDX 4th Axis Moving Direction 88 158 MOVDX 5th Axis Moving Direction 88 159 MOVDX 6th Axis Moving Direction 88 201 AETFX Enter into Absolute Encoder Data Transmitting Mode:X Axis 88 202 AETFY Enter into Absolute Encoder Data Transmitting Mode:Y Axis 88 203 AETFZ Enter into Absolute Encoder Data Transmitting Mode:Z Axis 88 204 AETF4 Enter into Absolute Encoder Data Transmitting Mode:4th Axis 88 207 AETFRX Absolute Encoder Data Transmitting:X Axis 88 208 AETFRY Absolute Encoder Data Transmitting:Y Axis 88 209 AETFRZ Absolute Encoder Data Transmitting:Z Axis 88 210 AETFR4 Absolute Encoder Data Transmitting:4th Axis 88 213 AERSTX Absolute Encoder Reset:X Axis 88 214 AERSTY Absolute Encoder Reset:Y Axis 88 215 AERSTZ Absolute Encoder Reset:Z Axis 88 216 AERST4 Absolute Encoder Reset:4th Axis 88
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4.3 Register Definition
REGISTER BIT # SYMBOL Description Pagination 001 M_CODE M0~M99, M Code Command 89 002 S_CODE S000~S9999, S Code Command 89 003 T_CODE T000~T9999, T Code Command 89 004 SPAS Spindle Actual Speed 89 013 OPMDOE Mode Select 89 014 INCFED MPG Ratio Select 90 015 SPDOV Spindle Rotaing Mode Override 90 016 FEEDOV ATC Mode Feedrate Override 91 017 JOGOV JOG Mode Feedrate Override 92 018 RTOV Rapid Traverse Mode Feedrate Override 93 021 PMCF PMC Feedrate 93 022 PMCC PMC Control 93 024 PMCXMM PMC Function of X-Axis Command Amount, Unit=mm 93 025 PMCXUM PMC Function of X-Axis Command Amount, Unit=um 93 026 PMCYMM PMC Function of Y-Axis Command Amount, Unit=mm 93 027 PMCYUM PMC Function of Y-Axis Command Amount, Unit=um 93 028 PMCZMM PMC Function of Z-Axis Command Amount, Unit=mm 93 029 PMCZUM PMC Function of Z-Axis Command Amount, Unit=um 93 030 PMC4MM PMC Function of 4th-Axis Command Amount, Unit=mm 93 031 PMC4UM PMC Function of 4th-Axis Command Amount, Unit=um 93 040 OPMES1 PLC Alarm Message 94 041 OPMES2 PLC Alarm Message 94 042 OPMES3 PLC Alarm Message 94 043 OPMES4 PLC Alarm Message 94 044 OPMES5 PLC Alarm Message 94 045 OPMES6 PLC Alarm Message 94 060 MLCFN PLC Windows Function for Item Code 94 061 MLCSF1 PLC Windows Function for Sub Item Code 1 94 062 MLCSF2 PLC Windows Function for Sub Item Code 2 94 063 MLCD1 NC Overwrited PLC Window Function 1 94 064 MLCD2 NC Overwrited PLC Window Function 2 94 065 MLCD3 NC Overwrited PLC Window Function 3 94 066 MLCD4 NC Overwrited PLC Window Function 4 94 067 MLCD5 NC Overwrited PLC Window Function 5 94 068 MLCD6 NC Overwrited PLC Window Function 6 94 069 MLCD7 NC Overwrited PLC Window Function 7 94 070 MLCD8 NC Overwrited PLC Window Function 8 94 071 MLCD9 NC Overwrited PLC Window Function 9 94 072 MLCD10 NC Overwrited PLC Window Function 10 94 073 MLCD11 NC Overwrited PLC Window Function 11 94 074 MLCD12 NC Overwrited PLC Window Function 12 94
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LNC-M600i PLC Maintenance -- C,S Bits and Register
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4.4 C Bits Description
C Bit 000 Cycle Start Description: Assumed the system is under MEM or MDI mode. When the signal changes from OFF to On,
the system will be ready to be【Cycle Start】 condition. Meanwhile, the S BIT 000 signal will be set to ON in order to provide LADDER to enable work light ON function during machine running. On the other hand, assumed system is in【F-HOLD】 or 【B-STOP】 condition, the S BIT 000 will be set to OFF in order to provide LADDER to enable work light OFF function during machine stop. However, this signal will not be accepted by the system under the below three conditions: a. System is not under MEM or MDI mode. b. System is in 【NC NOT Ready】 or 【Cycle Start】 condition. c. System alarm occurs.
