LNC-M600i Maintenance Manual V04.00.000 4408210076 ENG · LNC-M600i Series is a standard DOS-Based...

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Leading Numerical Controller M M a a i i n n t t e e n n a a n n c c e e M M a a n n u u a a l l LNC Technology Co., Ltd. LNC-M600i 2009/10 VerV04.00.000(4408210076)

Transcript of LNC-M600i Maintenance Manual V04.00.000 4408210076 ENG · LNC-M600i Series is a standard DOS-Based...

  • Leading Numerical Controller

    MMaaiinntteennaannccee MMaannuuaall

    LNC Technology Co., Ltd.

    LNC-M600i

    2009/10 Ver:V04.00.000(4408210076)

  • LNC-M600i Table of Contents

    LNC Technology Co., Ltd. I

    Table of Contents

    1 SPECIFICATION ........................................................................................................ 1

    1.1 Normal Specification & Option Specification ..................................................................................1

    2 Software Maintenance.............................................................................................. 2

    2.1 LNC-M600i Installation Description ................................................................................................2 2.1.1 [O.S UTILITY] ......................................................................................................................2 2.1.2 [LNC_M600 INSTALL DISK]................................................................................................3 2.1.3 Font Disk..............................................................................................................................5

    2.2 System update................................................................................................................................6 2.3 System Direction Description .......................................................................................................10

    2.3.1 [OS.UTILTIY] Results ........................................................................................................10 2.3.2 [LNC_M600 INSTALL DISK] Results.................................................................................10

    3 Hardware Maintenance............................................................................................11

    3.1 LNC-600i Product Display ............................................................................................................ 11 3.1.1 Specification.......................................................................................................................12

    3.2 ELCLCD-2601 system connection and description......................................................................17 3.3 OT/EMG PIN.................................................................................................................................27 3.4 Hardware Module Description ......................................................................................................32

    3.4.1 I/O Module .........................................................................................................................32 3.4.2 I/O card SIO 1520 definition ..............................................................................................34 3.4.3 I/O SIO 1540 DEFINITION ................................................................................................41 3.4.4 MDIOP8500 OP DESCRIPTION .......................................................................................51

    4 PLC Maintenance -- C,S Bits and Register......................................................... 62

    4.1 C Bits Definition ............................................................................................................................62 4.2 S Bits Definition ............................................................................................................................65 4.3 Register Definition ........................................................................................................................67 4.4 C Bits Description .........................................................................................................................68 4.5 S Bits Desctiption..........................................................................................................................80 4.6 Register Desctiption .....................................................................................................................89 4.7 PLC Window Function ..................................................................................................................95 4.8 PLC Initial Setting Description(PLCIO.CFG) ...........................................................................99

    5 Parameter .............................................................................................................. 101

    5.1 Parameter List ............................................................................................................................102

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    5.2 Servo Parameter ........................................................................................................................ 117 5.3 Machine Parameter ....................................................................................................................130 5.4 Spindle Parameter ......................................................................................................................132 5.5 MPG Parameter..........................................................................................................................151 5.6 Compensation Parameter...........................................................................................................152 5.7 Zero Return parameter ...............................................................................................................159 5.8 Operation Parameter ..................................................................................................................172

    6 SYSTEM ALARM and WARNING ......................................................................... 199

    6.1 OP OPERATION RELATED ALARM..........................................................................................200 6.2 OP OPERATION RELATED WARNING.....................................................................................203 6.3 INT INTERPRETATION RELATED ALARM ...............................................................................204 6.4 MOT MOTION RELATED ALARM..............................................................................................212 6.5 MOT RELATING ALARM............................................................................................................225

    7 Machine Adjustment............................................................................................. 226

    7.1 Milling Rigid Tapping Commanding ............................................................................................226 7.2 Laser Compensation Procedure.................................................................................................231 7.3 Double Ball Bar Measure – Backlash or Circular Spike .............................................................234 7.4 Spindle Positioning Tuning .........................................................................................................236

    8 Dimension and Installation .................................................................................. 238

    8.1 Dimension...................................................................................................................................238 8.1.1 ELCLCD-2601 Dimension ...............................................................................................238 8.1.2 MDIOP-8500 Dimension..................................................................................................238 8.1.3 MDIOP-8501 Dimension..................................................................................................239 8.1.4 MDIOP-8510 Dimension..................................................................................................239

    8.2 Dimension...................................................................................................................................240 8.2.1 ELCLCD-2601 Dimension ...............................................................................................240 8.2.2 MDIOP-8500 Dimension..................................................................................................240 8.2.3 MDIOP-8501 Dimension..................................................................................................241 8.2.4 MDIOP-8510 Dimension..................................................................................................241

    8.3 TRF-9500 Dimension and installation ........................................................................................242

    APPENDIX A PARAMETER ADJUSTMENT EXAMPLE .............................................. 243

    A1 Parameter Adjustment of V Command Control Method ................................................................243 A2 Parameter Adjustment when Encoder is installed besides Ball Screw..........................................246 A3 Parameter Adjustment when using Linear Scale Control Method .................................................248

    Appendix B:Servo Connection Example ................................................................. 251

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    B1 Yaskawa Servo Connection Example ............................................................................................251 B2 Panasonic Servo Connection Example .........................................................................................257 B3 Mitsubishi Servo Example..............................................................................................................260 B4 TOSHIBA converter........................................................................................................................265

    Appendix C:3 In 1 MPG Connection Example......................................................... 277

    Appendix D RS232 Connection Description.............................................................. 279

    Appendix E Internet Setting Description ................................................................... 281

    Appendix F Wiring Diagram........................................................................................ 347

    A-System Configuration ......................................................................................................................347 B-Main Power Cable............................................................................................................................362 C-Control Loop Wiring Diagram ..........................................................................................................366 E-ON/OFF ...........................................................................................................................................368 F-Spindle Terminal Interface................................................................................................................369 I-INPUT Wiring ....................................................................................................................................371 O-OUTPUT Wiring...............................................................................................................................373 P-Servo Main Power............................................................................................................................375 T- I/O LIst.............................................................................................................................................381

  • LNC-M600i SPECIFICATION

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    1 SPECIFICATION

    LNC-M600i Series is a standard DOS-Based controller and also an integrated numerical controller product

    which is designed by LNC Technology. Its stability in quality is best suitable for applications of middle

    complexity, such as lathe, milling, grinding and all other kinds of industrial and automatically tools.

    The following introduces the functional and structure specification of LNC-M600i series controller.

    1.1 Normal Specification & Option Specification

    Normal Specification

    Normal G/M Code Operating

    Background Editing

    MACRO Program Function

    External/Internal Program Transmitting Function for DNC

    Multiple Language Selection (English, Traditional/Simplify Chinese)

    Picture Simulation Display

    Soft Interface Extension

    Hardware Self-Diagnostic Display

    Additional back-up of Installation floppy disk

    PLC Ladder Diagram Display

    Internet Function

    Option Specification

    CAD/CAM

  • LNC-M600i Software Maintenance

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    2 Software Maintenance

    2.1 LNC-M600i Installation Description This system has 3 installation diskettes wich are [O.S UTILITY], [LNC_M600i INSTALL DISK], Text Font Disk

    and also three anti-virus program diskettes, details are as below:

    2.1.1 [O.S UTILITY] Insert [O.S UTILITY] disk to floppy(A:) or run R.BAT, it shows as below:

    QUICK MAKE AN BOOTABLE H.D(C)

    This will install OS to your IPC and make it bootable. Here is the step: 1. Prepare a formatted CF card. 2. Set the boot sequence of IPC to A: first 3. Insert [O.S UTILITY] disk to A: 4. RESET and boot with A: 5. Run this option 6. After all have done, reboot again and change boot sequence of IPC to C ONLY.

    INSTALL PLC UTILITIES

    This will install PLC utilities to your IPC(OS required), but you need to install Operation System firstly

    and proceed this software. After pressing install button, system will show if you are sure of it, then press

    「Y」.

    WELCOME TO INSTALL LNC SERIES

    THIS WILL GUIDE YOU TO CREATE AN

    PLATFORM FOR LNC .APP AND UTILITIES.

    --------------VER 2.5---------------

    1.QUICK MAKE AN BOOTABLE H.D(C)

    2.INSTALL PLC UTILITIES

    3.INSTALL NETWORK UTILITIES

    4.VIRUS SCAN

    5.QUIT

    CHOISE AN OPTION[1,2,3,4,5]?

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    INSTALL NETWORK UTILITIES

    This will install network utilities to your IPC(OS required).

    VIRUS SCAN

    To scan if the system has virus(OS and scan program required).

    QUIT

    To quit installation.

    2.1.2 [LNC_M600 INSTALL DISK]

    Execute G.BAT of install disk, the screen will show as below:

    ====================================

    WELCME TO INSTALL LNC-M600 SERIES

    ====================================

    Please read the belows NOTICE first

    before INSTALL task.

    [1]Installing..below tasks are no

    prompting!

    a.The previous File/Directory that

    named "*.BAK" will be killed!

    b.The exist File/Directory that c-

    onflict with SETUP will be rena-

    med as "*.bak"!

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    After press any key:

    Install

    For first time full install or hard disk reconstraction. LNC-M600i SERIES has been installed in the disk

    before selling. This selection is useless under normal usage unless the disk has been formated again

    Maintain

    Maintenance selection, there are 3 items below:

    1.PCscan

    Virus checking

    2.DISK doctor

    Disk diagnostic and errer-fix

    3.DEFRAG

    Disk access performance enhancement

    0.Quit

    =====================================

    LNC-M600 INSTALL UTILITY V1.20

    Copyright (C) POU CHEN 2002 05/07/2001

    =====================================

    1.Install

    2.Maintain

    3.Quit and Restart

    Choice an Option[1,2,3]?

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    (1) PCscan:to scan if there are virus in the disk or not. (2) DISK Doctor:to scan the disk is broken or not. (3) DEFRAG:disk defragment.

    Quit

    To quit install program and return to DOS.

    2.1.3 Font Disk

    To install fonts, execute G.BAT of install disk.

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    2.2 System update This function can only be executed under imcomplete preparation, press EMG-STOP and press system

    update, below picture will be shown on the screen, users can choose each item to continue.

    Figure 2.2-1 System Update Main Page

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    System update

    This function offers two ways for update: general disk/RS232 transmission. Please install LNC

    Technology Co., Ltd. latest version software if choosing this function. Pressing【YES】, the installation

    screen will occur. There is installation program instruction during installation so you only need to follow

    the instruction to upgrade the system.

    Figure 2.2-2 System Upgrade

    At the system upgrade file,move cursor to the line and press【OK】

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    System will double confirm if you want to do upgrade, make sure if you really want to do upgrade and

    press【OK】

    Then system will turn to DOS page as below to show current version and update version, press【Y】and

    system will process upgrade automatically.

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    Please wait, file preparing.

    System upgrade is completed, please press any key to reboot and you can use new version software

    later.

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    2.3 System Direction Description Users will find the following files in the system hardware after running LNC-M600i series installation program.

    2.3.1 [OS.UTILTIY] Results

    Name Files

    C:\DOS\ IBM PC_DOS 2000 files(partially)

    C:\ANTIVIR\ Anti-Virus

    C:\MLC:\MLC\ Ladder editor

    2.3.2 [LNC_M600 INSTALL DISK] Results

    Name Files

    C:\LNCMILL.BAK Backup of LNCMILL directory(last edition)

    C:\LNCMILL.B2 Backup of LNCMILL directory (recently edition)

    C:\LNCMILL\EXE System files

    C:\LNCMILL\RESOURCE Environment relative data files (refer to DIR.DOC)

    C:\LNCMILL\MACHINE LADDER and system files

    C:\LNCMILL\MACRO Canned cycle macro for Standard miller(user’s NC files should not be here)

    C:\LNCMILL\NCFILES User’s NC files (file name must be O0000~O8999)

    C:\LNCMILL\CAMPRJ CAM project files (extended file name is *.DAT)

  • LNC-M600i Hardware Maintenance

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    3 Hardware Maintenance

    3.1 LNC-600i Product Display

    ELCLCD-2601

    REL-2840

    MPG

    MDIOP-85 series

    TRF-9500

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    3.1.1 Specification System hardware specification:

    ELCLCD-2601 Specification

    Monitor 10.4” full color TFT montior

    SDRAM 64M bytes or above

    Single CF Card 64M bytes or above

    PC Motherboard Industrial PC board

    Remote I/O Max 128 Input/128 Output

    USER I/O 20Input/16 Output

    Servo System Offer position loop/Speed loop control (Optional)

    DNC RS232 19200 Baud Rate

    Operation Panel Standard Lathe OP

    MPG Interface 3 in 1 MPG

    Control Axes 3 axes

    Spindle Numbers 1 axis

    Power AC 110V/230V 50Hz/60Hz

    System Power Demand:

    Power Category Specification Usage Note

    System Power AC110V/230V 50Hz/60Hz For System Fixed at system back side External Power(24V) DC24V/(4A UP) For external IO

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    Port and interface

    Controller Front View

    Controller Back View

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    Controller Right View

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    Mark Icon Code Function Connection Format Note

    1 Z AXIS Z Axis servo control D-SUB 25 PIN(Jack)

    2 Y AXIS Y Axis servo control D-SUB 25 PIN(Jack)

    3 X AXIS X Axis servo control D-SUB 25 PIN(Jack)

    4 SP AXIS Spindle D-SUB 25 PIN(Jack)

    5 MPG MPG pin D-SUB 15 PIN(Jack) Commnad/IN

    6 USER I/O 20IN/16OUT interface HD_D-SUB 44 PIN(Plug) Connect REL

    7 RIO IO control port D-SUB 15 PIN(Plug) Connect SIO

    8 EMG Connect Hardware protection

    9 OT Connect Hardware protection

    10 E24V FUSE Fuse 5.2*20mm Fuse 5A/250V

    11 5V FUSE Fuse 5.2*20mm Fuse 5A/250V

    12 OT FUSE Fuse 5.2*20mm Fuse 0.5A/250V

    13 FG、EGND、E24V External Power 24V 3pin 5.08mm terminal

    14 12V、GND、5V、FG 12V、5V 3pin 5.08mm terminal

    15 7 set of monitor Numerical view

    16 SVI-COM Servo COM point Switch Default=EGND

    NPN/PNP USER IN standard setting Switch switch at right side

    KB Keyboard port Ps2 Connect

    CF Industrial CF card CFCard Connect

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    ELCLCD-2601 indicator lights as below:

    LED lights ON Description OFF Description Exam and check

    B External E24V input lights on No external E24V input Confirm E24V C Servo reset lights on Servo is not at reset step D Servo start lights on Servo is not at start step Confirm servo

    E Didn’t pass stroke lights on(OT1、OT2short circuit) OT1、OT2 open circuit Confirm OT

    F External E5V input lights on No external E5V input Confirm E24V

    B C

    D

    F E

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    3.2 ELCLCD-2601 system connection and description A、 POWER:

    A-1:System Power Supply ◎Description:Offer 5V.12V power for system.

    ◎Connection:Connection as below:

    Put AC110V/220V power connect to power supply’s AC IN, FG to grounding, please connect with

    metal chassis (grounding)

    Power supply’s output 5V/12V/GND to connect with controller’s 12V/GND/5V pin.

    AC IN FG 12V GND 5V 12V GND 5V

    A-2

    A-1

    A-3

    A-4

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    AC power cable:we recommend you use PVC cables and the cable diameter is 0.75 mm2 or above material (better within 5m).

    System powersupply is mainly used for offering controller system power, except the accessories( like CF card), please do not use for other equipment.

    A-2:System use 5V、12V pin ◎Description:Offer 5V,12V controller kernel power, use12V,5V and GND to connect to power supply

    AC output;FG to grounding, please connect with metal chassis (grounding).

    ◎Power Demand:(1) 12V/2A;5V/6A or above

    (2) Output voltage ripple and noise is smaller then 150mVp-p.

    Please kindly use LNC power supply(12V/3A、5V/11.5A) for system to use 5V,12V power. This device suits to LNC controller. LNC have passed the CE test. We can not guarantee your needs without using this model.

    A-3:E24V External Power Pin ◎Description:E24V offer controller power control and for external IO to use.

    ◎Connection:Connection as below:

    E24V and EGND connect to external power supply AC output side;FG to grounding, please connect

    with metal chassis (grounding).

    ◎Power Demand:(1) E24V/5A above.

    (2) Output voltage ripple and noise is smaller then 150mVp-p.

    We recommend you to use MW ADS-15524 power supply(E24V/5.8A、E5V/3A). With using this model, LNC have passed the CE test. We can not guarantee your needs without using this model.

    When using this power supply, please make sure the installation location will not be too far( DC output may have drop voltage, especially All in one series ) After booting, E24V power supply voltage will need to stay within E24V±0.5V.

    E24V EGNDFG

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    A-4:FUSE ◎Description:Fuse is the circuit protection. When controller has strange situation, please check if

    fuse is OK.

    ◎Position:Relating position is as below:

    ◎Fuse Specification: 5V、E24V、5V is all 250V/5A;OT is 250V/0.5A. B、Motion Control:

    B-1:Servo Control Connect ◎Description:B-1 offer 3 axis control pin(X、Y、Z) to connect and control back side drives.

    ◎Connection:UseD_SUB 25PIN(Jack) connect, details as below:

    OT 5V E24V

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    PIN Name Description PIN Name Description

    1 /PB Pulse Output B Opp. P 14 /PA Pulse Output A Opp. P

    2 PB Pulse Output B Phase 15 PA Pulse Output A Phase 3 E5V External E5V of Linear Scale 16 - -

    4 EGND External Power 17 DACO Analog Voltage Output

    5 AGND Anlog Output 18 E24V External Power E24V 6 SRV_ON Servo Start Control 19 ALARM Servo Alarm

    7 EGND External power(E5V、E24V) 20 SVI_COM External Power (E5V、E24V)

    8 SVI_COM Servo COM Setting 21 EGND External Power (E5V、E24V) 9 SRV_RST Servo Reset Signal 22 - -

    10 C Encoder C Phase 23 /C Encoder C Phase

    11 A Encoder A Phase 24 /A Encoder A Phase

    12 B Encoder B Phase 25 /B Encoder B Phase

    13 FG Chassis - - -

    ◎Description:(1) Pulse output and encoder feedback are all differential signals.

    (2) Analog voltage output is ±10V.

    (3) SP axis analog voltage DACO3 is standard device;X/Y/Z axis analog voltage

    (DACO0~DACO2) output is optional.

    When making the connection cables of control pin and back-end driver, please use better shielding cover and cables (A.W.G24 UP) And make sure the connection of shielding cables to reduce the chance of noise interference. LNC offers standard cables for selection

    Please don’t bind signal control cables with power cables at the same time or put at the same cable box.

    B-2:MPG Control Connect ◎Description:This control pin is to connect MPG handwheel which contains pulse and I/O signals

    inside.

    ◎Connectio:UseD_SUB 25PIN(Jack) connect, details as below:

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    PIN Name Description PIN Name Description

    1 E24V MPG E24V 9 EGND MPG power

    2 MPG4 MPG select 4 10 FG grounding

    3 E/B Encoder B phase 11 EB Encoder B phase

    4 E/A Encoder A phase 12 EA Encoder A phase

    5 X100 MPG ratio100 13 X10 MPG ratio 10

    6 MPGZ MPG select Z 14 MPGY MPG selectY

    7 MPGX MPG select X 15 E5V MPG E5V

    8 E5V MPG E5V - - -

    ◎Description:(1) Encoder responses are all differential signals.

    (2) This pin offer 6 sets of 24V input for axis direction and ratio selection to use.

    B-3:OT and EMG Connect ◎Description:(1) OT connect is a overtravel point and a safepoint to protect hardware.Normally will

    be at short-circuit situation.

    (2) When you want to make servo on, you will need to make OT and EMG to be short

    circuit, therefore OT object is close pin. When using several OT objects, please

    connect with serial way, and EMG will be short circuit state at normal using.

    (3) With MDIOP series, you need to connect EMG on MDIOP to another EMG pin,

    this function will be valid.

    ◎OT connection:Picture and pin definition as below.

    ◎EMG connection:Picture and pin definition as below.

    EMG2 EMG1

    OT2 OT1

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    OT only offer 2 pin for connection, if you have more overtravel pics, you will need to collocate with

    EMG, connection is as below:

    B-4:Servo Input SVI-COM Switch ◎COM switch description:Picture and pin definition as below.