C Bit 001 Feed Hold
Description: Assumed the system is in MEM or MDI mode and also in【NC Ready】 conditions. When this signal is ON, the system will be in 【F-HOLD】 condition. Meanwhile, the system will set S BIT 000 signal to OFF in order to provide LADDER to enable work light OFF function during machine running. And also, to set S BIT 001 signal to ON in order to provide LADDER to enable work light ON function during machine stop. But, please notice that this signal is disabled (ineffective) for PMC axis function under JOG or RAPID mode.
C Bit 003 Prog Protect
Description: When this signal is set to ON, part program editing is prohibited.
C Bit 004 Manual Return
Description: Assumed NC is under MEM or MDI mode. If switching to JOG or MPG mode during program executing and also manual moves the machine away from the original program interrupting position, user can have the following two selections to continue the unfinished command: 1. Manual Return: Moving the machine back to the original program interrupting position first
and then to continue the unfinished commanding. 2. Continue the unfinished commanding from the current position. But, there will be a
OFFSET amount of coordinate.
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C Bit 006 +X Axis Direction C Bit 007 -X Axis Direction C Bit 008 +Y Axis Direction C Bit 009 -Y Axis Direction C Bit 010 +Z Axis Direction C Bit 011 -Z Axis Direction C Bit 012 +4 Axis Direction C Bit 013 -4 Axis Direction
Description: These signals are selection commanding of system relative axis direction. There are three corresponding motions under each mode: a. JOG Mode:
When axis direction signal is ON, the system will send out commanding signal to the designated axis direction in JOG speed until the signal is OFF.
b. RAPID Mode: When axis direction signal is ON, the system will send out commanding signal to the designated axis direction in RAPID speed until the signal is OFF.
c. HOME: When axis direction signal changes from OFF to ON, it starts moving back to HOME.
C Bit 016 Handle X Axis C Bit 017 Handle Y Axis C Bit 018 Handle Z Axis C Bit 019 Handle 4th Axis
Description: These signals are used under MPG mode, which are to indicate the present select servo axis. For example, if C BIT 016 signal is ON, it indicates that the present MPG axis direction is X axis. So, turning the MPG rotary switch will moving the servo axis toward X axis. HX:X Axis MPG Feed HY:Y Axis MPG Feed HZ:Z Axis MPG Feed H4:4th Axis MPG Feed
C Bit 020 MPG Dry Run
Description: Assumed the NC is in MEM or MDI mode. When this signal is ON, MPG is as feederate control. So, when operator uses MPG, the axis is moving in original feedrate, otherwise, stop.
C Bit 021 Wake up the screen saver signal
Description: The signal which is used by PLC to notify system stopping screen saver and recount start-time.
C Bit 023 Rapid
Description: Assumed NC is in JOG mode. If RT signal is ON, feedrate becomes rapidly speed, which is equal to RAPID mode. So, operator can apply the same principle in HOME mode.
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C Bit 031 X Axis Home DOG Signal C Bit 032 Y Axis Home DOG Signal C Bit 033 Z Axis Home DOG Signal C Bit 034 4th Axis Home DOG Signal
Description: To notify NC the present HOME DOG signal. Remark: When Parameter # 0175 is 1 and when HOME DOG uses REMOTE key-in point, this signal is enabled.
C Bit 036 Emergency Stop
Description: When this signal is ON, the system is in RESET condition and all motions stop, which means the system condition is NOT READY.
C Bit 037 External Reset
Description: System outer RESET signal which is the same function as pressing RESET bottom.
C Bit 038 M, S, T Finish
Description: Assumed NC is in the MEM or MDI mode. When the program executes M code interpretation, the content of M Code will be sent by REG 1. At the same time, it will send out M Code Read(MF)signal.
When LADDER finishes executing the related M Code and replies it back to M,S,T Finish(FIN)signal, the signal will inform the system that the executing of M code is completed. Correct order is as following: M CODE INTERPREATION
REG
MF
FIN
a. When executing M77, 77 will be entered into REG 1. b. Assumed M Code and motion command are in the same BLOCK. If want M Code to
execute its command after motion command is completed, then m code must coordinate with Distribution End(DEN)command under LADDER control.
c. M00, M01, M02, M30, M98, M99 has no such simultaneous motion.