    SW turns to right side EGND, servo’s IN COM port will be set to be EGND(default).SW turns to left

    side E24V, servo’s IN COM port will be set to be 24V.

    SVI-COM and B-1:Connect with each servo system 20th PIN.

    SVI-COM points will depend on servo drives, please refer to drives manual. Switching error will make the drive does not work.

    When changing SW, please turn off power and do not process when power on to protect hardware.

    E24V SVI-COM EGND

    Connect to controller IN

    point, can detect OT

    connect signal (24V)

    OT1 OT2

    Series circuit b pin

    EMG2 EMG1

    B pin

    Controller inside

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    C、IO Control:

    C-1:USER IO ◎Description:C-1offers 20IN/16 OUT-IO interface, usually for connection with REL.

    ◎Pin description:Adopts HD_SUB 44PIN(Plug), details as below:

    USER I/O PIN

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    PIN Description PIN Description PIN Description

    1 IN00 16 IN01 31 IN02

    2 IN03 17 IN04 32 IN05

    3 IN06 18 IN07 33 IN08

    4 IN09 19 IN10 34 IN11

    5 IN12 20 IN13 35 IN14

    6 IN15 21 IN16 36 IN17

    7 IN18 22 IN19 37 OUT02

    8 OUT00 23 OUT01 38 OUT05

    9 OUT03 24 OUT04 39 OUT08

    10 OUT06 25 OUT07 40 OUT11

    11 OUT09 26 OUT10 41 OUT14

    12 OUT12 27 OUT13 42 -

    13 OUT15 28 - 43 E24V

    14 - 29 - 44 E24V

    15 EGND 30 EGND - -

    C-2:RIO ◎Description:(1) C-2 offers IO expansion interface, when USER IO is not enough, you can connect

    with SIO/EIO from here to do expansion of IO points.

    (2) With MDIOP series, please connect to MDIOP module serial communication

    header.

    ◎Pin description:Adopts D_SUB 15PIN(Plug) to connect with SIO, one on one.

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    D、Side pin :

    D-1:MDI Connect ◎Description:MDI offers button decoder interface to connect with MDIOP module.

    ◎Pin description:Adopts 2.54mm 26PIN(Plug)

    IDE connection cable installation- please be sure to buckle into the connector, MDI's key can work properly.

    D-2:Quick IN Connect ◎Description:IN points is 24V standard input.

    ◎Pin description:Upper terminal blocks are IN, below is EGND

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    D-3:NPN/PNP Switch ◎Description:This switch is USER IO-20 IN points, can be set according to different situations.

    ◎Usage:

    PNP:IN point is 24V action (default)

    NPN:IN point is EGND action.

    Note:This 20 In point will need to be changed at one time, can not be changed separately.

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    3.3 OT/EMG PIN

    Same as this picture, if you want to make servo on, you need to make OT and EMG to be short circuit.

    Therefore OT head is usual close point. When using multi OT components, please use serial connection to

    connect. And as for servo on’s signal standard can be changed by SW of SVI_COM. Meanwhile LNC-M600i

    offer 1 RELAY to do SERVO_ON control. SERVO_ON’s control signal is sent by software, but will also be

    protected by hardware. EMG_SIG need to have 24V, then SERVO_ON.

    Circuit only offers OT1、OT2、EMG1、EMG2, 4 motion relating points. Please make it short circuit when in no

    use.

    OT、EMG connection way:

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    EMG22V

    OT1

    OT1 B Pin

    EMG B Pin

    OT2

    EMG1

    OT2 B Pin

    ……

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    External ON/OFF System Power Control with 2 switched

    Description:After giving AC power to the back side power point of LNC-600i, System wil be ON. If you need

    to control by external power, connection will be as below:

    Demand Material:

    1. RELAY:DC24VCoil 2AB connect’s rated power is 5A UP (1PCS)

    2. Switch:DC24V Reversion type witch with lights(Red/green)-each 1PCS.

    When using RELAY, please take more care on the protection of pin to increase pin using life.

    ON A pin

    OFF B pin

    RELAY Coil

    ON Light(green) OFF light(red)

    RELAY 2B pin

    E24V

    EGND

    RELAY 2A pin

    RELAY 2Cpin

    24Power

    AC1

    AC0

    12V

    5V

    E24V

    Bk Power AC IN pin

    Back power

    RELAY 1C pin RELAY 1A pin

    2601

    system

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    ELCLCD-2601with MDIOP module/TRF9500 connection:

    PART1:ELCLCD-2601/ MDIOP-8500 / TRF9500

    MDIOP-8500 Module

    RIO

    MDI

    E24VTRF9500 ON/OFF

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    PART2:TRF9500 / ELCLCD-2601 System Connection

    Note:Conenct OT Pin from TRF9500 with ELCLCD-2601-OT pin by parallel, MDIOP’s OTR button can be

    valid.

    AC IN

    POWER

    POWER

    TRF9500

    E24V

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    3.4 Hardware Module Description

    3.4.1 I/O Module

    Controller system adopts serial transmission method of IO expansion, max control port can up to 2 sets of

    I/O( according to control side hardware ). Each I/O port’s max control points will also be different depends on

    controllered side hardware.

    Serial I/O module as below:

    Serial I/O expansion connection as below:(Each port can have serial connection, max to 2

    controlled components.)

    Serial Control Seiral controlled

    Controller/Motion card SIO-1520

    SIO-1540

    EIO-2000

    OP

    User Interface

    REL-2840

    Serial

    Control

    REL

    Slave1

    Serial Controlled Side

    P 1

    P 2

    REL

    Slave2

    Serial Controlled Side

    P 1

    P 2

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    SERIES I/O EXPANSION PIN DESCRIPTION:

    1、EACH OBJECT SPECIFICATION:

    MASTER

    HARDWARE NO. EXPANSION I/O PORT NOTE

    ELCLCD-2601 1

    SLAVE,EACH HARDWARE CAN CONNECTED WITH SERIES

    HARDWARE NO. I/O CONTROL PIN NOTE

    SIO-1540 40IN / 32OUT

    EIO-2000-1 40IN / 32OUT

    EIO-2000-2 60IN / 48OUT

    SIO-1520 40IN / 32OUT USED FOR OP

    OP-2520 64IN / 64OUT USED FOR OP

    USER INTERFACE

    HARDWARE NO. I/O POINTS NOTE

    REL-2840 20IN / 16OUT

    2、I/O POINTS CALCULATION: (1) If use ELCLCD-2601 to work with EIO-2000-2, max I/O is

    1(CONTROL PORT) × 2( EIO-2000-2) × 60 IN = 120IN

    1(CONTROL PORT) × 2( EIO-2000-2) × 48 OUT = 96 OUT (2) If use ELCLCD-2601 to work with I/O SIO-1540, max I/O is

    1(CONTROL PORT) × 2( SIO-1540) × 40 IN = 80IN

    1(CONTROL PORT) × 2( SIO-1540) × 32 OUT = 64 OUT And so on.

    Each hardware usage, please refer to each module manual.

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    3.4.2 I/O card SIO 1520 definition

    3.4.2.1 I/O card SPEC

    1、Description:

    1 SIO-1520only offers 40IN /32 OUT( other 24IN / 32 OUT optional)。 2、Hardware Layout:

    A B C

    D E

    F

    G

    H I

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    3、Connect and components:

    Power

    Pic Component Function Description

    A 3PIN 5.08mm head DC(24V)power input Connect to POWER

    IOConnection

    Picture Component Function Description

    B D_SUB LD 15PIN Plug Serial port Connect to controller RIO

    C D_SUB LD 15PIN Jack Serial port Connect to controller RIO

    D 40PIN 2.54 mm head 32 OUT 24V Output

    E 40PIN 2.54 mm head 40IN 24V Standard

    F 40PIN 2.54 mmeasy head Spare 32 O points Option

    G 26PIN 2.54 mmeasy head Spare 24 I points Option

    Setting

    Picture Component Function Description

    H 2.54mm JUMPER SLAVE pointed Detail

    Indicator

    Picture Component Function Description

    I E5V green LED(D8) E5V indicator light E5V normal>ON

    E24V green LED(D2) E24V indicator light E24V normal>ON

    CS yellow LED(D11) Sending state light Connect to controller>On

    DO yellow LED(D12) Sending state light Connect to controller>On

    DI yellow LED(D9) Sending state light OK>Lights on

    LK yellow LED(D10) Sending state light OK>Lights on

    4、Setting:

    A:E24V Power ◎Description:This pin is for O point outpur power, if this pin has problem, O point output will be error.

    (Has no effect to IN point)

    ◎Rated Capacity:E24V±0.5V (3A UP)

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    C:Serial Connection ◎Description:1.B,C head is for serial connection, need to connect with controller’s RIO port.

    2.B,C head is pararell signal, is for serial expansion to use.

    ◎Serial expansion example:Serial connection for 2 SIO-1520 cards.

    D、E:IO Port ◎Description:D head contains 32 sets of 24V OUT, and E head contains 40 sets of IN.

    ◎IN points as below:

    Controller RIO

    SLAVE1 SLAVE2

    (LD15PIN 1 to 1 Plug/Jack transmission line)

    SIO- IN

    E24V

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    ◎O point direct usage:

    O type is SOURCE TYPE, motion output is E24V, max voltage is 60mA.

    Please do not make the current more then 60 mA, when doing load selection. Otherwise it may have damage to components. E24V/60 mA=400Ω Load resistance can not be less than this value.

    When O point grounds, if shortcircuit happens, IC will burn out instantly, please pay special attention to is.

    F、G:Spare IO ◎Description:1 F、E head reserve 32OUT/24IN-IO『control interface』, this interface can not be

    directly used, need to coordinate with SIO-1530 card.

    H:SLAVE JUMPER ◎Description:SLAVE number setting, after setting, you need to coordinate with software, PLC plan to

    work normally. Please do not change randomly.

    ◎Setting Example:

    IO module E24V

    OUT_DATA

    SOURCE TYPE IC

    EGND

    OUTPUT

    LOAD

    EGND

    1 1

    1 1

    To be SLAVE1, JUMPER Setting

    To be SLAVE2, JUMPER Setting

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    I:Communication/Power Indicator Light ◎Description:

    (1) E5V Indicator light:when SIO-1520 module connects with controller system, sending power,

    indicator light will be ON, that means the module power is complete.

    (2) CS、DO Indicator light:If SIO-1520 connect with controller correctly, sending power, CS and DO

    will ON. If these two lights didn’t ON at the same time, there may be some errors in it, there will

    also have problems after later transmission.

    (3) K、DI Indicator light:When CS、DO Indicator light On, If SIO-1540 module’s SLAVE number

    setting is the same to PLC setting, LK、DI will ON.

    (4) 24V Indicator light:When E24V Indicator light ON, that means the O interface power OK, but if

    it’s OFF, O point will not have feedback.

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    5、PIN DEFINITION

    1、D:40PIN 2.54 mm SHROUDED HEADER DEFINITION (OUT00~OUT31,TOTAL 32 PINS)

    PIN DEFINITION PIN DEFINITION

    1 FG 2 FG

    3 EGND 4 EGND

    5 OUT 31 6 EGND

    7 OUT 29 8 OUT 30

    9 OUT 27 10 OUT 28

    11 OUT 25 12 OUT 26

    13 OUT 23 14 OUT 24

    15 OUT 21 16 OUT 22

    17 OUT 19 18 OUT 20

    19 OUT 17 20 OUT 18

    21 OUT 15 22 OUT 16

    23 OUT 13 24 OUT 14

    25 OUT 11 26 OUT 12

    27 OUT 09 28 OUT 10

    29 OUT 07 30 OUT 08

    31 OUT 05 32 OUT 06

    33 OUT 03 34 OUT 04

    35 OUT 01 36 OUT 02

    37 E24V 38 OUT 00

    39 E24V 40 E24V

    ………

    1

    2

    3

    4

    39

    40

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    2、E:40PIN 2.54 mm SHROUDED HEADER DEFINITION (IN00~IN39,TOTAL 40 PINS)

    PIN DEFINITION PIN DEFINITION

    1 IN39 2 IN38

    3 IN37 4 IN36

    5 IN35 6 IN34

    7 IN33 8 IN32

    9 IN31 10 IN30

    11 IN29 12 IN28

    13 IN27 14 IN26

    15 IN25 16 IN24

    17 IN23 18 IN22

    19 IN21 20 IN20

    21 IN19 22 IN18

    23 IN17 24 IN16

    25 IN15 26 IN14

    27 IN13 28 IN12

    29 IN11 30 IN10

    31 IN09 32 IN08

    33 IN07 34 IN06

    35 IN05 36 IN04

    37 IN03 38 IN02

    39 IN01 40 IN00

    ………

    1

    2

    3

    4

    39

    40

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    3.4.3 I/O SIO 1540 DEFINITION

    3.4.3.1 I/O SPECIFICATION

    1、SPECIFICATION:

    1、SIO-1540 OFFER 40IN /32 OUT ( OTHER 24IN / 32 OUT OPTION)

    2、HARDWARE LAYOUT:

    A B

    C

    D E

    F G

    H I

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    3、CONNECT/OBJECT DESCRIPTION:

    POWER

    PIC OBJECT TYPE FUNCTION USAGE

    A 3PIN 3.81mm head DC(24V) POWER INPUT To POWER

    INDICATOR LIGHT

    PIC OBJECT TYPE FUNCTION USAGE

    H E5V GREEN LED E5V indicator light E5V normal>ON

    E24V GREEN LED E24V indicator light E24V normal>ON

    CS YELLOW LED Transmission Light Connect to controller>On

    DO YELLOW LED Transmission Light Connect to controller>On

    DI YELLOW LED Transmission Light OK>Lights on

    LK YELLOW LED Transmission Light OK>Lights on

    IO POINT

    PIC OBJECT TYPE FUNCTION USAGE

    B D_SUB HD 15PIN Jack Serial Port To Controller RIO

    C 16PIN 2.54mm easy head Serial Port To Controller RIO

    D D_SUB HD 44PIN Plug Back 20 IN/16 OUT To REL

    E D_SUB HD 44PIN Jack Front 20 IN/16 OUT To REL

    F 40PIN 2.54 mm easy head Spare 32 O points OPTION

    G 26PIN 2.54 mm easy head Spare 24 I points OPTION

    SETTING

    PIC OBJECT TYPE FUNCTION USAGE

    I 2.54mm JUMPER SLAVE number setting Later chapter

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    4、Usage、Setting:

    A:E24V Power ◎Description:This pin is for O point outpur power, if this pin has problem, O point output will be error.

    (Has no effect to IN point)

    ◎Rated Capacity:E24V±0.5V (3A UP)

    B、C:Serial Transmission Head ◎Description:1.B,C head is for serial connection, need to connect with controller’s RIO port.

    2.B,C head is pararell signal, is for serial expansion to use.

    ◎Serial expansion example:Serial connection for 2 SIO-1520 cards

    Controller RIO

    SLAVE1

    SLAVE2

    ( 16 PIN 2.54mm cable)

    (HD 15PIN 1-1 Plug/Plug

    Cable)

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    D、E:IO Port ◎Description:1.D、E head connects to REL to do IO controller. Each port can control 20IN/16OUT

    tocoordinate with REL board.

    ◎IN points as below:(REL is not used together)

    ◎O point direct usage:(REL is not used together)

    O type is SOURCE TYPE, motion output is E24V, max voltage is 60mA

    Please do not make the current more then 60 mA, when doing load selection. Otherwise it may have damage to components. E24V/60 mA=400Ω Load resistance can not be less than this value.

    When O point grounds, if shortcircuit happens, IC will burn out instantly, please pay special attention to is.

    F、G:Spare IO ◎Description:1 F、E head reserve 32OUT/24IN-IO『control interface』, this interface can not be

    directly used, need to coordinate with SIO-1530 card.

    SIO-IN

    E24V

    IO Module E24V

    OUT_DATA

    SOURCE TYPE IC

    EGND

    OUTPUT

    LOAD

    EGND

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    H:Communication/Power Light ◎Description:

    (1) E5V Indicator light:when SIO-1520 module connects with controller system, sending power,

    indicator light will be ON, that means the module power is complete.

    (2) CS、DO Indicator light:If SIO-1520 connect with controller correctly, sending power, CS and DO

    will ON. If these two lights didn’t ON at the same time, there may be some errors in it, there will

    also have problems after later transmission.

    (3) K、DI Indicator light:When CS、DO Indicator light On, If SIO-1540 module’s SLAVE number

    setting is the same to PLC setting, LK、DI will ON.

    (4) 24V Indicator light:When E24V Indicator light ON, that means the O interface power OK, but if

    it’s OFF, O point will not have feedback.

    I:SLAVE JUMPER

    ◎Description:SLAVE number setting, after setting, you need to coordinate with software, PLC plan to

    work normally. Please do not change randomly.

    ◎Setting Example:

    1 1

    1 1

    To be SLAVE1,JUMPER Setting

    To be SLAVE2,JUMPER Setting

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    5、PIN DEFINITION

    1.E:44 PIN HIGH DENSITY CONNECT(JACK)

    PIN DEFINITION PIN DEFINITION PIN DEFINITION

    1 IN 00 16 IN 01 31 IN 02

    2 IN 03 17 IN 04 32 IN 05

    3 IN 06 18 IN 07 33 IN 08

    4 IN 09 19 IN 10 34 IN 11

    5 IN 12 20 IN 13 35 IN 14

    6 IN 15 21 IN 16 36 IN 17

    7 IN 18 22 IN 19 37 OUT 02

    8 OUT 00 23 OUT 01 38 OUT 05

    9 OUT 03 24 OUT 04 39 OUT 08

    10 OUT 06 25 OUT 07 40 OUT 11

    11 OUT 09 26 OUT 10 41 OUT 14

    12 OUT 12 27 OUT 13 42 -

    13 OUT 15 28 - 43 E24V

    14 - 29 - 44 E24V

    15 EGND 30 EGND X -

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    2.D:44 PIN HIGH DENSITY CONNECT(PLUG)

    PIN DEFINITION PIN DEFINITION PIN DEFINITION

    1 IN 20 16 IN 21 31 IN 22

    2 IN 23 17 IN 24 32 IN 25

    3 IN 26 18 IN 27 33 IN 28

    4 IN 29 19 IN 30 34 IN 31

    5 IN 32 20 IN 33 35 IN 34

    6 IN 35 21 IN 36 36 IN 37

    7 IN 38 22 IN 39 37 OUT 18

    8 OUT 16 23 OUT 17 38 OUT 21

    9 OUT 19 24 OUT 20 39 OUT 24

    10 OUT 22 25 OUT 23 40 OUT 27

    11 OUT 25 26 OUT 26 41 OUT 30

    12 OUT 28 27 OUT 29 42 -

    13 OUT 31 28 - 43 E24V

    14 - 29 - 44 E24V

    15 EGND 30 EGND - -

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    3.4.3.2 REL2840 SPECIFICATION

    1.、Specification:

    1. Offers 20 IN and E24V/EGND input point with terminal lock.

    2. Ouput side offers 2 sets of A、B、C points and 14 sets of A、C points, total to be 16 sets of output points.

    3. Ouput point capacity is AC 6A/250V.

    2、Hardware Layout:

    3、Connect and components

    IO

    Picture Components Function Usage

    A D_SUB HD 44PIN Jack 20 IN / 16 OUT SIO

    B 5.08mm lock with head IN point To external object

    C 5.08mm lock with head OUTpoint To external object

    Note 1:B lock with head offers 20 EGND and 20 E24V to use with input points.

    Note 2:Every relay has its own corresponding red LED. When relay has magnetizing action, LED will

    ON. Users can use this function to find out relay errors.

    A B

    C

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    4.、Usage and setting:

    A:IO Control Head ◎Description:This head is 20IN/16 OUT IO control head, connects with SIO and EIO.

    B:IN Point Head

    ◎Description:1.IN point signal will be lead in by these connects, via IO control head to lead back to

    SIO and EIO Module.

    2.The E24V and EGND(0V)on the connect were lead by SIO and EIO module via IO

    control head to REL-2840.

    ◎IN points head example:

    Use NPN IN, please confirm corresponding SIO and EIO module support NPN mode.

    Please follow direction to connect, prevent the short circuit of E24V and EGND.