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C Bit 040 Single Block
Description: Assumed NC is in auto-executing condition of MEM mode. If this signal is ON, the system will stop after a BLOCK of program is finish executing. But, if STL signal in OFF and system condition is B_STOP, then NC will start executing the next BLOCK of program after Cycle Start (ST) signal is ON.
C Bit 041 Optional Block Skip
Description: Assumed NC is in auto-executing of MEM mode. If there is a such symbol, “/”, in a program, any key-in after this symbol to EOB will be neglected.
C Bit 042 Dry Run
Description: Assumed NC is in MEM or MDI mode. If this signal is ON, program will be executed under the below feedrates: G00:When RT is ON = RAPID feed.
When RT is OFF =JOG feed. G01:JOG feed.
C Bit 043 Machine Lock
Description: Assumed NC is under manual and auto modes, all moving command will NOT send to position control servo system. But, software interpolation value is still executed which means that program coordinate will still be renewed.
C Bit 044 Optional Stop
Description: Assumed this signal is ON. If program executing reaches M01, system will be paused and STL signal is OFF. This implies that the system will continue executing programs after pressing Cycle Start (ST) bottom.
C Bit 045 Z Axis Cancel
Description: Assumed NC is in manual and auto modes. If this signal is ON, Z axis will be locked, which means that Z axis moving command will NOT be sent to loop control servo system. But, Z axis software interpolation value is still executing. So, program coordinate will be renewed.
C Bit 046 Auxiliary Function Lock
Description: Assumed this signal is ON. When M, S and T codes are executing, content code and reading signal are not sending out which means not to execute M, S and T simultaneously.
C Bit 049 4th Axis Neglect
Description: When this signal is ON, the corresponding axis commanding will NOT be executed. For example: Enable 4th axis neglect which means when executing part program G01 X10 Z10 C10, C10 commanding will be neglected.
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C Bit 050 +X Axis OT C Bit 051 -X Axis OT C Bit 052 +Y Axis OT C Bit 053 -Y Axis OT C Bit 054 +Z Axis OT C Bit 055 -Z Axis OT C Bit 056 +4th Axis OT C Bit 057 -4th Axis OT
Description: Each axis sends out the machine hardware-traveling signal in order to inform the system to display it. These C Bits are PLC travel limit signals for each axis. When these C BIT signals are on, the system alarm will be enabled. So the servo axis can only move toward the opposite direction. The following list is the definition for each C BIT:
C BIT Definition
50 X Axis +ive direction PLC Travel Limit
51 X Axis -ive direction PLC Travel Limit
52 Y Axis +ive direction PLC Travel Limit
53 Y Axis -ive direction PLC Travel Limit
54 Z Axis +ive direction PLC Travel Limit
55 Z Axis -ive direction PLC Travel Limit
56 4th Axis +ive direction PLC Travel Limit
57 4th Axis -ive direction PLC Travel Limit
The following list is the warning message of PLC travel limit:
WARNING ID Warning Message
OP 6001 X AXIS OVER PLC TRAVEL LIMIT (+)
OP 6002 X AXIS OVER PLC TRAVEL LIMIT (-)
OP 6003 Y AXIS OVER PLC TRAVEL LIMIT (+)
OP 6004 Y AXIS OVER PLC TRAVEL LIMIT (-)
OP 6005 Z AXIS OVER PLC TRAVEL LIMIT (+)
OP 6006 Z AXIS OVER PLC TRAVEL LIMIT (-)
OP 6007 4TH AXIS OVER PLC TRAVEL LIMIT (+)
OP 6008 4TH AXIS OVER PLC TRAVEL LIMIT (-) Warning/Alarm Cancel:
After the above system warning message is enabled, need to wait until the servo moves toward the opposite direction. And also, the corresponding C BIT changes from ON to OFF, the warning message will be removed automatically.
+X
Enable C50
X axis moving direction
Enable C51
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In JOG/RAPID or MPG mode, if the system warning message (OP 6001 ~ OP 6008) of PLC travel limit occurs, it is okay not to remove the warning message. Just moving directly to the reverse direction away from where the warning message occurs. After getting away from the software limitation range, the warning message will be removed.