    C:OUT Point Head

    ◎Description:REL-2840 O point head is on RELAY’s A and C, contact capacity is 6A / 250V.

    ◎OUT points head example:

    IN 0V IN0

    24V0V 24V

    E24V input( sensor

    object)

    Use swith or points

    to lead in E24V or

    0V(EGND) into IN.

    A C

    A C Other powers

    AC1

    AC0

    VEE load

    VEE-GND

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    OUT point is machine points, not suitable for high speed and requent ON / OFF application.

    Do not connect over point capacity.

    5、PIN DEFINITION:

    A:44 PIN HIGH DENSITY CONNECT(JACK)

    PIN DEFINITION PIN DEFINITION PIN DEFINITION

    1 IN 00 16 IN 01 31 IN 02

    2 IN 03 17 IN 04 32 IN 05

    3 IN 06 18 IN 07 33 IN 08

    4 IN 09 19 IN 10 34 IN 11

    5 IN 12 20 IN 13 35 IN 14

    6 IN 15 21 IN 16 36 IN 17

    7 IN 18 22 IN 19 37 OUT 02

    8 OUT 00 23 OUT 01 38 OUT 05

    9 OUT 03 24 OUT 04 39 OUT 08

    10 OUT 06 25 OUT 07 40 OUT 11

    11 OUT 09 26 OUT 10 41 OUT 14

    12 OUT 12 27 OUT 13 42 -

    13 OUT 15 28 - 43 E24V

    14 - 29 - 44 E24V

    15 EGND 30 EGND - -

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    3.4.4 MDIOP8500 OP DESCRIPTION 1、SPECIFICATION:

    1.MDI

    2.EMG STOP BUTTON

    3.CYCLE START/FEED HOLD BUTTON

    4.DIAL SWITCH

    5.POWER ON、POWER OFF BUTTON

    6.BUTTON

    7.INPUT POINTS 64 IN (24V STANDARD INPUT)

    8.OUTPUT POINTS 50 OUT(24V STANDARD OUTPUT)

    2、HARDWARE LAYOUT:

    MDIOP8500 FRONT LAYOUT

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    MDIOP8500 BACK VIEW

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    3、Connect and components:

    IO Control---(A) Head Type Function Usage P2 D_SUB 15PIN Plug Serial IO Interface To PCC card P3 D_SUB 15PIN Plug Serial IO Interface To PCC card

    Power---(B) Head Type Function Usage JP1 3PIN 5.08mm IO DC 24V /FG To POWER/Case

    ON/OFF Control、Safety loop---(C) Head Type Function Usage J12 D_SUB 15PIN Jack Power ON/OFF, Safety loop head To TRF(ON/OFF)head

    Panel IO---(D) Head Type Function Usage J6 3PIN 2.5 mm white head User planning J7 2PIN 2.5 mm white head KEY

    Panel IO---(E) Head Type Function Usage J16~J19 4PIN2.5mm white head User planning J20 2PIN2.5 head User planning Panel IO---(F) J15 7PIN2.5mm white head User planning

    JUMPER Setting---(G) Head Type Function Usage JP9、JP10 3PIN 2.54mm SLAVE setting To 1~3 Indicator Light ---(H、I、J、K、L) Light Type Function Usage D7 3.0mm (Green) IO Cable 5V indicator light D8 3.0mm (Green) SIO1520 E5V indicator light D9~D12 3.0mm (Yellow) Transmission indicator light D2 3.0mm (Green) SIO1520 E24V indicator light D1 3.0mm (Green) SIO1530 E24V indicator light MDI ---(M) Head Type Function Usage MD1 26PIN 2.54 Easy Head MDI To Keyboard

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    4、Usage/setting and lights:

    A:P2、P3 USAGE

    NOTICE:As for transmission cable, please refer to accessory 1.

    PCC Series motion card RIO Pin This picture is PCC1840 motion card

    If you want this IO on the MDIOP to have feedback, you will need to connect this Pin with PCC card.

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    B:JP1--E24V Power Connect Usage

    JP1 head offers MDIOP8500’s Output power, O points need to have output and MDIOP needs to lead in

    E24V power.

    ◎Head Description:

    E24V and EGND connect to power supply’s DC output, FG to grounding( please connect with chassis

    to do grounding )

    ◎Power demand:E24V(3A UP)

    Notice:

    1、E24V power input data has relation with MDIOP8500’s O points output. Please consider about the

    voltage loss of cable when wiring to make sure later components have enough voltage to work (such

    as:the driven RELAY object is 24V, but because of the voltage loss, it turn to be 16V. When doing

    output action, RELAY may not workable.)

    2、Please use 0.75mm or upper cables for T1 head and power supply and shorter is better.

    3、Please do not connect the grounding of 24V power supply to T1‘s FG(grounding) to prevent OP’s

    action error or component damage.

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    C:J12 ON/OFF Safety Loop Head Usage

    J12 head offers ON/OFF and EMG button’s conection port. Users need to connect with TRF board’s

    ON/OFF heads( such as TRF1720、TRF2760) and use 15PIN 1 on 1 cables. After connection, it can

    control TRF board’s power control RELAY and SERVO_ON RELAY.

    D:JP9、JP10 JUMPER Setting

    JUMPER FUNCTION IS AS BELOW:

    JP9、JP10:these are for serial connection SLAVE control setting.

    JP9、JP10 Setting:

    Setting Description:

    1. Upper colored parts are for JUMPER short circuit position.

    2. Hardware and software setting should be the same to software setting.(PLCIO.CGF file), IO can

    work correctly.

    E:Indicator Lights Description

    MDIOP8500 offers 4 indicator lights for easy debug, details are as below:

    JP9

    JP10

    S0 S1 S2 S0 S1 S2

    S0 S1 S2 S0 S1 S2

    Setting to be SLAVE1

    (DEFAULT) Setting to be SLAVE2 Setting to be SLAVE3

    S0 S1 S2

    S0 S1 S2

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    INDICATOR LIGHT H:

    Users can not only use the software alarm to confirm RIO situation, but can also use indicator light H to

    judge IO transmission.

    Note:Transmission OK (D7~D10 ON) Need condition as below

    1 RIO transmissioncable OK(No such error situation, like fail solder, braking cables…and so on)

    Transmission cables connect two sidefirmly.

    2 F and G two indicator lights ON.

    3 JP9、JP10 JUMPER setting is the same to software(PLCIO.CFG file)

    4 System program operation.

    Indicator Light Description When Lights OFF>NG Exam method

    I OP’s 5V OK RIO is NG Confirm RIO cables

    J DC/DC OK RIO is NG PCB components Error

    K SIO1520’s E24V OK I/O NG Confirm T1 head, E24V power

    L SIO1520’s E24V OK I/O NG Confirm J3、J4 connection

    SystemON>RIO

    OK>D7,D8

    ON>D9,D10 OFF

    D8 D7 D8 D7

    D10 D9

    Transmission OK>D7~D9 ON

    D10 D9

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    5、Interface and pin definition:

    (1) ON/OFF PIN DEFINITION ----ON/OFF、EMG control interface signal

    (2) J15 PIN DEFINITION ---IN Interface Signals

    J15

    PIN DEFINITION

    1 IN48

    2 IN50

    3 ×

    4 E24V

    5 IN51

    6 IN49

    7 ×

    PIN NAME DESCRIPTION

    1 OTR1 Overtravel release button point 1

    2 × ×

    3 × ×

    4 SERONL Servo on indicator light control(light is on OP, control is on Transit board) 5 EGND E24V Power GND

    6 OFF1 OFF button point 1

    7 ESP1 EMG button point 1

    8 ON1 ON button point 1

    9 OTR2 Overtravel release button point 2

    10 × ×

    11 × ×

    12 OFFL OFF button light control

    13 OFF2 OFF button point 2

    14 ESP2 EMG button point 2

    15 ON2 ON button point 2

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    (3) J16、J17、J18、J19 PIN DEFINITION ---IN Interface signals

    J16 J17 J18 J19

    1 IN54 1 IN58 1 IN56 1 IN60

    2 IN53 2 IN57 2 IN55 2 IN59

    3 IN54 3 IN58 3 IN56 3 IN60

    4 EGND 4 EGND 4 EGND 4 EGND

    (4) J6 PIN DEFINITION

    J6

    PIN DEFINITION

    1 IN06

    2 IN07

    3 24V

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    6、MDIOP8500 OPERATION IO PLAN CHART:

    Description:Below IO numbers is the corresponding hardware IO point.

    Example:IN1 means this point is the first IN point on SIO1520 card.

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    7、Size Dimension:

    Accessory:Transmission cable info

    1 Cable 1 to 1.

    2 Please kindly use set pair cable.

    3 Please make sure to do grounding.

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    4 PLC Maintenance -- C,S Bits and Register

    4.1 C Bits Definition C BIT PLC CNC

    BIT # SYMBOL Description Pagination000 ST Cycle Start 68 001 SP Feed Hold 68 003 PPROT Prog Protect 68 004 MANRET Manual Return 68 006 +X +X Axis Direction 69 007 -X -X Axis Direction 69 008 +Y +Y Axis Direction 69 009 -Y -Y Axis Direction 69 010 +Z +Z Axis Direction 69 011 -Z -Z Axis Direction 69 012 +4 +4 Axis Direction 69 013 -4 -4 Axis Direction 69 016 HX Handle X Axis 69 017 HY Handle Y Axis 69 018 HZ Handle Z Axis 69 019 H4 Handle 4th Axis 69 020 MPGDRN MPG Dry Run 69 021 SCNSAV Wake up the screen saver signal 69 023 RT Rapid 69 031 HOMEX X Axis Home DOG Signal 70 032 HOMEY Y Axis Home DOG Signal 70 033 HOMEZ Z Axis Home DOG Signal 70 034 HOME4 4th Axis Home DOG Signal 70 036 ESP Emergency Stop 70 037 ERS External Reset 70 038 FIN M, S, T Finish 70 040 SBK Single Block 71 041 BDT Optional Block Skip 71 042 DRN Dry Run 71 043 MLK Machine Lock 71 044 OPS Optional Stop 71 045 ZNG Z Axis Cancel 71 046 AFL Auxiliary Function Lock 71 049 4NG 4th Axis Neglect 71 050 +LX +X Axis OT 72 051 -LX -X Axis OT 72 052 +LY +Y Axis OT 72 053 -LY -Y Axis OT 72 054 +LZ +Z Axis OT 72 055 -LZ -Z Axis OT 72 056 +L4 +4th Axis OT 72 057 -L4 -4th Axis OT 72 059 INTLKX X Axis Interlock 73 060 INTLKY Y Axis Interlock 73 061 INTLKZ Z Axis Interlock 73 062 INTLK4 4th Axis Interlock 73 064 WINRW PLC Window Read/Write Signal 79 065 WINREQ PLC Commanding Signal 79