Under mode of MEM, MDI or HOME, if the system warning message (OP 6001 ~ OP 6008) of PLC travel limit occurs, OP will send out the warning message. In this case, users must press “RESET” to reset the system.
ALARM ID Warning Message
OP 1020 OVER PLC TRAVEL LIMIT
C Bit 059 X Axis Interlock C Bit 060 Y Axis Interlock C Bit 061 Z Axis Interlock C Bit 062 4th Axis Interlock
Description: When the corresponding axis is ON, the axis will NOT move. But, the coordinate value will be renewed.
C Bit 066 X Axis: Select Axis Direction Signal of Handle INT C Bit 067 Y Axis: Select Axis Direction Signal of Handle INT C Bit 068 Z Axis: Select Axis Direction Signal of Handle INT C Bit 069 4th Axis: Select Axis Direction Signal of Handle INT
Description: Assumed NC is under MEM mode. User can use Manual Handle Interrupt function to increase/decrease tool shifting amount in order to modify path. However, before using this function, user must set Handle Interrupt axis selection signal and MPG ratio (R REGISTER 014). Then, user can use MPG to modify tool position. However, absolute coordinate will NOT be modified by Handle Interrupt, there will be a OFFSET amount of the initial program path and afterward tool path. This OFFSET amount will be cleared only by using manual reference point return.
C Bit 075 X Axis Servo Alarm C Bit 076 Y Axis Servo Alarm C Bit 077 Z Axis Servo Alarm C Bit 078 4th Axis Servo Alarm
Description: This signal will notify system if motor driver of any axis has any extraordinary phenomenon.
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C Bit 082 1st Spindle CW C Bit 083 1st Spindle CCW
Description: When C bit of clockwise is ON, spindle rotates in clockwise direction. When C bit of counter-clockwise is ON, spindle rotates in counter-clockwise direction. If the above two are both OFF, spindle stops rotating. Note 1: The above C bits are enabled in normal spindle speed control mode, which is spindle clockwise, counter-clockwise and stop. Note 2: If the spindle CW and CCW are controlled by inventor’s CW and CCW connection point control, the above signals will only notify NC that the current spindle is in CW or CCW condition.
C Bit 085 Spindle Orientation
Description: This signal will be enabled when spindle orientation is decided by encoder and in JOG mode. Please notice that if Parameter # 0019, 1055, 1056 are not set for orientation position, spindle will be re-orientated again.
C Bit 086 Spindle Command Type Changes to Pulse Type Under Spindle Orientation and Ridig
Tapping Modes Description: Signal of Spindle is in orientation mode and also finishes orientating.
C Bit 089 X Axis Mirror Image C Bit 090 Y Axis Servo Alarm C Bit 091 Z Axis Servo Alarm C Bit 092 4th Axis Servo Alarm
Description: When mirror image signal is ON under Auto mode, this axis will be in reverse moving direction.
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C Bit 097 1st Spindle Gear #1 C Bit 098 1st Spindle Gear #2 C Bit 099 1st Spindle Gear #3
Description: Setting the gear ratio between spindle motor and spindle. Every spindle provides 4sets of parameter # of gear ratio. The system default is to use the 4th set of gear ratio. If user want to modify other sets of gear ratio, user can select the suitable gear ratio from each spindle’s corresponding gear ratio C bit.
Spindle Gear C bit # of Motor Tooth # of Spindle Tooth
1 C97=ON Parameter # 0049 Parameter # 0050
2 C98=ON Parameter # 0051 Parameter # 0052
3 C99=ON Parameter # 0178 Parameter # 0179
1st Spindle
4 C97,98,99=OFF Parameter # 0181 Parameter # 0182
1 C116=ON Parameter # 0664 Parameter # 0665
2 C117=ON Parameter # 0666 Parameter # 0667
3 C118=ON Parameter # 0668 Parameter # 0669
2nd Spindle
4 C116,117,118=OFF Parameter # 0670 Parameter # 0671
1 C121=ON Parameter # 0672 Parameter # 0673
2 C122=ON Parameter # 0674 Parameter # 0675
3 C123=ON Parameter # 0676 Parameter # 0677
3rd Spindle
4 C121,122,123=OFF Parameter # 0678 Parameter # 0679
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C Bit 100 MACRO Variable $200 C Bit 101 MACRO Variable $201 C Bit 102 MACRO Variable $202 C Bit 103 MACRO Variable $203 C Bit 104 MACRO Variable $204 C Bit 105 MACRO Variable $205 C Bit 106 MACRO Variable $206 C Bit 107 MACRO Variable $207 C Bit 108 MACRO Variable $208 C Bit 109 MACRO Variable $209 C Bit 110 MACRO Variable $210 C Bit 111 MACRO Variable $211 C Bit 112 MACRO Variable $212 C Bit 113 MACRO Variable $213 C Bit 114 MACRO Variable $214 C Bit 115 MACRO Variable $215
Description: These signals are the same as the MACRO system variables $120~$135. They provide input points of MACRO for LADDER. Example: If set UI0 to ON in LADDER, then $120 will be 1 in MACRO. These MACRO input point signals will provide order determination for MACRO.