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    BIT # SYMBOL Description Pagination066 HIX X Axis: Select Axis Direction Signal of Handle INT 73 067 HIY Y Axis: Select Axis Direction Signal of Handle INT 73 068 HIZ Z Axis: Select Axis Direction Signal of Handle INT 73 069 HI4 4th Axis: Select Axis Direction Signal of Handle INT 73 075 SVAX X Axis Servo Alarm 73 076 SVAY Y Axis Servo Alarm 73 077 SVAZ Z Axis Servo Alarm 73 078 SVA4 4th Axis Servo Alarm 73 082 S1CW 1st Spindle CW 74 083 S1CCW 1st Spindle CCW 74 085 ORT Spindle Orientation 74 086 SPPULF Spindle Command Type Changes to Pulse Type Under Spindle

    Orientation and Ridig Tapping Modes 74

    089 MRX X Axis Mirror Image 74 090 MRY Y Axis Servo Alarm 74 091 MRZ Z Axis Servo Alarm 74 092 MR4 4th Axis Servo Alarm 74 097 S1GR1 1st Spindle Gear #1 75 098 S1GR2 1st Spindle Gear #2 75 099 S1GR3 1st Spindle Gear #3 75 100 UI0 MACRO Variable $200 76 101 UI1 MACRO Variable $201 76 102 UI2 MACRO Variable $202 76 103 UI3 MACRO Variable $203 76 104 UI4 MACRO Variable $204 76 105 UI5 MACRO Variable $205 76 106 UI6 MACRO Variable $206 76 107 UI7 MACRO Variable $207 76 108 UI8 MACRO Variable $208 76 109 UI9 MACRO Variable $209 76 110 UI10 MACRO Variable $210 76 111 UI11 MACRO Variable $211 76 112 UI12 MACRO Variable $212 76 113 UI13 MACRO Variable $213 76 114 UI14 MACRO Variable $214 76 115 UI15 MACRO Variable $215 76 119 ZP2ZDC ZP2Z Down Cancel 76 120 PMCGO PMC Axis Go 76 124 RTFIN Disable Sigal in Rigid Tapping 76 125 RTST Enable Signal in Rigid Tapping 76 126 SWEN Enable Signal of Spindle Motor Rotates in Gear-Shfiting Speed 76 127 SWFIN Spindle Gear-Shifting Complete Signal 77 134 PRTCLR Clear Working Piece Number 77 140 2NDSLX 2nd +X Axis Software Limit Choice 77 141 2NDSLX 2nd -X Axis Software Limit Choice 77 142 2NDSLY 2nd +Y Axis Software Limit Choice 77 143 2NDSLY 2nd -Y Axis Software Limit Choice 77 144 2NDSLZ 2nd +Z Axis Software Limit Choice 77 145 2NDSLZ 2nd -Y Axis Software Limit Choice 77 146 2NDSL4 2nd +4th Axis Software Limit Choice 77 147 2NDSL4 2nd -4th Axis Software Limit Choice 77 201 AERSTX Absolute encoder Reset Ready Signal:X Axis 78 202 AERSTY Absolute encoder Reset Ready Signal:Y Axis 78 203 AERSTZ Absolute encoder Reset Ready Signal:Z Axis 78 204 AERST4 Absolute encoder Reset Ready Signal:4th Axis 78 207 AERDYX Absolute Encoder Data Ready Signal:X Axis 78

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    BIT # SYMBOL Description Pagination208 AERDYY Absolute Encoder Data Ready Signal:Y Axis 78 209 AERDYZ Absolute Encoder Data Ready Signal:Z Axis 78 210 AERDY4 Absolute Encoder Data Ready Signal:4th Axis 78 213 AEB0X Absolute Encoder Data Bit 0Transmitting Signal : X Axis 79 214 AEB0Y Absolute Encoder Data Bit 0Transmitting Signal : Y Axis 79 215 AEB0Z Absolute Encoder Data Bit 0Transmitting Signal : Z Axis 79 216 AEB04 Absolute Encoder Data Bit 0Transmitting Signal : 4th Axis 79 219 AEB1X Absolute Encoder Bit 1 Transmit: X Axis 79 220 AEB1Y Absolute Encoder Bit 1 Transmit: Y Axis 79 221 AEB1Z Absolute Encoder Bit 1 Transmit: Z Axis 79 222 AEB14 Absolute Encoder Bit 1 Transmit: 4th Axis 79

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    4.2 S Bits Definition

    S BIT CNC PLC BIT # SYMBOL Description Pagination000 STL Cycle Start Light 80 001 SPL Feed Hold Light 80 002 EDITL Edit Mode Light 80 003 MEML MEM Mode Light 80 004 MDIL MDI Mode Light 80 005 JOGL JOG Mode Light 80 006 INCJOG INC JOG Mode Light 80 007 MPGL MPG Mode Light 80 008 HOMEL Home Mode Light 80 010 MREADY Preparation Completed 80 011 MDIPRS MDI keyboard press signal 80 016 ZP1X X 1st Axis Point Return End 80 017 ZP1Y Y 1st Axis Point Return End 80 018 ZP1Z Z 1st Axis Point Return End 80 019 ZP14 4th 1st Axis Point Return End 80 020 ZP2X X 2nd Axis Point Return End 80 021 ZP2Y Y 2nd Axis Point Return End 80 022 ZP2Z Z 2nd Axis Point Return End 80 023 ZP24 4th 2nd Axis Point Return End 80 028 WRN Warning 81 029 MF M Code Read 81 030 DEN Distribution EndAlarm 81 031 AL Alarm 81 032 RST Reset 81 033 NCRDY NC Ready 81 035 X1000 MPG x1000 Ratio Speeding 81 036 X1 MPG x1 Ratio Speeding 81 037 X10 MPG x10 Ratio Speeding 81 038 X100 MPG x100 Ratio Speeding 81 039 PROGST Program Restart 81 040 SBKL Single Block 82 041 BDTL Optional Block Skip 82 042 DRNL Dry Run 82 043 MLKL Machine Lock 82 044 OPSL Optional Stop 82 045 RTL Rapid Traverse 82 046 ZNGL Z-Axis Neglect 82 047 AFLL Auxiliary Function Lock 82 054 S1STB S Code Read 82 061 SK2 Z-Axis Neglect 83 062 SK3 MPG Dry Run 83 063 SK4 Auxiliary Function Lock 83 068 MPGDRN MPG Dry Run 84 069 TSTB T Code Read 84 071 SK6 Machine Lock 84 072 SK7 Dry Run 84 073 SK8 Optional Block Skip 85 074 SK9 Optional Stop 85 079 MLCFN PLC Window Finish 88 080 M00 M00 Read 85

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    BIT # SYMBOL Description Pagination081 M01 M01 Read 85 082 M02 M02 Read 85 083 M30 M30 Read 85 086 ORTFIN Orientation Finish 85 088 S1SA 1st Spindle Speed Arrival 86 091 G80 Not in Canned Cycle Mode 86 092 S1ZSA Spindle Zero Speed Arrival 86 093 PLSCR Spindle Command Type Changes to Pulse Command in Spindle and

    Ridig Tapping Mode 86

    094 GRCAR Spindle Motor Speed when Gears are Switched 86 100 UO0 MACRO Variable $600 86 101 UO1 MACRO Variable $601 86 102 UO2 MACRO Variable $602 86 103 UO3 MACRO Variable $603 86 104 UO4 MACRO Variable $604 86 105 UO5 MACRO Variable $605 86 106 UO6 MACRO Variable $606 86 109 UO9 MACRO Variable $609 86 112 UO12 MACRO Variable $612 86 113 UO13 MACRO Variable $613 86 114 UO14 MACRO Variable $614 86 115 UO15 MACRO Variable $615 86 120 PMCFIN PMC Axis Finish 86 128 RTMODE Riding Tapping Mode 86 130 MOVX X Axis Moving 87 131 MOVY Y Axis Moving 87 132 MOVZ Z Axis Moving 87 133 MOV4 4th Axis Moving 87 134 WPARV Max Working Piece Arrival 87 150 SGRC1 Request Signal of Spindle Gear-Shifting: 1st Gear 87 151 SGRC2 Request Signal of Spindle Gear-Shifting: 2nd Gear 87 152 SGRC3 Request Signal of Spindle Gear-Shifting: 3rd Gear 87 153 SGRC4 Request Signal of Spindle Gear-Shifting: 4th Gear 87 154 MOVDX X Axis Moving Direction 88 155 MOVDX Y Axis Moving Direction 88 156 MOVDX Z Axis Moving Direction 88 157 MOVDX 4th Axis Moving Direction 88 158 MOVDX 5th Axis Moving Direction 88 159 MOVDX 6th Axis Moving Direction 88 201 AETFX Enter into Absolute Encoder Data Transmitting Mode:X Axis 88 202 AETFY Enter into Absolute Encoder Data Transmitting Mode:Y Axis 88 203 AETFZ Enter into Absolute Encoder Data Transmitting Mode:Z Axis 88 204 AETF4 Enter into Absolute Encoder Data Transmitting Mode:4th Axis 88 207 AETFRX Absolute Encoder Data Transmitting:X Axis 88 208 AETFRY Absolute Encoder Data Transmitting:Y Axis 88 209 AETFRZ Absolute Encoder Data Transmitting:Z Axis 88 210 AETFR4 Absolute Encoder Data Transmitting:4th Axis 88 213 AERSTX Absolute Encoder Reset:X Axis 88 214 AERSTY Absolute Encoder Reset:Y Axis 88 215 AERSTZ Absolute Encoder Reset:Z Axis 88 216 AERST4 Absolute Encoder Reset:4th Axis 88

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    4.3 Register Definition

    REGISTER BIT # SYMBOL Description Pagination 001 M_CODE M0~M99, M Code Command 89 002 S_CODE S000~S9999, S Code Command 89 003 T_CODE T000~T9999, T Code Command 89 004 SPAS Spindle Actual Speed 89 013 OPMDOE Mode Select 89 014 INCFED MPG Ratio Select 90 015 SPDOV Spindle Rotaing Mode Override 90 016 FEEDOV ATC Mode Feedrate Override 91 017 JOGOV JOG Mode Feedrate Override 92 018 RTOV Rapid Traverse Mode Feedrate Override 93 021 PMCF PMC Feedrate 93 022 PMCC PMC Control 93 024 PMCXMM PMC Function of X-Axis Command Amount, Unit=mm 93 025 PMCXUM PMC Function of X-Axis Command Amount, Unit=um 93 026 PMCYMM PMC Function of Y-Axis Command Amount, Unit=mm 93 027 PMCYUM PMC Function of Y-Axis Command Amount, Unit=um 93 028 PMCZMM PMC Function of Z-Axis Command Amount, Unit=mm 93 029 PMCZUM PMC Function of Z-Axis Command Amount, Unit=um 93 030 PMC4MM PMC Function of 4th-Axis Command Amount, Unit=mm 93 031 PMC4UM PMC Function of 4th-Axis Command Amount, Unit=um 93 040 OPMES1 PLC Alarm Message 94 041 OPMES2 PLC Alarm Message 94 042 OPMES3 PLC Alarm Message 94 043 OPMES4 PLC Alarm Message 94 044 OPMES5 PLC Alarm Message 94 045 OPMES6 PLC Alarm Message 94 060 MLCFN PLC Windows Function for Item Code 94 061 MLCSF1 PLC Windows Function for Sub Item Code 1 94 062 MLCSF2 PLC Windows Function for Sub Item Code 2 94 063 MLCD1 NC Overwrited PLC Window Function 1 94 064 MLCD2 NC Overwrited PLC Window Function 2 94 065 MLCD3 NC Overwrited PLC Window Function 3 94 066 MLCD4 NC Overwrited PLC Window Function 4 94 067 MLCD5 NC Overwrited PLC Window Function 5 94 068 MLCD6 NC Overwrited PLC Window Function 6 94 069 MLCD7 NC Overwrited PLC Window Function 7 94 070 MLCD8 NC Overwrited PLC Window Function 8 94 071 MLCD9 NC Overwrited PLC Window Function 9 94 072 MLCD10 NC Overwrited PLC Window Function 10 94 073 MLCD11 NC Overwrited PLC Window Function 11 94 074 MLCD12 NC Overwrited PLC Window Function 12 94

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    4.4 C Bits Description

    C Bit 000 Cycle Start Description: Assumed the system is under MEM or MDI mode. When the signal changes from OFF to On,

    the system will be ready to be【Cycle Start】 condition. Meanwhile, the S BIT 000 signal will be set to ON in order to provide LADDER to enable work light ON function during machine running. On the other hand, assumed system is in【F-HOLD】 or 【B-STOP】 condition, the S BIT 000 will be set to OFF in order to provide LADDER to enable work light OFF function during machine stop. However, this signal will not be accepted by the system under the below three conditions: a. System is not under MEM or MDI mode. b. System is in 【NC NOT Ready】 or 【Cycle Start】 condition. c. System alarm occurs.

    C Bit 001 Feed Hold

    Description: Assumed the system is in MEM or MDI mode and also in【NC Ready】 conditions. When this signal is ON, the system will be in 【F-HOLD】 condition. Meanwhile, the system will set S BIT 000 signal to OFF in order to provide LADDER to enable work light OFF function during machine running. And also, to set S BIT 001 signal to ON in order to provide LADDER to enable work light ON function during machine stop. But, please notice that this signal is disabled (ineffective) for PMC axis function under JOG or RAPID mode.

    C Bit 003 Prog Protect

    Description: When this signal is set to ON, part program editing is prohibited.

    C Bit 004 Manual Return

    Description: Assumed NC is under MEM or MDI mode. If switching to JOG or MPG mode during program executing and also manual moves the machine away from the original program interrupting position, user can have the following two selections to continue the unfinished command: 1. Manual Return: Moving the machine back to the original program interrupting position first

    and then to continue the unfinished commanding. 2. Continue the unfinished commanding from the current position. But, there will be a

    OFFSET amount of coordinate.

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    C Bit 006 +X Axis Direction C Bit 007 -X Axis Direction C Bit 008 +Y Axis Direction C Bit 009 -Y Axis Direction C Bit 010 +Z Axis Direction C Bit 011 -Z Axis Direction C Bit 012 +4 Axis Direction C Bit 013 -4 Axis Direction

    Description: These signals are selection commanding of system relative axis direction. There are three corresponding motions under each mode: a. JOG Mode:

    When axis direction signal is ON, the system will send out commanding signal to the designated axis direction in JOG speed until the signal is OFF.

    b. RAPID Mode: When axis direction signal is ON, the system will send out commanding signal to the designated axis direction in RAPID speed until the signal is OFF.

    c. HOME: When axis direction signal changes from OFF to ON, it starts moving back to HOME.

    C Bit 016 Handle X Axis C Bit 017 Handle Y Axis C Bit 018 Handle Z Axis C Bit 019 Handle 4th Axis

    Description: These signals are used under MPG mode, which are to indicate the present select servo axis. For example, if C BIT 016 signal is ON, it indicates that the present MPG axis direction is X axis. So, turning the MPG rotary switch will moving the servo axis toward X axis. HX:X Axis MPG Feed HY:Y Axis MPG Feed HZ:Z Axis MPG Feed H4:4th Axis MPG Feed

    C Bit 020 MPG Dry Run

    Description: Assumed the NC is in MEM or MDI mode. When this signal is ON, MPG is as feederate control. So, when operator uses MPG, the axis is moving in original feedrate, otherwise, stop.

    C Bit 021 Wake up the screen saver signal

    Description: The signal which is used by PLC to notify system stopping screen saver and recount start-time.

    C Bit 023 Rapid

    Description: Assumed NC is in JOG mode. If RT signal is ON, feedrate becomes rapidly speed, which is equal to RAPID mode. So, operator can apply the same principle in HOME mode.

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    C Bit 031 X Axis Home DOG Signal C Bit 032 Y Axis Home DOG Signal C Bit 033 Z Axis Home DOG Signal C Bit 034 4th Axis Home DOG Signal

    Description: To notify NC the present HOME DOG signal. Remark: When Parameter # 0175 is 1 and when HOME DOG uses REMOTE key-in point, this signal is enabled.

    C Bit 036 Emergency Stop

    Description: When this signal is ON, the system is in RESET condition and all motions stop, which means the system condition is NOT READY.

    C Bit 037 External Reset

    Description: System outer RESET signal which is the same function as pressing RESET bottom.

    C Bit 038 M, S, T Finish

    Description: Assumed NC is in the MEM or MDI mode. When the program executes M code interpretation, the content of M Code will be sent by REG 1. At the same time, it will send out M Code Read(MF)signal.

    When LADDER finishes executing the related M Code and replies it back to M,S,T Finish(FIN)signal, the signal will inform the system that the executing of M code is completed. Correct order is as following: M CODE INTERPREATION

    REG

    MF

    FIN

    a. When executing M77, 77 will be entered into REG 1. b. Assumed M Code and motion command are in the same BLOCK. If want M Code to

    execute its command after motion command is completed, then m code must coordinate with Distribution End(DEN)command under LADDER control.

    c. M00, M01, M02, M30, M98, M99 has no such simultaneous motion.

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    C Bit 040 Single Block

    Description: Assumed NC is in auto-executing condition of MEM mode. If this signal is ON, the system will stop after a BLOCK of program is finish executing. But, if STL signal in OFF and system condition is B_STOP, then NC will start executing the next BLOCK of program after Cycle Start (ST) signal is ON.

    C Bit 041 Optional Block Skip

    Description: Assumed NC is in auto-executing of MEM mode. If there is a such symbol, “/”, in a program, any key-in after this symbol to EOB will be neglected.

    C Bit 042 Dry Run

    Description: Assumed NC is in MEM or MDI mode. If this signal is ON, program will be executed under the below feedrates: G00:When RT is ON = RAPID feed.

    When RT is OFF =JOG feed. G01:JOG feed.

    C Bit 043 Machine Lock

    Description: Assumed NC is under manual and auto modes, all moving command will NOT send to position control servo system. But, software interpolation value is still executed which means that program coordinate will still be renewed.

    C Bit 044 Optional Stop

    Description: Assumed this signal is ON. If program executing reaches M01, system will be paused and STL signal is OFF. This implies that the system will continue executing programs after pressing Cycle Start (ST) bottom.

    C Bit 045 Z Axis Cancel

    Description: Assumed NC is in manual and auto modes. If this signal is ON, Z axis will be locked, which means that Z axis moving command will NOT be sent to loop control servo system. But, Z axis software interpolation value is still executing. So, program coordinate will be renewed.

    C Bit 046 Auxiliary Function Lock

    Description: Assumed this signal is ON. When M, S and T codes are executing, content code and reading signal are not sending out which means not to execute M, S and T simultaneously.

    C Bit 049 4th Axis Neglect

    Description: When this signal is ON, the corresponding axis commanding will NOT be executed. For example: Enable 4th axis neglect which means when executing part program G01 X10 Z10 C10, C10 commanding will be neglected.