C Bit 119 ZP2Z Down Cancel
Description: When this signal is ON, the local Z axis motion will be inhibited after the 2nd reference point. This signal is to protect tool exchanging and to prevent tool collusion after tool magazine moves toward left.
C Bit 120 PMC Axis Go
Description: Setting this signal to ON in order to enable PMC axis moving command under the condition of JOG mode and when all PMC axis moving data are ready.
C Bit 124 Disable Sigal in Rigid Tapping
Description: Milling disables rigid tapping.
C Bit 125 Enable Signal in Rigid Tapping
Description: Rigid tapping (M29). When this signal is on, Z axis moving amount will follow the spindle encoder’s pulse amount. So user must use M28 to delete the signal when rigid tapping is done in order to prevent any wrong motion from the system.
C Bit 126 Enable Signal of Spindle Motor Rotates in Gear-Shfiting Speed
Description: Milling spindle changes rotational speed.
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C Bit 127 Spindle Gear-Shifting Complete Signal
Description: Milling gear-shifting completed signal.
C Bit 134 Clear Working Piece Number
Description: When NC reads M02, M30, the reading M code and parameter 89 are the same, NC will add the working piece by 1. If the working piece number is larger than or equal to that of the maximum working piece setting, NC will send out S134 to inform PLC to do the correspondingmotion. When PLC sends out C 134, NC will clear the working piece number to zero.
C Bit 140 2nd +X Axis Software Limit Choice C Bit 141 2nd -X Axis Software Limit Choice C Bit 142 2nd +Y Axis Software Limit Choice C Bit 143 2nd -Y Axis Software Limit Choice C Bit 144 2nd +Z Axis Software Limit Choice C Bit 145 2nd -Y Axis Software Limit Choice C Bit 146 2nd +4th Axis Software Limit Choice C Bit 147 2nd -4th Axis Software Limit Choice
Description: 1st software limit: Using parameter 1006 ~ 1013 to set the limit. After executing zero return procedure, the parameter setting value will be enabled. The booting default value of +ive direction is 99999.999mm and the booting default value of –ive direction is -99999.999mm.
2nd software limit: Using parameter 1034 ~ 1041to set the limit. After executing zero return procedure, the parameter setting value will be enabled. The booting default value of +ive direction is 99999.999mm and the booting default value of –ive direction is -99999.999mm.
The corresponding C BIT of each axis can exchange any value between the 1st software limit and the 2nd software limit. This means that only one set/combination can be enabled at tone time within the limit of the 1st software limitation and the 2nd software limitation.
Software Limit C BIT X axis +ive direction software limit
C140: When OFF, use 1st software limit; When ON, using 2nd software limit.
X axis -ive direction software limit
C141: When OFF, use 1st software limit; When ON, using 2nd software limit.
Y axis +ive direction software limit
C142: When OFF, use 1st software limit; When ON, using 2nd software limit.
Y axis -ive direction software limit
C143:When OFF, use 1st software limit; When ON, using 2nd software limit.
Z axis +ive direction software limit
C144:When OFF, use 1st software limit; When ON, using 2nd software limit.
Z axis -ive direction software limit
C145:When OFF, use 1st software limit; When ON, using 2nd software limit.
4th axis +ive direction software limit
C146:When OFF, use 1st software limit; When ON, using 2nd software limit.
4th axis -ive direction software limit
C147:When OFF, use 1st software limit; When ON, using 2nd software limit.
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G22 travel limit:Able to designated the embedded travel checking range. For Internal and external prohibit area, use parameter 0071 to set the prohibit area for both internal and external area. (0 means external prohibit area; 1 means internal prohibit area).