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    C Bit 050 +X Axis OT C Bit 051 -X Axis OT C Bit 052 +Y Axis OT C Bit 053 -Y Axis OT C Bit 054 +Z Axis OT C Bit 055 -Z Axis OT C Bit 056 +4th Axis OT C Bit 057 -4th Axis OT

    Description: Each axis sends out the machine hardware-traveling signal in order to inform the system to display it. These C Bits are PLC travel limit signals for each axis. When these C BIT signals are on, the system alarm will be enabled. So the servo axis can only move toward the opposite direction. The following list is the definition for each C BIT:

    C BIT Definition

    50 X Axis +ive direction PLC Travel Limit

    51 X Axis -ive direction PLC Travel Limit

    52 Y Axis +ive direction PLC Travel Limit

    53 Y Axis -ive direction PLC Travel Limit

    54 Z Axis +ive direction PLC Travel Limit

    55 Z Axis -ive direction PLC Travel Limit

    56 4th Axis +ive direction PLC Travel Limit

    57 4th Axis -ive direction PLC Travel Limit

    The following list is the warning message of PLC travel limit:

    WARNING ID Warning Message

    OP 6001 X AXIS OVER PLC TRAVEL LIMIT (+)

    OP 6002 X AXIS OVER PLC TRAVEL LIMIT (-)

    OP 6003 Y AXIS OVER PLC TRAVEL LIMIT (+)

    OP 6004 Y AXIS OVER PLC TRAVEL LIMIT (-)

    OP 6005 Z AXIS OVER PLC TRAVEL LIMIT (+)

    OP 6006 Z AXIS OVER PLC TRAVEL LIMIT (-)

    OP 6007 4TH AXIS OVER PLC TRAVEL LIMIT (+)

    OP 6008 4TH AXIS OVER PLC TRAVEL LIMIT (-) Warning/Alarm Cancel:

    After the above system warning message is enabled, need to wait until the servo moves toward the opposite direction. And also, the corresponding C BIT changes from ON to OFF, the warning message will be removed automatically.

    +X

    Enable C50

    X axis moving direction

    Enable C51

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    In JOG/RAPID or MPG mode, if the system warning message (OP 6001 ~ OP 6008) of PLC travel limit occurs, it is okay not to remove the warning message. Just moving directly to the reverse direction away from where the warning message occurs. After getting away from the software limitation range, the warning message will be removed.

    Under mode of MEM, MDI or HOME, if the system warning message (OP 6001 ~ OP 6008) of PLC travel limit occurs, OP will send out the warning message. In this case, users must press “RESET” to reset the system.

    ALARM ID Warning Message

    OP 1020 OVER PLC TRAVEL LIMIT

    C Bit 059 X Axis Interlock C Bit 060 Y Axis Interlock C Bit 061 Z Axis Interlock C Bit 062 4th Axis Interlock

    Description: When the corresponding axis is ON, the axis will NOT move. But, the coordinate value will be renewed.

    C Bit 066 X Axis: Select Axis Direction Signal of Handle INT C Bit 067 Y Axis: Select Axis Direction Signal of Handle INT C Bit 068 Z Axis: Select Axis Direction Signal of Handle INT C Bit 069 4th Axis: Select Axis Direction Signal of Handle INT

    Description: Assumed NC is under MEM mode. User can use Manual Handle Interrupt function to increase/decrease tool shifting amount in order to modify path. However, before using this function, user must set Handle Interrupt axis selection signal and MPG ratio (R REGISTER 014). Then, user can use MPG to modify tool position. However, absolute coordinate will NOT be modified by Handle Interrupt, there will be a OFFSET amount of the initial program path and afterward tool path. This OFFSET amount will be cleared only by using manual reference point return.

    C Bit 075 X Axis Servo Alarm C Bit 076 Y Axis Servo Alarm C Bit 077 Z Axis Servo Alarm C Bit 078 4th Axis Servo Alarm

    Description: This signal will notify system if motor driver of any axis has any extraordinary phenomenon.

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    C Bit 082 1st Spindle CW C Bit 083 1st Spindle CCW

    Description: When C bit of clockwise is ON, spindle rotates in clockwise direction. When C bit of counter-clockwise is ON, spindle rotates in counter-clockwise direction. If the above two are both OFF, spindle stops rotating. Note 1: The above C bits are enabled in normal spindle speed control mode, which is spindle clockwise, counter-clockwise and stop. Note 2: If the spindle CW and CCW are controlled by inventor’s CW and CCW connection point control, the above signals will only notify NC that the current spindle is in CW or CCW condition.

    C Bit 085 Spindle Orientation

    Description: This signal will be enabled when spindle orientation is decided by encoder and in JOG mode. Please notice that if Parameter # 0019, 1055, 1056 are not set for orientation position, spindle will be re-orientated again.

    C Bit 086 Spindle Command Type Changes to Pulse Type Under Spindle Orientation and Ridig

    Tapping Modes Description: Signal of Spindle is in orientation mode and also finishes orientating.

    C Bit 089 X Axis Mirror Image C Bit 090 Y Axis Servo Alarm C Bit 091 Z Axis Servo Alarm C Bit 092 4th Axis Servo Alarm

    Description: When mirror image signal is ON under Auto mode, this axis will be in reverse moving direction.

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    C Bit 097 1st Spindle Gear #1 C Bit 098 1st Spindle Gear #2 C Bit 099 1st Spindle Gear #3

    Description: Setting the gear ratio between spindle motor and spindle. Every spindle provides 4sets of parameter # of gear ratio. The system default is to use the 4th set of gear ratio. If user want to modify other sets of gear ratio, user can select the suitable gear ratio from each spindle’s corresponding gear ratio C bit.

    Spindle Gear C bit # of Motor Tooth # of Spindle Tooth

    1 C97=ON Parameter # 0049 Parameter # 0050

    2 C98=ON Parameter # 0051 Parameter # 0052

    3 C99=ON Parameter # 0178 Parameter # 0179

    1st Spindle

    4 C97,98,99=OFF Parameter # 0181 Parameter # 0182

    1 C116=ON Parameter # 0664 Parameter # 0665

    2 C117=ON Parameter # 0666 Parameter # 0667

    3 C118=ON Parameter # 0668 Parameter # 0669

    2nd Spindle

    4 C116,117,118=OFF Parameter # 0670 Parameter # 0671

    1 C121=ON Parameter # 0672 Parameter # 0673

    2 C122=ON Parameter # 0674 Parameter # 0675

    3 C123=ON Parameter # 0676 Parameter # 0677

    3rd Spindle

    4 C121,122,123=OFF Parameter # 0678 Parameter # 0679

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    C Bit 100 MACRO Variable $200 C Bit 101 MACRO Variable $201 C Bit 102 MACRO Variable $202 C Bit 103 MACRO Variable $203 C Bit 104 MACRO Variable $204 C Bit 105 MACRO Variable $205 C Bit 106 MACRO Variable $206 C Bit 107 MACRO Variable $207 C Bit 108 MACRO Variable $208 C Bit 109 MACRO Variable $209 C Bit 110 MACRO Variable $210 C Bit 111 MACRO Variable $211 C Bit 112 MACRO Variable $212 C Bit 113 MACRO Variable $213 C Bit 114 MACRO Variable $214 C Bit 115 MACRO Variable $215

    Description: These signals are the same as the MACRO system variables $120~$135. They provide input points of MACRO for LADDER. Example: If set UI0 to ON in LADDER, then $120 will be 1 in MACRO. These MACRO input point signals will provide order determination for MACRO.

    C Bit 119 ZP2Z Down Cancel

    Description: When this signal is ON, the local Z axis motion will be inhibited after the 2nd reference point. This signal is to protect tool exchanging and to prevent tool collusion after tool magazine moves toward left.

    C Bit 120 PMC Axis Go

    Description: Setting this signal to ON in order to enable PMC axis moving command under the condition of JOG mode and when all PMC axis moving data are ready.

    C Bit 124 Disable Sigal in Rigid Tapping

    Description: Milling disables rigid tapping.

    C Bit 125 Enable Signal in Rigid Tapping

    Description: Rigid tapping (M29). When this signal is on, Z axis moving amount will follow the spindle encoder’s pulse amount. So user must use M28 to delete the signal when rigid tapping is done in order to prevent any wrong motion from the system.

    C Bit 126 Enable Signal of Spindle Motor Rotates in Gear-Shfiting Speed

    Description: Milling spindle changes rotational speed.

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    C Bit 127 Spindle Gear-Shifting Complete Signal

    Description: Milling gear-shifting completed signal.

    C Bit 134 Clear Working Piece Number

    Description: When NC reads M02, M30, the reading M code and parameter 89 are the same, NC will add the working piece by 1. If the working piece number is larger than or equal to that of the maximum working piece setting, NC will send out S134 to inform PLC to do the correspondingmotion. When PLC sends out C 134, NC will clear the working piece number to zero.

    C Bit 140 2nd +X Axis Software Limit Choice C Bit 141 2nd -X Axis Software Limit Choice C Bit 142 2nd +Y Axis Software Limit Choice C Bit 143 2nd -Y Axis Software Limit Choice C Bit 144 2nd +Z Axis Software Limit Choice C Bit 145 2nd -Y Axis Software Limit Choice C Bit 146 2nd +4th Axis Software Limit Choice C Bit 147 2nd -4th Axis Software Limit Choice

    Description: 1st software limit: Using parameter 1006 ~ 1013 to set the limit. After executing zero return procedure, the parameter setting value will be enabled. The booting default value of +ive direction is 99999.999mm and the booting default value of –ive direction is -99999.999mm.

    2nd software limit: Using parameter 1034 ~ 1041to set the limit. After executing zero return procedure, the parameter setting value will be enabled. The booting default value of +ive direction is 99999.999mm and the booting default value of –ive direction is -99999.999mm.

    The corresponding C BIT of each axis can exchange any value between the 1st software limit and the 2nd software limit. This means that only one set/combination can be enabled at tone time within the limit of the 1st software limitation and the 2nd software limitation.

    Software Limit C BIT X axis +ive direction software limit

    C140: When OFF, use 1st software limit; When ON, using 2nd software limit.

    X axis -ive direction software limit

    C141: When OFF, use 1st software limit; When ON, using 2nd software limit.

    Y axis +ive direction software limit

    C142: When OFF, use 1st software limit; When ON, using 2nd software limit.

    Y axis -ive direction software limit

    C143:When OFF, use 1st software limit; When ON, using 2nd software limit.

    Z axis +ive direction software limit

    C144:When OFF, use 1st software limit; When ON, using 2nd software limit.

    Z axis -ive direction software limit

    C145:When OFF, use 1st software limit; When ON, using 2nd software limit.

    4th axis +ive direction software limit

    C146:When OFF, use 1st software limit; When ON, using 2nd software limit.

    4th axis -ive direction software limit

    C147:When OFF, use 1st software limit; When ON, using 2nd software limit.

  • LNC-M600i PLC Maintenance -- C,S Bits and Register

    78 LNC Technology Co., Ltd.

    G22 travel limit:Able to designated the embedded travel checking range. For Internal and external prohibit area, use parameter 0071 to set the prohibit area for both internal and external area. (0 means external prohibit area; 1 means internal prohibit area).